TWM443121U - Energy-consuming device, illumination system and energy-consuming system - Google Patents

Energy-consuming device, illumination system and energy-consuming system Download PDF

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Publication number
TWM443121U
TWM443121U TW100223585U TW100223585U TWM443121U TW M443121 U TWM443121 U TW M443121U TW 100223585 U TW100223585 U TW 100223585U TW 100223585 U TW100223585 U TW 100223585U TW M443121 U TWM443121 U TW M443121U
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Taiwan
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energy consuming
magnet
bottom wall
distance
terminal
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TW100223585U
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Chinese (zh)
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V Zaderej Victor
B Mcgown Daniel
E Serwacki Megan
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Molex Inc
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M443121 五、新型說明: 【新型所屬之技術領域】 本發明特別涉及耗能裝置領域,更具體地涉及可固定 於一對接觸件的耗能裝置。 【先前技術】 已有的軌道照明系統被設定為將發光元件定位在特定 位置’同時將電能提供到那個位置。這種系統的益處之一 在於可沿軌道將所述發光元件定位在多個位置,由此提供 向級別的客製化(customization )。盡管這些已有的系統在 採用白熾光源時工作良好,但是新的更高效的基於LED的 光源要求更好的熱控制,因為LED的使用壽命容易隨著溫 度的升高而縮短。另外,常規軌道照明系統因白熾燈泡的 尺寸而趨於偏大。所以’一種可以提供雅致唯美設計的易 安裝方式來解決熱、電、和結構問題的照明系統將會受到 特定人群的賞識。 · 【新型内容】 一種耗能裝置,包括殼體,所述殼體支撐一個或多個 磁體和第一及第二端子。一種耗能模組,由所述殼體支撐 ,所述耗能模組可包括發光二極管陣列。一蓋體可用於將 構件固定於所述殼體。可設置在所述殼體的基部之下方延 伸的熱橋。所述一個或多個磁體被用於將所述耗能裝置固 疋至支撐電力接觸件的執道。所述第一和第二端子接合所 述電力接觸件。所述熱橋被壓靠在所述軌道上,以在所述 耗能模組和所述軌道之間獲得低熱阻。 3 M443121 【實施方式】 盡管本發明很容易具有多種不同形式的實施例,但示 出在附圖中且本文將詳細說明的僅僅是其中的一個具體實 施例’同時理解的是,本說明書應視為本發明的原理的— 個不例’且不意欲將本發明限制於本文所示出的圖樣及所 說月的内+。由此’除非另有說明’本文所公開的特徵可 組合在一起,以形成出於簡要目的未另外示出的其他絚合 0 一般而言,所示出的實施例將針對低壓應用(諸如12_ 24VAC/DC)。在某些應用中,電壓將為dc (其使得驅動需 ^ DC電源的許多類型的元件變得較為簡單)。然而,也能 提供12V AC。在這種情況下’對各個耗能裝置來說,如果 它二要求DC電源,則會需要包含有電力轉換器件,諸如整 流β和電容器等。另外,可以意識到的是,多個耗能裝置 可以以下面討論的方式放置在單個軌道上。另外,兩個軌 道可放置成彼此相鄰且第一和第二跳線裝置將在兩個軌道 上的電力接觸件電連接在一起。當然’如果跳線裂置連接籲 於單獨的電力轉換料(諸如電源),跳線裝置也能將電力 提供給執道。 耗能組件包括耗能裝置20,耗能裝置2〇通過磁力支撐 在支樓、-。構22上。還示出有通過磁力附接的供電模組⑽ ,。‘1而,供電模組12〇還可以以任何需要的方式附接於支 撐結構22。如果希望在所述耗能組件中使用一個以上的支 撐結構22,—個跳線裝置32〇也可以通過磁力支撐在支撐 4 結構22上,以將一個支撐結構22連接於相鄰的另一個支 撐結構(未示出)。耗能裝置2〇可為一 LED裝置。可以意 識到的是,所示出的實施例適於供軌道照明應用場合使用 ,因為耗能裝£ 20㈣簡單地進行定位、安裝以及沿支樓 結構22來回運動。耗能裝置2〇和支撐結構22可用在許多 應用場合令,例如但不限於,在樞台照明方面在車輛上 和用於車間。所示出的實施例也適用於供許多其它應用場 合使用,諸如更通用的照明,而且相信特別適合於需要靈 活性的應用場合。 支標結構22可採取許多形狀,諸如直的(如所示出的 )彎曲形、波浪形、台階形等^如圖中所示出的支樓結構 22呈細長形的執道24,軌道24具有沿其長度延伸的一對 =隔開的細長的電力接觸件26、28。支揮結構22可容易地 安裝在支撐表面,諸如牆壁、天花板、櫃子等。然:而,應 注意的是,所述支撐表面可為任意所希望的形狀,而且甚 至可被設定為允許單個耗能裝置安裝在其上的插座狀形狀 或-些其它構型。此外,如果需要’所述支撐表面可凹入 在殼體内(應理解為通過執道24提供的散熱 通過其它結構來提供)。 要 如所示出的,軌道24由底壁30 (其示出為平的)和自 底壁30的相對邊緣垂直延伸的側壁%、34所構成,較佳 地所述兩個侧壁32、34之間的間距小於6〇μ。多個翅片 36自侧壁32、34向外延伸。軌道%為勢傳導性的且還可 為導電性的,而且如果是導電性的,則所述對細長的電力 M443121 接觸件26、28經由合適的絕緣體37而與軌道24電絕緣, 絕緣體37諸如是設置在軌道24上的非導電性雙面膠帶、 涂料或陽極氧化物。轨道24可由擠壓塑料形成,所述擠壓 塑料已電鍍(例如電鍍有鎳和錫),轨道24可完全由金屬 形成,或者可為塑料件和金屬件的混合組合。雖然側壁% 、34不出為垂直於底壁3〇,但是應理解的是,在某些實施 例中,側壁32、34可被取消,或者可相對底壁3〇成其它 角度。 耗能裝置20安置在底壁3〇和電力接觸件%、28上。 軌道24可作為如本文所說明的作為耗能裝置2〇的散熱器 〇 耗旎裝置20包括:可由介電材料形成的殼體%;由殼 體38支撐的耗能模組4〇 ; 一對由殼體%支樓的磁體仏、 42b;以及一對由殼體38支撐的端子62a、62b。如需照明 ,耗能模組40可包括LED陣列(LED陣列可為按所需、圖 案設置的-個或多個LED),但也可為其它耗能裝置諸如 不限制於無線電設備、照相機' 傳感器,而且耗能裝置2〇 也可根據需要通過包含諸如揚聲器、圖像投影儀之類的器 件來投影圖像或發出聲音。可為裝飾性的蓋體%,定位在 殼體38上並遮蓋耗能模組4〇和磁體❿、心。如本領域 中a知的,可設置有透鏡或其它光造型元件48,並且能由 成體38和/或蓋體46支樓,以將來自耗能模組4〇 (如果 δ史疋為LED陣列)的光加以引導。 殼體38可採用各種形狀’例如如圖1所示的圓形、如 6 圖2所示的矩形、正方形、三角形、橢圓形等。殼體“包 括.~基部50 ’具有内表面52和外表面54 ; —孔56,穿 過基部50 ;磁體座58a、58b,設置在基部50的每一端並由 中、孔56隔開;以及第一和第二端子孔6〇a、6〇b及其相關 ,子62a、62b。應注意的是,盡管示出為雙磁體座,但 在—個實施例中,殼體38可以另外的方式構造成設置單個 磁體座。例如,但不限於殼體38的一端能經由支撐結構22 提供的唇缘來保持且隨後單個磁體座及相關磁體將足以將 吸體38固定定位。可替代地,一磁體座可位於殼體38上 的中心位置,以使得力均勻地分布於兩端(以及熱橋如 果包含的話)。耗能模組4〇的一部分經由孔56延伸穿過基 部50。 磁體42a安置在磁體座58a中;磁體42b安置在磁體座 58b中。如所示出的磁體42a、42b橫截面為矩形,以有益 於方便地製造該元件,然而,也可以採用其它各種不同形 狀的磁體42a' 42b。各磁體座58a、58b形成為自内表面52 延伸的凹部。各磁體座58a、58b具有:多個側壁64,自内 表面52延伸;以及一界面壁66。各磁體座58a、5扑優選 與磁體42a、42b的形狀一致,且磁體42a、42b可如所示出 地自殼體38的内表面52伸出或者與殼體38的内表面52 齊平。 蓋體46可採用各種形狀以容納耗能模組4〇和可選的 光學器件(optic ) 48。例如但不限於,蓋體46可完全為平 的,蓋體46也可基本上是平的並具有升高的中心部分來容 M443121 納光學器件48,而且蓋體46也可為凹形或凸形。所示出的 蓋體46包括:一蓋壁68,具有内表面70和外表面72; — 個孔,穿過蓋壁68的中心,透鏡或其它光造型元件48安 裝於所述孔中;磁體座74a、74b,設置在蓋壁68的各端並 由所述中心的孔隔開;以及側壁75a、75b、75c、75d,自 蓋壁68的邊緣延伸。 當蓋體46安置在殼體38上時,磁體42a保持在磁體座 74a中,磁體42b保持在磁體座74b中,並且側壁75a、75b 、75c、75d與殼體38的邊緣配合。各磁體座74a、74b具 有自内表面70延伸出的側壁76,同時内表面70形成所述 凹部的底壁。側壁75b、75d的一部分形成相應磁體座74a 、74b的一部分。然而,可以意識到的是,儘管蓋體46的 側壁75b、75d示出為磁體座74a、74b的一部分,但是也可 在蓋體46上設置單獨的壁,以形成磁體座74a、74b的其餘 部分。各磁體座74a、74b優選與磁體42a、42b的形狀一致 。由此,可以意識到的是,磁體42a、42b被夾在内表面70 和界面壁66之間,且由此被保持定位。另外的約束由側壁 76、75b、75d提供,然而,任何可取的約束都是合適的。 例如,磁體42a、42b利用黏接劑或其它緊固系統被附接。 將磁體42a、42b保持在殼體38和蓋體46之間的益處在於 能降低製造成本。 如所示出的,耗能模組40被設定為固態照明元件,所 述固態照明元件包括板78,LED陣列安置在板78上並受蓋 體80保護。板78可為熱傳導性材料,諸如覆蓋有絕緣層 8 M443121 的鋁,在所述絕緣層上放置所述LED陣列。可替代地,如 果耗能模組4G對熱衰減較不敏感,則板%可為電路板或 -些其它複合結構。㈣82(其可為但不限於導熱墊或導 熱膏)可設置在耗能模組4〇的外表面(例如在板78的下 表面上)。熱橋82可為熱傳導性黏接墊片,諸如,例如3μ 導熱膠帶8810。如所示出的,熱橋82將板78連接到底壁 3〇°在所示出的實施财,因板78被設定為使板78和所 述LED陣列之間具有較低的熱阻(優選地所述板將具有大 於50瓦/求-開爾文(w/ (m κ))的熱傳導率,且更優選地 將具有大於100W/(m Κ)的熱傳導率),且熱橋82有效地 將板78連接到底壁30,所述LED陣列和底壁%之間的總 熱阻將低於3t:/W且優選低於2t/w。另外,如果使熱橋 82保持薄形並選擇具有相對高的熱傳導率的材料,則可使 總熱阻低於1 c /W。例如,若採用普瑞光電(bridgelux )LED陣列與合適的熱橋組合以及由磁體42a、42b施加足 夠的力,則這種設計就是可行的。由此,可以意識到的是 ,所示出的设計一般允許具有非常有效的熱傳遞設計的磁 性支撐耗能裝置20,允許使用在亮度大於5〇〇流明的照明 裝置上,同時還具有非常緊湊的界面,所述界面具有低於3 °C/W且優選低於2t/W且有潛力低於rc/w的熱阻。板 78女置在凹室83内’凹室83圍繞中心孔56,以使得板78 大體與殼體38的最下外表面齊平。 端子孔60a接近磁體座58a但與磁體座58a間隔開;端 子孔60b也接近磁體座58b但與磁體座58b間隔開。端子 9 孔60a鄰近於基部5〇的—個邊緣而端子孔6仙鄰近於基 P 50的另相對邊緣。各端子孔6〇a、60b自内表面52到 外表面54延伸穿過基部5〇。 各端子62a、62b由導電材料形成且具有第一部分84、 第一 4刀86和第二部分88。各端子心、㈣的第一部分 84说置於且接合於基部5〇的接近相應的端子孔 60a、60bM443121 V. New Description: TECHNICAL FIELD OF THE INVENTION The present invention relates in particular to the field of energy consuming devices, and more particularly to an energy consuming device that can be attached to a pair of contacts. [Prior Art] An existing track lighting system is set to position a light-emitting element at a specific position ' while supplying electric energy to that position. One of the benefits of such a system is that the light-emitting elements can be positioned in multiple locations along the track, thereby providing a level of customization. While these existing systems work well with incandescent light sources, new, more efficient LED-based light sources require better thermal control because the life of the LEDs tends to decrease with increasing temperature. In addition, conventional track lighting systems tend to be too large due to the size of incandescent light bulbs. Therefore, a lighting system that can provide an elegant and aesthetically pleasing installation method to solve thermal, electrical, and structural problems will be appreciated by a specific group of people. [New Content] An energy consuming device includes a housing that supports one or more magnets and first and second terminals. An energy consuming module is supported by the housing, and the energy consuming module may comprise an array of light emitting diodes. A cover can be used to secure the member to the housing. A thermal bridge extending below the base of the housing may be provided. The one or more magnets are used to secure the energy consuming device to a way to support the power contact. The first and second terminals engage the power contact. The thermal bridge is pressed against the track to achieve a low thermal resistance between the energy consuming module and the track. 3 M443121 [Embodiment] Although the present invention is susceptible to various embodiments in various forms, it is shown in the drawings and The present invention is not intended to limit the invention to the drawings shown herein and to the end of the month. Thus, 'the features disclosed herein may be grouped together to form other combinations that are not otherwise shown for the sake of brevity. In general, the illustrated embodiments will be directed to low voltage applications (such as 12_). 24VAC/DC). In some applications, the voltage will be dc (which makes it easier to drive many types of components that require a DC power supply). However, it is also possible to provide 12V AC. In this case, for each energy consuming device, if it requires DC power, it will need to include power conversion devices such as rectification β and capacitors. Additionally, it can be appreciated that multiple energy consuming devices can be placed on a single track in the manner discussed below. Additionally, the two tracks can be placed adjacent to each other and the first and second jumper devices electrically connect the power contacts on the two tracks together. Of course, if the jumper connection is called a separate power converter (such as a power source), the jumper can also provide power to the line. The energy consuming component comprises an energy consuming device 20, and the energy consuming device 2 is supported by the magnetic building in the branch building. Structure 22. Also shown is a power supply module (10) attached by magnetic force. ‘1, the power module 12〇 can also be attached to the support structure 22 in any desired manner. If it is desired to use more than one support structure 22 in the energy consuming assembly, a jumper device 32 can also be magnetically supported on the support 4 structure 22 to connect one support structure 22 to the adjacent other support. Structure (not shown). The energy consuming device 2 can be an LED device. It will be appreciated that the illustrated embodiment is suitable for use in a track lighting application because the energy consuming package is simply positioned, mounted, and moved back and forth along the truss structure 22. The energy consuming device 2 and the support structure 22 can be used in many applications such as, but not limited to, on the vehicle for pillar illumination and for the workshop. The illustrated embodiment is also suitable for use in many other applications, such as more general illumination, and is believed to be particularly well suited for applications requiring flexibility. The fulcrum structure 22 can take a number of shapes, such as straight (as shown) curved, wavy, stepped, etc., as shown in the figures, the slab structure 22 is in the form of an elongated obstruction 24, track 24 There are a pair of spaced apart elongated electrical contacts 26, 28 extending along their length. The fulcrum structure 22 can be easily mounted to a support surface such as a wall, ceiling, cabinet, or the like. However, it should be noted that the support surface can be of any desired shape and can even be configured to allow a socket-like shape or some other configuration on which a single energy consuming device is mounted. Moreover, if desired, the support surface can be recessed within the housing (which is understood to be provided by other structures by heat dissipation provided by the way). As shown, the track 24 is comprised of a bottom wall 30 (shown as flat) and side walls %, 34 extending perpendicularly from opposite edges of the bottom wall 30, preferably the two side walls 32, The spacing between 34 is less than 6 〇μ. A plurality of fins 36 extend outwardly from the side walls 32,34. The track % is electrically conductive and may also be electrically conductive, and if electrically conductive, the pair of elongated power M443121 contacts 26, 28 are electrically insulated from the track 24 via a suitable insulator 37, such as insulator 37. It is a non-conductive double-sided tape, paint or anodic oxide disposed on the track 24. The track 24 can be formed from extruded plastic that has been electroplated (e.g., plated with nickel and tin), the track 24 can be formed entirely of metal, or can be a hybrid combination of plastic and metal. Although the side walls %, 34 are not perpendicular to the bottom wall 3, it should be understood that in some embodiments, the side walls 32, 34 may be eliminated or may be angled relative to the bottom wall 3. The energy consuming device 20 is disposed on the bottom wall 3 and the power contacts %, 28. The rail 24 can function as a heat sink for the energy consuming device 2 as described herein. The heat sink 20 includes: a housing % that can be formed of a dielectric material; an energy consuming module 4 支撑 supported by the housing 38; The magnets 42, 42b of the housing % of the building; and a pair of terminals 62a, 62b supported by the housing 38. For illumination, the energy consuming module 40 can include an array of LEDs (the LED array can be one or more LEDs arranged as desired, patterned), but can also be other energy consuming devices such as not limited to radios, cameras' The sensor, and the energy consuming device 2 can also project an image or emit sound by including a device such as a speaker or an image projector as needed. It can be a decorative cover %, which is positioned on the casing 38 and covers the energy consumption module 4 and the magnets and the core. As is known in the art, a lens or other light styling element 48 can be provided and can be supported by the body 38 and/or the cover 46 to receive the energy consuming module 4 (if δ history is LED) The light of the array is guided. The housing 38 can take a variety of shapes, such as a circular shape as shown in Fig. 1, a rectangle, a square, a triangle, an ellipse, and the like as shown in Fig. 2. The housing "comprising a base portion 50' has an inner surface 52 and an outer surface 54; - a bore 56 extending through the base portion 50; and magnet holders 58a, 58b disposed at each end of the base portion 50 and separated by a center bore 56; First and second terminal apertures 6〇a, 6〇b and their associated, sub-62a, 62b. It should be noted that although shown as a dual magnet holder, in an embodiment, housing 38 may be additional The manner is configured to provide a single magnet holder. For example, but not limited to, one end of the housing 38 can be retained via the lip provided by the support structure 22 and then a single magnet holder and associated magnet will be sufficient to securely position the suction body 38. Alternatively, A magnet holder can be located centrally on the housing 38 such that forces are evenly distributed across the ends (and if included). A portion of the energy consuming module 4A extends through the base 50 via the aperture 56. The magnet 42a Placed in the magnet holder 58a; the magnet 42b is disposed in the magnet holder 58b. The magnets 42a, 42b are shown as being rectangular in cross section to facilitate the manufacture of the element, however, other various shapes of magnets may be employed. 42a' 42b. Each magnet holder 58a, 58b is formed as a recess extending from the inner surface 52. Each of the magnet seats 58a, 58b has a plurality of side walls 64 extending from the inner surface 52, and an interface wall 66. Each of the magnet seats 58a, 5 is preferably coupled to the magnets 42a, 42b. The shapes are uniform and the magnets 42a, 42b can extend from the inner surface 52 of the housing 38 or be flush with the inner surface 52 of the housing 38. The cover 46 can take a variety of shapes to accommodate the energy consuming module 4 〇 and optional optics 48. For example, without limitation, the cover 46 may be completely flat, and the cover 46 may also be substantially flat and have a raised central portion to accommodate the M443121 nano optics 48. And the cover 46 can also be concave or convex. The illustrated cover 46 includes a cover wall 68 having an inner surface 70 and an outer surface 72; a hole through the center of the cover wall 68, the lens Or other light modeling elements 48 are mounted in the apertures; magnet holders 74a, 74b are disposed at each end of the cover wall 68 and are separated by the central aperture; and side walls 75a, 75b, 75c, 75d, from the cover wall The edge of 68 extends. When the cover 46 is placed on the housing 38, the magnet 42a is held in the magnet holder 74a, the magnet 4 2b is retained in the magnet holder 74b and the side walls 75a, 75b, 75c, 75d are mated with the edges of the housing 38. Each of the magnet holders 74a, 74b has a side wall 76 extending from the inner surface 70 while the inner surface 70 forms the recess The bottom wall. A portion of the side walls 75b, 75d form part of the respective magnet holders 74a, 74b. However, it will be appreciated that although the side walls 75b, 75d of the cover 46 are shown as part of the magnet holders 74a, 74b, A separate wall may be provided on the cover 46 to form the remainder of the magnet holders 74a, 74b. Each of the magnet holders 74a, 74b preferably conforms to the shape of the magnets 42a, 42b. Thus, it can be appreciated that the magnets 42a, 42b are sandwiched between the inner surface 70 and the interface wall 66 and are thereby retained in position. Additional constraints are provided by the side walls 76, 75b, 75d, however, any desirable constraints are suitable. For example, the magnets 42a, 42b are attached using an adhesive or other fastening system. The benefit of retaining the magnets 42a, 42b between the housing 38 and the cover 46 is that manufacturing costs can be reduced. As shown, the energy consuming module 40 is configured as a solid state lighting element that includes a plate 78 that is disposed on the board 78 and protected by the cover 80. The plate 78 can be a thermally conductive material, such as aluminum covered with an insulating layer 8 M443121, on which the array of LEDs is placed. Alternatively, if the energy consuming module 4G is less sensitive to thermal decay, the board % may be a circuit board or some other composite structure. (d) 82 (which may be, but is not limited to, a thermal pad or a thermal paste) may be disposed on the outer surface of the energy consuming module 4 (e.g., on the lower surface of the plate 78). Thermal bridge 82 can be a thermally conductive adhesive gasket such as, for example, 3μ thermal tape 8810. As shown, the thermal bridge 82 connects the plate 78 to the bottom wall 3 〇° as shown, since the plate 78 is configured to have a lower thermal resistance between the plate 78 and the LED array (preferably The plate will have a thermal conductivity greater than 50 watts/buy-Kelvin (w/(m κ)), and more preferably will have a thermal conductivity greater than 100 W/(m Κ), and the thermal bridge 82 will effectively The plate 78 is joined to the bottom wall 30 and the total thermal resistance between the LED array and the bottom wall % will be less than 3t:/W and preferably less than 2t/w. In addition, if the thermal bridge 82 is kept thin and a material having a relatively high thermal conductivity is selected, the total thermal resistance can be made lower than 1 c /W. For example, this design is feasible if a bridgelux LED array is used in combination with a suitable thermal bridge and sufficient force is applied by the magnets 42a, 42b. Thus, it will be appreciated that the illustrated design generally allows for a magnetic support energy consuming device 20 having a very efficient heat transfer design that allows for use on lighting fixtures having a brightness greater than 5 〇〇 lumens while also having very A compact interface having a thermal resistance of less than 3 ° C/W and preferably less than 2 t/W and having a potential below rc/w. The plate 78 is placed in the recess 83. The recess 83 surrounds the central opening 56 such that the plate 78 is generally flush with the lowermost outer surface of the housing 38. The terminal hole 60a is adjacent to the magnet holder 58a but spaced apart from the magnet holder 58a; the terminal hole 60b is also close to the magnet holder 58b but spaced apart from the magnet holder 58b. The terminal 9 hole 60a is adjacent to one edge of the base 5〇 and the terminal hole 6 is adjacent to the other opposite edge of the base P 50 . Each of the terminal holes 6A, 60b extends from the inner surface 52 to the outer surface 54 through the base 5'. Each of the terminals 62a, 62b is formed of a conductive material and has a first portion 84, a first 4 blade 86 and a second portion 88. The respective terminal cores, the first portion 84 of the (four), are placed adjacent to the corresponding terminal holes 60a, 60b of the base 5A.

的内表面52。第二部分86自相應的第―部分84延伸且相 對於對應的第-部分84成—角度。第二部分%延伸穿過 相應的端子孔6〇a、6〇b。第三部分⑽自相應的第二部分% 延伸且被„又疋為與一電力接觸件接合。各第三部分Μ彎曲 並自外表面54向外延伸。第二部分%和第三部分88可相 對第-部分84撓曲’以使得第三部分88在撓曲距離的範 圍^能合適地與-電力接觸件接合。在―個實施例中,第 一。卩刀86和第二部分88對於所述撓曲範圍具有至少 0.4mm的容許範圍(t〇lerance)。端子62a、6沘穿過安裝部 到達基部50 (例如焊錫)且經由設置在殼體%上表或内部 的導電線路89 ’從而電連接於耗能模組4〇,諸如陣列 的陽極或陰極。在一個實施例中蓋體46和基部%可被 設定為圍繞在端子62a、62b的第二部分%和第三部分88 外周的口衣开在這種實施例中,蓋體46安裝於所述殼體 38所述蓋體46在所述磁體42a、42b之上方延伸,以遮蔽 所述磁體42a、42b。通過殼體38和蓋體46在它們之間形 成密封梁(sealed beam)來阻止水或灰塵經由孔%進一步 進入到所述組件中。在一個實施例中,這可通過嚴格控制 10 M443121 殼體38和蓋體46之間的配合間隙來實現。而在另一實施 例中,所逝密封可通過採用墊圈來達成《將蓋體46壓靠在 基部50上以使得端子62a、62b夾在蓋體46和殼體38之間 的一個優點在於夾持力提供了用於將端子62a、62b的第一 部分84固定定位的進一步支撐,這使得作用在第一部分84 上的任何其它壓力難以對耗能裝置20的基部50和端子62a 、62b之間的接合點造成損害。 耗此裝置20被放置在支撐結構22上,以致磁體42a、 42b處於兩電力接觸件26、28之間且接近於軌道24的底壁 30。磁體42a、42b和軌道24之間的磁性吸引提供了將耗能 裝置20固定於轨道24的力。界面壁66最好足夠薄以使得 不干擾前述磁性力。如果需要,可設置穿過各界面壁66的 孔’以允許磁體部分延伸穿過界面壁66。然而一般而言, 界面壁66可不設置這種孔。熱橋82定位在電力接觸件% 、28之間的底壁3〇上並可填充在板78和底壁%之間的任 意空間。這確保板78和底壁3〇之間具有較低的熱阻。根 據耗能裝置20的尺寸,可在界面壁66和軌道24之間設有 氣隙,只要所述氣隙不負面影響前述磁性力即可。 端子62a與電力接觸件26配合;端子6孔與電力接觸 件28配合。端子—、㈣與電力接觸件[Μ接合時, 第 部分84撓曲。這將確保端子62a、62b 其^二部分86和第三部分88可在它們的容許範圍^目對 與電力接觸件 26、28之間具有良好的電接觸。 在工作期間’電力(P〇wer)流經電力接觸件26、28、 11 M443121 經過端子62a、62b、沿導電線路89到達耗能模組4(^耗能 模組40產生的熱必須散發出去(否則耗能裝置的壽命 將會被縮減)。耗能模組40產生的熱經由熱橋82傳遞至底 壁30。軌道24起到散熱器的作用。翅片36並不是必需的 ,但可以用來提供額外的散熱面積。當然,執道24 (和可 選的翅片36)可以根據適當的裝飾設計設計為任何形狀。 通過使用者拉動耗能裝置20離開支撐結構22來克服 所述磁性力,耗能裝置20可輕易地在支撐結構22上來回 運動。耗能裝置20可隨後容易地重新定位在支撐結構22 上。 如果熱橋82設置在耗能裝置2〇上,則希望有足夠的 力來確保耗能裝置20和支撐結構22之間的可靠熱連接。 磁體42a' 42b提供了這種力,同時避免在安裝期間移動( 例如轉動或滑動)耗能裝置20 (如果熱橋82是順應性的、 具有附著性質或者在這種移動過程中會變形,這樣將會是 優點)。在所示出的實施例中,磁體42a、42b與軌道%之 間的吸引提供的最小3psi (0.021MP)、優選5psi (〇 〇34Mp )、且更優選l0psi(0_069MP)的壓力有益於提供可靠的熱 連接。然而有益的力的大小取決於耗能裝置2〇的質量、需 要散發的熱量、以及附接於耗能裝置2〇的所述散熱器的效 率〇 如圖7至圖15所示,供電模組120安置在平的底壁3〇 上和電力接觸件26、28上。供電模組12〇包括:下介電殼 體 上η電威體139,電源140,由下介電殼體138支 12 樓並延伸穿過上介電殼體139. 一斜 又篮i外,對磁體142a、142b,支撐 在下介電殼體138和上介啻妒轳 子上"電设體139之間;以及一對端子 咖、祕’由下介電殼體138支撑。介電蓋體146定位在 下成體138和上介電殼體139上並遮蓋電源、磁體⑷丑 、142b和所述那對端子162a、162b。 上介電殼體138包括:大體平的底壁150’具有内表面 152和外表面154;磁體座⑽、㈣,設置於底壁15〇的 兩相對側;以及第一和第二端子孔16〇a、16〇b及其相關的 ^0子162a 162b。電源140安置在底壁150中的凹部156 内。 磁體142a安置在磁體座158a中,磁體142b安置在磁 體座158b中。如所示出的,出於易於製造的目的,磁體 142a、142b優選橫截面為矩形,然而,用於磁體142a、 142b的其它形狀也在考慮之内,而且除非另有說明,並不 試圖對所述形狀加以限制。各磁體座158a、l58b形成為自 内表面152延伸的凹部。各磁體座158a、i58b具有:多個 側壁164,自内表面152延伸;以及一平的底壁166。各磁 體座158a、158b優選與磁體142a、142b的形狀一致,且磁 體142a、142b可如所示出地自下介電殼體138的内表面 152伸出或者可與下介電殼體138的内表面152齊平。 端子孔160a接近於磁體座158a但與磁體座158a間隔 開;端子孔160b接近於磁體座158b但與磁體座158b間隔 開。端子孔160a相鄰於底壁150的一個側邊緣,而端子孔 160b相鄰於底壁150的相對另一個側邊緣。各端子孔160a 13 、16〇b自内表面152到外表面154延伸穿過底壁150。 如從圖14 at»意識到的,各端子162a、162b由導電材料 形成,且具有:一個平的基部184 ;自基部184延伸出的第 口P刀186、第二部分j88、第三部分19〇 ;以及一對集線 部192、194。各端子i62a、162b的基部184安置在底壁 150的内表面152中的接近於相應的端子孔160a、160b的 凹部196a、196b内。第一部分186自基部184垂直延伸。 第二部分188自相應的第一部分186延伸且相對所述相應 的第一部分186成一角度。第三部分19〇自相應的第二部 分188延伸且大體垂直於相應的第一部分186。各第三部分 190 f曲且延伸穿過相應的端子孔16〇a、16〇b。第三部分 190自外表面154向外延伸。第二部分188和第三部分19〇 能相對第一部分186撓曲。優選地,第二部分188和第三 部分190具有至少〇 4mm的撓曲容許範圍,這將在下面更 詳細地予以討論。集線部192、194連接於電線或刀型開關 (blade)(未示出)。端子162a、162b經由設置在下介電殼 體138上表或内部的導電線路而電連接於電源14〇。可替代 地’端子162a ' 162b可經由絕緣導體(例如絕緣電線)連 接於電源140。 上介電殼體139安置在下介電殼體138之上並遮蓋磁 體142a ' 142b和端子162a、162b。上介電殼體139可包括 穿過其自身的孔199,以允許電源140從中通過。當上介電 殼體139安置在下介電殼體138之上時,磁體142a、142b 被炎在下介電殼體138和上介電殼體139之間。蓋體146 14 M443121 遮盍下’I I喊體138和上介電殼體139並恰當地附接於它 們。 供電模組120裝置在支撐結構22上,磁體142a、14沘 安置在軌道24的電力接觸件26、28之上方。磁體142a、 142b和軌道24之間的磁性吸引提供將供電模組120固定於 軌道24的力。底壁166足夠薄,以不干擾所述磁性力。端 子162a與電力接觸件26匹配;端子16沘與電力接觸件μ 匹配。當端子162a、162b與電力接觸件26、28接合時,第 二部分188和第三部分190在它們的容許範圍内相對第一 部分186撓曲。這確保端子162a、162b與電力接觸件%、 28之間具有良好的電接觸。可以意識到的是,在工作期間 ,電流自電源140起沿與接觸件i6a、1626連接的電線或導 電線路、經過接觸件162a、162b流至電力接觸件%、M、 並隨後到達耗能裝置20。 如上所述,所述端子能在一定範圍内撓曲且如所述地 在約1mm范圍内撓曲同時依然能提供可靠的電接觸。儘管 對於某些應用而言,更小的容許範圍更為恰當,但已確認 大於0.5mm且優選大於〇_8mm的容許范圍有益於確保在支 撐結構22(諸如底壁30)提供的支撐表面之間形成良好的 熱接觸。這是因為,當㈣可M耗橋時,有益於確保所 述端子與電力接觸件接合,是一旦具有較好的電連接後 ’考慮的重點就轉變成確保熱橋能夠提供較好的熱界面。 這_可能涉及使熱橋具些壓縮範圍_。通過允許料在所 述公開的範圍内撓曲同時依然提供好的電接^一,一那麼-盡一量一 15 M443121 控制各種公差的同時依然確保保持低熱阻(這有益於使耗 能裝置獲得較長的壽命)將會變得較為簡單。這允許熱橋 能提供更高的熱傳導率,同時提供更小的可壓縮性。 通過使用者拉動供電模組120離開支撐結構22來克服 磁性力,供電模組120可容易地在支撐結構22上來回運動 。供電模組120可隨後容易地重新定位在支撐結構22上。 可替代地,下介電殼體138和蓋體146可包括耳部200、 202,緊固件(未示出)可通過耳部200、202牢固地將供 電模組120附接於執道24。如果使用如所示那樣的外耳部 200、202將供電模組120固定於支撐結構22,則可省略磁 體 142a、142b。 儘管磁體142a、142b示出為安置在電力接觸件26、28 之上方,但是可理解的是磁體142a、142b可設置在下介電 殼體138上,使磁體142a、142b安置在電力接觸件26、28 之間的軌道24之上方。然而,對於轨道24不是鐵氧體基 材料而電力接觸件26、28是鐵氧體基材料而言,將磁體 142a、142b定位在電力接觸件26、28之上方是有益的。 跳線裝置320被示出在圖14和圖16至圖18中。跳線 裝置320提供用於將一個支撐結構22連接於另一支撐結構 (未示出)的手段。跳線裝置320安置在底壁30和電力接 觸件26、28的上方。跳線裝置320包括:介電殼體338 ; 一對磁體342a、342b,支撐在介電殼體338内;一對端子 362a、362b以及一個介電蓋體346,介電蓋體346附接於介 電殼體338並遮蓋磁體342a、342b和端子362a、362b。介 16 M443121 電殼體338包括:底壁350,其在形狀上可是平的,具有内 表面352和外表面354 ;兩磁體座358a、358b,設置在底壁 350的相對侧上;以及第一和第二端子孔360a、360b及其 相關的端子362a、362b。 磁體342a安置在磁體座358a中,且磁體342b安置在 磁體座358b中。如所示出的,出於易於製造的目的,磁體 342a、342b可在橫截面上為矩形;然而,用於磁體342a、 342b的其它形狀也是合適的。各磁體座358a、358b形成為 • 自内表面352延伸的凹部。各磁體座358a、358b具有:多 個側壁364,自内表面352延伸;以及一平的底壁366。各 磁體座358a、358b的外形優選與磁體342a、342b的形狀一 致,且磁體342a、342b可自介電殼體338的内表面352伸 出或者可與介電殼體338的内表面352齊平。 端子孔360a接近於磁體座358a但與磁體座358a間隔 開;端子孔360b接近於磁體座358b但與磁體座358b間隔 開。端子孔360a相鄰於底壁350的一個側邊緣,而端子孔 ® 360b相鄰於底壁350的相對側邊緣。各端子孔360a、360b 自内表面352到外表面354延伸穿過底壁350。 端子362a、362b可在結構上與圖14所示的端子相同, 因此細節在此不再重複。各端子362a、362b的基部384安 置在底壁350的内表面352中的接近相應端子孔360a、 360b的凹部396a、396b内。各個第三部分390延伸穿過相 應端子孔360a、360b並自外表面354向外延伸。集線部 392、394連接於與供電模組120連接的電線或刀型開關( 17 M443121 未示出)或自鄰近的耗能裝置20延伸的電線/刀型開關。 介電蓋體346安置在介電殼體338上且貼合地附接於 介電殼體338上。介電蓋體346遮蓋在磁體342a、342b和 端子362a、362b上。當介電蓋體346安置在介電殼體338 上時,磁體342a、342b夾在介電蓋體346和介電殼體338 之間。 跳線裝置320放置在支撐結構22上,磁體342a、342b 安置在執道24的電力接觸件26、28之上方。磁體342a、 342b和軌道24之間的磁性吸引提供將跳線裝置320固定於 軌道24的力。底壁366足夠薄,以不干擾磁性力。端子 362a與電力接觸件26配合;端子362b與電力接觸件28配 合。當端子362a、362b與電力接觸件26、28接合時,端子 362a、362b可在它們的容許範圍内撓曲。這將確保端子 362a、362b和電力接觸件26、28之間具有良好的電接觸。 實際上,兩個跳線裝置320可用於給兩個相鄰軌道24供電 。在工作期間,電流自電源140流向端子162a ' 162b、沿 第一軌道24的電力接觸件26、28、經過第一跳線裝置320 的端子362a、362b、沿連接在集線部192/392、194/394之 間的電線或刀型開關、經過第二跳線裝置320的端子362a 、362b流至第二轨道24的電力接觸件26、28 (並隨後到 達安裝在第二軌道24上的任何耗能裝置)。 通過使用者拉動跳線裝置320離開支撐結構22來克服 磁性力,跳線裝置320可容易地附接於或脫離於支撐結構 22。儘管磁體342a、342b示出為定位在電力接觸件26、28 18 M443121 之上方,但是可以理解的是,磁體342a、342b可設置在介 電殼體338上,磁體342a、342b定位在軌道24的底壁3〇 之上方(例如,在電力接觸件26、28之間)。 可以意識到的是,耗能裝置20、供電模組12〇、跳線 裝置320以及支撐結構22均被設定為提供低輪廓(i〇w Profile)系統。這在許多情況下是有益的,諸如空間淺時。 為此,使平的底壁30和翅片36自底壁30延伸離開至少大 於電力接觸件26、28自底壁30延伸的距離的兩倍,連同 小的相對緊凑的耗能裝置2〇 一起而為所公開的實施例呈現 一種確認為合意且可行的簡潔雅致的裝飾性外觀。如果翅 片36在底壁30之上延伸高達大於電力接觸件26、28的兩 倍,所述外觀會更合意,而且如果翅片36延伸高達大於電 力接觸件26、28的四倍,則更優選。另外,耗能裝置2〇 的頂部可延伸到電力接觸件26 ' 28高度的至少五倍,同時 將電力接觸件26、28之間的底壁3〇與熱橋82接合。例如 ,如果電力接觸件26、28在底壁30之上延伸約〇.6mm, 耗能裝置20的頂部可在底壁3〇之上的6 〇mm至1〇mm之 間(例如大於5倍的高度但小於2〇倍的高度,以提供有益 的審美外形)。 例如’參見圖19和圖20,系統10,公開為包括安裝於 軌道24’的耗能裝置2〇ι。可以意識到的是,安裝時,耗能裝 置20’在底壁30’之上延伸高度,且軌道24,具有在底壁 30’之上延伸距離D2的翅片34,。在某些實施巧中,D2將大 於1/2 D1,且如所示地的大於D1。 19 可〜識到的疋,殼體的界面壁66'定位在電力接觸 件28·上’板78’將熱橋82•壓製在板78,和底壁%之間。此 卜電力接觸件28.從底壁3〇,向上延伸的距離應保持短,從 而對於具有吸引力的雅致的外觀而言,距離D2應是距離 的的至少三倍,優選〇2應是D3的1〇倍以上。當所述組 件應用二可看的見的場合時,所述設計的外形將是重要的 尤其疋在商業環境中,最終實施例的外觀將會影響看到 該設計的那些人的行為。 儘管在本文中示出並說明了示範性的實施例,但是可 以設想到的是’本領域技術人員在不脫離隨附中請專利範 圍的精神和保護範圍的情況下仍然可作出各種修改。 【圖式簡單說明】 本發明通過下面的附圖進行舉例說明,且本發明不為 限於附圖以及在附_附圖標記所標示的類似的部件二 且在附圖中: 的—實施 圖1是耗能裝置(即LED裝置和支撐結構) 例的立體圖; 圖2是耗能裝置的立體圖; 圖3是耗能裝置的另一立體圖; 圖4是耗能裝置的分解立體圖; 圖5是耗能裝置的部分分解立體圖; 圖6是耗能裝置的另一分解立體圖; 圖7是安裝在支撐結構上的供電模組的一個實施例的立 20 圖8是供電模組的立體圖; 圖9是將蓋體去除的供電模組的立體圖; 圖10疋供電模組的元件的立體圖; 圖Π是供電模組的元件的立體圖; 圖12是供電模組的元件的立體圖; 圖13是供電模組的元件的俯視圖; 圖14是供電模組中使用的接觸件以及在圖16至圖18 中示出的跳線裝置的立體圖; 圖15是供電模組的元件的立體圖; 圖16是跳線裝置的一實施例的立體圖; 圖17是跳線裝置的元件的立體圖; 圖18是跳線裝置的元件的立體圖; 圖19是軌道和耗能裝置的一實施例的側視圖;以及 圖20是圖19所示的實施例的放大圖。 21 M443121 【主要元件符號說明】 20 耗能裝置 66 22 支撐結構 68 24 軌道 70 26、 28電力接觸件 72 30 底壁 74a、 32、 34側壁 75a ' 36 翅片 76 37 絕緣體 78 38 殼體 80 40 耗能模組 82 42a 、42b磁體 83 46 蓋體 84 48 光學器件/光造型元 86 件 88 50 基部 89 52 内表面 120 54 外表面 138 56 孔 139 58a 、58b磁體座 140 60a 第一端子孔 146 60b 第二端子孔 142a 62a 、62b端子 150 64 側壁 152 界面壁 蓋壁 内表面 外表面 74b磁體座 75b、75c、75d 側壁 側壁 板 蓋體 熱橋 凹室 第一部分 第二部分 第三部分 導電線路 供電模組 下介電殼體 上介電殼體 電源 介電蓋體 、142b磁體 底壁 内表面 22 M443121 c c 154 外表面 358a 156 凹部 360a 158a、158b磁體座 360b 160a 第一端子孔 362a 160b 第二端子孔 364 162a、162b 端子 366 164 側壁 384 166 底壁 390 184 基部 392 ' 186 第一部分 396a 188 第二部分 10' 190 第三部分 20' 192、194集線部 24' 196a、196b 凹部 28' 199 孔 30' 200、202 耳部 34, 320 跳線裝置 38, 338 介電殼體 66丨 342a、342b 磁體 78' 346 介電蓋體 82’ 350 底壁 D1 352 内表面 D2 354 外表面 D3 、358b磁體座 第一端子孔 第二端子孔 、362b端子 侧壁 底壁 基部 第三部分 394集線部 、396b凹部 系統 耗能裝置 軌道 電力接觸件 底壁 翅片 殼體 界面壁 板 熱橋 南度 距離 距離— 23Inner surface 52. The second portion 86 extends from the respective first portion 84 and is angled relative to the corresponding first portion 84. The second portion % extends through the respective terminal holes 6〇a, 6〇b. The third portion (10) extends from the corresponding second portion % and is further engaged with a power contact. Each third portion is curved and extends outwardly from the outer surface 54. The second portion % and the third portion 88 can The first portion 84 is flexed relative to the first portion 84 such that the third portion 88 is suitably engaged with the -electric contact in the range of the flexing distance. In one embodiment, the first. the trowel 86 and the second portion 88 are The flexing range has an allowable range of at least 0.4 mm. The terminals 62a, 6沘 pass through the mounting portion to the base 50 (e.g., solder) and via a conductive line 89' disposed on or within the housing % Thereby electrically connected to the energy consuming module 4, such as the anode or cathode of the array. In one embodiment the cover 46 and the base % can be set to surround the second portion of the terminals 62a, 62b and the periphery of the third portion 88 The mouthpiece is opened in such an embodiment, a cover 46 is mounted to the housing 38. The cover 46 extends over the magnets 42a, 42b to shield the magnets 42a, 42b. And the cover 46 forms a sealed beam between them to block Or dust further enters the assembly via the aperture %. In one embodiment, this can be accomplished by tightly controlling the mating clearance between the 10 M443121 housing 38 and the cover 46. In another embodiment, The evanescent seal can be achieved by using a gasket to "press the cover 46 against the base 50 such that the terminals 62a, 62b are sandwiched between the cover 46 and the housing 38 in that the clamping force is provided for the terminal 62a. Further support of the first portion 84 of 62b is fixedly positioned, which makes it difficult for any other pressure acting on the first portion 84 to cause damage to the joint between the base 50 of the energy consuming device 20 and the terminals 62a, 62b. Placed on the support structure 22 such that the magnets 42a, 42b are between the two electrical contacts 26, 28 and proximate to the bottom wall 30 of the track 24. The magnetic attraction between the magnets 42a, 42b and the track 24 provides for energy dissipation. The force of the device 20 is fixed to the track 24. The interface wall 66 is preferably thin enough so as not to interfere with the aforementioned magnetic forces. If desired, a hole 'through each interface wall 66 can be provided to allow the magnet portion to extend through the interface wall 66. In general, the apertures 82 may not be provided in the interface wall 66. The thermal bridges 82 are positioned on the bottom wall 3〇 between the electrical contacts %, 28 and may fill any space between the plates 78 and the bottom wall %. There is a lower thermal resistance between the plate 78 and the bottom wall 3A. Depending on the size of the energy consuming device 20, an air gap may be provided between the interface wall 66 and the rail 24 as long as the air gap does not adversely affect the aforementioned magnetic force. The terminal 62a is mated with the power contact 26; the terminal 6 is mated with the power contact 28. The terminal - (4) is flexed with the power contact [Μ, the first portion 84 is flexed. This will ensure that the terminal 62a, 62b ^ The two portions 86 and the third portion 88 can have good electrical contact with the power contacts 26, 28 within their tolerance range. During operation, 'electric power (P〇wer) flows through the power contacts 26, 28, 11 M443121 through the terminals 62a, 62b, along the conductive line 89 to the energy consuming module 4 (the heat generated by the energy consuming module 40 must be dissipated (Otherwise the life of the energy consuming device will be reduced.) The heat generated by the energy consuming module 40 is transferred to the bottom wall 30 via the thermal bridge 82. The track 24 acts as a heat sink. The fins 36 are not required, but may It is used to provide additional heat dissipation area. Of course, the obstruction 24 (and optional fins 36) can be designed in any shape according to the appropriate decorative design. The magnetic is overcome by the user pulling the energy consuming device 20 away from the support structure 22. The force, energy consuming device 20 can be easily moved back and forth over the support structure 22. The energy consuming device 20 can then be easily repositioned on the support structure 22. If the thermal bridge 82 is placed on the energy consuming device 2, it is desirable to have sufficient The force to ensure a reliable thermal connection between the energy consuming device 20 and the support structure 22. The magnet 42a' 42b provides this force while avoiding moving (e.g., rotating or sliding) the energy consuming device 20 during installation (if the thermal bridge 82 Compliance Having an adhesive property or deforming during such movement would be an advantage. In the illustrated embodiment, the attraction between the magnets 42a, 42b and the track % provides a minimum of 3 psi (0.021 MP), Preferably a pressure of 5 psi (〇〇 34 Mp ), and more preferably 10 psi (0_069 MP), is beneficial to provide a reliable thermal connection. However, the amount of beneficial force depends on the mass of the energy consuming device 2 , the amount of heat that needs to be dissipated, and the attachment to The efficiency of the heat sink of the energy consuming device 2〇 is as shown in FIGS. 7 to 15. The power supply module 120 is disposed on the flat bottom wall 3〇 and the power contacts 26 and 28. The power supply module 12 includes : a lower dielectric body 139 on the lower dielectric housing, the power supply 140, 12 from the lower dielectric housing 138 and extending through the upper dielectric housing 139. An oblique and basket i, the pair of magnets 142a, 142b, Supported between the lower dielectric housing 138 and the upper dielectric on the "electrical body 139; and a pair of terminal coffee, secret 'supported by the lower dielectric housing 138. The dielectric cover 146 is positioned in the lower body 138 and the upper dielectric housing 139 and cover the power source, the magnet (4) ugly, 142b and the pair of terminals 162a, 162b. The upper dielectric housing 138 includes: a generally flat bottom wall 150' having an inner surface 152 and an outer surface 154; magnet holders (10), (d) disposed on opposite sides of the bottom wall 15A; and first and second terminals The holes 16A, 16B and their associated 162a 162b. The power source 140 is disposed within the recess 156 in the bottom wall 150. The magnet 142a is disposed in the magnet block 158a and the magnet 142b is disposed in the magnet block 158b. As shown, the magnets 142a, 142b are preferably rectangular in cross-section for ease of manufacture, however, other shapes for the magnets 142a, 142b are also contemplated, and unless otherwise stated, The shape is limited. Each of the magnet holders 158a, 158b is formed as a recess extending from the inner surface 152. Each of the magnet holders 158a, i58b has a plurality of side walls 164 extending from the inner surface 152 and a flat bottom wall 166. Each of the magnet seats 158a, 158b preferably conforms to the shape of the magnets 142a, 142b, and the magnets 142a, 142b may extend from the inner surface 152 of the lower dielectric housing 138 or may be associated with the lower dielectric housing 138 as shown. The inner surface 152 is flush. The terminal hole 160a is close to the magnet holder 158a but spaced apart from the magnet holder 158a; the terminal hole 160b is close to the magnet holder 158b but spaced apart from the magnet holder 158b. The terminal hole 160a is adjacent to one side edge of the bottom wall 150, and the terminal hole 160b is adjacent to the opposite other side edge of the bottom wall 150. Each of the terminal holes 160a 13 , 16〇b extends through the bottom wall 150 from the inner surface 152 to the outer surface 154. As is apparent from FIG. 14 at», each of the terminals 162a, 162b is formed of a conductive material and has: a flat base 184; a first P blade 186 extending from the base 184, a second portion j88, and a third portion 19 〇; and a pair of concentrating portions 192, 194. The bases 184 of the respective terminals i62a, 162b are disposed in the recesses 196a, 196b in the inner surface 152 of the bottom wall 150 that are adjacent to the respective terminal holes 160a, 160b. The first portion 186 extends perpendicularly from the base 184. The second portion 188 extends from the respective first portion 186 and is at an angle relative to the respective first portion 186. The third portion 19 extends from the corresponding second portion 188 and is generally perpendicular to the corresponding first portion 186. Each of the third portions 190 is curved and extends through the respective terminal holes 16a, 16b. The third portion 190 extends outwardly from the outer surface 154. The second portion 188 and the third portion 19 can flex relative to the first portion 186. Preferably, second portion 188 and third portion 190 have a flex tolerance range of at least mm 4 mm, as will be discussed in more detail below. The hub portions 192, 194 are connected to wires or blade switches (not shown). The terminals 162a, 162b are electrically connected to the power source 14A via conductive lines disposed on the inside or the inside of the lower dielectric case 138. Alternatively, the terminal 162a' 162b may be coupled to the power source 140 via an insulated conductor (e.g., an insulated wire). The upper dielectric housing 139 is disposed over the lower dielectric housing 138 and covers the magnets 142a' 142b and the terminals 162a, 162b. The upper dielectric housing 139 can include an aperture 199 through itself to allow the power source 140 to pass therethrough. When the upper dielectric housing 139 is placed over the lower dielectric housing 138, the magnets 142a, 142b are ignited between the lower dielectric housing 138 and the upper dielectric housing 139. The cover 146 14 M443121 concealed the 'I I shouting body 138 and the upper dielectric housing 139 and properly attached thereto. The power module 120 is mounted on the support structure 22 with the magnets 142a, 14A disposed above the power contacts 26, 28 of the track 24. The magnetic attraction between the magnets 142a, 142b and the track 24 provides the force to secure the power module 120 to the track 24. The bottom wall 166 is sufficiently thin to not interfere with the magnetic force. Terminal 162a is mated with power contact 26; terminal 16A is matched to power contact μ. When the terminals 162a, 162b are engaged with the power contacts 26, 28, the second portion 188 and the third portion 190 flex relative to the first portion 186 within their tolerances. This ensures good electrical contact between the terminals 162a, 162b and the power contacts %, 28. It will be appreciated that during operation, current flows from the power source 140 along the wires or conductive lines connected to the contacts i6a, 1626, through the contacts 162a, 162b to the power contacts %, M, and then to the energy consuming device. 20. As noted above, the terminals are capable of flexing within a range and flexing within about 1 mm as described while still providing reliable electrical contact. While a smaller tolerance range is more appropriate for some applications, it has been confirmed that an allowable range of greater than 0.5 mm and preferably greater than 〇8 mm is beneficial to ensure a support surface provided on the support structure 22 (such as the bottom wall 30). Good thermal contact is formed between them. This is because, when (4) M bridges, it is beneficial to ensure that the terminals are engaged with the power contacts. Once the electrical connections are made, the focus of the consideration is to ensure that the thermal bridge can provide a better thermal interface. . This may involve making the thermal bridge have some compression range _. By allowing the material to flex within the scope of the disclosure while still providing a good electrical connection, one-to-one quantity and one 15 M443121 control various tolerances while still ensuring low thermal resistance (this is beneficial for energy consuming devices to be obtained) Longer lifespans will become easier. This allows the thermal bridge to provide higher thermal conductivity while providing less compressibility. The power module 120 can be easily moved back and forth on the support structure 22 by the user pulling the power module 120 away from the support structure 22 to overcome the magnetic force. The power module 120 can then be easily repositioned on the support structure 22. Alternatively, the lower dielectric housing 138 and the cover 146 can include ears 200, 202 through which fasteners (not shown) can securely attach the power module 120 to the track 24. If the power supply module 120 is fixed to the support structure 22 using the outer ear portions 200, 202 as shown, the magnets 142a, 142b can be omitted. While the magnets 142a, 142b are shown disposed above the power contacts 26, 28, it will be appreciated that the magnets 142a, 142b can be disposed on the lower dielectric housing 138 such that the magnets 142a, 142b are disposed in the electrical contact 26, 28 above the track 24. However, for rails 24 that are not ferrite based materials and power contacts 26, 28 are ferrite based materials, it may be beneficial to position magnets 142a, 142b above power contacts 26, 28. Jumper device 320 is shown in Figures 14 and 16-18. Jumper device 320 provides a means for attaching one support structure 22 to another support structure (not shown). Jumper device 320 is disposed above bottom wall 30 and power contacts 26, 28. The jumper device 320 includes: a dielectric housing 338; a pair of magnets 342a, 342b supported within the dielectric housing 338; a pair of terminals 362a, 362b and a dielectric cover 346 to which the dielectric cover 346 is attached The dielectric housing 338 covers the magnets 342a, 342b and the terminals 362a, 362b. The 16 M443121 electrical housing 338 includes a bottom wall 350 that is planar in shape, having an inner surface 352 and an outer surface 354; two magnet seats 358a, 358b disposed on opposite sides of the bottom wall 350; And second terminal holes 360a, 360b and their associated terminals 362a, 362b. The magnet 342a is disposed in the magnet holder 358a, and the magnet 342b is disposed in the magnet holder 358b. As shown, the magnets 342a, 342b may be rectangular in cross section for ease of manufacture; however, other shapes for the magnets 342a, 342b are also suitable. Each of the magnet seats 358a, 358b is formed as a recess extending from the inner surface 352. Each of the magnet seats 358a, 358b has a plurality of side walls 364 extending from the inner surface 352 and a flat bottom wall 366. The outer shape of each of the magnet seats 358a, 358b preferably conforms to the shape of the magnets 342a, 342b, and the magnets 342a, 342b may extend from the inner surface 352 of the dielectric housing 338 or may be flush with the inner surface 352 of the dielectric housing 338. . The terminal hole 360a is close to the magnet holder 358a but spaced apart from the magnet holder 358a; the terminal hole 360b is close to the magnet holder 358b but spaced apart from the magnet holder 358b. The terminal hole 360a is adjacent to one side edge of the bottom wall 350, and the terminal hole ® 360b is adjacent to the opposite side edge of the bottom wall 350. Each terminal aperture 360a, 360b extends through the bottom wall 350 from the inner surface 352 to the outer surface 354. The terminals 362a, 362b may be identical in construction to the terminals shown in Figure 14, so the details are not repeated here. The bases 384 of the respective terminals 362a, 362b are disposed in the recesses 396a, 396b in the inner surface 352 of the bottom wall 350 that are adjacent to the respective terminal holes 360a, 360b. Each of the third portions 390 extends through the respective terminal holes 360a, 360b and extends outwardly from the outer surface 354. The hub portions 392, 394 are connected to a wire or knife switch (17 M443121 not shown) connected to the power supply module 120 or a wire/knife switch extending from the adjacent energy consuming device 20. A dielectric cover 346 is disposed over the dielectric housing 338 and conformably attached to the dielectric housing 338. A dielectric cover 346 is placed over the magnets 342a, 342b and the terminals 362a, 362b. When the dielectric cover 346 is placed over the dielectric housing 338, the magnets 342a, 342b are sandwiched between the dielectric cover 346 and the dielectric housing 338. The jumper device 320 is placed on the support structure 22, and the magnets 342a, 342b are disposed above the power contacts 26, 28 of the track 24. The magnetic attraction between the magnets 342a, 342b and the track 24 provides the force to secure the jumper device 320 to the track 24. The bottom wall 366 is sufficiently thin to not interfere with the magnetic force. Terminal 362a mates with power contact 26; terminal 362b mates with power contact 28. When the terminals 362a, 362b are engaged with the power contacts 26, 28, the terminals 362a, 362b can flex within their tolerances. This will ensure good electrical contact between the terminals 362a, 362b and the power contacts 26, 28. In fact, two jumper devices 320 can be used to power two adjacent tracks 24. During operation, current flows from power source 140 to terminal 162a' 162b, power contacts 26, 28 along first track 24, through terminals 362a, 362b of first jumper device 320, along junctions 192/392, 194 A wire or knife switch between /394, through the terminals 362a, 362b of the second jumper device 320, to the power contacts 26, 28 of the second track 24 (and subsequently to any cost mounted on the second track 24) Can be installed). The magnetic force is overcome by the user pulling the jumper device 320 away from the support structure 22, and the jumper device 320 can be easily attached to or detached from the support structure 22. While the magnets 342a, 342b are shown positioned above the power contacts 26, 28 18 M443121, it will be appreciated that the magnets 342a, 342b may be disposed on the dielectric housing 338 with the magnets 342a, 342b positioned on the track 24. Above the bottom wall 3〇 (eg, between the electrical contacts 26, 28). It will be appreciated that the energy consuming device 20, the power supply module 12A, the jumper device 320, and the support structure 22 are all configured to provide a low profile system. This is beneficial in many situations, such as when the space is shallow. To this end, the flat bottom wall 30 and the fins 36 are extended from the bottom wall 30 by at least twice the distance from the bottom wall 30 of the electrical contacts 26, 28, together with a small relatively compact energy consuming device. Together, the disclosed embodiments present a succinct and elegant decorative appearance that is confirmed to be desirable and feasible. If the fins 36 extend over the bottom wall 30 by more than twice the power contacts 26, 28, the appearance would be more desirable, and if the fins 36 extend up to four times greater than the power contacts 26, 28, then Preferably. Additionally, the top of the energy consuming device 2A can extend to at least five times the height of the electrical contact 26'28 while the bottom wall 3's between the electrical contacts 26, 28 are engaged with the thermal bridge 82. For example, if the power contacts 26, 28 extend over the bottom wall 30 by about 66 mm, the top of the energy consuming device 20 can be between 6 〇mm and 1 〇mm above the bottom wall 3〇 (eg, greater than 5 times) The height is less than 2 times the height to provide a beneficial aesthetic appearance). For example, referring to Figures 19 and 20, system 10 is disclosed as including an energy consuming device 2〇1 mounted to track 24'. It will be appreciated that when installed, the energy consuming device 20' extends a height above the bottom wall 30' and the track 24 has fins 34 that extend a distance D2 above the bottom wall 30'. In some implementations, D2 will be greater than 1/2 D1 and greater than D1 as shown. 19 can be recognized, the interface wall 66' of the housing is positioned on the electrical contact 28. The upper plate 78' presses the thermal bridge 82 between the plate 78 and the bottom wall %. The power contact 28 from the bottom wall 3〇, the distance extending upward should be kept short, so that for an attractive and elegant appearance, the distance D2 should be at least three times the distance, preferably 〇2 should be D3 More than 1〇. The appearance of the design will be important when the component application is visible. Especially in a commercial environment, the appearance of the final embodiment will affect the behavior of those who see the design. While the exemplary embodiments are shown and described herein, it is contemplated that various modifications may be made by those skilled in the art without departing from the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS The invention is illustrated by the following figures, and the invention is not limited to the accompanying drawings and the like referenced 2 is a perspective view of an energy consuming device (ie, an LED device and a support structure); FIG. 2 is a perspective view of the energy consuming device; FIG. 3 is another perspective view of the energy consuming device; FIG. 6 is another exploded perspective view of the energy consuming device; FIG. 7 is a perspective view of an embodiment of the power supply module mounted on the support structure. FIG. 8 is a perspective view of the power supply module; FIG. Figure 10 is a perspective view of the components of the power supply module; Figure Π is a perspective view of the components of the power supply module; Figure 12 is a perspective view of the components of the power supply module; Figure 13 is a power supply module Figure 14 is a perspective view of the contacts used in the power supply module and the jumper device shown in Figures 16 through 18; Figure 15 is a perspective view of the components of the power supply module; Figure 16 is a jumper device One real Figure 17 is a perspective view of the components of the jumper device; Figure 18 is a perspective view of the components of the jumper device; Figure 19 is a side view of an embodiment of the track and energy consuming device; and Figure 20 is a view of Figure 19 An enlarged view of an embodiment. 21 M443121 [Description of main component symbols] 20 Energy consuming device 66 22 Support structure 68 24 Rail 70 26, 28 Power contact 72 30 Bottom wall 74a, 32, 34 Side wall 75a ' 36 Fin 76 37 Insulator 78 38 Housing 80 40 Energy consuming module 82 42a , 42b magnet 83 46 cover 84 48 optics / light styling element 86 piece 88 50 base 89 52 inner surface 120 54 outer surface 138 56 hole 139 58a, 58b magnet holder 140 60a first terminal hole 146 60b second terminal hole 142a 62a, 62b terminal 150 64 side wall 152 interface wall cover inner surface outer surface 74b magnet holder 75b, 75c, 75d side wall side plate cover body thermal bridge alcove first part second part third part conductive line power supply Dielectric housing dielectric cover on the lower dielectric housing of the module, 142b magnet bottom wall inner surface 22 M443121 cc 154 outer surface 358a 156 recess 360a 158a, 158b magnet holder 360b 160a first terminal hole 362a 160b second terminal Hole 364 162a, 162b terminal 366 164 side wall 384 166 bottom wall 390 184 base 392 ' 186 first part 396a 188 second part 10' 190 third part 20' 192, 194 hub portion 24' 196a, 196b recess 28' 199 hole 30' 200, 202 ear 34, 320 jumper device 38, 338 dielectric housing 66 丨 342a, 342b magnet 78' 346 dielectric cover 82' 350 bottom wall D1 352 inner surface D2 354 outer surface D3, 358b magnet seat first terminal hole second terminal hole, 362b terminal side wall bottom wall base third portion 394 line portion, 396b recess system energy consumption device rail power contact Piece bottom wall fin shell interface wall plate thermal bridge south distance distance - 23

Claims (1)

M443121 第100223585號專利申請案補充、修正部分之說明書替換頁 六、申請專利範圍: L 一種耗能裝置,包括: 一殼體’具有一基部、一位於所述基部的孔 '至少 一個磁體座、以及一第一端子孔和一第二端子孔; 一第一端子和一第二端子,分別定位在所述第一端 子孔和第二端子孔中,以使得所述第一端子和第二端子 的一部分延伸到所述基部的下方; 一耗能模組,定位在所述孔中並電連接於所述第一 端子和第二端子; 一磁體,定位在所述磁體座中;以及 一蓋體,安裝於所述殼體,所述蓋體在所述磁體之 上方延伸,以遮蔽所述磁體。 2·根據申請專利範圍第1項所述的耗能裝置,其中,所述 耗能模組為定位在一板上的LED陣列,而且所述耗能模 組還包括一熱橋。 c 3•根據申請專利範圍第2項所述的耗能裝置,其中,所述 熱橋被設置為延伸到所述基部的下方至少Q6_的距離 ,所述磁體為定位在一第一磁體座中的一第一磁體,所 述耗能裝置逛包括一第二磁體’所述第 第二磁體座中,所述第一磁體和所述第二磁體=接 觸件排列成一直線且與所述電力接觸件電絕緣。 4.根料請專利範圍第3項所述的耗能裝置,,其中 蓋體和所述殼體圍成-内部”,所述第一端子和 端子定位在所述第一端子孔和第二 〇 一 %千孔中,並密封所 > 修正“月7月日 修正! 補基] 24 M443121 第100223585號專利申請案補充、修正部分之說明書替換頁 10:!.. 7, 2 3 !」 、.'修正曰期.:101年7月 述第—端子扎和第二端子孔,以防止灰塵進入到所^ 一 部空間。 · 5 · 一種照明糸統,包括: 軌道具有一底壁、以及一第一電力接觸件和一 第二電力接觸件;以及 根據中請專利範圍2所述的耗能裝置,安裝在所述 執道上’所述熱橋被壓靠在所述第—電力接觸件和第二 電力接觸件之間的底壁上。 C C 6·根據申請專利範圍第5項所述的照明系統其中,所述 第一和第二端子分別接觸所述第一電力接觸件和第二電 力接觸件,且所述熱橋被至少每平方英寸3雜si)的力 壓靠在所述底壁上。 7. 根據巾料㈣圍第6項所述㈣明㈣,其中,所述 LED陣列和所述底壁之間的熱阻是小於似w。. 8. 根據f請專㈣㈣7項所述㈣明系統,其中,所述 熱阻是小於2°C /W。 9. 一種耗能系統,包括: -軌道,具有一底壁和從所述底壁向上延伸一第一 距離的兩個側壁,所述底壁支撐有呈平行間隔設置的兩 個電力接觸件,所述電力接觸件與所述軌道電絕緣,且 =所述底以上延伸一第二距離,所述第—距離為所述 第一距離的至少五倍;以及 …右一敎:旎裝專’安裝在所述軌道上 '-所述耗能裝置具 …所述熱橋U為接合在所述兩個電力接觸 25 M443121 第100223585號專利申請案補充、修正部分之說明書替換頁 ! 年月 修正曰期:! 101年7月 件之間的所述底壁’且所述耗能裝置具有至少一磁體, 該至少-磁體將所述耗能裝置壓向所述軌道,以使得所 述熱橋處於被壓製狀態。 C. 第一距離和所述第 10·根據申請專利範圍第9項所述的耗能系統,其中,所述 耗能裝置從所述底壁向上延伸—第三距離,所述第三距 離為所述第二距離的至少五倍。 11·根據申請專利範圍第10項所述的耗能系統,其 筮—tzr;缺 、丄,… 从·M443121 Patent Application No. 100223585, the specification of the supplemental portion, the replacement portion of the specification, and the patent application scope: L. An energy consuming device comprising: a housing having a base, a hole in the base, at least one magnet holder, And a first terminal hole and a second terminal hole; a first terminal and a second terminal are respectively positioned in the first terminal hole and the second terminal hole, so that the first terminal and the second terminal a portion extending below the base; an energy consuming module positioned in the hole and electrically connected to the first terminal and the second terminal; a magnet positioned in the magnet holder; and a cover a body mounted to the housing, the cover extending over the magnet to shield the magnet. 2. The energy consuming device of claim 1, wherein the energy consuming module is an array of LEDs positioned on a board, and the energy consuming module further comprises a thermal bridge. The energy consuming device of claim 2, wherein the thermal bridge is disposed to extend to a distance of at least Q6_ below the base, the magnet being positioned at a first magnet holder a first magnet, the energy consuming device includes a second magnet in the second magnet holder, the first magnet and the second magnet=contact are arranged in line and with the electric power The contacts are electrically insulated. 4. The energy consuming device of claim 3, wherein the cover body and the housing enclose an inner portion, the first terminal and the terminal being positioned at the first terminal hole and the second 〇一%千孔中, and sealed by > Amendment "Monthly July Revision! Supplementary Base" 24 M443121 Supplement No. 100223585 Patent Application Supplement, Amendment Manual Replacement Page 10:!.. 7, 2 3 !" , 'Revised flood season.: July, 101, the first terminal block and the second terminal hole to prevent dust from entering the space. An illumination system comprising: a track having a bottom wall, and a first power contact and a second power contact; and the energy consuming device according to claim 2, installed in the The thermal bridge is pressed against the bottom wall between the first power contact and the second power contact. The lighting system of claim 5, wherein the first and second terminals respectively contact the first power contact and the second power contact, and the thermal bridge is at least per square The force of the inch 3 is resting on the bottom wall. 7. According to Item (4) of (4), (4), wherein the thermal resistance between the LED array and the bottom wall is less than w. 8. According to f, please refer to (4) (4) of the system described in item 7 (4), wherein the thermal resistance is less than 2 ° C /W. 9. An energy consuming system comprising: - a track having a bottom wall and two side walls extending a first distance from the bottom wall, the bottom wall supporting two electrical contacts disposed in parallel spacing, The power contact is electrically insulated from the track, and = the bottom extends a second distance, the first distance is at least five times the first distance; and ... the right one: armored Installed on the track'-the energy consuming device... The heat bridge U is a replacement page for the specification of the supplement and correction part of the patent application No. 100223585 of the two power contacts 25 M443121! Period: the bottom wall between the pieces of July 101 and the energy consuming device has at least one magnet that presses the energy consuming device against the track such that the thermal bridge is at Being suppressed. C. The first distance and the energy consuming system according to claim 9, wherein the energy consuming device extends upward from the bottom wall - a third distance, the third distance is At least five times the second distance. 11. According to the energy-consuming system described in item 10 of the patent application, 筮-tzr; lack, 丄, ... from 少十倍 c 12·根據申請專利範圍第u項所述的耗能系統 弟一距離是小於1 mm。 13·根據申請專利範圍第9項所述的粍能系統 源。 ' 14. 根據申請專利範圍第13項所述的耗能系統 電源經由磁性力連接於所述軌道。 15. 根據申請專利範圍第9項所述的耗能系統 耗能裝置是用於發光的LED模組。 16·根據申請專利範圍第15項所述的耗能系統,其中,所述 兩個側壁之間的間距小於60mm,而且所述第一距離為 所述第二距離的至少十倍。 根據申請專利範圍第16項所述的耗能系統,其中,所述 LED模組亮度為至少250流明。 18_根據申請專利範圍第π項所述的 耗此糸統,其中,所述 LED模組在所述底壁之上方延伸〜 弟二距離,且所述第 其中,所述 還包括一電 其中,所述 其中,所述 M443121 ,_______________ idl 7 2 3 第100223585號專利申請案補充、修正部分之說明書替換頁 F 修正曰期! : 1责年'歹月·'· 三距離小於所述第二距離的二十倍。 · 19. 根據申請專利範圍第18項所述的耗能系統,其中,所述 第一距離小於所述第二距離的二十倍。 20. 根據申請專利範圍第19項所述的耗能系統,其中,所述 第二距離小於1 mm。 27Ten times less c 12· The energy-consuming system according to the scope of application patent item u is less than 1 mm. 13. The source of the energy system described in item 9 of the scope of the patent application. 14. The power system power supply according to claim 13 of the patent application is connected to the track via a magnetic force. 15. The energy consuming system according to claim 9 of the patent application is an LED module for emitting light. The energy consuming system of claim 15, wherein the spacing between the two side walls is less than 60 mm and the first distance is at least ten times the second distance. The energy consuming system of claim 16, wherein the LED module has a brightness of at least 250 lumens. 18_ The system according to claim π, wherein the LED module extends above the bottom wall by a distance of two, and wherein the , wherein the M443121, _______________ idl 7 2 3 patent application No. 100223585, the description of the correction part replaces the page F revision period! : 1 year year '歹月·'· three distances are smaller than the second Twenty times the distance. 19. The energy consuming system of claim 18, wherein the first distance is less than twenty times the second distance. 20. The energy consuming system of claim 19, wherein the second distance is less than 1 mm. 27
TW100223585U 2010-12-15 2011-12-14 Energy-consuming device, illumination system and energy-consuming system TWM443121U (en)

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US48547011A 2011-05-12 2011-05-12
US51474811A 2011-08-03 2011-08-03

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