M324588 八、新型說明: 【新型所屬之技術領域】 本創作係有關一種沖壓設備,特別是一種可將沖壓工件接合 之沖壓設備。 【先前技術】 以沖壓方法來製作所需的工件為一常見的技術手段。然而, I 僅憑沖壓方法來製作所需的工件,常會產生無法再利用的廢料, 平面顯示器之框架即為一明顯的例子。 請參照圖la至圖lb以說明平面顯示器框架之製造流程。首 先,將金屬捲料或片料沖壓成適當大小的矩形框11,其中央區域 具有所需之視窗孔12,如圖la所示。之後,再進行修邊、折邊 等後續加工步驟以形成如圖lb所示之框架13。上述製程中,形 , 成視窗孔12時所產生等面積之金屬料,其利用性不高,甚至可 視為一廢料,因此使得材料成本提高。 針對上述問題,目前已有利用多個組成構件接合成一組合式 t 框架之製備方法。如圖2a所示,矩形框2是由二個L型構件21 - 相對接合而成。請參照圖2b,如此一來,即可有效率的從金屬料 22上切割出L型構件21,以減少廢料產生。請參照圖3a至圖3b, 長條型之構件31、32,或是L型構件33與長條型構件34混合 亦可接合成所需之框架。而習知生產上述組合式框架之流程是先 沖壓出L型或長條型構件;接著將沖壓出之構件對位組合;最後 再以適當方法將構件接合,例如以銲接或鉚合的方式。 降低成本一直為業界所追求的目標,因此,如何改善生產流 程,而以較經濟實惠的方式生產組合式工件便是目前極需努力的 目標0 5 M324588 【新型内容】 針對上述問題,本創作目的之一是提供一種可接合沖壓構件 之沖壓没備’其可改變習知之生產流程,並減少構件移動的時 間’因此能夠以較短的時間生產出組合式工件而有效降低生產成 本。 為了達到上述目的,本創作一實施例之可接合沖壓構件之沖 壓设備包含一沖壓單元以及一銲接單元。沖壓單元具有一沖壓 台三^個沖壓材料特沖壓台上對位組合,其衫個沖歸料間形成一 預肢接區°銲接單元設置於沖壓台週邊n讀預定銲觀進行鲜接。 乂下藉由具體實施例配合所附的圖式詳加說明,當更容易瞭 解本創作之目的、技術内容、特點及其所達成之功效。 【實施方式】 "Μ 4參照圖4a,說明本創作之一較佳實施例之可接合沖壓構件之沖 又備胃如圖4a所示,本創作之可接合沖壓構件之沖壓設備包 含一冲壓單元41以及—銲接單元42。沖壓單it 41具有-沖壓台 夕個沖壓材料5、5’即可輸送至沖壓台411上對位組合。銲 接單π 42則設置於沖壓台411之週邊,用以將對位組合後之沖壓材料5、 5’進仃銲接。銲料元42可為-電職或雷射銲接機。 η月參照圖4b,以製備二個l型構件51、51,對接而成之矩形 框,為例作說明。二個L型構件5卜51,之對接處形成一預定銲 接區52,沖壓台411可設置一開孔411a對應於預定銲接區52, 如此,雷射銲接機設置於沖壓台411下方,雷射銲接機即可透過 開孑411a對預疋鲜接區52進行鲜接。於一較佳實施例中,每一 預疋、^接區52對應設置一雷射銲接機,如此可有較佳的生產效 率。 6 M324588 “、‘“者於~~實施例中,本創作之可接人.Mj r~ ,可包含多個送件單元43設置:^ 壓材料5至沖壓台川上對位組合。、Ά 411之週邊,用以輸送沖 成之=圖3 =圖%,以製備二個L型構件5卜㈣接而 沖壓材料5、5,^厂,說明其製備的流程。如圖5a所示,首先, 圖中之虛線處縣^=^=51、51’的_。需注意者, 所形成之L刑姓中斷,、僅疋為了易於了解經後續加工過程後M324588 VIII. New description: [New technical field] This creation is about a stamping equipment, especially a stamping equipment that can join stamped workpieces. [Prior Art] It is a common technical means to make a desired workpiece by a stamping method. However, I only use the stamping method to make the required workpieces, often resulting in waste that cannot be reused. The frame of the flat panel display is an obvious example. Please refer to FIG. 1a to FIG. 1b to illustrate the manufacturing process of the flat display frame. First, the metal coil or sheet is stamped into a rectangular frame 11 of appropriate size with a central opening having a desired window opening 12, as shown in FIG. Thereafter, subsequent processing steps such as trimming, hem, and the like are performed to form the frame 13 as shown in FIG. In the above process, the metal material of the same area which is formed when the window hole 12 is formed is not highly usable, and can even be regarded as a waste material, thereby increasing the material cost. In view of the above problems, there has been a method of fabricating a composite t-frame using a plurality of component members. As shown in Fig. 2a, the rectangular frame 2 is formed by opposing the two L-shaped members 21 -. Referring to Fig. 2b, the L-shaped member 21 can be efficiently cut from the metal material 22 to reduce waste generation. Referring to Figures 3a to 3b, the elongated members 31, 32, or the L-shaped member 33 and the elongated member 34 may be joined to form a desired frame. Conventionally, the process of producing the above-described modular frame is to first punch out an L-shaped or elongated member; then, the stamped members are aligned in pairs; finally, the members are joined in a suitable manner, for example, by welding or riveting. Reducing costs has always been the goal pursued by the industry. Therefore, how to improve the production process and produce combined workpieces in a more economical way is the goal that is currently in great need. 0 5 M324588 [New content] For the above problems, the purpose of this creation One is to provide a stamping ready-to-join stamping member that can change the conventional production process and reduce the time during which the member moves. Thus, it is possible to produce the combined workpiece in a shorter time and effectively reduce the production cost. In order to achieve the above object, a press apparatus for joining a stamping member according to an embodiment of the present invention comprises a stamping unit and a welding unit. The stamping unit has a stamping table and three stamping materials on the stamping table. The punching unit forms a pre-limb joint area. The welding unit is arranged around the punching table. The detailed description of the specific embodiments and the accompanying drawings will make it easier to understand the purpose, technical content, characteristics and effects of the creation. [Embodiment] "Μ4> Referring to Fig. 4a, a punching and pressing stomach of a joinable stamping member according to a preferred embodiment of the present invention will be described. As shown in Fig. 4a, the stamping apparatus of the presently engageable stamping member comprises a stamping. Unit 41 and welding unit 42. The stamping unit it 41 has a stamping table, and the stamping materials 5, 5' can be transported to the punching table 411 in alignment. The welding order π 42 is disposed at the periphery of the punching table 411 for joining the stamped materials 5, 5' after the alignment. Solder element 42 can be an electric or laser welder. Referring to Fig. 4b, a rectangular frame in which two l-type members 51 and 51 are formed and which are butted is described as an example. The two L-shaped members 5, 51, the abutting portion forms a predetermined welding zone 52, and the punching table 411 can be provided with an opening 411a corresponding to the predetermined welding zone 52. Thus, the laser welding machine is disposed under the punching table 411, the laser The welding machine can splicing the pre-crushing area 52 through the opening 411a. In a preferred embodiment, a laser welding machine is disposed corresponding to each of the pre-twisting regions, so that the production efficiency can be improved. 6 M324588 "," "In the ~~ embodiment, the creation of the present invention. Mj r~, may include a plurality of delivery unit 43 settings: ^ pressure material 5 to stamping Taiwan on the alignment combination. , 周边 411 around, used to transport the punch = Figure 3 = Figure %, to prepare two L-shaped members 5 (four) followed by stamping materials 5, 5, ^ factory, explain the process of its preparation. As shown in Fig. 5a, first, the dotted line at the dotted line in the figure is ^=^=51, 51'. Need to pay attention to, the formation of the L sentence is interrupted, only for easy understanding after the subsequent processing
示構件之外形件51、51,之外型。後續圖式中之虛線皆僅是表 件之外型,而尚未沖斷沖壓材料。 411上對二述說明,清參照圖5b,沖壓材料5、5,送至沖壓台 銲接區5Γ、組合後即形成預定銲接區52。銲接單元42即對預定 材料g、5,進行銲接。請參照圖5〇,銲接完成後,即可沖斷沖壓 段1^,、,5,以產出矩形框53。移除矩形框53及廢料54後,沖 以產 之邊界即如圖5a所示’而可重覆5b及圖5c之製程 僅+出下一個矩形框53。請參照圖5d,如此,沖壓材料5、5,The outer members 51, 51 of the member are shown. The dotted lines in the subsequent drawings are only the appearance of the watch, and the stamping material has not been broken. Referring to the second description of 411, referring to Fig. 5b, the stamping materials 5, 5 are sent to the stamping station weld zone 5, and the predetermined weld zone 52 is formed. The welding unit 42 welds the predetermined materials g and 5. Referring to FIG. 5A, after the welding is completed, the stamping segments 1^, , and 5 can be punched to produce a rectangular frame 53. After the rectangular frame 53 and the scrap 54 are removed, the boundary of the production is as shown in Fig. 5a, and the process of repeating 5b and Fig. 5c is only + the next rectangular frame 53. Please refer to Figure 5d, as such, stamping materials 5, 5,
而直接送出即可完成對位,因此可直接於沖壓台411連續地製 備出矩形框53。 , 本創作之可接合沖壓構件之沖壓設備不僅可應用於二個L 型構件所组成之矩形框,請參照圖6,其亦可應用於長條塑構件 61 \ 以及L型構件71所組成之矩形框。如圖6所示,沖壓材料6 可連續沖壓出長條型構件61,沖壓材料7、7,分別連續沖壓出L ,構件71、71’。依據前述之製造方法,在沖壓台上完成銲接預 疋為"接區52步驟,即可連續地產出所需的矩形框。需注意者’ 本創作之可接合沖壓構件之沖壓設備亦可應用於全由長條型構 件、等邊U型或不等邊U型所組成之矩形框。此外,本創作之 冲壓設備之應用亦不限定於矩形框,其亦可應用於其它需要銲接 之組合式工件。 7 M324588 綜合上述,本創作之可接合沖壓構件之沖壓設備,其是直接 將沖壓材料於沖壓台上對位組合並進行銲接,之後再沖壓出所需 之工件。由於無需另行搬運沖壓構件以進行銲接步驟,且對位組 合的步驟較為容易,因此相較於習知技術,利用本創作之可接合 沖壓構件之沖壓設備可較為快速地產出組合式工件。 以上所述之實施例僅係為說明本創作之技術思想及特點,其 目的在使熟習此項技藝之人士能夠瞭解本創作之内容並據以實 施,當不能以之限定本創作之專利範圍,即大凡依本創作所揭示 之精神所作之均等變化或修飾,仍應涵蓋在本創作之專利範圍 内0 【圖式簡單說明】 圖la至圖lb為習知製備矩形框架之方法。 圖2a至圖2b為習知製備組合式矩形框架之方法。 圖3a至圖3b為習知製備組合式矩形框架之其它方法。 圖4a為一方塊圖,顯示本創作一較佳實施例之可接合沖壓構件之沖 壓設備。 圖4b為一俯視圖,顯示本創作一較佳實施例中之沖壓台。 圖5a至圖5d為利用本創作之沖壓設備連續生產組合式矩形框之示 意圖。 圖6為利用本創作之沖壓設備連續生產另一組合式矩形框之示意 M324588The alignment can be completed by direct delivery, so that the rectangular frame 53 can be continuously produced directly on the punching table 411. The stamping device capable of joining the stamping members of the present invention can be applied not only to the rectangular frame composed of the two L-shaped members, but also to FIG. 6, which can also be applied to the long plastic member 61 and the L-shaped member 71. Rectangle. As shown in Fig. 6, the stamping material 6 can be continuously punched out of the elongated member 61, and the stamping materials 7, 7 are successively punched out L, members 71, 71', respectively. According to the foregoing manufacturing method, the welding pre-twisting is performed on the punching table as a "blocking 52 step, and the desired rectangular frame can be continuously produced. It should be noted that the stamping device of the presently-engageable stamping member can also be applied to a rectangular frame composed entirely of a long-shaped member, an equilateral U-shaped or an unequal-sided U-shaped. In addition, the application of the stamping equipment of the present invention is not limited to the rectangular frame, and it can also be applied to other combined workpieces that need to be welded. 7 M324588 In summary, the stamping apparatus of the present invention capable of joining stamping members directly combines and welds the stamping materials on a press table, and then punches out the desired workpieces. Since it is not necessary to carry the stamping member separately for the welding step, and the step of the alignment assembly is relatively easy, the combined workpiece can be produced relatively quickly by the stamping apparatus of the presently-engageable stamping member as compared with the prior art. The embodiments described above are only for explaining the technical idea and characteristics of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement them according to the scope of the patent. That is, the equivalent changes or modifications made by the spirit of the present disclosure should still be covered by the scope of the patent of the present invention. [Simplified illustration of the drawings] Figures la to lb are conventional methods for preparing a rectangular frame. 2a-2b are conventional methods of making a combined rectangular frame. Figures 3a through 3b illustrate other methods of making a combined rectangular frame. Figure 4a is a block diagram showing a stamping apparatus for joining a stamped member in accordance with a preferred embodiment of the present invention. Figure 4b is a top plan view showing the stamping station of a preferred embodiment of the present invention. Figures 5a to 5d show the intention of continuously producing a combined rectangular frame using the stamping apparatus of the present invention. Figure 6 is a schematic diagram of the continuous production of another combined rectangular frame using the stamping apparatus of the present invention. M324588
【主要元件符號說明】 11 矩形框 12 視窗孔 13 框架 2 矩形框 21 > 33 L型構件 22 金屬料 3 卜 32、34 長條型構件 41 沖壓單元 411 沖壓台 411a 開孔 42 銲接單元 43 送料單元 5 > 5, 沖壓材料 5 卜 51, L型構件 52 預定銲接區 53 矩形框 54 廢料 6 、 7 、 7’ 沖壓材料 61 長條型構件 7 卜 71, L型構件 9[Description of main component symbols] 11 Rectangular frame 12 Window hole 13 Frame 2 Rectangular frame 21 > 33 L-shaped member 22 Metal material 3 Bu 32, 34 Long-shaped member 41 Stamping unit 411 Stamping table 411a Opening 42 Welding unit 43 Feeding Unit 5 > 5, stamping material 5 Bu 51, L-shaped member 52 Pre-determined weld zone 53 Rectangular frame 54 Scrap 6 , 7 , 7' Stamping material 61 Strip-shaped member 7 Bu 71, L-shaped member 9