TWI839768B - A method for pulling a single crystal silicon rod - Google Patents

A method for pulling a single crystal silicon rod Download PDF

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TWI839768B
TWI839768B TW111125082A TW111125082A TWI839768B TW I839768 B TWI839768 B TW I839768B TW 111125082 A TW111125082 A TW 111125082A TW 111125082 A TW111125082 A TW 111125082A TW I839768 B TWI839768 B TW I839768B
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single crystal
crystal silicon
silicon rod
rod section
mass
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TW202300714A (en
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孫介楠
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大陸商西安奕斯偉材料科技股份有限公司
大陸商西安奕斯偉矽片技術有限公司
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    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B15/00Single-crystal growth by pulling from a melt, e.g. Czochralski method
    • C30B15/002Continuous growth
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B15/00Single-crystal growth by pulling from a melt, e.g. Czochralski method
    • C30B15/02Single-crystal growth by pulling from a melt, e.g. Czochralski method adding crystallising materials or reactants forming it in situ to the melt
    • C30B15/04Single-crystal growth by pulling from a melt, e.g. Czochralski method adding crystallising materials or reactants forming it in situ to the melt adding doping materials, e.g. for n-p-junction
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B15/00Single-crystal growth by pulling from a melt, e.g. Czochralski method
    • C30B15/20Controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/02Elements
    • C30B29/06Silicon

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)

Abstract

本發明實施例公開了一種單晶矽棒的拉製方法及單晶矽棒,該方法包括:將設定質量的多晶矽熔料和第一預設質量的摻雜劑放置於石英坩堝中加熱熔化形成矽熔液後,拉製第一預設長度的第一單晶矽棒節;當該第一單晶矽棒節收尾時,在該第一單晶矽棒節的尾部生長出帶水平肩部的晶體;提升該第一單晶矽棒節至副爐室冷卻後,將第二預設質量的該摻雜劑放置在該晶體的水平肩部處;通過下降該第一單晶矽棒節使該晶體完全浸入剩餘的該矽熔液中並熔化後,拉製第二預設長度的第二單晶矽棒節。 The embodiment of the present invention discloses a method for pulling a single crystal silicon rod and a single crystal silicon rod, the method comprising: placing a set mass of polycrystalline silicon melt and a first preset mass of dopant in a quartz crucible, heating and melting to form a silicon melt, and then pulling a first single crystal silicon rod section of a first preset length; when the first single crystal silicon rod section is finished, a crystal with a horizontal shoulder grows at the tail of the first single crystal silicon rod section; after the first single crystal silicon rod section is lifted to the auxiliary furnace chamber for cooling, the dopant of a second preset mass is placed at the horizontal shoulder of the crystal; after the first single crystal silicon rod section is lowered so that the crystal is completely immersed in the remaining silicon melt and melted, a second single crystal silicon rod section of a second preset length is pulled.

Description

一種單晶矽棒的拉製方法 A method for pulling a single crystal silicon rod

本發明實施例屬於單晶矽棒製造技術領域,尤其關於一種單晶矽棒的拉製方法及單晶矽棒。 The embodiment of the present invention belongs to the field of single crystal silicon rod manufacturing technology, and in particular to a single crystal silicon rod drawing method and a single crystal silicon rod.

單晶矽棒大部分採用切克勞斯基(Czochralski)法,又或被稱之為直拉法製造。該方法是運用熔體的冷凝結晶驅動原理,在固體和液體的交界面處,由於熔體溫度下降產生由液體轉換成固體的相變化。在該方法中,通過將固態的多晶矽熔料放置在石英坩堝內並加熱使石英坩堝中的多晶矽熔料熔化,之後經過引晶、縮頸、放肩、等徑和收尾等技術過程,最終完成了無位錯單晶矽棒的拉製。 Most single crystal silicon rods are made by the Czochralski method, also known as the Czochralski method. This method uses the principle of melt condensation crystallization drive. At the interface between solid and liquid, the melt temperature drops to produce a phase change from liquid to solid. In this method, the solid polycrystalline silicon melt is placed in a quartz crucible and heated to melt the polycrystalline silicon melt in the quartz crucible. After seeding, necking, shouldering, equalizing and finishing, the pulling of dislocation-free single crystal silicon rods is finally completed.

另一方面,單晶矽棒按照摻雜劑的不同可以分為P型單晶矽棒和N型單晶矽棒。此外,以P型單晶矽棒為例,按照摻雜劑含量的多少,通常P型單晶矽棒又可以分為輕摻P+單晶矽棒和重摻P++單晶矽棒。目前生產P型單晶矽棒的方法是把摻雜劑硼和多晶矽熔料同時放進石英坩堝內加熱熔化,以此來改變單晶矽棒的特性。 On the other hand, single crystal silicon rods can be divided into P-type single crystal silicon rods and N-type single crystal silicon rods according to the different dopants. In addition, taking P-type single crystal silicon rods as an example, according to the amount of dopant, P-type single crystal silicon rods can usually be divided into lightly doped P+ single crystal silicon rods and heavily doped P++ single crystal silicon rods. The current method of producing P-type single crystal silicon rods is to put the dopant boron and polycrystalline silicon melt into a quartz crucible at the same time and heat and melt them to change the characteristics of the single crystal silicon rod.

但是,在實際生產中,經常會有客戶提出不同的需求量,比如說只需要指定長度的輕摻P+單晶矽棒或者重摻P++單晶矽棒,在這種情況下可能會導致如果只拉製較短長度的輕摻P+單晶矽棒或者重摻P++單晶矽棒,會增加成 本,如石英坩堝,產能等;又或者如果仍然拉製出較長長度的輕摻P+單晶矽棒或者重摻P++單晶矽棒,則沒有客戶需求的那一部分單晶矽棒會造成浪費。 However, in actual production, customers often have different requirements, such as requiring only a specified length of lightly doped P+ single crystal silicon rod or heavily doped P++ single crystal silicon rod. In this case, if only a shorter length of lightly doped P+ single crystal silicon rod or heavily doped P++ single crystal silicon rod is pulled, the cost will increase, such as quartz crucible, production capacity, etc.; or if a longer length of lightly doped P+ single crystal silicon rod or heavily doped P++ single crystal silicon rod is still pulled, the part of the single crystal silicon rod that does not meet the customer's requirements will be wasted.

有鑑於此,本發明實施例期望提供一種單晶矽棒的拉製方法及單晶矽棒;能夠實現在同一根單晶矽棒上連續拉製分別包含輕摻P+和重摻P++且長度不同的兩段單晶矽棒節,技術操作簡單,且滿足了不同客戶的產品需求,避免了單晶矽棒的浪費,降低了生產成本。 In view of this, the embodiment of the present invention is expected to provide a method for drawing a single crystal silicon rod and a single crystal silicon rod; it is possible to continuously draw two sections of single crystal silicon rods with different lengths, each containing lightly doped P+ and heavily doped P++, on the same single crystal silicon rod. The technical operation is simple, and the product requirements of different customers are met, thereby avoiding the waste of single crystal silicon rods and reducing production costs.

本發明實施例的技術方案是這樣實現的: The technical solution of the embodiment of the present invention is implemented as follows:

第一方面,本發明實施例提供了一種單晶矽棒的拉製方法,該方法包括:將設定質量的多晶矽熔料和第一預設質量的摻雜劑放置於石英坩堝中加熱熔化形成矽熔液後,拉製第一預設長度的第一單晶矽棒節;當該第一單晶矽棒節收尾時,在該第一單晶矽棒節的尾部生長出帶水平肩部的晶體;提升該第一單晶矽棒節至副爐室冷卻後,將第二預設質量的該摻雜劑放置在該晶體的水平肩部處;通過下降該第一單晶矽棒節使該晶體完全浸入剩餘的該矽熔液中並熔化後,拉製第二預設長度的第二單晶矽棒節。 In the first aspect, the embodiment of the present invention provides a method for pulling a single crystal silicon rod, the method comprising: placing a set mass of polycrystalline silicon melt and a first preset mass of dopant in a quartz crucible, heating and melting to form a silicon melt, and then pulling a first single crystal silicon rod section of a first preset length; when the first single crystal silicon rod section is finished, a crystal with a horizontal shoulder grows at the tail of the first single crystal silicon rod section; after the first single crystal silicon rod section is lifted to the auxiliary furnace chamber for cooling, the dopant of a second preset mass is placed at the horizontal shoulder of the crystal; after the first single crystal silicon rod section is lowered so that the crystal is completely immersed in the remaining silicon melt and melted, a second single crystal silicon rod section of a second preset length is pulled.

第二方面,本發明實施例提供了一種單晶矽棒,該單晶矽棒是根據第一方面所述的拉製方法製備而得。 In the second aspect, an embodiment of the present invention provides a single crystal silicon rod, which is prepared according to the drawing method described in the first aspect.

本發明實施例提供了一種單晶矽棒的拉製方法及單晶矽棒;通過該拉製方法,能夠先拉製一段輕摻P+的第一單晶矽棒節,且第一單晶矽棒節的 長度可以控制為第一預設長度,當第一單晶矽棒節收尾時在其尾部生長一含有水平肩部的晶體,並將後續需要補充的摻雜劑放置在晶體的水平肩部處,通過下降第一單晶矽棒節使得需要補充的摻雜劑完全浸入剩餘的矽熔液中並充分熔化後,採用直拉法拉製得到重摻P++的第二單晶矽棒節,且第二單晶矽棒節的生長長度可以控制為第二預設長度,從而連續拉製得到分別包含輕摻P+和重摻P++且長度不同的第一單晶矽棒節和第二單晶矽棒節,該拉製方法簡單易操作,且拉製得到的第一單晶矽棒節和第二單晶矽棒節能夠滿足不同的產品需求,避免了單晶矽棒的浪費,降低了生產成本。 The present invention provides a method for pulling a single crystal silicon rod and a single crystal silicon rod; through the pulling method, a first single crystal silicon rod section lightly doped with P+ can be pulled, and the length of the first single crystal silicon rod section can be controlled to be a first preset length. When the first single crystal silicon rod section is finished, a crystal with a horizontal shoulder is grown at its tail, and the dopant to be supplemented is placed at the horizontal shoulder of the crystal. The first single crystal silicon rod section is lowered so that the dopant to be supplemented is completely immersed in the remaining silicon melt. After being fully melted, the second single crystal silicon rod section heavily doped with P++ is pulled by the Czochralski method, and the growth length of the second single crystal silicon rod section can be controlled to be a second preset length, thereby continuously pulling the first single crystal silicon rod section and the second single crystal silicon rod section respectively containing lightly doped P+ and heavily doped P++ and having different lengths. The pulling method is simple and easy to operate, and the first single crystal silicon rod section and the second single crystal silicon rod section pulled can meet different product requirements, avoiding waste of single crystal silicon rods and reducing production costs.

1:拉晶爐 1: Crystal pulling furnace

10:副爐室 10: Auxiliary furnace room

20:導流筒 20: Guide tube

30:石英坩堝 30: Quartz crucible

40:石墨加熱器 40: Graphite heater

50:主爐室 50: Main furnace room

60:籽晶纜 60: Seed cable

70:籽晶 70: Seed crystal

80:提拉頭 80: Pulling head

90:繞線軸 90: Winding shaft

901:繩索 901: Rope

MS:矽熔液 MS: Silicon melt

S:單晶矽棒 S : Single crystal silicon rod

S':單晶矽棒 S ': Single crystal silicon rod

S":晶體 S ":Crystal

S 1:第一單晶矽棒節 S 1 : First single crystal silicon rod section

S 2:第二單晶矽棒節 S 2 : Second single crystal silicon rod section

S301-S304:步驟 S301-S304: Steps

圖1為本發明實施例提供的一種拉晶爐結構示意圖。 Figure 1 is a schematic diagram of a crystal pulling furnace structure provided in an embodiment of the present invention.

圖2為本發明實施例提供的常規技術方案中拉製的單晶矽棒結構示意圖。 Figure 2 is a schematic diagram of the structure of a single crystal silicon rod pulled in the conventional technical solution provided in an embodiment of the present invention.

圖3為本發明實施例提供的一種單晶矽棒的拉製方法流程示意圖。 Figure 3 is a schematic diagram of a single crystal silicon rod pulling method provided in an embodiment of the present invention.

圖4為本發明實施例提供的一種監測單晶矽棒生長長度的結構示意圖。 Figure 4 is a schematic diagram of a structure for monitoring the growth length of a single crystal silicon rod provided in an embodiment of the present invention.

圖5為本發明實施例提供的第一單晶矽棒節尾部生長的晶體結構示意圖。 Figure 5 is a schematic diagram of the crystal structure of the first single crystal silicon rod segment tail growth provided by the embodiment of the present invention.

圖6為本發明實施例提供的晶體的水平肩部放置摻雜劑示意圖。 Figure 6 is a schematic diagram of placing dopants on the horizontal shoulder of a crystal provided in an embodiment of the present invention.

圖7為本發明實施例提供的晶體完全浸入矽熔液示意圖。 Figure 7 is a schematic diagram of a crystal provided in an embodiment of the present invention being completely immersed in silicon melt.

圖8為本發明實施例提供的一種單晶矽棒的結構示意圖。 Figure 8 is a schematic diagram of the structure of a single crystal silicon rod provided in an embodiment of the present invention.

為利 貴審查委員了解本發明之技術特徵、內容與優點及其所能達到之功效,茲將本發明配合附圖及附件,並以實施例之表達形式詳細說明如下, 而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本發明實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本發明於實際實施上的申請範圍,合先敘明。 In order to help the review committee understand the technical features, content and advantages of the present invention and the effects it can achieve, the present invention is described in detail as follows with the attached drawings and appendices in the form of embodiments. The drawings used are only for illustration and auxiliary instructions, and may not be the true proportions and precise configurations after the implementation of the present invention. Therefore, the proportions and configurations of the attached drawings should not be interpreted to limit the scope of application of the present invention in actual implementation.

在本發明的描述中,需要理解的是,術語「中心」、「橫向」、「上」、「下」、「左」、「右」、「頂」、「底」、「內」、「外」等指示的方位或位置關係為基於圖式所示的方位或位置關係,僅是為了便於描述本發明和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。 In the description of the present invention, it should be understood that the terms "center", "lateral", "up", "down", "left", "right", "top", "bottom", "inside", "outside" and the like indicate positions or location relationships based on the positions or location relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

參見圖1,其示出了能夠實施本發明實施例技術方案的拉晶爐1的結構示意圖,如圖1所示,在該拉晶爐1中包括了副爐室10、導流筒20、石英坩堝30以及分佈於石英坩堝30四周的石墨加熱器40位於主爐室50內,多晶矽熔料可以裝盛於石英坩堝30內,通過石墨加熱器40進行加熱並熔化形成矽熔液MS。 See FIG. 1, which shows a schematic diagram of the structure of a crystal pulling furnace 1 capable of implementing the technical solution of the embodiment of the present invention. As shown in FIG. 1, the crystal pulling furnace 1 includes an auxiliary furnace chamber 10, a guide tube 20, a quartz crucible 30, and a graphite heater 40 distributed around the quartz crucible 30, which is located in the main furnace chamber 50. The polycrystalline silicon melt can be contained in the quartz crucible 30, and is heated and melted by the graphite heater 40 to form a silicon melt MS.

可以理解地,拉晶爐1的結構中還包括了籽晶纜60,其可以用於在拉製含有摻雜劑的基準單晶矽棒S'時,在石英坩堝30中會裝入M質量的多晶矽熔料和m'一定質量的摻雜劑,當加熱石英坩堝30使得多晶矽熔料和摻雜劑熔化形成矽熔液MS且矽熔液MS的溫度穩定後,通過籽晶纜60下降籽晶70至矽熔液MS的固液介面處並開始引晶、縮頸、放肩、等徑生長以及收尾等工序,最終能夠得到一定長度的基準單晶矽棒S',比如說,以目前直徑為12英寸的基準單晶矽棒S'為例,當在石英坩堝30中加入的400千克多晶矽熔料和一定質量的摻雜劑硼時,能夠拉製得到長度為2米左右的基準單晶矽棒S',且可以理解地,對於基準單晶矽棒S'來說,其各個部分處含有的摻雜量是一致的。拉製完成的基準單晶矽棒S'如圖2所示。 It can be understood that the structure of the crystal pulling furnace 1 also includes a seed crystal cable 60, which can be used to pull a standard single crystal silicon rod S ' containing a dopant. M mass of polycrystalline silicon melt and m ' of a certain mass of dopant are loaded into the quartz crucible 30. When the quartz crucible 30 is heated to melt the polycrystalline silicon melt and the dopant to form a silicon melt MS and the temperature of the silicon melt MS is stabilized, the seed crystal 70 is lowered to the solid-liquid interface of the silicon melt MS through the seed crystal cable 60 and the processes of seeding, necking, shouldering, isodiametric growth and finishing are started, and finally a standard single crystal silicon rod S of a certain length can be obtained. ', for example, taking the current standard single crystal silicon rod S ' with a diameter of 12 inches as an example, when 400 kg of polycrystalline silicon melt and a certain mass of dopant boron are added to the quartz crucible 30, a standard single crystal silicon rod S ' with a length of about 2 meters can be drawn, and it can be understood that for the standard single crystal silicon rod S ', the doping amount contained in each part is consistent. The drawn standard single crystal silicon rod S ' is shown in FIG2.

需要說明的是,在拉晶爐1爐體的最上方還設置有與籽晶纜60連接的提拉頭80,提拉頭80主要是用於實現籽晶70旋轉以及提升,以及可以記錄籽晶的位移等資料。 It should be noted that a pulling head 80 connected to the seed crystal cable 60 is also provided at the top of the crystal pulling furnace 1. The pulling head 80 is mainly used to realize the rotation and lifting of the seed crystal 70, and can record the displacement of the seed crystal and other data.

可以理解地,圖1所示的拉晶爐1中還可以包括其他圖1中未示出的結構,比如,坩堝升降裝置等,本發明實施例不作具體的闡述。 It can be understood that the crystal pulling furnace 1 shown in FIG1 may also include other structures not shown in FIG1 , such as a crucible lifting device, etc., which are not specifically described in the embodiment of the present invention.

基於拉晶爐1,參見圖3,其示出了本發明實施例提供的一種單晶矽棒S的拉製方法,該方法包括:S301:將設定質量的多晶矽熔料和第一預設質量的摻雜劑放置於石英坩堝中加熱熔化形成矽熔液後,拉製第一預設長度的第一單晶矽棒節;S302:當該第一單晶矽棒節收尾時,在該第一單晶矽棒節的尾部生長出帶水平肩部的晶體;S303:提升該第一單晶矽棒節至副爐室冷卻後,將第二預設質量的該摻雜劑放置在該晶體的水平肩部處;S304:通過下降該第一單晶矽棒節使該晶體完全浸入剩餘的該矽熔液中並熔化後,拉製第二預設長度的第二單晶矽棒節。 Based on the crystal pulling furnace 1, referring to FIG. 3, a method for pulling a single crystal silicon rod S provided by an embodiment of the present invention is shown, the method comprising: S301: placing a set mass of polycrystalline silicon melt and a first preset mass of dopant in a quartz crucible and heating and melting them to form a silicon melt, and then pulling a first single crystal silicon rod section of a first preset length; S302: when the first single crystal silicon rod section is finished, A crystal with a horizontal shoulder grows at the tail of the first single crystal silicon rod segment; S303: After the first single crystal silicon rod segment is lifted to the auxiliary furnace chamber for cooling, the second preset mass of the dopant is placed on the horizontal shoulder of the crystal; S304: After the first single crystal silicon rod segment is lowered so that the crystal is completely immersed in the remaining silicon melt and melted, a second single crystal silicon rod segment with a second preset length is pulled.

需要說明的是,在設定質量的多晶矽熔料中加入第一預設質量的摻雜劑硼並熔化形成矽熔液後,採用直拉法能夠拉製獲得輕摻P+的第一單晶矽棒節,當第一單晶矽棒節拉製完成後,在剩餘的矽熔液中加入補充的摻雜劑以能夠拉製得到重摻P++的第二單晶矽棒節,因此步驟S303中摻雜劑的第二預設質量表示的是後續需要補充的摻雜劑硼的質量。 It should be noted that after adding a first preset mass of dopant boron to a set mass of polycrystalline silicon melt and melting to form a silicon melt, the first single crystal silicon rod segment lightly doped with P+ can be pulled by the Czochralski method. After the first single crystal silicon rod segment is pulled, a supplementary dopant is added to the remaining silicon melt to pull a second single crystal silicon rod segment heavily doped with P++. Therefore, the second preset mass of the dopant in step S303 represents the mass of the dopant boron that needs to be supplemented later.

通過圖3所示的技術方案,通過先拉製輕摻P+的第一預設長度的第一單晶矽棒節,並且在第一單晶矽棒節收尾時生長出帶有水平肩部的晶體,在 拉製第二單晶矽棒節之前,提升第一單晶矽棒節至副爐室冷卻後,將需要補充的第二預設質量的摻雜劑放置在晶體的水平肩部處,通過下降第一單晶矽棒節至尾部的晶體完全浸入剩餘的矽熔液中且熔化充分後,就能夠採用直拉法拉製得到重摻P++的第二單晶矽棒節。 According to the technical solution shown in FIG3, a first single crystal silicon rod section of a first preset length lightly doped with P+ is first pulled, and a crystal with a horizontal shoulder is grown at the end of the first single crystal silicon rod section. Before pulling the second single crystal silicon rod section, the first single crystal silicon rod section is lifted to the auxiliary furnace chamber for cooling, and the dopant of the second preset mass to be supplemented is placed at the horizontal shoulder of the crystal. After the crystal at the tail of the first single crystal silicon rod section is completely immersed in the remaining silicon melt and fully melted, the second single crystal silicon rod section heavily doped with P++ can be pulled by the CZ method.

對於圖3所示的技術方案,在一些示例中,該將設定質量的多晶矽熔料和第一預設質量的摻雜劑放置於石英坩堝中加熱熔化形成矽熔液後,拉製第一預設長度的第一單晶矽棒節,包括:在該多晶矽熔料的質量M一定的情況下,獲取該摻雜劑的第一預設質量m 1;將質量M的該多晶矽熔料和第一預設質量m 1的該摻雜劑加入石英坩堝中加熱熔化形成矽熔液後,採用直拉法拉製該第一單晶矽棒節S 1,且在等徑生長階段監測該第一單晶矽棒節S 1的生長長度;當該第一單晶矽棒節S 1的生長長度達到該第一預設長度L 1時,對該第一單晶矽棒節S 1進行收尾工序操作。 For the technical solution shown in FIG. 3 , in some examples, after placing a set mass of polycrystalline silicon melt and a first preset mass of a dopant in a quartz crucible and heating and melting to form a silicon melt, a first single crystal silicon rod section with a first preset length is pulled, including: obtaining a first preset mass m 1 of the dopant when the mass M of the polycrystalline silicon melt is constant; adding the polycrystalline silicon melt with the mass M and the dopant with the first preset mass m 1 into a quartz crucible and heating and melting to form a silicon melt, pulling the first single crystal silicon rod section S 1 by a Czochralski method, and monitoring the growth length of the first single crystal silicon rod section S 1 in the isodiametric growth stage; when the first single crystal silicon rod section S When the growth length of the first single crystal silicon rod segment S1 reaches the first preset length L1 , the finishing process is performed on the first single crystal silicon rod segment S1 .

對於上述示例,在一些可能的實現方式中,該在該多晶矽熔料的質量M一定的情況下,獲取該摻雜劑的第一預設質量m 1,包括:通過式(1)計算獲得該摻雜劑的第一預設質量m 1

Figure 111125082-A0305-02-0008-1
其中,ρ'表示基準單晶矽棒S'的電阻率;m'表示基準單晶矽棒S'中該摻雜劑的質量;ρ 1表示該第一單晶矽棒節S 1的電阻率。 For the above example, in some possible implementations, when the mass M of the polycrystalline silicon melt is constant, obtaining the first preset mass m 1 of the dopant includes: calculating the first preset mass m 1 of the dopant through equation (1):
Figure 111125082-A0305-02-0008-1
Wherein, ρ ' represents the resistivity of the reference single crystal silicon rod S '; m ' represents the mass of the dopant in the reference single crystal silicon rod S '; ρ 1 represents the resistivity of the first single crystal silicon rod section S1 .

對於上述技術方案,在本發明具體實施之前,基於拉晶爐1會預先拉製一根如圖2所示的基準單晶矽棒S',其中,在拉製基準單晶矽棒S'時投放的 多晶矽熔料的質量也為M,加入的摻雜劑硼的質量為m',這樣通過測試可以獲得基準單晶矽棒S'的電阻率ρ',具體電阻率ρ'的測試方法在本發明實施例中不作具體的闡述。 For the above technical solution, before the specific implementation of the present invention, a reference single crystal silicon rod S ' as shown in FIG. 2 is pre-pulled based on the crystal pulling furnace 1, wherein the mass of the polycrystalline silicon melt added when pulling the reference single crystal silicon rod S ' is also M , and the mass of the dopant boron added is m ', so that the resistivity ρ' of the reference single crystal silicon rod S ' can be obtained through testing. The specific resistivity ρ ' testing method is not specifically described in the embodiment of the present invention.

在測試獲得了基準單晶矽棒S'的電阻率ρ'情況下,就能夠通過式(1)計算獲得拉製輕摻P+的第一單晶矽棒節S 1時在M質量的多晶矽熔料中需要加入的摻雜劑硼的第一預設質量m 1When the resistivity ρ ' of the reference single crystal silicon rod S ' is obtained through testing, the first preset mass m1 of the dopant boron that needs to be added to the polycrystalline silicon melt of mass M when pulling the first lightly P+ doped single crystal silicon rod section S1 can be calculated by equation ( 1 ).

需要說明的是,在本發明實施例中,第一單晶矽棒節S 1是按照產品的需求拉製的,因此其電阻率ρ 1為已知的。 It should be noted that, in the embodiment of the present invention, the first single crystal silicon rod section S1 is drawn according to product requirements, so its resistivity ρ1 is known.

對於上述示例,在一些可能的實現方式中,該將質量M的該多晶矽熔料和第一預設質量m 1的該摻雜劑加入石英坩堝中加熱熔化形成矽熔液後,採用直拉法拉製該第一單晶矽棒節S 1,且在等徑生長階段監測該第一單晶矽棒節S 1的生長長度,包括:採用直拉法拉製該第一單晶矽棒節S 1時,在等徑生長階段通過監測籽晶纜上升的距離來確定該第一單晶矽棒節S 1的生長長度。 For the above example, in some possible implementations, after the polycrystalline silicon melt with a mass M and the dopant with a first preset mass m1 are added to a quartz crucible and heated and melted to form a silicon melt, the first single crystal silicon rod section S1 is pulled by the Czochralski method , and the growth length of the first single crystal silicon rod section S1 is monitored in the isodiametric growth stage, including: when the first single crystal silicon rod section S1 is pulled by the Czochralski method, the growth length of the first single crystal silicon rod section S1 is determined by monitoring the rising distance of the seed crystal cable in the isodiametric growth stage.

可以理解地,如圖1所示,利用拉晶爐1製備第一單晶矽棒節S 1時,在多晶矽熔料熔化且矽熔液MS溫度穩定後,通過提拉頭80下降籽晶70至矽熔液液面處並進行引晶等工序操作,當引晶完成開始生長細頸時,籽晶70會隨著籽晶纜60的上升而逐漸上升。因此,可以理解地,在等徑生長階段,籽晶纜60上升的距離可以用來表徵第一單晶矽棒節S 1的生長長度。 It can be understood that, as shown in FIG1 , when the first single crystal silicon rod section S1 is prepared by using the crystal pulling furnace 1 , after the polycrystalline silicon melt is melted and the temperature of the silicon melt MS is stabilized, the seed crystal 70 is lowered to the surface of the silicon melt by the pulling head 80 and the seeding process and the like are performed. When the seeding is completed and the neck begins to grow, the seed crystal 70 gradually rises with the rise of the seed crystal cable 60. Therefore, it can be understood that in the isodiametric growth stage, the rising distance of the seed crystal cable 60 can be used to represent the growth length of the first single crystal silicon rod section S1 .

需要說明的是,籽晶纜60上升的距離可以通過提拉頭80中的位移資料獲得。 It should be noted that the distance that the seed cable 60 rises can be obtained through the displacement data in the pulling head 80.

在本發明的一些實現方式中,如圖4所示,籽晶纜60的端部也可以與繞線軸90上的繩索901相連接,在等徑生長階段通過監測繞繩索901移動的距離來確定第一單晶矽棒節S 1的生長長度,具體來說,通過繩索901移動時在該繞線軸90上纏繞的圈數n以及該繞線軸90的直徑d,獲取該繩索901移動的距離l=πdn;當然,在第一單晶矽棒節S 1的第一預設長度L 1已知的情況下,通過監測繩索901在繞線軸90上纏繞的圈數

Figure 111125082-A0305-02-0010-2
也能夠控制第一單晶矽棒節S 1的生長長度。 In some implementations of the present invention, as shown in FIG. 4 , the end of the seed cable 60 may also be connected to the rope 901 on the winding shaft 90. In the isodiametric growth stage, the growth length of the first single crystal silicon rod segment S1 is determined by monitoring the distance the rope 901 moves. Specifically, the distance l = πdn moved by the rope 901 is obtained by the number of turns n wound around the winding shaft 90 and the diameter d of the winding shaft 90 when the rope 901 moves. Of course, when the first preset length L1 of the first single crystal silicon rod segment S1 is known, the number of turns n wound around the winding shaft 90 by the rope 901 is monitored.
Figure 111125082-A0305-02-0010-2
The growth length of the first single crystal silicon rod section S1 can also be controlled.

當然,對於第一單晶矽棒節S 1生長長度的監測也不局限於上述的方法,比如也可以在拉晶爐1的觀察視窗(圖中未示出)安裝工業相機等,以即時監測第一單晶矽棒節S 1的生長狀態以及生長長度。 Of course, monitoring the growth length of the first single crystal silicon rod section S1 is not limited to the above method. For example, an industrial camera may be installed in the observation window (not shown) of the crystal pulling furnace 1 to monitor the growth status and growth length of the first single crystal silicon rod section S1 in real time.

可以理解地,在等徑生長階段,當籽晶纜60移動的距離l等於第一單晶矽棒節S 1的第一預設長度L 1時,即可以進行第一單晶矽棒節S 1的收尾工序。 It can be understood that, in the isodiametric growth stage, when the moving distance l of the seed crystal cable 60 is equal to the first preset length L1 of the first single crystal silicon rod section S1 , the finishing process of the first single crystal silicon rod section S1 can be performed.

對於圖3所示的技術方案,在一些示例中,該當該第一單晶矽棒節收尾時,在該第一單晶矽棒節的尾部生長出帶水平肩部的晶體,包括:在該第一單晶矽棒節S 1收尾的末期,加快該第一單晶矽棒節S 1的上升速度,並進行引晶及縮頸工序操作;當該第一單晶矽棒節S 1的尾部生長出一段細頸後,進行放肩操作,使得該細頸的末端生長出水平肩部;當生長出該水平肩部後,進行快速收尾工序操作,以在該第一單晶矽棒節S 1的尾部生長出帶水平肩部的晶體S"。 For the technical solution shown in FIG3 , in some examples, when the first single crystal silicon rod section is finished, a crystal with a horizontal shoulder is grown at the tail of the first single crystal silicon rod section, including: at the end of the first single crystal silicon rod section S1 being finished, accelerating the rising speed of the first single crystal silicon rod section S1 , and performing seeding and neck shrinking process operations; after a thin neck is grown at the tail of the first single crystal silicon rod section S1 , performing a shoulder release operation so that a horizontal shoulder is grown at the end of the thin neck; after the horizontal shoulder is grown, performing a rapid finishing process operation to grow a crystal S " with a horizontal shoulder at the tail of the first single crystal silicon rod section S1 .

可以理解地,在第一單晶矽棒節S 1收尾的末期,可以通過加快第一單晶矽棒節S 1的提升速度,並進行縮頸操作,在第一單晶矽棒節S 1的錐形末 端生長一段細頸,再進行放肩以及快速收尾的工序操作後,就能夠在第一單晶矽棒節S 1的尾部生長出晶體S",具體如圖5所示,且晶體S"具有和第一單晶矽棒S 1一樣的水平肩部。 It can be understood that at the end of the tailing of the first single crystal silicon rod section S1 , the lifting speed of the first single crystal silicon rod section S1 can be accelerated and a necking operation can be performed to grow a thin neck at the conical end of the first single crystal silicon rod section S1 . After the shoulder release and rapid tailing process operations, a crystal S " can be grown at the tail of the first single crystal silicon rod section S1 , as shown in Figure 5, and the crystal S " has the same horizontal shoulder as the first single crystal silicon rod S1 .

對於圖3所示的技術方案,在一些示例中,該提升該第一單晶矽棒節至副爐室冷卻後,將第二預設質量的該摻雜劑放置在該晶體的水平肩部處,包括:通過提升籽晶纜以使得該第一單晶矽棒節S 1移動至副爐室且冷卻後,將該第二預設質量的該摻雜劑放置在該晶體的水平肩部處。 For the technical solution shown in FIG. 3 , in some examples, after the first single crystal silicon rod segment is lifted to the auxiliary furnace chamber for cooling, the second preset mass of the dopant is placed at the horizontal shoulder of the crystal, including: lifting the seed crystal cable so that the first single crystal silicon rod segment S1 is moved to the auxiliary furnace chamber and cooled , and then the second preset mass of the dopant is placed at the horizontal shoulder of the crystal.

可以理解地,如圖6所示,當第一單晶矽棒節S 1提升至副爐室時且冷卻後,可以通過拉晶爐1中的投料裝置將預先準備的質量為第二預設質量m 2的摻雜劑硼(圖中黑色圓形所示)放置在晶體S"的水平肩部。對於上述示例,在一些可能的實現方式中,該第二預設質量m 2的計算方法,包括:根據該第一單晶矽棒節S 1的尺寸參數,計算獲得該第一單晶矽棒節S 1的質量

Figure 111125082-A0305-02-0011-3
,其中,D 1表示該第一單晶矽棒節S 1的直徑,λ表示該第一單晶矽棒節的密度;根據該第一單晶矽棒節S 1的質量M 1,計算獲得該石英坩堝中剩餘矽熔液的質量M 2=M-M 1;根據式(2),推導計算得到該第一單晶矽棒節S 1中包含的該摻雜劑的質量m 1':
Figure 111125082-A0305-02-0011-19
其中,a表示該摻雜劑在該矽熔液中的分凝係數;m 1"表示該剩餘矽熔液中包含的該摻雜劑的質量,且m 1"=m 1-m 1';根據式(3),計算獲得當多晶矽質量為M時該第二單晶矽棒節S 2對應的摻雜量m 2':
Figure 111125082-A0305-02-0012-4
其中,ρ 2表示該第二單晶矽棒節S 2的電阻率;根據式(4),計算獲得質量為M 2的矽熔液中包含的該摻雜劑的質量m 2":
Figure 111125082-A0305-02-0012-5
根據該摻雜量m 2"以及該剩餘矽熔液中的摻雜量m 1",計算獲得需要補充的該摻雜劑的第二預設質量m 2=m 2"-m 1"。 It can be understood that, as shown in FIG6 , when the first single crystal silicon rod section S 1 is lifted to the auxiliary furnace chamber and cooled, the pre-prepared dopant boron (shown as a black circle in the figure) with a second preset mass m 2 can be placed on the horizontal shoulder of the crystal S ″ through the feeding device in the crystal pulling furnace 1. For the above example, in some possible implementations, the calculation method of the second preset mass m 2 includes: calculating the mass of the first single crystal silicon rod section S 1 according to the size parameters of the first single crystal silicon rod section S 1
Figure 111125082-A0305-02-0011-3
, wherein D 1 represents the diameter of the first single crystal silicon rod section S 1 , λ represents the density of the first single crystal silicon rod section; according to the mass M 1 of the first single crystal silicon rod section S 1 , the mass M 2 = M - M 1 of the remaining silicon melt in the quartz crucible is calculated; according to formula (2), the mass m 1 ' of the dopant contained in the first single crystal silicon rod section S 1 is derived and calculated:
Figure 111125082-A0305-02-0011-19
Wherein, a represents the segregation coefficient of the dopant in the silicon melt; m 1 "represents the mass of the dopant contained in the remaining silicon melt, and m 1 "= m 1 - m 1 '; According to formula (3), the doping amount m 2 ' corresponding to the second single crystal silicon rod section S 2 when the mass of polycrystalline silicon is M is calculated:
Figure 111125082-A0305-02-0012-4
Wherein, ρ 2 represents the resistivity of the second single crystal silicon rod section S 2 ; according to formula (4), the mass m 2 "of the dopant contained in the silicon melt with a mass of M 2 is calculated:
Figure 111125082-A0305-02-0012-5
According to the doping amount m 2 "and the doping amount m 1 " in the remaining silicon melt, a second preset mass m 2 = m 2 "- m 1 " of the dopant that needs to be supplemented is calculated.

需要說明的是,分凝係數=雜質在固相中的溶解度/雜質在液相中的溶解度,且摻雜劑硼在矽熔液中的分凝係數一般取0.3,因此通過式(2)、式(3)以及式(4)就能夠反推導出:當已知剩餘的矽熔液的質量M 2時,製備重摻P++的第二單晶矽棒節S 2需要的摻雜劑硼的質量m 2",從而根據剩餘的矽熔液中已含有的摻雜劑質量m 1",計算獲得需要補充的摻雜劑的第二預設質量m 2It should be noted that the segregation coefficient = solubility of impurities in the solid phase / solubility of impurities in the liquid phase, and the segregation coefficient of the dopant boron in the silicon melt is generally 0.3. Therefore, through equations (2), (3) and (4), it can be reversely deduced that: when the mass M2 of the remaining silicon melt is known, the mass m2 " of the dopant boron required to prepare the second single crystal silicon rod section S2 heavily doped with P++ is obtained, and then the second preset mass m2 of the dopant that needs to be supplemented is calculated based on the mass m1 " of the dopant already contained in the remaining silicon melt .

需要說明的是,在本發明實施例中,第二單晶矽棒節S 2是按照產品的需求拉製的,因此其電阻率ρ 2為已知的。 It should be noted that, in the embodiment of the present invention, the second single crystal silicon rod section S2 is drawn according to product requirements, so its resistivity ρ2 is known.

當然,可以理解地,在本發明的具體實施例中,也可以在提拉頭80處設置一稱重裝置(圖中未示出)以獲得第一單晶矽棒節S 1的質量M 1,進而根據第一單晶矽棒節S 1的質量M 1獲得石英坩堝中剩餘的矽熔液的質量M 2,以 及當矽熔液的質量為M 2時,在拉製重摻P++的第二單晶矽棒節S 2時需要的摻雜劑硼的質量m 2",最終獲得需要補充的該摻雜劑的第二預設質量m 2Of course, it can be understood that in the specific embodiment of the present invention, a weighing device (not shown in the figure) can also be set at the pulling head 80 to obtain the mass M1 of the first single crystal silicon rod section S1 , and then obtain the mass M2 of the silicon melt remaining in the quartz crucible according to the mass M1 of the first single crystal silicon rod section S1 , and when the mass of the silicon melt is M2 , the mass m2 " of the dopant boron required when pulling the second single crystal silicon rod section S2 heavily doped with P ++ , and finally obtain the second preset mass m2 of the dopant that needs to be supplemented .

對於圖3所示的技術方案,在一些示例中,該通過下降該第一單晶矽棒節使該晶體完全浸入剩餘的矽熔液中並熔化後,拉製第二預設長度的第二單晶矽棒節,包括:下降該第一單晶矽棒節S 1使得放置在該晶體上的摻雜劑完全浸入在該剩餘的矽熔液中並熔化後,採用直拉法拉製該第二單晶矽棒節S 2,並在等徑生長階段監測該第二單晶矽棒節S 2的生長長度;當該第二單晶矽棒節S 2的生長長度為該第二預設長度L 2時,對該第二單晶矽棒節S 2進行收尾工序操作。 For the technical solution shown in FIG3 , in some examples, the first single crystal silicon rod section is lowered so that the crystal is completely immersed in the remaining silicon melt and melted, and then the second single crystal silicon rod section of the second preset length is pulled, including: lowering the first single crystal silicon rod section S1 so that the dopant placed on the crystal is completely immersed in the remaining silicon melt and melted, and then the second single crystal silicon rod section S2 is pulled by the Czochralski method, and the growth length of the second single crystal silicon rod section S2 is monitored in the isodiametric growth stage; when the growth length of the second single crystal silicon rod section S2 is the second preset length L2 , the second single crystal silicon rod section S2 is subjected to a finishing process.

可以理解地,如圖7所示,在晶體S"的水平肩部放置好需要補充的摻雜劑硼後,通過下降第一單晶矽棒節S 1至整個晶體S"包括其水平肩部完全浸入剩餘的矽熔液中熔化且矽熔液的溫度穩定後,就能夠按照直拉法的工序步驟:引晶-縮頸-放肩-等徑生長-收尾的操作在第一單晶矽棒節S 1的尾部連續拉製得到長度為第二預設長度L 2的第二單晶矽棒節S 2,且第二單晶矽棒節S 2的摻雜類型為重摻P++。 It can be understood that, as shown in FIG7 , after the dopant boron to be supplemented is placed on the horizontal shoulder of the crystal S , the first single crystal silicon rod segment S1 is lowered until the entire crystal S ″ including its horizontal shoulder is completely immersed in the remaining silicon melt and melted and the temperature of the silicon melt is stabilized, the second single crystal silicon rod segment S2 with a second preset length L2 can be continuously pulled at the tail of the first single crystal silicon rod segment S1 according to the process steps of the Czochralski method: seeding-neck shrinkage-shoulder release-equal diameter growth-finishing operations, and the doping type of the second single crystal silicon rod segment S2 is heavily doped P ++ .

可以理解地,當晶體S"整體熔化至剩餘矽熔液中後,在採用直拉法拉製第二單晶矽棒節S 2時,第一單晶矽棒節S 1能夠進行引晶,從而也能夠在引晶操作的基礎上完成縮頸、放肩、等徑生長以及收尾的工序操作。 It can be understood that after the crystal S ″ is entirely melted into the remaining silicon melt, when the second single crystal silicon rod section S2 is pulled by the Czochralski method, the first single crystal silicon rod section S1 can be seeded, thereby completing the necking, shouldering, isodiametric growth and finishing process operations based on the seeding operation.

對於上述示例,在一些可能的實現方式中,該下降該第一單晶矽棒節S 1使得放置在該晶體上的摻雜劑完全浸入在該剩餘的矽熔液中並熔化後, 採用直拉法拉製該第二單晶矽棒節S 2,並在等徑生長階段監測該第二單晶矽棒節S 2的生長長度,包括:採用直拉法拉製該第二單晶矽棒節S 2時,在等徑生長階段通過監測籽晶纜上升的距離來確定該第二單晶矽棒節S 2的生長長度。 For the above example, in some possible implementations, after the first single crystal silicon rod section S1 is lowered so that the dopant placed on the crystal is completely immersed in the remaining silicon melt and melted, the second single crystal silicon rod section S2 is pulled by the Czochralski method, and the growth length of the second single crystal silicon rod section S2 is monitored in the isodiametric growth stage, including: when the second single crystal silicon rod section S2 is pulled by the Czochralski method, the growth length of the second single crystal silicon rod section S2 is determined by monitoring the rising distance of the seed crystal cable in the isodiametric growth stage.

參見圖8,其示出了本發明實施例提供的一種單晶矽棒S,該單晶矽棒S是根據前述技術方案所述的拉製方法製備而得。 Referring to FIG. 8 , it shows a single crystal silicon rod S provided by an embodiment of the present invention. The single crystal silicon rod S is prepared according to the drawing method described in the aforementioned technical solution.

由圖8可以看出,通過本發明實施例拉製得到的單晶矽棒S包含了長度為第一預設長度L 1的輕摻P+的第一單晶矽棒節S 1和長度為第一預設長度L 2的重摻P++的第二單晶矽棒節S 2,能夠滿足不同客戶的不同需求,減少了生產成本的浪費。 As can be seen from FIG8 , the single crystal silicon rod S pulled by the embodiment of the present invention includes a first single crystal silicon rod section S1 lightly doped with P + having a first preset length L1 and a second single crystal silicon rod section S2 heavily doped with P ++ having a first preset length L2 , which can meet the different needs of different customers and reduce the waste of production costs.

可以理解地,採用本發明實施例提供的拉製方法,也能夠實現同一根單晶矽棒S中包括摻雜量不同且長度也不同的多段單晶矽棒節。 It can be understood that by adopting the drawing method provided in the embodiment of the present invention, it is also possible to realize that the same single crystal silicon rod S includes multiple single crystal silicon rod sections with different doping amounts and different lengths.

需要說明的是:本發明實施例所記載的技術方案之間,在不衝突的情況下,可以任意組合。以上僅為本發明之較佳實施例,並非用來限定本發明之實施範圍,如果不脫離本發明之精神和範圍,對本發明進行修改或者等同替換,均應涵蓋在本發明申請專利範圍的保護範圍當中。 It should be noted that the technical solutions described in the embodiments of the present invention can be combined arbitrarily without conflict. The above are only the preferred embodiments of the present invention and are not used to limit the scope of implementation of the present invention. If the present invention is modified or replaced equivalently without departing from the spirit and scope of the present invention, it should be covered by the protection scope of the patent application of the present invention.

1:拉晶爐 1: Crystal pulling furnace

10:副爐室 10: Auxiliary furnace room

20:導流筒 20: Guide tube

30:石英坩堝 30: Quartz crucible

40:石墨加熱器 40: Graphite heater

50:主爐室 50: Main furnace room

60:籽晶纜 60: Seed cable

70:籽晶 70: Seed crystal

80:提拉頭 80: Pulling head

MS:矽熔液 MS: Silicon melt

S':單晶矽棒 S ': Single crystal silicon rod

Claims (7)

一種單晶矽棒的拉製方法,該方法包括:將設定質量的多晶矽熔料和第一預設質量的摻雜劑放置於石英坩堝中加熱熔化形成矽熔液後,拉製第一預設長度的第一單晶矽棒節;當該第一單晶矽棒節收尾時,在該第一單晶矽棒節的尾部生長出帶水平肩部的晶體;提升該第一單晶矽棒節至副爐室冷卻後,將第二預設質量的該摻雜劑放置在該晶體的水平肩部處;通過下降該第一單晶矽棒節使該晶體完全浸入剩餘的該矽熔液中並熔化後,拉製第二預設長度的第二單晶矽棒節;其中,該第二預設質量的計算方法,包括:利用秤重的方法獲得第一單晶矽棒節的質量M 1;根據該第一單晶矽棒節的質量M 1,計算獲得該石英坩堝中剩餘矽熔液的質量M 2=M-M 1;根據下式,計算得到該第一單晶矽棒節中包含的該摻雜劑的質量m 1':
Figure 111125082-A0305-02-0016-6
其中,a表示該摻雜劑在該矽熔液中的分凝係數;m 1"表示該剩餘矽熔液中包含的該摻雜劑的質量,且m 1"=m 1-m 1';m 1表示該第一預設質量,m 1'表示基準單晶矽棒中該摻雜劑的質量; 中,該在該多晶矽熔料的質量M一定的情況下,獲取該摻雜劑的第一預設質量m 1,包括:通過式(1)計算獲得該摻雜劑的第一預設質量m 1
Figure 111125082-A0305-02-0017-7
其中,ρ'表示基準單晶矽棒S'的電阻率;m'表示該基準單晶矽棒S'中該摻雜劑的質量;ρ 1表示該第一單晶矽棒節S 1的電阻率;根據下式,計算獲得當多晶矽質量為M時該第二單晶矽棒節對應的摻雜量m 2':
Figure 111125082-A0305-02-0017-8
其中,ρ 2表示該第二單晶矽棒節的電阻率;根據下式,計算獲得質量為M 2的矽熔液中包含的該摻雜劑的質量m 2":
Figure 111125082-A0305-02-0017-9
根據該摻雜量m 2"以及該剩餘矽熔液中的摻雜量m 1",計算獲得需要補充的該摻雜劑的第二預設質量m 2=m 2"-m 1"。
A method for pulling a single crystal silicon rod comprises: placing a set mass of polycrystalline silicon melt and a first preset mass of dopant in a quartz crucible, heating and melting to form a silicon melt, and then pulling a first single crystal silicon rod section of a first preset length; when the first single crystal silicon rod section is finished, growing a crystal with a horizontal shoulder at the tail of the first single crystal silicon rod section; lifting the first single crystal silicon rod After the first single crystal silicon rod section is cooled in the auxiliary furnace chamber, the second preset mass of the dopant is placed at the horizontal shoulder of the crystal; the first single crystal silicon rod section is lowered to make the crystal completely immersed in the remaining silicon melt and melted, and then a second single crystal silicon rod section of a second preset length is pulled; wherein the calculation method of the second preset mass includes: obtaining the mass M1 of the first single crystal silicon rod section by a weighing method; according to the mass M1 of the first single crystal silicon rod section, calculating the mass M2 = M - M1 of the remaining silicon melt in the quartz crucible; according to the following formula, calculating the mass m1 ' of the dopant contained in the first single crystal silicon rod section:
Figure 111125082-A0305-02-0016-6
wherein a represents the segregation coefficient of the dopant in the silicon melt; m 1 "represents the mass of the dopant contained in the residual silicon melt, and m 1 "= m 1 - m 1 '; m 1 represents the first preset mass, and m 1 'represents the mass of the dopant in a reference single crystal silicon rod; wherein, when the mass M of the polycrystalline silicon melt is constant, obtaining the first preset mass m 1 of the dopant comprises: obtaining the first preset mass m 1 of the dopant by calculating through formula (1):
Figure 111125082-A0305-02-0017-7
Wherein, ρ ' represents the resistivity of the reference single crystal silicon rod S '; m ' represents the mass of the dopant in the reference single crystal silicon rod S '; ρ 1 represents the resistivity of the first single crystal silicon rod section S 1 ; according to the following formula, the doping amount m 2 ' corresponding to the second single crystal silicon rod section is calculated when the mass of polycrystalline silicon is M :
Figure 111125082-A0305-02-0017-8
Wherein, ρ 2 represents the resistivity of the second single crystal silicon rod section; the mass m 2 " of the dopant contained in the silicon melt having a mass of M 2 is calculated according to the following formula:
Figure 111125082-A0305-02-0017-9
According to the doping amount m 2 "and the doping amount m 1 " in the remaining silicon melt, a second preset mass m 2 = m 2 "- m 1 " of the dopant that needs to be supplemented is calculated.
如請求項1所述之單晶矽棒的拉製方法,其中,該將設定質量的多晶矽熔料和第一預設質量的摻雜劑放置於石英坩堝中加熱熔化形成矽熔液後,拉製第一預設長度的第一單晶矽棒節,包括:在該多晶矽熔料的質量M一定的情況下,獲取該摻雜劑的第一預設質量m 1; 將質量M的該多晶矽熔料和第一預設質量m 1的該摻雜劑加入石英坩堝中加熱熔化形成矽熔液後,採用直拉法拉製該第一單晶矽棒節S 1,且在等徑生長階段監測該第一單晶矽棒節S 1的生長長度;當該第一單晶矽棒節S 1的生長長度達到該第一預設長度L 1時,對該第一單晶矽棒節S 1進行收尾工序操作。 The method for pulling a single crystal silicon rod as claimed in claim 1, wherein the polycrystalline silicon melt of a set mass and the dopant of a first preset mass are placed in a quartz crucible and heated to melt to form a silicon melt, and then a first single crystal silicon rod section of a first preset length is pulled, comprising: obtaining a first preset mass m1 of the dopant when the mass M of the polycrystalline silicon melt is constant ; adding the polycrystalline silicon melt of mass M and the dopant of the first preset mass m1 into a quartz crucible and heating to melt to form a silicon melt, and then pulling the first single crystal silicon rod section S1 by a Czochralski method, and monitoring the growth length of the first single crystal silicon rod section S1 in the isodiametric growth stage; when the first single crystal silicon rod section S1 is When the growth length of the first single crystal silicon rod segment S1 reaches the first preset length L1 , the finishing process is performed on the first single crystal silicon rod segment S1 . 如請求項1所述之單晶矽棒的拉製方法,其中,該將質量M的該多晶矽熔料和第一預設質量m 1的該摻雜劑加入石英坩堝中加熱熔化形成矽熔液後,採用直拉法拉製該第一單晶矽棒節S 1,且在等徑生長階段監測該第一單晶矽棒節S 1的生長長度,包括:採用直拉法拉製該第一單晶矽棒節S 1時,在等徑生長階段通過監測籽晶纜上升的距離來確定該第一單晶矽棒節S 1的生長長度。 A method for pulling a single crystal silicon rod as described in claim 1, wherein the polycrystalline silicon melt of mass M and the dopant of first preset mass m1 are added to a quartz crucible and heated to melt to form a silicon melt, and then the first single crystal silicon rod section S1 is pulled by the Czochralski method, and the growth length of the first single crystal silicon rod section S1 is monitored in the isodiametric growth stage, including: when the first single crystal silicon rod section S1 is pulled by the Czochralski method , the growth length of the first single crystal silicon rod section S1 is determined by monitoring the rising distance of the seed crystal cable in the isodiametric growth stage. 如請求項1所述之單晶矽棒的拉製方法,其中,該當該第一單晶矽棒節收尾時,在該第一單晶矽棒節的尾部生長出帶水平肩部的晶體,包括:在該第一單晶矽棒節S 1收尾的末期,加快該第一單晶矽棒節S 1的上升速度,並進行引晶及縮頸工序操作;當該第一單晶矽棒節S 1的尾部生長出一段細頸後,進行放肩操作,使得該細頸的末端生長出水平肩部;當生長出該水平肩部後,進行快速收尾工序操作,以在該第一單晶矽棒節S 1的尾部生長出帶水平肩部的晶體S"。 A method for pulling a single crystal silicon rod as described in claim 1, wherein when the first single crystal silicon rod section is terminated, a crystal with a horizontal shoulder is grown at the tail of the first single crystal silicon rod section, comprising: at the end of the termination of the first single crystal silicon rod section S1 , accelerating the rising speed of the first single crystal silicon rod section S1 , and performing seeding and neck shrinking process operations; after a thin neck is grown at the tail of the first single crystal silicon rod section S1 , performing a shoulder release operation so that a horizontal shoulder is grown at the end of the thin neck; after the horizontal shoulder is grown, performing a rapid termination process operation to grow a crystal S " with a horizontal shoulder at the tail of the first single crystal silicon rod section S1 . 如請求項1所述之單晶矽棒的拉製方法,其中,該提升該第一單晶矽棒節至副爐室冷卻後,將第二預設質量的該摻雜劑放置在該 晶體的水平肩部處,包括:通過提升籽晶纜以使得該第一單晶矽棒節S 1移動至副爐室且冷卻後,將該第二預設質量的該摻雜劑放置在該晶體的水平肩部處。 A method for pulling a single crystal silicon rod as described in claim 1, wherein after the first single crystal silicon rod segment S1 is lifted to the auxiliary furnace chamber for cooling, the second preset mass of the dopant is placed on the horizontal shoulder of the crystal, comprising: lifting the seed crystal cable so that the first single crystal silicon rod segment S1 is moved to the auxiliary furnace chamber and cooled, and then the second preset mass of the dopant is placed on the horizontal shoulder of the crystal. 如請求項1所述之單晶矽棒的拉製方法,其中,該通過下降該第一單晶矽棒節使該晶體完全浸入剩餘的矽熔液中並熔化後,拉製第二預設長度的第二單晶矽棒節,包括:下降該第一單晶矽棒節S 1使得放置在該晶體上的摻雜劑完全浸入在該剩餘的矽熔液中並熔化後,採用直拉法拉製該第二單晶矽棒節S 2,並在等徑生長階段監測該第二單晶矽棒節S 2的生長長度;當該第二單晶矽棒節S 2的生長長度為該第二預設長度L 2時,對該第二單晶矽棒節S 2進行收尾工序操作。 A method for pulling a single crystal silicon rod as described in claim 1, wherein the first single crystal silicon rod section is lowered so that the crystal is completely immersed in the remaining silicon melt and melted, and then a second single crystal silicon rod section of a second preset length is pulled, comprising: lowering the first single crystal silicon rod section S1 so that the dopant placed on the crystal is completely immersed in the remaining silicon melt and melted, and then using the Czochralski method to pull the second single crystal silicon rod section S2 , and monitoring the growth length of the second single crystal silicon rod section S2 during the isodiametric growth stage; when the growth length of the second single crystal silicon rod section S2 is the second preset length L2 , performing a finishing process operation on the second single crystal silicon rod section S2 . 如請求項6所述之單晶矽棒的拉製方法,其中,該下降該第一單晶矽棒節S 1使得放置在該晶體上的摻雜劑完全浸入在該剩餘的矽熔液中並熔化後,採用直拉法拉製該第二單晶矽棒節S 2,並在等徑生長階段監測該第二單晶矽棒節S 2的生長長度,包括:採用直拉法拉製該第二單晶矽棒節S 2時,在等徑生長階段通過監測籽晶纜上升的距離來確定該第二單晶矽棒節S 2的生長長度。 A method for pulling a single crystal silicon rod as described in claim 6, wherein the first single crystal silicon rod section S1 is lowered so that the dopant placed on the crystal is completely immersed in the remaining silicon melt and melted, and then the second single crystal silicon rod section S2 is pulled by the Czochralski method, and the growth length of the second single crystal silicon rod section S2 is monitored during the isodiametric growth stage, including: when the second single crystal silicon rod section S2 is pulled by the Czochralski method, the growth length of the second single crystal silicon rod section S2 is determined by monitoring the rising distance of the seed crystal cable during the isodiametric growth stage.
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