TWI815835B - Cutting method of workpiece and wire saw - Google Patents

Cutting method of workpiece and wire saw Download PDF

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TWI815835B
TWI815835B TW107145122A TW107145122A TWI815835B TW I815835 B TWI815835 B TW I815835B TW 107145122 A TW107145122 A TW 107145122A TW 107145122 A TW107145122 A TW 107145122A TW I815835 B TWI815835 B TW I815835B
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steel wire
workpiece
wire
cutting
fixed abrasive
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TW107145122A
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TW201932266A (en
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小林健司
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日商信越半導體股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • B28D5/045Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/06Grinders for cutting-off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/06Grinders for cutting-off
    • B24B27/0633Grinders for cutting-off using a cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/304Mechanical treatment, e.g. grinding, polishing, cutting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)

Abstract

一種工件的切斷方法,係以線鋸進行,線鋸係為將表面固著有磨粒的 固定磨粒鋼線捲繞於複數個帶溝滾筒以形成鋼線列,在使固定磨粒鋼線於軸方向往復驅行的同時,藉由將工件對鋼線列切斷入送,將工件於軸方向並排的複數個位置處同時切斷,工件係透過貼附於工件的接合構件以工件支承機構所支承,其中工件的切斷結束後,且自鋼線列抽出工件前,將另外設置於工件與工件支承機構之間的金屬製的鋼線磨耗構件對鋼線列切斷入送,而使固定磨粒鋼線磨耗。藉此,在自鋼線列將切斷後的工件抽出時,鋼線不會掛鉤於工件而產生鋸痕,亦不會發生鋼線的斷線。 A method for cutting workpieces, which is carried out with a wire saw. The wire saw is used to cut the workpiece with abrasive grains fixed on the surface. The fixed abrasive steel wire is wound around a plurality of grooved rollers to form a steel wire row. While the fixed abrasive steel wire is driven back and forth in the axial direction, the workpiece is cut and fed into the steel wire row, thereby cutting the workpiece into the steel wire row. It is cut simultaneously at a plurality of positions side by side in the axial direction. The workpiece is supported by the workpiece support mechanism through the joint member attached to the workpiece. After the cutting of the workpiece is completed and before the workpiece is withdrawn from the steel wire array, another set of A metal steel wire wearing member between the workpiece and the workpiece support mechanism cuts and feeds the steel wire row to wear the fixed abrasive grain steel wire. Thereby, when the cut workpiece is pulled out from the steel wire array, the steel wire will not be hooked on the workpiece and cause saw marks, and the steel wire will not be broken.

Description

工件的切斷方法及線鋸 Cutting method of workpiece and wire saw

本發明係關於一種工件的切斷方法及線鋸。 The invention relates to a workpiece cutting method and a wire saw.

作為自例如矽鑄塊及化合物半導體鑄塊等切出晶圓的手段,習知有線鋸。此線鋸為藉由在複數個滾筒予以捲繞多量的切斷用鋼線以形成鋼線列,該切斷用鋼線於軸方向被高速驅動,且藉由在適當供給泥漿的同時使工件對該鋼線列切斷入送,而此工件於各鋼線的位置被同時切斷(請參照例如專利文獻1)。 As a means of cutting out wafers from, for example, silicon ingots and compound semiconductor ingots, wire saws are conventionally known. This wire saw forms a steel wire row by winding a large amount of cutting steel wire around a plurality of rollers. The cutting steel wire is driven at high speed in the axial direction, and the workpiece is moved while appropriately supplying mud. The steel wire row is cut and fed, and the workpiece is simultaneously cut at the position of each steel wire (see, for example, Patent Document 1).

在此於圖5顯示習知一般的線鋸之一例的概要。如圖5所示,此線鋸101,主要係由以下構成:用以將工件W切斷的鋼線102(高張力鋼線),鋼線102所捲繞的帶溝滾筒103、103’,將鋼線102捲繞於複數個帶溝滾筒103、103’以形成的鋼線列112,賦予鋼線102張力的機構104、104’,將被切斷的工件W朝向下方送出的工件輸送機構105及於切斷時供給泥漿的機構106。 Here, an outline of an example of a conventional wire saw is shown in FIG. 5 . As shown in Figure 5, this wire saw 101 is mainly composed of the following: a steel wire 102 (high tension steel wire) used to cut the workpiece W, grooved rollers 103, 103' around which the steel wire 102 is wound, The steel wire row 112 formed by winding the steel wire 102 around a plurality of grooved rollers 103 and 103', the mechanisms 104 and 104' that apply tension to the steel wire 102, and the workpiece conveying mechanism that sends the cut workpiece W downward. 105 and a mechanism 106 for supplying mud during cutting.

鋼線102,自一側的鋼線捲盤107釋出,經由遷車台108、滑輪109及張力賦予機構104,捲繞於帶溝滾筒103、103’約300~500次後,經過另一側的張力賦予機構104’、滑輪109’及遷車台108’而被捲繞在鋼線捲盤107’上。 The steel wire 102 is released from the steel wire reel 107 on one side, passes through the moving platform 108, the pulley 109 and the tension imparting mechanism 104, and is wound on the grooved rollers 103 and 103' about 300 to 500 times, and then passes through the other side The tension imparting mechanism 104', the pulley 109' and the moving platform 108' are wound on the steel wire reel 107'.

又帶溝滾筒103、103’為於鋼鐵製圓筒的周圍壓入聚氨酯樹脂,並於其表面以一定的節距切出凹溝的滾筒,捲繞的鋼線102藉由帶溝滾筒驅動馬達110而能夠以預定的週期於往復方向驅動。 The grooved rollers 103 and 103' are rollers in which polyurethane resin is pressed into the periphery of a steel cylinder and grooves are cut at a certain pitch on the surface. The wound steel wire 102 drives the motor through the grooved roller. 110 can be driven in the reciprocating direction at a predetermined cycle.

又鋼線捲盤107、107’為藉由鋼線捲盤驅動馬達111、111’而被旋轉驅動,藉由分別控制帶溝滾筒驅動馬達110及鋼線捲盤驅動馬達111、111’的速度,而能夠調整施加於鋼線102的張力。 In addition, the wire reels 107 and 107' are rotationally driven by the wire reel drive motors 111 and 111', and the speeds of the grooved drum drive motor 110 and the wire reel drive motors 111 and 111' are respectively controlled. , and the tension applied to the steel wire 102 can be adjusted.

又將圖5的將工件W朝下方送出的工件輸送機構105,如圖6所示,具有工件支承部113及由工件板114所構成的工件支承機構115,工件W藉由貼附於工件W的接合構件(樑)而被接著於工件板114。 As shown in FIG. 6 , the workpiece conveying mechanism 105 for sending the workpiece W downward in FIG. 5 has a workpiece support portion 113 and a workpiece support mechanism 115 composed of a workpiece plate 114 . The workpiece W is attached to the workpiece W by The joint members (beams) are attached to the workpiece plate 114 .

工件W切斷時,工件W藉由工件輸送機構105在被支承的同時相對地被壓下,被對著捲繞帶溝滾輪103、103’的鋼線102所構成的鋼線列112送出。 When the workpiece W is cut, the workpiece W is supported and relatively pressed down by the workpiece conveying mechanism 105, and is sent out against the steel wire array 112 composed of the steel wires 102 wound around the grooved rollers 103 and 103'.

使用如此的線鋸101,使用張力賦予機構104、104’對鋼線102施加適當的張力,再藉由帶溝滾輪驅動馬達110使鋼線102於往復方向驅行的同時,自泥漿供給機構106供給泥漿,以工件輸送機構105將工件切斷入送以將工件切斷。 Using such a wire saw 101, the tension applying mechanisms 104 and 104' are used to apply appropriate tension to the steel wire 102, and then the grooved roller drive motor 110 drives the steel wire 102 in the reciprocating direction while simultaneously driving the steel wire 102 from the mud supply mechanism 106. Mud is supplied, and the workpiece is cut and fed by the workpiece conveying mechanism 105 to cut the workpiece.

另一方面,已知有不使用含有磨粒的泥漿,而改為使用將鑽石磨粒等固定於鋼線表面的固定磨粒鋼線而將工件切斷的方法,於直徑約為150mm以下的小直徑鑄塊的切斷中部分實用化。 On the other hand, there is known a method of cutting the workpiece using a fixed abrasive steel wire in which diamond abrasive grains or the like are fixed to the surface of the steel wire instead of using slurry containing abrasive grains. This method is used to cut workpieces with a diameter of approximately 150 mm or less. Partially cut off small-diameter ingots has been put into practical use.

以此固定磨粒鋼線進行的切斷中,將如圖5所示的線鋸的鋼線改為裝設固定磨粒鋼線,將泥漿變更為不含有磨粒的冷卻水等冷卻劑,而能夠就此使用一般的線鋸。 In cutting with this fixed abrasive steel wire, the steel wire of the wire saw shown in Figure 5 is replaced with a fixed abrasive steel wire, and the slurry is changed to a coolant such as cooling water that does not contain abrasive grains. Instead, a general scroll saw can be used for this purpose.

〔先前技術文獻〕 [Prior Technical Document]

〔專利文獻〕 〔Patent documents〕

〔專利文獻1〕日本特開平9-262826號公報 [Patent Document 1] Japanese Patent Application Laid-Open No. 9-262826

以固定磨粒鋼線進行的切斷,由於不使用游離磨粒,於環境方面亦有產業廢棄物為少的優點。又具有加工速度快速的優點,與使用游離磨粒的線鋸進行的加工相比優點為多。但是,線鋸中,如圖5所示,為了使工件W推壓而對纏繞於帶溝滾筒103、103’的一條鋼線10移動而切斷,在切斷結束時,工件W會位於較已將工件W推壓的鋼線102下側。因此,由於為了取出工件W,必須藉由使工件W向上方移動,而使鋼線102通過被切斷而形成晶圓狀的工件W的空隙而抽出至相對的下側。 Cutting with fixed abrasive steel wires has the advantage of producing less industrial waste in terms of the environment because no free abrasive grains are used. It also has the advantage of fast processing speed, which has many advantages compared with processing using wire saws using free abrasive particles. However, in the wire saw, as shown in FIG. 5 , a single steel wire 10 wound around the grooved rollers 103 and 103' is moved and cut in order to push the workpiece W. When the cutting is completed, the workpiece W is located at a relatively high position. The lower side of the steel wire 102 that has pushed the workpiece W. Therefore, in order to take out the workpiece W, it is necessary to move the workpiece W upward so that the steel wire 102 passes through the gap formed in the wafer-shaped workpiece W and is extracted to the opposite lower side.

在抽出鋼線時,使用游離磨粒的線鋸的狀況下,如圖7的(a)所示,由於能依遊離磨粒G的寬度而使鋼線102與工件W之間產生空隙(淨空區),鋼線102的抽出相對地容易。但是如圖7的(b)所示,使用固定磨粒的線鋸的狀況下,由於固定磨粒鋼線402與工件W之間不會產生空隙,而難以抽出固定磨粒鋼線402。因此,固定磨粒鋼線402將掛勾於工件W而浮起,若是欲在此狀態下將固定磨粒鋼線402抽出,則工件切斷面將受到損傷而於該切斷面產生所謂的鋸痕,因此Warp會惡化而損及品質。進一步而言,固定磨粒鋼線402的浮起若是進一步加大,甚至可能使鋼線斷線。當發生鋼線斷線時,必須費工重新將固定磨粒鋼線捲繞於帶溝滾筒,並且需要耗費重新捲繞的份量的固定磨粒鋼線而為一大損失。 When drawing out the steel wire, when using a wire saw with free abrasive grains, as shown in FIG. area), the extraction of the steel wire 102 is relatively easy. However, as shown in (b) of FIG. 7 , when a wire saw with fixed abrasive grains is used, since there is no gap between the fixed abrasive grain steel wire 402 and the workpiece W, it is difficult to extract the fixed abrasive grain steel wire 402 . Therefore, the fixed abrasive steel wire 402 is hooked on the workpiece W and floats. If the fixed abrasive steel wire 402 is tried to be pulled out in this state, the cut surface of the workpiece will be damaged and a so-called so-called so-called so-called so-called so-called so-called so-called so-called so-called so-called so-called so-called so-called so-called so-called so-called "fragmentation" on the cut surface of the workpiece will be damaged if the fixed abrasive steel wire 402 is tried to be pulled out in this state. Saw marks, so Warp will deteriorate and damage the quality. Furthermore, if the floating of the fixed abrasive steel wire 402 is further increased, the steel wire may even be broken. When the steel wire is broken, the fixed abrasive steel wire must be re-wound on the grooved drum, and the re-winding amount of the fixed abrasive steel wire needs to be consumed, resulting in a large loss.

本發明有鑑於前述問題,提供一種工件的切斷方法及線鋸,在自固定磨粒鋼線所構成的鋼線列抽出切斷後的工件時,不會有鋼線掛勾於工件而產生鋸痕,或是產生鋼線的斷線。 In view of the above problems, the present invention provides a workpiece cutting method and a wire saw. When the cut workpiece is extracted from the steel wire array composed of fixed abrasive steel wires, there will be no steel wire hooked on the workpiece to cause sawing. marks, or breakage of the steel wire.

為了達成上述目的,本發明中提供一種工件的切斷方法,係以一線鋸進行,該線鋸係為將表面固著有磨粒的一固定磨粒鋼線捲繞於複數個帶溝滾筒以形成一鋼線列,在使該固定磨粒鋼線於軸方向往復驅行的同時,藉由將一工件對該鋼線列切斷入送,將該工件於軸方向並排的複數個位置處同時切斷,該工件係透過貼附於該工件的一接合構件以一工件支承機構所支承,其中該工件的切斷結束後,且自該鋼線列抽出該工件前,將另外設置於該工件與該工件支承機構之間的金屬製的一鋼線磨耗構件對該鋼線列切斷入送,而使該固定磨粒鋼線磨耗。 In order to achieve the above object, the present invention provides a method for cutting workpieces, which is performed with a wire saw. The wire saw is a fixed abrasive steel wire with abrasive particles fixed on the surface wound around a plurality of grooved rollers. A steel wire array is formed, and while the fixed abrasive steel wire is driven back and forth in the axial direction, a workpiece is cut and fed into the steel wire array, so that the workpiece is placed at multiple positions side by side in the axial direction. Simultaneous cutting, the workpiece is supported by a workpiece support mechanism through a joint member attached to the workpiece, wherein after the cutting of the workpiece is completed and before the workpiece is extracted from the steel wire array, another installation will be performed on the workpiece. A metal steel wire wearing member between the workpiece and the workpiece supporting mechanism cuts and feeds the steel wire row, thereby wearing the fixed abrasive grain steel wire.

若為如此的工件的切斷方法,由於在自固定磨粒鋼線所構成的鋼線列抽出工件前,藉由工件與工件支承機構之間另外設置的金屬製的鋼線磨耗構件使固定磨粒鋼線磨耗,因此能夠防止抽出工件時固定磨粒鋼線的掛勾的發生。因此,若為本發明的工件的切斷方法,能夠防止工件鉤住固定磨粒鋼線而起的鋸痕的產生,及鋼線的斷線的發生。 In such a workpiece cutting method, before the workpiece is extracted from the steel wire array composed of the fixed abrasive grain steel wire, the fixed abrasive grain is cut by a metal wire wearing member separately provided between the workpiece and the workpiece support mechanism. This prevents the abrasive wire from wearing out and prevents the abrasive wire from getting hooked when pulling out the workpiece. Therefore, according to the cutting method of the workpiece of the present invention, it is possible to prevent the occurrence of saw marks caused by the workpiece catching the fixed abrasive steel wire and the occurrence of breakage of the steel wire.

此時該鋼線磨耗構件使用維氏硬度(HV)為150以下之物為佳。 In this case, the steel wire abrasive member preferably has a Vickers hardness (HV) of 150 or less.

使用如此之物,能夠效率良好地使固定磨粒鋼線磨耗。 Using such a thing, the fixed abrasive steel wire can be worn efficiently.

又該鋼線磨耗構件使用碳含量為0.25質量%以下的鋼為原料為佳。 In addition, the steel wire wear member preferably uses steel with a carbon content of 0.25% by mass or less as a raw material.

使用如此之物,能夠更加效率良好地使固定磨粒鋼線磨耗。 Using such a thing, the fixed abrasive grain steel wire can be worn more efficiently.

又該鋼線磨耗構件能夠安裝於該接合構件的側面。 In addition, the steel wire wearing member can be installed on the side of the joint member.

又該鋼線磨耗構件能夠安裝於該工件支承機構。 In addition, the steel wire wearing member can be installed on the workpiece support mechanism.

如此,本發明的工件的切斷方法中,能夠使用設置於適當位置的鋼線磨耗構件。 In this manner, in the workpiece cutting method of the present invention, the wire wearing member installed at an appropriate position can be used.

又為了達成上述目的,本發明提供一種線鋸,包含一綱線列及一工件輸送機構,該鋼線列係由表面固定有磨粒的固定磨粒鋼線捲繞於複數個帶溝滾筒所形成,該工件輸送機構在藉由一工件支承機構並透過一接合構件支承一工件的同時,將該工件推壓至該鋼線列,在使該固定磨粒鋼線於軸方向往復驅行的同時,將該工件以該工件輸送機構對該鋼線列切斷入送,藉此將該工件於軸方向並排的複數個位置處同時切斷,其中該線鋸進一步包含一鋼線磨耗構件,該鋼線磨耗構件為金屬製,用以使該固定磨粒鋼線磨耗,該鋼線磨耗構件係被設置於該工件與該工件支承機構之間,於該工件的切斷結束後,且自該鋼線列抽出該工件前將該鋼線磨耗構件對該鋼線列切斷入送。 In order to achieve the above object, the present invention provides a wire saw, which includes a wire series and a workpiece conveying mechanism. The wire series is composed of a fixed abrasive steel wire with abrasive particles fixed on the surface and is wound around a plurality of grooved rollers. Formed, the workpiece conveying mechanism supports a workpiece through a workpiece support mechanism and a joint member, and at the same time pushes the workpiece to the steel wire row, while driving the fixed abrasive steel wire back and forth in the axial direction. At the same time, the workpiece is cut and fed into the steel wire row by the workpiece conveying mechanism, thereby cutting the workpiece at a plurality of positions side by side in the axial direction simultaneously, wherein the wire saw further includes a steel wire wearing member, The steel wire wearing member is made of metal and is used to wear the fixed abrasive steel wire. The steel wire wearing member is disposed between the workpiece and the workpiece support mechanism. After the cutting of the workpiece is completed, it will automatically Before the steel wire array extracts the workpiece, the steel wire wearing member is cut and fed to the steel wire array.

本發明的線鋸,為在自固定磨粒鋼線所構成的鋼線列抽出工件前,藉由設置於工件與工件支承機構之間的金屬製的鋼線磨耗構件使固定磨粒鋼線磨耗。因此,能夠防止抽出工件時的固定磨粒鋼線的掛勾的發生,而能夠防止固定磨粒鋼線掛勾於工件而起的鋸痕的產生,及鋼線的斷線的發生。 The wire saw of the present invention wears the fixed abrasive steel wire through a metal wire wearing member provided between the workpiece and the workpiece support mechanism before extracting the workpiece from the steel wire array composed of the fixed abrasive steel wire. . Therefore, it is possible to prevent the fixed abrasive steel wire from being hooked when pulling out the workpiece, and to prevent the occurrence of saw marks caused by the fixed abrasive steel wire being hooked on the workpiece, and the wire breakage.

又該鋼線磨耗構件使用維氏硬度(HV)為150以下之物為佳。 In addition, the steel wire abrasive member preferably has a Vickers hardness (HV) of 150 or less.

使用如此之物,能夠效率良好地使固定磨粒鋼線磨耗。 Using such a thing, the fixed abrasive steel wire can be worn efficiently.

又該鋼線磨耗構件使用碳含量為0.25質量%以下的鋼為原料為佳。 In addition, the steel wire wear member preferably uses steel with a carbon content of 0.25% by mass or less as a raw material.

使用如此之物,能夠更加效率良好地使固定磨粒鋼線磨耗。 Using such a thing, the fixed abrasive grain steel wire can be worn more efficiently.

又該鋼線磨耗構件能夠安裝於該接合構件的側面。 In addition, the steel wire wearing member can be installed on the side of the joint member.

又該鋼線磨耗構件能夠安裝於該工件支承機構。 In addition, the steel wire wearing member can be installed on the workpiece support mechanism.

如此,本發明的工件的切斷方法中,能夠使用設置於適當位置的鋼線磨耗構件。 In this manner, in the workpiece cutting method of the present invention, the wire wearing member installed at an appropriate position can be used.

如同上述,依照本發明的工件的切斷方法及線鋸,在自固定磨粒鋼線所構成的鋼線列抽出切斷後工件時,能夠防止鋼線掛勾於工件而起的鋸痕的產生,及鋼線的斷線的發生。 As described above, according to the workpiece cutting method and wire saw of the present invention, when the cut workpiece is extracted from the steel wire array composed of the fixed abrasive steel wire, it is possible to prevent the generation of saw marks caused by the steel wire hooking on the workpiece. , and the occurrence of steel wire breakage.

1、101:線鋸 1. 101: Scroll saw

2、102:鋼線 2. 102: Steel wire

3、3’、103、103’、203、203’:帶溝滾筒 3, 3’, 103, 103’, 203, 203’: grooved roller

4、4’、104、104’:張力賦予機構 4, 4’, 104, 104’: Tension giving mechanism

5、105:工件輸送機構 5. 105: Workpiece conveying mechanism

6、106:泥漿供給機構 6. 106: Mud supply mechanism

7、7’、107、107’:鋼線捲盤 7, 7’, 107, 107’: steel wire reel

8、8’、108、108’:遷車台 8, 8’, 108, 108’: moving platform

9、9’、109、109’:滑輪 9, 9’, 109, 109’: pulley

10、110:滾筒驅動馬達 10, 110: Drum drive motor

11、11’、111、111’:低扭矩馬達 11, 11’, 111, 111’: low torque motor

12、112:鋼線列 12, 112: Steel wire array

20、120:接合構件 20, 120: joint components

21:鋼線磨耗構件 21: Steel wire wear components

202:固定磨粒鋼線 202: Fixed abrasive steel wire

111:鋼線捲盤驅動馬達 111: Steel wire reel drive motor

13、113:工件支承部 13. 113: Workpiece support part

14、114:工件板 14, 114: Workpiece plate

15、115:工件支承機構 15, 115: Workpiece support mechanism

W:工件 W: workpiece

圖1係顯示依據本發明的線鋸之一例的示意圖。 FIG. 1 is a schematic diagram showing an example of a wire saw according to the present invention.

圖2的(a)係顯示工件的切斷結束時的工件與固定磨粒鋼線的位置關係的圖;圖2的(b)係顯示鋼線的掛勾發生時的工件與固定磨粒鋼線的狀態的圖;圖2的(c)係顯示工件的抽出結束時的工件與固定磨粒鋼線的位置關係的圖。 Figure 2 (a) is a diagram showing the positional relationship between the workpiece and the fixed abrasive steel wire when cutting of the workpiece is completed; Figure 2 (b) is a diagram showing the workpiece and the fixed abrasive steel wire when the hook of the steel wire occurs. (c) of FIG. 2 is a diagram showing the positional relationship between the workpiece and the fixed abrasive steel wire when extraction of the workpiece is completed.

圖3的(a)係顯示本發明的線鋸中鋼線磨耗構件之一例的示意圖;圖3的(b)係顯示工件的切斷結束後,將固定磨粒鋼線朝鋼線磨耗構件切斷入送的示意圖。 Figure 3 (a) is a schematic diagram showing an example of the wire wearing member in the wire saw of the present invention; Figure 3 (b) shows how the fixed abrasive grain steel wire is cut toward the wire wearing member after the cutting of the workpiece is completed. Schematic diagram of interrupt input and input.

圖4係用以說明實施例及比較例的示意圖。 FIG. 4 is a schematic diagram for explaining Examples and Comparative Examples.

圖5係顯示一般的線鋸之一例的示意圖。 FIG. 5 is a schematic diagram showing an example of a general wire saw.

圖6係顯示一般的線鋸的工件支承機構之一例的示意圖。 FIG. 6 is a schematic diagram showing an example of a workpiece support mechanism of a general wire saw.

圖7的(a)係顯示游離磨粒式下工件的空隙中鋼線的狀態的圖;圖7的(b)係顯示固定磨粒式下工件的空隙中鋼線的狀態的圖。 Figure 7(a) is a diagram showing the state of the steel wire in the gap of the workpiece in the free abrasive grain type; Figure 7(b) is a diagram showing the state of the steel wire in the gap of the workpiece in the fixed abrasive grain type.

以下,雖說明關於本發明的實施形態,但本發明並非限定於此。 Hereinafter, embodiments of the present invention will be described, but the present invention is not limited thereto.

如同前述,當使用固定磨粒鋼線進行工件的切斷時,自固定磨粒鋼線所構成的鋼線列抽出切斷後的工件時,有鋼線掛勾於工件,於切斷面產生鋸痕,或是鋼線斷線的問題。 As mentioned above, when the fixed abrasive steel wire is used to cut the workpiece, when the cut workpiece is pulled out from the steel wire array composed of the fixed abrasive steel wire, the steel wire is hooked on the workpiece, causing sawing on the cut surface. marks, or the problem of steel wire breakage.

在此,本案發明人為了解決如此問題反覆精心研討。結果發現固定磨粒鋼線,雖然使用例如鑽石等十分堅硬,難以磨耗的磨粒,但是在切斷後的磨粒(固定磨粒鋼線)充分磨耗的狀況下,而能夠使鋼線將不鉤住工件地抽出工件。自此發現想到了以切斷工件後的固定磨粒鋼線切入金屬製的構件,而使磨粒強制地磨耗的方法而使本發明完成。 Here, the inventor of this case has repeatedly studied carefully to solve such problems. As a result, it was found that although the fixed abrasive steel wire uses very hard and difficult-to-wear abrasive grains such as diamond, when the cut abrasive grains (fixed abrasive steel wire) are fully worn, the steel wire will not hook. Pull out the workpiece while holding it. Since then, it has been discovered that a method of cutting a metal member with a fixed abrasive steel wire cut into a workpiece and forcibly wearing the abrasive grains has led to the completion of the present invention.

即本發明為一種工件的切斷方法,係以一線鋸進行,該線鋸係為將表面固著有磨粒的一固定磨粒鋼線捲繞於複數個帶溝滾筒以形成一鋼線列,在使該固定磨粒鋼線於軸方向往復驅行的同時,藉由將一工件對該鋼線列切斷入送,將該工件於軸方向並排的複數個位置處同時切斷,該工件係透過貼附於該工件的一接合構件以一工件支承機構所支承,其中該工件的切斷結束後,且自該鋼線列抽出該工件前,將另外設置於該工件與該工件支承機構之間的金屬製的一鋼線磨耗構件對該鋼線列切斷入送,而使該固定磨粒鋼線磨耗。 That is, the present invention is a method for cutting workpieces, which is carried out with a wire saw. The wire saw is a fixed abrasive steel wire with abrasive particles fixed on the surface wound around a plurality of grooved rollers to form a steel wire row. , while driving the fixed abrasive steel wire back and forth in the axial direction, by cutting and feeding a workpiece to the steel wire row, the workpiece is simultaneously cut at a plurality of positions side by side in the axial direction. The workpiece is supported by a workpiece support mechanism through a joint member attached to the workpiece, wherein after the cutting of the workpiece is completed and before the workpiece is withdrawn from the steel wire array, an additional mechanism is provided between the workpiece and the workpiece support. A metallic steel wire wearing member between the mechanisms cuts and feeds the steel wire row, thereby wearing the fixed abrasive grain steel wire.

又本發明為一種線鋸,包含一綱線列及一工件輸送機構,該鋼線列係由表面固定有磨粒的固定磨粒鋼線捲繞於複數個帶溝滾筒所形成,該工件輸送機構在藉由一工件支承機構並透過一接合構件支承一工件的同時,將該工件推壓至該鋼線列,在使該固定磨粒鋼線於軸方向往復驅行的同時,將該工件以該工件輸送機構對該鋼線列切斷入送,藉此將該工件於軸方向並排的複數個位置處同時切斷,其中該線鋸進一步包含一鋼線磨耗構件,該鋼線磨耗構件為金屬製,用以使該固定磨粒鋼線磨耗,該鋼線磨耗構件係被設置於該工件與該工件支承機構之間,於該工件的切斷結束後,且自該鋼線列抽出該工件前將該鋼線磨耗構件對該鋼線列切斷入送。 In addition, the present invention is a wire saw, which includes a wire array and a workpiece conveying mechanism. The steel wire array is formed by winding a fixed abrasive steel wire with abrasive grains fixed on the surface around a plurality of grooved rollers. The workpiece conveying mechanism While supporting a workpiece through a workpiece support mechanism and a joint member, the mechanism pushes the workpiece to the steel wire row, and drives the fixed abrasive steel wire back and forth in the axial direction while pushing the workpiece The workpiece conveying mechanism is used to cut and feed the steel wire row, thereby cutting the workpiece simultaneously at a plurality of positions side by side in the axial direction, wherein the wire saw further includes a steel wire wearing member, and the steel wire wearing member It is made of metal and is used to wear the fixed abrasive steel wire. The steel wire wearing member is arranged between the workpiece and the workpiece support mechanism. After the cutting of the workpiece is completed, it is extracted from the steel wire array. In front of the workpiece, the steel wire wearing member is cut and sent to the steel wire row.

首先參照圖1至圖3說明關於能夠使用本發明的工件的切斷方法的線鋸。如圖1所示,線鋸1由用以切斷工件W的固定磨粒鋼線2、捲繞有固定磨粒鋼線2的複數個帶溝滾筒3、3’、形成於帶溝滾筒3、3’之間的鋼線列12、用以賦予固定磨粒鋼線2張力的張力賦予機構4、4’、將切斷的工件W送出至下方的工件輸送機構5及於切斷時供給冷卻劑的冷卻劑供給機構6所構成。 First, a wire saw capable of using the workpiece cutting method of the present invention will be described with reference to FIGS. 1 to 3 . As shown in FIG. 1 , the wire saw 1 is composed of a fixed abrasive steel wire 2 for cutting the workpiece W, a plurality of grooved rollers 3 and 3' around which the fixed abrasive steel wire 2 is wound, and a grooved roller 3 . , the steel wire row 12 between 3', the tension imparting mechanism 4, 4' used to impart tension to the fixed abrasive steel wire 2, the workpiece conveying mechanism 5 that sends the cut workpiece W to the lower part and supplies it during cutting. The coolant supply mechanism 6 is composed of a coolant.

固定磨粒鋼線2,自一側的鋼線捲盤7釋出,經由遷車台8、滑輪9,經過磁粉離合器(低扭矩馬達11)及張力滾輪(固定負載)(圖中未顯示)等所構成的張力賦予機構4,進入帶溝滾筒3。又藉由將固定磨粒鋼線2捲繞於帶溝滾筒3、3’約400~500次以形成鋼線列12。進一步,固定磨粒鋼線2,經由遷車台8’、滑輪9’,經過磁粉離合器(低扭矩馬達11’)及張力滾輪(固定負載)(圖中未顯示)等所構成的另一側的張力賦予機構4’而被捲繞在鋼線捲盤7’上。 The fixed abrasive steel wire 2 is released from the steel wire reel 7 on one side, passes through the moving platform 8, the pulley 9, the magnetic particle clutch (low torque motor 11) and the tension roller (fixed load) (not shown in the figure), etc. The configured tension imparting mechanism 4 enters the grooved roller 3. The steel wire row 12 is formed by winding the fixed abrasive steel wire 2 around the grooved rollers 3 and 3' about 400 to 500 times. Furthermore, the fixed abrasive steel wire 2 passes through the moving platform 8', the pulley 9', and passes through the other side composed of the magnetic powder clutch (low torque motor 11') and the tension roller (fixed load) (not shown in the figure). The tension applying mechanism 4' is wound around the steel wire reel 7'.

如此的線鋸1,能夠在使固定磨粒鋼線2於其軸方向往復驅行的同時,將工件W對鋼線列12切斷入送,藉此將工件W於軸方向並排的複數個位置同時切斷。固定磨粒鋼線2的往復驅行,為使捲繞於複數個帶溝滾輪3、3’之間的固定磨粒鋼線2在朝一方向前進指定的長度後,朝另一方向以較前述的前進量為少的長度後退,將此作為一個輸送循環,藉由反覆進行此循環,將鋼線朝一方向送出。帶溝滾輪3’設成使捲繞的固定磨粒鋼線2,能夠藉由帶溝滾筒驅動馬達10以預先指定的周期驅動於往復方向。 Such a wire saw 1 can cut and feed the workpiece W to the steel wire row 12 while reciprocating the fixed abrasive steel wire 2 in the axial direction, thereby cutting a plurality of workpieces W arranged side by side in the axial direction. positions are cut off at the same time. The reciprocating driving of the fixed abrasive steel wire 2 is to make the fixed abrasive steel wire 2 wound between the plurality of grooved rollers 3 and 3' advance by a specified length in one direction and then move in the other direction by a longer distance than before. The amount of advancement is a small length and the length is retreated. This is regarded as a conveying cycle. By repeating this cycle, the steel wire is sent out in one direction. The grooved roller 3' is configured so that the wound fixed abrasive steel wire 2 can be driven in the reciprocating direction by the grooved roller driving motor 10 in a predetermined cycle.

又圖2的(a)、(c)分別顯示工件的切斷結束時及工件的抽取結束時工件W與捲繞於複數個帶溝滾輪203、203’的固定磨粒鋼線202的位置關係的圖。如圖2的(a)所示,於切斷結束時,工件W位於較鋼線列下側的位置。因此,為了 取出工件W,必須藉由使工件W向上方移動,使鋼線202通過被切斷而成為晶圓狀的工件的晶圓間的間隙,而相對向下側抽出。 2 (a) and (c) respectively show the positional relationship between the workpiece W and the fixed abrasive steel wire 202 wound around a plurality of grooved rollers 203 and 203' when the cutting of the workpiece is completed and the extraction of the workpiece is completed. picture. As shown in FIG. 2(a) , at the end of cutting, the workpiece W is located below the steel wire row. Therefore, in order To take out the workpiece W, it is necessary to move the workpiece W upward so that the steel wire 202 passes through the gap between the wafers of the cut wafer-shaped workpiece and is relatively extracted downward.

但是,在使用習知的固定磨粒鋼線的線鋸時,由於固定磨粒鋼線202與工件W之間不產生空隙(參照圖7的(b)),固定磨粒202會勾住工件W,如圖2的(b)所示般浮起,於工件W的切斷面產生鋸痕,或發生鋼線的斷線。 However, when using a conventional wire saw with a fixed abrasive steel wire, since there is no gap between the fixed abrasive steel wire 202 and the workpiece W (see (b) of FIG. 7 ), the fixed abrasive grain 202 may catch the workpiece. W floats as shown in FIG. 2(b) , causing saw marks on the cut surface of the workpiece W, or breaking of the steel wire.

為了防止此狀況,本發明的線鋸1,如圖3所示,進一步具備有金屬製的鋼線磨耗構件21,設置於工件W與工件支承機構15之間,在工件W的切斷結束後且自鋼線列12抽出工件W前對鋼線列12切斷入送。另外,工件支承機構15能夠由工件支承部13及工件板14所構成。藉此,能夠在抽出工件前將鋼線列12對鋼線磨耗構件21切斷入送,使固定磨粒鋼線2磨耗。而能夠避免抽出工件時鋼線掛勾於工件而產生鋸痕,或是鋼線斷線的發生。另外,為了將鋼線磨耗構件21切斷入送,使用工件輸送機構5即可。 In order to prevent this situation, the wire saw 1 of the present invention, as shown in FIG. 3, is further equipped with a metal wire wearing member 21, which is provided between the workpiece W and the workpiece support mechanism 15. After the cutting of the workpiece W is completed, And before the workpiece W is extracted from the steel wire array 12, the steel wire array 12 is cut and fed. In addition, the workpiece support mechanism 15 can be composed of the workpiece support part 13 and the workpiece plate 14 . Thereby, before extracting a workpiece, the steel wire array 12 can be cut and fed into the steel wire abrasion member 21, and the fixed abrasive grain steel wire 2 can be worn. This can avoid saw marks or wire breakage caused by the steel wire hanging on the workpiece when pulling out the workpiece. In addition, in order to cut and feed the steel wire wearing member 21, the workpiece conveying mechanism 5 may be used.

此處,本發明的線鋸1中的鋼線磨耗構件21為金屬製。作為金屬雖無特別限定,但以鐵、鋁、銅及鈦等為適合。又亦能夠使用黃銅等合金類。 Here, the wire wearing member 21 in the wire saw 1 of the present invention is made of metal. The metal is not particularly limited, but iron, aluminum, copper, titanium, etc. are suitable. Alloys such as brass can also be used.

又鋼線磨耗構件21,以使用維氏硬度(HV)為150以下之物為佳。另外,維氏硬度(HV)的下限雖無特別限定,但能夠為70以上。進一步,作為鋼線磨耗構件21的原料,可舉相較於進行焠火等的高張力鋼碳含量在0.25質量%以下的鋼(軟鋼)為最適合例之一。另外,軟鋼的碳含量一般為0.22至0.27質量%,鋼線磨耗構件21的原料的碳含量的下限並無特別限制,能夠為0.10質量%以上。 It is preferable to use a Vickers hardness (HV) of 150 or less for the steel wire abrasive member 21 . In addition, the lower limit of Vickers hardness (HV) is not particularly limited, but it can be 70 or more. Furthermore, as a raw material of the steel wire wear member 21, one of the most suitable examples is steel (mild steel) with a carbon content of 0.25% by mass or less compared to high-tensile steel subjected to quenching or the like. In addition, the carbon content of mild steel is generally 0.22 to 0.27% by mass. The lower limit of the carbon content of the raw material of the steel wire wearing member 21 is not particularly limited, and it can be 0.10% by mass or more.

若鋼線磨耗構件為如上述之物,則能夠更有效率地使固定磨粒鋼線磨耗。 If the wire wearing member is as described above, the fixed abrasive grain wire can be worn more efficiently.

另外,鋼線磨耗構件21的厚度及切斷入送量,只要能夠使固定磨粒鋼線磨耗則無特別限定,能夠適當設定。 In addition, the thickness and cutting feed amount of the wire abrasive member 21 are not particularly limited as long as the fixed abrasive grain wire can be abraded, and can be set appropriately.

又鋼線磨耗構件21如圖3所示,能夠簡單地貼附而安裝於接合構件20的側面而使用。或者是使鋼線磨耗構件21貼附而安裝於工件支承機構15。 In addition, as shown in FIG. 3 , the wire abrasion member 21 can be easily attached and mounted on the side surface of the joint member 20 for use. Alternatively, the wire wearing member 21 is attached and mounted on the workpiece support mechanism 15 .

如此,本發明的線鋸1,在工件W的切斷結束後且自鋼線列12抽出工件W前對鋼線列12將金屬製的鋼線磨耗構件21切斷入送,而能夠使固定磨粒鋼線磨耗再抽出工件。藉此,能夠防止鋼線掛勾於工件而產生鋸痕,或是鋼線斷線的發生。 In this way, the wire saw 1 of the present invention can cut and feed the metal wire abrasive member 21 to the steel wire array 12 after the cutting of the workpiece W is completed and before the workpiece W is extracted from the steel wire array 12 , thereby making it possible to fix the wire saw 1 . The abrasive steel wire is worn and then the workpiece is extracted. This can prevent the steel wire from hooking on the workpiece and causing saw marks or the steel wire from breaking.

接著以使用上述本發明的線鋸的狀況為例以說明本發明的工件的切斷方法。首先如圖1所示,藉由將表面固定有磨粒的固定磨粒鋼線2捲繞於複數個帶溝滾筒3、3’以形成鋼線列12。接著藉由帶溝滾筒驅動馬達10使固定磨粒鋼線2於固定磨粒鋼線2的軸方向往復驅行。接著藉由以工件輸送機構5將圓柱狀的工件W對鋼線列切斷入送,將工件W於軸方向並列的複數個位置切斷。 Next, the cutting method of the workpiece according to the present invention will be explained by taking the situation of using the above-mentioned wire saw of the present invention as an example. First, as shown in Figure 1, the steel wire array 12 is formed by winding the fixed abrasive steel wire 2 with abrasive particles fixed on the surface around a plurality of grooved rollers 3, 3'. Then, the grooved roller driving motor 10 drives the fixed abrasive steel wire 2 back and forth in the axial direction of the fixed abrasive steel wire 2 . Next, the cylindrical workpiece W is cut and fed to the steel wire row by the workpiece conveying mechanism 5, so that the workpiece W is cut at a plurality of positions juxtaposed in the axial direction.

本發明的工件的切斷方法,在工件W的切斷結束後且自鋼線列12抽出工件W之前,將另外設置於工件W與工件支承機構15之間的金屬製的鋼線磨耗構件21對鋼線列12切斷入送,而使固定磨粒鋼線2磨耗(參照圖3的(b))。 In the workpiece cutting method of the present invention, after the cutting of the workpiece W is completed and before the workpiece W is extracted from the steel wire array 12 , the metal wire wearing member 21 is separately provided between the workpiece W and the workpiece support mechanism 15 The steel wire row 12 is cut and fed, so that the fixed abrasive grain steel wire 2 is worn (see (b) of FIG. 3 ).

藉此,由於鋼線充分磨耗,因此能夠防止抽出工件W時鋼線掛勾於切斷後的工件,於切斷面產生鋸痕,或是鋼線斷線的發生。 Thereby, since the steel wire is sufficiently worn, it is possible to prevent the steel wire from being hooked on the cut workpiece when the workpiece W is pulled out, causing saw marks on the cut surface, or the steel wire being broken.

〔實施例〕 [Example]

以下雖然使用實施例及比較例具體說明本發明,但本發明並非限定於此。 Although the present invention will be specifically described below using examples and comparative examples, the present invention is not limited thereto.

(實施例) (Example)

使用如圖1所示的本發明的線鋸,依照本發明的工件的切斷方法,進行圓柱狀的工件的切斷,並且進行工件自固定磨粒鋼線所構成的鋼線列的抽出。固定磨粒鋼線使用如下表1所述之物。 Using the wire saw of the present invention as shown in FIG. 1 , according to the workpiece cutting method of the present invention, the cylindrical workpiece is cut and the workpiece is extracted from the steel wire array composed of fixed abrasive grain steel wires. The fixed abrasive steel wires described in Table 1 below are used.

Figure 107145122-A0305-02-0013-1
Figure 107145122-A0305-02-0013-1

又使鋼線磨耗構件的構成及工件的切斷條件為如下述的表2所示。另外,將鋼線磨耗構件對鋼線列切斷入送時的鋼線驅行條件及鋼線磨耗構件的輸送速度,與工件切斷時的鋼線驅行條件及工件的輸送條件相同,將鋼線磨耗構件切入5mm以使固定磨粒鋼線磨耗。 Furthermore, the structure of the steel wire abrasion member and the cutting conditions of the workpiece were as shown in Table 2 below. In addition, the wire driving conditions and the conveying speed of the steel wire abrading member when cutting and feeding the steel wire array are the same as the steel wire driving conditions and workpiece conveying conditions when cutting the workpiece. The wire wearing member is cut into 5 mm to wear the fixed abrasive grain wire.

Figure 107145122-A0305-02-0013-2
Figure 107145122-A0305-02-0013-2
Figure 107145122-A0305-02-0014-3
Figure 107145122-A0305-02-0014-3

又如同圖4,實施例中使用作為鋼線磨耗構件將S25C(鋼)安裝於接合構件的兩側面之物。 As shown in FIG. 4 , in the embodiment, S25C (steel) is attached to both sides of the joint member as a steel wire abrasion member.

(比較例) (Comparative example)

除了不使用鋼線磨耗構件以外,以與實施例相同的條件(表1及表2)進行圓柱狀工件的切斷,進行工件自鋼線列的抽出(圖4)。結果顯示於下述表3。 The cylindrical workpiece was cut under the same conditions (Table 1 and Table 2) as in the Example except that no steel wire abrasive member was used, and the workpiece was extracted from the steel wire array (Fig. 4). The results are shown in Table 3 below.

Figure 107145122-A0305-02-0014-4
Figure 107145122-A0305-02-0014-4

如表3所示,藉由鋼線磨耗構件使固定磨粒鋼線磨耗的實施例,沒有於抽出時的斷線發生及於工件切斷面沒有產生鋸痕。相對於此,未使用鋼線磨耗構件的比較例中,由於固定磨粒鋼線沒有磨耗,確認到抽出時的斷線及鋸痕的產生。 As shown in Table 3, in the example in which the fixed abrasive steel wire was worn by the steel wire wearing member, there was no wire breakage during extraction and no saw marks on the cut surface of the workpiece. On the other hand, in the comparative example in which a steel wire abrasion member was not used, the fixed abrasive grain steel wire was not worn, and the occurrence of wire breakage and saw marks during extraction was confirmed.

另外,本發明並不為前述實施例所限制。前述實施例為例示,具有與本發明的申請專利範圍所記載的技術思想為實質相同的構成,且達成同樣作用效果者,皆包含於本發明的技術範圍。 In addition, the present invention is not limited by the foregoing embodiments. The foregoing embodiments are examples, and those that have substantially the same structure as the technical ideas described in the patent application scope of the present invention and achieve the same effects are included in the technical scope of the present invention.

1:線鋸 1:Scroll saw

2:鋼線 2:Steel wire

3、3’:帶溝滾筒 3. 3’: Grooved roller

4、4’:張力賦予機構 4. 4’: Tension giving mechanism

5:工件輸送機構 5: Workpiece conveying mechanism

6:泥漿供給機構 6: Mud supply mechanism

7、7’:鋼線捲盤 7. 7’: Steel wire reel

8、8’:遷車台 8, 8’: moving platform

9、9’:滑輪 9, 9’: pulley

10:滾筒驅動馬達 10:Roller drive motor

11、11’:低扭矩馬達 11, 11’: low torque motor

12:鋼線列 12: Steel wire array

21:鋼線磨耗構件 21: Steel wire wear components

W:工件 W: workpiece

Claims (12)

一種工件的切斷方法,係以一線鋸進行,該線鋸係為將表面固著有磨粒的一固定磨粒鋼線捲繞於複數個帶溝滾筒以形成一鋼線列,在使該固定磨粒鋼線於軸方向往復驅行的同時,藉由將一工件對該鋼線列切斷入送,將該工件於軸方向並排的複數個位置處同時切斷,該工件係透過貼附於該工件的一接合構件以一工件支承機構所支承,其中該工件的切斷結束後,且自該鋼線列抽出該工件前,將另外設置於該工件與該工件支承機構之間的金屬製的一鋼線磨耗構件對該鋼線列切斷入送,而使該固定磨粒鋼線磨耗。 A method for cutting workpieces using a wire saw. The wire saw winds a fixed abrasive steel wire with abrasive particles fixed on its surface around a plurality of grooved rollers to form a steel wire row. While the fixed abrasive steel wire is driven back and forth in the axial direction, a workpiece is cut and fed into the steel wire row, and the workpiece is cut simultaneously at multiple positions side by side in the axial direction. The workpiece is pasted through A joint member attached to the workpiece is supported by a workpiece support mechanism, wherein after the cutting of the workpiece is completed and before the workpiece is extracted from the steel wire array, another joint member is disposed between the workpiece and the workpiece support mechanism. A steel wire wearing member made of metal cuts and feeds the steel wire row, thereby wearing the fixed abrasive grain steel wire. 如請求項1所述的工件的切斷方法,其中該鋼線磨耗構件使用維氏硬度(HV)為150以下之物。 The method for cutting a workpiece according to claim 1, wherein the steel wire wearing member has a Vickers hardness (HV) of 150 or less. 如請求項1所述的工件的切斷方法,其中該鋼線磨耗構件使用碳含量為0.25質量%以下的鋼為原料。 The method for cutting a workpiece according to claim 1, wherein the steel wire wear member uses steel with a carbon content of 0.25 mass% or less as a raw material. 如請求項2所述的工件的切斷方法,其中該鋼線磨耗構件使用碳含量為0.25質量%以下的鋼為原料。 The method for cutting a workpiece according to claim 2, wherein the steel wire wear member uses steel with a carbon content of 0.25 mass% or less as a raw material. 如請求項1至4中任一項所述的工件的切斷方法,其中該鋼線磨耗構件係安裝於該接合構件的側面。 The method for cutting a workpiece according to any one of claims 1 to 4, wherein the steel wire wearing member is installed on the side of the joint member. 如請求項1至4中任一項所述的工件的切斷方法,其中該鋼線磨耗構件係安裝於該工件支承機構。 The workpiece cutting method according to any one of claims 1 to 4, wherein the steel wire wearing member is installed on the workpiece support mechanism. 一種線鋸,包含一鋼線列及一工件輸送機構,該鋼線列係由表面固定有磨粒的固定磨粒鋼線捲繞於複數個帶溝滾筒所形成,該工件輸送機構在藉由一工件支承機構並透過一接合構件支承一工件的同時,將該工件推壓 至該鋼線列,在使該固定磨粒鋼線於軸方向往復驅行的同時,將該工件以該工件輸送機構對該鋼線列切斷入送,使該固定磨粒鋼線磨耗,藉此將該工件於軸方向並排的複數個位置處同時切斷,其中該線鋸進一步包含一鋼線磨耗構件,該鋼線磨耗構件為金屬製,用以使該固定磨粒鋼線磨耗,該鋼線磨耗構件係被設置於該工件與該工件支承機構之間,於該工件的切斷結束後,且自該鋼線列抽出該工件前將該鋼線磨耗構件對該鋼線列切斷入送。 A wire saw includes a steel wire row and a workpiece conveying mechanism. The steel wire row is formed by winding a plurality of grooved rollers with fixed abrasive steel wires with abrasive grains fixed on the surface. The workpiece conveying mechanism is formed by A workpiece supporting mechanism supports a workpiece through a joint member and simultaneously pushes the workpiece To the steel wire array, while driving the fixed abrasive steel wire back and forth in the axial direction, the workpiece is cut and fed to the steel wire array by the workpiece conveying mechanism, so that the fixed abrasive steel wire is worn, Thereby, the workpiece is cut simultaneously at a plurality of positions arranged side by side in the axial direction, wherein the wire saw further includes a steel wire wearing member, the steel wire wearing member is made of metal, and is used to wear the fixed abrasive grain steel wire, The steel wire abrasive member is disposed between the workpiece and the workpiece support mechanism. After the cutting of the workpiece is completed and before the workpiece is extracted from the steel wire array, the steel wire abrasive member cuts the steel wire array. Break in and send out. 如請求項7所述的線鋸,其中該鋼線磨耗構件,為維氏硬度(HV)150以下之物。 The wire saw according to claim 7, wherein the steel wire wearing member has a Vickers hardness (HV) of 150 or less. 如請求項7所述的線鋸,其中該鋼線磨耗構件使用碳含量為0.25質量%以下的鋼為原料。 The wire saw according to claim 7, wherein the steel wire wearing member uses steel with a carbon content of 0.25 mass% or less as a raw material. 如請求項8所述的線鋸,其中該鋼線磨耗構件使用碳含量為0.25質量%以下的鋼為原料。 The wire saw according to claim 8, wherein the steel wire wearing member uses steel with a carbon content of 0.25 mass% or less as a raw material. 如請求項7至10中任一項所述的線鋸,其中該鋼線磨耗構件係安裝於該接合構件的側面。 The wire saw according to any one of claims 7 to 10, wherein the wire wearing member is installed on the side of the joint member. 如請求項7至10中任一項所述的線鋸,其中該鋼線磨耗構件係安裝於該工件支承機構。 The wire saw according to any one of claims 7 to 10, wherein the steel wire wearing member is installed on the workpiece support mechanism.
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