M295249 八、新型說明： 【新型所屬之技術領域】 本創作提供一種銑刀檢測裝置，特別是涉及一種利用 影像顯示器（CCD)檢測銑刀以及達到銑刀檢測自動化的 技術。 【先前技術】 按，銑床能夠精確的將工作物銑平面、銑曲面、銑溝 φ 槽、銑齒輪、銑種種複雜的形狀，因此對機械、模具或工 具等加工生產作業來說，銑床都是不可或缺的工作利器。 且知，用在銑床上的所有加工刀具都稱為銑刀，一般是以 ' 鎢鋼製成，並在表面鍍高鈷、鈦、高氧化鋁、人造鑽石粉 末等；依照用途的不同，可區分成端銑刀、粗銑刀、球銑 刀、外圓銑刀、側銑刀、τ型銑刀及鳩尾槽銑刀等。 且知，上述各類型銑刀所適用的加工物均互不相同， 其刀刃角度及幾何形狀亦隨之不同，因此在銑刀大量產製 Φ 的過程中，必須逐一檢測銑刀是否研磨至預設的刀刃角度 及幾何形狀，同時也必須逐一進行刀刃寬度、軔帶寬度、 刀刃崩角、刀刃缺口、銑刀直徑、刀底倒角及過中心長度 等項目的檢測，以確保銑刀的生產品質。 然而，上述銑刀製造過程中的品質檢測，傳統上是利 用一垂向設置的影像顯示器（CCD)，以人力逐一取放銑刀 的半自動方式實施檢測，再利用另一徑向設置的影像顯示 器，同樣以人力逐一取放銑刀的半自動方式實施檢測，據 以判斷銑刀是否合乎品質標準；惟，此習用之檢測方式已 5 M295249 無法因應目前銑刀的生產速度，且坊間仍未具有大量檢測 銳刀的自動化裝置，致使銳刀的檢測效率_直無法提升， 徒增生產時間上的成本。 ” 夕有鑑於此，本創作人特以其專門從事加工刀具檢測設 備夕年之研九開發及產製經驗，細心地反覆構思，進而 研創出本創作，以改善上述之問題。 【新型内容】M295249 VIII. New description: [New technical field] This creation provides a milling cutter detection device, in particular, a technique for detecting a milling cutter using a video display (CCD) and achieving automation of the milling cutter detection. [Prior Art] Press, the milling machine can accurately machine the workpiece, plane, milling surface, milling groove φ slot, milling gear, milling various kinds of complex shapes, so the milling machine is for the machining production of machinery, mold or tools. An indispensable tool for work. It is also known that all machining tools used on milling machines are called milling cutters, generally made of 'tungsten steel, and coated with high cobalt, titanium, high alumina, synthetic diamond powder, etc.; depending on the application, The area is divided into end milling cutters, rough milling cutters, ball milling cutters, outer circular milling cutters, side milling cutters, τ milling cutters and dovetail milling cutters. It is also known that the machining objects used in the above-mentioned various types of milling cutters are different from each other, and the cutting edge angle and the geometric shape are also different. Therefore, in the process of mass production of the Φ in the milling cutter, it is necessary to check whether the milling cutter is ground to one by one. The preset blade angle and geometry must also be tested one by one for the blade width, the belt width, the blade corner, the blade notch, the cutter diameter, the bottom chamfer and the over center length to ensure the milling cutter Production quality. However, the above-mentioned quality inspection in the manufacturing process of the milling cutter is conventionally carried out by using a vertically mounted image display (CCD), performing the detection in a semi-automatic manner by manually pulling the milling cutter one by one, and then using another radial setting image display. In the same way, the semi-automatic method of manipulating the milling cutter is carried out one by one to test whether the milling cutter meets the quality standard; however, the detection method of this conventional method has been 5 M295249, which cannot meet the production speed of the current milling cutter, and the square still has not been large. The automatic device for detecting the sharp knife makes the detection efficiency of the sharp knife unable to increase, which increases the cost of production time. In view of this, the creator specializes in the development and production experience of the research and development of the processing tool detection equipment, carefully revisiting the concept, and then researching and creating this creation to improve the above problems. [New content]
本創作之目的旨在提供一種銳刀檢測裝置，尤其是將 ^向與徑向影像顯示器（CCD)整合成-體，並與自動化 傳送裝置相互結合’以達到銑刀檢測自動化的實現，進而 有效提升銑刀的檢測效率。 =達上述之目的，本創作包含在一架台 設置 二另—側端設置一排料區，該進料區具有-r:軌該 銑刀的空置刀座擺置及移載出料滑軌上。㈣已檢測 及排料區之間及其頂部分別設置-移料巴 及移載裝置，該移料區具有一移料滑軌，能移2 疋氣聖缸在返於進料區與排料區之間，且該旋轉 能夾持及旋轉銑刀，並在移料區上設置一檢測區。簡知 W ，檢測區具有—垂向影像顯示器及一徑向 二=別檢測銑刀的刀刀角度、幾何形狀、刀乃寬， 軔帶寬度、銑刀首杯、π + I度、 包含能夠辨識刀刀；否有？=過中：長度等項目，也 古有朋角或缺口等不良情形； 6 M295249 具移载裝置具有—取料夾爪 :區與檢:化之間進行失持鏡刀往復位移及置= :、p,並具>^±卸料失爪及錢驗，*在檢魏*排料d 之間進行线制往復位移及置放的作業。排枓£ 為促使貴審查委員更加瞭解 施方式之說明如後·· 月/阅圓式及實 【實施方式】 曰，：二一所二’揭出示本創作銑刀檢測裝置之立體 圖主要疋在一架台i頂部側端設置一進料區 側端設置一排料區3,該進料F 〇 分別設置-移料區4及—=移2二排二區:之間及其頂部 設置-檢砸6;其中：具移載裝置5,並在移料區4上 -圖一、圖三所示)具有-入料滑執21、 右I 皮帶23，該入料滑轨21能擺置複數個載 2檢職刀7的置刀座7()，該馬達22能轉皮帶23以 複數個置刀座70在人料滑執21上往復位移；該排料 ^同樣具有-出料滑軌31、—馬達32及另—皮帶^， 以出料滑軌31龍置複數鱗待收集已檢魏刀？的空置 ^川，該馬達32能驅動皮帶33以帶動複數個置刀座7〇 料/月軌31上往復位移；此外，該排料區3上之複數個 t待收集已檢測銳刀7的空置刀座70，區分為置放铁刀良 °°之良品置刀座及置放銳刀不良品的不良品置刀座。 一》亥移料區4(如圖—、圖三所示）具有一移料滑執4卜 二馬達42、-滚珠導螺桿43及另—旋轉氣壓紅44，該移 枓滑執4i能擺置旋轉氣壓紅44，該馬達42能驅動滚珠 M295249 導螺桿43轉動以帶動旋轉氣壓缸私 復位移，進而往返於進籠2與 ^ = 氣壓缸44(如圖二所示)能夾持及 ^圖:、圖二及圖三所示）具有—垂向影像顯 ==另一徑向影像顯示器62，能分別對銳” 的垂直及水平影像進行檢測。 爪：刀具，置5(如圖-、圖三所示)具有-取料爽 爪51、一軋壓缸51〇、一烏遠s 寸尺 夾爪設於氣壓缸51〇之紅 ^ —皮帶512，該取料 ^=受馬達511所轉^㈣=== 區2與檢測區6之間進行爽持銳刀7往復: 移及置放的作業；該刀具移載 -氣壓缸520、-馬達521 2並具有一卸枓夾爪52、 钟於諸馬達及另—皮帶似，該㈣爽爪52 係接二馬、素S71之缸扣上而具有挺縮能力，該氣壓缸520 52在H u所驅動之皮帶522的帶動’能使卸料夾爪 置H 3之料行婦㈣7往復位移及 檢測3二組成’就能夠實施本創作之下列銑刀 測如圖四所示）上置刀座70内载有未檢 /S ：、，々取料夾爪51位移至進料區2頂部，並將 =❹7取出’且令旋轉氣壓紅同時位移至進料 :)位'^區6之間；此時’令取料爽爪51 (如圖五所 2與檢測區6之間，並將未檢測銑刀7 置放於㈣氣 44上，錢概壓缸44移絲檢測銑 8 M295249 刀7進人檢測H 6 (如圖三所示），接受該垂向影像顯示 器61及徑向影像顯示器62的檢測。 上述檢測區6 (如圖二所示）中，能先利用垂向影像 顯示器61以投射正光源的方式，檢測銑刀7的刀刃寬度、 物帶見度、過巾心長度以及辨識刀刀是否有崩肖或/及缺 口等不良情形，並記雜刀7之垂直肖度影像而與預設的 標準值作比對’以計算出誤差值及判斷其方向性，使旋轉 氣壓缸44將制7旋轉-_度以補償其誤差值，再利The purpose of this creation is to provide a sharp knife detecting device, in particular, to integrate the radial image display (CCD) into a body and to integrate with the automatic transfer device to achieve the automation of the milling cutter detection, thereby effectively Improve the inspection efficiency of the milling cutter. = for the above purposes, the creation consists of one set of the other side - a side end is provided with a discharge zone, the feed zone has a -r: rail, the empty cutter seat of the milling cutter and the transfer discharge slide rail . (4) Between the detected and discharge areas and at the top thereof, respectively, a transfer bin and a transfer device are provided, the transfer zone has a transfer slide rail, which can move 2 疋 gas holy cylinders in the feed zone and discharge Between the zones, the rotation can clamp and rotate the milling cutter and set a detection zone on the transfer zone. Briefly, W, the detection zone has a vertical image display and a radial two = different tool milling cutter angle, geometry, knife width, ribbon width, milling cutter cup, π + I degree, including Identify the knife; is there? =Over the middle: length and other items, there are also bad situations such as corners or gaps; 6 M295249 with transfer device has - retracting jaw: zone and inspection: between the reciprocating displacement of the mirror knife and set = :, p, with > ^ ± unloading claws and money test, * in the inspection of Wei * discharge d between the line reciprocating displacement and placement.枓 枓 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为 为A top side of a table i is provided with a discharge zone side end and a discharge zone 3 is arranged, and the feed F 〇 is respectively set - the transfer zone 4 and the -= shift 2 two rows and two zones: between the top and the top thereof - check砸6; wherein: with the transfer device 5, and in the transfer zone 4 - shown in Figure 1 and Figure 3) - with the feed slip 21, the right I belt 23, the feed slide 21 can be placed in multiple a knife holder 7 () carrying the 2 inspecting knife 7, the motor 22 can rotate the belt 23 to reciprocate the plurality of pockets 70 on the human slipper 21; the discharge ^ also has a - discharge rail 31, - motor 32 and another - belt ^, to discharge the slide rail 31 dragon to set the number of scales to be collected to check the Wei knife? The motor 32 can drive the belt 33 to drive the reciprocating displacement of the plurality of tool holders 7 on the material/moon rail 31; moreover, the plurality of t on the discharge area 3 are to be collected for the detected sharp knife 7. The vacant tool holder 70 is divided into a good tool holder for placing a good iron knife and a defective tool holder for placing a sharp knife defective product. A "Hui shift material area 4 (shown in Figure -, Figure 3) has a shifting slide 4 4 two motors 42, a ball lead screw 43 and another - rotating air pressure red 44, the shifting slide 4i can swing Rotating the air pressure red 44, the motor 42 can drive the ball M295249 lead screw 43 to rotate to drive the rotary cylinder to reset, and then to and from the cage 2 and ^ = pneumatic cylinder 44 (shown in Figure 2) can clamp and ^ Figure: Figure 2 and Figure 3) with vertical image display == another radial image display 62, which can detect vertical and horizontal images of sharp. Claw: Tool, set 5 (pictured - , shown in FIG. 3) has a - take-up claw 51, a rolling cylinder 51 〇, a black s-inch jaw is set in the pneumatic cylinder 51 〇 red ^ - belt 512, the take-up ^ = by the motor 511 Turned ^ (4) === between the zone 2 and the detection zone 6 to carry out the reciprocating sharp knife 7 reciprocating: the movement of the shifting and placing; the tool transfer-pneumatic cylinder 520, the motor 521 2 and having a depalletizing jaw 52. The clock is similar to the motor and the other belt. The (4) cool claw 52 is connected to the cylinder of the two horses and the S71, and has a contraction capability. The pneumatic cylinder 520 52 is driven by the belt 522 driven by the Hu. The material can be placed on the discharge jaws H 3 (4) 7 reciprocating displacement and detection 3 2 'can be used to implement the following milling cutters shown in Figure 4) The upper knife holder 70 contains unchecked / S :,, the picking jaw 51 is displaced to the top of the feeding zone 2, and the = ❹ 7 is taken out 'and the rotating air pressure is red and simultaneously displaced to the feeding:) between the '^ zone 6; Claw 51 (between Figure 5 and the detection zone 6, and the undetected milling cutter 7 placed on the (four) gas 44, the money pressure cylinder 44 transfer wire inspection and milling 8 M295249 knife 7 into the human detection H 6 (as shown The third display) receives the detection of the vertical image display 61 and the radial image display 62. In the detection area 6 (shown in FIG. 2), the vertical image display 61 can be used to detect the positive light source. The cutting edge width of the milling cutter 7, the visibility of the material, the length of the towel core, and the identification of whether the knife has a collapse or/and a gap, and the vertical curvature image of the knife 7 is determined with the preset standard value. Alignment 'to calculate the error value and judge its directionality, so that the rotary pneumatic cylinder 44 will make 7 rotation - _ degrees to compensate for the error value, and then
用徑向影像顯示器62以銑刀7背景面產生光源的方式， 檢測銳刀7的直徑、刀刃角度、幾何形狀及刀底倒角等項 目’並使㈣氣壓缸44將銑刀7旋轉⑽度再進行檢測 以提升檢測精碟度。 當檢測區6内的銑刀7完成檢測時，令旋轉氣壓缸44 (如圖六所示）移載已檢測銑刀7至檢測區6與排料區3 之間’且令卸料夾爪52同時位移至檢測區6與排料區3之 間，並將該㈣氣壓缸44上的已檢_刀7取出； 令卸料夾爪52 (如圖七所示）位移至排料區3頂部，並 已檢測為良品之銳刀7置放於排料區3之空置刀座7 良品置刀座内’或將已檢測為不良品之銑刀7置放於*置 刀座70中的不良品置刀座内。 、二置 外干::::乍更包含在架台1側端鄰近排料區3的位 進8(如圖…圖八所示)，能對已檢 “銑刀7進❹射科文字或符號的作業，胁 模組8近側設置一抽風管8 姐 、田、J p 組8在進行刻印時所產Hr日該雷射刻印模 生的廢軋’域雷射刻印模組8的 9 M295249The radial image display 62 detects the diameter of the sharp blade 7, the blade angle, the geometry, and the chamfer of the blade by means of the light source of the milling blade 7 to generate a light source, and the (four) pneumatic cylinder 44 rotates the milling cutter 7 (10) degrees. Then perform the test to improve the detection of the fine disc. When the milling cutter 7 in the detection zone 6 completes the inspection, the rotary pneumatic cylinder 44 (shown in FIG. 6) transfers the detected milling cutter 7 to between the detection zone 6 and the discharge zone 3 and the discharge jaws are removed. 52 is simultaneously displaced between the detection zone 6 and the discharge zone 3, and the detected _ knife 7 on the (four) pneumatic cylinder 44 is taken out; the discharge jaw 52 (shown in FIG. 7) is displaced to the discharge zone 3 The top, and the sharp knife 7 that has been detected as good product is placed in the empty tool holder 7 of the discharge area 3, and the milling cutter 7 that has been detected as a defective product is placed in the *tool holder 70 The defective product is placed inside the knife holder. 2, the outside of the dry:::: 乍 is included in the side of the gantry 1 adjacent to the discharge area 3 of the bit into 8 (as shown in Figure 8), can be checked on the "milling knife 7 into the 科 科 text or The operation of the symbol, the damper module 8 is arranged on the near side of a suction duct 8 Sister, Tian, J p group 8 is produced during the engraving of the Hr day laser-engraved die-rolled 'field laser engraving module 8 of 9 M295249
之馬達511、521 ,也可以是伺服或步進馬達。 實施步驟， 除此之外，上述進料區2、排料區3 22、32及42，可以是祠服或步進馬達， 紅合上述之說明，相信已詳加揭示本創作可供實施的 利用性，但本創作之技術並不局限於此，舉凡依據上述以 及后述申請專利範圍等内容而作出簡略修飾的等效技術均 應隸屬於本創作之應用範疇，並予陳明。 【圖式簡單說明】 圖一：揭示出本創作銑刀檢測裝置的立體圖，說明該 ^台頂部側端設置一進料區，並於另一侧端設置一排料 區，該進料區與排料區之間及其頂部分別設置一移料區及 一刀具移載裝置，並在移料區上設置一檢測區。 圖二：揭示出本創作銑刀檢測裝置的局部示圖，說明 該旋轉氣壓缸能夾持及旋轉銑刀。 圖三：揭示出本創作銑刀檢測裝置的側示圖，說明該 進料區具有一入料滑軌、一馬達及另一皮帶，且該排料區 同樣具有一出料滑軌、一馬達及另一皮帶。 圖四··揭示出本創作銑刀檢測裝置的動作示圖，說明 該取料夾爪位移至進料區頂部，並將未檢測銑刀取出，且 令方疋轉氣壓缸同時位移至進料區與檢測區之間。 圖五：揭不出本創作銑刀檢測裝置的另一動作示圖， 說明該取料夾爪位移至進料區與檢測區之間，並將未檢測 銑刀置放於旋轉氣壓缸上。 M295249 圖六：揭示出本創作銑刀檢測裝置的又一動作示圖， 說明該旋轉氣壓缸移載已檢測銑刀至檢測區與排料區之 間，且令卸料夾爪同時位移至檢測區與排料區之間，並將 該旋轉氣壓缸上的已檢測銑刀取出。 圖七：揭示出本創作銑刀檢測裝置的再一動作示圖， 說明該卸料爽爪位移至排料區頂部’並將已檢測為良品之 銑刀置放於排料區之空置刀座内。 圖八：揭示出本創作銑刀檢測裝置的另一側示圖，說 明該架台側端鄰近排料區的位置設置一雷射刻印模組，且 該雷射刻印模組近側具有一抽風管。 【主要元件符號說明】 1------- -----架台 2------- 進料£ 21----- -----入料滑軌 22----- 馬達 23----- ——皮帶 3------ 排料£ 31----- -----出料滑軌 32----- -----馬達 33----- ——皮帶 4------ 移料£ 41----- 移料滑軌 42----- 馬達 43----- -----滾珠導螺桿 11 M295249 44----------旋轉氣壓缸 5 -----------刀具移載裝置 51 ----------取料夾爪 510 ---------氣壓缸 511 ---------馬達 512 ---------皮帶 52 ----------卸料夾爪 520 ---------氣壓缸The motors 511 and 521 may also be servo or stepper motors. In addition, the above-mentioned feeding zone 2, the discharge zone 3 22, 32 and 42 may be a squatting or stepping motor, and the above description is red, and it is believed that the creation of the creation has been disclosed in detail. The use of the technology, but the technology of the present invention is not limited thereto, and the equivalent technology which is simply modified according to the above-mentioned and the scope of the patent application mentioned later shall be subject to the application scope of the present creation, and shall be given to Chen Ming. [Simplified illustration of the drawing] Fig. 1: reveals a perspective view of the detecting device of the original milling cutter, which shows that a feeding zone is arranged at the top end of the table, and a discharge zone is arranged at the other side, the feeding zone and A transfer area and a tool transfer device are respectively arranged between the discharge areas and the top thereof, and a detection area is arranged on the transfer area. Fig. 2: A partial view showing the detection device of the present milling cutter, illustrating that the rotary pneumatic cylinder can clamp and rotate the milling cutter. Figure 3: A side view showing the detecting device of the present milling cutter, showing that the feeding zone has a feeding slide rail, a motor and another belt, and the discharge zone also has a discharge slide rail and a motor And another belt. Figure 4·· reveals the action diagram of the original milling cutter detecting device, which shows that the take-up jaw is displaced to the top of the feeding zone, and the undetected milling cutter is taken out, and the square-turning pneumatic cylinder is simultaneously displaced to the feeding Between the zone and the detection zone. Fig. 5: Another action diagram of the original milling cutter detecting device is not disclosed, indicating that the take-up jaw is displaced between the feeding zone and the detecting zone, and the undetected milling cutter is placed on the rotary pneumatic cylinder. M295249 Figure 6: Reveals another action diagram of the original milling cutter detection device, indicating that the rotary pneumatic cylinder transfers the detected milling cutter between the detection zone and the discharge zone, and simultaneously displaces the discharge jaws to the detection. Between the zone and the discharge zone, and take the detected milling cutter on the rotary cylinder. Figure 7: reveals another action diagram of the original milling cutter detecting device, illustrating that the unloading cool claw is displaced to the top of the discharge area and the milling cutter that has been detected as a good product is placed in the empty tool holder of the discharge area Inside. Figure 8: revealing the other side view of the original milling cutter detecting device, illustrating that a laser marking module is disposed at a position of the side end of the gantry adjacent to the discharge area, and the laser marking module has an exhaust pipe near the side . [Main component symbol description] 1------- -----Erocket 2------- Feeding £21----- -----Incoming slide rail 22--- -- Motor 23----- - Belt 3------ Discharge £ 31----- ----- Discharge rail 32----- ----- Motor 33 ----- ——Belt 4------ Transfer material £41----- Transfer slide rail 42----- Motor 43----- ----- Ball lead screw 11 M295249 44----------Rotary pneumatic cylinder 5 -----------Tool transfer device 51 ----------Reclaiming jaw 510 --- ------Pneumatic cylinder 511 ---------Motor 512 ---------Belt 52 ---------- Unloading jaw 520 ---- -----Pneumatic cylinder
521 ---------馬達 522 ---------皮帶 6 -----------檢測區 61 ----------垂向影像顯示器 62 ----------徑向影像顯示器 7 -----------銑刀 70------置刀座521 ---------Motor 522 ---------Leather 6 ----------- Detection area 61 ---------- Vertical image Display 62 ---------- Radial Image Display 7 ----------- Milling Cutter 70------ Tool Holder
8 -----------雷射刻印模組 81----------抽風管 128 -----------Laser engraving module 81----------Exhaust pipe 12