M296236 八、新型說明: 【新型所屬之技術領域】 本創作係關於一種滾輪構造,特別是關於一種平面顯 示器(FPD,Flat PANEL Display)玻璃基板載送設備之輪送 滚輪構造。 【先前技術】 為了因應平面顯示器的玻璃基板尺寸日趨增大的需 求,自從1994年的第三代產品以來,玻璃基板幾乎报難以 手工搬運,而玻璃基板的載送設備則成為生產平面顯示器 衣長中相當重要的设備之一。目前,雖然氣浮式平台已是 基板載送設備新的研發重點,但是其技術尚未成熟,而且 成本仍相當高,因此還無法實際於生產線上使用。現今, 採用滾輪輸送的基板載送設備仍為生產線上使用的主流之 -- 〇 滾輪為滾輪輸送的基板載送設備的重要元件,使用數 目眾多,而且屬於會磨耗的元件,因此若能減少滾輪的更 換頻率,相對上可以降低整個平面顯示器的製程成本。目 前一般用於該種設備的滾輪(1)如第一圖所示,該習知之滾 輪(1)為單一構件之輪狀構造。而用於製作此類滾輪的材 料’多以耐磨耗的工程塑膠(Engineering Plastics)為 主,因為此類材料的強度、硬度等機械性質接近金屬材料, 而且具有質輕、絕熱、絕緣、成形容易的優點。目前常用 於浪輪製作的材料例如超高分子聚乙婦(Ultra High 5 M296236M296236 VIII. New description: [New technical field] This creation is about a roller structure, especially for a flat roller display (FPD, Flat PANEL Display) glass substrate carrying device. [Prior Art] In order to meet the increasing demand for the glass substrate size of flat panel displays, since the third generation of products in 1994, glass substrates have been reported to be difficult to handle by hand, and the carrier equipment of glass substrates has become the production of flat panel displays. One of the most important devices. At present, although the air-floating platform has become the new research and development focus of the substrate carrying equipment, its technology is not yet mature, and the cost is still quite high, so it cannot be actually used on the production line. Nowadays, the substrate carrying equipment transported by the rollers is still the mainstream used in the production line--the roller is the important component of the substrate carrying equipment for the roller transport, and the number of uses is large, and it belongs to the components that can be worn, so if the roller can be reduced The frequency of replacement can relatively reduce the process cost of the entire flat panel display. The roller (1) which is generally used for such a device is as shown in the first figure, and the conventional roller (1) is a wheel-shaped structure of a single member. The materials used to make such rollers are mostly based on engineering plastics, because the mechanical properties of such materials are close to metal materials, such as strength, hardness, and light weight, heat insulation, insulation, and forming. Easy advantage. Materials commonly used in wave wheel manufacturing, such as ultra high polymer poly (Mr. Ultra 5 M296236)
Molecular Weight Polyethylene, UPE)或是聚醚醚酮 (Polyetheretherketone, PEEK) o 以UPE所製成的滾輪成本較為低廉,但是其磨耗性較 高,因此較易磨損而需經常更換。另外,以pEEK所製成的 滾輪硬度較高,其耐磨性較好,但是價格也較高。 所以’若能發展一種可兼具耐磨性以及低成本的滾輪 構造,將有助於改善上述的問題。 【新型内容】 本創作的目的是提供—種可兼具耐純以及低成本^ 滾輪構造,且其可為平面顯示器基板的载送設備所採用。 外為了達成上述目的’本創作所提出之滾輪構造 —弟一滾輪構件,其為一具有抽 輪構件之-外環表面具有該第1 ;鱼其為一環狀構造,該第二滾輪構件之-内 :與該第-嵌紋相對應且密合之—第二嵌::、有 中構:環=設於該第—滾輪構件 表:―: 中该弟一滾輪構件與該第二滾 {表面,其 與該第二歧密合為該滾輪構造 ,由該第-喪紋 二滾輪構件均㈣磨耗的工程塑膠㈣=袞輪構件及該第 構件之硬度高於該第一滾輪構件。 ,且該第二滾輪 上述之第-嵌紋與第二嵌紋的 要該些喪紋可以確保第-滾輪構件μ _热特別限制,只 而不彼此脫離即可。 、一;袞輪構件之密合 M296236 作為本創作的一種具體實施方式,上述之第一滾輪構 件的材質可為UPE ’而弟 >一滾輪構件的材質可為PEEK ^ 作為本創作的另一種具體實施方式,在該第一滾輪構 件上,於與該第一滾輪構件之轴孔軸向垂直的二側面上, 均可設有至少一凹槽,以進一步節省該第一滾輪構件所使 用之材料,但該凹槽的設置以不妨礙該滾輪構造的機械支 撐強度以及轉動時的平衡性為準。 作為本創作的另一種具體實施方式,本創作之滾輪構 造係藉由射出成型製造第一滾輪構件,再以另一次的射出 成型製程使製造第二滾輪構件的材料包覆於第一滾輪構件 之外而成型,使得該第一滾輪構件即可與該第二滾輪構件 密合而成為本創作之滚輪構造。 藉由上述之滚輪構造,本創作提供了一種硬度較高, 耐磨性良好,但是成本低廉的滾輪。 以下將藉由具體的實施例及圖式,進一步說明本創作 馨之滾輪構造。下述之實施例及圖式僅係作為例示及說明, 而非用以限定本創作之申請專利範圍,相關領域中具有通 常知識者,當可在不脫離本創作之精神與範疇下,對於該 些實施例及圖式做些許的變更或改良。 【實施方式】 本創作所提供之滾輪構造(2 )如第二圖所示,其係由位 於滾輪構造(2)内部的第一滾輪構件(21)以及位於滾輪構 造(2)外部的第二滾輪構件(22)所組成。如第三圖所示,第 7 M296236 -滾輪構件⑻為-具有軸孔之環狀構造,其外環表面 ⑵此具有第1 技(2⑵。第二滾輪構件⑽亦為一環 狀構造’其係環繞套設於該第-淚輪構件⑵)之外環表面 (211),且其内環表面(22])上具有第二嵌紋該 嵌紋(222)係與第一嵌紋(212)相對應且可密合。第一滾輪 ,件(21)與第二滾輪構件(22)藉由第—嵌紋(212)與第 嵌紋(222)的密合而構成本創作之滾輪構造(2)。 為了進一步減省材料,第一滾輪構件可為如第四圖以 及第五圖所示的另一種樣態(2Γ ),其係於與該 構件之軸孔軸向垂直的二側面(213)上,設有至少一 (214)。該凹槽(214)的設置樣式並無特別限定只要可^ 到減省材料的目的,並以不妨礙該滾輪構造的機械支樓強 度以及轉動時的平衡性均可。 、制本創作的滾輪構造時,可以先利用射出成型的方 f製造第一滾輪構件,再以另一次的射出成型製程使製造 滾輪構件的材料包覆於第一滾輪構件之外而成型,、该 第-滾輪構件即可與該第二滾輪構件密合而成為本創作么 f輪構較佳者,第〆滚輪構件的材料可使用UPE,而 第二滾輪構件的材料可使用PEEK。 而本創作的滾輪構造(2)則可如第六圖的方式裝設於 基板載送設備(3)上。 ^ 【圖式簡單說明】 第-圖習知之;袞輪構造示意圖。 M296236 • 第二圖本創作之滾輪構造示意圖。 第三圖本創作之滾輪構造構件分解示意圖。 第四圖第一滾輪構件之另一種樣態示意圖。 第五圖第四圖之沿A-A’剖線之剖面示意圖。 第六圖本創作之滾輪構造裝設於基板載送設備的示意 圖。 【主要元件符號說明】 1 習知之滚輪 2 本創作之滾輪構造 21 第一滾輪構件 22 第二滾輪構件 211 第一滾輪構件的外環表面 212 第一滾輪構件的第一嵌紋 221 第二滾輪構件的内環表面 222 第二滾輪構件的第二嵌紋 21, 第一滾輪構件的另一種樣態 213 側面 214凹槽 3 基板載送設備 9Molecular Weight Polyethylene, UPE) or Polyetheretherketone (PEEK) o Rollers made of UPE are less expensive, but they are more abrasive and therefore more prone to wear and need to be replaced frequently. In addition, the rollers made of pEEK have higher hardness and better wear resistance, but the price is also higher. Therefore, it would be helpful to develop a roller structure that is both wear resistant and low cost. [New Content] The purpose of this creation is to provide a carrier device that can be both a pure-resistance and a low-cost roller structure, and which can be used as a flat display substrate. In order to achieve the above object, the roller structure proposed by the present invention is a roller member having a pulley member having an outer ring surface having the first; the fish being an annular structure, and the second roller member -in: corresponding to the first inlaid pattern and closely attached - second inlay::, in the middle structure: ring = set in the first - roller member table: -: the brother of a roller member and the second roll {The surface, which is in close contact with the second shape, is the roller structure, and the engineering plastic (4) = the wheel member and the first member which are worn by the first-fake two roller members are higher in hardness than the first roller member. And the embossing of the first and second inlaid patterns of the second roller ensures that the first roller member μ_heat is particularly limited, and is not separated from each other. As a specific embodiment of the present invention, the material of the first roller member can be UPE 'and the younger> a roller member can be made of PEEK ^ as another kind of the creation. In one embodiment, at least one groove may be disposed on the first roller member on two sides perpendicular to the axial direction of the shaft hole of the first roller member to further save the use of the first roller member. Material, but the arrangement of the groove is based on the mechanical support strength of the roller structure and the balance during rotation. As another specific embodiment of the present invention, the roller structure of the present invention is that the first roller member is manufactured by injection molding, and the material for manufacturing the second roller member is coated on the first roller member by another injection molding process. The outer roller is molded so that the first roller member can be brought into close contact with the second roller member to form the roller structure of the present invention. With the roller construction described above, the present invention provides a roller having a high hardness and good wear resistance, but at a low cost. The construction of the roller of the present invention will be further described below by way of specific embodiments and drawings. The following examples and illustrations are intended to be illustrative and illustrative only and not to limit the scope of the claims of the present invention, and those of ordinary skill in the related art, without departing from the spirit and scope of the present invention, Some changes or improvements have been made to these embodiments and drawings. [Embodiment] The roller structure (2) provided by the present invention is as shown in the second figure, which is composed of a first roller member (21) located inside the roller structure (2) and a second portion located outside the roller structure (2). The roller member (22) is composed of. As shown in the third figure, the seventh M296236 - roller member (8) is an annular structure having a shaft hole, and the outer ring surface (2) has the first technique (2 (2). The second roller member (10) is also an annular structure" The ring surface (211) is disposed around the outer portion of the first tear wheel member (2), and has a second inlaid pattern (222) and a first inlay on the inner ring surface (22). ) Corresponding and close. The first roller, the member (21) and the second roller member (22) form a roller structure (2) of the present invention by the close contact of the first inlaid pattern (212) and the first inlaid pattern (222). In order to further reduce the material, the first roller member may be another state (2Γ) as shown in the fourth and fifth figures, which is attached to the two sides (213) perpendicular to the axial direction of the shaft hole of the member. , with at least one (214). The arrangement pattern of the groove (214) is not particularly limited as long as the material can be reduced, and the mechanical strength of the roller structure and the balance during rotation can be prevented. In the case of the roller structure of the present invention, the first roller member may be first manufactured by the injection molding, and the material of the roller member may be coated on the outside of the first roller member by another injection molding process. The first roller member can be brought into close contact with the second roller member, and the material of the second roller member can use UPEK, and the material of the second roller member can use PEEK. The roller structure (2) of the present invention can be mounted on the substrate carrying device (3) as shown in the sixth figure. ^ [Simple description of the diagram] The first figure shows the structure; M296236 • The second diagram shows the structure of the roller. The third figure is an exploded view of the roller structure member of the present creation. The fourth figure shows another schematic diagram of the first roller member. A cross-sectional view along the line A-A' of the fourth figure of the fifth figure. Fig. 6 is a schematic view showing the roller structure of the present invention mounted on a substrate carrying device. [Main component symbol description] 1 Conventional roller 2 The created roller structure 21 The first roller member 22 The second roller member 211 The outer roller surface 212 of the first roller member The first inlay 221 of the first roller member The second roller member Inner ring surface 222 second inlay 21 of the second roller member, another aspect of the first roller member 213 side 214 groove 3 substrate carrying device 9