TWI824790B - Connector - Google Patents
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- TWI824790B TWI824790B TW111140146A TW111140146A TWI824790B TW I824790 B TWI824790 B TW I824790B TW 111140146 A TW111140146 A TW 111140146A TW 111140146 A TW111140146 A TW 111140146A TW I824790 B TWI824790 B TW I824790B
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Abstract
Description
本揭露是有關一種連接器,更明確地說,是一種量測阻抗的連接器。The present disclosure relates to a connector, and more specifically, to a connector for measuring impedance.
探針在裸線量測上,具有可重複性高及穩定性佳的優點,常被拿來測試生產完畢即將出廠的導線的阻抗值。然而,傳統的裸線量測探針從外管凸出,用以抵接裸線以量測阻抗值。Probes have the advantages of high repeatability and good stability when measuring bare wires. They are often used to test the impedance value of wires that are about to be shipped out of the factory. However, traditional bare wire measurement probes protrude from the outer tube and are used to contact the bare wire to measure the impedance value.
然而,在量測時,由於探針無法被完全壓縮至外管內,且探針的末端較為尖銳未經特殊設計,容易因為製作公差造成量測信號反射,例如量測時容易出現阻抗不連續,而有較高的電磁波反射,使量測的穩定性難以提升。However, during measurement, since the probe cannot be fully compressed into the outer tube, and the end of the probe is sharp and not specially designed, it is easy to cause reflection of the measurement signal due to manufacturing tolerances, such as impedance discontinuity during measurement. , and the high electromagnetic wave reflection makes it difficult to improve the stability of the measurement.
有鑑於此,本揭露之一目的在於提出一種可有解決上述問題的連接器。In view of this, one purpose of the present disclosure is to provide a connector that can solve the above problems.
為了達到上述目的,根據本揭露一些實施方式,一種連接器包括電路板以及至少一活動探針組。活動探針組設置於電路板上並與電路板電性連接,每個活動探針組分別包括探針以及彈簧。探針包括前端部及後端部,前端部的前端面包括一實質平面,前端部及後端部分別呈一柱狀且前端部較後端部粗。彈簧與探針的後端部連接,以允許探針相對於電路板移動。In order to achieve the above object, according to some embodiments of the present disclosure, a connector includes a circuit board and at least one movable probe group. The movable probe groups are arranged on the circuit board and are electrically connected to the circuit board. Each movable probe group includes a probe and a spring. The probe includes a front end portion and a rear end portion. The front end surface of the front end portion includes a substantial plane. The front end portion and the rear end portion are respectively in the shape of a column and the front end portion is thicker than the rear end portion. A spring is connected to the rear end of the probe to allow movement of the probe relative to the circuit board.
在一些實施方式中,上述連接器更包括導電襯套,導電襯套固設於電路板上且電性連接電路板,其中導電襯套有前開口及封閉壁,其中,在探針被壓迫至最終壓縮態時,探針的前端部與導電襯套的距離介於0至2毫米。In some embodiments, the above-mentioned connector further includes a conductive bushing fixed on the circuit board and electrically connected to the circuit board, wherein the conductive bushing has a front opening and a closed wall, wherein the probe is pressed to In the final compressed state, the distance between the front end of the probe and the conductive bushing is between 0 and 2 mm.
在一些實施方式中,上述導電襯套之外輪廓為一管體,且探針之前端部的外輪廓與導電襯套之前端部的外輸廓匹配。In some embodiments, the outer contour of the conductive bushing is a tube, and the outer contour of the front end of the probe matches the output contour of the front end of the conductive bushing.
在一些實施方式中,上述彈簧位於導電襯套內並抵持探針之根部。In some embodiments, the spring is located within the conductive bushing and resists the base of the probe.
在一些實施方式中,上述探針之前端部與導電襯套接合時,探針與導電襯套可組成一表面連續的柱體。In some embodiments, when the front end of the probe is joined to the conductive bushing, the probe and the conductive bushing may form a cylinder with a continuous surface.
在一些實施方式中,上述探針被壓縮至最終壓縮態時,探針之前端部之實質平面與電路板之邊緣齊平。In some embodiments, when the probe is compressed to the final compression state, the substantial plane of the front end of the probe is flush with the edge of the circuit board.
在一些實施方式中,上述連接器為量測裝置。更包括二連接埠,分別地用於供纜線連接;活動探針組的數量為至少二個,且活動探針組的探針為相互併行設置。In some embodiments, the connector is a measurement device. It further includes two connection ports, respectively used for cable connection; the number of movable probe groups is at least two, and the probes of the movable probe groups are arranged in parallel with each other.
在一些實施方式中,上述電路板具有電路,電路從導電襯套延伸至二連接埠其中一者。In some embodiments, the circuit board has circuitry extending from the conductive bushing to one of the two connection ports.
綜上所述,在本揭露上述實施方式中,由於探針根部有彈簧抵接,因此在複數個探針同時接觸待測導線時,若是出現微量傾斜,也能藉由抵接探針的根部的彈簧的推擠,使所有探針同時接觸待測導線。此外,由於探針的末端為實質平面且探針的末端的直徑較探針的根部粗,因此探針接觸待測導線時相較傳統探針能更確實接觸待測導線,可避免製作公差造成的量測信號反射(如電磁波反射),使得量測的可重複性跟穩定性提高,得到較為連續的量測阻抗。To sum up, in the above-mentioned embodiments of the present disclosure, since the roots of the probes are contacted by springs, when multiple probes are in contact with the wire to be measured at the same time, if a slight tilt occurs, the base of the probes can be contacted by the springs. The spring pushes all probes into contact with the wire under test at the same time. In addition, since the end of the probe is substantially flat and the diameter of the end of the probe is thicker than the root of the probe, when the probe contacts the wire to be tested, it can more accurately contact the wire to be tested than a traditional probe, which can avoid errors caused by manufacturing tolerances. The measurement signal reflection (such as electromagnetic wave reflection) improves the repeatability and stability of the measurement and obtains a more continuous measurement impedance.
以下揭示之實施方式內容提供了用於實施所提供的標的之不同特徵的許多不同實施方式,或實例。下文描述了元件和佈置之特定實例以簡化本案。當然,該等實例僅為實例且並不意欲作為限制。此外,本案可在各個實例中重複元件符號及/或字母。此重複係用於簡便和清晰的目的,且其本身不指定所論述的各個實施方式及/或配置之間的關係。The following disclosure of embodiments provides many different implementations, or examples, for implementing various features of the provided subject matter. Specific examples of components and arrangements are described below to simplify the present application. Of course, these examples are examples only and are not intended to be limiting. Additionally, reference symbols and/or letters may be repeated in each instance. This repetition is for simplicity and clarity and does not by itself specify a relationship between the various embodiments and/or configurations discussed.
諸如「在……下方」、「在……之下」、「下部」、「在……之上」、「上部」等等空間相對術語可在本文中為了便於描述之目的而使用,以描述如附圖中所示之一個元件或特徵與另一元件或特徵之關係。空間相對術語意欲涵蓋除了附圖中所示的定向之外的在使用或操作中的裝置的不同定向。裝置可經其他方式定向(旋轉90度或以其他定向)並且本文所使用的空間相對描述詞可同樣相應地解釋。Spatially relative terms such as “below,” “below,” “lower,” “above,” “upper,” and the like may be used herein for convenience of description, to describe The relationship of one element or feature to another element or feature is illustrated in the drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation illustrated in the figures. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
第1圖繪示根據本揭露一實施方式之連接器100的俯視圖。第2圖繪示第1圖之連接器100沿線段2-2的剖面示意圖。同時參照第1圖與第2圖,連接器100包括電路板110以及活動探針組120a、120b。FIG. 1 illustrates a top view of a
活動探針組120a、120b為類似彈簧針(Pogo pin)、且具有伸縮功能的連接元件。活動探針組120a分別包括探針122a以及彈簧124a。活動探針組120b具有與活動探針組120a相同的結構,不重覆贅述,在以下敘述中僅以活動探針組120a為例作說明。The
探針122a包括前端部122c(如遠離彈簧124a的一端)及後端部122d(如接近彈簧124a的一端),二者分別均呈圓柱狀,且前端部122c及後端部122d分別呈一圓柱狀,且前端部122c較後端部122d粗,致使俯視時二者之形狀呈大致的T字形。The
探針122a的材料為金屬,具良好的導電性。彈簧124a抵持於探針122a的後端部122d,以允許探針122a相對於電路板110移動。當探針122a的前端部122c受壓時,彈簧124a可收縮;當探針122a的前端部122c所受的力移除時,彈簧124a的彈性恢復力可將探針122a推出復位。The material of the
在本實施方式中,連接器100更包括導電襯套126a,且導電襯套126a的外輪廓為管體。導電襯套126a的材料為金屬,具良好的導電性。導電襯套126a固設於電路板110上且電性連接電路板110。In this embodiment, the
此外,導電襯套126a包括套管,套管包括前開口126c及封閉壁126d,前開口126c為圓形而可供探針122a的後端部122d插入。彈簧124a位於導電襯套126a內。此外,套管的後部具有擋牆126e,且擋牆126e抵接於彈簧124a遠離探針122a的一端。也就是說,彈簧124a位於導電襯套126a的擋牆126e與探針122a的後端部122d之間,並同時抵接導電襯套126a的擋牆126e與探針122a的後端部122d。如此一來,探針122a的後端部122d可移動地位於導電襯套126a中。當探針122a的前端部122c未接觸待測導線時,探針122a的前端部122c 未受壓,位於導電襯套126a的擋牆126e與探針122a的後端部122d之間的彈簧124a可使探針122a的前端部122c突出電路板110。在一些實施方式中,在尚未被壓縮時,探針122a的前端部122c與導電襯套126a的前開口126c的距離d大於2毫米。In addition, the
連接器100可為一阻抗量測裝置與待測導線之間的連接器。連接器100還可包括二連接埠140a、140b,且連接埠140a、140b分別供阻抗量測裝置的纜線142a、142b電性連接。活動探針組120a、120b的數量為至少兩個,且活動探針組120a、120b的探針122a、122b為相互併行設置。第1圖中,僅繪示兩組活動探針組,但並不用以限制本揭露。此外,電路板110具有電路130a、130b。電路130a內嵌而埋藏於電路板110內,且電路130a的兩端延伸至電路板110的表面以分別電性連接活動探針組120a與連接埠140a。更詳細地說,電路130a、130b從導電襯套126a、126b延伸至連接埠140a、140b其中之一者,因此導電襯套126a可經電路130a與連接埠140a電性連接。活動探針組120b、電路130b、連接埠140b與纜線142b的剖面配置與第2圖的活動探針組120a、電路130a、連接埠140a與纜線142a的配置相同,不重覆贅述。連接器100可透過纜線142a、142b連接到外部的阻抗量測裝置,從而量測到與活動探針組120a、120b接觸的待測導線的阻抗值。The
第3圖繪示第2圖之探針122a的立體圖。參照第3圖,探針122a的前端部122c的前端面包括至少一實質平面122e。惟需注意的是,前端部122c的末端表面並不需要整面均為平整,只要圓周部份相對平整,即可達到較佳的效果,而末端表面的圓心部份可為凹陷或挖空,對本發明的實施影響較不明顯。Figure 3 shows a perspective view of the
於本例中,探針122a的前端部122c及後端部122d分別呈圓柱狀且前端部122c的直徑大於探針122a的後端部122d的直徑。透過加寬探針122a之前端部122c,且確保前端部122c的末端表面的圓周部份相對平整而為實質平面122e,即可改善探針的阻抗表現,並可避免製作公差造成的量測信號反射(如電磁波反射),使得量測的可重複性跟穩定性提高,得到較為連續的量測阻抗。In this example, the
第4圖繪示第1圖之活動探針組120a的立體圖。參照第4圖,導電襯套126a為一中空圓管體,且探針122a之前端部122c的外輪廓與導電襯套126a之一末端的外輸廓匹配,二者側表面的匹配度愈高,阻抗表現愈佳。最理想時,探針122a之前端部122c與導電襯套126a組合成一圓柱體且二者之外表面為連貫時,其表現最佳。Figure 4 shows a perspective view of the movable probe set 120a of Figure 1 . Referring to Figure 4, the
所謂匹配,可理解為二者之外輪廓相似。更明確的說,於本案中,導電襯套126a之外輪廓及探針122a的前端部122c的外輪廓均分別為圓柱狀且二者的直徑R1、R2差異小於等於10%。The so-called matching can be understood as the similarity in outline between the two. More specifically, in this case, the outer contours of the
應瞭解到,已敘述過的元件連接關係、材料與功效將不再重複贅述,合先敘明。在以下敘述中,將說明連接器100使用時的狀態。It should be understood that the connection relationships, materials and functions of the components that have been described will not be repeated and will be explained first. In the following description, the state of the
第5圖繪示第2圖之連接器100與待測導線200接觸且被壓縮至最終壓縮態之剖面圖。最終壓縮態是指探針122a受待測物(例如是待測導線200)壓迫且無法再進一步地將探針122a推入導電襯套126a時的狀態。FIG. 5 shows a cross-sectional view of the
參照第5圖,於本例中,活動探針組120a、120b被固定於較遠離電路板110邊沿處,當探針122a被待測導線200壓迫至最終壓縮態時,探針122a和導電襯套126a形成一類似於圓柱體的結構。而探針122a的前端部122c與導電襯套126a間的最小距離d為0時(直接相連),效果最佳,惟最小距離d只要不大於2毫米,其阻抗之改善效果仍得一定程度被保留。同時,最終壓縮態時,探針122a之前端部122c之末端面與電路板110之邊緣110a齊平。這樣的設計,可提升在量測待測導線200之阻抗值時的穩定性。另外,探針122a在被待測導線200壓迫至最終壓縮態時,能順利收縮至導電襯套126a內,且探針122a之前端部122c可不與電路板110接觸及電性連接,而會經由套設於探針122a的後端部122d的導電襯套126a與電路板110電性連接,此設計能一定程度的改善阻抗連續性問題。但仍可採用探針122a之前端部122c亦可與電路板110接觸之設計。Referring to Figure 5, in this example, the
具體而言,由於導電襯套126a套設於探針122a之後端部122d,彈簧124a位於導電襯套126a的擋牆126e與探針122a的後端部122d之間,且探針122a的前端部122c包含實質平面122e,因此探針122a接觸待測導線200時相較傳統探針能更確實接觸待測導線200,可避免製作公差造成的量測信號反射(如電磁波反射),使得量測的可重複性跟穩定性提高,得到較為連續的量測阻抗。此外,由於探針122a、彈簧124a、導電襯套126a、電路130a、連接埠140a及纜線142a的材料皆為金屬,量測到的阻抗值可以根據探針122a、彈簧124a、導電襯套126a、電路130a、連接埠140a及纜線142a本身的阻抗值提供補償,使量測結果準確且參考性高。Specifically, since the
第6圖繪示第1圖之連接器100的活動探針組120a、120b被待測導線200壓縮而出現小量傾斜時的局部放大俯視圖。參照第6圖,當活動探針組120a、120b在量測時沒有沿待測導線200的長度方向正面接觸待測導線200時,由於位在導電襯套126a、126b中抵接探針122a、122b之彈簧124a、124b可推擠探針122a、122b且探針122a、122b具有較大直徑的前端部122c與實質平面122e(見第3圖),因此探針122a、122b即使傾斜仍可向前(如第6圖左方)分別接觸待測導線200之導電部220a、220b,使得探針122a、122b依然能穩定量測待測導線200之阻抗值。FIG. 6 shows a partially enlarged top view of the
在一些實施方式中,造成連接器100的活動探針組120a、120b出現小量傾斜的原因可為待測導線200的製作公差、待測導線200的偏移、或活動探針組120a、120b的偏移,但由於連接器100的彈簧124a、124b可分別將探針122a、122b向外推出,使具有較大直徑的前端部122c與實質平面122e(見第3圖)的探針122a、122b提供了較大的接觸面積,因此探針122a、122b可以在活動探針組120a、120b沒有與待測導線200的導電部220a、220b正面接觸的狀態下,與待測導線200的導電部220a、220b保持接觸,從而量測到待測導線200的阻抗值,使量測結果準確且參考性高。In some embodiments, the reason for the slight tilt of the movable probe sets 120a and 120b of the
第7圖繪示第5圖之連接器100量測待測導線200時的阻抗變化。同時參照第5圖及第7圖,連接器100在接觸待測導線200時,由於探針122a的前端部122c為實質平面122e且探針122a的前端部122c的直徑較探針122a的後端部122d粗,因此探針122a接觸待測導線200時相較傳統探針能更確實接觸待測導線200,可避免製作公差造成的量測信號反射(如電磁波反射),使得量測的可重複性跟穩定性提高,得到較為連續的量測阻抗。在第7圖中,待測導線200的真實阻抗值約為58。由於量測信號反射的減少,接觸瞬間之資料點P可從傳統探針接觸時約為95之值,下降到較為接近真實阻抗的60附近。Figure 7 shows the impedance change of the
前述概述了幾個實施方式的特徵,使得本領域技術人員可以更好地理解本揭露的態樣。本領域技術人員應當理解,他們可以容易地將本揭露用作設計或修改其他過程和結構的基礎,以實現與本文介紹的實施方式相同的目的和/或實現相同的優點。本領域技術人員還應該認識到,這樣的等效構造不脫離本揭露的精神和範圍,並且在不脫離本揭露的精神和範圍的情況下,它們可以在這裡進行各種改變,替換和變更。The foregoing outlines features of several embodiments so that those skilled in the art may better understand aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also recognize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they can be variously changed, substituted, and altered herein without departing from the spirit and scope of the present disclosure.
100:連接器100:Connector
110:電路板110:Circuit board
110a:邊緣110a: Edge
120a、120b:活動探針組120a, 120b: active probe set
122a、122b:探針122a, 122b: probe
122c:前端部122c: front end
122d:後端部122d: rear end
122e:實質平面122e:Substantial plane
124a、124b:彈簧124a, 124b: spring
126a、126b:導電襯套126a, 126b: conductive bushing
126c:前開口126c: Front opening
126d:封閉壁126d: closed wall
126e:擋牆126e: retaining wall
130a、130b:電路130a, 130b: circuit
140a、140b:連接埠140a, 140b: port
142a、142b:纜線142a, 142b: Cable
200:待測導線200: Wire to be tested
220a、220b:導電部220a, 220b: Conductive part
2-2:線段2-2: Line segment
d:距離d: distance
P:資料點P: data point
R1:直徑R1: diameter
R2:直徑R2: diameter
當與隨附圖示一起閱讀時,可由後文實施方式最佳地理解本揭露內容的態樣。注意到根據此行業中之標準實務,各種特徵並未按比例繪製。實際上,為論述的清楚性,可任意增加或減少各種特徵的尺寸。 第1圖繪示根據本揭露一實施方式之連接器的俯視圖。 第2圖繪示第1圖之連接器沿線段2-2的剖面示意圖。 第3圖繪示第2圖之探針的立體圖。 第4圖繪示第1圖之活動探針組的立體圖。 第5圖繪示第2圖之連接器與待測導線接觸且被壓縮至最終壓縮態的剖面圖。 第6圖繪示第1圖之連接器的活動探針組被待測導線壓縮而出現小量傾斜時的局部放大俯視圖。 第7圖繪示第5圖之連接器量測待測導線時的阻抗變化。 Aspects of the present disclosure are best understood from the following description of implementations when read in conjunction with the accompanying figures. Note that in accordance with standard practice in this industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion. Figure 1 illustrates a top view of a connector according to an embodiment of the present disclosure. Figure 2 shows a schematic cross-sectional view of the connector in Figure 1 along line 2-2. Figure 3 shows a perspective view of the probe of Figure 2 . Figure 4 shows a perspective view of the movable probe set in Figure 1 . Figure 5 shows a cross-sectional view of the connector of Figure 2 in contact with the wire under test and compressed to the final compressed state. Figure 6 shows a partially enlarged top view of the connector in Figure 1 when the movable probe set is compressed by the wire to be tested and tilts slightly. Figure 7 shows the impedance change of the connector in Figure 5 when measuring the conductor under test.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in order of storage institution, date and number) without Overseas storage information (please note in order of storage country, institution, date, and number) without
100:連接器 100:Connector
110:電路板 110:Circuit board
120a:活動探針組 120a:Active probe set
122a:探針 122a:Probe
122c:前端部 122c: front end
122d:後端部 122d: rear end
124a:彈簧 124a: spring
126a:導電襯套 126a: Conductive bushing
126c:前開口 126c: Front opening
126d:封閉壁 126d: closed wall
126e:擋牆 126e: retaining wall
130a:電路 130a:Circuit
140a:連接埠 140a:Connection port
142a:纜線 142a:Cable
d:距離 d: distance
Claims (7)
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TW111140146A TWI824790B (en) | 2022-10-21 | 2022-10-21 | Connector |
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Application Number | Priority Date | Filing Date | Title |
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TW111140146A TWI824790B (en) | 2022-10-21 | 2022-10-21 | Connector |
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TWI824790B true TWI824790B (en) | 2023-12-01 |
TW202418681A TW202418681A (en) | 2024-05-01 |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20130099810A1 (en) * | 2009-04-21 | 2013-04-25 | Johnstech International Corporation | Electrically Conductive Kelvin Contacts For Microcircuit Tester |
TWI426275B (en) * | 2011-08-26 | 2014-02-11 | Pegatron Corp | Probe device |
TW202229886A (en) * | 2021-01-19 | 2022-08-01 | 日商日本發條股份有限公司 | probe unit |
-
2022
- 2022-10-21 TW TW111140146A patent/TWI824790B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20130099810A1 (en) * | 2009-04-21 | 2013-04-25 | Johnstech International Corporation | Electrically Conductive Kelvin Contacts For Microcircuit Tester |
TWI426275B (en) * | 2011-08-26 | 2014-02-11 | Pegatron Corp | Probe device |
TW202229886A (en) * | 2021-01-19 | 2022-08-01 | 日商日本發條股份有限公司 | probe unit |
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