TWI831903B - 填孔用硬化性樹脂組成物 - Google Patents
填孔用硬化性樹脂組成物 Download PDFInfo
- Publication number
- TWI831903B TWI831903B TW109101025A TW109101025A TWI831903B TW I831903 B TWI831903 B TW I831903B TW 109101025 A TW109101025 A TW 109101025A TW 109101025 A TW109101025 A TW 109101025A TW I831903 B TWI831903 B TW I831903B
- Authority
- TW
- Taiwan
- Prior art keywords
- resin composition
- curable resin
- filling
- hole
- epoxy resin
- Prior art date
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 77
- 238000011049 filling Methods 0.000 title claims abstract description 49
- 239000003822 epoxy resin Substances 0.000 claims abstract description 50
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 50
- 239000004848 polyfunctional curative Substances 0.000 claims abstract description 32
- 229920000768 polyamine Polymers 0.000 claims abstract description 21
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 32
- 239000011256 inorganic filler Substances 0.000 claims description 11
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 claims description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 abstract description 16
- 229930185605 Bisphenol Natural products 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 17
- 239000000203 mixture Substances 0.000 description 17
- 229920005989 resin Polymers 0.000 description 15
- 239000011347 resin Substances 0.000 description 15
- 238000001723 curing Methods 0.000 description 14
- 229910000679 solder Inorganic materials 0.000 description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 13
- 239000000126 substance Substances 0.000 description 9
- 229910000019 calcium carbonate Inorganic materials 0.000 description 8
- 239000000945 filler Substances 0.000 description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 7
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 7
- 238000001035 drying Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000007747 plating Methods 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- CBOLARLSGQXRBB-UHFFFAOYSA-N 1-(oxiran-2-yl)-n,n-bis(oxiran-2-ylmethyl)methanamine Chemical compound C1OC1CN(CC1OC1)CC1CO1 CBOLARLSGQXRBB-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 102100025403 Epoxide hydrolase 1 Human genes 0.000 description 4
- 101100451963 Homo sapiens EPHX1 gene Proteins 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000001879 gelation Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- CDAWCLOXVUBKRW-UHFFFAOYSA-N 2-aminophenol Chemical compound NC1=CC=CC=C1O CDAWCLOXVUBKRW-UHFFFAOYSA-N 0.000 description 2
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000000440 bentonite Substances 0.000 description 2
- 229910000278 bentonite Inorganic materials 0.000 description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 2
- -1 borate ester compounds Chemical class 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- XLJMAIOERFSOGZ-UHFFFAOYSA-N cyanic acid Chemical compound OC#N XLJMAIOERFSOGZ-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 150000002460 imidazoles Chemical class 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000011882 ultra-fine particle Substances 0.000 description 2
- XBTRYWRVOBZSGM-UHFFFAOYSA-N (4-methylphenyl)methanediamine Chemical compound CC1=CC=C(C(N)N)C=C1 XBTRYWRVOBZSGM-UHFFFAOYSA-N 0.000 description 1
- GIWQSPITLQVMSG-UHFFFAOYSA-N 1,2-dimethylimidazole Chemical compound CC1=NC=CN1C GIWQSPITLQVMSG-UHFFFAOYSA-N 0.000 description 1
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 1
- FBHPRUXJQNWTEW-UHFFFAOYSA-N 1-benzyl-2-methylimidazole Chemical compound CC1=NC=CN1CC1=CC=CC=C1 FBHPRUXJQNWTEW-UHFFFAOYSA-N 0.000 description 1
- XZKLXPPYISZJCV-UHFFFAOYSA-N 1-benzyl-2-phenylimidazole Chemical compound C1=CN=C(C=2C=CC=CC=2)N1CC1=CC=CC=C1 XZKLXPPYISZJCV-UHFFFAOYSA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- HHOJVZAEHZGDRB-UHFFFAOYSA-N 2-(4,6-diamino-1,3,5-triazin-2-yl)ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCC1=NC(N)=NC(N)=N1 HHOJVZAEHZGDRB-UHFFFAOYSA-N 0.000 description 1
- PULOARGYCVHSDH-UHFFFAOYSA-N 2-amino-3,4,5-tris(oxiran-2-ylmethyl)phenol Chemical compound C1OC1CC1=C(CC2OC2)C(N)=C(O)C=C1CC1CO1 PULOARGYCVHSDH-UHFFFAOYSA-N 0.000 description 1
- UIDDPPKZYZTEGS-UHFFFAOYSA-N 3-(2-ethyl-4-methylimidazol-1-yl)propanenitrile Chemical compound CCC1=NC(C)=CN1CCC#N UIDDPPKZYZTEGS-UHFFFAOYSA-N 0.000 description 1
- SESYNEDUKZDRJL-UHFFFAOYSA-N 3-(2-methylimidazol-1-yl)propanenitrile Chemical compound CC1=NC=CN1CCC#N SESYNEDUKZDRJL-UHFFFAOYSA-N 0.000 description 1
- BVYPJEBKDLFIDL-UHFFFAOYSA-N 3-(2-phenylimidazol-1-yl)propanenitrile Chemical compound N#CCCN1C=CN=C1C1=CC=CC=C1 BVYPJEBKDLFIDL-UHFFFAOYSA-N 0.000 description 1
- SZUPZARBRLCVCB-UHFFFAOYSA-N 3-(2-undecylimidazol-1-yl)propanenitrile Chemical compound CCCCCCCCCCCC1=NC=CN1CCC#N SZUPZARBRLCVCB-UHFFFAOYSA-N 0.000 description 1
- JIGUICYYOYEXFS-UHFFFAOYSA-N 3-tert-butylbenzene-1,2-diol Chemical compound CC(C)(C)C1=CC=CC(O)=C1O JIGUICYYOYEXFS-UHFFFAOYSA-N 0.000 description 1
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- JRPRCOLKIYRSNH-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) benzene-1,2-dicarboxylate Chemical compound C=1C=CC=C(C(=O)OCC2OC2)C=1C(=O)OCC1CO1 JRPRCOLKIYRSNH-UHFFFAOYSA-N 0.000 description 1
- QVYARBLCAHCSFJ-UHFFFAOYSA-N butane-1,1-diamine Chemical compound CCCC(N)N QVYARBLCAHCSFJ-UHFFFAOYSA-N 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 229910002026 crystalline silica Inorganic materials 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 150000002221 fluorine Chemical class 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000007561 laser diffraction method Methods 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- LSHROXHEILXKHM-UHFFFAOYSA-N n'-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCN LSHROXHEILXKHM-UHFFFAOYSA-N 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 150000002990 phenothiazines Chemical class 0.000 description 1
- CCDXIADKBDSBJU-UHFFFAOYSA-N phenylmethanetriol Chemical compound OC(O)(O)C1=CC=CC=C1 CCDXIADKBDSBJU-UHFFFAOYSA-N 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 229940088417 precipitated calcium carbonate Drugs 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000012089 stop solution Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- KCNSDMPZCKLTQP-UHFFFAOYSA-N tetraphenylen-1-ol Chemical compound C12=CC=CC=C2C2=CC=CC=C2C2=CC=CC=C2C2=C1C=CC=C2O KCNSDMPZCKLTQP-UHFFFAOYSA-N 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 150000003557 thiazoles Chemical class 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/5006—Amines aliphatic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/32—Epoxy compounds containing three or more epoxy groups
- C08G59/38—Epoxy compounds containing three or more epoxy groups together with di-epoxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/24—Di-epoxy compounds carbocyclic
- C08G59/245—Di-epoxy compounds carbocyclic aromatic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/5006—Amines aliphatic
- C08G59/502—Polyalkylene polyamines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/5033—Amines aromatic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/5046—Amines heterocyclic
- C08G59/5053—Amines heterocyclic containing only nitrogen as a heteroatom
- C08G59/5073—Amines heterocyclic containing only nitrogen as a heteroatom having two nitrogen atoms in the ring
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/56—Amines together with other curing agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/68—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
- C08G59/686—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4038—Through-connections; Vertical interconnect access [VIA] connections
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Epoxy Resins (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
Abstract
本發明的課題為提供適合作為印刷配線基板之通孔或導通孔的填孔用之硬化性樹脂組成物。
其手段係一種填孔用硬化性樹脂組成物,其至少含有下述成分(A)~(C):(A)雙酚E型環氧樹脂、(B)3官能以上之環氧樹脂,及(C)多胺型硬化劑,且遵照JIS-C2161:2010所測定的於100℃之凝膠時間,為30分鐘以下。
Description
本發明係關於硬化性樹脂組成物,特別是作為印刷配線基板之通孔(through hole)或導通孔(via hole)的填孔用途之硬化性樹脂組成物。
為了對應於零件之構裝密度上昇及電路配線之複雜化,多層印刷配線基板,為由具有絕緣性之樹脂所構成的絕緣層,與印刷有導體圖型之導電層交互層合者。且以貫通複數個導電層及絕緣層的方式,形成有經鍍敷的通孔。
而必然地,用以填充該通孔之孔部的填孔用樹脂組成物之開發係受到期望,亦有其所對應之技術的提案。
例如專利文獻1,作為填充性等優良的填孔用樹脂組成物,揭示含有液狀環氧樹脂、液狀酚樹脂、硬化觸媒與2種填充劑之技術。
[先前技術文獻]
[專利文獻]
[專利文獻1]日本特開2001-19834號
[發明所欲解決之課題]
於印刷配線基板之通孔填充填孔用樹脂組成物,使其硬化時,通常其表面修整為凸狀。然而,將未硬化之其他樹脂層,例如塗佈、乾燥、顯像後、熱硬化前之未硬化之防焊劑層預先層合於基板上時,係可能有於通孔填充填孔用樹脂組成物,進行乾燥(預備硬化)、正式硬化後,或不經乾燥步驟即正式硬化後,藉由使該組成物與上述未硬化之防焊劑層接觸,使該組成物之構成成分的一部分對該防焊劑層擴散及滲透的情況。其結果,係可能有應填充於通孔內之填孔用樹脂組成物的容量全體減少,填充量變得不充分,於其硬化後,其表面形成凹部,而由通孔表面朝通孔內部側陷没的情況。
該凹部於之後進行鍍敷步驟時有引起鍍敷料之附著不良,或者進一步形成防焊劑層時,亦有引起其密合不良,進而妨礙精密圖型之形成之虞,因此為必須避免之課題之一。
此點,僅以採用如上述專利文獻1記載之含有液狀環氧樹脂、液狀酚樹脂、硬化觸媒與2種填充劑作為填孔用樹脂組成物的技術,於如上述之將未硬化之其他樹脂層,例如塗佈、乾燥、顯像後、熱硬化前之未硬化之防焊劑層預先層合於基板上的情況時,無法充分防止可能在於通孔填充填孔用樹脂組成物並乾燥(預備硬化)、正式硬化後而產生的通孔表面之凹部。
因而本發明者探討的結果,發現如上述之填孔用樹脂組成物之硬化後的凹部之產生,係受到使用多胺型硬化劑來調整硬化速度一事的大幅影響。
已得知藉由使用多胺型硬化劑加快硬化速度,可更有效地抑制填孔用樹脂組成物之溶液對防焊劑層之滲透,藉此,可防止硬化後之填孔用樹脂組成物的凹部之形成。
由以上觀點,本發明中,其課題為就通孔或導通孔之填孔用樹脂組成物而言,藉由合併使用2種之環氧樹脂與特定硬化起始溫度之多胺型硬化劑,具有更快的硬化速度,藉此,提供即使在與未硬化之其他樹脂層例如未硬化之防焊劑層接觸的狀態下硬化,亦防止引起其表面凹陷之填充不良之虞的新穎填孔用樹脂組成物。
[用以解決課題之手段]
亦即發現上述課題可藉由下述來解決:
一種填孔用硬化性樹脂組成物,其至少含有下述成分(A)~(C):
(A)雙酚E型環氧樹脂、
(B)3官能以上之環氧樹脂,及
(C)多胺型硬化劑,
且遵照JIS-C2161:2010所測定的於100℃之凝膠時間,為30分鐘以下。
其中較佳之一態樣,(C)多胺型硬化劑為具有95℃以下之硬化起始溫度者。
又,其他較佳態樣中,上述填孔用硬化性樹脂組成物,進一步含有咪唑型硬化劑。
又,更佳之態樣中,上述填孔用硬化性樹脂組成物,進一步含有無機填充劑。
又再者,其他較佳態樣中,本發明亦關於包含上述填孔用硬化性樹脂組成物之硬化物,及具有該硬化物之電子零件。
本發明中,作為填孔用硬化性樹脂組成物(以下亦僅稱為硬化性樹脂組成物)之主成分,係使用(A)雙酚E型環氧樹脂及(B)3官能以上之環氧樹脂,並且採用(C)多胺型之硬化劑作為硬化劑。進一步地,本發明之硬化性樹脂組成物亦具有以下構成:遵照JIS-C2161:2010所測定之於100℃之凝膠時間為30分鐘以下。
將該構成之本發明之硬化性樹脂組成物填充於通孔或導通孔時,即使與未硬化之防焊劑等未硬化之其他樹脂層接觸,亦可抑制該組成物之硬化後引起於其表面產生凹部的填充不良之虞。
此點,亦與本發明之硬化性樹脂組成物使用多胺型硬化劑來調整硬化速度一事有相關。詳情係如後述實施例,具有本發明之構成的硬化性樹脂組成物,相較於具有其以外之構成的硬化性樹脂組成物而言,觀察到凝膠時間更短,換言之硬化速度更快。可認為該組成物由於在填充後迅速形成硬化物,因此填充時可有效抑制成分對未硬化之其他樹脂層例如未硬化之防焊劑層等之滲透或擴散。
以下說明如此的本發明之硬化性樹脂組成物之各成分。
[(A)雙酚E型環氧樹脂]
印刷配線基板之通孔等之填孔用途所用的樹脂組成物,通常係作為液狀樹脂組成物(填孔油墨)使用,因此為了於無溶劑下成為糊狀,液狀之環氧樹脂特別是硬化後之填孔材,由於機械、電性、化學性質優良,且接著性亦良好,故廣為使用熱硬化型之環氧樹脂組成物。
其中,本發明中,尤其是由於黏度低且耐熱性高,故採用更適合作為填孔用途之樹脂的雙酚E型環氧樹脂。
雙酚E型環氧樹脂,例如可使用EPOX MK R710或R1710(AIR WATER公司製)等。此等均不易結晶化,且保存安定性良好,故為較佳材料。
該(A)雙酚E型環氧樹脂之含量,基於硬化性樹脂組成物之全部質量,係1%~40%、較佳為5%~30%。
[(B)3官能以上之環氧樹脂]
本發明中所使用之(B)3官能以上之環氧樹脂,亦理解為1分子中具有3個以上之環氧基的樹脂。
本發明中,藉由亦合併使用該(B)3官能以上之環氧樹脂,可更迅速硬化。
如此的(B)3官能以上之環氧樹脂,例如可列舉酚酚醛清漆型環氧樹脂、烷基酚酚醛清漆型環氧樹脂、液狀胺基酚型環氧樹脂(特別是三縮水甘油胺基酚型環氧樹脂)、萘型環氧樹脂、二環戊二烯型環氧樹脂、縮水甘油胺型環氧樹脂、三羥基苯基甲烷型環氧樹脂、四苯酚基(tetraphenylol)乙烷型環氧樹脂、鄰苯二甲酸二縮水甘油酯樹脂、脂環式環氧樹脂、醇醚型環氧樹脂。(B)3官能以上之環氧樹脂之具體的製品,例如可列舉Adekaresin EP-3980S(ADEKA公司製)、Adekaresin EP-3950S(ADEKA公司製)、jER-630(三菱化學股份有限公司製)。
此等之中,較佳為液狀之胺基酚型環氧樹脂、特別是三縮水甘油胺基酚型環氧樹脂。
該(B)3官能以上之環氧樹脂之含量,基於硬化性樹脂組成物之全部質量,係3%~30%、較佳為5%~20%。
[(C)多胺型硬化劑]
本發明中,作為硬化劑,係使用多胺型者,例如可列舉改質脂肪族多胺、改質芳香族多胺等。
改質脂肪族多胺類,可列舉乙二胺、丙二胺、丁二胺、六亞甲二胺、二乙三胺、三乙四胺或五乙六胺之改質多胺等。
又,改質芳香族多胺類,可列舉苯二胺或二甲苯二胺之改質多胺等。
其中,就更快的硬化速度之觀點,較佳為具有95℃以下之硬化起始溫度者、更佳為具有80℃以下之硬化起始溫度者。
(C)多胺型硬化劑之具體的製品,例如可列舉Fujicure FXR-1020(T&K TOKA公司製)、Fujicure FXR-1081(T&K TOKA公司製)。
本發明中之(C)多胺型硬化劑,可此等單獨,或亦可依情況使用2種以上。
又,(C)多胺型硬化劑之含量,較佳調節為可與(A)雙酚E型環氧樹脂,及(B)3官能以上之環氧樹脂反應,達成充分的硬化。
其含量,基於本發明之硬化性樹脂組成物中之(A)雙酚E型環氧樹脂、(B)3官能以上之環氧樹脂,及含有的情況時之其他環氧樹脂之全部質量,為0.5%~30質量%、較佳為1%~20質量%。若為0.5%~30質量%之範圍內,則不僅硬化性樹脂組成物於低溫之硬化性優良,保存安定性亦良好。
[咪唑型硬化劑]
本發明中,(C)多胺型硬化劑以外,亦可合併使用以往所用之咪唑型硬化劑。此時,包含硬化性樹脂組成物之硬化物的耐熱性更加提高,故較佳。
再者,即使使用硬化起始溫度低的咪唑型硬化劑將凝膠時間調節為早,亦得不到使用多胺型硬化劑時之凹部產生防止效果。
咪唑型硬化劑例如可列舉2-甲基咪唑、2-乙基-4-甲基咪唑、1,2-二甲基咪唑、1-苄基-2-甲基咪唑、1-苄基-2-苯基咪唑、1-氰基乙基-2-甲基咪唑、1-氰基乙基-2-乙基-4-甲基咪唑、1-氰基乙基-2-十一烷基咪唑、1-氰基乙基-2-苯基咪唑、2,4-二胺基-6-[2’-甲基咪唑基-(1’)]-乙基-s-三嗪之異三聚氰酸加成體(咪唑之1號位置的N上加成異三聚氰酸)等。
又,其市售品的例子,可列舉2MZ、2MZ-P、2PZ、2PZ-PW、2P4MZ、C11Z-CNS、2PZ-CNS、2PZCNS-PW、2MZ-A、2MZA-PW、C11Z-A、2E4MZ-A、2MA-OK、2MAOK-PW、2PZ-OK、2MZ-OK、2PHZ、2PHZ-PW、2P4MHZ、2P4MHZ-PW、2E4MZ・BIS、VT、VT-OK、MAVT、MAVT-OK(四國化成工業公司製)。
此等咪唑型硬化劑,當然亦可合併使用2種以上。
又,咪唑型硬化劑之含量,基於本發明之硬化性樹脂組成物中之(A)雙酚E型環氧樹脂、(B)3官能以上之環氧樹脂,及含有的情況時之其他環氧樹脂之全部質量,為0.5%~12質量%、較佳為1%~10質量%。
[無機填充劑]
本發明之硬化性樹脂組成物中,可進一步含有通常之樹脂組成物所用的無機填充劑。
具體而言,例如可列舉二氧化矽、硫酸鋇、碳酸鈣、氮化矽、氮化鋁、氮化硼、氧化鋁、氧化鎂、氫氧化鋁、氫氧化鎂、氧化鈦、雲母、滑石、諾伊堡(Neuburg)矽土、有機皂土等之非金屬填充劑,或銅、金、銀、鈀、矽等之金屬填充劑。
本發明之硬化性樹脂組成物中,此等無機填充劑可單獨使用,或亦可合併使用2種以上。
此等之中,係以低的體積膨脹性與印刷性優良之二氧化矽,或低的體積膨脹性與研磨性優良之碳酸鈣較適宜。
二氧化矽,係非晶質、結晶均可,亦可為此等之混合物。特別是非晶質(熔融)二氧化矽為佳。又,碳酸鈣係天然之重質碳酸鈣、合成之沈降碳酸鈣均可。特別是以研磨性優良之碳酸鈣較適宜。
如此的無機填充劑之形狀,可列舉球狀、針狀、板狀、鱗片狀、中空狀、不定形狀、六角狀、立方體狀、薄片狀等,就無機填充劑之高填充的觀點,較佳為球狀。
又,此等無機填充劑之平均粒徑,較佳為0.1~25μm。平均粒徑若為0.1μm以上,則比表面積小,藉由填充劑彼此之凝集作用的效果而良好地分散,且容易增加填充劑之填充量。另一方面,若為25μm以下,係有對通孔之填充性變好,進一步地,於經填孔之部分形成導電層時平滑性變好的效果。更佳為1~10μm。
再者,平均粒徑意指平均一次粒徑。平均粒徑(D50)可藉由雷射繞射/散射法測定。
此等無機填充劑之含量,基於本發明之硬化性樹脂組成物中之(A)雙酚E型環氧樹脂、(B)3官能以上之環氧樹脂,及含有的情況時之其他環氧樹脂之全部質量,為300%以下、較佳為250%以下。若為300%以下,則容易使硬化性樹脂組成物液狀糊化,可得到良好的印刷性及填孔性,此外硬化物顯示充分低的體積膨脹性,並且亦顯示良好的研磨性。
[其他成分]
本發明之硬化性樹脂組成物中,當然亦可依必要之特性,進一步含有上述成分以外之其他成分。
如此的成分例如可列舉硼酸酯化合物、氫醌、氫醌單甲基醚、tert-丁基兒茶酚、五倍子酚、酚噻嗪等之公知慣用之熱聚合抑制劑;黏土、高嶺土、有機皂土、蒙脫土等之公知慣用之增黏劑或搖變劑;聚矽氧系、氟系、高分子系等之消泡劑及/或調平劑;咪唑系、噻唑系、三唑系、矽烷偶合劑等之密合性賦予劑般的公知慣用之添加劑類。
[硬化物]
本發明之硬化性樹脂組成物,可利用自以往起所採用之方法,例如網版印刷法、輥塗佈法、模具塗佈法等,輕易地填充於印刷配線基板之導通孔或通孔等之孔部。此時,係自孔部稍為溢出般地完全填充為凸狀。接著,將孔部經本發明之硬化性樹脂組成物填充之印刷配線板,例如於70℃~110℃乾燥(預備硬化)10分鐘~120分鐘左右,於約120~180℃加熱(正式硬化)約10~180分鐘左右,使硬化性樹脂組成物硬化,藉此可成為硬化物。
如上述般使本發明之硬化性樹脂組成物硬化後,亦可將自印刷配線板之表面溢出之硬化物的不要部分,藉由公知之物理研磨方法去除而平坦化。之後,亦可將表面之配線層圖型化為特定圖型,而形成特定之電路圖型。再者,亦可依需要藉由過錳酸鉀水溶液等進行硬化物之表面粗化後,藉由無電解鍍敷等於硬化物上形成配線層。
[電子零件]
又,本發明亦提供具有上述硬化物之電子零件。
藉由使用本發明之硬化性樹脂組成物,提供維持高品質、耐久性及信賴性之電子零件。
再者,本發明中電子零件意指電子電路所使用之零件,包含印刷配線板、電晶體、發光二極體、雷射二極體等之主動零件,此外亦包含電阻、電容器、電感器、連接器等之被動零件。
[發明之效果]
依照本發明,就印刷配線基板之通孔的填孔用硬化性樹脂組成物而言,即使存在有其他之樹脂層例如防焊劑層,亦可在不引起填充之不良狀況下,提供硬化後不產生表面的凹部之組成物。因此,起因於如此的通孔之填孔的不良狀況,對精密圖型的形成造成不良影響之顧慮為低。
以下顯示實施例及比較例而具體說明本發明,但本發明當然不限定於以下實施例。
再者,只要無其他特別的但書,所示之「份」及「%」係以質量為基準。
[實施例]
如下所述,製作實施例1~4、以及比較例1及2之硬化劑組成物。
<實施例1>
將雙酚E型環氧樹脂(EPOX MK R710;AIR WATER公司製)50份、雙酚A型環氧樹脂(jER-828;三菱化學股份有限公司製)10份、3官能以上之環氧樹脂(三縮水甘油胺基酚)(jER-630;三菱化學股份有限公司製)40份、具有95℃以下之硬化起始溫度的多胺型硬化劑2(Fujicure FXR-1081;T&K TOKA公司製)6份、咪唑型硬化劑(2MZA-PW;四國化成工業股份有限公司製)6份、作為無機填充劑之超微粒子重質碳酸鈣(Softon 1800;備北粉化工業股份有限公司製)150份及非晶質二氧化矽(SO-C2;Admatechs股份有限公司製)50份預備混合,之後以3輥磨機分散混合,得到實施例1之硬化性樹脂組成物。
<實施例2>
除了使用具有95℃以下之硬化起始溫度的多胺型硬化劑1(Fujicure FXR-1020;T&K TOKA公司製)以取代具有95℃以下之硬化起始溫度的多胺型硬化劑2以外,係與實施例1同樣地得到實施例2之硬化性樹脂組成物。
<實施例3>
除了使用具有95℃以下之硬化起始溫度的多胺型硬化劑1(Fujicure FXR-1020;T&K TOKA公司製)20份以取代具有95℃以下之硬化起始溫度的多胺型硬化劑2,且不使用咪唑型硬化劑以外,係與實施例1同樣地得到實施例3之硬化性樹脂組成物。
<實施例4>
除了不使用雙酚A型環氧樹脂以外,係與實施例3同樣地得到實施例4之硬化性樹脂組成物。
<比較例1>
將雙酚A型環氧樹脂(jER-828;三菱化學股份有限公司製)100份、咪唑型硬化劑(2MZA-PW;四國化成工業股份有限公司製)6份、作為無機填充劑之超微粒子重質碳酸鈣(Softon 1800;備北粉化工業股份有限公司製)150份及非晶質二氧化矽(SO-C2;Admatechs股份有限公司製)50份預備混合,之後以3輥磨機分散混合,得到比較例1之硬化性樹脂組成物。
<比較例2>
將雙酚E型環氧樹脂(EPOX MK R710;AIR WATER公司製)50份、雙酚A型環氧樹脂(jER-828;三菱化學股份有限公司製)10份、3官能以上之環氧樹脂(三縮水甘油胺基酚)(jER-630;三菱化學股份有限公司製)40份、具有超過95℃之硬化起始溫度的多胺型硬化劑(Fujicure FXR-1030;T&K TOKA公司製)6份、咪唑型硬化劑(2MZA-PW;四國化成工業股份有限公司製)6份、作為填充材之超微粒子重質碳酸鈣(Softon 1800;備北粉化工業股份有限公司製)150份及非晶質二氧化矽(SO-C2;Admatechs股份有限公司製)50份預備混合,之後以3輥磨機分散混合,得到比較例2之硬化性樹脂組成物。
此等實施例1~4以及比較例1及2之組成示於下述表1。
*1
:EPOX MK R710(AIR WATER公司製)*2
:jER-828(三菱化學股份有限公司製)*3
:jER-630(三菱化學股份有限公司製)三縮水甘油胺基酚(3官能環氧樹脂)*4
:Fujicure FXR-1020(T&K TOKA公司製)*5
:Fujicure FXR-1081(T&K TOKA公司製)*6
:Fujicure FXR-1030(T&K TOKA公司製)*7
:2MZA-PW(四國化成工業股份有限公司製 ※硬化起始溫度100℃以上)*8
:Softon 1800(備北粉化工業股份有限公司製)*9
:SO-C2(Admatechs股份有限公司製)
<試驗例1>
藉由對於實施例1~4以及比較例1及2各自之硬化性樹脂組成物測定其凝膠時間,進行關於硬化速度之試驗。
根據JIS-C2161:2010規定之熱板法,使用加熱板型凝膠化試驗機(GT-D;Yukari技研股份有限公司製)進行凝膠時間之測定。
以注射器將實施例1~4以及比較例1及2各自之硬化性樹脂組成物量取0.5mL,將該試樣載置於設定為100℃之凝膠化試驗機之加熱板上,使攪拌針對加熱板面維持90度之角度下,以針尖以90±10次/分中的速度呈圓狀來攪拌試樣。此時,以攪拌針無法再旋轉,或試樣不再黏著於針尖等試樣成為凝膠狀時作為終點,測定將試樣載置後至終點為止的時間。重覆該操作3次,以該等的平均時間為凝膠時間。各自之硬化性樹脂組成物之凝膠時間,係如表2所示。
<試驗例2>
對於實施例1~4以及比較例1及2各自之硬化性樹脂組成物,進行關於填充於通孔後,硬化時之表面凹部之有無的試驗。
試驗方法
如圖1所示,以使乾燥膜厚成為20μm的方式,將防焊劑組成物3(製品名:PSR-4000 G23K;太陽油墨製造股份有限公司製),以網版印刷整面塗佈於經形成圖型之多層印刷配線基板1之通孔2部分以外之後,於80℃乾燥30分鐘,放冷至室溫。然後將該基板藉由30℃之1wt%碳酸鈉水溶液,以噴霧壓0.2MPa之條件進行90秒顯像,得到圖型。再者,圖1~3中之符號4表示鍍銅。
接著,將實施例1~4之硬化性樹脂組成物5,以及比較例1及2各自之硬化性樹脂組成物5’,藉由網版印刷法填充於所得之評估用多層印刷配線基板1之通孔2,靠放於掛架上,以使基板對載置面成為90度±10度之角度的方式載置之狀態下,以熱風循環式乾燥爐(製品名:DF610;Yamato科學股份有限公司製),80℃乾燥60分鐘(預備硬化),之後於150℃加熱30分鐘(正式硬化),藉以使各自之硬化性樹脂組成物硬化。
進行硬化後之基板截面的光學顯微鏡觀察(倍率:200倍),藉由下述評估基準,進行經填充硬化性樹脂組成物之通孔2的孔部之填充性評估。
無凹部:通孔2之表面6為平滑,較其表面上更下方處未產生凹部(參照圖2)。再者,即使表面6之表面上更下方處產生凹部,該凹部未達到通孔內部者,亦規定為無凹部。
有凹部:於通孔2之表面6,其表面上朝向通孔內部側產生了大的凹部7(參照圖3)。
結果示於下述表2。
<結果>
就實施例1~4之硬化性樹脂組成物而言,凝膠時間更短,且亦未觀察到硬化後之表面的凹部。
相對於此,就比較例1及2之硬化性樹脂組成物而言,凝膠時間更長,且如圖3所示,於表面觀察到顯著的凹部7。此可認為係起因於長的凝膠時間,亦即慢的硬化速度,使組成物中之成分的一部分滲透或擴散於與其接觸之防焊劑層3,其容量喪失之故。
再者,就實施例1~4之硬化性樹脂組成物而言,於270℃之5循環迴焊後並無龜裂,確認到作為填孔用硬化性樹脂組成物是沒有問題的。
1:印刷配線基板
2:通孔
3:防焊劑組成物
4:鍍銅
5:實施例1~4之硬化性樹脂組成物
5’:比較例1及2之硬化性樹脂組成物
6:通孔表面
7:凹部
[圖1]圖1為示意性顯示對印刷配線基板之通孔填充填孔用硬化性樹脂組成物時的狀態之截面圖。
[圖2]圖2為示意性顯示對印刷配線基板之通孔填充本發明之填孔用硬化性樹脂組成物後硬化時的狀態之截面圖。
[圖3]圖3為示意性顯示對印刷配線基板之通孔填充以往之填孔用硬化性樹脂組成物後硬化時的狀態之截面圖。
1:印刷配線基板
2:通孔
3:防焊劑組成物
4:鍍銅
5:實施例1~4之硬化性樹脂組成物
6:通孔表面
Claims (5)
- 一種填孔用硬化性樹脂組成物,其至少含有下述成分:(A)雙酚E型環氧樹脂、(B)3官能以上之環氧樹脂、(C)多胺型硬化劑,及咪唑型硬化劑,且遵照JIS-C2161:2010所測定的於100℃之凝膠時間,為30分鐘以下。
- 如請求項1之填孔用硬化性樹脂組成物,其中前述(C)多胺型硬化劑,具有95℃以下之硬化起始溫度。
- 如請求項1或2之填孔用硬化性樹脂組成物,其進一步含有無機填充劑。
- 一種硬化物,其包含如請求項1~3中任一項之填孔用硬化性樹脂組成物。
- 一種電子零件,其具有如請求項4之硬化物。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019-057793 | 2019-03-26 | ||
JP2019057793A JP7252027B2 (ja) | 2019-03-26 | 2019-03-26 | 穴埋め用硬化性樹脂組成物 |
Publications (2)
Publication Number | Publication Date |
---|---|
TW202100653A TW202100653A (zh) | 2021-01-01 |
TWI831903B true TWI831903B (zh) | 2024-02-11 |
Family
ID=72641866
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW109101025A TWI831903B (zh) | 2019-03-26 | 2020-01-13 | 填孔用硬化性樹脂組成物 |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP7252027B2 (zh) |
KR (1) | KR20200115277A (zh) |
CN (1) | CN111748078B (zh) |
TW (1) | TWI831903B (zh) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110872430A (zh) * | 2019-11-29 | 2020-03-10 | 陕西生益科技有限公司 | 一种高cti的树脂组合物、预浸料、层压板和覆金属箔层压板 |
TWI810590B (zh) * | 2021-06-18 | 2023-08-01 | 陳冠宇 | 電路板及其製作方法 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW201922916A (zh) * | 2017-11-14 | 2019-06-16 | 日商弘輝股份有限公司 | 補強用樹脂組成物及電子零件裝置 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3739600B2 (ja) | 1999-07-06 | 2006-01-25 | 太陽インキ製造株式会社 | 液状熱硬化性樹脂組成物及びそれを用いたプリント配線板の永久穴埋め方法 |
JP3565118B2 (ja) * | 1999-11-25 | 2004-09-15 | 松下電工株式会社 | 半導体封止用エポキシ樹脂組成物 |
JP5948784B2 (ja) * | 2011-10-13 | 2016-07-06 | 三菱レイヨン株式会社 | エポキシ樹脂組成物 |
WO2016117237A1 (ja) * | 2015-01-21 | 2016-07-28 | 太陽インキ製造株式会社 | 熱硬化性樹脂組成物、ドライフィルム、硬化物およびプリント配線板 |
JP2017179185A (ja) * | 2016-03-31 | 2017-10-05 | 住友ベークライト株式会社 | 半導体封止用エポキシ樹脂組成物および半導体装置 |
DE102016106031A1 (de) * | 2016-04-01 | 2017-10-05 | Dr. Neidlinger Holding Gmbh | Heißhärtendes Zweikomponenten-Epoxidharz |
KR20180003354A (ko) * | 2016-06-30 | 2018-01-09 | 코오롱인더스트리 주식회사 | 속경화성, 저점도, 및 고내열성을 갖는 에폭시 수지 조성물 |
CN108203497B (zh) * | 2016-12-20 | 2021-04-13 | 太阳油墨(苏州)有限公司 | 印刷电路板的孔穴填埋填充用环氧树脂组合物、固化物和使用了它们的印刷电路板 |
JP7098881B2 (ja) * | 2017-03-31 | 2022-07-12 | 住友ベークライト株式会社 | 熱硬化性樹脂組成物、キャリア付樹脂膜、プリプレグ、プリント配線基板および半導体装置 |
-
2019
- 2019-03-26 JP JP2019057793A patent/JP7252027B2/ja active Active
-
2020
- 2020-01-13 TW TW109101025A patent/TWI831903B/zh active
- 2020-03-24 CN CN202010212164.6A patent/CN111748078B/zh active Active
- 2020-03-25 KR KR1020200036121A patent/KR20200115277A/ko unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW201922916A (zh) * | 2017-11-14 | 2019-06-16 | 日商弘輝股份有限公司 | 補強用樹脂組成物及電子零件裝置 |
Also Published As
Publication number | Publication date |
---|---|
JP7252027B2 (ja) | 2023-04-04 |
KR20200115277A (ko) | 2020-10-07 |
CN111748078B (zh) | 2024-05-17 |
CN111748078A (zh) | 2020-10-09 |
JP2020158586A (ja) | 2020-10-01 |
TW202100653A (zh) | 2021-01-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5306844B2 (ja) | 高熱伝導性および高ガラス転位温度(Tg)を有しプリント基板に使用する樹脂組成物ならびにそれを用いたプリプレグおよびコーティング | |
JP5238342B2 (ja) | プリント配線板の穴埋め用熱硬化性樹脂組成物及びそれを用いたプリント配線板 | |
JP5758463B2 (ja) | エポキシ樹脂組成物、穴埋め充填用組成物およびこれらを用いたプリント配線板 | |
JP6570259B2 (ja) | 樹脂組成物、絶縁フィルム、および半導体装置 | |
KR101573170B1 (ko) | 홀 플러깅용 복합 수지 조성물 | |
TWI831903B (zh) | 填孔用硬化性樹脂組成物 | |
JP7441928B2 (ja) | 熱硬化性樹脂充填材、その硬化物および多層プリント配線板 | |
JP5901923B2 (ja) | 熱硬化性樹脂充填材及びプリント配線板 | |
CN111040378B (zh) | 无溶剂的树脂组合物及其应用 | |
TWI788471B (zh) | 熱硬化性樹脂組成物、其硬化物及印刷配線板 | |
TWI543312B (zh) | Method for manufacturing parts for laminated bodies and power semiconductor modules | |
JP2012069879A (ja) | 熱硬化性樹脂充填材 | |
JP5739631B2 (ja) | 熱硬化性樹脂充填材 | |
WO2014153911A1 (zh) | 热固性树脂组合物及填充有该树脂组合物的印刷电路板 | |
TW202342636A (zh) | 硬化性樹脂組成物 | |
JP5636240B2 (ja) | 熱硬化性樹脂充填材 | |
JP2019112610A (ja) | 熱硬化性樹脂充填材、その硬化物および多層プリント配線板 |