TWI812556B - Leftover material winder - Google Patents
Leftover material winder Download PDFInfo
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- TWI812556B TWI812556B TW111146415A TW111146415A TWI812556B TW I812556 B TWI812556 B TW I812556B TW 111146415 A TW111146415 A TW 111146415A TW 111146415 A TW111146415 A TW 111146415A TW I812556 B TWI812556 B TW I812556B
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- edge material
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- tension
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- 239000000463 material Substances 0.000 title claims abstract description 277
- 238000004804 winding Methods 0.000 claims abstract description 76
- 238000010586 diagram Methods 0.000 description 18
- 238000009825 accumulation Methods 0.000 description 16
- 238000003860 storage Methods 0.000 description 11
- 239000005022 packaging material Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/14—Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/16—Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
Landscapes
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
- Coils Of Transformers For General Uses (AREA)
- Multiple-Way Valves (AREA)
- Eye Examination Apparatus (AREA)
- Air-Conditioning For Vehicles (AREA)
Abstract
Description
本發明係關於一種邊料收卷機,特別是一種可以快速平整收卷複數邊料,且不會影響工作環境,也可以確保邊料的張力勻稱的邊料收卷機。 The invention relates to a side material winding machine, in particular, a side material winding machine that can quickly and flatly rewind a plurality of side materials without affecting the working environment and can also ensure uniform tension of the side materials.
印刷業在製作包裝材料(例如食品的塑膠包材)時,會先印出一卷包裝原料,再將包裝原料用機械裁剪成複數面積較小的包裝材料。在機械裁剪包裝原料的過程中,包裝原料的左右兩側皆會留下長條狀的邊料;長條狀的邊料會被視為廢料而有回收處理的必要。 When the printing industry produces packaging materials (such as plastic packaging materials for food), it first prints out a roll of packaging materials, and then mechanically cuts the packaging materials into multiple packaging materials with smaller areas. During the process of mechanical cutting of packaging raw materials, long strips of edge material will be left on the left and right sides of the packaging raw materials; the long strips of edge material will be regarded as waste and need to be recycled.
一般的處理邊料的方式,是用工業吹風機將邊料吹至垃圾處理區。但是工業吹風機會吹起灰塵而嚴重影響工作環境,並產生吹風的噪音,且吹風也會干擾在同一工作環境的工人作業。或者廠商也會運用一般的邊料收卷機來整理邊料,一般的邊料收卷機具有一捲動軸和一邊料持取件。邊料持取件位於捲動軸上方,邊料持取件可以將邊料移動至接觸捲動軸,以供捲動軸將邊料收卷;然而,一般的邊料收卷機在收卷邊料時,邊料會受到卷動軸拉扯,並且在卷動過程中讓邊料的張力不均,使得收卷成圓筒狀的邊料逐漸出現不平整的外緣;不平整的外緣會更進一步影響後續被收卷的邊料張力和收卷速度,使得邊料的收卷速度忽快忽慢,嚴重時還會扯斷,嚴重影響生產。 The general way to deal with scraps is to use an industrial blower to blow the scraps to the garbage disposal area. However, industrial hair dryers will blow up dust, seriously affecting the working environment, and produce blowing noise, and the blowing will also interfere with the work of workers in the same working environment. Or the manufacturer will use a general side material winding machine to sort the side materials. The general side material winding machine has a rolling shaft and a side material holding piece. The edge material holding part is located above the scrolling shaft, and the edge material holding part can move the edge material to contact the scrolling shaft, so that the scrolling shaft can wind up the edge material; however, the general edge material winding machine does not need to rewind the edge material. When trimming, the edge material will be pulled by the rolling shaft, and the tension of the edge material will be uneven during the rolling process, causing the edge material rolled into a cylindrical shape to gradually have an uneven outer edge; uneven outer edge This will further affect the tension and winding speed of the edge material that is subsequently rolled up, causing the winding speed of the edge material to fluctuate quickly and sometimes slowly. In severe cases, it may even break, seriously affecting production.
因此,如何提供一種新的裝置,其可以收卷複數邊料,且不會影響工作環境,也可以確保收捲邊料平整且張力勻稱,遂成為一值得探討的課題。 Therefore, how to provide a new device that can rewind multiple edge materials without affecting the working environment and ensure that the rolled edge materials are flat and evenly stretched has become a topic worthy of discussion.
本發明之主要目的係在提供一種可以快速收卷複數邊料,且不會影響工作環境,也可以確保邊料的張力勻稱平整的邊料收卷機。 The main purpose of the present invention is to provide an edge material winding machine that can quickly rewind multiple edge materials without affecting the working environment and ensure that the tension of the edge materials is even and even.
為達成上述之目的,本發明之一種邊料收卷機用以收卷複數邊料,複數邊料包括一第一邊料及一第二邊料。邊料收卷機包括一第一路徑引導組件、一第二路徑引導組件和一收卷裝置。第一路徑引導組件用以引導第一邊料沿一第一路徑傳送。第二路徑引導組件用以引導第二邊料沿一第二路徑傳送。收卷裝置位於第一路徑及第二路徑之終點,以一併收卷第一邊料及第二邊料。 In order to achieve the above object, a side material winding machine of the present invention is used to wind up a plurality of side materials. The plurality of side materials include a first side material and a second side material. The edge material winding machine includes a first path guide component, a second path guide component and a winding device. The first path guide component is used to guide the first edge material to be transported along a first path. The second path guide component is used to guide the second edge material to be transported along a second path. The winding device is located at the end of the first path and the second path to wind up the first edge material and the second edge material together.
根據本發明的一實施例,其中第一路徑引導組件更包括一第一引導軸,第二路徑引導組件更包括一第二引導軸,其中第一引導軸的水平高度高於第二引導軸。 According to an embodiment of the present invention, the first path guide assembly further includes a first guide shaft, and the second path guide assembly further includes a second guide shaft, wherein the first guide shaft has a higher level than the second guide shaft.
根據本發明的一實施例,其中第一路徑引導組件更包括一第三引導軸及一第一張力調整組合,其中第一張力調整組合位於第三引導軸與第一引導軸之間,第二路徑引導組件更包括一第四引導軸及一第二張力調整組合,第二張力調整組合位於第四引導軸與第二引導軸之間。 According to an embodiment of the present invention, the first path guide assembly further includes a third guide shaft and a first tension adjustment combination, wherein the first tension adjustment combination is located between the third guide shaft and the first guide shaft, and the second The path guide assembly further includes a fourth guide shaft and a second tension adjustment combination, and the second tension adjustment combination is located between the fourth guide shaft and the second guide shaft.
根據本發明的一實施例,其中第一張力調整組合包括一第一張力調整軸及一第一弧形槽,第一張力調整軸位於第一弧形槽並可相對第一弧形槽移動以調整第一邊料之張力。 According to an embodiment of the present invention, the first tension adjustment assembly includes a first tension adjustment shaft and a first arcuate groove. The first tension adjustment shaft is located in the first arcuate groove and can move relative to the first arcuate groove. Adjust the tension of the first edge material.
根據本發明的一實施例,其中第二張力調整組合包括一第二張力調整軸及一第二弧形槽,其中第二張力調整軸位於第二弧形槽並可相對第二弧形槽移動以調整第二邊料之張力。 According to an embodiment of the present invention, the second tension adjustment assembly includes a second tension adjustment shaft and a second arcuate groove, wherein the second tension adjustment shaft is located in the second arcuate groove and can move relative to the second arcuate groove. To adjust the tension of the second edge material.
根據本發明的一實施例,其中第一路徑引導組件更包括兩第一方向調整軸,第二路徑引導組件更包括兩第二方向調整軸,其中第二方向調整軸位於兩第一方向調整軸之間。 According to an embodiment of the present invention, the first path guide assembly further includes two first direction adjustment shafts, and the second path guide assembly further includes two second direction adjustment shafts, wherein the second direction adjustment shafts are located between the two first direction adjustment shafts. between.
根據本發明的一實施例,邊料收卷機更包括一第一調整軸,第一調整軸包括一第一上軸體和一第一下軸體,其中上軸體位於第二路徑以接收來自兩第二方向調整軸之該第二邊料,下軸體位於第一路徑以接收來自兩第一方向調整軸之第一邊料。 According to an embodiment of the present invention, the edge material winding machine further includes a first adjustment shaft. The first adjustment shaft includes a first upper shaft body and a first lower shaft body, wherein the upper shaft body is located in the second path to receive The second edge material comes from the two second direction adjustment shafts, and the lower shaft body is located in the first path to receive the first edge material from the two first direction adjustment shafts.
根據本發明的一實施例,邊料收卷機更包括一第二調整軸,第二調整軸包括一第二上軸體和一第二下軸體,其中第二上軸體位於第二路徑以接收來自第一上軸體之第二邊料,第二下軸體位於第一路徑以接收來自第一下軸體之第一邊料。 According to an embodiment of the present invention, the edge material winding machine further includes a second adjustment shaft. The second adjustment shaft includes a second upper shaft body and a second lower shaft body, wherein the second upper shaft body is located on the second path. To receive the second edge material from the first upper shaft body, the second lower shaft body is located in the first path to receive the first edge material from the first lower shaft body.
根據本發明的一實施例,其中第一調整軸與第二調整軸可相對移動,藉此調整第一邊料之張力及第二邊料之張力。 According to an embodiment of the present invention, the first adjustment shaft and the second adjustment shaft can move relative to each other, thereby adjusting the tension of the first edge material and the tension of the second edge material.
根據本發明的一實施例,邊料收卷機更包括一第一角度調整件及一第二角度調整件,第一角度調整件及第二角度調整件位於收卷裝置與第二調整軸之間,其中來自第二上軸體之第二邊料穿過第一角度調整件與第二角度調整件間之空隙後與來自第二下軸體之第一邊料重合。 According to an embodiment of the present invention, the edge material winding machine further includes a first angle adjustment member and a second angle adjustment member. The first angle adjustment member and the second angle adjustment member are located between the winding device and the second adjustment shaft. in which the second edge material from the second upper shaft body passes through the gap between the first angle adjustment member and the second angle adjustment member and overlaps with the first edge material from the second lower shaft body.
根據本發明的一實施例,邊料收卷機更包括一橡膠壓輪,橡膠壓輪位於收卷裝置旁邊,橡膠壓輪用以壓住第一邊料及第二邊料。 According to an embodiment of the present invention, the edge material winding machine further includes a rubber pressure wheel. The rubber pressure wheel is located next to the winding device. The rubber pressure wheel is used to press the first edge material and the second edge material.
1:邊料收卷機 1: Edge material winding machine
10:第一路徑引導組件 10: First path guidance component
11:第一引導軸 11: First guide shaft
12:第一方向調整軸 12: First direction adjustment axis
13:第三引導軸 13:Third guide shaft
14:第一張力調整組合 14: First tension adjustment combination
141:第一張力調整軸 141: First tension adjustment shaft
141a、241a:轉向軸 141a, 241a: Steering shaft
142:第一弧形槽 142: First arc groove
20:第二路徑引導組件 20:Second path guidance component
21:第二引導軸 21:Second guide shaft
22:第二方向調整軸 22: Second direction adjustment axis
23:第四引導軸 23:Fourth guide axis
24:第二張力調整組合 24: Second tension adjustment combination
241:第二張力調整軸 241: Second tension adjustment shaft
242:第二弧形槽 242:Second arc groove
31:滑槽 31:Chute
32:第一調整軸 32: First adjustment axis
321:第一上軸體 321:First upper shaft body
322:第一下軸體 322:First lower shaft body
33:第二調整軸 33: Second adjustment axis
331:第二上軸體 331:Second upper shaft body
332:第二下軸體 332:Second lower shaft body
40:收卷裝置 40:Rewinding device
41:收納軸 41: Storage shaft
42:驅動輪 42:Driving wheel
61:第一角度調整件 61: First angle adjustment piece
62:第二角度調整件 62: Second angle adjustment piece
70:積料架 70: Accumulation rack
71:滑軌 71:Slide rail
73:邊料接收單元 73: Edge material receiving unit
80:橡膠壓輪 80: Rubber pressure wheel
90:連接板 90:Connection board
200:第一邊料 200: first side material
300:第二邊料 300: Second side material
L1:第一路徑 L1: first path
L2:第二路徑 L2: Second path
圖1係本發明之一實施例之邊料收卷機的示意圖。 Figure 1 is a schematic diagram of an edge material winding machine according to an embodiment of the present invention.
圖2係本發明之一實施例之邊料收卷機的部分示意圖。 Figure 2 is a partial schematic diagram of a side material winding machine according to an embodiment of the present invention.
圖3係本發明之一實施例之邊料收卷機的另一部分示意圖。 Figure 3 is another partial schematic diagram of the edge material winding machine according to an embodiment of the present invention.
圖4係本發明之一實施例之分隔複數邊料的邊料收卷機的示意圖。 Figure 4 is a schematic diagram of an edge material winding machine for separating multiple edge materials according to an embodiment of the present invention.
圖5係本發明之一實施例之分隔複數邊料的邊料收卷機的部分示意圖。 Figure 5 is a partial schematic diagram of a side material winding machine for separating a plurality of side materials according to an embodiment of the present invention.
圖6係本發明之一實施例之分隔複數邊料的邊料收卷機的另一部分示意圖。 Figure 6 is another partial schematic diagram of the edge material winding machine for separating multiple edge materials according to an embodiment of the present invention.
圖7係本發明之一實施例之收卷裝置的示意圖。 Figure 7 is a schematic diagram of a winding device according to an embodiment of the present invention.
圖8係本發明之一實施例之收卷複數邊料的邊料收卷機的示意圖。 Figure 8 is a schematic diagram of an edge material winding machine for winding multiple edge materials according to an embodiment of the present invention.
圖9係本發明之一實施例之第一調整軸和第二調整軸沿著滑槽移動的邊料收卷機的示意圖。 Figure 9 is a schematic diagram of a side material winding machine in which the first adjustment shaft and the second adjustment shaft move along the chute according to an embodiment of the present invention.
為能更瞭解本發明之技術內容,特舉較佳具體實施例說明如下。 In order to better understand the technical content of the present invention, preferred specific embodiments are described below.
以下請一併參考圖1至圖9關於本發明之一實施例之邊料收卷機。圖1係本發明之一實施例之邊料收卷機的示意圖。圖2係本發明之一實施例之邊料收卷機的部分示意圖。圖3係本發明之一實施例之邊料收卷機的另一部分示意圖。圖4係本發明之一實施例之分隔複數邊料的邊料收卷機的示意圖。圖5 係本發明之一實施例之分隔複數邊料的邊料收卷機的部分示意圖。圖6係本發明之一實施例之分隔複數邊料的邊料收卷機的另一部分示意圖。圖7係本發明之一實施例之收卷裝置的示意圖。圖8係本發明之一實施例之收卷複數邊料的邊料收卷機的示意圖。圖9係本發明之一實施例之第一調整軸和第二調整軸沿著滑槽移動的邊料收卷機的示意圖。 Please refer to FIGS. 1 to 9 below for the edge material winding machine according to one embodiment of the present invention. Figure 1 is a schematic diagram of an edge material winding machine according to an embodiment of the present invention. Figure 2 is a partial schematic diagram of a side material winding machine according to an embodiment of the present invention. Figure 3 is another partial schematic diagram of the edge material winding machine according to an embodiment of the present invention. Figure 4 is a schematic diagram of an edge material winding machine for separating multiple edge materials according to an embodiment of the present invention. Figure 5 This is a partial schematic diagram of an edge material winding machine for separating multiple edge materials according to an embodiment of the present invention. Figure 6 is another partial schematic diagram of the edge material winding machine for separating multiple edge materials according to an embodiment of the present invention. Figure 7 is a schematic diagram of a winding device according to an embodiment of the present invention. Figure 8 is a schematic diagram of an edge material winding machine for winding multiple edge materials according to an embodiment of the present invention. Figure 9 is a schematic diagram of a side material winding machine in which the first adjustment shaft and the second adjustment shaft move along the chute according to an embodiment of the present invention.
如圖1至圖4所示,在本發明的一實施例中,邊料收卷機1可以快速收卷複數邊料,且不會影響工作環境,也可以確保邊料的張力勻稱。複數邊料包括一第一邊料200及一第二邊料300,第一邊料200及第二邊料300皆是外部的包材裁切機切完包材之後所剩餘的塑料長條,為了方便顯示,第一邊料200在各圖中顯示為黑色,第二邊料300顯示為白色。邊料收卷機1包括一第一路徑引導組件10、一第二路徑引導組件20、兩個滑槽31、一第一調整軸32、一第二調整軸33、一收卷裝置40、一第一角度調整件61、一第二角度調整件62、一積料架70和一橡膠壓輪80。在本實施例中,積料架70下方設有一邊料接收單元73,以接收來自裁切機之第一邊料200及第二邊料300。積料架70左上設有一滑軌71,以供設置第一路徑引導組件10。
As shown in Figures 1 to 4, in one embodiment of the present invention, the edge
如圖2、圖4至圖6所示,在本發明的一實施例中,第一路徑引導組件10接收來自邊料接收單元73之第一邊料200並引導第一邊料200沿一第一路徑L1傳送並協調第一邊料200的張力。第一路徑引導組件10包括一第一引導軸11、兩第一方向調整軸12、一第三引導軸13及一第一張力調整組合14,其中第一引導軸11、第三引導軸13及第一張力調整組合14設於積料架70。第一引導軸11設於積料架70的左上角並接收和引導第一邊料200的方向至第一張力調整組合14。第三引導軸13用以將第一邊料200的方向引導至兩第一方向調整軸12。兩
第一方向調整軸12用以接收第一邊料200,並讓第一邊料200的方向轉折至第一調整軸32。在此須注意的是,本發明所指之第一路徑L1為由第一引導軸11、兩第一方向調整軸12、第三引導軸13、第一調整軸32及第二調整軸33所構成之第一邊料200的引導路徑。
As shown in FIGS. 2 , 4 to 6 , in one embodiment of the present invention, the first path guide
第二路徑引導組件20接收來自邊料接收單元73之第二邊料300並引導第二邊料300沿一第二路徑L2傳送。第二路徑引導組件20包括一第二引導軸21、兩第二方向調整軸22、一第四引導軸23及一第二張力調整組合24,其中第二引導軸21、第四引導軸23及第二張力調整組合24設於積料架70。第二引導軸21設於積料架70的滑軌71內並用以接收和引導第二邊料300的方向至第二張力調整組合24。第一引導軸11的水平高度高於第二引導軸21,藉由第一引導軸11與第二引導軸21間水平高度的差異,以區分第一邊料200、第二邊料300的傳遞路徑。在本實施例中,第二引導軸21設置設於積料架70的滑軌71內以便調整第二引導軸21的高度,但須注意的是,在本實施例中,第一引導軸11設於積料架70的角落,第二引導軸21設於積料架70的滑軌71,但本發明不以此為限,第一引導軸11與第二引導軸21亦可設於滑軌71。第四引導軸23用以將第二邊料300的方向引導至兩第二方向調整軸22。兩第二方向調整軸22用以接收第二邊料300,並讓第二邊料300的方向轉折至第一調整軸32,第二方向調整軸22位於兩第一方向調整軸12之間。在此須注意的是,本發明所指之第二路徑L2為由一第二引導軸21、兩第二方向調整軸22、一第四引導軸23、第一調整軸32及第二調整軸33所構成之第二邊料300的引導路徑。
The second
如圖2、圖4和圖5所示,第一張力調整組合14設於積料架70且位於第三引導軸13與第一引導軸11之間。第一張力調整組合14用以調整第一邊料
200的張力,第一張力調整組合14包括複數第一張力調整軸141、複數轉向軸141a及複數第一弧形槽142。本實施例之各該第一弧形槽142於積料架70沿垂直方向由上往下排列,且每一個第一弧形槽142中設有一第一張力調整軸141,第一張力調整軸141可於對應之第一弧形槽142內移動,藉由調整第一張力調整軸141於該第一弧形槽142的位置,調整第一邊料200之張力,並藉由設於第一弧形槽142一端之轉向軸141a讓位第一邊料200可轉至另一第一張力調整軸141。然而,第一張力調整軸141、轉向軸141a和第一弧形槽142的數量不以複數為限,藉由多個第一張力調整軸141、轉向軸141a和第一弧形槽142的延長第一邊料200的傳遞路徑,以避免第一邊料200的收卷速度趕不上第一邊料200的提供速度,造成第一邊料200纏繞、第一路徑引導組件10脫離的情況發生,或也可依照設計需求而變更為至少一個。
As shown in FIGS. 2 , 4 and 5 , the first
如圖2和圖5所示,第二張力調整組合24位於第四引導軸23與第二引導軸21之間設於積料架70並位於第一張力調整組合14下方。第二張力調整組合24用以調整第二邊料300的張力,第二張力調整組合24包括複數第二張力調整軸241、複數轉向軸241a及複數第二弧形槽242,本實施例之各該第二弧形槽242於積料架70沿垂直方向由下往上排列,且每一第二弧形槽242中設有一第二張力調整軸241,第二張力調整軸241可於對應之第二弧形槽242內移動,藉由調整第二張力調整軸241於該第二弧形槽242的位置,調整第二邊料300之張力,並藉由設於第二弧形槽242一端之轉向軸241a讓位第二邊料300可轉至另一第二張力調整軸241。然而,第二張力調整軸241、轉向軸241a和第二弧形槽242的數量不以複數為限,藉由多個第二張力調整軸241、轉向軸241a和第二弧形槽242的延長第二邊料300的傳遞路徑,以避免第二邊料300的收卷速度趕不上第二邊料300的
提供速度,造成第二邊料300纏繞、第二路徑引導組件20脫離的情況發生,或也可依照設計需求而變更為至少一個。
As shown in FIGS. 2 and 5 , the second
如圖3、圖4、圖8和圖9所示,在本發明的一實施例中,第一調整軸32藉由傳動機構(如:馬達,圖未示)的帶動沿著滑槽31橫向移動,並用以接收從第一方向調整軸12和第二方向調整軸22引導而來的第一邊料200、第二邊料300,並調整第一邊料200、第二邊料300的方向至朝向第二調整軸33。第一調整軸32包括一第一上軸體321和一第一下軸體322,第一上軸體321位於第二路徑L2以接收來自兩第二方向調整軸22之第二邊料300,第一下軸體322位於第一路徑L1以接收來自兩第一方向調整軸12之第一邊料200。
As shown in Figures 3, 4, 8 and 9, in one embodiment of the present invention, the
第二調整軸33包括一第二上軸體331和一第二下軸體332,第二上軸體331位於第二路徑以接收來自第一上軸體321之第二邊料300,第二下軸體332位於第一路徑以接收來自第一下軸體322之第一邊料200。第二調整軸33位於第一調整軸32和第二方向調整軸22之間。第一調整軸32的移動速度小於第二調整軸33。藉由不同的移動速度,第一調整軸32和第二調整軸33之間的距離會逐漸改變,如此一來在運輸和調整第一邊料200、第二邊料300的方向的過程中,也可以調整第一邊料200、第二邊料300的張力;例如,當第一調整軸32和第二調整軸33移動至第一調整軸32和第二調整軸33之間的距離減少,則會讓環繞著第一調整軸32和第二調整軸33的第一邊料200、第二邊料300之環繞長度也減少而使第一邊料200、第二邊料300的張力變鬆;反之,當第一調整軸32和第二調整軸33移動至第一調整軸32和第二調整軸33之間的距離增加,則會讓環繞著第一調整軸32和第二調整軸33的第一邊料200、第二邊料300之環繞長度也增加而使第一邊料200、第二邊料300的張力變緊。
The
如圖3、圖7和圖8所示,在本發明的一實施例中,收卷裝置40位於第一路徑及第二路徑之終點,以一併收卷第一邊料200及第二邊料300。收卷裝置40包括一收納軸41和一驅動輪42,驅動輪42受到馬達(圖未示)驅動而自行旋轉。收納軸41受到驅動輪42驅動而旋轉,並用以收卷從第一路徑及第二路徑引導而來的第一邊料200及第二邊料300。
As shown in Figures 3, 7 and 8, in one embodiment of the present invention, the winding
如圖3、圖6、圖8和圖9所示,在本發明的一實施例中,第一角度調整件61及第二角度調整件62用以調整第一邊料200及第二邊料300的角度,以使第一邊料200及第二邊料300更順利的被收卷至收卷裝置40上。第一角度調整件61及第二角度調整件62位於收卷裝置40與第二調整軸33之間,其中來自第二上軸體331之第二邊料300穿過第一角度調整件61與第二角度調整件62間之空隙後,與來自第二下軸體332之第一邊料200重合。第一角度調整件61及第二角度調整件62連接第二調整軸33。在本實施例中,第二調整軸33與第一角度調整件61及第二角度調整件62藉由一連接板90連接,藉此當第二調整軸33移動時,第二調整軸33會帶動連接板90移動,連帶著讓連接著連接板90的第一角度調整件61及第二角度調整件62一起移動。
As shown in Figures 3, 6, 8 and 9, in one embodiment of the present invention, the first
如圖6至圖9所示,在本發明的一實施例中,橡膠壓輪80是在左右兩側安裝了加壓輪的滾軸,橡膠壓輪80位於收卷裝置40之驅動輪42旁邊。橡膠壓輪80用以配合驅動輪42,將第一邊料200及第二邊料300壓在驅動輪42上,以使第一邊料200及第二邊料300變得不易滑動且張力平均,而更容易被收卷到收納軸41。
As shown in Figures 6 to 9, in one embodiment of the present invention, the
當使用者用外部的分條機(圖未示)裁切完包材而殘留下第一邊料200及第二邊料300之後,使用者可以運用邊料收卷機1來收卷第一邊料200及第
二邊料300。首先,如圖2至圖6所示,使用者可以將第一邊料200及第二邊料300拉伸,讓第一邊料200繞過第一引導軸11再右彎至繞過到各個第一張力調整軸141,最後讓第一邊料200繞過第三引導軸13而延伸至第一方向調整軸12。另外,使用者可以讓第二邊料300繞過第二引導軸21再右彎至繞過到各個第二張力調整軸241,最後讓第二邊料300繞過第四引導軸23而延伸至第二方向調整軸22。如此一來,第一引導軸11和第二引導軸21可以將第一邊料200及第二邊料300分隔至不同位置;第一邊料200及第二邊料300在接觸各個第一張力調整軸141和各個第二張力調整軸241時,各個第一張力調整軸141可以沿著第一弧形槽142滑動,各個第二張力調整軸241可以沿著第二弧形槽242滑動;藉由各個第一張力調整軸141和各個第二張力調整軸241的位置變動,可以變更第一邊料200及第二邊料300的移動距離而達到調整張力鬆緊的效果。
After the user uses an external slitting machine (not shown) to cut the packaging material and leaves the
當第一邊料200及第二邊料300從第三引導軸13和第四引導軸23伸出之後,使用者可以將第一邊料200及第二邊料300拉至第一方向調整軸12和第二方向調整軸22,讓第一邊料200繞過上方的第一方向調整軸12往下彎,再向下繞過下方的第一方向調整軸12彎折至碰觸第一調整軸32的第一下軸體322;使用者可以讓第二邊料300繞過上方的第二方向調整軸22往下彎,再向下繞過下方的第二方向調整軸22彎折至碰觸第一調整軸32的第一上軸體321。
After the
接著,如圖4、圖6至圖9所示,使用者可以將第一邊料200繞過第一下軸體322、延伸至第二調整軸33的第二下軸體332再彎折至穿過第一角度調整件61下方、被橡膠壓輪80壓住後,再纏繞至收卷裝置40的收納軸41;並將第二邊料300繞過第一上軸體321、延伸至第二調整軸33的第二上軸體331再彎折至
穿過第一角度調整件61和第二角度調整件62之間、再纏繞至收卷裝置40的收納軸41。如此一來,即完成第一邊料200、第二邊料300在邊料收卷機1上的設置。
Then, as shown in Figures 4, 6 to 9, the user can wrap the
最後,使用者可以啟動邊料收卷機1,讓驅動輪42驅動收納軸41旋轉,旋轉的收納軸41會開始收卷第一邊料200、第二邊料300,讓第一邊料200、第二邊料300依序沿著接觸到的各個引導軸、各個張力調整軸、方向調整件、移動軸、角度調整件而移動至卷住收卷裝置40。另外,第一調整軸32和第二調整軸33會沿著滑槽31左右移動,故可以讓第一邊料200、第二邊料300也配合第一調整軸32和第二調整軸33的左右移動而在收納軸41左右往返的收卷。本實施例的第一調整軸32和第二調整軸33在左右往返到滑槽31兩端的盡頭時,會立刻掉頭折返且不會暫停,以維持第一邊料200、第二邊料300的張力。由於第一調整軸32的移動速度小於第二調整軸33的移動速度,第一調整軸32的移動速度和第二調整軸33的移動速度的比例為1:2。藉由不同的移動速度,第一調整軸32和第二調整軸33之間的距離會逐漸改變,故也可以調整第一邊料200、第二邊料300的張力。當第一邊料200、第二邊料300配合第一調整軸32和第二調整軸33的左右移動而在收納軸41左右往返的收卷時,第一邊料200、第二邊料300可以被橡膠壓輪80左右兩側的加壓輪壓住,以使第一邊料200及第二邊料300變得平順且張力平均,而更容易被收卷到收納軸41。
Finally, the user can start the edge
藉由本發明的邊料收卷機的設計,可以快速收卷複數邊料,且過程中不需運用工業吹風機,故不會影響工作環境。另外,收卷邊料的過程中,可以利用張力調整軸的移動和調整軸的不同移動速度,而調節邊料的張力鬆緊程度,以確保邊料的張力勻稱。 Through the design of the edge material winding machine of the present invention, multiple edge materials can be quickly rolled up, and no industrial hair dryer is needed in the process, so the working environment will not be affected. In addition, during the process of rolling up the edge material, the movement of the tension adjustment shaft and the different moving speeds of the adjustment shaft can be used to adjust the tension of the edge material to ensure that the tension of the edge material is even.
需注意的是,上述僅為實施例,而非限制於實施例。譬如此不脫離本發明基本架構者,皆應為本專利所主張之權利範圍,而應以專利申請範圍為準。 It should be noted that the above are only examples and are not limited to the examples. For example, anything that does not deviate from the basic structure of the present invention shall fall within the scope of rights claimed by this patent, and the patent application scope shall prevail.
1:邊料收卷機 1: Edge material winding machine
10:第一路徑引導組件 10: First path guidance component
20:第二路徑引導組件 20:Second path guidance component
32:第一調整軸 32: First adjustment axis
33:第二調整軸 33: Second adjustment axis
40:收卷裝置 40:Rewinding device
61:第一角度調整件 61: First angle adjustment piece
62:第二角度調整件 62: Second angle adjustment piece
70:積料架 70: Accumulation rack
71:滑軌 71:Slide rail
73:邊料接收單元 73: Edge material receiving unit
80:橡膠壓輪 80: Rubber pressure wheel
Claims (10)
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TW111146415A TWI812556B (en) | 2022-12-02 | 2022-12-02 | Leftover material winder |
CN202310780718.6A CN118125191A (en) | 2022-12-02 | 2023-06-29 | Rim charge winding machine |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM522936U (en) * | 2015-11-13 | 2016-06-01 | Jine Wei Ind Co Ltd | Wrapping, slitting, winding, retracting shaft clamping and tension control mechanism |
CN210286171U (en) * | 2019-06-20 | 2020-04-10 | 山东泰宝包装制品有限公司 | Automatic edge folding device for slitting |
CN211870939U (en) * | 2020-04-06 | 2020-11-06 | 三河市人民印务有限公司 | Waste material winding device of plastic packaging machine |
CN113526222A (en) * | 2021-07-16 | 2021-10-22 | 上海复合材料科技有限公司 | Continuous gluing method for ultralong composite material strain energy rod |
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- 2022-12-02 TW TW111146415A patent/TWI812556B/en active
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM522936U (en) * | 2015-11-13 | 2016-06-01 | Jine Wei Ind Co Ltd | Wrapping, slitting, winding, retracting shaft clamping and tension control mechanism |
CN210286171U (en) * | 2019-06-20 | 2020-04-10 | 山东泰宝包装制品有限公司 | Automatic edge folding device for slitting |
CN211870939U (en) * | 2020-04-06 | 2020-11-06 | 三河市人民印务有限公司 | Waste material winding device of plastic packaging machine |
CN113526222A (en) * | 2021-07-16 | 2021-10-22 | 上海复合材料科技有限公司 | Continuous gluing method for ultralong composite material strain energy rod |
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