TWI830865B - Conductive adhesive - Google Patents

Conductive adhesive Download PDF

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Publication number
TWI830865B
TWI830865B TW109103536A TW109103536A TWI830865B TW I830865 B TWI830865 B TW I830865B TW 109103536 A TW109103536 A TW 109103536A TW 109103536 A TW109103536 A TW 109103536A TW I830865 B TWI830865 B TW I830865B
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conductive adhesive
conductive
particles
weight
parts
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TW109103536A
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TW202043408A (en
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坂本孝史
神田大樹
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日商納美仕有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Conductive Materials (AREA)

Abstract

This invention provides a conductive adhesive with high fluidity and conductivity.
The conductive adhesive of this invention contains: (A) conductive particle, (B) a solvent, (C) a thermosetting resin and (D) silica particles with an average particle size of 1 to 50nm.

Description

導電性接著劑 Conductive adhesive

本發明係關於例如使用在電子零件的固定之導電性接著劑。 The present invention relates to, for example, conductive adhesives used for fixing electronic components.

於電子機器及電氣機器中,必須固定如照相模組及發光二極體(LED:Light Emitting Diode)般之微小的電子零件。為了固定微小的電子零件,係使用導電性接著劑。 In electronic equipment and electrical equipment, tiny electronic components such as camera modules and light emitting diodes (LED: Light Emitting Diode) must be fixed. In order to fix tiny electronic parts, conductive adhesives are used.

例如於專利文獻1中,係記載一種用於接著劑或密封劑之組成物,其係含有:分子量為300至150,000g/mol,於5rpm黏度計中之25℃時的黏度為1000至100000mPa‧sec之矽氧烷聚合物;以及於紫外線照射時促進矽氧烷聚合物的硬化之硬化劑。此外,於專利文獻1中係記載有可將此材料使用在LED裝置之內容。 For example, Patent Document 1 describes a composition used for adhesives or sealants, which contains: a molecular weight of 300 to 150,000 g/mol, and a viscosity of 1000 to 100000 mPa‧ at 25°C in a 5 rpm viscometer. sec of siloxane polymer; and a hardener that promotes the hardening of the siloxane polymer when exposed to ultraviolet rays. In addition, Patent Document 1 describes that this material can be used in an LED device.

[先前技術文獻] [Prior technical literature]

[專利文獻] [Patent Document]

[專利文獻1]日本特表2017-525834號公報 [Patent Document 1] Japanese Patent Publication No. 2017-525834

於電子機器及電氣機器中,為了固定如照相模組及發光二極體(LED)般之微小的電子零件,係使用有導電性接著劑。 In electronic and electrical equipment, conductive adhesives are used to fix tiny electronic parts such as camera modules and light-emitting diodes (LEDs).

例如在將照相模組裝著於機器時,係使用托架(bracket)作為容納照相模組者。照相模組的裝著係採用主動校準(Active alignment)工法之方法。 For example, when a camera module is installed in a machine, a bracket is used to accommodate the camera module. The installation of the camera module adopts the active alignment method.

於主動校準工法中,首先托架調整照相模組相對於托架的位置。接著藉由暫時固定用接著劑將照相模組固定在托架。具體而言,係導入暫時固定用接著劑,在調整照相模組的位置並定位後,使暫時固定用接著劑進行UV硬化而將照相模組固定在相對於托架的既定的位置。 In the active calibration method, the bracket first adjusts the position of the camera module relative to the bracket. Then, the camera module is fixed to the bracket using a temporary fixing adhesive. Specifically, a temporary fixing adhesive is introduced, and after the position of the camera module is adjusted and positioned, the temporary fixing adhesive is UV-cured to fix the camera module at a predetermined position relative to the bracket.

接著,於照相模組與托架之間導入導電性接著劑。藉由導入導電性接著劑,可得到照相模組與托架之間的導電性,所以可取得照相模組相對於托架之接地。 Next, a conductive adhesive is introduced between the camera module and the bracket. By introducing a conductive adhesive, conductivity can be obtained between the camera module and the bracket, so that the camera module can be grounded relative to the bracket.

最後,藉由導入托架填入用接著劑以埋填照相模組與托架之間的間隙,而最終地固定照相模組。由於照相模組與托架之間的間隙尺寸小,所以托架填入用接著劑需具有高流動性。因此於主動校準工法中,需使用暫時固定用接著劑、導電性接著劑及托架填入用接著劑的三種接著劑。 Finally, the gap between the camera module and the bracket is filled by introducing the bracket filling adhesive to finally fix the camera module. Since the gap between the camera module and the bracket is small, the adhesive used to fill the bracket needs to have high fluidity. Therefore, in the active calibration method, three types of adhesives are required: a temporary fixing adhesive, a conductive adhesive, and a bracket filling adhesive.

為了照相模組的接著,近年來將接著劑注入於更小尺寸的間隙之要求增多。以往,用來注入於小尺寸的間隙之接著劑僅限於絕緣性的接著劑。由於導電性接著劑多量地含有用以賦予導電性之導電性填充材(例如金屬粒子),所以流動性低。因此,導電性接著劑並未被使用作為用來注入於小尺寸的間隙之接著劑。 In recent years, there has been an increasing demand for injecting adhesive into smaller-sized gaps for bonding of photographic modules. In the past, adhesives used to inject into small-sized gaps were limited to insulating adhesives. Since the conductive adhesive contains a large amount of conductive filler (for example, metal particles) for imparting conductivity, the fluidity is low. Therefore, conductive adhesives have not been used as adhesives to be injected into small-sized gaps.

另一方面,為了降低電子機器及電氣機器的製造成本,必須更簡單地裝著電子零件。在導電性接著劑的流動性高之情形,於上述主動校準工法 中,存在著可藉由單一種類的導電性接著劑來取代導電性接著劑及托架填入用接著劑之可能性。亦即,藉由使用流動性高之導電性接著劑,乃存在著可藉由1個步驟來進行取得照相模組相對於托架之接地之步驟、以及最終地固定照相模組之步驟的2個步驟之可能性,故可令人期待製造成本的降低。 On the other hand, in order to reduce the manufacturing cost of electronic equipment and electrical equipment, electronic components must be mounted more simply. When the fluidity of the conductive adhesive is high, the above-mentioned active calibration method , there is a possibility that the conductive adhesive and the bracket filling adhesive can be replaced by a single type of conductive adhesive. That is, by using a highly fluid conductive adhesive, the steps of grounding the camera module to the bracket and the step of finally fixing the camera module can be performed in one step. The possibility of several steps can be expected to reduce manufacturing costs.

因此,本發明之目的在於提供一種具有高流動性且具有導電性之導電性接著劑。 Therefore, an object of the present invention is to provide a conductive adhesive having high fluidity and conductivity.

為了解決上述課題,本發明係具有下列構成。 In order to solve the above-mentioned problems, the present invention has the following configuration.

(構成1) (composition 1)

本發明之構成1為一種導電性接著劑,其係含有:(A)導電性粒子、(B)溶劑、(C)熱硬化性樹脂以及(D)平均粒徑1至50nm的二氧化矽粒子。 Structure 1 of the present invention is a conductive adhesive containing: (A) conductive particles, (B) solvent, (C) thermosetting resin, and (D) silica particles with an average particle diameter of 1 to 50 nm. .

根據本發明之構成1,可得到具有高流動性且具有導電性之導電性接著劑。尤其可提供一種即使在將導電性接著劑進行噴射分注(jet dispense)後,亦可高度地保持流動性之導電性接著劑。 According to the configuration 1 of the present invention, a conductive adhesive having high fluidity and conductivity can be obtained. In particular, it is possible to provide a conductive adhesive that can maintain high fluidity even after the conductive adhesive is jet dispensed.

(構成2) (composition 2)

本發明之構成2係如構成1所述之導電性接著劑,其中以(A)導電性粒子、(B)溶劑、(C)熱硬化性樹脂以及(D)二氧化矽粒子的合計為100重量份時,含有1至20重量份的(D)二氧化矽粒子。 The composition 2 of the present invention is the conductive adhesive as described in the composition 1, wherein the total of (A) conductive particles, (B) solvent, (C) thermosetting resin and (D) silica particles is 100 In parts by weight, it contains 1 to 20 parts by weight of (D) silica particles.

本發明之構成2的導電性接著劑係藉由含有既定量的二氧化矽粒子,可具有所給予的導電性且具有高流動性。 By containing a predetermined amount of silica particles, the electrically conductive adhesive of Structure 2 of the present invention can have imparted electrical conductivity and high fluidity.

(構成3) (composition 3)

本發明之構成3係如構成1或構成2所述之導電性接著劑,其中(D)二氧化矽粒子係預先與(C)熱硬化性樹脂混合。 Structure 3 of the present invention is the conductive adhesive as described in Structure 1 or 2, wherein (D) silica particles are mixed with (C) thermosetting resin in advance.

如本發明之構成3般,藉由使二氧化矽粒子預先與熱硬化性樹脂混合,則在與導電性粒子混合時容易均一地混合。此外,導電性接著劑可具有更高的流動性。 As in the configuration 3 of the present invention, by mixing the silica particles with the thermosetting resin in advance, it is easy to mix them uniformly with the conductive particles. In addition, the conductive adhesive can have higher fluidity.

(構成4) (Constitution 4)

本發明之構成4係如構成1至構成3中任一構成所述之導電性接著劑,其中以(A)導電性粒子、(B)溶劑、(C)熱硬化性樹脂以及(D)平均粒徑1至50nm的二氧化矽粒子的合計為100重量份時,含有0.5至15重量份的(B)溶劑。 The composition 4 of the present invention is the conductive adhesive as described in any one of compositions 1 to 3, wherein (A) conductive particles, (B) solvent, (C) thermosetting resin and (D) average When the total amount of silica particles having a particle diameter of 1 to 50 nm is 100 parts by weight, 0.5 to 15 parts by weight of the solvent (B) is contained.

根據本發明之構成4,藉由使導電性接著劑含有既定量的溶劑,使得就導電性接著劑而言的處理性變得優異,可更確實地得到導電性接著劑的流動性。 According to the configuration 4 of the present invention, by making the conductive adhesive contain a predetermined amount of solvent, the handleability of the conductive adhesive becomes excellent, and the fluidity of the conductive adhesive can be more reliably obtained.

(構成5) (Constitution 5)

本發明之構成5係如構成1至構成4中任一構成所述之導電性接著劑,其中(A)導電性粒子為銀粒子。 Structure 5 of the present invention is the conductive adhesive agent according to any one of Structures 1 to 4, wherein (A) the conductive particles are silver particles.

根據本發明之構成5,由於銀的電導度較其他金屬高,所以可得到導電性更高之導電性接著劑。 According to the structure 5 of the present invention, since the electrical conductivity of silver is higher than that of other metals, a conductive adhesive with higher electrical conductivity can be obtained.

(構成6) (composition 6)

本發明之構成6係如構成1至構成5中任一構成所述之導電性接著劑,其中(B)溶劑含有芳香族烴。 Structure 6 of the present invention is the conductive adhesive agent according to any one of Structures 1 to 5, wherein the solvent (B) contains aromatic hydrocarbons.

根據本發明之構成6,藉由使溶劑含有芳香族烴,使得就導電性接著劑而言的處理性變得優異,可更確實地得到導電性接著劑的流動性。 According to the configuration 6 of the present invention, by making the solvent contain aromatic hydrocarbons, the handleability of the conductive adhesive becomes excellent, and the fluidity of the conductive adhesive can be more reliably obtained.

(構成7) (composition 7)

本發明之構成7係如構成1至構成6中任一構成所述之導電性接著劑,其 中(C)熱硬化性樹脂含有環氧樹脂或丙烯酸樹脂。 Component 7 of the present invention is the conductive adhesive as described in any one of Components 1 to 6, wherein (C) The thermosetting resin contains epoxy resin or acrylic resin.

根據本發明之構成7,藉由使熱硬化性樹脂含有環氧樹脂或丙烯酸樹脂,可更確實地進行固定對象之電子零件的固定。 According to the configuration 7 of the present invention, by making the thermosetting resin contain an epoxy resin or an acrylic resin, the electronic component to be fixed can be fixed more reliably.

(構成8) (composition 8)

本發明之構成8為一種照相模組用導電性接著劑,其係含有如構成1至構成7中任一構成所述之導電性接著劑。 The composition 8 of the present invention is a conductive adhesive for photographic modules, which contains the conductive adhesive described in any one of compositions 1 to 7.

本發明之導電性接著劑同時具有高流動性及既定的導電性。因此,本發明之導電性接著劑可滿足在照相模組的固定時所需之流動性及導電性的要求。 The conductive adhesive of the present invention has both high fluidity and established conductivity. Therefore, the conductive adhesive of the present invention can meet the fluidity and conductivity requirements required for fixing the photographic module.

(構成9) (Composition 9)

本發明之構成9為一種噴射分注用導電性接著劑,其係含有如構成1至構成7中任一構成所述之導電性接著劑。 The constitution 9 of the present invention is a conductive adhesive for spray dispensing, which contains the conductive adhesive described in any one of constitutions 1 to 7.

本發明之導電性接著劑係具有高流動性。因此,本發明之導電性接著劑可較佳地用作為噴射分注用。 The conductive adhesive of the present invention has high fluidity. Therefore, the conductive adhesive of the present invention can be preferably used for spray dispensing.

根據本發明,可提供一種具有高流動性且具有導電性之導電性接著劑。根據本發明,尤其可提供一種即使在將導電性接著劑進行噴射分注後,亦可高度地保持流動性之導電性接著劑。 According to the present invention, a conductive adhesive having high fluidity and conductivity can be provided. According to the present invention, in particular, it is possible to provide a conductive adhesive that can maintain high fluidity even after the conductive adhesive is sprayed and dispensed.

12:玻璃板 12:Glass plate

14:不鏽鋼板 14: Stainless steel plate

16:間隔件 16: Spacer

20:導電性接著劑 20: Conductive adhesive

22:玻璃板 22:Glass plate

24:電極 24:Electrode

50:噴射分注器 50:Jet dispenser

52:針 52: Needle

54:密封件(密封構件) 54: Seals (sealing components)

56:噴嘴 56:Nozzle

R:電阻計 R: Resistance meter

S:行程 S: itinerary

圖1為從側面觀看用以測定導電性接著劑的流動性之輔助具(jig,又稱治具)之示意圖。 Figure 1 is a schematic diagram of an auxiliary tool (jig, also called a jig) used to measure the fluidity of a conductive adhesive, viewed from the side.

圖2為從上面觀看用以測定導電性接著劑的流動性之輔助具之示意圖。 Figure 2 is a schematic diagram of an auxiliary tool for measuring the fluidity of conductive adhesives viewed from above.

圖3為顯示用以測定導電性接著劑的電阻之電極及導電性接著劑的配置之示意圖。 3 is a schematic diagram showing the arrangement of electrodes and conductive adhesive for measuring the resistance of the conductive adhesive.

圖4為噴射分注裝置(噴射分注器)的一例之剖面示意圖。 4 is a schematic cross-sectional view of an example of a jet dispensing device (jet dispenser).

以下係一面參考圖式一面具體地說明本發明的實施型態。下列實施形態係將本發明具體化時之型態,並非將本發明限定在該範圍內。 The embodiments of the present invention will be described in detail below with reference to the drawings. The following embodiments are embodiments of the present invention and do not limit the scope of the present invention.

本發明的實施型態之導電性接著劑,係含有:(A)導電性粒子、(B)溶劑、(C)熱硬化性樹脂以及(D)二氧化矽粒子之導電性接著劑。(D)二氧化矽粒子的平均粒徑為1至50nm。根據本實施型態,可得到具有高流動性且具有導電性之導電性接著劑。 The conductive adhesive according to the embodiment of the present invention contains: (A) conductive particles, (B) solvent, (C) thermosetting resin, and (D) silica particles. (D) The average particle diameter of the silica particles is 1 to 50 nm. According to this embodiment, a conductive adhesive having high fluidity and conductivity can be obtained.

〈(A)導電性粒子〉 〈(A) Conductive particles〉

本實施型態之導電性接著劑係含有(A)導電性粒子作為導電性粒子。導電性粒子並無特別限制,可使用導電性的金屬粒子。金屬粒子之金屬的種類可為銀(Ag)、金(Au)、銅(Cu)、鎳(Ni)、鈀(Pd)、鉑(Pt)、錫(Sn)及此等之合金等。導電性粒子可單獨使用1種類的金屬粒子或合金粒子,或是併用2種類以上之金屬粒子或合金粒子。 The conductive adhesive agent of this embodiment contains (A) conductive particles as conductive particles. The conductive particles are not particularly limited, and conductive metal particles can be used. The type of metal of the metal particles may be silver (Ag), gold (Au), copper (Cu), nickel (Ni), palladium (Pd), platinum (Pt), tin (Sn) and alloys thereof. As the conductive particles, one type of metal particles or alloy particles may be used alone, or two or more types of metal particles or alloy particles may be used in combination.

於本發明的實施型態中,導電性粒子較佳為銀粒子或含有銀之合金粒子,尤佳為銀粒子。銀的電導度較其他金屬高。藉由使用銀粒子作為導電性粒子,可得到導電性更高之導電性接著劑。 In the embodiment of the present invention, the conductive particles are preferably silver particles or alloy particles containing silver, and are particularly preferably silver particles. Silver has a higher electrical conductivity than other metals. By using silver particles as conductive particles, a conductive adhesive with higher conductivity can be obtained.

導電性粒子的形狀並無特別限定。例如可使用球狀、粒狀、片狀 (flake,或稱碎片狀)或鱗片狀的導電性粒子。 The shape of the conductive particles is not particularly limited. For example, spheres, granules, and flakes can be used (flake, or fragment-like) or scale-like conductive particles.

導電性粒子的平均粒徑較佳為0.1μm至50μm,尤佳為0.1μm至10μm,更佳為0.1μm至7μm,最佳為0.1μm至5μm。在此所謂平均粒徑,意指藉由雷射繞射散射型粒度分布測定法所得到之體積基準中位徑(d50)。 The average particle diameter of the conductive particles is preferably 0.1 μm to 50 μm, particularly preferably 0.1 μm to 10 μm, more preferably 0.1 μm to 7 μm, most preferably 0.1 μm to 5 μm. The average particle diameter here means the volume-based median diameter (d50) obtained by a laser diffraction scattering particle size distribution measurement method.

導電性粒子的製造方法並無特別限定,例如可藉由還原法、粉碎法、電解法、霧化法、熱處理法或這些之組合來製造。例如,銀粒子亦可藉由這些製造方法來製造。片狀的銀粒子例如可藉由球磨機等將球狀或粒狀的銀粒子壓碎而製造。 The method of producing conductive particles is not particularly limited, and may be produced by, for example, a reduction method, a grinding method, an electrolysis method, an atomization method, a heat treatment method, or a combination of these. For example, silver particles can also be produced by these production methods. Flaky silver particles can be produced by crushing spherical or granular silver particles using a ball mill or the like.

〈(B)溶劑〉 〈(B) Solvent〉

本實施型態之導電性接著劑含有(B)溶劑。溶劑例如可列舉出甲醇、乙醇及異丙醇(IPA:Isopropyl Alcohol)等醇類;乙酸乙烯酯等有機酸類;溶劑油(Solvent naphtha)、環己烷、甲苯及二甲苯等之芳香族烴類;N-甲基-2-吡咯啶酮(NMP:N-Methyl-2-Pyrrolidone)等之N-烷基吡咯啶酮類;N,N-二甲基甲醯胺(DMF:N,N-Dimethyl Formamide)等醯胺類;甲基乙基酮(MEK:Methyl Ethyl Ketone)等酮類;萜品醇(TEL:Terpineol)、丁基卡必醇(BC:Butyl Carbitol)等環狀碳酸酯類;以及水等。 The conductive adhesive agent of this embodiment contains (B) solvent. Examples of the solvent include alcohols such as methanol, ethanol, and isopropyl alcohol (IPA: Isopropyl Alcohol); organic acids such as vinyl acetate; and aromatic hydrocarbons such as solvent naphtha, cyclohexane, toluene, and xylene. ; N-alkylpyrrolidinones such as N-Methyl-2-Pyrrolidone (NMP: N-Methyl-2-Pyrrolidone); N,N-dimethylformamide (DMF: N,N- Amides such as Dimethyl Formamide); ketones such as methyl ethyl ketone (MEK: Methyl Ethyl Ketone); cyclic carbonates such as terpineol (TEL: Terpineol) and butyl carbitol (BC: Butyl Carbitol) ; and water, etc.

本實施型態之導電性接著劑中,(B)溶劑較佳係含有芳香族烴。為了更確實地得到處理性及流動性優異之導電性接著劑,芳香族烴較佳係使用溶劑油或環己烷。 In the conductive adhesive of this embodiment, the solvent (B) preferably contains aromatic hydrocarbons. In order to more reliably obtain a conductive adhesive excellent in handleability and fluidity, it is preferable to use mineral spirits or cyclohexane as an aromatic hydrocarbon.

溶劑的含量並無特別限定。為了更確實地得到處理性及流動性優異之導電性接著劑,以(A)導電性粒子、(B)溶劑、(C)熱硬化性樹脂以及(D)二氧化矽粒子的合計為100重量份時,導電性接著劑較佳係含有0.5至15重量份的 (B)溶劑,尤佳含有1至14重量份,更佳含有2至13重量份。 The content of the solvent is not particularly limited. In order to more reliably obtain a conductive adhesive excellent in handleability and fluidity, the total weight of (A) conductive particles, (B) solvent, (C) thermosetting resin, and (D) silica particles is 100 parts by weight, the conductive adhesive preferably contains 0.5 to 15 parts by weight (B) The solvent preferably contains 1 to 14 parts by weight, more preferably 2 to 13 parts by weight.

〈(C)熱硬化性樹脂〉 〈(C) Thermosetting resin〉

本實施型態之導電性接著劑係含有(C)熱硬化性樹脂。熱硬化性樹脂係將接著對象物接合而固定,此外,並將屬於導電性接著劑中的無機材料之(A)導電性粒子及(D)二氧化矽粒子接合。 The conductive adhesive of this embodiment contains (C) thermosetting resin. The thermosetting resin joins and fixes the object to be adhered, and also joins (A) conductive particles and (D) silica particles which are inorganic materials in the conductive adhesive.

熱硬化性樹脂例如可使用乙基纖維素、硝基纖維素等之纖維素系樹脂、丙烯酸樹脂、醇酸樹脂(alkyd resin)、飽和聚酯樹脂、丁醛樹脂、聚乙烯醇以及羥丙基纖維素等。這些樹脂可單獨使用或混合2種以上而使用。 Examples of the thermosetting resin include cellulose-based resins such as ethyl cellulose and nitrocellulose, acrylic resin, alkyd resin, saturated polyester resin, butyral resin, polyvinyl alcohol, and hydroxypropyl resin. Cellulose etc. These resins can be used individually or in mixture of 2 or more types.

本實施型態之導電性接著劑較佳係含有環氧樹脂或丙烯酸樹脂作為(C)熱硬化性樹脂。藉由使熱硬化性樹脂含有環氧樹脂或丙烯酸樹脂,可更確實地進行固定對象之電子零件的固定。 The conductive adhesive of this embodiment preferably contains epoxy resin or acrylic resin as (C) thermosetting resin. By containing an epoxy resin or an acrylic resin in the thermosetting resin, electronic components to be fixed can be fixed more reliably.

相對於(A)導電性粒子100重量份,(C)熱硬化性樹脂的含量較佳為30至80重量份,尤佳為35至75重量份,更佳為40至70重量份。於導電性接著劑中之熱硬化性樹脂的含量為上述範圍內之情形,可確實地將接著對象物接合而固定。此外,可將屬於導電性接著劑中的無機材料之(A)導電性粒子及(D)二氧化矽粒子接合而固定,並可維持由(A)導電性粒子所帶來之既定的導電性。 The content of the thermosetting resin (C) is preferably 30 to 80 parts by weight, more preferably 35 to 75 parts by weight, and more preferably 40 to 70 parts by weight relative to 100 parts by weight of the conductive particles (A). When the content of the thermosetting resin in the conductive adhesive is within the above range, the objects to be bonded can be reliably joined and fixed. In addition, (A) conductive particles and (D) silica particles, which are inorganic materials in the conductive adhesive, can be joined and fixed, and the predetermined conductivity brought by the (A) conductive particles can be maintained. .

〈(D)二氧化矽粒子〉 〈(D) Silica particles〉

本實施型態之導電性接著劑係含有(D)平均粒徑1至50nm的二氧化矽粒子。藉由使二氧化矽粒子的平均粒徑成為1至50nm,可使本實施型態之導電性接著劑具有高流動性。尤其是藉由含有平均粒徑1至50nm的二氧化矽粒子,即使在將導電性接著劑進行噴射分注後,亦可高度地保持流動性。噴射分注為對導電性接著劑賦予較大衝擊之供給方法。於本實施型態之導電性接著劑中,奈米二氧化 矽可考量為具有緩和於噴射分注時對導電性接著劑所施加之衝擊的效果。 The conductive adhesive of this embodiment contains (D) silicon dioxide particles with an average particle diameter of 1 to 50 nm. By setting the average particle diameter of the silica particles to 1 to 50 nm, the conductive adhesive of this embodiment can have high fluidity. In particular, by containing silica particles with an average particle diameter of 1 to 50 nm, high fluidity can be maintained even after the conductive adhesive is sprayed and dispensed. Jet dispensing is a supply method that gives a large impact to the conductive adhesive. In the conductive adhesive of this embodiment, nanometer dioxide Silicon is considered to have the effect of mitigating the impact exerted on the conductive adhesive during jet dispensing.

二氧化矽粒子的形狀可為球狀或球狀以外的形狀。從維持高流動性之點來看,本實施型態之導電性接著劑所含有之二氧化矽粒子的形狀較佳為球狀。二氧化矽粒子的製造方法並無特別限制。可使用藉由熱噴塗法等一般所知的方法所製造之二氧化矽粒子。 The shape of the silica particles may be spherical or other than spherical. From the viewpoint of maintaining high fluidity, the shape of the silica particles contained in the conductive adhesive of this embodiment is preferably spherical. The manufacturing method of silica particles is not particularly limited. Silica particles produced by a generally known method such as thermal spraying can be used.

由於本實施型態之導電性接著劑所含有之二氧化矽粒子的平均粒徑為奈米等級,所以難以藉由雷射繞射散射型粒度分布測定法來測定粒徑。藉由拍攝二氧化矽粒子的穿透式電子顯微鏡(TEM:Transmitting Electron Microscope)照片,測定TEM照片中之50個二氧化矽粒子的粒徑並算出平均值,可設為二氧化矽粒子的平均粒徑。二氧化矽粒子的粒徑可將TEM照片之二氧化矽粒子的最大尺寸設為該二氧化矽粒子的粒徑。二氧化矽粒子的粒徑可使用一般所知的影像處理軟體來測定。 Since the average particle diameter of the silica particles contained in the conductive adhesive of this embodiment is in the nanometer range, it is difficult to measure the particle diameter by a laser diffraction scattering particle size distribution measuring method. By taking a TEM (Transmitting Electron Microscope) picture of silica particles, measuring the particle diameters of 50 silica particles in the TEM picture and calculating the average, it can be set as the average of the silica particles. particle size. The particle size of the silica particles can be determined by taking the maximum size of the silica particles in the TEM photograph as the particle size of the silica particles. The particle size of silica particles can be measured using commonly known image processing software.

以(A)導電性粒子、(B)溶劑、(C)熱硬化性樹脂以及(D)二氧化矽粒子的合計為100重量份時,本發明的實施型態之導電性接著劑較佳係含有1至20重量份的(D)二氧化矽粒子,尤佳含有1至10重量份,更佳含有1至5重量份。藉由含有既定量的二氧化矽粒子,本發明的實施型態之導電性接著劑可具有所給予的導電性且具有高流動性。 When the total of (A) conductive particles, (B) solvent, (C) thermosetting resin and (D) silica particles is 100 parts by weight, the conductive adhesive according to the embodiment of the present invention is preferably It contains 1 to 20 parts by weight of (D) silica particles, preferably 1 to 10 parts by weight, more preferably 1 to 5 parts by weight. By containing a predetermined amount of silica particles, the conductive adhesive according to the embodiment of the present invention can have imparted conductivity and high fluidity.

本發明的實施型態之導電性接著劑所含有之(D)二氧化矽粒子,較佳係預先與(C)熱硬化性樹脂混合。如本發明的實施型態般,藉由使二氧化矽粒子預先與熱硬化性樹脂混合,可具有更高的流動性。二氧化矽粒子預先與熱硬化性樹脂混合之型態,有時稱為樹脂顆粒型態(Master Batch,亦稱為母料)。 The (D) silica particles contained in the conductive adhesive according to the embodiment of the present invention are preferably mixed with the (C) thermosetting resin in advance. As in the embodiment of the present invention, by mixing the silica particles with the thermosetting resin in advance, higher fluidity can be achieved. The type in which silica particles are mixed with thermosetting resin in advance is sometimes called the resin particle type (Master Batch, also known as masterbatch).

〈其他成分〉 〈Other ingredients〉

本實施型態之導電性接著劑可含有其他添加劑,例如為適當地選自分散劑、流變調整劑以及顏料等者。 The conductive adhesive of this embodiment may contain other additives, such as those appropriately selected from the group consisting of dispersants, rheology modifiers, pigments, and the like.

〈導電性接著劑的黏度〉 <Viscosity of conductive adhesive>

本實施型態之導電性接著劑的初期黏度(製造不久後的黏度)較佳為0.1至10(Pa‧s)。此外,本實施型態之導電性接著劑之製造不久後經過24小時後的黏度(24h後的黏度)較佳為0.1至10(Pa‧s)。此外,初期黏度與24h後的黏度之比(「24h後的黏度」/「初期黏度」,稱為「24h後的增黏倍率」)較佳為0.9至1.4,尤佳為1.0至1.3。藉由使本實施型態之導電性接著劑的初期黏度、24h後的黏度以及24h後的增黏倍率位於既定的範圍,可具有高流動性並且抑制黏度隨著時間之改變。因此,本實施型態之導電性接著之作為製品的處理性良好,可高度地保持流動性。 The initial viscosity (viscosity immediately after production) of the conductive adhesive of this embodiment is preferably 0.1 to 10 (Pa‧s). In addition, the viscosity of the conductive adhesive of this embodiment 24 hours after production (viscosity after 24 hours) is preferably 0.1 to 10 (Pa‧s). In addition, the ratio of the initial viscosity to the viscosity after 24 hours ("viscosity after 24 hours"/"initial viscosity", called "viscosity increase ratio after 24 hours") is preferably 0.9 to 1.4, particularly preferably 1.0 to 1.3. By setting the initial viscosity, the viscosity after 24 hours, and the viscosity increase rate after 24 hours of the conductive adhesive of this embodiment within a predetermined range, it is possible to have high fluidity and suppress changes in viscosity over time. Therefore, the electrical conductivity of this embodiment results in good handleability as a product, and high fluidity can be maintained.

將本實施型態之導電性接著劑進行噴射分注後的黏度較佳為0.2至15(Pa‧s),尤佳為0.5至10(Pa‧s)。即使在噴射分注後,本實施型態之導電性接著劑的黏度亦可保持地較低,所以可藉由噴射分注將導電性接著劑配置在狹窄間隙。 The viscosity of the conductive adhesive of this embodiment after spraying is preferably 0.2 to 15 (Pa‧s), particularly preferably 0.5 to 10 (Pa‧s). Even after spray dispensing, the viscosity of the conductive adhesive in this embodiment can be kept low, so the conductive adhesive can be placed in a narrow gap by spray dispensing.

上述導電性接著劑的黏度可使用Brookfield Engineering公司製(B型)黏度計,於25℃的溫度中以10rpm的轉速來測定。 The viscosity of the above-mentioned conductive adhesive can be measured using a viscometer (Type B) manufactured by Brookfield Engineering at a temperature of 25° C. and a rotation speed of 10 rpm.

〈導電性接著劑的製造方法〉 〈Method for manufacturing conductive adhesive〉

本實施型態之導電性接著劑可使用例如擂潰機、球磨機、三輥研磨機、旋轉式混合機、及/或雙軸摻合機等來混合上述各成分而製造。 The conductive adhesive of this embodiment can be produced by mixing the above components using, for example, a crusher, a ball mill, a three-roller mill, a rotary mixer, and/or a biaxial blender.

〈導電性接著劑的用途〉 〈Use of conductive adhesive〉

接著說明本實施型態之導電性接著劑的用途。本實施型態之導電性接著劑 可藉由塗佈在既定的場所而使用作為封合材料及/或電極。塗佈方法為任意,例如可使用分注(dispense)、噴射分注、孔版印刷、網版印刷、針板轉印以及壓印等一般所知的方法來塗佈。 Next, the use of the conductive adhesive according to this embodiment will be described. Conductive adhesive of this embodiment It can be used as a sealing material and/or electrode by coating it on a predetermined location. The coating method is arbitrary, and for example, generally known methods such as dispensing, jet dispensing, stencil printing, screen printing, pin plate transfer, and imprinting can be used for coating.

將本實施型態之導電性接著劑塗佈在既定的位置後,可藉由加熱處理而使所塗佈之導電性接著劑硬化。加熱處理可藉由於20至40分鐘使溫度上升至60至100℃,然後保持在升溫後的溫度50至70分鐘而硬化。具體而言,可於30分鐘使溫度上升至80℃,然後將溫度在80℃保持60分鐘而硬化。 After the conductive adhesive of this embodiment is applied to a predetermined position, the applied conductive adhesive can be hardened by heat treatment. The heat treatment can be performed by raising the temperature to 60 to 100°C for 20 to 40 minutes, and then maintaining the raised temperature for 50 to 70 minutes for hardening. Specifically, the temperature can be raised to 80°C for 30 minutes, and then the temperature can be maintained at 80°C for 60 minutes for hardening.

本實施型態之導電性接著劑可使用作為照相模組用導電性接著劑。本發明之導電性接著劑同時具有高流動性及既定的導電性。因此,本發明之導電性接著劑可滿足在照相模組的固定時所需之流動性及導電性的要求。 The conductive adhesive of this embodiment can be used as a conductive adhesive for photographic modules. The conductive adhesive of the present invention has both high fluidity and established conductivity. Therefore, the conductive adhesive of the present invention can meet the fluidity and conductivity requirements required for fixing the photographic module.

本實施型態之導電性接著劑可較佳地使用作為噴射分注用導電性接著劑。本實施型態之導電性接著劑即使在噴射分注後亦具有高流動性。因此可藉由噴射分注來固定照相模組,故可較佳地使用。 The conductive adhesive of this embodiment can be preferably used as a conductive adhesive for spray dispensing. The conductive adhesive of this embodiment has high fluidity even after injection dispensing. Therefore, the camera module can be fixed by spray dispensing, so it can be used optimally.

圖4顯示噴射分注裝置(噴射分注器50)之剖面示意圖。噴射分注器50係具有:如活塞般可來回運動之針52;用以讓導電性接著劑20即使因針52的來回運動,亦不會往外部洩漏之密封件54(密封構件);以及用以噴射分注導電性接著劑20之噴嘴56。如圖4(a)所示,藉由使針52以行程S的長度來回運動,使導電性接著劑20被供給至噴射分注器50,並從噴嘴56進行噴射分注。噴嘴56為內徑100至200μm之注射針般的形狀。其結果如圖4(b)所示,從噴嘴56被噴射分注之導電性接著劑20,係被供給至既定的對象物。由於本實施型態之導電性接著劑即使在噴射分注後亦具有高流動性,所以可將導電性接著劑20供給至狹窄間隙。 Figure 4 shows a schematic cross-sectional view of the jet dispensing device (jet dispenser 50). The jet dispenser 50 has a needle 52 that can move back and forth like a piston; a seal 54 (sealing member) that prevents the conductive adhesive 20 from leaking to the outside even if the needle 52 moves back and forth; and A nozzle 56 for spraying and dispensing the conductive adhesive 20 . As shown in FIG. 4( a ), by moving the needle 52 back and forth along the length of the stroke S, the conductive adhesive 20 is supplied to the spray dispenser 50 and is sprayed and dispensed from the nozzle 56 . The nozzle 56 has an injection needle-like shape with an inner diameter of 100 to 200 μm. As a result, as shown in FIG. 4(b) , the conductive adhesive 20 sprayed and dispensed from the nozzle 56 is supplied to the predetermined object. Since the conductive adhesive of this embodiment has high fluidity even after spraying and dispensing, the conductive adhesive 20 can be supplied to a narrow gap.

噴射分注器50可藉由針52的來回運動,於1秒內進行數百次滴注的噴射分注。因此,導電性接著劑20會施加有較大衝擊。即使在施加此較大衝擊後,本實施型態之導電性接著劑20亦可維持流動性。 The jet dispenser 50 can perform hundreds of drops of jet dispensing within 1 second by the back and forth movement of the needle 52 . Therefore, a large impact is exerted on the conductive adhesive 20 . Even after such a large impact is applied, the conductive adhesive 20 of this embodiment can maintain fluidity.

用在照相模組相對於托架之固定之接著劑的供給,係使用噴射分注。近年來,為了使照相模組接著於托架,將接著劑注入於更小尺寸的間隙之要求增多。具體而言,托架與照相模組之間的間隙為數百μm(例如600μm),且須涵蓋長度數mm來注入接著劑。若是在藉由暫時固定用接著劑將照相模組固定在托架後,將本實施型態之導電性接著劑進行噴射分注,則可將導電性接著劑供給(注入)至照相模組與托架之間之小尺寸的間隙。由於本實施型態之導電性接著劑具有導電性,所以具有導電性接著劑(接地用接著劑)及托架填入用接著劑(封合用接著劑)的兩種功能。因此,本實施型態之導電性接著劑可用作為單一種類的接著劑來取代導電性接著劑及托架填入用接著劑的兩種接著劑。 The adhesive used for fixing the camera module to the bracket is supplied by jet dispensing. In recent years, in order to attach the camera module to the bracket, there has been an increasing demand for injecting adhesive into a smaller gap. Specifically, the gap between the bracket and the camera module is hundreds of μm (for example, 600 μm), and the adhesive must be injected covering a length of several mm. If the conductive adhesive of this embodiment is sprayed and dispensed after the camera module is fixed to the bracket with the temporary fixing adhesive, the conductive adhesive can be supplied (injected) to the camera module and Small gaps between brackets. Since the conductive adhesive of this embodiment has conductivity, it has two functions: a conductive adhesive (grounding adhesive) and a bracket filling adhesive (sealing adhesive). Therefore, the conductive adhesive of this embodiment can be used as a single type of adhesive instead of two types of adhesives, the conductive adhesive and the bracket filling adhesive.

如以上所述,藉由使用流動性高且具有導電性之本實施型態之導電性接著劑,存在著可藉由1個步驟來進行取得照相模組相對於托架之接地之步驟、以及最終地固定照相模組之步驟的2個步驟之可能性,故可令人期待製造成本的降低。 As described above, by using the conductive adhesive of this embodiment that has high fluidity and conductivity, it is possible to obtain the grounding of the camera module with respect to the bracket in one step, and The possibility of finally fixing the camera module in two steps can be expected to reduce manufacturing costs.

本實施型態之導電性接著劑的電阻率ρ較佳為1×10-4至5×10-1Ω‧cm。由於本實施型態之導電性接著劑較佳是以得到封合及導電性之目的來使用,故不須要求高導電性。 The resistivity ρ of the conductive adhesive of this embodiment is preferably 1×10 -4 to 5×10 -1 Ω‧cm. Since the conductive adhesive of this embodiment is preferably used for the purpose of obtaining sealing and conductivity, high conductivity is not required.

由於本實施型態之導電性接著劑可供給至小尺寸的間隙,所以可較佳地使用在用以將照相模組及影像感測器模組般之微小元件固定在裝置的既定場所。此外,由於本實施型態之導電性接著劑可用在狹窄間隙的封合及接著, 所以可使用在晶片電阻器、發光二極體(LED)等之電子零件的電路形成及電極形成,以及電子零件對基板之接合等。 Since the conductive adhesive of this embodiment can be supplied to a small-sized gap, it can be preferably used to fix tiny components such as camera modules and image sensor modules at a predetermined location of the device. In addition, since the conductive adhesive of this embodiment can be used for sealing and bonding of narrow gaps, Therefore, it can be used in the circuit formation and electrode formation of electronic components such as chip resistors and light-emitting diodes (LEDs), as well as in the bonding of electronic components to substrates.

[實施例] [Example]

以下說明本發明之實施例及比較例。 Examples and comparative examples of the present invention will be described below.

[導電性接著劑的調製] [Preparation of conductive adhesive]

以表1至表3所示之比率來混合下列成分,而調製出實施例及比較例的導電性接著劑。表1至表3所示之各成分的比率全部以重量份來表示。 The following components were mixed at the ratios shown in Tables 1 to 3 to prepare conductive adhesives of Examples and Comparative Examples. The ratios of each component shown in Tables 1 to 3 are all expressed in parts by weight.

(A)銀粒子 (A)Silver particles

(銀粒子1)片狀粒子,平均粒徑6μm(METALOR公司製,製品名稱:EA-0001) (Silver particles 1) Flaky particles, average particle diameter 6 μm (manufactured by METALOR, product name: EA-0001)

(銀粒子2)球狀粒子,平均粒徑5μm(METALOR公司製) (Silver particles 2) Spherical particles, average particle diameter 5 μm (manufactured by METALOR Corporation)

(B)溶劑 (B)Solvent

(溶劑1)溶劑油(丸善石油化學工業公司製,SW1800) (Solvent 1) Solvent oil (manufactured by Maruzen Petrochemical Industry Co., Ltd., SW1800)

(溶劑2)環己烷(Fujifilm Wako Pure Chemical Industries公司製,製品名稱:環己烷) (Solvent 2) Cyclohexane (manufactured by Fujifilm Wako Pure Chemical Industries, product name: cyclohexane)

(C)熱硬化性樹脂 (C)Thermosetting resin

(熱硬化性樹脂1)雙酚F型環氧樹脂-雙酚A型環氧樹脂混合物(芳香族系環氧樹脂)(DIC股份有限公司製,EXA835LV,環氧當量165) (Thermosetting resin 1) Bisphenol F type epoxy resin-bisphenol A type epoxy resin mixture (aromatic epoxy resin) (DIC Co., Ltd., EXA835LV, epoxy equivalent 165)

(熱硬化性樹脂2)胺基酚型液狀環氧樹脂(三菱化學股份有限公司製,製品名稱:jER630D) (Thermosetting resin 2) Aminophenol type liquid epoxy resin (manufactured by Mitsubishi Chemical Co., Ltd., product name: jER630D)

(D)奈米二氧化矽 (D)Nano silicon dioxide

(奈米二氧化矽1)平均粒徑:10nm,樹脂顆粒型態處理(Admatechs公司製,製品名稱:YA010AJGP) (Nano silicon dioxide 1) Average particle size: 10nm, resin particle type treatment (manufactured by Admatechs, product name: YA010AJGP)

(奈米二氧化矽2)平均粒徑:50nm,樹脂顆粒型態處理(Admatechs公司製,製品名稱:YA050C-SM1) (Nano silicon dioxide 2) average particle size: 50nm, resin particle type treatment (manufactured by Admatechs, product name: YA050C-SM1)

(奈米二氧化矽3)平均粒徑:10nm,(Nippon Aerosil公司製,製品名稱:R805) (Nano silica 3) average particle size: 10nm, (manufactured by Nippon Aerosil Co., Ltd., product name: R805)

(二氧化矽4)平均粒徑(D50)1.5μm(Admatechs公司製,製品名稱:SE5200SEE) (Silicon dioxide 4) average particle size (D50) 1.5 μm (manufactured by Admatechs, product name: SE5200SEE)

由於奈米二氧化矽1及奈米二氧化矽2進行有樹脂顆粒處理,所以含有樹脂成分。表1至表3所示之調配量係顯示樹脂成分除外後之僅為奈米二氧化矽的調配量。奈米二氧化矽1及奈米二氧化矽2之奈米二氧化矽的重量比率為樹脂顆粒型態全體的90重量%,樹脂成分的重量比率為樹脂顆粒型態全體的10重量%。例如在實施例1之情形,以銀粒子1為100重量份時,奈米二氧化矽1的調配量為3.8重量份,所以將進行樹脂顆粒型態處理後之奈米二氧化矽1調配4.2重量份,奈米二氧化矽1的樹脂成分為0.42重量份。奈米二氧化矽1及奈米二氧化矽2的樹脂成分於表1至表3中並未記載。 Since Nanosilica 1 and Nanosilica 2 are treated with resin particles, they contain resin components. The blending amounts shown in Tables 1 to 3 show the blending amounts of nanosilica excluding the resin component. In Nanosilica 1 and Nanosilica 2, the weight ratio of nanosilica is 90% by weight of the total resin particle form, and the weight ratio of the resin component is 10% by weight of the total resin particle form. For example, in the case of Example 1, when the silver particles 1 are 100 parts by weight, the compounding amount of nanosilica 1 is 3.8 parts by weight, so the nanosilica 1 after resin particle form treatment is compounded 4.2 Parts by weight, the resin component of Nanosilica 1 is 0.42 parts by weight. The resin components of Nanosilica 1 and Nanosilica 2 are not described in Tables 1 to 3.

其他成分 other ingredients

(奈米Ag)平均粒徑:100nm(METALOR公司製、P620-24) (NanoAg) average particle size: 100nm (METALOR Co., Ltd., P620-24)

(硬化劑)潛伏硬化劑(T&K TOKA公司製、製品名稱:Fujicure FXR-1020) (Hardening agent) Latent hardener (manufactured by T&K TOKA Co., Ltd., product name: Fujicure FXR-1020)

實施例及比較例所使用之導電性接著劑係藉由行星式摻合機來混合上述各成分,然後藉由三輥研磨機[進行分散使其膏狀化而製造。 The conductive adhesive used in the Examples and Comparative Examples was produced by mixing the above-mentioned components with a planetary blender and then dispersing them with a three-roller mill to form a paste.

[黏度的測定方法] [Measurement method of viscosity]

實施例及比較例之導電性接著劑的黏度係使用Brookfield Engineering公司製(B型)黏度計,於25℃的溫度中進行測定。黏度的測定係以10rpm的轉速來對實施例及比較例的各導電性接著劑進行。 The viscosity of the conductive adhesives in Examples and Comparative Examples was measured at a temperature of 25° C. using a viscometer (Type B) manufactured by Brookfield Engineering. The viscosity was measured at a rotation speed of 10 rpm for each of the conductive adhesives of the Examples and Comparative Examples.

表1至表3的「初期黏度」為在製造出導電性接著劑不久後,於 上述條件下進行黏度的測定時之測定值。表1至表3的「24h後的黏度」為在製造出導電性接著劑不久後,從測定「初期黏度」時經過24小時後,於上述條件下進行黏度的測定時之測定值。表1至表3的「24h後的增黏倍率(倍)」為「24h後的黏度」與「初期黏度」之比(「24h後的黏度」/「初期黏度」)。在24h後的增黏倍率(倍)過高之情形,由於塗佈導電性接著劑時的條件會因時間經過而產生變化,故對於要重現性佳地塗佈導電性接著劑者並不佳。若24h後的增黏倍率(倍)為1.5倍,則可視為所能夠容許之黏度的增加。 The "initial viscosity" in Tables 1 to 3 refers to the viscosity shortly after the conductive adhesive is produced. The measured value when the viscosity is measured under the above conditions. The "viscosity after 24 hours" in Tables 1 to 3 is the measured value when the viscosity was measured under the above conditions shortly after the conductive adhesive was produced and 24 hours after the "initial viscosity" was measured. The "viscosity increase rate after 24 hours (times)" in Tables 1 to 3 is the ratio of "viscosity after 24 hours" to "initial viscosity" ("viscosity after 24 hours"/"initial viscosity"). If the viscosity increase rate (times) after 24 hours is too high, since the conditions when applying the conductive adhesive will change with the passage of time, it is not suitable for those who want to apply the conductive adhesive with good reproducibility. good. If the viscosity increase rate (times) after 24 hours is 1.5 times, it can be regarded as the allowable increase in viscosity.

表1至表3的「JET後黏度」,意指使導電性接著劑進行既定的噴射分注並回收經噴射分注後的導電性接著劑,然後於上述條件下進行黏度的測定時之測定值。若JET後黏度為10.000(Pa‧s)以下,則可稱為能夠藉由噴射分注使導電性接著劑注入於小尺寸的間隙,例如600μm的間隙。 The "post-JET viscosity" in Tables 1 to 3 refers to the measured value when the conductive adhesive is subjected to a predetermined jet dispensing, the conductive adhesive after the jet dispensing is recovered, and then the viscosity is measured under the above conditions. . If the viscosity after JET is 10.000 (Pa‧s) or less, it can be said that the conductive adhesive can be injected into a small-sized gap, such as a 600 μm gap, by jet dispensing.

[流動性的測定方法] [Measurement method of fluidity]

表1至表3的「流動性(秒/mm)」為顯示出往600μm的間隙噴射分注後之導電性接著劑20的流動性之指標。具體而言,係使用如圖1(從側面觀看之示意圖)以及圖2(從上面觀看之示意圖)所示之輔助具,來測定導電性接著劑20的流動速度。亦即如圖1及圖2所示,以使間隙d成為600μm之方式,隔著間隔件16將玻璃板12配置在不鏽鋼板14上,並將實施例及比較例的導電性接著劑20噴射分注於該間隙的開口部附近(圖1的箭頭部分)而配置。測定出導電性接著劑20往該間隙的流動成為既定的流動距離L(mm)=20mm時之時間t(秒),並藉由計算出每1mm的流動時間t/L(秒/mm)而設作為流動性。流動性的測定是在25℃中進行。於表1所示之比較例1及比較例2之情形,流動距離L並未到達20mm。因此,於表1的「流動性」欄中記載為NG(Not Good),並於括弧內記載停止流動 之距離。亦即,於比較例1的導電性接著劑之情形,流動係在6mm處停止,於比較例2的導電性接著劑之情形,流動在1mm處停止。 "Fluidity (sec/mm)" in Tables 1 to 3 is an index showing the fluidity of the conductive adhesive 20 after injection and dispensing into a gap of 600 μm. Specifically, the flow rate of the conductive adhesive 20 is measured using an auxiliary tool as shown in FIG. 1 (a schematic view when viewed from the side) and FIG. 2 (a schematic view when viewed from above). That is, as shown in FIGS. 1 and 2 , the glass plate 12 is arranged on the stainless steel plate 14 via the spacer 16 so that the gap d becomes 600 μm, and the conductive adhesive 20 of the Example and the Comparative Example is sprayed. It is dispensed and arranged near the opening of the gap (arrow portion in Fig. 1). The time t (seconds) when the conductive adhesive 20 flows into the gap reaches a predetermined flow distance L (mm) = 20 mm is measured, and the flow time t/L (seconds/mm) per 1 mm is calculated. Let be liquidity. The flowability was measured at 25°C. In the cases of Comparative Example 1 and Comparative Example 2 shown in Table 1, the flow distance L did not reach 20 mm. Therefore, it is recorded as NG (Not Good) in the "Liquidity" column of Table 1, and "stop flow" is stated in parentheses. distance. That is, in the case of the conductive adhesive of Comparative Example 1, the flow stopped at 6 mm, and in the case of the conductive adhesive of Comparative Example 2, the flow stopped at 1 mm.

[電阻的測定方法] [Measurement method of resistance]

表1至表3的「電阻值(Ω)」為使實施例及比較例的導電性接著劑硬化後之電阻的測定值。電阻的測定係使用圖3所示之電極24來進行。亦即如圖3所示,以使電極24的間隔D成為40mm之方式在經硬化之玻璃板12上配置一對帶狀的電極24。以寬度W成為10mm之方式,藉由孔版印刷法,在玻璃板12及一對電極24上配置實施例及比較例的導電性接著劑,並進行硬化。於30分鐘將所配置之導電性接著劑升溫至80℃,然後將溫度保持在80℃為時60分鐘而藉此硬化。硬化後之導電性接著劑的膜厚為20μm。藉由電阻計R來測定經硬化之一對電極24之間的電阻值,得到實施例及比較例的電阻值。膜厚的測定係使用東京精密股份有限公司製的表面粗糙度形狀測定機(型號:Surfcom 1500SD-2)。此外,電阻值的測定係使用TFF Keithley Instruments股份有限公司製的數位萬用電表(型號:2001)。 "Resistance value (Ω)" in Tables 1 to 3 is the measured value of the resistance after hardening the conductive adhesives of Examples and Comparative Examples. The resistance is measured using the electrode 24 shown in FIG. 3 . That is, as shown in FIG. 3 , a pair of strip-shaped electrodes 24 are arranged on the hardened glass plate 12 so that the distance D between the electrodes 24 becomes 40 mm. The conductive adhesives of the Example and the Comparative Example were placed on the glass plate 12 and the pair of electrodes 24 by the stencil printing method so that the width W became 10 mm, and then hardened. The prepared conductive adhesive was heated to 80°C in 30 minutes, and then maintained at 80°C for 60 minutes to harden. The film thickness of the conductive adhesive after hardening is 20 μm. The resistance value between the hardened counter electrodes 24 was measured with a resistance meter R to obtain the resistance values of the examples and comparative examples. The film thickness was measured using a surface roughness and shape measuring machine (model: Surfcom 1500SD-2) manufactured by Tokyo Precision Co., Ltd. In addition, the resistance value was measured using a digital multimeter (model: 2001) manufactured by TFF Keithley Instruments Co., Ltd.

如表1所示,比較例1及2在JET後黏度及流動性上產生問題。亦即,不具有奈米二氧化矽之比較例1的導電性接著劑,其JET後黏度高達14.500(Pa‧s),於流動性的測定中亦未顯示良好的流動性。亦即如表1所示,於比較例1的導電性接著劑之情形,流動係在6mm處停止。此外,二氧化矽的平均粒徑為1.5μm之比較例2的導電性接著劑之JET後黏度高達22.375(Pa‧s),於流動性的測定中亦幾乎未顯示流動性。亦即如表1所示,於比較例2的導電性接著劑之情形,流動係在1mm處停止。此外,如表1所示,具有奈米Ag來取代奈米二氧化矽之比較例3的導電性接著劑,其24h後的黏度高達13.375,24h 後的增黏倍率亦為3.8倍之較高倍率。 As shown in Table 1, Comparative Examples 1 and 2 caused problems in viscosity and fluidity after JET. That is, the conductive adhesive of Comparative Example 1 without nanosilica has a post-JET viscosity as high as 14.500 (Pa‧s), and does not show good fluidity in the fluidity measurement. That is, as shown in Table 1, in the case of the conductive adhesive of Comparative Example 1, the flow stopped at 6 mm. In addition, the conductive adhesive of Comparative Example 2 with an average particle size of silica having an average particle size of 1.5 μm had a post-JET viscosity as high as 22.375 (Pa‧s), and showed almost no fluidity in the fluidity measurement. That is, as shown in Table 1, in the case of the conductive adhesive of Comparative Example 2, the flow stopped at 1 mm. In addition, as shown in Table 1, the conductive adhesive of Comparative Example 3 with nano-Ag replacing nano-silica has a viscosity as high as 13.375 after 24 hours. The final viscosity increasing rate is also a higher rate of 3.8 times.

相對於此,如表1至表3所示,實施例1至14之導電性接著劑的JET後黏度為0.625至9.875(Pa‧s),與比較例1及2的導電性接著劑相比為低黏度。此外,實施例1至14之導電性接著劑的流動性為49至645秒/mm,與未顯示流動性之比較例1及2的導電性接著劑相比,係顯示出高流動性。此外,實施例1至14之導電性接著劑的24h後的黏度為0.375至7.875(Pa‧s),24h後的增黏倍率亦為1.0至1.2倍,與比較例3之導電性接著劑的24h後的黏度以及24h後的增黏倍率(倍)相比,係位於良好的範圍。此外,電阻值亦為1.8至850Ω的範圍(電阻率ρ為9.0×10-4至4.25×10-1Ω‧cm),在取得接地之用途上為適當之值。 On the other hand, as shown in Tables 1 to 3, the post-JET viscosity of the conductive adhesives of Examples 1 to 14 is 0.625 to 9.875 (Pa‧s), which is compared with the conductive adhesives of Comparative Examples 1 and 2. For low viscosity. In addition, the fluidity of the conductive adhesives of Examples 1 to 14 ranged from 49 to 645 seconds/mm, and compared with the conductive adhesives of Comparative Examples 1 and 2 that did not show fluidity, they showed high fluidity. In addition, the viscosity of the conductive adhesives of Examples 1 to 14 after 24 hours is 0.375 to 7.875 (Pa‧s), and the viscosity increase rate after 24 hours is also 1.0 to 1.2 times, which is the same as that of the conductive adhesive of Comparative Example 3. The viscosity after 24 hours and the viscosity increase ratio (times) after 24 hours are in a good range. In addition, the resistance value is also in the range of 1.8 to 850Ω (resistivity ρ is 9.0×10 -4 to 4.25×10 -1 Ω‧cm), which is an appropriate value for grounding purposes.

從上述說明來看,可得知具有既定的奈米二氧化矽之實施例1至14的導電性接著劑係顯示出高流動性,且即使在既定時間後亦不會產生黏度的增加。因此可得知本發明之導電性接著劑具有高流動性且具有導電性。因此,本發明之導電性接著劑可稱為為能夠較佳地使用作為例如用於照相模組的固定之噴射分注用導電性接著劑。 From the above description, it can be seen that the conductive adhesives of Examples 1 to 14 having given nanosilica exhibit high fluidity and do not increase in viscosity even after a given time. Therefore, it can be seen that the conductive adhesive of the present invention has high fluidity and conductivity. Therefore, it can be said that the conductive adhesive of the present invention can be suitably used as a conductive adhesive for injection dispensing that is used for fixing, for example, a photographic module.

[表1]

Figure 109103536-A0202-12-0018-1
[Table 1]
Figure 109103536-A0202-12-0018-1

[表2]

Figure 109103536-A0202-12-0018-2
[Table 2]
Figure 109103536-A0202-12-0018-2

[表3]

Figure 109103536-A0202-12-0019-5
[table 3]
Figure 109103536-A0202-12-0019-5

Claims (9)

一種導電性接著劑,含有:(A)平均粒徑0.1至50μm的導電性粒子、(B)溶劑、(C)熱硬化性樹脂以及(D)平均粒徑1至50nm的二氧化矽粒子,其中,將前述(A)導電性粒子、(B)溶劑、(C)熱硬化性樹脂、及(D)二氧化矽粒子的合計設為100重量份時,含有0.5至15重量份的前述(B)溶劑,且含有1至20重量份的前述(D)二氧化矽粒子,相對於前述(A)導電性粒子100重量份,前述(C)熱硬化性樹脂的含量為30至80重量份,將前述導電性接著劑進行噴射分注後的黏度為0.2至15Pa.s,前述黏度係使用B型黏度計於25℃的溫度中以10rpm的轉速來測定者。 A conductive adhesive containing: (A) conductive particles with an average particle diameter of 0.1 to 50 μm, (B) solvent, (C) thermosetting resin, and (D) silica particles with an average particle diameter of 1 to 50 nm, Among them, when the total of the aforementioned (A) conductive particles, (B) solvent, (C) thermosetting resin, and (D) silica particles is 100 parts by weight, 0.5 to 15 parts by weight of the aforementioned ( B) solvent, and contains 1 to 20 parts by weight of the aforementioned (D) silica particles, and the content of the aforementioned (C) thermosetting resin is 30 to 80 parts by weight relative to 100 parts by weight of the aforementioned (A) conductive particles. , the viscosity of the aforementioned conductive adhesive after spraying and dispensing is 0.2 to 15Pa. s, the aforementioned viscosity is measured using a B-type viscometer at a temperature of 25°C and a rotation speed of 10 rpm. 如請求項1所述之導電性接著劑,其中以(A)導電性粒子、(B)溶劑、(C)熱硬化性樹脂以及(D)二氧化矽粒子的合計為100重量份時,含有1至10重量份的(D)二氧化矽粒子。 The conductive adhesive according to claim 1, which contains 100 parts by weight of the total of (A) conductive particles, (B) solvent, (C) thermosetting resin and (D) silica particles. 1 to 10 parts by weight of (D) silica particles. 如請求項1或2所述之導電性接著劑,其中(D)二氧化矽粒子係預先與(C)熱硬化性樹脂混合。 The conductive adhesive according to claim 1 or 2, wherein (D) silica particles are mixed with (C) thermosetting resin in advance. 如請求項1或2所述之導電性接著劑,其中以(A)導電性粒子、(B)溶劑、(C)熱硬化性樹脂以及(D)二氧化矽粒子的合計為100重量份時,含有1至14重量份的(B)溶劑。 The conductive adhesive according to claim 1 or 2, wherein the total of (A) conductive particles, (B) solvent, (C) thermosetting resin and (D) silica particles is 100 parts by weight. , containing 1 to 14 parts by weight of (B) solvent. 如請求項1或2所述之導電性接著劑,其中(A)導電性粒子為銀粒子。 The conductive adhesive according to claim 1 or 2, wherein (A) the conductive particles are silver particles. 如請求項1或2所述之導電性接著劑,其中(B)溶劑含有芳香族 烴。 The conductive adhesive according to claim 1 or 2, wherein (B) the solvent contains aromatic Hydrocarbons. 如請求項1或2所述之導電性接著劑,其中(C)熱硬化性樹脂含有環氧樹脂或丙烯酸樹脂。 The conductive adhesive according to claim 1 or 2, wherein (C) the thermosetting resin contains epoxy resin or acrylic resin. 一種照相模組用導電性接著劑,含有請求項1至7中任一項所述之導電性接著劑。 A conductive adhesive for photographic modules, containing the conductive adhesive described in any one of claims 1 to 7. 一種噴射分注用導電性接著劑,含有請求項1至7中任一項所述之導電性接著劑。 A conductive adhesive for injection dispensing, containing the conductive adhesive according to any one of claims 1 to 7.
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