M317075 八、新型說明: 【新型所屬之技術領域】 本創作係有關-種發光二極體之散熱結構,尤指一種於散熱基座其中一面 7成有狀彳θ於政熱基座之表面處理有—辦彖膜層,並於前述凹狀槽内固 又名又光-極組日日片’於政熱基座之兩侧設有兩導電金屬#,並分別以一導線 /、發光一極肢曰曰片之一電極相連接,進而可於不需另言支其它p c板或絕緣物, 直接於散減座上設發光二極體及導電金屬片,而可使發光二極體之熱源直接 _ n座财H轴大巾§提高發光二極體之散熱效率及壽命,並具減 化構件以提高生產效率者。 【先前技術】 按近年來因人類對於能源的大量耗費,而在能源大量之開採下,已有敲 原短缺的危機,而朗應能驗缺,世界各國之科學家均致力於「能源開發」 p W原」方蝴d力研發耗錄之燃㈣擎、電動機及各類省電照明言 莆而,、中之省電知、明设備則首推耗電量低之「發光二極體」。 相仏大夕數人均知’「發光二極體」因具雜低之耗電雜,因而目前已兩 大量運用於各類照明,但過去發光二鋪因製造技術尚未成熟且效率不佳,^ 度較低,因此,繼到相當大之限制,而近來在各業者致力研發新技㈣ 下么光-極體之売度已大幅提高,進而使其被廣泛的使用於各類昭明,讀 過去根林可能取代之汽車職,亦已到了純熟之階段。 但儘管發光二鋪之亮度已大祕高,但職產生⑽物是散熱不佳之 、,目别之㈣度發光二極_其輪㈣輪大,轴使其產生較高之熱度, M317075 •且因發光二極體之製造係產生完全密閉之封袭方式,進而使其高温 而#材效提rij散熱效率’是為目敍功率(高紐)發光二減有待突破之 瓶頸。 【新型内容】 〈所欲解決之技術問題> 本創作人有祕習知發光二極體散触術無法有效突破及有待改善之缺 失,盼能提供-突破性之設計,明進實祕果,乃潛^研思、設計組製,綜 •集其多年從事相關產品設計產鎖之專業技術知識與實務經驗及研思設計所得之 成果,終研究出本創作-種發光二極體之散熱結構,以提供使用者。 <解決問題之技術手段〉 本創作之主要目的储錄絲座之表面纽有—絕賴層,進而可不需 另叹其ti P C板或絕緣物,直接於散熱基座上設發光二極體晶片及導電金屬 片’且該絕緣膜層係於散熱基座表面直接生成,其間並無間隙,且該散熱基座 係以高導金屬製成’而可使發光二極體之熱源餘由散錄座進行熱交換,進 _ 而大幅提高發光二極體之散熱效率。 本創作之次一目的主要係藉於散熱基座之表面處理有一絕緣膜層,進而可 不而另又其匕pC板或絕緣物,直接於散熱基座上設發光二極體及導電金屬 片’具減化構件以提高生產效率者。 為使@審查委員月b更了解本創作之結構特徵及其功效,兹配合圖式並詳細 說明於后。 【實施方式】 請參閱本創作第-圖'第二圖及第三圖所示,本創作發光二極體之散熱結 6 M317075 .構,其主要赌散編⑴之細形成—_面(i丨),於該酿面(工 1)上’形成有—凹狀槽(1 2 ),於散熱基座⑴之表面,處理有一絕緣膜 層⑷’於前述陳槽(1 2 )内,醜—發光二極體晶片⑵,於散熱基 座⑴上,設有至少—組貫通之組配孔(1 3 ),於每-組配孔(i 3 )處均 組配有一—(1 3 2 )之導電金屬以1 3 1 ),而可藉嵌人部(i 3 2 ) ^入並穿過前述散熱基座⑴之組配孔(1 3 ),並將嵌人部(χ 3 2 )之端 4 (13 3 )賴加工,而使導電金屬片(i 3丄)與散熱基座⑴組配一 乂線(21)將發光二極體晶片(2)之二電極與導電金屬片 (1 3 1)相連接,同時於配接好導線(2工)後,於凹陷面(⑴包括凹 狀槽(⑶内,填充有高透光性樹脂⑷,以將發光二極體晶片⑵予以 封衣同N·於政熱基座⑴之上方,組設有—中央孔洞(3 2 )處具光學透 鏡(3 3 )之光學透鏡架(3 ),藉光學透鏡架(3 )所設之扣鉤(31)扣固 於散熱基座⑴底緣’進而藉由表面具絕緣膜層⑷之散熱基座⑴,而 可不而另B又其匕p c板或絕緣物,直接於散熱基座(1)上設發光二極體晶片 (2)及導電金屬片(1 3 而可使發光二極體晶片⑵之獅直接由散 熱基座(1)進行熱交換,進而大幅提高發光二極體晶片⑵之散熱效率, 並具減化構相提高生產鱗者,且,騎前賴具光學魏(3 3 )之光學 透鏡架(3 )與散熱基座⑴結合後使其扣釣(3工)不凸出散熱基座⑴, 於散熱基座(1 )兩側設有凹槽(! 4 ),而可於組裝時將扣鉤(3 i )嵌入設 於散熱基座(1 )兩側之簡(]_ 4 )而使扣鉤(3 i )鉤扣於凹槽(工4) 底緣,進而使光學透鏡架(3 )與散熱基座⑴結合一體者(如第四圖、第 圖及第/、®所示),其巾越基座(丨)係為熱交換極佳之金屬材料所製成, M317075 .其可為金、銀、銅、鐵、鋁或其它合金材料者,此外,為使散熱基座()矸 更快速的賴·之目的,於賴基座(丨)之瞻槽(丨2)喊面,不處 理絕緣膜層(A ),並於凹狀槽(i 2)内表面直接處理有利於焊接之金屬薄嫉 層(1 2 1)’並將该發光二極體晶片(2 )直接焊接於該金屬薄膜層(」2 1) 上’進而使發光二極體晶片(2)之熱源直接由散熱基座⑴產生更快速的 達熱交換效果者(如第二八圖所示),其中該金屬薄膜層(丄2 Ί )可為錄金、 鎳銀或鎳銅等金屬薄膜者。 再睛翏閱第七圖第八圖及第九圖所示,係本創作之另一實施例,其主要係 於散熱基座⑸之頂面形成—雜槽(5 2),於前勒狀槽(5 2)内,固 設-發光二極體晶片⑵,於散熱基座⑸之頂面周邊,設有至少—組凹陷 部(5 1 )’於每―凹陷部(5 1 )處均形成有一凸柱(5 1 i ),於散熱基座 (5 )之表面,處理有一絕緣膜層⑷,於前述每一凹陷部(5工),各組設 一導電金屬片(5 1 2 ),於每—導電金屬片(5 1 2 )上,均設有供前述凸柱 (5 1 1 )穿過之孔洞(5丄3 ),而使導電金屬片(512 )組設於散埶基座 ⑸之每-凹陷部(5工)時可達定位不轉動者,並分別以一導線(^ ) 將發光二極觸⑵之二電極( 5丄2 )相連接,同時於配 接好導線(2 1)後’於凹狀槽(5 2 )内,填充有高透光性樹脂⑷,以將 發光二極體;⑵予嗎,同時於散熱基座⑸之上方,組設 央孔洞(3 2 )處姆魏(3 3 )之綱⑶,藉槪齡( 所設t扣鉤(3 1 )扣固於散驗U)扣、槽(5 3 )或底緣,進而藉岭 面具^緣襲⑷之散編⑸,糊峨p㈣絕緣物,^ 接於散熱基座(5)上設發光二極體晶片(2)及導電金屬片(5丄2 ),。 M317075 使發光二極體晶片⑵之熱源直接由散熱基座(5)進行熱交換,進而大幅 提焉發先:極體晶片(2)之散熱效率,並具減化構件以提高生產效率者,此 卜為使㈣導I金屬片(5 i 2 )能更穩固,於前述散熱基座(5 )鱼光學 透鏡架(3 )間,另組設中央具鏤空部(6 !)之峡框⑹,糊定框⑹ 之鐘空部(61)周邊,設有供編柱(5 m欽之缺口(62),_ 合後之固定框(6 )將導電金屬片(5 1 2 )抵敎位者。 別迷之先學透鏡(3 3 )及光學透鏡架⑶,除分離式外,亦可將光學透 鏡(3 3)及光學透鏡架(3)—體成型製成者,該光學透鏡(3⑴及光學 透鏡架⑶魏細瓣使物嶋,1,她繼基座⑴ ⑸之表面包她孔(i 3 ),㈣纽有—絕梅(a)外,亦可依 所需絕緣部份以局部方式處理有一絕緣膜層A),同時於前述散熱基座(工) (5)頂面之凹狀槽(i 2) ( 5 2 )内,可依所需固設至少—個以上之發 極體晶片(2)者。 一 综上_,糊·雜讀綠料二鍾之散熱_、雜構件以朝 ⑥生產效率輸έ,為-甚編性、·㈣她較創作,實已 符合新型專利之給舆要件,編提咖申請,尚祈責審查委員能詳予審 查’亚早日賜准本案專利,實為德便。 【圖式簡單說明】 第-圖係本_試舉其巾—較佳實_之立體分解圖。 第二圖係本創作之組合剖示圖。M317075 VIII. New Description: [New Technology Field] This creation is related to the heat dissipation structure of a kind of light-emitting diode, especially one surface of a heat-dissipating base, which has a shape of 彳θ on the surface of the political pedestal. There is a film layer, and in the concave groove, the solid name and the light-pole group Japanese-day film 'the two sides of the Yujiao thermal base are provided with two conductive metals#, and one wire/lighting one respectively One of the pole limbs is connected to the electrodes, so that the other LED boards or insulators can be omitted, and the light-emitting diodes and the conductive metal sheets are directly disposed on the diffusion seat, so that the light-emitting diodes can be The heat source is directly _ n seated H-axis towel § to improve the heat dissipation efficiency and life of the light-emitting diode, and reduce the components to improve production efficiency. [Prior Art] In recent years, due to the large amount of energy consumed by human beings, and under the exploitation of a large amount of energy, there has been a crisis of shortage of the original, and Lang should be able to test the shortage. Scientists all over the world are committed to "energy development" p W original "Fang" d-force research and development of burning (four) engine, electric motor and various types of power-saving lighting, and the power-saving know-how, Ming equipment is the first to push the "light-emitting diode" low power consumption . Everyone knows that the "light-emitting diode" has been used in various types of lighting because of its low power consumption. However, in the past, the second lighting shop was not mature due to its manufacturing technology and its efficiency was not good. The degree is low, therefore, following the considerable restrictions, and recently the efforts of various industry players to develop new technologies (4), the light-polar body has been greatly improved, and thus it has been widely used in various types of Zhaoming, read the past The automobile position that Genlin may replace has also reached the stage of being skilled. However, although the brightness of the illuminating two shop has been a big secret, but the production of (10) is poor heat dissipation, and the (four) degree illuminating dipole _ its wheel (four) wheel is large, the shaft makes it produce a higher heat, M317075 • and Because the manufacturing system of the light-emitting diode produces a completely sealed sealing method, and thus its high temperature, the heat-efficiency efficiency of the material is a bottleneck for the power reduction (high-key). [New Content] <Technical Problems to Be Solved> The creator has a secret knowledge that the light-emitting diodes can not effectively break through and need to be improved, and hope to provide - breakthrough design, clear and secret , is a potential, research, design, system, comprehensive, set its professional technical knowledge and practical experience in the design and production of related products for many years, and the results of research and design, and finally study the creation - the heat dissipation of the light-emitting diode Structure to provide users. <Technical means to solve the problem> The main purpose of this creation is to store the surface of the silk seat with a layer of detachment, so that it is possible to provide a light-emitting diode directly on the heat-dissipating base without sighing its ti PC board or insulation. The wafer and the conductive metal piece 'and the insulating film layer are directly formed on the surface of the heat dissipation base without a gap therebetween, and the heat dissipation base is made of a highly conductive metal', and the heat source of the light emitting diode can be dispersed The recording station performs heat exchange, and the heat dissipation efficiency of the light-emitting diode is greatly improved. The second purpose of this creation is mainly to have an insulating film layer on the surface of the heat sink base, and then another pC board or insulator, and a light emitting diode and a conductive metal piece directly on the heat sink base. A person with reduced components to increase production efficiency. In order to make the @review committee month b better understand the structural features and functions of this creation, we will cooperate with the schema and explain in detail later. [Embodiment] Please refer to the second figure and the third figure of this creation, as shown in the second and third figures. The heat-dissipating junction of the light-emitting diode of this creation is 6 M317075. The main gambling (1) is formed by fine--丨), on the frying surface (work 1), a concave groove (1 2 ) is formed, and on the surface of the heat dissipation base (1), an insulating film layer (4) is processed in the aforementioned groove (1 2 ), ugly - a light-emitting diode chip (2), on the heat-dissipating base (1), at least one set of through-holes (1 3 ) are provided, and each of the set-type holes (i 3 ) is provided with one - (1 3 2 The conductive metal is 1 3 1 ), and the embedded portion (i 3 2 ) can be inserted into and through the assembly hole (1 3 ) of the heat dissipation base (1), and the embedded portion (χ 3 2 ) The end 4 (13 3 ) depends on the processing, and the conductive metal piece (i 3 丄) and the heat dissipation pedestal (1) are combined with a 乂 line (21) to align the two electrodes of the illuminating diode chip (2) with the conductive metal piece ( 1 3 1) Connected, at the same time after the wire is connected (2 working), on the concave surface ((1) includes a concave groove ((3), filled with a high light transmissive resin (4) to give the light emitting diode chip (2) The seal is the same as N. Yuzheng Thermal Base (1) The optical lens holder (3) having an optical lens (3 3 ) at the central hole (3 2 ) is fastened to the heat dissipation base by a hook (31) provided by the optical lens holder (3) The bottom edge' is further provided with a heat-dissipating pedestal (1) having an insulating film layer (4) on the surface, and a B-plate or an insulator is provided on the surface, and a light-emitting diode chip (2) is directly disposed on the heat-dissipating pedestal (1). And the conductive metal piece (13) enables the lion of the light-emitting diode chip (2) to be directly exchanged by the heat-dissipating pedestal (1), thereby greatly improving the heat-dissipating efficiency of the light-emitting diode chip (2), and improving the reduced conformation The scales are produced, and the optical lens holder (3) of the optical Wei (3 3 ) is coupled with the heat dissipation base (1) before the ride, and the buckle (3) does not protrude from the heat dissipation base (1). (1) Grooves (! 4) are provided on both sides, and the hooks (3 i ) can be embedded in the simple (]_ 4 ) provided on both sides of the heat dissipation base (1 ) to make the hooks (3) i) hooking the bottom edge of the groove (work 4), and then integrating the optical lens holder (3) with the heat dissipation base (1) (as shown in the fourth figure, the figure and the /, ®), Pedestal丨) is made of metal materials with excellent heat exchange, M317075. It can be made of gold, silver, copper, iron, aluminum or other alloy materials. In addition, in order to make the heat sink base () faster, For the purpose, the surface of the susceptor (丨2) is shouted, the insulating film layer (A) is not treated, and the metal thin layer suitable for soldering is directly processed on the inner surface of the concave groove (i 2). (1 2 1)' and soldering the LED chip (2) directly to the metal thin film layer ("2 1)", thereby causing the heat source of the light emitting diode chip (2) to be directly generated by the heat sink base (1) A faster heat exchange effect (as shown in Figure 8), wherein the metal film layer (丄2 Ί) can be a metal film such as gold, nickel silver or nickel copper. Looking at the eighth and ninth diagrams of the seventh figure, another embodiment of the present invention is mainly formed on the top surface of the heat dissipation base (5) - a miscellaneous groove (52), which is in front of the shape In the slot (52), the fixed-light-emitting diode chip (2) is disposed at a periphery of the top surface of the heat dissipation base (5), and at least a group of recessed portions (5 1 ) are provided at each of the recessed portions (5 1 ). Forming a stud (5 1 i ), on the surface of the heat dissipation base (5), processing an insulating film layer (4), and forming a conductive metal piece (5 1 2 ) in each of the recesses (5 work) Each of the conductive metal sheets (5 1 2 ) is provided with a hole (5丄3) through which the protruding post (5 1 1 ) passes, and the conductive metal piece (512) is set on the dilated base. Each of the seats (5) can be positioned without rotation, and the two electrodes (5丄2) of the two-pole contact (2) are connected by a wire (^), and the wires are connected at the same time. (2 1) After 'in the concave groove (52), filled with a high light transmissive resin (4) to light the diode; (2), while at the same time above the heat sink base (5), set up a central hole ( 3 2) The division of Mwei (3 3 ) By means of age (the t-hook (3 1 ) is fastened to the scatter test U) buckle, groove (5 3 ) or bottom edge, and then by the ridge mask ^ edge attack (4) of the loose (5), paste p (four) insulation , ^ is connected to the heat sink base (5) is provided with a light-emitting diode chip (2) and a conductive metal piece (5 丄 2). M317075 enables the heat source of the light-emitting diode chip (2) to be directly exchanged by the heat-dissipating pedestal (5), thereby greatly improving the heat-dissipating efficiency of the polar body wafer (2) and reducing the component to improve the production efficiency. In order to make the (4) I-metal piece (5 i 2 ) more stable, between the aforementioned heat-dissipating pedestal (5) fish optical lens holder (3), a funnel frame with a hollow portion (6!) in the center is also set up (6) , around the bell empty part (61) of the paste box (6), there is a bracket (5 m chin gap (62), _ the rear fixed frame (6) to hold the conductive metal piece (5 1 2) Do not fascinate the lens (3 3 ) and the optical lens holder (3). In addition to the separate type, the optical lens (33) and the optical lens holder (3) can also be formed into a body. 3 (1) and the optical lens holder (3) the Wei smear makes the object 1, 1, she follows the surface of the pedestal (1) (5), her hole (i 3 ), (4) New — 绝 ( (a), can also be insulated according to the required part The insulating film layer A) is processed in a local manner, and at least one or more of the concave grooves (i 2) ( 5 2 ) of the top surface of the heat sink base (5) can be fixed as needed. Hair body Wafer (2). One comprehensive _, paste, miscellaneous reading green material two minutes of heat dissipation _, miscellaneous components to 6 production efficiency, for - editorial, (4) she is more creative, has been in line with the new patent The application of the essay, the application of the coffee maker, the praying review committee can give a detailed examination of the 'Asia's early grant of the patent in this case, it is a virtue. [Simplified illustration] The first picture is _ try its towel - compare The stereoscopic exploded view of Jiashi_. The second figure is a combined cutaway view of this creation.
t A圖係本創倾散熱基座之凹狀槽喊面直接處理有利於焊接之金屬薄 層亚將4發光二極體;直接烊接於該金屬編層上之實施例剖雜。 M317075 第二圖係本創作之立體圖 第四圖 分解圖 例立體 係本創作於散熱基座兩側設有供光學透鏡架扣顺入之凹槽實施 第五圖係細w之組合剖稍。 乍於散熱基座兩側設有供光學透鏡架扣絲入凹槽之立體圖 弟七圖係摘料—實蘭之立齡觸。 “圖係本_ ―實補之組合剖相。 第九圖係本_另—實關之立_。 ί 件符號說明】 (1)(5 )散熱基座 (12) (5 2 )凹狀槽 (13) 組配孔 (13 2)歲入部 (1 4 )凹槽 (2 )發光二極體晶片 (3) 光學透鏡架 (3 2)中央孔洞 (4) 高透光性樹脂 (51)凹陷部 (5 1 3 )孔、;同 (6)固定框 (6 2 )缺口 (A)絕緣膜層 (11)凹陷面 (1 2 1 )金屬薄臈層 (13 1 )(512)導電金屬 (13 3)端部 (21)導線 (3 1)扣鉤 (3 3)光學透鏡 (511)凸柱 (5 3)扣槽 (6 1)鏤空部The t-picture is a concave groove surface of the inflating heat-dissipating base, which directly processes the metal thin layer of the sub-conductor 4 light-emitting diode which is advantageous for welding; the embodiment directly connected to the metal braided layer is dissected. M317075 The second picture is a perspective view of the creation. The fourth picture is an exploded view. The three-dimensional system is created on both sides of the heat-dissipation base for the optical lens holder to be inserted into the groove. The fifth picture is a combination of thin w.乍The three sides of the heat-receiving base are provided with a three-dimensional image for the optical lens frame to be inserted into the groove. "The diagram is the combination of _ _ 实 补 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 Slot (13) Assembled hole (13 2) Incremental part (1 4 ) Groove (2) Light-emitting diode chip (3) Optical lens holder (3 2) Center hole (4) High light-transmissive resin (51) Recessed portion (5 1 3 ) hole, same as (6) fixing frame (6 2 ) notch (A) insulating film layer (11) concave surface (1 2 1 ) metal thin layer (13 1 ) (512) conductive metal (13 3) end (21) wire (3 1) clasp (3 3) optical lens (511) stud (5 3) buckle groove (6 1) hollow