TWM436129U - Support structure for supporting energy consuming device and secure system for energy consuming device - Google Patents

Support structure for supporting energy consuming device and secure system for energy consuming device Download PDF

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Publication number
TWM436129U
TWM436129U TW100221527U TW100221527U TWM436129U TW M436129 U TWM436129 U TW M436129U TW 100221527 U TW100221527 U TW 100221527U TW 100221527 U TW100221527 U TW 100221527U TW M436129 U TWM436129 U TW M436129U
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Taiwan
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support structure
bottom wall
side wall
energy consuming
consuming device
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TW100221527U
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Chinese (zh)
Inventor
O'connor Kevin
E Serwacki Megan
V Zaderej Victor
L Sheldon Stephen
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Molex Inc
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Publication of TWM436129U publication Critical patent/TWM436129U/en

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Abstract

A support structure includes a groove and a channel. The grove can be defined by a wall and a lip. An energy consumption device includes a housing that supports a magnet and a first and second terminal and the magnet helps couple the energy consumption device to the support structure. The housing is positioned in the groove and the groove helps retain the housing in the support structure while the channel allows the energy consumption device to be visible. To help secure the energy consuming device, a header can be provided on both ends of the support structure so that the housing can be translated along the groove but cannot be removed from the support structure.

Description

在支撐結構22上。還示出有通過磁力附接的供電模組12〇, 然而,供電模組120還可以以任何需要的方式附接於支撐結 構22。如果希望在所述耗能總成中使用一個以上的支撐結 構22, 一個跳線裝置320也可以通過磁力支撐在支撐結構22 上,以將一個支撐結構22連接於相鄰的另一個支撐結構(未 示出)。耗能裝置20可為一 LED裝置。可以意識到的是,所 示出的實施例適於供軌道照明應用場合使用,因為耗能穿 置20能夠簡單地進行定位、安裝以及沿支躲構22來回運 動。耗能裝置20和支撐結構22可用在許多應用場合中,例 如但不限於,在櫃檯照明方面' 在車輛上和用於車間。所 示出的實施例也適用於供許多其它應用場合使用,諸如更 通用的照明,而且相信特別適合於需要靈活性的應用場合。 支樓結構22可採取許多形狀,諸如直的(如所示出的)、On the support structure 22. Also shown is a power module 12A that is attached by magnetic force, however, the power module 120 can also be attached to the support structure 22 in any desired manner. If it is desired to use more than one support structure 22 in the energy consuming assembly, a jumper device 320 can also be magnetically supported on the support structure 22 to connect one support structure 22 to another adjacent support structure ( Not shown). Energy consuming device 20 can be an LED device. It will be appreciated that the illustrated embodiment is suitable for use in a track lighting application because the energy consuming opening 20 can be easily positioned, installed, and moved back and forth along the support 22 . Energy consuming device 20 and support structure 22 can be used in many applications, such as, but not limited to, in counter lighting 'on the vehicle and for the shop floor. The illustrated embodiment is also suitable for use in many other applications, such as more general illumination, and is believed to be particularly well suited for applications requiring flexibility. The structure 22 can take many shapes, such as straight (as shown),

彎曲形、波浪形、臺階形等。如圖中所示出的支撐結構U 呈細長形的軌道24,執道24具有沿其長度延伸的一對間隔 開的細長的電力接觸件26、28。支撐結構22可容易地安^ 在支撐表面’諸如牆壁、天花板、櫃子等。然而,應注意 的是,所述支撐表面可為任意所希望的形狀,而且甚至可 被設定為允許單個耗能裝置安裝在其上的插座狀形狀或— 些其匕構孓此外,如果需要,所述支撐表面可凹入在殼 體内(應理解為通過軌道24提供的散熱效益可能需要通過 其它結構來提供)。 如所示出的,軌道24由底壁3〇(其示出為平的)和自底壁 30的相對邊緣垂直延伸的側壁32、34所構成。多個翅片36 M436129 自側壁32、34向外延伸。軌道24為熱傳導性的且還可為導 電性的,而且如果是導電性的,則所述對細長的電力接觸 件26、28經由合適的絕緣體37而與執道24電絕緣,絕緣體 37諸如是設置在軌道24上的非導電性雙面膠帶、塗料或陽 極氧化物。軌道24可由擠壓塑膠形成,所述擠壓塑膠已電 鐘(例如電鍍有鎳和錫),執道24可完全由金屬形成,或者可 為塑膠件和金屬件的混合組合。雖然侧壁32、34示出為$ 直於底壁30,但是應理解的是,在某些實施例中,側壁&、 34可被取消,或者可相對底壁30成其它角度。 耗能裝置20安置在底壁30和電力接觸件26、28上。軌 道24可作為如本文所說明的作為耗能裝置2〇的散熱器。 耗能裝置20包括:可由介電材料形成的殼體% ;由~ 體38支撐的耗能模組40 ; —對由殼體38支撐的磁體42a、 42b ;以及一對由殼體38支撐的端子62a、62b。如需照明, 耗能模組40可包括LED陣列(LED陣列可為按所需圖案設置 的一個或多個LED),但也可為其它耗能裝置,諸如不限制 於無線電設備、照相機、感測器,而且耗能裝置20也可根 據需要通過包含諸如揚聲器'圖像投影儀之類的器件來投 影圖像或發出聲音。可為裝飾性的蓋體46,定位在殼體38 上並遮蓋耗能模組40和磁體42a、42b。如本領域中公知的, 可設置有透鏡或其它光造型元件48,並且能由殼體38和/或 蓋體46支撐,以將來自耗能模組40(如果被設定為LED陣列) 的光加以引導。 殼體38可採用各種形狀,例如如第1圖所示的圓形、如 8 M436129 第2圖所示的矩形、正方形、三角形、橢圓形等。殼體%包 括.一基部50,具有内表面52和外表面54 ; —孔56,穿過 基部50 ;磁體座58a、58b,設置在基部50的每一端並由中 心孔56隔開;以及第一和第二端子孔60a、60b及其相關的 端子62a、62b。應注意的是,儘管示出為雙磁體座,但在 一個貫施例令’殼體38可以另外的方式構造成設置單個磁 體座。例如,但不限於殼體38的一端能經由支撐結構22提 供的唇緣來保持且隨後單個磁體座及相關磁體將足以將殼 體38固定定位。可替代地,一磁體座可位於殼體38上的中 心位置’以使得力均句地分佈於兩端(以及熱橋,如果包含 的話)。耗能模組40的一部分經由孔56延伸穿過基部50。 磁體42a安置在磁體座58a中;磁體42b安置在磁體座 58b中。如所示出的磁體42a、42b橫截面為矩形,以有益於 方便地製造該元件,然而,也可以採用其它各種不同形狀 的磁體42a、42b。各磁體座58a、58b形成為自内表面52延 伸的凹部。各磁體座58a、58b具有:多個側壁64,自内表 面52延伸;以及一介面壁66。各磁體座58a、58b優選與磁 體42a、42b的形狀一致’且磁體42a、42b可如所示出地自 殼體38的内表面52伸出或者與殼體38的内表面52齊平。 蓋體46可採用各種形狀以容納耗能模組40和可選的光 學器件(optic)48。例如但不限於,蓋體46可完全為平的,蓋 體46也可基本上是平的並具有升高的中心部分來容納光學 器件48 ’而且蓋體46也可為凹形或凸形。所示出的蓋體46 包括:一蓋壁68,具有内表面70和外表面72 ; —個孔,穿 9 M436129 過蓋壁68的中心,透鏡或其它光造型元件48安裝於所述孔 中;磁體座74a、74b,設置在蓋壁68的各端並由所述中心 的孔隔開;以及侧壁75a、75b、75c、75d,自蓋壁68的邊 緣延伸。 當蓋體46安置在殼體38上時,磁體42a保持在磁體座 74a中’磁體42b保持在磁體座74b中,並且側壁75a、75b、 75c、75d與殼體38的邊緣配合。各磁體座74a、74b具有自 内表面70延伸出的側壁76,同時内表面70形成所述凹部的 底壁。側壁75b、75d的一部分形成相應磁體座74a、74b的 一部分。然而’可以意識到的是,儘管蓋體46的側壁75b、 75d示出為磁體座74a、74b的一部分,但是也可在蓋體46上 設置單獨的壁,以形成磁體座74a、74b的其餘部分。各磁 體座74a、74b優選與磁體42a、42b的形狀一致。由此,可 以意識到的是,磁體42a、42b被夾在内表面70和介面壁66 之間’且由此被保持定位。另外的約束由側壁76、75b、75d k供’然而’任何可取的約束都是合適的。例如,磁體42a、 42b利用黏接劑或其它緊固系統被附接。將磁體42a、42b保 持在殼體38和蓋體46之間的益處在於能降低製造成本。 如所示出的,耗能模組40被設定為固態照明元件,所 述固態照明元件包括板78,LED陣列安置在板78上並受蓋 體46保護。板78可為熱傳導性材料,諸如覆蓋有絕緣層的 鋁,在所述絕緣層上放置所述LED陣列。可替代地,如果 耗能模組40對熱衰減較不敏感,則板78可為電路板或一些 其它複合結構。熱橋82(其可為但不限於導熱墊或導熱膏) 10 可設置在耗能模組40的外表面(例如在板78的下表面上)。熱 橋82可為熱傳導性黏接墊片,諸如,例如3M導熱膠帶 8810。如所示出的,熱橋82將板78連接到底壁3〇。在所示 出的實施例中,因板78被設定為使板78和所述LED陣列之 間具有較低的熱阻(優選地所述板將具有大於5〇瓦/米-開爾 文((W/(m K))的熱傳導率’且更優選地將具有大K1〇〇w/(m K)的熱傳導率),且熱橋82有效地將板78連接到底壁30,所 述LED陣列和底壁3 0之間的總熱阻將低於3 c /w且優選低於 2C/W。另外,如果使熱橋82保持薄形並選擇具有相對高的 熱傳導率的材料’則可使總熱阻低於1C/W。例如,若採用 普私光電(BRIDGELUX)LED陣列與合適的熱橋組合以及由 磁體42a、42b施加足夠的力,則這種設計就是可行的。由 此,可以意識到的是,所示出的設計一般允許具有非常有 效的熱傳遞设什的磁性支揮耗能裝置2〇,允許使用在亮度 大於500流明的照明裝置上,同時還具有非常緊湊的介面, 所述介面具有低於3C/W且優選低於2C/W且有潛力低於 1C/W的熱阻。板78安置在凹室83内,凹室83圍繞中心孔 56,以使得板78大體與殼體38的最下外表面齊平。 端子孔60a接近磁體座58a但與磁體座58a間隔開;端子 孔60b也接近磁體座58b但與磁體座58b間隔開。端子孔6〇a 鄰近於基部50的一個邊緣,而端子孔6〇b鄰近於基部5〇的另 一相對邊緣。各端子孔6〇a、60b自内表面52到外表面54延 伸穿過基部50。 各端子62a、62b由導電材料形成且具有第一部分84、 M436129 第二部分86和第三部分88。各端子62a、62b的第一部分84 設置於且接合於基部50的接近相應的端子孔60a、60b的内 表面52。第二部分86自相應的第一部分84延伸且相對於對 應的第一部分84成一角度。第二部分86延伸穿過相應的端 子孔60a、60b。第三部分88自相應的第二部分86延伸且被 設定為與一電力接觸件接合。各第三部分88彎曲並自外表 面54向外延伸。第二部分86和第三部分88可相對第一部分 84撓曲,以使得第三部分88在撓曲距離的範圍内能合適地 與一電力接觸件接合。在一個實施例中,第二部分86和第 三部分88對於所述撓曲範圍具有至少〇.4mm的容許範圍 (tolerance)。端子62a、62b穿過安裝部到達基部50(例如焊錫) 且經由設置在殼體38上表或内部的導電線路89,從而電連 接於耗能模組40,諸如LED陣列的陽極或陰極。在一個實 施例中,蓋體46和基部50可被設定為圍繞在端子62a、62b 的第二部分86和第三部分88外周的口袋形。在這種實施例 中,蓋體46安裝於所述殼體38,所述蓋體46在所述磁體 42a、42b之上方延伸,以遮蔽所述磁體42a、42b。通過殼 體38和蓋體46在它們之間形成密封梁(sealed beam)來阻止 水或灰塵經由孔56進一步進入到所述總成中。在一個實施 例中’這可通過嚴格控制殼體38和蓋體46之間的配合間隙· 來實現。而在另一實施例中,所述密封可通過採用墊圈來 達成。將蓋體46壓靠在基部50上以使得端子62a、62b夾在 蓋體46和殼體38之間的一個優點在於夾持力提供了用於將 端子62a、62b的第一部分84固定定位的進一步支撐,這使 12 M436129 得作用在第一部分84上的任何其它壓力難以對耗能裝置2〇 的基部50和端子62a、62b之間的接合點造成損害。 耗能裝置20被放置在支撐結構22上,以致磁體42a、42b 處於兩電力接觸件26、28之間且接近於軌道24的底壁30。 磁體42a、42b和執道24之間的磁性吸引提供了將耗能裝置 20固定於執道24的力。介面壁66最好足夠薄以使得不干擾 前述磁性力。如果需要,可設置穿過各介面壁66的孔,以 允許磁體部分延伸穿過介面壁66。然而一般而言,介面壁 66可不設置這種孔。熱橋82定位在電力接觸件26、28之間 的底壁30上並可填充在板78和底壁3〇之間的任意空間。這 確保板78和底壁30之間具有較低的熱阻。根據耗能裝置2〇 的尺寸,可在介面壁66和軌道24之間設有氣隙,只要所述 氣隙不負面影響前述磁性力即可。 端子62a與電力接觸件26配合;端子62b與電力接觸件 28配合。端子62a、62b與電力接觸件26、28接合時,其第 二部分86和第三部分88可在它們的容許範圍内相對第一部 分84撓曲。這將確保端子62a、62b與電力接觸件%、28之 間具有良好的電接觸。 在工作期間,電力(p〇wer)流經電力接觸件26、28、經 過端子62a、62b、沿導電線路89到達耗能模組4〇。耗能模 組40產生的熱必須散發出去(否則耗能裝置2〇的壽命將會 被縮減)。耗能模組40產生的熱經由熱橋82傳遞至底壁3〇。 軌道24起到散熱器的作用。翅片允並不是必需的但可以 用來提供額外的散熱面積。當然,轨道24(和可選的翅片36) 13 M436129 可以根據適當的裝飾設計設計為任何形狀。 通過使用者拉動耗能裝置20離開切結構22來克服所 述磁性力,耗能裝置20可輕易地在支撐結構22上來回運 動。耗能裝置20可隨後容易地重新定位在支撐結構二上。 如果熱橋82设置在耗能裝置2〇上,則希望有足夠的力 來確保耗能裝置20和支撐結構22之間的可靠熱連接。磁體 42a、42b提供了這種力,同時避免在安装期間移動(例如轉 動或滑動)耗能裝置2〇(如果熱橋82是順從性的、具有附著性 質或者在這種移動過程中會變形,這樣將會是優點)^在所 示出的實施例中,磁體42a、42b與軌道24之間的吸引提供 的最小 3psi(0.021MP)、優選 5psi(0.034MP)、且更優選 10psi(0.〇69MP)的壓力有益於提供可靠的熱連接。然而有益 的力的大小取決於耗能裝置20的質量、需要散發的熱量、 以及附接於耗能裝置2〇的所述散熱器的效率。 如第7至15圖所示,供電模組120安置在平的底壁30上 和電力接觸件26、28上。供電模組120包括:下介電殼體 138 ;上介電殼體Π9 ;電源140,由下介電殼體138支撐並 延伸穿過上介電殼體139 ; —對磁體142a、142b,支撐在下 介電殼體138和上介電殼體139之間;以及一對端子162a、 162b,由下介電殼體138支撐。介電蓋體146定位在下殼體 138和上介電殼體139上並遮蓋電源140、磁體142a、142b和 所述那對端子162a' 162b。 上介電殼體138包括:大體平的底壁150,具有内表面 152和外表面154;磁體座15 8a、158b,設置於底壁150的兩 14 M436129 相對側;以及第一和第二端子孔16〇a、160b及其相關的端 子162a、162b。電源140安置在底壁150中的凹部156内。 磁體142a安置在磁體座158a中,磁體142b安置在磁體 座158b中。如所示出的,出於易於製造的目的,磁體142a、 142b優選橫截面為矩形,然而,用於磁體142a、142b的其 它形狀也在考慮之内,而且除非另有說明,並不試圖對所 述形狀加以限制。各磁體座158a、158b形成為自内表面152 延伸的凹部。各磁體座158a、158b具有:多個側壁164,自 内表面152延伸;以及一平的底壁166。各磁體座158a、158b 優選與磁體142a、142b的形狀一致,且磁體142a、142b可 如所示出地自下介電殼體138的内表面152伸出或者可與下 介電殼體138的内表面152齊平。 端子孔160a接近於磁體座158a但與磁體座158a間隔 開;端子孔160b接近於磁體座158b但與磁體座158b間隔 開。端子孔160a相鄰於底壁150的一個側邊緣,而端子孔 160b相鄰於底壁150的相對另一個側邊緣。各端子孔16〇a、 160b自内表面丨52到外表面154延伸穿過底壁15〇。 如從第14圖能意識到的,各端子1623、162b由導電材 料形成’且具有:一個平的基部184 ;自基部184延伸出的 第一部分186、第二部分188、第三部分19〇 ;以及一對集線 部192、194。各端子i62a、162b的基部184安置在底壁150 的内表面152中的接近於相應的端子孔16〇a ' 16〇b的凹部 196a、196b内。第一部分186自基部184垂直延伸。第二部 分188自相應的第一部分186延伸且相對所述相應的第一部 15 M436129 分186成一角度。第三部分190自相應的第二部分188延伸且 大體垂直於相應的第一部分186。各第三部分190彎曲且延 伸穿過相應的端子孔160a、160b。第三部分190自外表面154 向外延伸。第二部分188和第三部分190能相對第一部分186 撓曲。優選地,第二部分188和第三部分190具有至少〇,4mm 的撓曲容許範圍,這將在下面更詳細地予以討論。集線部 192、194連接於電線或刀型開關(blade)(未示出)。端子 162a、162b經由設置在下介電殼體138上表或内部的導電線 路而電連接於電源140。可替代地,端子162a、162b可經由 絕緣導體(例如絕緣電線)連接於電源140。 上介電殼體139安置在下介電殼體138之上並遮蓋磁體 142a、142b和端子162a、162b。上介電殼體139可包括穿過 其自身的孔199,以允許電源140從中通過。當上介電殼體 139安置在下介電殼體138之上時,磁體142a、142b被夾在 下介電殼體138和上介電殼體139之間。蓋體146遮蓋下介電 殼體138和上介電殼體139並恰當地附接於它們》 供電模組120裝置在支撐結構22上,磁體142a、142b安 置在軌道24的電力接觸件26、28之上方。磁體142a、142b 和軌道24之間的磁性吸引提供將供電模組12〇固定於軌道 24的力。底壁166足夠薄,以不干擾所述磁性力。端子162a 與電力接觸件26匹配;端子162b與電力接觸件28匹配。當 端子162a、162b與電力接觸件26、28接合時,第二部分188 和第三部分190在它們的容許範圍内相對第一部分186撓 曲。這確保端子162a、162b與電力接觸件26、28之間具有 16 M436129 良好的電接觸。可以意識到的是,在I作期間,電流自電 源140起沿與接觸件i6a、16料接的電線或導電線路、經 過接觸件162a、162b流至電力接觸件%、28、並隨後到達 耗能裝置20。 如上所述,所述端子能在-定範圍内繞曲且如所述地 在約―範®⑽曲同時健能提供可靠的電接觸。儘管 對於某些應m更小的容許範圍更騎#,但已確認 大於0.5mm且優選大於〇.8mm的容許範圍有益於確保在支 樓結構22(諸如底壁3G)提供的支料面之間形成良好的熱 接觸。這是因A,當採用T壓縮熱橋日寺,有益於確保所述 端子與電力接觸件接合,但是一旦具有較好的電連接後, 考慮的重點就轉變成確保熱橋能夠提供較好的熱介面。這 可能涉及使熱橋具有一些壓縮範圍。通過允許端子在所述 公開的範圍内撓曲同時依然提供好的電接觸,那麼儘量控 制各種公差的同時依然確保保持低熱阻(這有益於使耗能 裝置獲得較長的壽命)將會變得較為簡單。這允許熱橋能提 供更高的熱傳導率,同時提供更小的可壓縮性。 通過使用者拉動供電模組120離開支撐結構22來克服 磁性力’供電模組120可容易地在支撐結構22上來回運動。 供電模組12 0可隨後容易地重新定位在支撐結構2 2上。可替 代地,下介電殼體138和蓋體146可包括耳部200、202,緊 固件(未示出)可通過耳部200、202牢固地將供電模組no附 接於執道24。如果使用如所示那樣的外耳部2〇〇、202將供 電模組120固定於支樓結構22,則可省略磁體142a、142b。 17 M436129 儘管磁體142a、142b示出為安置在電力接觸件26、28 之上方’但是可理解的是磁體142a、142b可設置在下介電 殼體138上,使磁體142a、142b安置在電力接觸件26、28之 間的軌道24之上方。然而,對於轨道24不是鐵氧體基材料 而電力接觸件26、28是鐵氧體基材料而言,將磁體142a、 142b定位在電力接觸件26、28之上方是有益的。 跳線裝置320被示出在第14和16至18圖中。跳線裝置 320提供用於將一個支撐結構22連接於另一支撐結構(未示 出)的手段。跳線裝置320安置在底壁30和電力接觸件26、 28的上方。跳線裝置320包括:介電殼體338 ; —對磁體 342a、342b,支撐在介電殼體338内,一對端子362a、362b 以及一個介電蓋體346,介電蓋體346附接於介電殼體338並 遮蓋磁體342a、342b和端子362a、362b。介電殼體338包括: 底壁350,其在形狀上可是平的,具有内表面352和外表面 354,兩磁體座358a、358b,設置在底壁350的相對側上; 以及第一和第二端子孔360a、360b及其相關的端子362a、 362b。 如所示出的,磁體342a安置在磁體座358a中,且磁體 342b安置在磁體座358b中。如所示出的,出於易於製造的 目的’磁體342a、342b可在橫截面上為矩形;然而,用於 磁體342a、342b的其它形狀也是合適的。各磁體座358a、 358b形成為自内表面352延伸的凹部。各磁體座358a、358b 具有:多個側壁364 ’自内表面352延伸;以及一平的底壁 366。各磁體座358a、358b的外形優選與磁體342a、342b的 18 M436129 形狀一致,且磁體342a、342b可自介電殼體338的内表面352 伸出或者可與介電殼體338的内表面352齊平。 端子孔360a接近於磁體座358a但與磁體座358a間隔 開;端子孔360b接近於磁體座358b但與磁體座35扑間隔 開。端子孔360a相鄰於底壁350的一個側邊緣,而端子孔 360b相鄰於底壁350的相對側邊緣。各端子孔36〇a、36〇b自 内表面352到外表面354延伸穿過底壁35〇。 端子362a、362b可在結構上與第14圖所示的端子相 同’因此細卽在此不再重複。各端子362a、362b的基部384 安置在底壁350的内表面352中的接近相應端子孔36〇a、 360b的凹部396a、396b内。各個第三部分390延伸穿過相應 端子孔360a、360b並自外表面354向外延伸。集線部392、 394連接於與供電模組12〇連接的電線或刀型開關(未示出) 或自鄰近的耗能裝置20延伸的電線/刀型開關。 介電蓋體346安置在介電殼體338上且貼合地附接於介 電殼體338上。介電蓋體346遮蓋在磁體342a、342b和端子 362a、362b上。當介電蓋體346安置在介電殼體338上時, 磁體342a、342b夾在介電蓋體346和介電殼體338之間。 跳線裝置320放置在支撐結構22上,磁體342a、342b安 置在執道24的電力接觸件26、28之上方。磁體342a、342b和 軌道24之間的磁性吸引提供將跳線裝置320固定於軌道24的 力。底壁366足夠薄,以不干擾磁性力。端子362a與電力接 觸件26配合;端子362b與電力接觸件28配合。當端子362a、 362b與電力接觸件26、28接合時,端子362a、362b可在它們 19 M436129 的容許範圍内撓曲。這將確保端子362a、362b和電力接觸件 26、28之間具有良好的電接觸。實際上,兩個跳線裴置32〇 可用於給兩個相鄰軌道24供電。在工作期間,電流自電源14〇 流向端子162a、162b、沿第一軌道24的電力接觸件26、28、 經過第一跳線裝置320的端子362a、362b、沿連接在隼線部 192/392、194/394之間的電線或刀型開關、經過第二跳線裝 置320的端子362a、362b流至第二軌道24的電力接觸件26、 28(並隨後到達安裝在第二軌道24上的任何耗能裝置)。 通過使用者拉動跳線裝置320離開支撐結構22來克服 磁性力’跳線裝置320可容易地附接於或脫離於支樓結構 22。儘管磁體342a、342b示出為定位在電力接觸件26、28 之上方’但是可以理解的是,磁體342a、342b可設置在介 電殼體338上,磁體342a、342b定位在軌道24的底壁30之上 方(例如’在電力接觸件26、28之間)。 可以意識到的是’耗能裝置2〇、供電模組120、跳線裝 置320以及支樓結構22均被設定為提供矮輪廊(profjie)系 統。這在許多情況下是有益的,諸如空間淺時。為此,使 平的底壁30和翅片36自底壁30延伸離開至少大於電力接觸 件26、28自底壁30延伸的距離的兩倍,連同小的相對緊凑 的耗能裝置20—起而為所公開的實施例呈現一種確認為合 意且可行的簡潔雅致的裝飾性外觀。如果翅片36在底壁3〇 之上延伸高達大於電力接觸件26、28的兩倍,所述外觀會 更合意’而且如果翅片36延伸高達大於電力接觸件26、28 的四倍’則更優選。另外’耗能裝置20的頂部可延伸到電 20 M436129 力接觸件26、28高度的至少五倍,同時將電力接觸件26、 28之間的底壁30與熱橋82接合。例如,如果電力接觸件%、 28在底壁30之上延伸約〇.6mm,耗能裝置20的頂部可在底 壁30之上的6.Omm至l〇mm之間(例如大於$倍的尚度但小於 20倍的高度,以提供有益的審美外形)。 例如,參見第19和20圖,系統公開為包括安裝於軌 道24·的耗能裝置20’。可以意識到的是,安裝時,耗能裝置 20'在底壁30'之上延伸高度D1,且軌道24'具有在底壁3(V之 上延伸距離D2的翅片34’。在某些實施例中,D2將大於1/2 D1 ’且如所示地D2大於D1。 可以意識到的是,殼體38'的介面壁66'定位在電力接觸 件28'上,板78’將熱橋82,壓製在板78,和底壁30'之間。此外’ 電力接觸件28’從底壁30'向上延伸的距離應保持短,從而對 於具有吸引力的雅致的外觀而言,距離D2應是距離D3的至 少三倍,優選D2應是D3的10倍以上。當所述總成應用於可 看的見的場合時,所述設計的外形將是重要的,尤其是在 商業環境中,最終實施例的外觀將會影響看到該設計的那 些人的行為。 第21圖示出一實施例的支撐結構222,支撐結構222功 能上類似於第1圖所示的支撐結構22。可以意識到的是,支 撐結構222被設定為固定支撐耗能裝置220,耗能裝置220可 為如上所述的LED總成。具體地,溝道241被設置成允許耗 能裝置220被看到,因為溝道241與支撐結構222的外部連 通。如所示出的,一第一唇緣233,自第一側壁235朝向相 21 M436129 對的第二側壁235向外延伸出;以及一第二唇緣233,自所 述第二側壁235朝向相對的第一側壁235向外延伸出’所述 第一唇緣233和第二唇缘233是相向延伸的。一第一電力接 觸件228和一第二電力接觸件228設置於所述第一側壁235 和第二側壁235之間;溝道241由支撐唇緣233的側壁235形 成,唇緣233與支撐結構222成一體。然而,如可從第24、 30和31圖意識到的,也可考慮採用可分離的介面。例如, 一頂支撐結構222b將包括兩個頭部290和在所述頭部290之 間延伸的多個腿部,同時各腿部具有一外邊緣296和一内邊 緣295,且兩個内邊緣295形成溝道241。如果所述頭部290 之間的距離足夠大,則可選的聯接器(coupler)297可加到一 個或兩個腿部,以將頂支撐結構222b固定於底支撐結構並 確保將所述腿部保持在所需位置。另外,應注意的是,頂 支撐結構222b會將所述腿部設置成更象u形,諸如第3〇圖所 示的那樣’同時頂支撐結構322b安裝於底支撐結構322a, 以形成溝道34卜可替代地,一個頂支撐結構42孔為平的且 安裝於一個底支撐結構422a,以形成溝道441。一件式設計 的益處在於可以以簡單的方式來設置支撐結構。兩件式設 計的益處在於不同的部件將可在一個衝壓工序中形成。 不官支撐結構是以帶有頭部的一件式還是以兩件式設 计(例如分為頂支撐結構和底支撐結構,頭部設置在其中之 )進行设置,較為理望地也需要一個鎖定機構將各種元件 固定在-起(替代常規緊固件或除了常規緊固件之外)。例 如,可設置一個鎖定器292或一個較器293。所述鎖定器 22 M436129 可為常規的基於鑰匙形的鎖定器或者需要特殊的工具來將 頭部290與支撐結構222分離。另外,應注意的是,頭部29〇 支撐端子的方式也可以與第18圖中所示的實施例中接觸件 如何被支撐的方式相類似(例如當頭部290安裝時頭部29〇會 將端子支樓為與電力接觸件228接合,且端子會具有允許端 子連接於電源的集線部)。當然,頭部290可包含所需的附加 功能,可以理解的是增加功能將導致頭部290變得更大。 在實際上,支撐結構222(可以按照所需的功能和特徵而 以所需方式成型)設置有槽225(典型是兩個相對槽但是如果 槽225足夠深,則僅需要一個)’槽225向相對壁開口,而且由 於耗能裝置220的殼體不能充分旋轉或傾斜而從槽225中脫 離的事實,在不允許耗能裝置220脫離的情況下,槽225允許 耗能裝置220沿支撐結構222(底壁223也支撐電力接觸件228) 的底壁223移動。如從第26和27圖可意識到的,例如,耗能 裝置220具有一殼體22〇a,殼體220a帶有與表面B咬合的一個 表面A ’以防止耗能裝置220從支撐結構222上脫離。為了有 助於確保耗能裝置220不能無故被操作並隨後脫離,耗能裝 置220的表面C可設置為足夠靠近支撐結構222的表面D,以確 保表面B能防止粍能裝置220脫離。表面A和表面B之間的距 離可調整’以允許耗能裝置220能夠沿支撐結構平移。 第28和29圖示意出一個設置有兩個槽的系統,如果耗 能裝置試圖脫離電力接觸件228時,表面A將會與表面B和 B'接合,與此同時表面c和C'將可能分別接合表面D和D'。 因此,正如可從第29圖中意識到的,距離301作為耗能模組 23 和支撐結構之間的平均距離,距離301將會被設定為使操作 時拐角298無法通過邊緣299。當然,如果距離3〇1保持較小 的話,那麼邊緣299延伸過拐角298的距離也可減少。然而, 為了確保在定位耗能裝置時易於操作,將距離3〇1設置為至 少1mm將會是比較合適的。 儘官在本文中示出並說明了示範性的實施例,但是可 以設想到的是,本領域技術人員在不脫離隨附申請專利範 園的精神和保護範圍的情況下仍然可作出各種修改。 C圖式簡單說明】 第1圖是耗能裝置(即LED裝置和支撐結構)的一實施例 的立體圖; 第2圖是耗能裝置的立體圖; 第3圖是耗能裝置的另一立體圖; 第4圖是耗能裴置的分解立體圖; 第5圖是耗能裝置的部分分解立體圖; 第6圖疋耗能裝置的另一分解立體圖; 第7圖疋安裝在支樓結構上的供電模組的一個實施例 的立體圖; 第8圖是供電模組的立體圖; 第9圖是將蓋體去除的供電模組的立體圖; 第10圖是供電模組的元件的立體圖; 第11圖是供電模組的元件的立體圖; 第12圖是供電模組的元件的立體圖; 第13圖是供電模組的元件的俯視圖; 24Curved, wavy, stepped, etc. The support structure U as shown in the figures is an elongated rail 24 having a pair of spaced apart elongated electrical contacts 26, 28 extending along its length. The support structure 22 can be easily attached to a support surface such as a wall, ceiling, cabinet, or the like. It should be noted, however, that the support surface can be of any desired shape and can even be configured to allow a socket-like shape or a configuration of a single energy consuming device to be mounted thereon, if desired, The support surface can be recessed within the housing (it should be understood that the heat dissipation benefits provided by the rails 24 may need to be provided by other structures). As shown, the track 24 is comprised of a bottom wall 3〇 (which is shown as being flat) and side walls 32, 34 extending perpendicularly from opposite edges of the bottom wall 30. A plurality of fins 36 M436129 extend outwardly from the sidewalls 32,34. The track 24 is thermally conductive and may also be electrically conductive, and if electrically conductive, the pair of elongated electrical contacts 26, 28 are electrically insulated from the obstruction 24 via a suitable insulator 37, such as A non-conductive double-sided tape, paint or anodic oxide disposed on the track 24. The track 24 can be formed from an extruded plastic that has a clock (e.g., plated with nickel and tin), the track 24 can be formed entirely of metal, or can be a hybrid combination of a plastic piece and a metal piece. While the side walls 32, 34 are shown as being straighter than the bottom wall 30, it should be understood that in certain embodiments, the side walls & 34 may be eliminated or may be at other angles relative to the bottom wall 30. The energy consuming device 20 is disposed on the bottom wall 30 and the electrical contacts 26, 28. The track 24 can act as a heat sink for the energy consuming device 2A as described herein. The energy consuming device 20 includes: a housing % formed of a dielectric material; an energy consuming module 40 supported by the body 38; - a magnet 42a, 42b supported by the housing 38; and a pair supported by the housing 38. Terminals 62a, 62b. For illumination, the energy consuming module 40 can include an array of LEDs (the LED array can be one or more LEDs arranged in a desired pattern), but can be other energy consuming devices, such as not limited to radios, cameras, senses. The detector, and the energy consuming device 20 can also project an image or emit a sound by including a device such as a speaker 'image projector as needed. A decorative cover 46 can be positioned over the housing 38 and cover the energy consuming module 40 and the magnets 42a, 42b. A lens or other light styling element 48 can be provided as is known in the art and can be supported by the housing 38 and/or the cover 46 to direct light from the energy consuming module 40 (if set to an LED array). Guided. The housing 38 can take a variety of shapes, such as a circular shape as shown in Fig. 1, a rectangle, a square, a triangle, an ellipse, and the like as shown in Fig. 2 of Fig. The housing % includes a base 50 having an inner surface 52 and an outer surface 54; a hole 56 extending through the base 50; and magnet holders 58a, 58b disposed at each end of the base 50 and separated by a central aperture 56; One and second terminal holes 60a, 60b and their associated terminals 62a, 62b. It should be noted that although shown as a dual magnet holder, the housing 38 may be otherwise configured to provide a single magnet holder. For example, but not limited to, one end of the housing 38 can be retained via the lip provided by the support structure 22 and then a single magnet holder and associated magnet will be sufficient to securely position the housing 38. Alternatively, a magnet holder can be located at a central location on the housing 38 such that the force is evenly distributed across the ends (and the thermal bridge, if included). A portion of the energy consuming module 40 extends through the base 50 via the aperture 56. The magnet 42a is disposed in the magnet holder 58a; the magnet 42b is disposed in the magnet holder 58b. The magnets 42a, 42b are shown as being rectangular in cross section to facilitate the manufacture of the element, however, other various shapes of magnets 42a, 42b may be employed. Each of the magnet holders 58a, 58b is formed as a recess extending from the inner surface 52. Each of the magnet holders 58a, 58b has a plurality of side walls 64 extending from the inner surface 52 and an interface wall 66. Each of the magnet holders 58a, 58b preferably conforms to the shape of the magnets 42a, 42b' and the magnets 42a, 42b may extend from the inner surface 52 of the housing 38 or be flush with the inner surface 52 of the housing 38 as shown. The cover 46 can take a variety of shapes to accommodate the energy consuming module 40 and an optional optic 48. For example, without limitation, the cover 46 can be completely flat, the cover 46 can also be substantially flat and have a raised central portion to receive the optical device 48' and the cover 46 can also be concave or convex. The illustrated cover 46 includes a cover wall 68 having an inner surface 70 and an outer surface 72; a hole through which the 9 M436129 passes through the center of the cover wall 68 into which the lens or other light shaping element 48 is mounted. The magnet holders 74a, 74b are disposed at respective ends of the cover wall 68 and are separated by the center hole; and the side walls 75a, 75b, 75c, 75d extend from the edge of the cover wall 68. When the cover 46 is placed on the housing 38, the magnet 42a is held in the magnet holder 74a. The magnet 42b is held in the magnet holder 74b, and the side walls 75a, 75b, 75c, 75d are engaged with the edges of the housing 38. Each of the magnet holders 74a, 74b has a side wall 76 extending from the inner surface 70 while the inner surface 70 forms the bottom wall of the recess. A portion of the side walls 75b, 75d form a portion of the respective magnet holders 74a, 74b. However, it will be appreciated that although the side walls 75b, 75d of the cover 46 are shown as part of the magnet holders 74a, 74b, separate walls may be provided on the cover 46 to form the remainder of the magnet holders 74a, 74b. section. Each of the magnet holders 74a, 74b preferably has the same shape as the magnets 42a, 42b. Thus, it can be appreciated that the magnets 42a, 42b are sandwiched between the inner surface 70 and the interface wall 66 and are thus retained in position. Additional constraints are provided by the side walls 76, 75b, 75d k. However, any desirable constraints are suitable. For example, the magnets 42a, 42b are attached using an adhesive or other fastening system. The benefit of retaining the magnets 42a, 42b between the housing 38 and the cover 46 is that manufacturing costs can be reduced. As shown, the energy consuming module 40 is configured as a solid state lighting element that includes a plate 78 that is disposed on the board 78 and protected by a cover 46. The plate 78 can be a thermally conductive material, such as aluminum covered with an insulating layer on which the array of LEDs is placed. Alternatively, if the energy consuming module 40 is less sensitive to thermal decay, the board 78 can be a circuit board or some other composite structure. A thermal bridge 82 (which may be, but is not limited to, a thermal pad or thermal paste) 10 may be disposed on the outer surface of the energy consuming module 40 (eg, on the lower surface of the plate 78). Thermal bridge 82 can be a thermally conductive adhesive gasket such as, for example, 3M thermal tape 8810. As shown, the thermal bridge 82 connects the plate 78 to the bottom wall 3〇. In the illustrated embodiment, the plate 78 is configured to have a lower thermal resistance between the plate 78 and the LED array (preferably the plate will have greater than 5 watts/meter - Kelvin ((W) / (m K)) thermal conductivity 'and more preferably will have a large K1 〇〇 w / (m K) thermal conductivity), and the thermal bridge 82 effectively connects the plate 78 to the bottom wall 30, the LED array and The total thermal resistance between the bottom walls 30 will be less than 3 c /w and preferably less than 2 C/W. In addition, if the thermal bridge 82 is kept thin and a material having a relatively high thermal conductivity is selected, then the total The thermal resistance is less than 1 C/W. For example, if a BRIDGELUX LED array is used in combination with a suitable thermal bridge and sufficient force is applied by the magnets 42a, 42b, this design is feasible. As a result, the illustrated design generally allows a magnetic snubber device 2 with a very efficient heat transfer arrangement, allowing for use on illuminators with brightness greater than 500 lumens, while also having a very compact interface. The interface has a thermal resistance of less than 3 C/W and preferably less than 2 C/W and a potential of less than 1 C/W. The plate 78 is placed in the recess 83 The recess 83 surrounds the central aperture 56 such that the plate 78 is generally flush with the lowermost outer surface of the housing 38. The terminal aperture 60a is adjacent to the magnet holder 58a but spaced apart from the magnet holder 58a; the terminal aperture 60b is also proximate to the magnet holder 58b but It is spaced apart from the magnet holder 58b. The terminal hole 6〇a is adjacent to one edge of the base 50, and the terminal hole 6〇b is adjacent to the other opposite edge of the base 5〇. Each of the terminal holes 6〇a, 60b is from the inner surface 52 to The outer surface 54 extends through the base 50. Each terminal 62a, 62b is formed of a conductive material and has a first portion 84, a M436129 second portion 86 and a third portion 88. The first portion 84 of each terminal 62a, 62b is disposed and bonded to the base portion The inner surface 52 of the corresponding terminal holes 60a, 60b is adjacent to the second terminal portion 60. The second portion 86 extends from the corresponding first portion 84 and is at an angle relative to the corresponding first portion 84. The second portion 86 extends through the corresponding terminal hole 60a, 60b. The third portion 88 extends from the respective second portion 86 and is configured to engage a power contact. Each third portion 88 is curved and extends outwardly from the outer surface 54. The second portion 86 and the third portion 88 can Flexing relative to the first portion 84 to The third portion 88 is suitably engageable with a power contact within a range of flexural distance. In one embodiment, the second portion 86 and the third portion 88 have an allowance of at least 〇4 mm for the deflection range. The terminals 62a, 62b pass through the mounting portion to the base 50 (e.g., solder) and are electrically connected to the energy consuming module 40, such as an LED array, via conductive traces 89 disposed on the surface or interior of the housing 38. The anode or cathode. In one embodiment, the cover 46 and the base 50 can be configured to surround the outer circumference of the second portion 86 and the third portion 88 of the terminals 62a, 62b. In such an embodiment, a cover 46 is mounted to the housing 38 and the cover 46 extends over the magnets 42a, 42b to shield the magnets 42a, 42b. A sealed beam is formed between the shell 38 and the cover 46 to prevent water or dust from entering the assembly further through the aperture 56. In one embodiment, this can be achieved by tightly controlling the fit clearance between the housing 38 and the cover 46. In yet another embodiment, the sealing can be achieved by the use of a gasket. One advantage of pressing the cover 46 against the base 50 such that the terminals 62a, 62b are sandwiched between the cover 46 and the housing 38 is that the clamping force provides for secure positioning of the first portion 84 of the terminals 62a, 62b. Further support, this makes it difficult for 12 M436129 to act on the first portion 84 to cause damage to the joint between the base 50 of the energy consuming device 2 and the terminals 62a, 62b. The energy consuming device 20 is placed on the support structure 22 such that the magnets 42a, 42b are between the two electrical contacts 26, 28 and proximate to the bottom wall 30 of the track 24. The magnetic attraction between the magnets 42a, 42b and the obstruction 24 provides the force to secure the energy consuming device 20 to the lane 24. The interface wall 66 is preferably thin enough so as not to interfere with the aforementioned magnetic forces. If desired, holes can be provided through each of the interface walls 66 to allow the magnet portions to extend through the interface wall 66. In general, however, the interface wall 66 may not be provided with such holes. The thermal bridge 82 is positioned on the bottom wall 30 between the electrical contacts 26, 28 and can fill any space between the plate 78 and the bottom wall 3A. This ensures a lower thermal resistance between the plate 78 and the bottom wall 30. Depending on the size of the energy consuming device 2A, an air gap may be provided between the interface wall 66 and the rail 24 as long as the air gap does not adversely affect the aforementioned magnetic force. Terminal 62a is mated with power contact 26; terminal 62b is mated with power contact 28. When the terminals 62a, 62b are engaged with the power contacts 26, 28, the second portion 86 and the third portion 88 can flex relative to the first portion 84 within their tolerances. This will ensure good electrical contact between the terminals 62a, 62b and the power contacts %, 28. During operation, power flows through the power contacts 26, 28, through the terminals 62a, 62b, and along the conductive line 89 to the energy consuming module 4A. The heat generated by the energy-consuming module 40 must be dissipated (otherwise the life of the energy-consuming device 2〇 will be reduced). The heat generated by the energy consuming module 40 is transferred to the bottom wall 3 via the thermal bridge 82. The track 24 functions as a heat sink. Finning is not required but can be used to provide additional heat dissipation area. Of course, track 24 (and optional fins 36) 13 M436129 can be designed in any shape according to the appropriate decorative design. The energy consuming device 20 can be easily moved back and forth over the support structure 22 by the user pulling the energy consuming device 20 away from the cutting structure 22 to overcome the magnetic force. The energy consuming device 20 can then be easily repositioned on the support structure 2. If the thermal bridge 82 is disposed on the energy consuming device 2, it is desirable to have sufficient force to ensure a reliable thermal connection between the energy consuming device 20 and the support structure 22. The magnets 42a, 42b provide such force while avoiding moving (e.g., rotating or sliding) the energy consuming device 2(b) during installation (if the thermal bridge 82 is compliant, has adhesive properties, or deforms during such movement, This would be an advantage. In the illustrated embodiment, the attraction between the magnets 42a, 42b and the track 24 provides a minimum of 3 psi (0.021 MP), preferably 5 psi (0.034 MP), and more preferably 10 psi (0. The pressure of 〇69MP) is beneficial to provide a reliable thermal connection. However, the amount of beneficial force depends on the mass of the energy consuming device 20, the amount of heat that needs to be dissipated, and the efficiency of the heat sink attached to the energy consuming device. As shown in Figures 7 through 15, the power supply module 120 is disposed on the flat bottom wall 30 and the electrical contacts 26, 28. The power supply module 120 includes a lower dielectric housing 138, an upper dielectric housing Π9, and a power supply 140 supported by the lower dielectric housing 138 and extending through the upper dielectric housing 139; supporting the magnets 142a, 142b Between the lower dielectric housing 138 and the upper dielectric housing 139; and a pair of terminals 162a, 162b supported by the lower dielectric housing 138. A dielectric cover 146 is positioned over the lower housing 138 and the upper dielectric housing 139 and covers the power source 140, the magnets 142a, 142b, and the pair of terminals 162a' 162b. The upper dielectric housing 138 includes a generally flat bottom wall 150 having an inner surface 152 and an outer surface 154, magnet holders 15 8a, 158b disposed on opposite sides of the two 14 M436129 of the bottom wall 150, and first and second terminals Holes 16A, 160b and their associated terminals 162a, 162b. Power source 140 is disposed within recess 156 in bottom wall 150. The magnet 142a is disposed in the magnet holder 158a, and the magnet 142b is disposed in the magnet holder 158b. As shown, the magnets 142a, 142b are preferably rectangular in cross-section for ease of manufacture, however, other shapes for the magnets 142a, 142b are also contemplated, and unless otherwise stated, The shape is limited. Each of the magnet holders 158a, 158b is formed as a recess extending from the inner surface 152. Each of the magnet holders 158a, 158b has a plurality of side walls 164 extending from the inner surface 152 and a flat bottom wall 166. Each of the magnet seats 158a, 158b preferably conforms to the shape of the magnets 142a, 142b, and the magnets 142a, 142b may extend from the inner surface 152 of the lower dielectric housing 138 or may be associated with the lower dielectric housing 138 as shown. The inner surface 152 is flush. The terminal hole 160a is close to the magnet holder 158a but spaced apart from the magnet holder 158a; the terminal hole 160b is close to the magnet holder 158b but spaced apart from the magnet holder 158b. The terminal hole 160a is adjacent to one side edge of the bottom wall 150, and the terminal hole 160b is adjacent to the opposite other side edge of the bottom wall 150. Each of the terminal holes 16A, 160b extends from the inner surface 丨52 to the outer surface 154 through the bottom wall 15A. As can be appreciated from Figure 14, each of the terminals 1623, 162b is formed of a conductive material and has: a flat base 184; a first portion 186, a second portion 188, a third portion 19A extending from the base 184; And a pair of collecting portions 192 and 194. The bases 184 of the respective terminals i62a, 162b are disposed in the recesses 196a, 196b in the inner surface 152 of the bottom wall 150 that are adjacent to the respective terminal holes 16a'' 16b. The first portion 186 extends perpendicularly from the base 184. The second portion 188 extends from the respective first portion 186 and is at an angle relative to the respective first portion 15 M436129. The third portion 190 extends from the respective second portion 188 and is generally perpendicular to the corresponding first portion 186. Each of the third portions 190 is curved and extends through the respective terminal holes 160a, 160b. The third portion 190 extends outwardly from the outer surface 154. The second portion 188 and the third portion 190 can flex relative to the first portion 186. Preferably, the second portion 188 and the third portion 190 have a deflection tolerance of at least 〇, 4 mm, which will be discussed in greater detail below. The hub portions 192, 194 are connected to wires or blade switches (not shown). The terminals 162a, 162b are electrically connected to the power source 140 via conductive lines disposed on the inside or the inside of the lower dielectric case 138. Alternatively, terminals 162a, 162b may be coupled to power source 140 via insulated conductors (e.g., insulated wires). The upper dielectric housing 139 is disposed over the lower dielectric housing 138 and covers the magnets 142a, 142b and the terminals 162a, 162b. The upper dielectric housing 139 can include a hole 199 through itself to allow the power source 140 to pass therethrough. When the upper dielectric housing 139 is placed over the lower dielectric housing 138, the magnets 142a, 142b are sandwiched between the lower dielectric housing 138 and the upper dielectric housing 139. The cover 146 covers the lower dielectric housing 138 and the upper dielectric housing 139 and is properly attached to them. The power supply module 120 is mounted on the support structure 22, and the magnets 142a, 142b are disposed on the power contacts 26 of the track 24, Above the 28th. The magnetic attraction between the magnets 142a, 142b and the track 24 provides the force to secure the power module 12 to the track 24. The bottom wall 166 is sufficiently thin to not interfere with the magnetic force. Terminal 162a mates with power contact 26; terminal 162b mates with power contact 28. When the terminals 162a, 162b are engaged with the power contacts 26, 28, the second portion 188 and the third portion 190 flex relative to the first portion 186 within their tolerances. This ensures good electrical contact between the terminals 162a, 162b and the power contacts 26, 28 of 16 M436129. It will be appreciated that during the I operation, current flows from the power source 140 along the wires or conductive lines that are connected to the contacts i6a, 16 through the contacts 162a, 162b to the power contacts %, 28, and subsequently reach The device 20 can be installed. As described above, the terminals can be flexed within a predetermined range and as described, provide a reliable electrical contact at about the same time. Although it is more likely to ride # for a smaller allowable range of m, it has been confirmed that an allowable range of more than 0.5 mm and preferably greater than 〇.8 mm is advantageous for ensuring the support surface provided by the branch structure 22 (such as the bottom wall 3G). Good thermal contact is formed between them. This is because A, when using T-compression heat bridge Japanese temple, is beneficial to ensure that the terminal is engaged with the power contact, but once it has a good electrical connection, the focus of consideration is changed to ensure that the thermal bridge can provide better Hot interface. This may involve having the thermal bridge have some compression range. By allowing the terminals to flex within the disclosed range while still providing good electrical contact, then controlling various tolerances while still ensuring low thermal resistance (which is beneficial for a longer life of the energy consuming device) will become It's simpler. This allows the thermal bridge to provide higher thermal conductivity while providing less compressibility. Overcoming the magnetic force by the user pulling the power supply module 120 away from the support structure 22 The power supply module 120 can easily move back and forth over the support structure 22. The power supply module 120 can then be easily repositioned on the support structure 22. Alternatively, the lower dielectric housing 138 and the cover 146 can include ears 200, 202 through which the fasteners (not shown) can securely attach the power module no to the track 24. If the outer module 2, 202 is used to fix the power module 120 to the branch structure 22, the magnets 142a, 142b can be omitted. 17 M436129 Although the magnets 142a, 142b are shown disposed above the power contacts 26, 28 'but it will be appreciated that the magnets 142a, 142b may be disposed on the lower dielectric housing 138 such that the magnets 142a, 142b are disposed in the electrical contacts Above the track 24 between 26 and 28. However, for rails 24 that are not ferrite based materials and power contacts 26, 28 are ferrite based materials, it may be beneficial to position magnets 142a, 142b above power contacts 26, 28. Jumper device 320 is shown in Figures 14 and 16-18. Jumper device 320 provides a means for attaching one support structure 22 to another support structure (not shown). Jumper device 320 is disposed above bottom wall 30 and power contacts 26, 28. The jumper device 320 includes: a dielectric housing 338; a pair of magnets 342a, 342b supported in the dielectric housing 338, a pair of terminals 362a, 362b and a dielectric cover 346 to which the dielectric cover 346 is attached The dielectric housing 338 covers the magnets 342a, 342b and the terminals 362a, 362b. The dielectric housing 338 includes: a bottom wall 350 that is planar in shape, having an inner surface 352 and an outer surface 354, two magnet seats 358a, 358b disposed on opposite sides of the bottom wall 350; and first and first Two terminal holes 360a, 360b and their associated terminals 362a, 362b. As shown, the magnet 342a is disposed in the magnet holder 358a and the magnet 342b is disposed in the magnet holder 358b. As shown, the magnets 342a, 342b may be rectangular in cross section for ease of manufacture; however, other shapes for the magnets 342a, 342b are also suitable. Each of the magnet seats 358a, 358b is formed as a recess extending from the inner surface 352. Each of the magnet seats 358a, 358b has a plurality of side walls 364' extending from the inner surface 352; and a flat bottom wall 366. The outer shape of each of the magnet seats 358a, 358b preferably conforms to the shape of the 18 M436129 of the magnets 342a, 342b, and the magnets 342a, 342b may extend from the inner surface 352 of the dielectric housing 338 or may be 352 with the inner surface 352 of the dielectric housing 338. Qi Ping. The terminal hole 360a is close to the magnet holder 358a but spaced apart from the magnet holder 358a; the terminal hole 360b is close to the magnet holder 358b but spaced apart from the magnet holder 35. The terminal hole 360a is adjacent to one side edge of the bottom wall 350, and the terminal hole 360b is adjacent to the opposite side edge of the bottom wall 350. Each of the terminal holes 36A, 36B extends from the inner surface 352 to the outer surface 354 through the bottom wall 35A. The terminals 362a, 362b may be identical in construction to the terminals shown in Fig. 14 and thus will not be repeated here. The bases 384 of the respective terminals 362a, 362b are disposed in the recesses 396a, 396b in the inner surface 352 of the bottom wall 350 that are adjacent to the respective terminal holes 36a, 360b. Each of the third portions 390 extends through respective terminal holes 360a, 360b and extends outwardly from the outer surface 354. The hub portions 392, 394 are connected to a wire or knife switch (not shown) connected to the power supply module 12A or a wire/knife type switch extending from the adjacent energy consuming device 20. A dielectric cover 346 is disposed over the dielectric housing 338 and conformably attached to the dielectric housing 338. A dielectric cover 346 is placed over the magnets 342a, 342b and the terminals 362a, 362b. When the dielectric cover 346 is placed over the dielectric housing 338, the magnets 342a, 342b are sandwiched between the dielectric cover 346 and the dielectric housing 338. Jumper device 320 is placed over support structure 22, and magnets 342a, 342b are placed over power contacts 26, 28 of way 24. The magnetic attraction between the magnets 342a, 342b and the track 24 provides the force to secure the jumper device 320 to the track 24. The bottom wall 366 is sufficiently thin to not interfere with the magnetic force. Terminal 362a mates with power contact 26; terminal 362b mates with power contact 28. When terminals 362a, 362b are engaged with power contacts 26, 28, terminals 362a, 362b can flex within the tolerance of their 19 M436129. This will ensure good electrical contact between the terminals 362a, 362b and the power contacts 26, 28. In fact, two jumper sets 32 〇 can be used to power two adjacent tracks 24. During operation, current flows from the power source 14 to the terminals 162a, 162b, the power contacts 26, 28 along the first track 24, through the terminals 362a, 362b of the first jumper device 320, and along the turns 192/392 a wire or knife switch between 194/394, passing through terminals 362a, 362b of the second jumper device 320 to the power contacts 26, 28 of the second track 24 (and subsequently reaching the second track 24) Any energy consuming device). Overcoming the magnetic force by the user pulling the jumper device 320 away from the support structure 22' the jumper device 320 can be easily attached to or detached from the wrap structure 22. Although the magnets 342a, 342b are shown positioned above the power contacts 26, 28, it will be understood that the magnets 342a, 342b may be disposed on the dielectric housing 338, the magnets 342a, 342b being positioned on the bottom wall of the track 24. Above 30 (eg 'between power contacts 26, 28'). It will be appreciated that the 'energy consuming device 2', the power supply module 120, the jumper device 320, and the whip structure 22 are all configured to provide a profjie system. This is beneficial in many situations, such as when the space is shallow. To this end, the flat bottom wall 30 and the fins 36 are extended from the bottom wall 30 at least twice the distance from the bottom wall 30 of the electrical contacts 26, 28, together with a relatively small compact energy consuming device 20 - The presently disclosed embodiment presents a simple and elegant decorative appearance that is confirmed to be desirable and feasible. If the fins 36 extend over the bottom wall 3〇 by more than twice the power contacts 26, 28, the appearance would be more desirable 'and if the fins 36 extend up to four times greater than the power contacts 26, 28' More preferably. Additionally, the top of the energy consuming device 20 can extend to at least five times the height of the electrical 20 M436129 force contacts 26, 28 while engaging the bottom wall 30 between the electrical contacts 26, 28 with the thermal bridge 82. For example, if the power contacts %, 28 extend over the bottom wall 30 by about 66 mm, the top of the energy consuming device 20 can be between 6.Omm and 10 mm above the bottom wall 30 (eg, greater than $ times Still less than 20 times the height to provide a beneficial aesthetic appearance). For example, referring to Figures 19 and 20, the system is disclosed as including an energy consuming device 20' mounted to a track 24·. It will be appreciated that upon installation, the energy consuming device 20' extends a height D1 above the bottom wall 30' and the track 24' has fins 34' extending a distance D2 above the bottom wall 3 (in some In an embodiment, D2 will be greater than 1/2 D1 'and D2 is greater than D1 as shown. It will be appreciated that the interface wall 66' of the housing 38' is positioned on the electrical contact 28' and the plate 78' will be hot The bridge 82 is pressed between the plate 78 and the bottom wall 30'. Further, the distance that the 'power contact 28' extends upward from the bottom wall 30' should be kept short so that for an attractive and elegant appearance, the distance D2 It should be at least three times the distance D3, preferably D2 should be more than 10 times that of D3. When the assembly is applied to a visible situation, the shape of the design will be important, especially in a commercial environment. The appearance of the final embodiment will affect the behavior of those who see the design. Figure 21 illustrates an embodiment of a support structure 222 that is functionally similar to the support structure 22 shown in Figure 1. It is appreciated that the support structure 222 is configured to securely support the energy consuming device 220, and the energy consuming device 220 can be as above Specifically, the channel 241 is configured to allow the energy consuming device 220 to be viewed because the channel 241 is in communication with the exterior of the support structure 222. As shown, a first lip 233, The first side wall 235 extends outwardly toward the second side wall 235 of the pair of phase 21 M436129; and a second lip 233 extends outwardly from the second side wall 235 toward the opposite first side wall 235. The lip 233 and the second lip 233 are opposite to each other. A first power contact 228 and a second power contact 228 are disposed between the first sidewall 235 and the second sidewall 235; the channel 241 is supported by The side wall 235 of the lip 233 is formed and the lip 233 is integral with the support structure 222. However, as can be appreciated from Figures 24, 30 and 31, a separable interface is also contemplated. For example, a top support structure 222b There will be two heads 290 and a plurality of legs extending between the heads 290, while each leg has an outer edge 296 and an inner edge 295, and the two inner edges 295 form a channel 241. The distance between the heads 290 is sufficiently large that an optional coupler 297 Applying to one or both legs to secure the top support structure 222b to the bottom support structure and to ensure that the legs are held in the desired position. Additionally, it should be noted that the top support structure 222b will be the legs It is arranged to be more u-shaped, such as shown in FIG. 3 'the simultaneous top support structure 322b is mounted to the bottom support structure 322a to form the channel 34. Alternatively, one top support structure 42 is flat and mounted on one The bottom support structure 422a is formed to form the channel 441. The benefit of the one-piece design is that the support structure can be provided in a simple manner. The benefit of the two-piece design is that different components will be formed in one stamping process. Whether the support structure is a one-piece type with a head or a two-piece design (for example, a top support structure and a bottom support structure, the head is disposed therein), and a more desirable one is needed. The locking mechanism secures the various components (instead of or in addition to conventional fasteners). For example, a lock 292 or a comparator 293 can be provided. The lock 22 M436129 can be a conventional key-based lock or require special tools to separate the head 290 from the support structure 222. In addition, it should be noted that the manner in which the head 29〇 supports the terminal can also be similar to the manner in which the contact member is supported in the embodiment shown in Fig. 18 (for example, when the head 290 is mounted, the head 29 will be The terminal block is engaged with the power contact 228 and the terminal will have a hub that allows the terminal to be connected to the power source. Of course, header 290 may contain additional functionality as desired, it being understood that adding functionality will cause head 290 to become larger. In practice, the support structure 222 (which can be shaped in the desired manner in accordance with the desired function and features) is provided with slots 225 (typically two opposing slots but only one if the slot 225 is deep enough) 'slot 225 With respect to the wall opening, and due to the fact that the housing of the energy consuming device 220 cannot be fully rotated or tilted out of the slot 225, the slot 225 allows the energy consuming device 220 to follow the support structure 222 without disabling the energy consuming device 220. The bottom wall 223 of the bottom wall 223 also supports the power contact 228 moves. As can be appreciated from Figures 26 and 27, for example, the energy consuming device 220 has a housing 22a with a surface A' that engages the surface B to prevent the energy consuming device 220 from the support structure 222. Get out of the way. In order to help ensure that the energy consuming device 220 is not operated and subsequently detached, the surface C of the energy consuming device 220 can be placed sufficiently close to the surface D of the support structure 222 to ensure that the surface B prevents the accommodating device 220 from escaping. The distance between surface A and surface B can be adjusted 'to allow energy consuming device 220 to translate along the support structure. Figures 28 and 29 illustrate a system with two slots, and if the energy consuming device attempts to detach from the power contact 228, the surface A will engage the surfaces B and B', while the surfaces c and C' will It is possible to join surfaces D and D', respectively. Thus, as can be appreciated from Figure 29, the distance 301 is the average distance between the energy consuming module 23 and the support structure, and the distance 301 will be set such that the corner 298 cannot pass through the edge 299 during operation. Of course, if the distance 3〇1 is kept small, the distance that the edge 299 extends over the corner 298 can also be reduced. However, to ensure ease of operation when positioning the energy consuming device, it would be appropriate to set the distance 3〇1 to at least 1 mm. The exemplary embodiments are shown and described herein, but it is contemplated that various modifications may be made by those skilled in the art without departing from the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of an embodiment of an energy consuming device (ie, an LED device and a support structure); FIG. 2 is a perspective view of the energy consuming device; and FIG. 3 is another perspective view of the energy consuming device; Figure 4 is an exploded perspective view of the energy dissipating device; Figure 5 is a partially exploded perspective view of the energy dissipating device; Figure 6 is another exploded perspective view of the energy dissipating device; Figure 7 is a power supply module mounted on the substructure Figure 8 is a perspective view of a power supply module; Figure 9 is a perspective view of a power supply module for removing the cover; Figure 10 is a perspective view of components of the power supply module; a perspective view of the components of the module; Fig. 12 is a perspective view of components of the power supply module; and Fig. 13 is a top view of components of the power supply module;

Claims (1)

M436129 第100221527號申請案 修正日期:101.05.16. 六、申請專利範圍: 1. 一種支撐結構,用於支撐一耗能裝置,所述支撐結構包括: 一底壁; 一第一電力接觸件和第二電力接觸件,由所述底壁 支撐,所述第一電力接觸件和第二電力接觸件相互間隔 開且與所述底壁電絕緣; 一第一側壁和一第二側壁,自所述底壁向上延伸, 所述第一電力接觸件和第二電力接觸件設置於所述第 一側壁和第二側壁之間; 一第一唇緣,自所述第一側壁朝向所述第二側壁向 外延伸出;以及 一第二唇緣,自所述第二側壁朝向所述第一側壁向 外延伸出,所述第一唇緣和第二唇緣是相向延伸的。 2. 如申請專利範圍第1項所述的支撐結構,其中,所述底 壁、所述第一側壁和第二側壁、以及所述第一唇緣和第 二唇緣為一體式結構。 3. 如申請專利範圍第2項所述的支撐結構,還包括安裝於 所述支撐結構上的一第一頭部和一第二頭部。 4. 如申請專利範圍第3項所述的支撐結構,其中,所述第 一頭部還包括一鎖定器,其可釋放地將所述第一頭部連 接於所述支撐結構。 5. —種用於一耗能裝置之固持系統,包括: 一支撐結構,包括一底壁、一第一側壁和一第二側 壁、以及一朝向第二側壁開口的槽,所述槽由所述第一 27 M436129 第100221527號申請案 修正日期:101.05.16. 側壁和自所述第一側壁延伸的第一唇緣限定,所述支撐 結構設置有與所述支撐結構的外部連通的一溝道; 一第一電力接觸件和一第二電力接觸件,由所述底 壁支撐,所述第一電力接觸件和第二電力接觸件與所述 底壁電絕緣,且所述第一電力接觸件和第二電力接觸件 彼此也電絕緣;以及 一耗能裝置’帶有定位在所述槽中的殼體,所述耗 能裝置包括一第一端子和一第二端子 '以及一磁體,所 述磁體被設定為迫使所述殼體朝向所述底壁,以使得所 述第一端子和第二端子分別與所述第一電力接觸件和 第二電力接觸件電接觸,所述耗能裝置經由所述溝道與 所述支樓結構的外部連通,其中所述殼體被設定為不能 脫離所述支撐結構,而在操作時則允許所述耗能裝置沿 所述槽移動。 6·如申請專利範圍第5項所述的固持系統,其中,所述耗 能•裝置包括一LED陣列和一熱連接於所述LED陣列的 熱橋’所述熱橋被所述磁體壓貼在所述底壁上,使得所 述熱橋被至少3PSI的力壓靠在所述底壁上。 7.如申請專利範圍第6項所述的固持系統,其中,所述LED 陣列和所述底壁之間的熱阻是低於3C/W。 .如申請專利範@第5項所述的固持祕,還包括,第一 頭部和一第二頭部,其連接於所述支撐結構,所述第一 頭部和第二頭部被設定為限制所述耗能裝置沿所述槽 移動。 28 M4.36129 第臓2而^ 丨「/疋《 期.1〇1〇516 9.如申請專利範圍第5項所述的固持系統,其中,所述支 撐結構包括一頂支撐結構和一底支撐結構,所述頂支撐 結構和所述底支撐結構固定在一起。 10.如申請專利範圍第9項所述的固持系統,還包括至少一個 鎖定器以將所述頂支撐結構和所述底支撐結構固定在一 起。M436129 Application No. 100221527 Revision date: 101.05.16. VI. Patent application scope: 1. A support structure for supporting an energy consuming device, the support structure comprising: a bottom wall; a first power contact and a second power contact supported by the bottom wall, the first power contact and the second power contact being spaced apart from each other and electrically insulated from the bottom wall; a first side wall and a second side wall The bottom wall extends upwardly, the first power contact and the second power contact are disposed between the first side wall and the second side wall; a first lip from the first side wall toward the second side a side wall extending outwardly; and a second lip extending outwardly from the second side wall toward the first side wall, the first lip and the second lip extending toward each other. 2. The support structure of claim 1, wherein the bottom wall, the first side wall and the second side wall, and the first lip and the second lip are of unitary construction. 3. The support structure of claim 2, further comprising a first head and a second head mounted on the support structure. 4. The support structure of claim 3, wherein the first head further comprises a locker that releasably couples the first head to the support structure. 5. A holding system for an energy consuming device, comprising: a support structure comprising a bottom wall, a first side wall and a second side wall, and a slot opening toward the second side wall, the slot being The first 27 M 436 129, the application date of which is incorporated by the first lip, which is defined by a first lip extending from the first side wall, the support structure being provided with a groove communicating with the exterior of the support structure a first power contact and a second power contact supported by the bottom wall, the first power contact and the second power contact being electrically insulated from the bottom wall, and the first power The contact member and the second power contact are also electrically insulated from each other; and an energy consuming device 'with a housing positioned in the slot, the energy consuming device comprising a first terminal and a second terminal 'and a magnet The magnet is configured to force the housing toward the bottom wall such that the first terminal and the second terminal are in electrical contact with the first power contact and the second power contact, respectively, Capable device via the channel The outer branched structure communicating floor, wherein said housing is set to not be separated from the support structure, and in the operation of the energy consuming device is allowed to move along the groove. 6. The holding system of claim 5, wherein the energy consuming device comprises an LED array and a thermal bridge thermally coupled to the LED array, wherein the thermal bridge is pressed by the magnet On the bottom wall, the thermal bridge is pressed against the bottom wall by a force of at least 3 PSI. 7. The holding system of claim 6, wherein the thermal resistance between the LED array and the bottom wall is less than 3 C/W. The holding secret as described in claim 5, further comprising: a first head and a second head connected to the support structure, the first head and the second head being set To limit movement of the energy consuming device along the slot. </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; a support structure, the top support structure and the bottom support structure are fixed together. 10. The holding system of claim 9, further comprising at least one locker to connect the top support structure and the bottom The support structure is fixed together. 11.如申請專利範圍第5項所述的固持系統,其中所述槽為 第一槽,所述支撐結構還設置有面向所述第—槽的第二 槽’所述第二槽由所述第二側壁和自所述第二側壁延伸 的第二唇緣所限定。 12·如申請專利範圍第11項所述的固持系統,其中所述底 壁、所述第一側壁和第二側壁、以及所述第一唇緣和第 一唇緣為一體式結構。 13. 如申請專利範圍第12項所述的固持系統,還包括—第一 頭部和第二頭部,被設定為安裝於所述支撐結構。11. The holding system of claim 5, wherein the groove is a first groove, the support structure is further provided with a second groove facing the first groove, the second groove is A second side wall and a second lip extending from the second side wall are defined. 12. The holding system of claim 11, wherein the bottom wall, the first side wall and the second side wall, and the first lip and the first lip are of unitary construction. 13. The holding system of claim 12, further comprising - a first head and a second head, configured to be mounted to the support structure. 14. 如申請專利範圍第13項所述的固持系統,其中所述第一 頭部包括一鎖定器,其可釋放地將所述第一頭部連接於 所述支撐結構。 15. 如申請專利範圍第14項所述的固持系統,其中所述耗能 裝置包括一 LED陣列和一熱連接於所述LED陣列的熱 橋,所述熱橋被所述磁體壓迫在所述底壁上,使得所述 熱橋被至少3PSI的力壓靠在所述底壁上。 16. 如申請專利範圍第15項所述的固持系統,其中,所述 LED陣列和所述底壁之間的熱阻是低於3C/W。 29 M436129 第100221527號申請案 修正曰期:101.05.16, 17.如申請專利範圍第15項所述的固持系統,其中,所述 LED陣列和所述底壁之間的熱阻是低於2C/W。 30 M436129 四、指定代表圊·· (一) 本案指定代表圖為:第(1 )圖。 (二) 本代表圖之元件符號簡單說明: 30.. .底壁 32、34...側壁 36.. .翅片 37.. .絕緣體 20.. .耗能裝置 22.. .支撐結構 24.. .執道 26、28...電力接觸件14. The holding system of claim 13, wherein the first head includes a lock that releasably connects the first head to the support structure. 15. The holding system of claim 14, wherein the energy consuming device comprises an LED array and a thermal bridge thermally coupled to the LED array, the thermal bridge being pressed by the magnet On the bottom wall, the thermal bridge is pressed against the bottom wall by a force of at least 3 PSI. 16. The holding system of claim 15, wherein the thermal resistance between the LED array and the bottom wall is less than 3 C/W. </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; /W. 30 M436129 IV. Designated representative 圊·· (1) The representative representative of the case is: (1). (2) The symbol of the symbol of this representative figure is simple: 30.. . Bottom wall 32, 34... Side wall 36.. Fin 37.. Insulator 20.. Energy dissipating device 22.. Support structure 24 .. . Exercising Road 26, 28... Power Contact
TW100221527U 2010-12-15 2011-11-15 Support structure for supporting energy consuming device and secure system for energy consuming device TWM436129U (en)

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US42339210P 2010-12-15 2010-12-15
US48547011A 2011-05-12 2011-05-12
US51474811A 2011-08-03 2011-08-03

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