JP3177278U - LED lighting heat dissipation structure for tunnel - Google Patents

LED lighting heat dissipation structure for tunnel Download PDF

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JP3177278U
JP3177278U JP2012002876U JP2012002876U JP3177278U JP 3177278 U JP3177278 U JP 3177278U JP 2012002876 U JP2012002876 U JP 2012002876U JP 2012002876 U JP2012002876 U JP 2012002876U JP 3177278 U JP3177278 U JP 3177278U
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support member
tunnel
light source
housing
heat sink
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保幸 船ヶ山
宏幸 佐藤
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株式会社共立電商
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Abstract

【課題】LEDチップから発生する熱を、照明装置の筐体を介して効率よく熱伝導させるトンネル用LED照明放熱構造を提供する。
【解決手段】複数のLEDチップと、該複数のLEDチップを支持する金属基板と、該金属基板を複数配置する支持部材で構成される光源装置と、該光源装置を駆動する電源装置と、該電源装置と前記光源装置とを取付けた筐体で構成されるトンネル用照明装置であって、前記支持部材は断面視凸字形状に成形された金属板からなり、前記金属基板の裏面に当接して接続されると共に、前記支持部材の裏面には断面視凸字形状に形成された金属板からなるヒートシンクが熱接触して取り付けられ、該ヒートシンクと前記筐体とが熱接触して接続される。
【選択図】 図2
Provided is a tunnel LED illumination heat dissipation structure that efficiently conducts heat generated from an LED chip through a housing of an illumination device.
A light source device including a plurality of LED chips, a metal substrate that supports the plurality of LED chips, a support member that disposes the plurality of metal substrates, a power supply device that drives the light source device, A lighting device for a tunnel configured by a casing to which a power supply device and the light source device are attached, wherein the support member is made of a metal plate formed in a convex shape in a sectional view, and abuts against the back surface of the metal substrate. In addition, a heat sink made of a metal plate formed in a convex shape in cross section is attached to the back surface of the support member by thermal contact, and the heat sink and the housing are connected by thermal contact. .
[Selection] Figure 2

Description

本考案は、LEDチップを使用した照明装置において、とくにトンネル内で使用される照明器具に使用され、LEDチップから発生する熱を効率よく外部に放熱できるトンネル用LED照明放熱構造に関するものである。   The present invention relates to an LED lighting heat dissipation structure for a tunnel which is used in a lighting device using an LED chip, particularly for a lighting fixture used in a tunnel, and can efficiently dissipate heat generated from the LED chip to the outside.

近年、LEDを使用した照明器具が広く採用されている。とくに街灯や高天井用ライトなどに使用される灯具には高輝度LEDを多数使用して、必要とされる照度を確保する技術が広く採用されている。   In recent years, lighting fixtures using LEDs have been widely adopted. In particular, for a lamp used for a street light, a high ceiling light, etc., a technique for ensuring a required illuminance by using a number of high-brightness LEDs is widely adopted.

一方、高速道路や一般道路のトンネル内では、多数のトンネル用照明器具が使用され、蛍光灯などの光源装置を利用して終日照明を行なう構造となっており、光源装置の劣化に伴う交換作業やメンテナンスに多大の時間と経費が掛かるものであった。   On the other hand, in tunnels on expressways and ordinary roads, a large number of lighting fixtures for tunnels are used, and light sources such as fluorescent lamps are used for illumination all day. And maintenance took a lot of time and money.

そこで本発明者らは、トンネル用照明器具や街灯用照明器具として、LEDチップを使用して長期間の使用が可能となる照明器具を提案している(特許文献1、特許文献2参照。)。   Therefore, the present inventors have proposed lighting fixtures that can be used for a long time using LED chips as tunnel lighting fixtures and street lighting fixtures (see Patent Literature 1 and Patent Literature 2). .

また、照明器具本体の背面に設けた開口に、開口を閉塞し器具本体と壁面や天井面の隙間に延出する放熱部材を設け、LED光源を放熱部材に直接、或いは導熱性部材を挟んで設ける構成のトンネル照明器具もある(特許文献3参照。)。   Moreover, the opening provided in the back surface of the lighting fixture main body is provided with a heat dissipation member that closes the opening and extends to the gap between the fixture main body and the wall surface or ceiling surface, and the LED light source is directly sandwiched between the heat dissipation member or the heat conductive member. There is also a tunnel lighting fixture having a configuration to be provided (see Patent Document 3).

特開2011−138640号公報JP 2011-138640 A 特開2011−159567号公報JP 2011-159567 A 特開2011−187304号公報JP 2011-187304 A

上記特許文献1及び2に記載の照明器具によって、電気消費量を削減し、長期間の使用を可能としたが、LED素子の寿命を左右する放熱技術に関してはさらなる改良が必要であった。また、特許文献3のトンネル照明器具では器具本体の背面に開口を設けて、この開口を閉塞する放熱部材をさらに設ける構成によって効果的な放熱を図るものであるが、照明装置の部品点数が増えると共に、製造コストがアップするという問題があった。   Although the lighting fixtures described in Patent Documents 1 and 2 have reduced the amount of electricity consumed and enabled long-term use, further improvements have been required regarding the heat dissipation technology that affects the life of the LED elements. Moreover, in the tunnel lighting fixture of patent document 3, although an opening is provided in the back surface of a fixture main body and effective heat radiation is aimed at by the structure which further provides the heat radiating member which obstruct | occludes this opening, the number of parts of an illuminating device increases. At the same time, there is a problem that the manufacturing cost increases.

上記の問題点に鑑み本考案者らは、LEDチップに生じる熱を既存の照明器具の筐体を介して効果的に放熱できるトンネル用LED照明放熱構造を提供するに至った。   In view of the above problems, the present inventors have provided a tunnel LED illumination heat dissipation structure that can effectively dissipate heat generated in an LED chip through a housing of an existing lighting fixture.

本考案のトンネル用LED照明放熱構造は、複数のLEDチップと、該複数のLEDチップを支持する金属基板と、該金属基板を複数配置する支持部材で構成される光源装置と、該光源装置を駆動する電源装置と、該電源装置と前記光源装置を取付けた筐体で構成されるトンネル用照明装置であって、前記支持部材は断面視凸字形状に成形された金属板からなり、前記金属基板の裏面に当接して接続されると共に、前記支持部材の裏面には断面視凸字形状に形成された金属板からなるヒートシンクが熱接触して取り付けられ、該ヒートシンクと前記筐体とが熱接触して接続されることを第一の特徴とする。   The LED illumination heat dissipation structure for a tunnel according to the present invention includes a plurality of LED chips, a metal substrate that supports the plurality of LED chips, a light source device that includes a plurality of support members that dispose the plurality of metal substrates, and the light source device. A lighting device for a tunnel configured by a power supply device to be driven and a casing to which the power supply device and the light source device are attached, wherein the support member is formed of a metal plate formed in a convex shape in a sectional view, and the metal A heat sink made of a metal plate formed in a convex shape in a sectional view is attached to the back surface of the support member while being in contact with the back surface of the substrate, and is attached to the back surface of the support member. The first feature is that they are connected in contact.

また、前記支持部材と、前記ヒートシンクと、前記筐体とは、シリコーン樹脂などからなる熱伝導性を有する粘着シートによって熱接触することを第二の特徴とする。   The second feature is that the support member, the heat sink, and the housing are in thermal contact with an adhesive sheet having thermal conductivity made of silicone resin or the like.

本考案のトンネル用LED照明放熱構造によれば、支持部材が断面視凸字形状に成形された金属板からなる支持部材であり、前記金属基板の裏面に当接して接続されると共に、前記ヒートシンクの裏面には断面視凸字形状に形成された金属板からなるヒートシンクが熱接触して取り付けられ、該ヒートシンクと前記筐体とが熱接触しているため、熱接触する面積を大幅に増やすことが可能となり筐体側への熱放熱がし易いという効果を有する。   According to the LED illumination heat dissipation structure for a tunnel of the present invention, the support member is a support member made of a metal plate formed in a convex shape in a sectional view, and is connected in contact with the back surface of the metal substrate, and the heat sink A heat sink made of a metal plate formed in a convex shape in a sectional view is attached to the back surface of the metal plate in thermal contact, and the heat sink and the housing are in thermal contact, so that the heat contact area is greatly increased. This makes it possible to easily dissipate heat to the housing side.

また、前記支持部材と、前記ヒートシンクと、前記筐体とは、シリコーン樹脂などからなる熱伝導性を有する粘着シートによって接続したため、熱接触する面の密着性に優れるという効果を有する。   In addition, since the support member, the heat sink, and the casing are connected by a pressure-sensitive adhesive sheet made of silicone resin or the like, the support member, the heat sink, and the housing have an effect that the heat contact surface has excellent adhesion.

本考案に係るトンネル用LED照明放熱構造の照明装置を示す(a)は側面図、(b)は平面図である。BRIEF DESCRIPTION OF THE DRAWINGS (a) which shows the illuminating device of the LED illumination heat dissipation structure for tunnels which concerns on this invention is a side view, (b) is a top view. 図1の斜視図である。FIG. 2 is a perspective view of FIG. 1. 放熱構造を説明する斜視図である。It is a perspective view explaining a thermal radiation structure. 図2のA−A線に沿う断面図である。It is sectional drawing which follows the AA line of FIG.

以下、本考案を、実施例を示す図面を参照しながら説明するが、本考案が本実施例に限定されないことは言うまでもない。図1は本考案のトンネル用LED照明放熱構造の照明装置を示す(a)は側面図、(b)は平面図、図2は図1の斜視図、図3は放熱構造を説明する斜視図、図4は図2のA−A線に沿う断面図である。   Hereinafter, although this invention is demonstrated, referring drawings which show an Example, it cannot be overemphasized that this invention is not limited to a present Example. 1A and 1B show a lighting device of a tunnel LED illumination heat dissipation structure according to the present invention. FIG. 1A is a side view, FIG. 2B is a plan view, FIG. 2 is a perspective view of FIG. 4 is a cross-sectional view taken along line AA in FIG.

図1乃至図3に示すように、本考案のトンネル用LED照明放熱構造を有する照明装置100は、複数のLEDチップ2が表面に実装された金属基板3と、この金属基板3と熱接触して取付けられる支持部材4からなる光源装置1が、筐体5に固定部材6によって取付けられている。そして、支持部材4の裏面にはヒートシンク7が取り付けられており、後述する熱伝導性を有する粘着シート16を介して筐体5と熱接続している。   As shown in FIGS. 1 to 3, the lighting device 100 having the LED lighting heat dissipation structure for a tunnel according to the present invention includes a metal substrate 3 on which a plurality of LED chips 2 are mounted, and a thermal contact with the metal substrate 3. A light source device 1 including a support member 4 attached to the housing 5 is attached to a housing 5 by a fixing member 6. And the heat sink 7 is attached to the back surface of the support member 4, and is thermally connected with the housing | casing 5 through the adhesive sheet 16 which has the thermal conductivity mentioned later.

金属基板3はAl等の熱伝導性の高い金属が使用され、その表面に電気絶縁層を介して回路(図示せず)が形成されている。そしてこの回路の所定位置に複数のLEDチップ2が実装されている。   The metal substrate 3 is made of a metal having high thermal conductivity such as Al, and a circuit (not shown) is formed on the surface of the metal substrate 3 via an electrical insulating layer. A plurality of LED chips 2 are mounted at predetermined positions of the circuit.

支持部材4は断面視凸字形状に成形されたAl板からなり、その上面に金属基板3が複数熱接触して取付けられ、固定部材6に形成された矩形孔部8を跨いでネジによって取り付けられている。尚、この固定部材6には光源装置1を駆動する電源装置10と、外部電源(図示せず)とケーブル11を介して接続する電源端子12と、光源装置1を調光制御する調光装置13がさらに取り付けられ、筐体5に取り付けられている。   The support member 4 is made of an Al plate formed in a convex shape in cross section, and a plurality of metal substrates 3 are attached to the upper surface thereof by thermal contact, and attached by screws across the rectangular hole portion 8 formed in the fixing member 6. It has been. The fixing member 6 includes a power source device 10 that drives the light source device 1, a power source terminal 12 that is connected to an external power source (not shown) via a cable 11, and a light control device that controls the light source device 1. 13 is further attached to the housing 5.

筐体5は、ステンレス板をプレス加工によって一端側が開口した椀型に成形されており、その表面は粉体塗装され、機械強度と耐候性に優れる。   The casing 5 is formed into a saddle shape with one end opened by pressing a stainless steel plate. The surface of the casing 5 is powder-coated and has excellent mechanical strength and weather resistance.

固定部材6は、矩形のAl板からなり、その4辺部にそれぞれ折り曲げ片14を有し、略中央には前記支持部材4に対向して矩形孔部8が形成されている。そして、固定部材6の上面には、上述した電源装置10、調光装置13、支持部材4が取り付けられる。   The fixing member 6 is made of a rectangular Al plate, has bent pieces 14 on each of its four sides, and has a rectangular hole portion 8 facing the support member 4 at substantially the center. The power supply device 10, the light control device 13, and the support member 4 described above are attached to the upper surface of the fixing member 6.

図4に示すように、ヒートシンク7は、Al板を断面視凸字形状に成形したものであり、その凸部分は上記支持部材4の下面に密接して取付けられ、また下部折り曲げ片15、15にはシリコーン樹脂からなる粘着シート16が貼着されており、この粘着シート16を介して筐体5の内側面に熱接触して取り付けられる。   As shown in FIG. 4, the heat sink 7 is an Al plate formed into a convex shape in a sectional view, and the convex portion is closely attached to the lower surface of the support member 4, and the lower bent pieces 15, 15. A pressure-sensitive adhesive sheet 16 made of silicone resin is adhered to the inner surface of the housing 5 through the pressure-sensitive adhesive sheet 16.

電源装置10は外部交流電源(図示せず)から、上記光源装置1へ直流電力を供給するコンバータを内蔵しており、ケーブルによって光源装置1と接続して、LEDチップ2を点灯させる。また、調光装置13はトンネル内における最適な照度を安定して供給するために電源装置10の出力を調節する。   The power supply device 10 incorporates a converter that supplies DC power from an external AC power source (not shown) to the light source device 1 and is connected to the light source device 1 by a cable to light the LED chip 2. The light control device 13 adjusts the output of the power supply device 10 in order to stably supply the optimum illuminance in the tunnel.

上記構成からなるトンネル用LED照明放熱構造は、LEDチップ2を実装した金属基板3と、この金属基板と熱接触して取付けられる支持部材4と、からなる光源装置1を固定部材6によって筐体5に取り付けると共に、支持部材4の裏面に密接して取り付けられるヒートシンク7が筐体5の内側面に粘着シート16を介して取り付けるため、LEDチップ2で発生する熱が、金属基板3から支持部材4、及びヒートシンク7を介して、筐体5へと放熱させることができる。   The LED illumination heat dissipating structure for a tunnel having the above configuration includes a light source device 1 including a metal substrate 3 on which an LED chip 2 is mounted and a support member 4 attached in thermal contact with the metal substrate. 5, and the heat sink 7 attached in close contact with the back surface of the support member 4 is attached to the inner surface of the housing 5 via the adhesive sheet 16, so that the heat generated in the LED chip 2 is transferred from the metal substrate 3 to the support member. 4 and the heat sink 7 can dissipate heat to the housing 5.

以上、本考案のトンネル用LED照明放熱構造によれば、支持部材と、ヒートシンクと、筐体とを、熱接触して接続したため、筐体から外部への放熱がし易い。しかも、ヒートシンクと、筐体の内側面とがシリコーン樹脂からなる熱伝導性を有する粘着シートによって接続したため、熱接触する面積を大幅に増やすことが可能となり筐体側への熱放熱がし易すく、LEDチップの劣化を防止できる。   As described above, according to the LED illumination heat dissipation structure for a tunnel of the present invention, since the support member, the heat sink, and the housing are connected in thermal contact, heat is easily radiated from the housing to the outside. Moreover, since the heat sink and the inner side surface of the housing are connected by a heat conductive adhesive sheet made of silicone resin, it is possible to greatly increase the area in thermal contact, making it easier to dissipate heat to the housing side. Deterioration of the LED chip can be prevented.

1 光源装置
2 LEDチップ
3 金属基板
4 支持部材
5 筐体
6 固定部材
7 ヒートシンク
8 矩形孔部
10 電源装置
11 ケーブル
12 電源端子
13 調光装置
14 折り曲げ片
15 下部折り曲げ片
16 粘着シート
100 照明装置
DESCRIPTION OF SYMBOLS 1 Light source device 2 LED chip 3 Metal substrate 4 Support member 5 Case 6 Fixing member 7 Heat sink 8 Rectangular hole part 10 Power supply device 11 Cable 12 Power supply terminal 13 Light control device 14 Bending piece 15 Lower bending piece 16 Adhesive sheet 100 Illumination device

Claims (2)

複数のLEDチップと、該複数のLEDチップを支持する金属基板と、該金属基板を複数配置する支持部材で構成される光源装置と、該光源装置を駆動する電源装置と、該電源装置と前記光源装置とを取付けた筐体で構成されるトンネル用照明装置であって、前記支持部材は断面視凸字形状に成形された金属板からなり、前記金属基板の裏面に当接して接続されると共に、前記支持部材の裏面には断面視凸字形状に形成された金属板からなるヒートシンクが熱接触して取り付けられ、該ヒートシンクと前記筐体とが熱接触して接続されることを特徴とするトンネル用LED照明放熱構造。   A plurality of LED chips, a metal substrate that supports the plurality of LED chips, a light source device that includes a support member that disposes a plurality of the metal substrates, a power supply device that drives the light source device, the power supply device, and the An illumination device for a tunnel configured by a housing to which a light source device is attached, wherein the support member is made of a metal plate formed in a convex shape in a sectional view, and is in contact with and connected to the back surface of the metal substrate. In addition, a heat sink made of a metal plate formed in a convex shape in a sectional view is attached to the back surface of the support member in thermal contact, and the heat sink and the housing are connected in thermal contact. LED lighting heat dissipation structure for tunnel. 前記支持部材と、前記ヒートシンクと、前記筐体とは、シリコーン樹脂などからなる熱伝導性を有する粘着シートによって熱接触することを特徴とする請求項1に記載のトンネル用LED照明放熱構造。   2. The LED illumination heat dissipation structure for a tunnel according to claim 1, wherein the support member, the heat sink, and the housing are in thermal contact with an adhesive sheet having thermal conductivity made of silicone resin or the like.
JP2012002876U 2012-05-15 2012-05-15 LED lighting heat dissipation structure for tunnel Expired - Fee Related JP3177278U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014110153A (en) * 2012-12-03 2014-06-12 Hamai Denkyu Kogyo Kk Led module, led light source unit, and led lighting fixture utilizing them

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014110153A (en) * 2012-12-03 2014-06-12 Hamai Denkyu Kogyo Kk Led module, led light source unit, and led lighting fixture utilizing them

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