TWI825286B - Laminates and absorbent articles - Google Patents
Laminates and absorbent articles Download PDFInfo
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- TWI825286B TWI825286B TW109107962A TW109107962A TWI825286B TW I825286 B TWI825286 B TW I825286B TW 109107962 A TW109107962 A TW 109107962A TW 109107962 A TW109107962 A TW 109107962A TW I825286 B TWI825286 B TW I825286B
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- nonwoven fabric
- sheet
- openings
- opening
- laminated body
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- 239000002250 absorbent Substances 0.000 title claims description 90
- 230000002745 absorbent Effects 0.000 title claims description 82
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 164
- 239000004831 Hot glue Substances 0.000 claims abstract description 91
- 239000000835 fiber Substances 0.000 claims description 34
- 238000002844 melting Methods 0.000 claims description 15
- 230000008018 melting Effects 0.000 claims description 15
- 238000005304 joining Methods 0.000 claims description 11
- 230000004927 fusion Effects 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 5
- 239000000314 lubricant Substances 0.000 claims description 4
- 239000010408 film Substances 0.000 description 39
- 238000012805 post-processing Methods 0.000 description 21
- 230000003187 abdominal effect Effects 0.000 description 18
- 239000000463 material Substances 0.000 description 15
- 238000000576 coating method Methods 0.000 description 12
- -1 polypropylene Polymers 0.000 description 12
- 230000000740 bleeding effect Effects 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 10
- 238000012986 modification Methods 0.000 description 7
- 230000004048 modification Effects 0.000 description 7
- 239000004698 Polyethylene Substances 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 6
- 229920000573 polyethylene Polymers 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000035699 permeability Effects 0.000 description 5
- 230000029142 excretion Effects 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 210000002700 urine Anatomy 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 229920000247 superabsorbent polymer Polymers 0.000 description 2
- 210000004243 sweat Anatomy 0.000 description 2
- UAUDZVJPLUQNMU-UHFFFAOYSA-N Erucasaeureamid Natural products CCCCCCCCC=CCCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 210000004177 elastic tissue Anatomy 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- FATBGEAMYMYZAF-UHFFFAOYSA-N oleicacidamide-heptaglycolether Natural products CCCCCCCCC=CCCCCCCCC(N)=O FATBGEAMYMYZAF-UHFFFAOYSA-N 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229940037312 stearamide Drugs 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
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Landscapes
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Epidemiology (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Manufacturing & Machinery (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Laminated Bodies (AREA)
Abstract
[課題]在提供可確保強度,並且可抑制熱熔接著劑從開孔滲出的情況的層積體。 [解決手段]層積體(1),係具備:有複數個開孔(5)的不織布(10)、薄片(20)、以及以伸長的狀態被夾在不織布與薄片之間的彈性構件(30),不織布與薄片藉由熱熔接著劑互相被接合的同時,熱熔接著劑、與複數個開孔中的一開孔(5a)具有至少一部分重疊的區域,其中,不織布(10),是在和一開孔(5a)鄰接的緣部(5ae)的至少一部分具有非熔融部(5ah),在緣部(5ae)以外部位具有熔融部(4)。[Problem] To provide a laminated body that can ensure strength and suppress hot-melt adhesive from seeping out from openings. [Solution] The laminate (1) includes a nonwoven fabric (10) having a plurality of openings (5), a sheet (20), and an elastic member (20) sandwiched between the nonwoven fabric and the sheet in an extended state. 30), while the non-woven fabric and the sheet are joined to each other through a hot-melt adhesive, the hot-melt adhesive has at least a partially overlapping area with one of the plurality of openings (5a), wherein the non-woven fabric (10), It has a non-melted portion (5ah) in at least a part of the edge portion (5ae) adjacent to an opening (5a), and has a melted portion (4) in a portion other than the edge portion (5ae).
Description
本發明是關於層積體、及吸收性物品。The present invention relates to a laminated body and an absorbent article.
在用後即棄式紙尿布、生理用衛生棉等的吸收性物品,有使用將2片的薄片構件(例如不織布)利用熱熔接著劑等在厚度方向作接合(層積)的層積體。又,在2片的薄片構件的至少1片設置複數個開孔者也已被知曉(例如參照專利文獻1)。在專利文獻1,作為防止熱熔接著劑從薄片構件的開孔跑掉的對策,只有在毛邊部塗布熱熔接著劑。
[先前技術文獻]
[專利文獻]Absorbent articles such as disposable diapers and sanitary napkins use a laminate in which two sheet members (such as nonwoven fabrics) are joined (laminated) in the thickness direction using a hot-melt adhesive or the like. . Moreover, it is also known to provide a plurality of openings in at least one of the two sheet members (for example, see Patent Document 1). In
[專利文獻1]日本特開2018-57810號公報[Patent Document 1] Japanese Patent Application Publication No. 2018-57810
[發明所欲解決之問題][Problem to be solved by the invention]
然而,僅在毛邊部選擇性地塗布熱熔接著劑是有困難的,且會有熱熔接著劑從開孔滲出的情況。因而使用者會有黏黏的感覺的顧慮。又,因為在薄片構件形成複數個開孔而會有強度(剛性)降低的顧慮。However, it is difficult to selectively apply hot-melt adhesive only to the burrs, and the hot-melt adhesive may bleed out from the openings. Therefore, users may worry about a sticky feeling. Furthermore, since a plurality of openings are formed in the sheet member, the strength (rigidity) may be reduced.
本發明,是有鑑於上述這樣的問題所作成者,目的在提供可確保強度,並且可抑制熱熔接著劑從開孔滲出的情況的層積體。 [解決問題之技術手段]The present invention was made in view of the above-mentioned problems, and its object is to provide a laminated body that can ensure strength and suppress the hot-melt adhesive from bleeding out from the openings. [Technical means to solve problems]
達成上述目的用的主要的發明,是一種層積體,係具備:有複數個開孔的不織布、薄片、以及以伸長的狀態被夾在前述不織布與前述薄片之間的彈性構件,前述不織布與前述薄片藉由熱熔接著劑互相被接合的同時,前述熱熔接著劑、與前述複數個開孔中的一開孔具有至少一部分重疊的區域,其中,前述不織布,是在和前述一開孔鄰接的緣部的至少一部分具有非熔融部,在前述緣部以外部位具有熔融部。 關於本發明的其他的特徵,是由本說明書及添附圖面的記載可明白。 [發明的效果]The main invention used to achieve the above object is a laminated body comprising: a nonwoven fabric having a plurality of openings, a sheet, and an elastic member sandwiched between the nonwoven fabric and the sheet in an elongated state, and the nonwoven fabric and the sheet. While the aforementioned sheets are joined to each other by a hot-melt adhesive, the aforementioned hot-melt adhesive has an area that at least partially overlaps with one of the aforementioned plurality of openings, wherein the aforementioned non-woven fabric is with the aforementioned one opening. At least part of the adjacent edge portion has a non-melted portion, and a portion other than the edge portion has a melted portion. Other features of the present invention will be apparent from the description of this specification and the attached drawings. [Effects of the invention]
根據本發明,可提供可確保強度,並且可抑制熱熔接著劑從開孔滲出的情況的層積體。According to the present invention, it is possible to provide a laminated body that can ensure strength and suppress bleeding of the hot-melt adhesive from the openings.
根據本說明書及添附圖面的記載,至少可明白以下的事項。From the descriptions in this manual and the attached drawings, at least the following matters can be understood.
一種層積體,係具備:有複數個開孔的不織布、薄片、以及以伸長的狀態被夾在前述不織布與前述薄片之間的彈性構件,前述不織布與前述薄片藉由熱熔接著劑互相被接合的同時,前述熱熔接著劑、與前述複數個開孔中的一開孔具有至少一部分重疊的區域,其中,前述不織布,是在和前述一開孔鄰接的緣部的至少一部分具有非熔融部,在前述緣部以外部位具有熔融部。A laminated body comprising: a nonwoven fabric having a plurality of openings, a sheet, and an elastic member sandwiched between the nonwoven fabric and the sheet in an elongated state, and the nonwoven fabric and the sheet are mutually bonded with a hot-melt adhesive. At the same time of joining, the hot-melt adhesive has an area that at least partially overlaps with one of the plurality of openings, wherein the non-woven fabric has a non-melted surface on at least a part of the edge adjacent to the one opening. part, and has a melted part at a location other than the aforementioned edge part.
根據這樣的層積體,藉由在開孔的緣部的至少一部分具有非熔融部,而使開孔在彈性構件收縮時容易變形。藉此可抑制熱熔接著劑從開孔滲出的情況。又,藉由在開孔的緣部以外的部位具有熔融部,可提高不織布的剛性。因此,即便在不織布設置複數個開孔,也可確保強度,並且可抑制熱熔接著劑從開孔滲出的情況。According to such a laminated body, since at least part of the edge portion of the opening has a non-melted portion, the opening can be easily deformed when the elastic member contracts. This can prevent the hot melt adhesive from seeping out of the openings. In addition, by having a melted portion at a location other than the edge of the opening, the rigidity of the nonwoven fabric can be improved. Therefore, even if a plurality of openings are provided in the nonwoven fabric, the strength can be ensured and the hot melt adhesive can be suppressed from bleeding through the openings.
這樣的層積體中,在伸長狀態下,前述一開孔的面積比前述熔融部的面積更大為期望。In such a laminated body, it is preferable that the area of the one opening is larger than the area of the melted portion in the stretched state.
根據這樣的層積體,藉由開孔的面積比熔融部的面積更大,容易維持柔軟性,可使熱熔接著劑不會從開孔滲出。According to such a laminate, since the area of the openings is larger than the area of the melted portion, flexibility can be easily maintained and the hot melt adhesive can be prevented from seeping out from the openings.
這樣的層積體中,排列在預定方向上的前述熔融部的間距比排列在前述預定方向上的前述開孔的間距更小為期望。In such a laminated body, it is preferable that the pitch of the molten portions arranged in the predetermined direction is smaller than the pitch of the openings arranged in the predetermined direction.
根據這樣的層積體,可確保朝預定方向的強度,而不易破掉。According to such a laminated body, the strength in a predetermined direction can be ensured and it is difficult to break.
這樣的層積體中,前述不織布含有潤滑劑為期望。In such a laminate, it is desirable that the nonwoven fabric contains a lubricant.
根據這樣的層積體,由於纖維彼此容易滑動,所以不會阻礙開孔的收縮。藉此,促進彈性構件所致的開孔的變形,可抑制熱熔接著劑從開孔滲出的情況。According to such a laminated body, since the fibers easily slide with each other, shrinkage of the openings is not hindered. Thereby, the deformation of the openings caused by the elastic member is promoted, and the hot melt adhesive can be suppressed from seeping out from the openings.
這樣的層積體中,構成前述不織布的纖維的剖面為圓形或橢圓形為期望。In such a laminated body, it is desirable that the fibers constituting the nonwoven fabric have a circular or elliptical cross section.
根據這樣的層積體,由於纖維彼此容易滑動,所以不會阻礙開孔的收縮。藉此,促進彈性構件所致的開孔的變形,可抑制熱熔接著劑從開孔滲出的情況。According to such a laminated body, since the fibers easily slide with each other, shrinkage of the openings is not hindered. Thereby, the deformation of the openings caused by the elastic member is promoted, and the hot melt adhesive can be suppressed from seeping out from the openings.
這樣的層積體中,在伸長狀態下,前述開孔的平面形狀為圓形或橢圓形為期望。In such a laminated body, it is preferable that the planar shape of the openings is circular or elliptical in the stretched state.
根據這樣的層積體,開孔的形狀與矩形、多角形的情況比較,開孔容易變形。因此,可抑制熱熔接著劑從開孔滲出的情況。According to such a laminated body, the shape of the openings is easier to deform than in the case of rectangular or polygonal shapes. Therefore, bleeding of the hot melt adhesive from the openings can be suppressed.
這樣的層積體中,前述不織布為紡黏不織布為期望。In such a laminated body, it is preferable that the nonwoven fabric is a spunbond nonwoven fabric.
根據這樣的層積體,紡黏不織布比其他的不織布(例如熱風不織布),開孔周圍的纖維比較容易動,開孔容易閉合。因此,抑制熱熔接著劑從開孔滲出的情況效果佳。According to such a laminated body, spunbond nonwoven fabrics are easier to move than other nonwoven fabrics (such as air-through nonwoven fabrics) around the openings, and the openings are easier to close. Therefore, it is highly effective in suppressing the bleeding of hot melt adhesive from the openings.
這樣的層積體中,前述薄片有複數個開孔亦可。In such a laminated body, the sheet may have a plurality of openings.
根據這樣的層積體,因為開孔數變多,所以透氣性提升。又,層積體變得更柔軟,且藉由彈性構件使開孔變的容易閉合。According to such a laminated body, the number of openings is increased, so the air permeability is improved. In addition, the laminated body becomes softer, and the openings are easily closed by the elastic member.
這樣的層積體中,前述不織布的前述一開孔的至少一部分與前述薄片中的沒有開孔的非開孔區域重疊為期望。In such a laminated body, it is preferable that at least a part of the one opening of the nonwoven fabric overlaps with a non-opening area in the sheet having no openings.
根據這樣的層積體,開孔重疊的部分透氣性進一步提升。又,藉由與薄片中的沒有開孔的非開孔區域重疊的部分和薄片的透明感的比對,強調開孔的陰影,而使可看見性提升。According to such a laminated body, the air permeability of the portion where the openings overlap is further improved. In addition, by contrasting the overlapped portion with the non-perforated area of the sheet and the transparency of the sheet, the shadow of the opening is emphasized, thereby improving visibility.
這樣的層積體其中,和前述一開孔鄰接的前述緣部、與前述非開孔區域具有沒有互相被接合的非接合部為期望。In such a laminated body, it is preferable that the edge portion adjacent to the one opening and the non-opening region have non-joining portions that are not joined to each other.
根據這樣的層積體,因為一開孔的緣部、與和該一開孔的至少一部分重疊的非開孔區域沒有互相被接合,所以可保持柔軟性(開孔容易變形),且肌膚觸感佳。According to such a laminated body, since the edge portion of an opening and the non-opening area overlapping at least a part of the opening are not joined to each other, flexibility can be maintained (the openings are easily deformed) and skin contact can be maintained. Feel good.
這樣的層積體中,在伸長狀態下,前述一開孔的孔徑比被形成在前述薄片的開孔的孔徑更大,在俯視觀看,被形成在前述薄片的一個開孔位在前述一開孔的內側為期望。In such a laminated body, in the stretched state, the diameter of the opening is larger than the diameter of the opening formed in the sheet, and when viewed from above, the opening formed in the sheet is located at the position of the opening. The inside of the hole is desired.
根據這樣的層積體,藉由不織布的開孔與薄片的開孔重疊,而使透氣性進一步提升。又,藉由疊合的開孔強調陰影,而使看見性提升。According to such a laminated body, the air permeability is further improved by overlapping the openings of the nonwoven fabric and the openings of the sheet. In addition, the overlapping openings emphasize shadows and improve visibility.
又可明白吸收性物品,係具有:互相正交的上下方向、左右方向、前後方向,並具備:吸收液體的吸收性本體、以及上述的任一個層積體。It can also be understood that an absorbent article has an up-down direction, a left-right direction, and a front-back direction that are orthogonal to each other, and includes an absorbent main body that absorbs liquid, and any one of the above-mentioned laminates.
根據這樣的吸收性物品,可使熱熔接著劑不會從吸收性物品的不織布的開孔滲出。According to such an absorbent article, the hot-melt adhesive can be prevented from seeping out from the pores of the nonwoven fabric of the absorbent article.
這樣的吸收性物品中,在前述上下方向,熔融部位在相鄰的開孔之間為期望。In such an absorbent article, it is preferable that the melted portion is between adjacent openings in the above-mentioned vertical direction.
根據這樣的吸收性物品,在相鄰的開孔之間有熔融部,可確保上下方向的強度且不易破掉。According to such an absorbent article, there is a melted portion between adjacent openings, thereby ensuring strength in the vertical direction and making it difficult to break.
這樣的吸收性物品中,前述不織布被配置在較前述薄片更靠非肌膚側亦可。In such an absorbent article, the nonwoven fabric may be disposed closer to the non-skin side than the sheet.
根據這樣的吸收性物品,從外側可看見有開孔的情況。According to such an absorbent article, openings can be seen from the outside.
這樣的吸收性物品中,在前述不織布與前述薄片之間的至少1部分夾著非開孔的薄膜,前述不織布,是利用前述熱熔接著劑被接合在前述薄膜的非肌膚側的面,前述彈性構件,是利用前述熱熔接著劑被接合在前述薄膜的肌膚側的面為期望。In such an absorbent article, a non-perforated film is sandwiched between at least one part of the nonwoven fabric and the sheet, and the nonwoven fabric is bonded to the non-skin side surface of the film using the hot melt adhesive. The elastic member is preferably bonded to the skin-side surface of the film using the hot melt adhesive.
根據這樣的吸收性物品,藉由在不織布與薄片之間設置非開孔的薄膜,可抑制來自不織布的開孔的熱熔接著劑的滲出。尤其在彎曲彈性構件作配置之處,因為不能在彈性構件直接塗布熱熔接著劑,而必須要以高基重來塗布將彈性構件固定在不織布用的熱熔接著劑,所以在這樣的地方效果佳。According to such an absorbent article, by providing a non-perforated film between the nonwoven fabric and the sheet, it is possible to suppress the hot melt adhesive from seeping out from the pores of the nonwoven fabric. Especially in places where curved elastic members are arranged, hot-melt adhesive cannot be directly applied to the elastic member. Instead, the hot-melt adhesive for fixing the elastic member to the nonwoven fabric must be applied with a high basis weight. Therefore, the effect is very effective in such places. good.
這樣的吸收性物品中,前述彈性構件跨前述吸收性本體從前述吸收性物品的前述左右方向的一端被設到另一端,前述彈性構件中,與前述薄膜重疊的部位的伸長倍率小於與前述薄膜重疊的部位的伸長倍率為期望。In such an absorbent article, the elastic member is provided from one end to the other end in the left-right direction of the absorbent article across the absorbent body, and the stretch magnification of the portion of the elastic member overlapping the film is smaller than that of the film. The overlapping portion has a desired elongation magnification.
根據這樣的吸收性物品,由於在設有薄膜的部分熱熔接著劑不易滲出,所以為了抑制熱熔接著劑的滲出,讓開孔收縮的必要減少。因此,在設有薄膜的部分,彈性構件的伸長倍率小亦可。According to such an absorbent article, since the hot melt adhesive is less likely to bleed out in the portion where the film is provided, there is less need to shrink the openings in order to suppress the bleed out of the hot melt adhesive. Therefore, the stretch ratio of the elastic member may be small in the portion where the film is provided.
這樣的吸收性物品中,接合前述不織布與前述薄膜的前述熱熔接著劑的基重小於接合前述薄膜與前述彈性構件的前述熱熔接著劑的基重為期望。In such an absorbent article, it is preferable that the basis weight of the hot-melt adhesive that joins the nonwoven fabric and the film is smaller than the basis weight of the hot-melt adhesive that joins the film and the elastic member.
根據這樣的吸收性物品,邊確實固定彈性構件,邊可抑制熱熔接著劑從開孔滲出的情況。According to such an absorbent article, it is possible to suppress the hot melt adhesive from seeping out from the openings while reliably fixing the elastic member.
這樣的吸收性物品中,在前述薄膜加上圖案為期望。In such an absorbent article, it is desirable to add a pattern to the film.
根據這樣的吸收性物品,藉由在不織布設置複數個開孔,容易看見薄膜的圖案。According to such an absorbent article, by providing a plurality of openings in the nonwoven fabric, the pattern of the film can be easily seen.
這樣的吸收性物品中,在前述不織布的非肌膚側接合有拋棄前述吸收性物品時,保持將前述吸收性物品團化後的狀態用的帶片構件,前述不織布在與前述帶片構件的接合區域的至少一部分具有前述熔融部為期望。In such an absorbent article, a tape member for maintaining the grouped state of the absorbent article when the absorbent article is discarded is joined to the non-skin side of the nonwoven fabric, and the nonwoven fabric is joined to the tape member. It is desirable that at least part of the region has the aforementioned melted portion.
根據這樣的吸收性物品,由於藉由熔融部使不織布的強度(剛性)變高,所以,剝離帶片構件時,可抑制不織布破掉的情況。According to such an absorbent article, the strength (rigidity) of the nonwoven fabric is increased due to the melted portion, so when the tape member is peeled off, the nonwoven fabric can be suppressed from being torn.
這樣的吸收性物品中,在前述厚度方向,前述帶片構件與前述不織布的接合區域、以及前述不織布與前述薄片的接合區域至少一部分重疊為期望。In such an absorbent article, it is preferable that the bonding area between the belt sheet member and the nonwoven fabric and the bonding area between the nonwoven fabric and the sheet overlap at least partially in the thickness direction.
根據這樣的吸收性物品,在剝離帶片構件時,因為僅不織布不會被拉扯,所以,不織布不易破掉,且帶片構件容易剝離。According to such an absorbent article, only the nonwoven fabric is not pulled when the tape member is peeled off. Therefore, the nonwoven fabric is less likely to be torn and the tape member is easily peeled off.
這樣的吸收性物品中,前述不織布與前述薄片的接合區域,是在前述左右方向跨前述帶片構件為期望。In such an absorbent article, it is preferable that the bonding area between the nonwoven fabric and the sheet spans the belt sheet member in the left-right direction.
根據這樣的吸收性物品,讓不織布與薄片的接合區域跨後處理帶片的左右方向來抵抗帶片構件的拉力,而可抑制不織布從(帶片構件周邊的)開孔部破掉的情況。According to such an absorbent article, the bonding area between the nonwoven fabric and the sheet spans the left and right directions of the post-processing belt piece to resist the tensile force of the belt sheet member, thereby preventing the nonwoven fabric from being broken from the opening (around the belt sheet member).
這樣的吸收性物品中,前述不織布被配置在較前述薄片更靠肌膚側亦可。In such an absorbent article, the nonwoven fabric may be disposed closer to the skin than the sheet.
根據這樣的吸收性物品,藉由在肌膚側配置開孔,而更容易吸收汗。According to such an absorbent article, sweat is more easily absorbed by arranging openings on the skin side.
===實施形態===
<層積體1的基本結構>
首先,針對本實施形態的層積體1的基本的結構進行說明。圖1為伸長狀態的層積體1的概略立體圖,圖2為層積體1的分解圖。又,圖3A為圖1(伸長狀態)的層積體1的X區域的平面放大圖,圖3B表示圖3A的層積體1收縮後的狀態的圖。又,圖4為不織布10的概略剖面。===Implementation ===
<Basic structure of
此外,伸長狀態,是指將層積體1伸長到沒有皺紋的狀態,具體而言,是將構成層積體1的各構件(不織布10、薄片20)的尺寸伸長到與其構件單體的尺寸一致或接近這個長度為止的狀態。在圖1及圖2,將沿著薄片狀的層積體1的長邊的方向作為長邊方向,將沿著短邊的方向作為短邊方向。又,將和長邊方向及短邊方向正交的方向(構成層積體1的各構件重疊的方向)作為厚度方向。In addition, the stretched state means that the
如圖1所示,層積體1為具有不織布10、與薄片20的2層結構構造,在不織布10與薄片20之間配置有彈性構件30。As shown in FIG. 1 , the
在不織布10隔著間隔設有複數個貫穿表裡的開孔5。就構成不織布10的素材纖維來說,是例如可舉聚丙烯(PP)、聚乙烯(PE)、聚對苯二甲酸乙二醇酯(PET)等。又,不僅使用聚丙烯、聚乙烯等的單獨纖維,也可使用由聚丙烯、聚乙烯形成的芯鞘構造的複合纖維(Bico)等。就不織布的態樣來說,可舉熱黏合不織布、紡黏不織布、水針不織布、熱風不織布等。此外,於本實施形態,在不織布10使用紡黏不織布。關於這個理由容後敘述。The
又,就構成薄片20的素材來說,例如除了與上述同樣的不織布以外,可舉樹脂薄膜等作為對不織布10支持薄片來使用。In addition, as a material constituting the
彈性構件30為具有彈性的絲狀的構件,在不織布10與薄片20之間複數排列配置在短邊方向的同時,以伸長的狀態被固定在長邊方向。就彈性構件30來說,可例示絲狀的橡膠、彈性纖維等。於本實施形態,在各彈性構件30的周圍,直接塗布熱熔接著劑(HMA),不織布10與薄片20,是藉由被塗布在彈性構件30的熱熔接著劑被接合。就熱熔接著劑(HMA)來說,例如可使用EVA系、彈性體系、烯烴系、聚酯・聚醯胺系等。The
可是,不限於此,也可用其他的塗布方法(例如:可螺旋狀塗布的螺旋塗布、可波狀塗布的亞米茄塗布、控縫塗布等)塗布熱熔接著劑來接合不織布10與薄片20亦可。亦即,熱熔接著劑的塗布區域與彈性構件30的位置不同亦可。However, it is not limited to this, and other coating methods (such as spiral coating that can be applied in a spiral shape, omega coating that can be applied in a corrugated shape, seam control coating, etc.) can also be used to apply the hot melt adhesive to join the
於此,藉由上述的聚丙烯、聚乙烯等的熱可塑性樹脂纖維構成不織布10時,開孔5的形成例如可使用被加熱的銷構件(不圖示)等來進行。此時,通常,銷構件的溫度被設定在纖維、薄膜素材的熔點以上為多。此時,藉由將進行開孔的銷構件的溫度設定在各素材的熔點以上,使和開孔鄰接的緣部熔融,冷卻被固化而形成開孔。然而,開孔的形狀雖為藉由上述的方法可保持者,卻會有開孔部分變硬的顧慮。Here, when the
而相對於此,關於被形成在本實施形態的不織布10的複數個開孔5,形成開孔5時的銷構件(不圖示)的溫度是落在纖維的軟化點以上且未滿該熔點。藉此,和開孔5鄰接的緣部5e(參照圖3A)為纖維彼此不易被熔融而成為非熔融部。此外,緣部5e,是從開孔5朝徑向的外側預定寬度(在本實施形態為2mm)的圓環狀的部分。在該緣部5e,存在於開孔5的部分的纖維進一步聚集使纖維密度變高。On the other hand, regarding the plurality of
又,在不織布10形成有複數個熔融部4。熔融部4,是在不織布10的製造時被形成者。亦即,本實施形態的不織布10為紡黏不織布,將紡紗後的長纖維不規則地堆積而形成網狀物,用施加了壓花加工的熱滾子四處進行熱熔著而形成薄片狀。熔融部4,是藉由該熱滾子被形成的圖案(壓花),在熔融部4厚度變薄。具體而言,經測量圖4所示的開孔5的緣部5e的厚度t2與熔融部4的厚度t1後,緣部5e的厚度t2為350μm,熔融部4的厚度t1為25μm。此外,厚度的測量,是用液態氮讓不織布10凍結之後,切出預定範圍製作測量樣本。然後,使用厚度測量器(例如基恩斯社製數位顯微鏡VHX-2000),拍攝測量樣本的剖面的圖像,分別測量複數處(例如10處)的厚度,將其平均值作為厚度。In addition, a plurality of melted
此外,纖維密度,是藉由基重除以厚度作求取。若將不織布10的基重設為18g/m2
,則開孔5的緣部5e的纖維密度因為厚度t2為350μm,所以成為0.05g/cm3
。另一方面,熔融部4的纖維密度由於厚度t1為25μm,而成為0.72g/cm3
。因此,熔融部4成為較纖維密度高的緣部5e更為高密度。In addition, fiber density is calculated by dividing basis weight by thickness. If the basis weight of the
如此,在熔融部4,藉由纖維密度高,纖維彼此被熱熔著,而比其他的部位更強度高。In this way, in the
此外,本實施形態的熔融部4雖平面形狀為圓形,可是不限於此,例如也可為矩形等的其他的形狀。In addition, although the planar shape of the
圖3A所示的複數個開孔5中,一開孔5a具有與彈性構件30(換言之為熱熔接著劑)重疊的區域(開孔5a中彈性構件30的露出的區域)。此外,在彈性構件30不直接塗布熱熔接著劑時,一開孔5a與彈性構件30不會重疊亦可。此時,只要被塗布在不織布10與薄片20之間的熱熔接著劑的塗布區域、與一開孔5a的至少一部分重疊即可。又,一開孔5a的緣部5ae具有纖維沒有被熔融的非熔融部5ah(在圖3A,是緣部5ae全體為非熔融部5ah)。藉此,一開孔5a可不會變硬而具有柔軟性。Among the plurality of
在圖3A,彈性構件30伸長的狀態下沿著長邊方向被配置。因此,藉由彈性構件30的收縮,而如圖3B所示,層積體1在長邊方向上收縮。此時,本實施形態的層積體1,由於是在一開孔5a的緣部5ae的至少一部分具有沒有被熔融的非熔融部5ah,所以,成為容易變形(亦即容易閉合)。如此,藉由一開孔5a容易閉合,可抑制熱熔接著劑從一開孔5a滲出的情況。In FIG. 3A , the
又,藉由在不織布10設置熔融部4,即便不織布10具有複數個開孔5,也可確保強度。又,藉由在開孔5的緣部5e以外的部位配置熔融部4,而不會阻礙開孔5閉合的情況。Furthermore, by providing the melted
又,如圖3A所示,在伸長狀態,開孔5的面積比熔融部4的面積更大。Furthermore, as shown in FIG. 3A , in the extended state, the area of the
於此,假設熔融部4的面積比一開孔5a的面積更大,則例如熔融部4與一開孔5a排列在與彈性構件30的伸縮方向正交的方向(於此為短邊方向)時候等,一開孔5a會有不易閉合的顧慮。亦即,會有不能維持一開孔5a周圍的柔軟性的顧慮。於本實施形態,在伸長狀態下,藉由開孔5(一開孔5a)的面積比熔融部4的面積更大,可維持柔軟性,並可抑制熱熔接著劑的滲出。又,藉由熔融部4的面積比開孔5的面積更小,即便將熔融部4疊在一開孔5a的緣部5ae,一開孔5a的緣部5ae的至少一部分成為非熔融部5ah。因此,可維持柔軟性。Here, assuming that the area of the melted
此外,就開孔5、熔融部4的面積的測量方法來說,例如可以接下來這樣的方法做實施。亦即,從利用顯微鏡(例如基恩斯社製數位顯微鏡)所拍攝的圖像抽出開孔5、熔融部4的區域,並算出抽出區域的面積,而可求出開孔5、熔融部4的面積。在本實施形態,由於開孔5與熔融部4皆為圓形,所以也可只求取抽出後的區域的直徑。而形成直徑大的面積也大。In addition, as for the measurement method of the area of the
又,如圖3A所示,在伸長狀態,開孔5在長邊方向及短邊方向分別以間距P1作排列,熔融部4在長邊方向及短邊方向分別以間距P2作排列。而且,熔融部4的間距P2小於開孔5的間距P1。Furthermore, as shown in FIG. 3A , in the extended state, the
如此,藉由熔融部4的間距P2小於開孔5的間距P1,可確保長邊方向、短邊方向的強度,而使不織布10不易破掉。此外,在本實施形態,開孔5在長邊方向與短邊方向雖以相同的間距(間距P1)作排列,可是在長邊方向與短邊方向間距不同亦可。關於熔融部4也同樣。又,熔融部4、開孔5相對於長邊方向與短邊方向朝傾斜方向排列亦可。關於特定的方向,將熔融部4的間距設的比開孔5的間距更小,而可提升關於那個方向的強度。In this way, since the pitch P2 of the melted
又,不織布10含有潤滑劑為期望。就潤滑劑的一例來說,可例示界面活性劑、油劑,更具體而言可使用油酸醯胺、芥酸醯胺、硬脂醯胺等,或是使用含有胺基酸的改質矽油等的矽油、橄欖油等的動植物油、流動石蠟等。但絲毫不限於此。亦即,只要可讓在不織布10塗布了預定的材料的位置的摩擦係數比塗布前的摩擦係數更降低,該材料可能獲得上述的潤滑作用。藉此,由於構成不織布10的纖維的滑動變佳,而不會阻礙開孔5的收縮。因此,可抑制熱熔接著劑從開孔5滲出的情況。In addition, it is desirable that the
又,構成不織布10的纖維的剖面為圓形或橢圓形為期望。如此纖維的剖面為圓形或橢圓形,則由於纖維彼此容易滑動,所以不會阻礙開孔5的收縮。藉此,由於促進了彈性構件30所致的開孔5的變形,可抑制熱熔接著劑從開孔5滲出的情況。In addition, it is preferable that the cross section of the fibers constituting the
又,在圖3A所示的伸長狀態,開孔5的平面形狀雖為圓形,也可為橢圓形。如此,開孔5的平面形狀為圓形或橢圓形為期望。藉此,與平面形狀為矩形或多角形的情況比較,開孔5變得容易變形(容易閉合)。因此,可抑制熱熔接著劑從開孔5滲出的情況。In addition, in the extended state shown in FIG. 3A , although the planar shape of the
又,在本實施形態所使用的紡黏不織布與其他的不織布比較,開孔周圍的纖維比較容易動。例如,熱風不織布是在纖維彼此的許多個接點被熱熔著,且幾乎全面成為熔融狀態。若在不織布10使用熱風不織布,則全體的剛性變高,開孔不易變形。In addition, compared with other nonwoven fabrics, the spunbond nonwoven fabric used in this embodiment has fibers around the openings that move relatively easily. For example, air-through nonwoven fabrics are heat-fused at many points of contact between fibers, and almost all of them are in a molten state. If the air-through nonwoven fabric is used as the
在本實施形態,因為使用紡黏不織布作為不織布10,所以開孔周圍的纖維比較容易動,而使開孔5(一開孔5a)容易閉合。因此,抑制熱熔接著劑滲出的情況效果佳。又,藉由在紡黏不織布設置複數個壓花(熔融部4),即便不織布10具有複數個開孔5,也可確保強度。In this embodiment, since spunbond nonwoven fabric is used as the
<層積體1的變形例>
圖5表示層積體1的變形例(層積體1´)的概略說明圖。
在該變形例(圖5),是在薄片20形成複數個開孔(開孔6)。開孔6,是貫穿不織布10與薄片20被設置。此外,在不織布10,因為開孔5與開孔6重疊的部分成為開孔部,所以各開孔的輪廓變成看不見,可是,在圖5(以及後述的圖6、圖7),說明的方便上,以實線留下各開孔的輪廓。開孔6被形成在與彈性構件30不會重疊的位置。又,即便在該變形例,不織布10與薄片20,是用被直接塗布在彈性構件30的熱熔接著劑被接合。<Modification of
層積體1´藉由具有:有不織布10的複數個開孔5、以及被設在不織布10與薄片20的複數個開孔6,增加開孔數,而更容易確保通氣性。又,柔軟性變高,不織布10的開孔5容易閉合。The laminated body 1' has a plurality of
圖6為伸長狀態的層積體1´的平面放大圖。在圖6表示不織布10與薄片20重疊的狀態。在圖6,是將層積體1´的不織布10的複數個開孔5中的一開孔(具有與彈性構件30重疊的區域的開孔)作為開孔5a,將被設在薄片20側的複數個開孔6中的一個開孔作為6a。此外,在此省略不織布10的熔融部4的圖示。若將不織布10的複數個開孔5中的一開孔5a作為一例來看,開孔5a與被設在薄片20側的複數個開孔6中的一個開孔6a重疊亦可。在層積體1´,開孔5(5a)與開孔6(6a)重疊,使透氣性進一步提升。又,由於開孔的緣部的重疊部分(圖中用K表示的部分),是藉由聚集的纖維,而使開孔5(6)的輪廓變得更明確,所以可看見性變佳。Figure 6 is an enlarged plan view of the
圖7A為說明伸長狀態的層積體1´的開孔5及6的一例用的概略放大圖。在圖7A,是將薄片20中的沒有開孔的區域作為非開孔區域60(用向左下的斜線表示的部分)。如圖7A所示,一開孔5a的至少一部分具有與薄片20的非開孔區域60重疊的區域R(用格子狀表示的部分)。藉此,互相的開孔重疊之處,強調開孔的陰影,而使看見性提升。FIG. 7A is a schematic enlarged view for explaining an example of the
又,和一開孔5a鄰接的緣部5ae、與非開孔區域60具有沒有互相被接合的非接合部70為理想。由於緣部5ae、與薄片20中沒有開孔的區域的非開孔區域60沒有被接合,所以緣部5ae不會變硬,可保持作為層積體1´柔軟性。In addition, it is preferable that the edge portion 5ae adjacent to one
圖7B是說明層積體1´的開孔5及6的一例用的概略放大圖,即表示伸長狀態中的各開孔5及6的大小的關係的一例。若將開孔5中的一開孔5a(5)的孔徑為5adi,被設在薄片20側的複數個開孔6中的一個開孔6a的孔徑為6adi,則孔徑5adi大於孔徑6adi為理想。在本例的孔徑5adi、6adi的大小在俯視觀看時,若下面的孔的邊緣(在圖7B為開孔6a的邊緣)可看見,則上面的孔(5a)的孔徑大,而看不見時,上面的孔(5a)的孔徑小。又,在俯視觀看,開孔6a位在開孔5a的內側為理想。藉此,在不織布10的開孔5a與其他的薄片20的開孔6a重疊的部分,層積體1´的透氣性進一步提升。又,藉由疊合的開孔5a及6a,在俯視觀看,在開孔5a及6a重疊部分形成陰影,使開孔的看見性提升。FIG. 7B is a schematic enlarged view for explaining an example of the
<<使用層積體1的吸收性物品100>>
層積體1的具體地使用方法的一例來說,針對在吸收性物品的腰圍部使用的層積體1的例子作說明。於此,就吸收性物品100是舉短褲型用後即棄式紙尿布100(以下也稱為「紙尿布100」。)為例。圖8為紙尿布100的概略立體圖。圖9,是從非肌膚側觀看展開且伸長狀態的紙尿布100的概略俯視圖。<<
於此,上述的「展開狀態」,是指解開紙尿布100的寬方向(左右方向)中的腹側腰圍部(後述的腹側腰圍部120)的兩端部、與背側腰圍部(後述的背側腰圍部130)的兩端部的接合,將腹側腰圍部與背側腰圍部分離的同時,將紙尿布100朝其長方向打開,而將紙尿布100展開在平面上的狀態。又,紙尿布100的「伸長狀態」,是指將紙尿布100整體(產品整體)伸長到沒有皺紋的狀態,具體而言,將構成紙尿布100的各構件(例如,後述的吸收性本體110、腹側腰圍部120、背側腰圍部130等)的尺寸伸長到與其構件單體的尺寸一致或接近這個的尺寸為止的狀態。Here, the above-mentioned "expanded state" refers to unbundling both ends of the abdominal waist portion (
紙尿布100在圖8所示的褲型狀態具有互相交叉的上下方向與寬方向和前後方向。該紙尿布100,是具有:貼抵在穿用者的胯間部吸收排泄液等的液體的吸收性本體110、覆蓋穿用者的腹側部的腹側腰圍部120、以及覆蓋穿用者的背側部的背側腰圍部130的所謂3構件式的用後即棄式紙尿布。The
圖9在展開狀態,紙尿布100具有互相交叉的長方向與左右方向。將該展開狀態中的長方向的一方側稱為「腹側」或是「前側」,也將長方向的另一方側稱為「背側」或「後側」。展開狀態的長方向,是沿著褲型狀態的上下方向的方向。又,厚度方向如圖8所示,層積了構成紙尿布100的材料的方向。在厚度方向,將接觸穿用者之側作為肌膚側,將其相反側作為非肌膚側。In the unfolded state of FIG. 9 , the
在圖9的展開狀態,在大致平行被配置的腹側腰圍部120與背側腰圍部130之間鋪設有吸收性本體110的狀態下被固定。在紙尿布100的穿用時,是在其長邊方向的中央部C10將吸收性本體110作對折,而將互相對置的腹側腰圍部120與背側腰圍部130藉由在左右方向側緣部120e及130e互相作接合,而成為圖8所示這樣形成有腰圍開口BH及一對的腿圍開口LH的穿用狀態的紙尿布100。In the unfolded state of FIG. 9 , the absorbent
吸收性本體110具有吸收液體的吸收性芯111。吸收性芯111,是層積液體吸收性素材而成的構件,可吸收尿等的排泄物。就液體吸收性素材來說,例如可使用紙漿纖維等的液體吸收性纖維。此外,吸收性芯111,就液體吸收性粒狀物也可例如含有高吸收性聚合物,或是也可含有液體吸收性纖維及液體吸收性粒狀物以外的液體吸收性素材The
腹側腰圍部120,是覆蓋穿用者的腹側的腰圍的部位,並具有:在厚度方向被配置在非肌膚側的不織布121、被配置在較不織布121更靠肌膚側的薄片122、以及被設在不織布121與薄片122之間的複數個彈性構件123。The
同樣,背側腰圍部130,是覆蓋穿用者的背側的腰圍的部位,並具有:在厚度方向被配置在非肌膚側的不織布131、被配置在較不織布131更靠穿用者的肌膚側的薄片132、以及被設在不織布131與薄片132之間的複數個彈性構件133。又,在背側腰圍部130的非肌膚側的面設有後處理帶片135(相當於帶片構件)。Similarly, the
在本實施形態,是在紙尿布100的腰圍部(腹側腰圍部120及背側腰圍部130)分別使用層積體1。亦即,不織布121、131是由具有複數個開孔5的不織布10所構成,薄片122、132是由薄片20所構成,複數條彈性構件123、133是由彈性構件30所構成。In this embodiment, the
具有複數個開孔5的不織布121、131分別被配置在較沒有設開孔的薄片122、132更靠非肌膚側。藉此,從外側可看見有開孔5的情況。又,非開孔的薄片122、132在肌膚側,所以肌膚觸感佳,可不會傷害肌膚。The
在紙尿布100,複數條彈性構件123為具有彈性的絲狀的構件,在不織布121與薄片122之間被排列配置在上下方向的同時,以朝左右方向伸長的狀態下被固定。亦即,左右方向相當於層積體1的長邊方向,上下方向相當於層積體1的短邊方向。又,複數條彈性構件133,是在不織布131與薄片132之間被排列配置在上下方向的同時,以朝左右方向伸長的狀態下被固定。藉此,在腹側腰圍部120、以及背側腰圍部130賦予左右方向的伸縮性。In the
又,在腹側腰圍部120的不織布121(10)設有複數個開孔5,薄片122是藉由被直接塗布在複數條彈性構件123的周圍的熱熔接著劑被接合。同樣,在背側腰圍部130的不織布131(10)設有複數個開孔5,薄片132是藉由被直接塗布在複數條彈性構件133的周圍的熱熔接著劑被接合。In addition, a plurality of
如此,藉由將層積體1用於紙尿布100的腰圍部,由於複數個開孔5容易變形(容易閉合),所以可抑制來自腰圍部的開孔5的熱熔接著劑的滲出。In this manner, by using the
又,在不織布121、131,是在上下方向(相當於圖3的短邊方向)及左右方向(相當於圖3的長邊方向),分別以較開孔5的間距(間距P1)更小的間距(間距P2)設置複數個熔融部4。即便在不織布121、131設有複數個開孔5,藉由設置複數個熔融部4可確保強度(剛性)。又,藉由在開孔5的緣部5e以外的部位設置熔融部4,不會阻礙開孔5的收縮。In addition, in the
此外,在上下方向,因為熔融部4排列的間距P2小於開孔5排列的間距P1,所以,熔融部4一定位在上下方向相鄰的開孔5之間(參照圖3的短邊方向)。In addition, since the pitch P2 at which the melted
假設熔融部4不存在於在上下方向相鄰的開孔5之間時,因為其部位的材料強度弱,所以朝上下方向拉的時候(例如拉起紙尿布100時),會有在相鄰的開孔5之間破掉的顧慮。Assuming that the melted
而相對於此,在本實施形態,在上下方向,在相鄰的開孔5之間一定配置有熔融部4。藉此,可提高上下方向的強度,可抑制在上下方向相鄰的開孔5之間的區域破掉的情況。On the other hand, in this embodiment, the
後處理帶片135,是拋棄使用後的紙尿布100時,保持將紙尿布100團化後的狀態用的構件,如前述在背側腰圍部130的左右方向的中央,被設在不織布131的非肌膚側的面(參照圖9)。The
圖10為展開狀態的後處理帶片135的概略立體圖。又,圖11為圖9的A-A概略剖視圖。此外,在圖11省略吸收性本體110的圖示。FIG. 10 is a schematic perspective view of the
後處理帶片135具有:帶片本體部135a、支承部135b、以及捏持部135c。The
帶片本體部135a為細長的帶狀的構件。被設在紙尿布100的帶片本體部135a,是如圖11所示,形成朝長方向折疊的狀態。亦即,在被折疊的狀態的帶片本體部135a在互相對置的面(也包含和支承部135b對置的面)的至少一部分設有可剝離的黏著強度的黏著層(不圖示),藉此,帶片本體部135a在被折疊的狀態下被暫時固定。The belt piece
支承部135b,是支承帶片本體部135a的部位,在本實施形態,是在帶片本體部135a的端部分岐成雙叉(帶片本體部135a的表裡方向)的部位。換言之,在支承部135b的兩端之連接有帶片本體部135a的一端。又,如圖11所示,與帶片本體部135a相反側的支承部135b的面,是利用熱熔接著劑等不能剝離被固定(接合在背側腰圍部130的非肌膚側的面(亦即具有開孔5的不織布131的非肌膚側的面)。藉此,在後處理帶片135(支承部135b)、與不織布131之間形成有接合區域136。The
捏持部135c,是將後處理帶片135(帶片本體部135a)撕下時,用手指拿著的部位,在帶片本體部135a被設在與支承部135b相反側的端部。The gripping
就這樣的後處理帶片135的各構件的素材來說,雖可例示聚乙烯、聚丙烯等的樹脂素材,可是絲毫不限於此。例如也可為紙等的紙漿素材。Examples of the material of each member of the
圖12A~圖12C表示撕下後處理帶片135時的樣子的概略圖。12A to 12C are schematic views showing the state when the
拋棄使用後的紙尿布1時,捏著捏持部135c從支承部135b朝遠離的方向拉。這樣的話如圖12A~圖12C所示,被折疊的帶片本體部135a逐漸地剝離。When discarding the used
然後,如圖12C所示,完全剝離帶片本體部135a之後,相對於邊使吸收性本體110成為內側地邊朝長方向團化的紙尿布100,藉由捲繞帶片本體部135a,可將紙尿布100保持在團化後的狀態。Then, as shown in FIG. 12C , after the tape
於此,不織布131(10),是在接合區域136(後處理帶片135與不織布131的接合區域)的至少一部分具有熔融部4為期望。接合熔融部4與接合區域136,使不織布131的強度增加,在將後處理帶片135剝離時,可抑制不織布131破掉的情況。Here, it is desirable that the nonwoven fabric 131 (10) has the
又,在圖11,不織布131與薄片132,是利用被直接塗布在彈性構件133的熱熔接著劑(不圖示)被接合。而且,在厚度方向,支承部135b(後處理帶片135)與不織布131的接合區域136、和不織布131與薄片132的接合區域(於此為彈性構件133)一部分重疊。如此,在厚度方向,接合區域136、以及不織布131與薄片132的接合區域至少一部分重疊為期望。藉此在剝離後處理帶片135時,因為緊拉此不織布131,所以,不織布131不易破掉。又,容易剝離後處理帶片135。In addition, in FIG. 11 , the
又,如上述,不織布131與薄片132,是利用被塗布在彈性構件133的周圍的熱熔接著劑被接合,因為彈性構件133沿著左右方向被配置,所以,不織布131與薄片132的接合區域(換言之為彈性構件133)在左右方向跨後處理帶片135(參照圖9)。(後處理帶片135周邊的)不織布131,是藉由後處理帶片135的拉力,朝後處理帶片135側被拉,而會有以開孔5為起點破掉的顧慮。於此,讓不織布131與薄片132的接合區域跨後處理帶片135的左右方向來抵抗後處理帶片135的拉力,而可抑制不織布131從(後處理帶片135周邊的)開孔5破掉的情況。
Furthermore, as mentioned above, the
再者,在本實施形態的後處理帶片135,由於支承部135b在帶片本體部135a的端部分岐成雙叉,所以,拉帶片本體部135a時,在支承部135b的兩端部之間(支承部135b與帶片本體部135a的連接部),拉伸應力變成最大。藉此,即便拉帶片本體部135a,來自支承部135b的端部的剝離不易發生。
Furthermore, in the
如以上說明在本實施形態的紙尿布100,藉由在腰圍部(腹側腰圍部120、背側腰圍部130)使用層積體1,由於不織布121、131的開孔5容易閉合,所以可抑制來自腰圍部的開孔5的熱熔接著劑的滲出。
As described above, in the
此外,在上述的實施形態,雖將具有複數個開孔的不織布121、131分別配置在較薄片122、132更靠非肌膚側,所以不限於此,也可將不織布121、131配置在較薄片122、132更靠肌膚側。此時,藉由開孔5存在於肌膚側,而更容易吸收汗。
In addition, in the above embodiment, the
又,在本實施形態,雖在紙尿布100的腰圍部(腹側腰圍部120及背側腰圍部130)使用層積體1,也可
使用變形例的層積體1'(參照圖5)。藉此,可讓透氣性進一步提升。又,可讓柔軟性提升,而使開孔5更容易閉合。
Moreover, in this embodiment, although the
接著,針對層積體1的其他的使用方法的一例進行說明。於此,吸收性物品200來說舉短褲型用後即棄式紙尿布200(以下也稱為「紙尿布200」。)為例。圖13是從肌膚側觀看展開且伸長狀態的紙尿布200的概略俯視圖。又,圖14為圖13的B-B概略剖視圖。又,圖15為熱熔接著劑的塗布區域的說明圖。
Next, another example of how to use the
該紙尿布200也與紙尿布100同樣在褲型狀態(不圖示)具有互相交叉的上下方向與寬邊方向和前後方向,在圖13的展開狀態具有互相交叉的長方向與左右方向和厚度方向。各方向的定義與紙尿布100相同。
Like the
紙尿布200具有:吸收性本體210、頂面薄片220、覆蓋薄片230、薄膜240、以及腿圍彈性構件250(相當於彈性構件)。此外,在這裡為了說明的簡略化,省略腰圍的彈性構件等的圖示。
The
從圖13的展開狀態,在吸收性本體210的長邊方向的中央部被對折的同時,在該對折的狀態,若使用熔著、接著等的接合手段接合互相對置的腰圍部,則該等腰圍部彼此連接呈環狀而形成褲型狀態(不圖示)。
From the unfolded state in Fig. 13, while the central portion in the longitudinal direction of the absorbent
吸收性本體(吸收性芯)210具有吸收尿等的排泄物的功能,如圖13所示形成俯視觀看大致長方形,邊讓其長方向沿著紙尿布1的縱向邊配置在橫向的中央。吸收性本體210,是將紙漿纖維等的液體吸收性纖維形成預定形狀,在其內部混入有高吸收性聚合物(所謂SAP)等。The absorbent main body (absorbent core) 210 has a function of absorbing excretions such as urine, and is formed into a substantially rectangular shape in plan view as shown in FIG. 13 , with its longitudinal direction positioned at the center of the transverse direction along the longitudinal sides of the
頂面薄片220被配置在吸收性本體210的厚度方向的肌膚側,在紙尿布200的穿用時與穿用者的肌膚抵接的液透過性的薄片構件。本實施形態的頂面薄片220,是由層積體1的薄片20所構成的非開孔的薄片。The
覆蓋薄片230,是紙尿布200中最被配置在非肌膚側。本實施形態的覆蓋薄片230由層積體1的不織布10所構成,具有複數個開孔5(參照圖15)與複數個熔融部(在這裡不圖示)。The
薄膜240,是配置在吸收性本體210的非肌膚側的液不透過性的非開孔的薄片構件,例如由樹脂薄膜所形成。藉由設有薄膜240,可抑制藉由吸收性本體210被吸收的尿等的水分移動(滲透)到穿用者的衣服側的情況。又,藉由設有薄膜240,可抑制熱熔接著劑滲出(後述)。薄膜240被設在頂面薄片220與覆蓋薄片230之間的1部分(比吸收性本體210更廣大的範圍)。又,在薄膜240的非肌膚側的面施加圖案(不圖示)。就圖案來說為花紋、圖畫、符號、文字等並沒有特別限定。在本實施形態的紙尿布200,藉由覆蓋薄片230具有複數個開孔5,容易看見薄膜240的圖案。The
腿圍彈性構件250跨吸收性本體210從紙尿布1的左右方向的一端被設到另一端。又,如圖13所示,在紙尿布200,腿圍彈性構件250彎曲被配置。The leg
然而,如此將腿圍彈性構件250彎曲作配置時,在腿圍彈性構件250的周圍不能直接塗布熱熔接著劑。因此,在不織布(這裡為覆蓋薄片230)塗布固定腿圍彈性構件250用的熱熔接著劑。此時,要將彎曲的腿圍彈性構件250確實作固定必須增加熱熔接著劑的塗布量。可是,若增加熱熔接著劑的塗布量,則熱熔接著劑從覆蓋薄片230的開孔5滲出的顧慮變大。尤其,在胯下部分,如後述因為腿圍彈性構件250的伸長倍率小,所以,開孔5不易閉合,熱熔接著劑滲出的顧慮變大。However, when the leg
於此,在本實施形態,是在頂面薄片220與覆蓋薄片230之間的一部分(具體而言是與吸收性本體210重疊的部位)設置非開孔的薄膜240。而且,用熱熔接著劑(為Ha)接合覆蓋薄片230與薄膜240的非肌膚側的面,用熱熔接著劑(為Hb)固定(接合)腿圍彈性構件250與薄膜240的肌膚側的面。關於熱熔接著劑Ha與熱熔接著劑Hb的塗布條件等在後敘述。Here, in this embodiment, the
腿圍彈性構件250在左右方向的一端到另一端之間,以不同的伸長倍率被伸長的狀態下被配置。更具體而言,腿圍彈性構件250中,與薄膜240重疊的部位的伸長倍率以小於與薄膜240重疊的部位的伸長倍率的方式被配置。此外,彈性構件的「伸長倍率」,是表示在製造時相對於自然長度(無負載狀態的長度)伸長幾倍(拉伸)設置的指標。例如,將彈性構件以自然長的狀態下設置時的伸長倍率作為1倍,則拉伸到自然長的2倍的長度設置時的伸長倍率為2倍。因此,伸長倍率越大則收縮力變大。
The leg
腿圍彈性構件250中,與薄膜240重疊的部位在左右方向的中央部具有與吸收性本體210重複的部分。由此,藉由縮小該部位的伸長倍率,可抑制吸收性本體210在左右方向過度收縮的情況。又,由於在與薄膜240重疊的部位,熱熔接著劑(這裡為熱熔接著劑Hb)不易滲出,所以為了抑制熱熔接著劑的滲出而讓開孔5收縮的必要減少。因此,腿圍彈性構件250的伸長倍率小亦可。此外,在與薄膜240重疊的部位中,根據左右方向的位置使伸長倍率不同亦可。例如,左右向中央部中的伸長倍率變得比左右向兩端部中的伸長倍率小亦可。藉此,應力產生梯度,而可不會損及貼合性地抑制吸收性本體210的收縮。
In the leg circumference
又,腿圍彈性構件250中,與薄膜240重疊的部位被配置成伸長倍率變大。藉由增大該部位的伸長倍率,增強收縮力可提高腿圍的貼合性。又,容易閉合覆蓋薄片230的開孔5。
In addition, in the leg circumference
本實施形態中,熱熔接著劑Ha塗布在覆蓋薄片230與薄膜240之間(亦即,薄膜240的配置部分)。熱熔接著劑Hb,是在覆蓋薄片230上配置薄膜240之後,如圖15所示,塗布在腿圍彈性構件250的配置處(圖中以斜線表示的區域)。就塗布的形式來說,可例示可螺旋狀塗布的螺旋塗布、可波狀塗布的亞米茄塗布、控縫塗布等的周知的塗布方法。
In this embodiment, the hot melt adhesive Ha is applied between the
又,將熱熔接著劑Ha的基重(每單位面積的塗布量)設的比熱熔接著劑Hb的基重更小。具體而言,在本實施形態,熱熔接著劑Ha的基重為0.5~2g/m2,熱熔接著劑Hb的基重為4~10g/m2。 In addition, the basis weight (coating amount per unit area) of the hot-melt adhesive Ha is set smaller than the basis weight of the hot-melt adhesive Hb. Specifically, in this embodiment, the basis weight of the hot-melt adhesive Ha is 0.5 to 2 g/m 2 and the basis weight of the hot-melt adhesive Hb is 4 to 10 g/m 2 .
如此,藉由縮小接合覆蓋薄片230與薄膜240的熱熔接著劑Ha的基重,可抑制熱熔接著劑從覆蓋薄片230(不織布10)的開孔5滲出的情況。尤其,在腿圍彈性構件250與吸收性本體210在厚度方向重疊的部分,腿圍彈性構件250的伸長倍率小,再者,因為與吸收性本體210重疊,所以覆蓋薄片230不易縮小(開孔5不易閉合)。因此,藉由縮小熱熔接著劑Ha的基重,可抑制從該部分的開孔5的滲出。
In this way, by reducing the basis weight of the hot-melt adhesive Ha that joins the
另一方面,藉由增大熱熔接著劑Hb的基重,可將腿圍彈性構件250確實固定在覆蓋薄片230、薄膜240。又,在配置有薄膜240的區域,即便熱熔接著劑Hb的基重大,由於薄膜240位在非肌膚側,所以,沒有熱熔接著劑Hb的滲出。又,在配置有薄膜240的區域,腿圍彈性構件250的伸長倍率大,覆蓋薄片230容易收縮(開孔5容易閉合)。因此,可抑制熱熔接著劑Hb的滲出。
On the other hand, by increasing the basis weight of the hot melt adhesive Hb, the leg
以上,雖針對本發明的實施形態進行說明,可是,上述的實施形態是為了容易本發明的理解者,而不是用來限定本發明進行解釋者。又,本發明只要不偏離其宗旨,得 以變更、改良,且不用說本發明當然也含有其等價物。 The embodiments of the present invention have been described above. However, the above-mentioned embodiments are intended to facilitate understanding of the present invention and are not intended to limit the scope of the present invention. Furthermore, as long as the present invention does not deviate from its purpose, it can be It is needless to say that the present invention also includes modifications and improvements and equivalents thereof.
1:層積體 1: Laminated body
1':層積體 1 ' : laminated body
4:熔融部 4: Melting section
5:開孔 5: Opening
5e:緣部 5e: edge part
5a:開孔 5a: opening
5ae:緣部 5ae: margin
5ah:非熔融部 5ah: non-melting part
6,6a:開孔 6,6a: opening
10:不織布 10:Nonwoven fabric
20:薄片 20: thin slices
30:彈性構件 30: Elastic component
60:非開孔區域 60: Non-opening area
100:紙尿布(吸收性物品) 100: Diapers (absorbent articles)
110:吸收性本體 110:Absorbent body
120:腹側腰圍部 120: Abdominal waistline
120e:左右方向側緣部 120e: Left and right side edges
121:不織布 121:Nonwoven fabric
122:薄片 122:Thin slices
123:彈性構件 123: Elastic component
130:背側腰圍部 130: Back waist part
130e:左右方向側緣部 130e: Left and right side edges
131:不織布 131:Nonwoven fabric
132:薄片 132:Thin slices
133:彈性構件 133: Elastic component
135:後處理帶片(帶片構件) 135: Post-processing strips (sheet components)
135a:帶片本體部 135a: Strip body part
135b:支承部 135b: Support part
135c:捏持部 135c:Pinch part
200:紙尿布(吸收性物品) 200: Disposable diapers (absorbent articles)
210:吸收性本體 210:Absorbent body
220:頂面薄片(薄片) 220: Top flakes (flakes)
230:覆蓋薄片(不織布) 230: Covering sheet (non-woven fabric)
240:薄膜 240:Thin film
250:腿圍彈性構件(彈性構件) 250: Leg circumference elastic member (elastic member)
P1:間距 P1: spacing
P2:間距 P2: spacing
[圖1]為伸長狀態的層積體1的概略立體圖。
[圖2]為層積體1的分解圖。
[圖3]其圖3A為圖1的層積體1的X區域的平面放大圖。圖3B表示圖3A的層積體1收縮後的狀態的圖。
[圖4]為不織布10的概略剖面。
[圖5]表示層積體1的變形例(層積體1´)的說明圖。
[圖6]為伸長狀態的層積體1´的平面放大圖。
[圖7]其圖7A為說明伸長狀態的層積體1´的開孔5及6的一例用的概略放大圖。圖7B為說明層積體1´的開孔5及6的一例用的概略放大圖。
[圖8]為紙尿布100的概略立體圖。
[圖9]是從非肌膚側觀看展開且伸長狀態的紙尿布100的概略俯視圖。
[圖10]為展開狀態的後處理帶片135的概略立體圖。
[圖11]為圖9的A-A概略剖視圖。
[圖12]其圖12A~圖12C表示撕下後處理帶片135時的樣子的概略圖。
[圖13]是從肌膚側觀看展開且伸長狀態的紙尿布200的概略俯視圖。
[圖14]為圖13的B-B概略剖視圖。
[圖15]為熱熔接著劑的塗布區域的說明圖。[Fig. 1] is a schematic perspective view of the
1:層積體 1: Laminated body
4:熔融部 4: Melting section
5:開孔 5: Opening
5a:開孔 5a: opening
5ae:緣部 5ae: margin
5ah:非熔融部 5ah: non-melting part
5e:緣部 5e: edge part
30:彈性構件 30: Elastic component
P1:間距 P1: spacing
P2:間距 P2: spacing
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