CN105406658B - Thin yoke iron core laminated processing tool and its processing method - Google Patents

Thin yoke iron core laminated processing tool and its processing method Download PDF

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Publication number
CN105406658B
CN105406658B CN201510911103.8A CN201510911103A CN105406658B CN 105406658 B CN105406658 B CN 105406658B CN 201510911103 A CN201510911103 A CN 201510911103A CN 105406658 B CN105406658 B CN 105406658B
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China
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lower bolster
annular
lathe
circular lower
cylindrical
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CN105406658A (en
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李艳芳
刘晋平
续铁斌
周景芝
卢双
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CSIC Electrical Machinery Science and Technology Co Ltd
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CSIC Electrical Machinery Science and Technology Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies

Abstract

The invention discloses a kind of thin yoke iron core laminated processing tool and its processing method, solve motor stator core laminating, weld, the problem of the inside and outside circle concentricity benchmark of iron core is inconsistent in machine plus each operation.The bottom surface center for being included in cylindrical step is provided with center hole under lathe(12), in cylindrical positioning spigot groove(6)In be provided with positioning core axle(3), center hole on lathe is provided with the top surface of positioning core axle(11), in cylindrical positioning spigot groove(6)The circular lower bolster in outside(5)On be provided with annular lower bolster(4), in annular lower bolster(4)On laminated stator punched laminations(10), in stator punched laminations(10)On be provided with annular upper padding plate(2), in annular upper padding plate(2)On be provided with annular pressing plate(1), fixing bolt(7)Sequentially pass through circular lower bolster(5), positioning core axle(3)And annular pressing plate(1)It is connected with nut.This invention ensures that iron core internal-external circle concentricity is consistent.

Description

Thin yoke iron core laminated processing tool and its processing method
Technical field
The present invention relates to a kind of fitting device of thin yoke pie iron core laminated process integration, more particularly to a kind of thin yoke The exigent thin yoke iron core laminated processing tool of internal-external circle concentricity and its processing method of discus shape iron core.
Background technology
General motor stator core be by the stator punching of made groove profile laminate after fastened by cramp, motor is fixed Sub- iron core yoke part thickness is generally higher than 15 millimeters, and the inside and outside circle concentricity requirement after laminating is generally 0.20 millimeter, hangs down Straight degree requires to be less than or equal to 2 millimeters.When stator punching yoke portion thickness is smaller, only have several millimeters sometimes, it is impossible to using button When piece is fastened, the laminated core laminated is usually fixed using the cylindrical welding after laminating, outer bowlder is being welded, easily Iron core is caused to deform, postwelding needs to carry out finishing processing, to ensure that the inside and outside circle concentricity after laminating reaches requirement.When running into In the case of the requirement of iron core internal-external circle concentricity is very high, it is necessary to laminate, weld, the inside and outside circle concentricity that machine plus each operation are used Benchmark be same benchmark, can be only achieved the requirement of the form and position tolerance of iron core.And in the prior art, laminate, weld, machine adds respectively Process is processed using different frocks, it is difficult to ensure that the inside and outside circle concentricity benchmark of the iron core of each operation is completely the same, Deviation is easily caused, causes percent defective to rise.
The content of the invention
The invention provides a kind of thin yoke iron core laminated processing tool and its processing method, solve motor stator core and exist Laminate, weld, the inconsistent technical problem of the inside and outside circle concentricity benchmark of iron core in machine plus each operation.
The present invention is to solve above technical problem by the following technical programs:
A kind of thin yoke iron core laminated processing tool, including circular lower bolster, circle is provided with the top surface of circular lower bolster Cylindricality positioning spigot groove, is provided with cylindrical step, in the bottom surface of cylindrical step in the bottom surface center of circular lower bolster Centre is provided with center hole under lathe, and positioning core axle, positioning core axle and circular lower bolster are provided with cylindrical positioning spigot groove Between be respectively arranged with connecting bolt and alignment pin, center hole on lathe is provided with the top surface of positioning core axle, in cylinder Annular lower bolster is provided with circular lower bolster on the outside of positioning spigot groove, stator punching press has been laminated on annular lower bolster and has been folded Piece, is provided with annular upper padding plate in stator punched laminations, annular pressing plate is provided with annular upper padding plate, fixing bolt is successively Linked together through circular lower bolster, positioning core axle and annular pressing plate and nut.
The positioning spigot of annular pressing plate is provided with the top surface of positioning core axle.
A kind of thin yoke iron core laminated processing method, comprises the following steps:、
The first step, the cylindrical positioning spigot groove of setting on the top surface of circular lower bolster, in the bottom surface of circular lower bolster The bottom surface center for the cylindrical step that center is set sets center hole under lathe, is set in the end face center of positioning core axle on lathe Center hole, positioning core axle is set in cylindrical positioning spigot groove, is connected positioning core axle with circular lower bolster with connecting bolt Together, and alignment pin is worn and be connected between circular lower bolster and positioning core axle;
Second step, the annular lower bolster of setting on the circular lower bolster on the outside of cylindrical positioning spigot groove, in annular underlay Laminating stator punched laminations on plate, set annular upper padding plate in stator punched laminations, and annular pressure is set on annular upper padding plate Plate, fixing bolt sequentially passes through circular lower bolster, positioning core axle and annular pressing plate and nut links together;Center hole on lathe It is inside and outside circle concentricity benchmark of the whole laminating stator punched laminations in lamination process with center hole under lathe;
3rd step, the frock that second step is completed and laminating stator punched laminations carry out center hole on welding sequence, lathe It is inside and outside circle concentricity benchmark of the whole laminating stator punched laminations in welding process with center hole under lathe;
4th step, the frock and laminating stator punched laminations completed to the 3rd step pushed up on cylindrical turning process, lathe Center hole is inside and outside circle concentricity benchmark of the whole laminating stator punched laminations in turning process under pointed orifice and lathe.
The present invention effectively solve ultra-thin yoke stator core manufacturing process be easily deformed, iron core internal-external circle concentricity 0.05 The problem of millimeter difficulty or ease ensure.Backing plate uses insulation board, prevents in iron core welding process, pressing plate welds together with iron core, nothing Method is separated, and positioning core axle is fixed, it is ensured that iron core internal-external circle concentricity and skewed slot slope, just using split type with bolt, alignment pin When subsequently mandrel is torn open, iron core can be extruded using press-fit approach, can be accurately positioned again.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Embodiment
The present invention is described in detail below in conjunction with the accompanying drawings:
A kind of thin yoke iron core laminated processing tool, including circular lower bolster 5, are provided with the top surface of circular lower bolster 5 Cylindrical positioning spigot groove 6, is provided with cylindrical step, at the bottom of cylindrical step in the bottom surface center of circular lower bolster 5 Face center is provided with center hole 12 under lathe, and positioning core axle 3, positioning core axle 3 and circle are provided with cylindrical positioning spigot groove 6 Connecting bolt 9 and alignment pin 8 are respectively arranged between shape lower bolster 5, is provided with the top surface of positioning core axle 3 top on lathe Hole 11, is provided with annular lower bolster 4, on annular lower bolster 4 on the circular lower bolster 5 in the cylindrical outside of positioning spigot groove 6 Stator punched laminations 10 have been laminated, annular upper padding plate 2 is provided with stator punched laminations 10, have been set on annular upper padding plate 2 There is annular pressing plate 1, fixing bolt 7 sequentially passes through circular lower bolster 5, positioning core axle 3 and annular pressing plate 1 and is connected to one with nut Rise.
The positioning spigot of annular pressing plate 1 is provided with the top surface of positioning core axle 3.
A kind of thin yoke iron core laminated processing method, comprises the following steps:、
The first step, the cylindrical positioning spigot groove 6 of setting on the top surface of circular lower bolster 5, in the bottom of circular lower bolster 5 The bottom surface center for the cylindrical step that face center is set sets center hole 12 under lathe, is set in the end face center of positioning core axle 3 Center hole 11 on lathe, set positioning core axle 3 in cylindrical positioning spigot groove 6, with connecting bolt 9 by positioning core axle 3 with justifying Shape lower bolster 5 links together, and alignment pin 8 is worn is connected between circular lower bolster 5 and positioning core axle 3;
Second step, the annular lower bolster 4 of setting on the circular lower bolster 5 in the cylindrical outside of positioning spigot groove 6, under annular Laminating stator punched laminations 10 on backing plate 4, annular upper padding plate 2 is set in stator punched laminations 10, is set on annular upper padding plate 2 Annular pressing plate 1 is put, fixing bolt 7 sequentially passes through circular lower bolster 5, positioning core axle 3 and annular pressing plate 1 and is connected to one with nut Rise;Center hole 12 is that whole laminating stator punched laminations 10 are inside and outside in lamination process under center hole 11 and lathe on lathe Circle concentricity benchmark;
3rd step, the frock that second step is completed and laminating stator punched laminations 10 carry out top on welding sequence, lathe Center hole 12 is inside and outside circle concentricity benchmark of the whole laminating stator punched laminations 10 in welding process under hole 11 and lathe;
4th step, the frock and laminating stator punched laminations 10 completed to the 3rd step is carried out on cylindrical turning process, lathe Center hole 12 is inside and outside circle concentricity base of the whole laminating stator punched laminations 10 in turning process under center hole 11 and lathe It is accurate.

Claims (3)

1. a kind of thin yoke iron core laminated processing tool, including circular lower bolster(5), in circular lower bolster(5)Top surface on set There is cylindrical positioning spigot groove(6), in circular lower bolster(5)Bottom surface center be provided with cylindrical step, it is characterised in that Center hole under lathe is provided with the bottom surface center of cylindrical step(12), in cylindrical positioning spigot groove(6)In be provided with it is fixed Position mandrel(3), positioning core axle(3)With circular lower bolster(5)Between be respectively arranged with connecting bolt(9)And alignment pin(8), fixed Position mandrel(3)Top surface on be provided with center hole on lathe(11), in cylindrical positioning spigot groove(6)The circular lower bolster in outside (5)On be provided with annular lower bolster(4), in annular lower bolster(4)On laminated stator punched laminations(10), it is folded in stator punching press Piece(10)On be provided with annular upper padding plate(2), in annular upper padding plate(2)On be provided with annular pressing plate(1), fixing bolt(7)According to It is secondary to pass through circular lower bolster(5), positioning core axle(3)And annular pressing plate(1)Linked together with nut.
2. a kind of thin yoke iron core laminated processing tool according to claim 1, it is characterised in that in positioning core axle(3)'s Annular pressing plate is provided with top surface(1)Positioning spigot.
3. a kind of thin yoke iron core laminated processing method, comprises the following steps:
The first step, in circular lower bolster(5)Top surface on cylindrical positioning spigot groove is set(6), in circular lower bolster(5)Under The bottom surface center for the cylindrical step that bottom surface center is set sets center hole under lathe(12), in positioning core axle(3)Top surface in The heart sets center hole on lathe(11), in cylindrical positioning spigot groove(6)Middle setting positioning core axle(3), use connecting bolt(9)Will Positioning core axle(3)With circular lower bolster(5)Link together, and by alignment pin(8)Wear and be connected on circular lower bolster(5)With locating core Axle(3)Between;
Second step, in cylindrical positioning spigot groove(6)The circular lower bolster in outside(5)It is upper that annular lower bolster is set(4), in annular Lower bolster(4)Upper laminating stator punched laminations(10), in stator punched laminations(10)It is upper that annular upper padding plate is set(2), in annular Upper padding plate(2)Upper setting annular pressing plate(1), fixing bolt(7)Sequentially pass through circular lower bolster(5), positioning core axle(3)And annular Pressing plate(1)Linked together with nut;Center hole on lathe(11)With center hole under lathe(12)It is whole laminating stator punching press Lamination(10)Inside and outside circle concentricity benchmark in lamination process;
3rd step, the frock that second step is completed and laminating stator punched laminations(10)Carry out center hole on welding sequence, lathe (11)With center hole under lathe(12)It is whole laminating stator punched laminations(10)Inside and outside circle concentricity base in welding process It is accurate;
4th step, the frock and laminating stator punched laminations completed to the 3rd step(10)Pushed up on cylindrical turning process, lathe Pointed orifice(11)With center hole under lathe(12)It is whole laminating stator punched laminations(10)Inside and outside circle in turning process is coaxial Spend benchmark.
CN201510911103.8A 2015-12-10 2015-12-10 Thin yoke iron core laminated processing tool and its processing method Active CN105406658B (en)

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CN106487170A (en) * 2016-12-19 2017-03-08 南京磁谷科技有限公司 A kind of frock being applied to the assembling of magnetic suspension stator
CN112104171B (en) * 2020-08-29 2022-01-14 佛山市顺德区金泰德胜电机有限公司 Method for manufacturing stator of oil-cooled motor
CN112104172B (en) * 2020-08-29 2022-04-01 佛山市顺德区金泰德胜电机有限公司 Method for manufacturing stator of closed oil-cooled motor

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JP5275777B2 (en) * 2008-12-19 2013-08-28 株式会社山田ドビー Laminate production method and production line
DE102009060170A1 (en) * 2009-12-23 2011-06-30 Volkswagen AG, 38440 Method for producing laminated cores for electrical machines
CN201733188U (en) * 2010-04-19 2011-02-02 江苏爱尔玛电机制造有限公司 Rotor core press-mounting and welding tool for rare earth permanent magnet synchronous motor
CN202260893U (en) * 2011-09-14 2012-05-30 南昌康富电机技术有限公司 Pressure welding device for stator core of generator exciter
CN202384939U (en) * 2011-12-15 2012-08-15 南昌康富电机技术有限公司 Expanding type stator punching pressure-welding tooling with high-precision cam
CN104006086A (en) * 2013-02-25 2014-08-27 北斗导航科技有限公司 Coaxial shafting structure
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CN205304524U (en) * 2015-12-10 2016-06-08 中船重工电机科技股份有限公司 Thin yoke core is folded and is pressed processing frock

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