TWI837481B - Resin sealing device and cleaning method - Google Patents

Resin sealing device and cleaning method Download PDF

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Publication number
TWI837481B
TWI837481B TW110122181A TW110122181A TWI837481B TW I837481 B TWI837481 B TW I837481B TW 110122181 A TW110122181 A TW 110122181A TW 110122181 A TW110122181 A TW 110122181A TW I837481 B TWI837481 B TW I837481B
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Taiwan
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unloader
robot
tray
port
cleaning member
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TW110122181A
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Chinese (zh)
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TW202210268A (en
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高山凌
柳澤高行
小口達司
佐藤洋平
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日商山田尖端科技股份有限公司
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Priority claimed from JP2020147427A external-priority patent/JP7441511B2/en
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Abstract

本發明提供一種可減輕清掃作業負擔、削減零件個數的樹脂密封裝置及其清掃方法。樹脂密封裝置(1)包括:打澆口(10),通過在打澆口托盤(110)與相對於所述打澆口托盤(110)上下移動的打澆口機械手(120)之間夾著被樹脂密封的密封品(W'),將無用樹脂從密封品(W')中分離;以及卸載機(9),將密封品(W')從樹脂密封模具中取出並搬送至打澆口(10)。打澆口托盤(110)及打澆口機械手(120)的特徵在於,提供卸載機機械手(92)能夠從移動至第二待機位置(X2)的卸載機本體(91)向打澆口托盤(110)與打澆口機械手(120)之間進退的間隔(S)。 The present invention provides a resin sealing device and a cleaning method thereof which can reduce the burden of cleaning work and the number of parts. The resin sealing device (1) comprises: a grouting port (10) which separates useless resin from the sealing product (W') by sandwiching the sealing product (W') sealed with resin between a grouting port tray (110) and a grouting port robot (120) which moves up and down relative to the grouting port tray (110); and an unloader (9) which takes the sealing product (W') out of the resin sealing mold and transports it to the grouting port (10). The feature of the gushing port tray (110) and the gushing port robot (120) is that a space (S) is provided for the unloading machine robot (92) to move forward and backward from the unloading machine body (91) moved to the second standby position (X2) to the gushing port tray (110) and the gushing port robot (120).

Description

樹脂密封裝置及其清掃方法 Resin sealing device and cleaning method thereof

本發明涉及一種包括打澆口(degater)的樹脂密封裝置及其清掃方法。 The present invention relates to a resin sealing device including a degater and a cleaning method thereof.

已知一種包括打澆口的樹脂密封裝置(例如,參照專利文獻1)。打澆口利用打澆口機械手(degate hand)夾著載置於打澆口托盤(degate pallet)上的密封品,並將剔料池(cull)等的無用樹脂從密封品中分離。打澆口托盤以橫穿上下移動的打澆口機械手的正下方的方式往復移動,並從卸載機機械手(unloader hand)接收密封品、或將除去了無用樹脂的密封品交接至成形品收納機構。 A resin sealing device including a degate is known (for example, refer to Patent Document 1). The degate uses a degate hand to clamp the seal product placed on the degate pallet and separate the useless resin in the cull etc. from the seal product. The degate pallet reciprocates in a manner that passes horizontally directly under the degate hand that moves up and down, and receives the seal product from the unloader hand, or delivers the seal product with the useless resin removed to the molded product storage mechanism.

[現有技術文獻] [Prior art literature]

[專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2012-43839號公報 [Patent document 1] Japanese Patent Publication No. 2012-43839

因靜電等而有時會在打澆口機械手的下表面附著樹脂屑等塵埃。若在打澆口機械手的下表面附著有塵埃的狀態下在打澆口托盤與打澆口機械手之間夾著密封品,則有時會在密封品的表面發 生打痕(凹痕)等不良狀況。在此種情況下,使樹脂密封裝置停止,操作員對打澆口機械手進行清掃。因此,本發明的目的在於提供一種可減輕操作員的負擔、削減零件個數的樹脂密封裝置及其清掃方法。 Due to static electricity, etc., dust such as resin scraps may sometimes adhere to the lower surface of the gutter robot. If a sealant is sandwiched between the gutter tray and the gutter robot while dust is attached to the lower surface of the gutter robot, defects such as scratches (dents) may sometimes occur on the surface of the sealant. In this case, the resin sealing device is stopped and the operator cleans the gutter robot. Therefore, the purpose of the present invention is to provide a resin sealing device and a cleaning method thereof that can reduce the burden on the operator and reduce the number of parts.

本發明的一形態的樹脂密封裝置包括:打澆口,通過在打澆口托盤與相對於所述打澆口托盤上下移動的打澆口機械手之間夾著被樹脂密封的密封品,將無用樹脂從所述密封品中分離;以及卸載機,將密封品從樹脂密封模具中取出並搬送至打澆口。卸載機包括:卸載機本體,能夠在包含從樹脂密封模具中搬出密封品的第一待機位置與向打澆口搬入密封品的第二待機位置的區間移動;以及卸載機機械手,能夠從卸載機本體進退,且從移動至第一待機位置的卸載機本體進入樹脂密封模具的內部,對被樹脂密封的密封品進行保持並退避至卸載機本體。打澆口托盤及打澆口機械手提供卸載機機械手能夠從移動至第二待機位置的卸載機本體向打澆口托盤與打澆口機械手之間進退的間隔。 A resin sealing device in one form of the present invention includes: a grouting port, which separates useless resin from the sealing product by sandwiching the sealing product sealed with resin between a grouting port tray and a grouting port robot that moves up and down relative to the grouting port tray; and a loader that takes the sealing product out of the resin sealing mold and transports it to the grouting port. The loader includes: an unloader body that can move between a first standby position for taking the sealing product out of the resin sealing mold and a second standby position for moving the sealing product into the grouting port; and an unloader robot that can move forward and backward from the unloader body, and enter the interior of the resin sealing mold from the unloader body moved to the first standby position, hold the sealing product sealed with resin, and retreat to the unloader body. The grouting port tray and the grouting port robot provide a gap for the unloader robot to move from the unloader body moved to the second standby position to the grouting port tray and the grouting port robot.

根據所述形態,卸載機機械手可進入打澆口托盤與打澆口機械手之間。因此,例如,若對卸載機機械手追加清掃構件、或將卸載機機械手上已設的清掃構件移用於打澆口的清掃,則可將附著於打澆口托盤、打澆口機械手的塵埃去除。在此情況下,可省略為了對打澆口托盤進行清掃而設置於成形品收納機構的近前等的清掃構件,因此可削減零件個數。另外,根據所述形態, 卸載機可移動的範圍擴大。因此,例如,可將打澆口托盤的往復移動的一部分置換為卸載機機械手的進退移動,來縮短打澆口托盤往復移動的距離。在此情況下,可減小打澆口托盤的佔有面積,從而提高樹脂密封裝置的佈局設計的自由度。 According to the above configuration, the unloader robot can enter between the grate tray and the grate robot. Therefore, for example, if a cleaning member is added to the unloader robot or a cleaning member already provided on the unloader robot is transferred to the grate cleaning, dust attached to the grate tray and the grate robot can be removed. In this case, the cleaning member provided near the molded product storage mechanism for cleaning the grate tray can be omitted, thereby reducing the number of parts. In addition, according to the above configuration, the range in which the unloader can move is expanded. Therefore, for example, a part of the reciprocating movement of the gushing tray can be replaced by the forward and backward movement of the unloading machine robot to shorten the reciprocating distance of the gushing tray. In this case, the occupied area of the gushing tray can be reduced, thereby increasing the degree of freedom in the layout design of the resin sealing device.

在所述形態中,卸載機也可包括清掃構件(清潔器),所述清掃構件(清潔器)設置於卸載機機械手的前端部,在所述卸載機機械手進入打澆口托盤與打澆口機械手之間時,能夠將附著於打澆口托盤及打澆口機械手的至少一者的塵埃去除。 In the above embodiment, the unloader may also include a cleaning member (cleaner), which is disposed at the front end of the unloader robot. When the unloader robot enters between the grout tray and the grout robot, the cleaning member (cleaner) can remove dust attached to at least one of the grout tray and the grout robot.

根據所述形態,通過設置於卸載機機械手的前端部的清掃構件,可將附著於打澆口機械手、打澆口托盤的塵埃去除。 According to the above configuration, dust adhering to the grate manipulator and the grate tray can be removed by a cleaning member provided at the front end of the unloader manipulator.

在所述形態中,清掃構件可包括:下側清掃構件,能夠向比卸載機機械手的下端更靠下方移動;以及上側清掃構件,能夠向比卸載機機械手的上端更靠上方移動。 In the described form, the cleaning member may include: a lower cleaning member capable of moving downwardly than the lower end of the unloading machine robot; and an upper cleaning member capable of moving upwardly than the upper end of the unloading machine robot.

根據所述形態,在對打澆口進行清掃時,清掃構件與打澆口托盤、打澆口機械手接觸,在不對打澆口進行清掃時,可調整下側清掃構件、上側清掃構件的高度,以使清掃構件不與打澆口托盤、打澆口機械手接觸。 According to the above configuration, when the grouting port is cleaned, the cleaning component contacts the grouting port tray and the grouting port robot. When the grouting port is not cleaned, the height of the lower cleaning component and the upper cleaning component can be adjusted so that the cleaning component does not contact the grouting port tray and the grouting port robot.

在所述形態中,打澆口托盤可能夠在比卸載機機械手的下端低、且與從所述卸載機機械手向下方移動的狀態的下側清掃構件滑接的高度處移動,打澆口機械手可能夠在比卸載機機械手的上端高、且與從所述卸載機機械手向上方移動的狀態的上側清掃構件滑接的高度處移動。 In the above configuration, the gushing port tray may be moved at a height lower than the lower end of the unloading machine robot and in sliding contact with the lower cleaning member when the unloading machine robot moves downward, and the gushing port robot may be moved at a height higher than the upper end of the unloading machine robot and in sliding contact with the upper cleaning member when the unloading machine robot moves upward.

根據所述形態,可使打澆口托盤、打澆口機械手移動至卸載機機械手不會碰撞的高度。即便打澆口托盤、打澆口機械手與卸載機機械手之間存在間隙,也可使下側清掃構件與打澆口托盤滑接,使上側清掃構件與打澆口機械手滑接。 According to the above configuration, the gushing port tray and the gushing port robot can be moved to a height where the unloading machine robot will not collide with them. Even if there is a gap between the gushing port tray, the gushing port robot and the unloading machine robot, the lower cleaning member can be slidably connected to the gushing port tray, and the upper cleaning member can be slidably connected to the gushing port robot.

在所述形態中,下側清掃構件及上側清掃構件可為在與卸載機機械手的進退方向交叉的方向上延伸的刷子,清掃構件可具有沿著下側清掃構件及上側清掃構件的至少一者設置且能夠對塵埃進行抽吸的集塵口。 In the above configuration, the lower cleaning member and the upper cleaning member may be brushes extending in a direction intersecting the forward and backward direction of the unloader robot, and the cleaning member may have a dust collecting port disposed along at least one of the lower cleaning member and the upper cleaning member and capable of sucking dust.

根據所述形態,通過撣落塵埃的刷子與對刷子所撣落的塵埃進行抽吸的集塵口的組合,可效率良好地將附著於打澆口托盤、打澆口機械手的塵埃去除。由於利用集塵口對塵埃進行抽吸,因此可防止塵埃飛散至樹脂密封裝置的設置場所。 According to the above configuration, the dust adhering to the grate tray and the grate robot can be removed efficiently by combining a brush for catching dust and a dust collecting port for sucking the dust caught by the brush. Since the dust is sucked by the dust collecting port, it is possible to prevent the dust from being scattered to the installation location of the resin sealing device.

在所述形態中,清掃構件也可兼具在卸載機機械手進入樹脂密封模具的內部時,將附著於所述樹脂密封模具的樹脂密封模具表面的塵埃去除的功能。 In the above-mentioned form, the cleaning member can also have the function of removing dust attached to the surface of the resin sealing mold when the unloading machine robot enters the interior of the resin sealing mold.

根據所述形態,可移用卸載機機械手上已設的對樹脂密封模具的表面進行清掃的清掃構件來對打澆口托盤、打澆口機械手進行清掃。由於不需要追加打澆口專用的清掃構件,因此可抑制樹脂密封裝置的製造成本。 According to the above configuration, the cleaning member already installed on the unloading machine robot for cleaning the surface of the resin sealing mold can be transferred to clean the gutter tray and the gutter robot. Since there is no need to add a cleaning member dedicated to the gutter, the manufacturing cost of the resin sealing device can be suppressed.

在所述形態中,樹脂密封模具可包括上下相向的下模及上模,打澆口托盤也可能夠在所述打澆口托盤的上表面的高度為與下模的表面大致相同的高度處移動,打澆口機械手也可能夠在 所述打澆口機械手的下表面的高度為與上模的表面大致相同的高度處移動。 In the above-mentioned form, the resin sealing mold may include a lower mold and an upper mold facing each other up and down, and the gutter tray may also be able to move at a height where the upper surface of the gutter tray is approximately the same as the surface of the lower mold, and the gutter robot may also be able to move at a height where the lower surface of the gutter robot is approximately the same as the surface of the upper mold.

根據所述形態,在移用卸載機機械手上已設的清掃構件來對打澆口托盤、打澆口機械手進行清掃時,可不變更清掃構件、卸載機機械手的設計,因此可抑制樹脂密封裝置的製造成本、使零件共用化。 According to the above configuration, when the cleaning member already provided on the unloading machine robot is transferred to clean the gushing port tray and the gushing port robot, the design of the cleaning member and the unloading machine robot does not need to be changed, thereby suppressing the manufacturing cost of the resin sealing device and making the parts common.

本發明的一形態的樹脂密封裝置的清掃方法包括:打澆口,通過在打澆口托盤與相對於所述打澆口托盤上下移動的打澆口機械手之間夾著被樹脂密封的密封品,將無用樹脂從所述密封品中分離;以及卸載機,將密封品從樹脂密封模具中取出並搬送至打澆口。卸載機包括:卸載機本體,能夠在包含從樹脂密封模具中搬出密封品的第一待機位置與向打澆口搬入密封品的第二待機位置的區間移動;卸載機機械手,能夠從卸載機本體進退,且從移動至第一待機位置的卸載機本體進入樹脂密封模具的內部,對密封品進行保持並退避至卸載機本體;以及清掃構件,設置於卸載機機械手的前端部。在卸載機機械手進入打澆口托盤與打澆口機械手之間時,清掃構件將附著於打澆口托盤及打澆口機械手的其中一者的塵埃去除,在卸載機機械手退避至卸載機本體時,清掃構件將附著於打澆口托盤及打澆口機械手的另一者的塵埃去除。 A cleaning method for a resin sealing device in one form of the present invention includes: a grouting port, which separates useless resin from the sealing product by sandwiching the sealing product sealed with resin between a grouting port tray and a grouting port robot that moves up and down relative to the grouting port tray; and an unloader, which takes the sealing product out of the resin sealing mold and transports it to the grouting port. The unloader includes: an unloader body, which can move between a first standby position for removing the sealed product from the resin sealing mold and a second standby position for moving the sealed product into the grouting port; an unloader robot, which can move forward and backward from the unloader body and enter the interior of the resin sealing mold from the unloader body moved to the first standby position to hold the sealed product and retreat to the unloader body; and a cleaning component, which is arranged at the front end of the unloader robot. When the unloader robot enters between the grout tray and the grout robot, the cleaning component removes the dust attached to one of the grout tray and the grout robot. When the unloader robot retreats to the unloader body, the cleaning component removes the dust attached to the other of the grout tray and the grout robot.

根據所述形態,可使用設置於卸載機機械手的前端部的清掃構件來將附著於打澆口托盤、打澆口機械手的塵埃去除。對 打澆口托盤及打澆口機械手以時間差逐個進行清掃,因此與同時地對打澆口托盤及打澆口機械手進行清掃的情況相比,例如從集塵口對塵埃進行抽吸的抽吸泵的抽吸力不分散。可利用強大的抽吸力有效率地進行集塵。 According to the above configuration, dust adhering to the grate tray and the grate robot can be removed by using a cleaning member provided at the front end of the unloader robot. The grate tray and the grate robot are cleaned one by one with a time difference, so that, for example, the suction force of the suction pump that sucks dust from the dust collection port is not dispersed compared to the case where the grate tray and the grate robot are cleaned at the same time. Dust can be efficiently collected using a strong suction force.

根據本發明,可提供一種可減輕操作員的負擔、削減零件個數的樹脂密封裝置及其清掃方法。 According to the present invention, a resin sealing device and a cleaning method thereof can be provided which can reduce the burden on operators and reduce the number of parts.

1:樹脂密封裝置 1: Resin sealing device

2:供給料盒 2: Supply box

3:工件供給模組(內模組) 3: Workpiece supply module (inner module)

4:樹脂供給模組(內模組) 4: Resin supply module (inner module)

5:壓製模組 5: Pressing module

6:樹脂密封模具(模具) 6: Resin sealing mold (mold)

7:引導件 7: Guide piece

8:裝載機 8: Loader

9:卸載機 9: Unloader

10:打澆口(外模組) 10: Watering port (external module)

11:密封品收納模組(成形品收納模組、外模組) 11: Sealed product storage module (molded product storage module, external module)

12:收納料盒 12: Storage box

50:壓製機構 50: Pressing mechanism

51:可動台板 51: Movable platform

52:固定台板 52: Fixed tabletop

53:系杆 53: Tie rod

61:下模 61: Lower mold

62:上模 62: Upper mold

63:柱塞 63: Plunger

64:罐 64:Cans

65:剔料池 65: Material removal pool

66:模腔 66:Mold cavity

70:清掃構件 70: Clean components

71:下側清掃構件 71: Clean the components on the lower side

72:上側清掃構件 72: Upper side cleaning components

73、74:集塵口 73, 74: Dust collection port

75、76:致動器 75, 76: Actuator

91:卸載機本體 91: Unloader body

92:卸載機機械手 92: Unloading robot

92A、110A:上表面 92A, 110A: Upper surface

92B、120B:下表面 92B, 120B: Lower surface

110:打澆口托盤 110: Drain tray

111:第一部分(左擋板) 111: Part 1 (left baffle)

112:第二部分(連結部) 112: The second part (connection part)

113:第三部分(右擋板) 113: Part 3 (right baffle)

120:打澆口機械手 120: Mouth-opening robot

121、122、123:第四部分至第六部分 121, 122, 123: Part 4 to Part 6

130:剔料池料盒 130: Material box for material removal pool

140:氣缸 140: Cylinder

R:無用樹脂 R: Useless resin

S:間隔 S: Interval

W:工件 W: Workpiece

W':密封品 W': Sealed product

X1:第一待機位置 X1: First standby position

X2:第二待機位置 X2: Second standby position

Y1、Y2、Y3:打澆口托盤的第一位置至第三位置 Y1, Y2, Y3: The first to third positions of the scouring tray

Z1:下模的工件載置面的高度 Z1: Height of the workpiece loading surface of the lower die

Z2:上模的剔料池表面的高度 Z2: Height of the upper mold's pick pool surface

Z3:打澆口托盤的上表面的高度 Z3: Height of the upper surface of the scouring tray

Z4:打澆口機械手的下表面的高度 Z4: Height of the lower surface of the grate robot

圖1是表示本發明一實施方式的樹脂密封裝置的一例的平面圖。 FIG1 is a plan view showing an example of a resin sealing device according to an embodiment of the present invention.

圖2是對圖1所示的壓製模組從側面觀察而得的側面圖。 FIG2 is a side view of the pressed module shown in FIG1 observed from the side.

圖3是放大表示圖1所示的卸載機及打澆口的平面圖。 Figure 3 is an enlarged plan view of the unloader and the grouting port shown in Figure 1.

圖4是表示打澆口托盤及打澆口機械手的一例的側面圖。 Figure 4 is a side view showing an example of a gutter tray and a gutter robot.

圖5是對本實施方式的打澆口從側面觀察而得的側面圖。 Figure 5 is a side view of the pouring port of this embodiment observed from the side.

圖6是說明本實施方式的樹脂密封裝置的清掃方法的圖,且是表示卸載機機械手進入打澆口內的狀態的側面圖。 FIG6 is a diagram illustrating a method for cleaning the resin sealing device of the present embodiment, and is a side view showing a state where the unloading machine robot enters the grouting port.

圖7是說明本實施方式的樹脂密封裝置的清掃方法的圖,且是表示卸載機機械手退避至打澆口外的狀態的側面圖。 FIG. 7 is a diagram for explaining the cleaning method of the resin sealing device of the present embodiment, and is a side view showing the state where the unloading machine robot retreats outside the watering port.

參照隨附圖式對本發明的適合的實施方式進行說明。此外,在各圖中,標注了相同符號者具有相同或同樣的結構。為了 明確圖式相互的關係,幫助理解各構件的位置關係,為方便起見,在各個圖式中標注了包含X軸、Y軸及Z軸的正交坐標系。將包含X軸及Y軸的面設為“XY面”、將Z軸的箭頭方向設為向上、將與Z軸的箭頭為相反的方向設為向下進行說明。從樹脂密封裝置1的操作員觀察時,X軸方向例如為左右方向,Y軸方向例如為前後方向。以下,參照圖式對本發明進行詳細說明。 The suitable implementation mode of the present invention is described with reference to the accompanying drawings. In addition, in each figure, the same symbol is marked with the same or the same structure. In order to clarify the relationship between the drawings and help understand the positional relationship of each component, for convenience, an orthogonal coordinate system including the X-axis, Y-axis and Z-axis is marked in each drawing. The surface including the X-axis and the Y-axis is set as the "XY surface", the arrow direction of the Z-axis is set as upward, and the direction opposite to the arrow of the Z-axis is set as downward for description. When observed from the operator of the resin sealing device 1, the X-axis direction is, for example, the left-right direction, and the Y-axis direction is, for example, the front-back direction. Below, the present invention is described in detail with reference to the drawings.

圖1是表示本發明一實施方式的樹脂密封裝置1的一例的平面圖。本實施方式的樹脂密封裝置1是用於利用樹脂對工件W進行密封的樹脂密封裝置,且如圖1所示,至少包括打澆口10以及卸載機9。本實施方式也可還包括工件供給模組3、樹脂供給模組4、壓製模組5、裝載機8、成形品收納模組11等作為任意的結構。 FIG. 1 is a plan view showing an example of a resin sealing device 1 of an embodiment of the present invention. The resin sealing device 1 of the present embodiment is a resin sealing device for sealing a workpiece W with resin, and as shown in FIG. 1 , includes at least a grouting port 10 and an unloader 9. The present embodiment may also include a workpiece supply module 3, a resin supply module 4, a pressing module 5, a loader 8, a molded product storage module 11, etc. as arbitrary structures.

工件供給模組3將樹脂密封前的工件W從供給料盒(magazine)2中取出並供給至裝載機8。樹脂供給模組4向裝載機8供給呈小片狀成形的樹脂。裝載機8將從工件供給模組3供給的密封品W'搬送至壓製模組5的模具(樹脂密封模具)6。壓製模組5夾持所供給的工件W並進行加壓來進行樹脂密封(模製成形)。在圖示的例子中,樹脂密封裝置1包括四座壓製模組5。壓製模組5的數量不限定於圖示的例子,也可適宜變更。 The workpiece supply module 3 takes the workpiece W before resin sealing from the supply magazine 2 and supplies it to the loader 8. The resin supply module 4 supplies the resin formed in small pieces to the loader 8. The loader 8 transports the sealed product W' supplied from the workpiece supply module 3 to the mold (resin sealing mold) 6 of the pressing module 5. The pressing module 5 clamps the supplied workpiece W and presses it to perform resin sealing (molding). In the example shown in the figure, the resin sealing device 1 includes four pressing modules 5. The number of pressing modules 5 is not limited to the example shown in the figure, and can also be changed as appropriate.

卸載機9將被樹脂密封的工件即密封品W'從模具6中取出並搬送至打澆口10。打澆口10將無用樹脂從密封品W'中分離。密封品收納模組(拾取和放置(pick and place))11通過吸附等從 打澆口10接收分離了無用樹脂的密封品W'並上升後,當打澆口托盤110返回時下降並收納至收納料盒12中。在以下的說明中,有時將工件供給模組3及樹脂供給模組4統稱為內模組(3、4),將打澆口10及密封品收納模組11統稱為外模組(10、11)。 The unloader 9 removes the workpiece sealed with resin, i.e., the sealed product W', from the mold 6 and transports it to the pouring port 10. The pouring port 10 separates the unnecessary resin from the sealed product W'. The sealed product storage module (pick and place) 11 receives the sealed product W' separated from the unnecessary resin from the pouring port 10 by adsorption, etc. and rises. When the pouring port tray 110 returns, it descends and is stored in the storage box 12. In the following description, the workpiece supply module 3 and the resin supply module 4 are sometimes collectively referred to as the inner module (3, 4), and the pouring port 10 and the sealed product storage module 11 are collectively referred to as the outer module (10, 11).

在圖示的例子中,內模組(3、4)、多個壓製模組5、外模組(10、11)沿著X軸方向排列。多個壓製模組5從內模組(3、4)朝向外模組(10、11)串聯地排列。外模組(10、11)配置於從任意的壓製模組5觀察時與內模組(3,4)相反的一側。也可將內模組(3、4)與外模組(10、11)配置於從任意的壓製模組5觀察時為相同側。裝載機8及卸載機9構成為能夠沿著在X軸方向上延伸的引導件7移動。 In the example shown in the figure, the inner module (3, 4), the plurality of pressing modules 5, and the outer module (10, 11) are arranged along the X-axis direction. The plurality of pressing modules 5 are arranged in series from the inner module (3, 4) toward the outer module (10, 11). The outer module (10, 11) is arranged on the side opposite to the inner module (3, 4) when viewed from any pressing module 5. The inner module (3, 4) and the outer module (10, 11) may also be arranged on the same side when viewed from any pressing module 5. The loader 8 and the unloader 9 are configured to be movable along the guide 7 extending in the X-axis direction.

圖2是對圖1所示的壓製模組5從側面觀察而得的側面圖。壓製模組5通過利用柱塞63將供給至模具6內的罐64中的樹脂填充至模腔66中並使其硬化的轉移成形,對工件W進行樹脂密封(模製成形)。構成樹脂密封裝置1的壓製模組5不限定於圖示的例子,也可為通過壓縮成形來對工件W進行密封的壓製模組。 FIG. 2 is a side view of the pressing die 5 shown in FIG. 1 . The pressing die 5 performs resin sealing (molding) on the workpiece W by transfer molding in which the resin in the tank 64 supplied to the mold 6 is filled into the mold cavity 66 by the plunger 63 and hardened. The pressing die 5 constituting the resin sealing device 1 is not limited to the example shown in the figure, and may also be a pressing die that seals the workpiece W by compression molding.

樹脂密封前的工件W例如為裝設有半導體元件的引線框架、裝設有半導體元件的插入式(interposer)基板、暫時貼合有半導體元件的帶黏接片的承載板(carrier plate)等,且包括支撐體、安裝於所述支撐體的半導體元件、微機電系統(Micro-Electro-Mechanical System,MEMS)晶片、電子器件等 微小的零件。可為將多個零件安裝於支撐體的工件W,也可為混合存在不同種類的零件而安裝於支撐體的工件W。 The workpiece W before resin sealing is, for example, a lead frame equipped with semiconductor components, an interposer substrate equipped with semiconductor components, a carrier plate with an adhesive sheet temporarily bonded with semiconductor components, etc., and includes a support body, a semiconductor component mounted on the support body, a micro-electromechanical system (MEMS) chip, an electronic device, etc. Micro parts. The workpiece W may be a workpiece W in which multiple parts are mounted on a support body, or a workpiece W in which different types of parts are mixed and mounted on a support body.

如圖2所示,模具6包含在Z軸方向(上下方向)上相向的下模61及上模62。壓製模組5除了模具6之外,還包括將模具6開閉的壓製機構50。壓製機構50包括:固定台板(platen)52、能夠相對於固定台板52在Z軸方向上移動的可動台板51、以及對定位固定台板52及可動台板51進行定位的系杆(tie bar)53。在圖示的例子中,在可動台板51安裝有下模61,在固定台板52安裝有上模62。也可構成為下模61成為固定側、上模62成為可動側。 As shown in FIG. 2 , the mold 6 includes a lower mold 61 and an upper mold 62 facing each other in the Z-axis direction (up and down direction). In addition to the mold 6, the pressing mold 5 also includes a pressing mechanism 50 for opening and closing the mold 6. The pressing mechanism 50 includes: a fixed platen 52, a movable platen 51 that can move in the Z-axis direction relative to the fixed platen 52, and a tie bar 53 for positioning the fixed platen 52 and the movable platen 51. In the example shown in the figure, the lower mold 61 is installed on the movable platen 51, and the upper mold 62 is installed on the fixed platen 52. It can also be configured so that the lower mold 61 becomes the fixed side and the upper mold 62 becomes the movable side.

在下模61,設置有多個從裝載機8(圖1所示)接收樹脂小片等樹脂的罐64。在各個罐64的內部,設置有將樹脂上推的柱塞63。在上模62,在下模61的與罐64相向的位置處設置有對樹脂進行加熱的剔料池65,在與工件W相向的位置處設置有對樹脂進行賦形的模腔66。模腔66與剔料池65連通。 In the lower mold 61, there are multiple tanks 64 for receiving resin such as resin chips from the loader 8 (shown in Figure 1). Inside each tank 64, there is a plunger 63 for pushing the resin up. In the upper mold 62, a material removal pool 65 for heating the resin is provided at a position of the lower mold 61 facing the tank 64, and a mold cavity 66 for shaping the resin is provided at a position facing the workpiece W. The mold cavity 66 is connected to the material removal pool 65.

上文所述的卸載機9包括:能夠沿著引導件7在X軸方向上移動的卸載機本體91、以及能夠從卸載機本體91在Y軸方向上進退的卸載機機械手92。卸載機機械手92進入下模61與上模62之間,將被樹脂密封的密封品W'取出。在包含卸載機機械手92的前端及其附近的部分的前端部,設置有對模具6進行清掃的清掃構件70。 The unloader 9 described above includes: an unloader body 91 that can move along the guide 7 in the X-axis direction, and an unloader robot 92 that can move forward and backward from the unloader body 91 in the Y-axis direction. The unloader robot 92 enters between the lower mold 61 and the upper mold 62 to remove the sealed product W' sealed with resin. A cleaning member 70 for cleaning the mold 6 is provided at the front end including the front end of the unloader robot 92 and the part near it.

在圖示的例子中,清掃構件70包括:下側清掃構件71, 設置於卸載機機械手92的前端部的下表面92B上;上側清掃構件72,設置於卸載機機械手92的前端部的上表面92A上;以及集塵口73、集塵口74,分別沿著下側清掃構件71及上側清掃構件72設置。集塵口73、集塵口74通過配管等而連接於抽吸泵等抽吸源。 In the illustrated example, the cleaning member 70 includes: a lower cleaning member 71, which is disposed on the lower surface 92B of the front end of the unloading machine manipulator 92; an upper cleaning member 72, which is disposed on the upper surface 92A of the front end of the unloading machine manipulator 92; and a dust collecting port 73 and a dust collecting port 74, which are disposed along the lower cleaning member 71 and the upper cleaning member 72, respectively. The dust collecting port 73 and the dust collecting port 74 are connected to a suction source such as a suction pump through piping or the like.

下側清掃構件71及上側清掃構件72在與卸載機機械手92的進退方向即Y軸方向交叉的X軸方向上延伸。下側清掃構件71及上側清掃構件72為以毛尖形成圓周面的方式呈輥狀植毛的刷子,且繞X軸旋轉驅動。下側清掃構件71及上側清掃構件72不限定於圖示的例子,可為呈梳齒狀植毛的刷子,也可為橡膠刮刀等。 The lower cleaning member 71 and the upper cleaning member 72 extend in the X-axis direction intersecting the Y-axis direction, which is the forward and backward direction of the unloading machine robot 92. The lower cleaning member 71 and the upper cleaning member 72 are brushes with hairs planted in a roll shape so that the hair tips form a circumferential surface, and are driven to rotate around the X-axis. The lower cleaning member 71 and the upper cleaning member 72 are not limited to the examples shown in the figure, and can be brushes with hairs planted in a comb shape, or rubber scrapers, etc.

下側清掃構件71及其集塵口73構成為能夠通過埋設於卸載機機械手92中的致動器75等驅動源向下方移動。同樣地,上側清掃構件72及其集塵口74構成為能夠通過致動器75、致動器76等驅動源向上方移動。在清掃時,下側清掃構件71及集塵口73移動至適合於清掃下模61的規定高度,上側清掃構件72及集塵口74移動至適合於清掃上模62的規定高度。 The lower cleaning member 71 and its dust collecting port 73 are configured to be able to move downward through a driving source such as an actuator 75 embedded in the unloading machine manipulator 92. Similarly, the upper cleaning member 72 and its dust collecting port 74 are configured to be able to move upward through a driving source such as an actuator 75 and an actuator 76. During cleaning, the lower cleaning member 71 and the dust collecting port 73 move to a specified height suitable for cleaning the lower mold 61, and the upper cleaning member 72 and the dust collecting port 74 move to a specified height suitable for cleaning the upper mold 62.

將清掃時的下模61的表面(例如,用來載置工件W的區域的表面)的高度設為Z1,將上模62的剔料池65的表面的高度設為Z2。適合於清掃下模61的規定高度例如是下側清掃構件71的毛尖與下模61的表面(高度Z1)接觸且稍微彎曲的高度。適合於清掃上模62的規定高度例如是清潔刷等上側清掃構件72的毛尖與高度Z2的上模62的剔料池65、模腔66的表面(高度 Z2)接觸且稍微彎曲的高度。 The height of the surface of the lower mold 61 during cleaning (for example, the surface of the area for placing the workpiece W) is set to Z1, and the height of the surface of the material removal pool 65 of the upper mold 62 is set to Z2. The specified height suitable for cleaning the lower mold 61 is, for example, the height at which the tip of the lower cleaning member 71 contacts the surface of the lower mold 61 (height Z1) and is slightly bent. The specified height suitable for cleaning the upper mold 62 is, for example, the height at which the tip of the upper cleaning member 72 such as a cleaning brush contacts the surface of the material removal pool 65 and the cavity 66 of the upper mold 62 at height Z2 and is slightly bent.

圖3是放大表示圖1所示的卸載機9及打澆口10的平面圖。如圖3所示,卸載機本體91能夠在包含從模具6中搬出封裝品W'的第一待機位置X1與向打澆口10搬入封裝品W'的第二待機位置X2的區間移動。卸載機機械手92進入移動至第一待機位置X1的卸載機本體91或模具6的內部,可對被樹脂密封的密封品W'進行保持並退避至卸載機本體91。 FIG3 is an enlarged plan view of the unloader 9 and the grouting port 10 shown in FIG1. As shown in FIG3, the unloader body 91 can move between the first standby position X1 for removing the packaged product W' from the mold 6 and the second standby position X2 for moving the packaged product W' into the grouting port 10. The unloader robot 92 enters the unloader body 91 or the mold 6 moved to the first standby position X1, and can hold the sealed product W' sealed with resin and retreat to the unloader body 91.

上文所述的打澆口10包括:能夠沿著Y軸方向移動的打澆口托盤110、以及能夠沿著Z軸方向移動的打澆口機械手120。打澆口托盤110向卸載機9或密封品收納模組11搬送密封品W'。打澆口托盤110經由打澆口機械手120的正下方的第二位置Y2在從卸載機9接收密封品W'的第一位置Y1與將密封品W'交接至密封品收納模組11的第三位置Y3之間往復移動。 The gushing port 10 described above includes: a gushing port tray 110 that can move along the Y-axis direction, and a gushing port robot 120 that can move along the Z-axis direction. The gushing port tray 110 transports the sealed product W' to the unloader 9 or the sealed product storage module 11. The gushing port tray 110 reciprocates between the first position Y1 for receiving the sealed product W' from the unloader 9 and the third position Y3 for delivering the sealed product W' to the sealed product storage module 11 via the second position Y2 directly below the gushing port robot 120.

圖4是表示打澆口托盤110及打澆口機械手120的一例的側面圖。打澆口10在打澆口托盤110與打澆口機械手120之間夾著密封品W',將由剔料池65(圖2所示)等硬化的無用樹脂R折彎,而將所述無用樹脂R分離。分離出的無用樹脂R被回收至剔料池料盒130中。 FIG4 is a side view showing an example of a gutter tray 110 and a gutter robot 120. The gutter 10 sandwiches the sealing product W' between the gutter tray 110 and the gutter robot 120, and bends the useless resin R hardened by the pick tank 65 (shown in FIG2), etc., to separate the useless resin R. The separated useless resin R is recovered into the pick tank box 130.

在圖示的例子中,經由由剔料池65硬化的無用樹脂R而兩片密封品W'連接。打澆口托盤110具有:支撐其中一個密封品W'的第一部分(左擋板(flap))111、支撐無用樹脂R的第二部分(連結部)112、以及支撐另一個密封品W'的第三部分(右擋板) 113。同樣地,打澆口機械手120具有:將其中一個密封品W'朝向第一部分111按壓的第四部分121、將無用樹脂R朝向第二部分112按壓的第五部分122、以及將另一個密封品W'朝向第三部分113按壓的第六部分123。 In the example shown in the figure, two pieces of sealing products W' are connected via the waste resin R hardened by the pick tank 65. The guillotine tray 110 has: a first part (left flap) 111 supporting one of the sealing products W', a second part (connecting part) 112 supporting the waste resin R, and a third part (right flap) 113 supporting the other sealing product W'. Similarly, the guillotine robot 120 has: a fourth part 121 pressing one of the sealing products W' toward the first part 111, a fifth part 122 pressing the waste resin R toward the second part 112, and a sixth part 123 pressing the other sealing product W' toward the third part 113.

後述的打澆口托盤110的上表面110A(圖5所示)例如為與密封品W'接觸的第一部分111及第三部分113的表面,且由卸載機機械手92進行清掃。後述的打澆口機械手120的下表面120B(圖5所示)例如為與密封品W'接觸的第四部分121及第六部分123的表面,且由卸載機機械手92進行清掃。關於利用卸載機機械手92進行的清掃,參照圖5至圖7在後面進行詳細說明。 The upper surface 110A (shown in FIG. 5) of the gushing mouth tray 110 described later is, for example, the surface of the first part 111 and the third part 113 in contact with the sealing product W', and is cleaned by the unloader robot 92. The lower surface 120B (shown in FIG. 5) of the gushing mouth robot 120 described later is, for example, the surface of the fourth part 121 and the sixth part 123 in contact with the sealing product W', and is cleaned by the unloader robot 92. The cleaning performed by the unloader robot 92 will be described in detail later with reference to FIGS. 5 to 7.

在將無用樹脂R從密封品W'中分離的情況下,例如,將打澆口托盤110的第一部分111及第三部分113的兩端相對於第二部分112抬起。將無用樹脂R相對於密封品W'折彎,在與密封品W'的邊界無用樹脂R斷裂。也可將打澆口機械手120的第四部分121及第六部分123的兩端相對於第五部分122按下而將無用樹脂R折彎。此外,打澆口托盤110及打澆口機械手120的結構不限定於圖示的例子,可適宜選擇公知的結構。 When separating the useless resin R from the sealing product W', for example, the first part 111 and the two ends of the third part 113 of the guillotine tray 110 are lifted relative to the second part 112. The useless resin R is bent relative to the sealing product W', and the useless resin R is broken at the boundary with the sealing product W'. The useless resin R can also be bent by pressing the two ends of the fourth part 121 and the sixth part 123 of the guillotine robot 120 relative to the fifth part 122. In addition, the structure of the guillotine tray 110 and the guillotine robot 120 is not limited to the example shown in the figure, and a known structure can be appropriately selected.

圖5是對本實施方式的打澆口10從側面觀察而得的側面圖。本實施方式的打澆口10的特徵在於,提供卸載機機械手92能夠在打澆口托盤110與打澆口機械手120之間進退的間隔S。在圖示的例子中,通過使對打澆口機械手120上下驅動的作為驅動源的氣缸140長條化,提供了比現有設備更寬的間隔S。 FIG5 is a side view of the gushing port 10 of the present embodiment as viewed from the side. The gushing port 10 of the present embodiment is characterized in that a gap S is provided between the gushing port tray 110 and the gushing port robot 120 so that the unloader robot 92 can move forward and backward. In the illustrated example, the cylinder 140 as a driving source for driving the gushing port robot 120 up and down is made longer, thereby providing a wider gap S than the existing equipment.

根據本實施方式,由於卸載機機械手92可進入打澆口10內,因此,例如在卸載機機械手92設置清掃構件而可將附著於打澆口托盤110、打澆口機械手120的塵埃去除。使樹脂密封裝置1停止而操作員對打澆口機械手120等進行清掃的頻度減少,可減輕其負擔。可省略在現有的樹脂密封裝置中為了對打澆口托盤進行清掃而設置的清掃構件從而削減零件個數。 According to this embodiment, since the unloader robot 92 can enter the grouting port 10, for example, a cleaning member is provided on the unloader robot 92 to remove dust attached to the grouting port tray 110 and the grouting port robot 120. The resin sealing device 1 is stopped and the operator's frequency of cleaning the grouting port robot 120 is reduced, which can reduce the burden on the operator. The cleaning member provided in the existing resin sealing device for cleaning the grouting port tray can be omitted, thereby reducing the number of parts.

作為將附著於打澆口機械手120等的塵埃去除的清掃構件,可移用參照圖2說明的模具清掃用的清掃構件70,也可追加新穎的清掃構件。在移用清掃構件70的情況下,打澆口托盤110能夠以比卸載機機械手92的下端(例如下表面92B)低、且與從所述卸載機機械手92向下方移動的狀態的下側清掃構件71滑接的高度水平移動。上下移動的打澆口機械手120可垂直移動至比卸載機機械手92的上端(例如上表面92A)高、且與從所述卸載機機械手92向上方移動的狀態的上側清掃構件72滑接的高度。 As a cleaning member for removing dust attached to the gushing mouth robot 120, etc., the cleaning member 70 for mold cleaning described with reference to FIG. 2 can be transferred, or a new cleaning member can be added. When the cleaning member 70 is transferred, the gushing mouth tray 110 can move horizontally at a height lower than the lower end (e.g., lower surface 92B) of the unloading machine robot 92 and slidingly contacting the lower cleaning member 71 in the state of moving downward from the unloading machine robot 92. The gushing mouth robot 120 that moves up and down can move vertically to a height higher than the upper end (e.g., upper surface 92A) of the unloading machine robot 92 and slidingly contacting the upper cleaning member 72 in the state of moving upward from the unloading machine robot 92.

打澆口托盤110與下側清掃構件71滑接的高度是例如打澆口托盤110的上表面110A的高度Z3為與清掃時的下模61的表面的高度Z1(圖2所示)大致相同的高度。打澆口機械手120與上側清掃構件72滑接的高度是例如打澆口機械手120的下表面120B的高度Z4為與清掃時的上模62的剔料池65的表面的高度Z2(圖2所示)大致相同的高度。若為此種高度,則可在與模具6的清掃時相同的條件下適合地對打澆口托盤110的上表面110A、打澆口機械手120的下表面120B進行清掃。 The height at which the sprue tray 110 and the lower cleaning member 71 slide is, for example, the height Z3 of the upper surface 110A of the sprue tray 110 is approximately the same height as the height Z1 (shown in FIG. 2) of the surface of the lower mold 61 during cleaning. The height at which the sprue manipulator 120 and the upper cleaning member 72 slide is, for example, the height Z4 of the lower surface 120B of the sprue manipulator 120 is approximately the same height as the height Z2 (shown in FIG. 2) of the surface of the pick pool 65 of the upper mold 62 during cleaning. If it is such a height, the upper surface 110A of the sprue tray 110 and the lower surface 120B of the sprue manipulator 120 can be properly cleaned under the same conditions as when cleaning the mold 6.

圖6及圖7是說明本實施方式的樹脂密封裝置1的清掃方法的側面圖。圖6示出了卸載機機械手92進入打澆口10內的狀態。在圖示的例子中,由於在卸載機機械手92,在下側保持有密封品W',因此為了使打澆口托盤110以整潔的狀態搭載密封品W',因此在進入打澆口托盤110與打澆口機械手120之間的同時清掃構件70將附著於打澆口托盤110的上表面110A上的塵埃去除。下側清掃構件71及其集塵口73向下方突出且與打澆口托盤110的上表面110A滑接,另一方面,上側清掃構件72及其集塵口74沒入卸載機機械手92且不與打澆口機械手120的下表面120B接觸。 Fig. 6 and Fig. 7 are side views for explaining the cleaning method of the resin sealing device 1 of the present embodiment. Fig. 6 shows the state in which the unloader robot 92 enters the grouting port 10. In the illustrated example, since the unloader robot 92 holds the sealing product W' at the lower side, in order to load the sealing product W' on the grouting port tray 110 in a neat state, the cleaning member 70 removes the dust attached to the upper surface 110A of the grouting port tray 110 while entering between the grouting port tray 110 and the grouting port robot 120. The lower cleaning member 71 and its dust collecting port 73 protrude downward and slide in contact with the upper surface 110A of the grate tray 110. On the other hand, the upper cleaning member 72 and its dust collecting port 74 are immersed in the unloading machine robot 92 and do not contact the lower surface 120B of the grate robot 120.

圖7示出了卸載機機械手92退避至打澆口外的狀態。在圖示的例子中,在卸載機機械手92退避至卸載機本體91的同時清掃構件70將附著於打澆口機械手120的下表面120B上的塵埃去除。上側清掃構件72及其集塵口74向上方突出且與打澆口機械手120的下表面120B滑接,另一方面,下側清掃構件71及其集塵口73沒入卸載機機械手92且不與打澆口托盤110的上表面110A接觸。 FIG7 shows the state where the unloader robot 92 retreats outside the grouting port. In the illustrated example, the cleaning member 70 removes dust attached to the lower surface 120B of the grouting port robot 120 while the unloader robot 92 retreats to the unloader body 91. The upper cleaning member 72 and its dust collecting port 74 protrude upward and slide with the lower surface 120B of the grouting port robot 120, while the lower cleaning member 71 and its dust collecting port 73 are immersed in the unloader robot 92 and do not contact the upper surface 110A of the grouting port tray 110.

如圖示那樣,在對打澆口托盤110及打澆口機械手120逐個進行清掃的情況下,與同時地對它們進行清掃的情況相比,通過集塵口73、集塵口74等進行抽吸的抽吸泵等抽吸源的抽吸力不分散。可利用強大的抽吸力有效率地進行集塵。此外,對打澆口托盤110及打澆口機械手120進行清掃的順序不限定於圖示的 例子,可為相反的順序,也可同時地對兩者進行清掃。在清掃時,可使卸載機機械手92的移動速度比搬送密封品W'的通常時慢。在清掃時,可使打澆口托盤110與打澆口機械手120的間隔S比搬送密封品W'的通常時窄,也可使其比通常時寬。 As shown in the figure, when the gushing tray 110 and the gushing robot 120 are cleaned one by one, the suction force of the suction source such as the suction pump that performs suction through the dust collecting port 73, the dust collecting port 74, etc. is not dispersed compared to the case where they are cleaned at the same time. The strong suction force can be used to efficiently collect dust. In addition, the order of cleaning the gushing tray 110 and the gushing robot 120 is not limited to the example shown in the figure, and can be the opposite order, or both can be cleaned at the same time. When cleaning, the moving speed of the unloader robot 92 can be slower than the normal time of conveying the sealed product W'. During cleaning, the distance S between the gutter tray 110 and the gutter robot 120 can be made narrower or wider than normal when conveying the sealed product W'.

以上說明的實施方式用於使本發明容易理解,並不限定性地解釋本發明。實施方式所包括的各元件及其配置、材料、條件、形狀及尺寸等並不限定於例示者,可適宜變更。另外,能夠將由不同的實施方式所示的結構彼此部分地置換或組合。 The embodiments described above are used to make the present invention easy to understand and do not limit the present invention. The various elements and their configurations, materials, conditions, shapes, and sizes included in the embodiments are not limited to the examples and can be changed as appropriate. In addition, the structures shown in different embodiments can be partially replaced or combined with each other.

1:樹脂密封裝置 1: Resin sealing device

7:引導件 7: Guide piece

9:卸載機 9: Unloader

10:打澆口(外模組) 10: Watering port (external module)

11:密封品收納模組(成形品收納模組、外模組) 11: Sealed product storage module (molded product storage module, external module)

12:收納料盒 12: Storage box

70:清掃構件 70: Clean components

71:下側清掃構件 71: Clean the components on the lower side

72:上側清掃構件 72: Upper side cleaning components

73、74:集塵口 73, 74: Dust collection port

75、76:致動器 75, 76: Actuator

91:卸載機本體 91: Unloader body

92:卸載機機械手 92: Unloading robot

92A、110A:上表面 92A, 110A: Upper surface

92B、120B:下表面 92B, 120B: Lower surface

110:打澆口托盤 110: Drain tray

120:打澆口機械手 120: Mouth-opening robot

130:剔料池料盒 130: Material box for material removal pool

140:氣缸 140: Cylinder

S:間隔 S: interval

Z3:打澆口托盤的上表面的高度 Z3: Height of the upper surface of the scouring tray

Z4:打澆口機械手的下表面的高度 Z4: Height of the lower surface of the grate robot

Claims (7)

一種樹脂密封裝置,其特徵在於,包括:打澆口,通過在打澆口托盤與相對於所述打澆口托盤上下移動的打澆口機械手之間夾著被樹脂密封的密封品,將無用樹脂從所述密封品分離;以及卸載機,將密封品從樹脂密封模具中取出並搬送至所述打澆口,所述卸載機包括:卸載機本體,能夠在包含從所述樹脂密封模具中搬出密封品的第一待機位置與向所述打澆口搬入密封品的第二待機位置的區間移動;以及卸載機機械手,能夠從所述卸載機本體進退,且從移動至所述第一待機位置的所述卸載機本體進入所述樹脂密封模具的內部,對密封品進行保持並退避至所述卸載機本體,所述打澆口托盤及所述打澆口機械手提供所述卸載機機械手能夠從移動至所述第二待機位置的所述卸載機本體向所述打澆口托盤與所述打澆口機械手之間進退的間隔,所述卸載機包括清掃構件,所述清掃構件設置於所述卸載機機械手的前端部,在所述卸載機機械手進入所述打澆口托盤與所述打澆口機械手之間時,能夠將附著於所述打澆口托盤及所述打澆口機械手的至少一者的塵埃去除。 A resin sealing device, characterized in that it includes: a grouting port, which separates useless resin from the sealing product by sandwiching the sealing product sealed with resin between a grouting port tray and a grouting port robot that moves up and down relative to the grouting port tray; and a loader, which takes the sealing product out of the resin sealing mold and transports it to the grouting port, the loader including: an unloader body, which can move between a first standby position for taking the sealing product out of the resin sealing mold and a second standby position for moving the sealing product into the grouting port; and an unloader robot, which can move forward and backward from the unloader body and move from the first standby position to the second standby position. The unloader body enters the interior of the resin sealing mold, holds the sealed product and retreats to the unloader body. The sprue tray and the sprue manipulator provide a gap for the unloader manipulator to move from the unloader body moved to the second standby position to the sprue tray and the sprue manipulator. The unloader includes a cleaning component, which is arranged at the front end of the unloader manipulator. When the unloader manipulator enters between the sprue tray and the sprue manipulator, the cleaning component can remove dust attached to at least one of the sprue tray and the sprue manipulator. 如請求項1所述的樹脂密封裝置,其中, 所述清掃構件包括:下側清掃構件,能夠向比所述卸載機機械手的下端更靠下方移動;以及上側清掃構件,能夠向比所述卸載機機械手的上端更靠上方移動。 A resin sealing device as described in claim 1, wherein the cleaning member includes: a lower cleaning member capable of moving downwardly than the lower end of the unloading machine robot; and an upper cleaning member capable of moving upwardly than the upper end of the unloading machine robot. 如請求項2所述的樹脂密封裝置,其中,所述打澆口托盤能夠在比所述卸載機機械手的下端低、且與從所述卸載機機械手向下方移動的狀態的所述下側清掃構件滑接的高度處移動,所述打澆口機械手能夠在比所述卸載機機械手的上端高、且與從所述卸載機機械手向上方移動的狀態的所述上側清掃構件滑接的高度處移動。 A resin sealing device as described in claim 2, wherein the gushing port tray can move at a height lower than the lower end of the unloading machine robot and in sliding contact with the lower cleaning member in a state where the unloading machine robot moves downward, and the gushing port robot can move at a height higher than the upper end of the unloading machine robot and in sliding contact with the upper cleaning member in a state where the unloading machine robot moves upward. 如請求項2或請求項3所述的樹脂密封裝置,其中,所述下側清掃構件及所述上側清掃構件為在與所述卸載機機械手的進退方向交叉的方向上延伸的刷子,所述清掃構件具有沿著所述下側清掃構件及所述上側清掃構件的至少一者設置且能夠對塵埃進行抽吸的集塵口。 The resin sealing device as described in claim 2 or claim 3, wherein the lower cleaning member and the upper cleaning member are brushes extending in a direction intersecting the forward and backward direction of the unloader robot, and the cleaning member has a dust collecting port that is arranged along at least one of the lower cleaning member and the upper cleaning member and can suck dust. 如請求項1至請求項3中任一項所述的樹脂密封裝置,其中,所述清掃構件兼具在所述卸載機機械手進入所述樹脂密封模具的內部時,將附著於所述樹脂密封模具的表面的塵埃去除的功能。 A resin sealing device as described in any one of claim 1 to claim 3, wherein the cleaning component also has the function of removing dust attached to the surface of the resin sealing mold when the unloading machine robot enters the interior of the resin sealing mold. 如請求項5所述的樹脂密封裝置,其中,所述樹脂密封模具包括上下相向的下模及上模, 所述打澆口托盤能夠在所述打澆口托盤的上表面的高度為與所述下模的表面大致相同的高度處移動,所述打澆口機械手能夠在所述打澆口機械手的下表面的高度為與所述上模的表面大致相同的高度處移動。 The resin sealing device as described in claim 5, wherein the resin sealing mold includes a lower mold and an upper mold facing each other vertically, the sprue tray can move at a height where the upper surface of the sprue tray is approximately the same height as the surface of the lower mold, and the sprue manipulator can move at a height where the lower surface of the sprue manipulator is approximately the same height as the surface of the upper mold. 一種樹脂密封裝置的清掃方法,包括:打澆口,通過在打澆口托盤與相對於所述打澆口托盤上下移動的打澆口機械手之間夾著被樹脂密封的密封品,將無用樹脂從所述密封品分離;以及卸載機,將密封品從樹脂密封模具中取出並搬送至所述打澆口,所述卸載機包括:卸載機本體,能夠在包含從所述樹脂密封模具中搬出密封品的第一待機位置與向所述打澆口搬入密封品的第二待機位置的區間移動;卸載機機械手,能夠從所述卸載機本體進退,且從移動至所述第一待機位置的所述卸載機本體進入所述樹脂密封模具的內部,對密封品進行保持並退避至所述卸載機本體;以及清掃構件,設置於所述卸載機機械手的前端部,在所述卸載機機械手進入所述打澆口托盤與所述打澆口機械手之間時,所述清掃構件將附著於所述打澆口托盤及所述打澆口機械手的其中一者的塵埃去除,在所述卸載機機械手退避至所述卸載機本體時,所述清掃構 件將附著於所述打澆口托盤及所述打澆口機械手的另一者的塵埃去除。 A cleaning method for a resin sealing device comprises: a grouting port, which separates useless resin from the sealing product by sandwiching the sealing product sealed with resin between a grouting port tray and a grouting port robot that moves up and down relative to the grouting port tray; and an unloader, which takes the sealing product out of the resin sealing mold and transports it to the grouting port, wherein the unloader comprises: an unloader body, which can move between a first standby position for taking the sealing product out of the resin sealing mold and a second standby position for moving the sealing product into the grouting port; and an unloader robot, which can move forward and backward from the unloader body and move from the unloader body to the grouting port. The unloader body at the first standby position enters the interior of the resin sealing mold, holds the sealed product and retreats to the unloader body; and a cleaning member is arranged at the front end of the unloader manipulator, when the unloader manipulator enters between the gushing port tray and the gushing port manipulator, the cleaning member removes dust attached to one of the gushing port tray and the gushing port manipulator, and when the unloader manipulator retreats to the unloader body, the cleaning member removes dust attached to the other of the gushing port tray and the gushing port manipulator.
TW110122181A 2020-09-02 2021-06-17 Resin sealing device and cleaning method TWI837481B (en)

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Publication number Priority date Publication date Assignee Title
JP2012231030A (en) 2011-04-26 2012-11-22 Apic Yamada Corp Degate method, degate device, transfer molding device, and semiconductor package manufacturing method

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012231030A (en) 2011-04-26 2012-11-22 Apic Yamada Corp Degate method, degate device, transfer molding device, and semiconductor package manufacturing method

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