CN221821420U - A corrugated cardboard processing and forming machine - Google Patents
A corrugated cardboard processing and forming machine Download PDFInfo
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- CN221821420U CN221821420U CN202420035809.7U CN202420035809U CN221821420U CN 221821420 U CN221821420 U CN 221821420U CN 202420035809 U CN202420035809 U CN 202420035809U CN 221821420 U CN221821420 U CN 221821420U
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- 239000011111 cardboard Substances 0.000 title claims description 28
- 239000000463 material Substances 0.000 claims abstract description 56
- 239000000123 paper Substances 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000005452 bending Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000011087 paperboard Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract 1
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 8
- 238000009825 accumulation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
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Abstract
Description
技术领域Technical Field
本实用新型涉及瓦楞纸板加工领域,尤其涉及一种瓦楞纸板加工成型机。The utility model relates to the field of corrugated paperboard processing, in particular to a corrugated paperboard processing and forming machine.
背景技术Background Art
瓦楞纸板加工成型机是一种专用设备,用于将瓦楞纸板材料经过一系列工艺步骤进行加工和成型,以制作成各种瓦楞纸板产品,如纸箱、纸盒、纸托盘等。Corrugated cardboard processing and forming machine is a special equipment used to process and form corrugated cardboard materials through a series of process steps to make various corrugated cardboard products, such as cartons, paper boxes, paper pallets, etc.
传统的瓦楞纸板加工成型机通常采用单一的下料装置和传送装置,下料速度和运料速度难以保持一致,容易导致材料在传送过程中出现堆积的情况,影响加工成型机的正常运行,此外,传统的加工成型机的折痕架通常是固定的,只能适应特定型号的纸板,无法满足不同尺寸和规格的纸板加工需求,使用范围有限。Traditional corrugated cardboard processing and forming machines usually use a single unloading device and conveying device. It is difficult to keep the unloading speed and the material transportation speed consistent, which easily leads to the accumulation of materials during the transmission process, affecting the normal operation of the processing and forming machine. In addition, the crease frame of the traditional processing and forming machine is usually fixed and can only adapt to specific types of cardboard. It cannot meet the processing needs of cardboard of different sizes and specifications, and its scope of use is limited.
因此,有必要提供一种瓦楞纸板加工成型机解决上述技术问题。Therefore, it is necessary to provide a corrugated board processing and forming machine to solve the above-mentioned technical problems.
实用新型内容Utility Model Content
本实用新型提供一种瓦楞纸板加工成型机,解决了下料速度和运料速度难以保持一致与无法满足不同尺寸和规格的纸板加工需求的问题。The utility model provides a corrugated paperboard processing and forming machine, which solves the problems that the material feeding speed and the material transporting speed are difficult to keep consistent and the processing requirements of paperboards of different sizes and specifications cannot be met.
为解决上述技术问题,本实用新型提供的瓦楞纸板加工成型机包括:装置主体,所述装置主体正面固定连接有运料电机,所述运料电机驱动端固定连接有主动齿轮,所述运料电机驱动端固定连接有下运料辊,所述主动齿轮上啮合有传动齿轮,所述传动齿轮上固定连接有上运料辊,所述运料电机驱动端固定连接有主动轮,所述主动轮上传动连接有皮带,所述皮带上传动连接有传动轮,所述传动轮上固定连接有纸辊,所述纸辊上设置有瓦楞纸板,所述装置主体顶部固定连接有折痕气缸,所述折痕气缸内部滑动连接有折痕升降架,所述折痕升降架底部固定连接有折痕架,所述折痕架底部开设有两条横槽,所述横槽内部滑动连接有横槽固定块,所述横槽固定块上固定连接有竖刀架,所述竖刀架上固定连接有两个竖刀固定架,所述竖刀架上开设有通过槽,所述折痕架底部开设有两条竖槽,所述竖槽内部滑动连接有竖槽固定块,所述竖槽固定块上固定连接有横刀架,所述横刀架上固定连接有两个横刀固定架,所述横刀架在通过槽内部滑动。In order to solve the above technical problems, the utility model provides a corrugated cardboard processing and forming machine, which includes: a device body, a material transport motor is fixedly connected to the front of the device body, a driving gear is fixedly connected to the driving end of the material transport motor, a lower material transport roller is fixedly connected to the driving end of the material transport motor, a transmission gear is meshed on the driving gear, an upper material transport roller is fixedly connected to the transmission gear, a driving wheel is fixedly connected to the driving end of the material transport motor, a belt is transmission-connected to the driving wheel, a paper roller is fixedly connected to the transmission wheel, a corrugated cardboard is arranged on the paper roller, and a corrugated cardboard is fixedly connected to the top of the device body. A crease cylinder is connected, and a crease lifting frame is slidably connected inside the crease cylinder, and a crease frame is fixedly connected to the bottom of the crease lifting frame, and two transverse grooves are provided at the bottom of the crease frame, and a transverse groove fixing block is slidably connected inside the transverse groove, and a vertical knife rack is fixedly connected to the transverse groove fixing block, and two vertical knife fixing racks are fixedly connected to the vertical knife rack, and a through groove is provided on the vertical knife rack, and two vertical grooves are provided at the bottom of the crease frame, and a vertical groove fixing block is slidably connected inside the vertical groove, and a transverse knife rack is fixedly connected to the vertical groove fixing block, and two transverse knife fixing racks are fixedly connected to the transverse knife rack, and the transverse knife rack slides inside the through groove.
优选的,所述装置主体内部固定连接有纸辊支撑柱,所述装置主体左侧开设有进料口,所述装置主体内部固定连接有折痕台,所述折痕台顶部开设有折痕槽。Preferably, a paper roller support column is fixedly connected inside the device body, a feed port is opened on the left side of the device body, a crease table is fixedly connected inside the device body, and a crease groove is opened on the top of the crease table.
优选的,所述装置主体内部固定连接有支撑台,所述支撑台内部转动连接有支撑辊。Preferably, a support platform is fixedly connected inside the device body, and a support roller is rotatably connected inside the support platform.
优选的,所述装置主体顶部固定连接有成型气缸,所述成型气缸内部滑动连接有成型升降架,所述成型升降架底部固定连接有成型架,所述成型架底部固定连接有下压块,所述成型架底部固定连接有裁剪刀,所述装置主体内部固定连接有成型台,所述成型台内部开设有成型槽。Preferably, a molding cylinder is fixedly connected to the top of the device body, a molding lifting frame is slidably connected inside the molding cylinder, a molding frame is fixedly connected to the bottom of the molding lifting frame, a lower pressure block is fixedly connected to the bottom of the molding frame, a cutting knife is fixedly connected to the bottom of the molding frame, a molding table is fixedly connected to the inside of the device body, and a molding groove is provided inside the molding table.
优选的,所述成型槽内部固定连接有四个弯折电机,所述弯折电机上固定连接有折杆,所述成型槽内部开设有四个弧形槽,所述成型槽内部固定连接有四个立起限制杆,左侧所述立起限制杆上开设有裁剪槽。Preferably, four bending motors are fixedly connected inside the forming groove, a folding rod is fixedly connected to the bending motor, four arc grooves are opened inside the forming groove, four standing limit rods are fixedly connected inside the forming groove, and a cutting groove is opened on the standing limit rod on the left side.
优选的,所述成型台内部固定连接有下料气缸,所述下料气缸内部滑动连接有下料板,所述下料板顶部安装有感应块,所述装置主体右侧开设有出料口。Preferably, a material discharge cylinder is fixedly connected inside the forming table, a material discharge plate is slidably connected inside the material discharge cylinder, a sensing block is installed on the top of the material discharge plate, and a discharge port is opened on the right side of the device body.
与相关技术相比较,本实用新型提供的瓦楞纸板加工成型机具有如下有益效果:Compared with the related art, the corrugated board processing and forming machine provided by the utility model has the following beneficial effects:
本实用新型提供一种瓦楞纸板加工成型机,通过设置了有同一运料电机驱动的纸辊与两个运料辊,该实用新型的下料速度与运料速度能够保持一致,可以避免因速度不匹配而导致物料堆积,进而导致生产停滞或浪费,从而提高生产效率,并且该装置的折痕架可以自由滑动进行调整,不用更换折痕架就可以压出不同的折痕,不仅提高工作效率,还增强了设备的通用性,降低了企业的设备购置成本。The utility model provides a corrugated board processing and forming machine. By arranging a paper roller and two material transport rollers driven by the same material transport motor, the material unloading speed and the material transport speed of the utility model can be kept consistent, and material accumulation caused by speed mismatch, which in turn causes production stagnation or waste, thereby improving production efficiency. Moreover, the crease frame of the device can slide freely for adjustment, and different creases can be pressed out without replacing the crease frame, which not only improves work efficiency, but also enhances the versatility of the equipment and reduces the equipment purchase cost of the enterprise.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提供的瓦楞纸板加工成型机的一种较佳实施例的结构示意图;FIG1 is a schematic structural diagram of a preferred embodiment of a corrugated board processing and forming machine provided by the utility model;
图2为图1所示的正视剖视的结构示意图;FIG2 is a schematic diagram of the structure of the front cross-section shown in FIG1;
图3为图2所示的折痕架的结构示意图;FIG3 is a schematic structural diagram of the crease frame shown in FIG2 ;
图4为图2所示的A部放大示意图。FIG. 4 is an enlarged schematic diagram of the portion A shown in FIG. 2 .
图中标号:1、装置主体,2、运料电机,3、主动齿轮,4、下运料辊,5、传动齿轮,6、上运料辊,7、主动轮,8、皮带,9、传动轮,10、纸辊,11、瓦楞纸板,12、折痕气缸,13、折痕升降架,14、折痕架,15、横槽,16、横槽固定块,17、竖刀架,18、竖刀固定架,19、通过槽,20、竖槽,21、竖槽固定块,22、横刀架,23、横刀固定架,24、纸辊支撑柱,25、进料口,26、折痕台,27、折痕槽,28、支撑台,29、支撑辊,30、成型气缸,31、成型升降架,32、成型架,33、下压块,34、裁剪刀,35、成型台,36、成型槽,37、弯折电机,38、折杆,39、弧形槽,40、立起限制杆,41、裁剪槽,42、下料气缸,43、下料板,44、感应块,45、出料口。Numbers in the figure: 1, device body, 2, material transport motor, 3, driving gear, 4, lower material transport roller, 5, transmission gear, 6, upper material transport roller, 7, driving wheel, 8, belt, 9, transmission wheel, 10, paper roller, 11, corrugated cardboard, 12, crease cylinder, 13, crease lifting frame, 14, crease frame, 15, horizontal groove, 16, horizontal groove fixing block, 17, vertical knife holder, 18, vertical knife fixing frame, 19, through groove, 20, vertical groove, 21, vertical groove fixing block, 22, horizontal knife holder, 23, horizontal Knife fixing frame, 24, paper roller supporting column, 25, feeding port, 26, crease table, 27, crease slot, 28, supporting table, 29, supporting roller, 30, forming cylinder, 31, forming lifting frame, 32, forming frame, 33, lower pressure block, 34, cutting knife, 35, forming table, 36, forming slot, 37, bending motor, 38, folding rod, 39, arc slot, 40, standing limit rod, 41, cutting slot, 42, unloading cylinder, 43, unloading plate, 44, induction block, 45, discharge port.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施方式对本实用新型作进一步说明。The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
请结合参阅图1、图2、图3、图4,其中,图1为本实用新型提供的瓦楞纸板加工成型机的一种较佳实施例的结构示意图;图2为图1所示的正视剖视的结构示意图;图3为图2所示的折痕架的结构示意图;图4为图2所示的A部放大示意图。瓦楞纸板加工成型机包括:装置主体1,所述装置主体1正面固定连接有运料电机2,所述运料电机2驱动端固定连接有主动齿轮3,所述运料电机2驱动端固定连接有下运料辊4,所述主动齿轮3上啮合有传动齿轮5,所述传动齿轮5上固定连接有上运料辊6,所述运料电机2驱动端固定连接有主动轮7,所述主动轮7上传动连接有皮带8,所述皮带8上传动连接有传动轮9,所述传动轮9上固定连接有纸辊10,所述纸辊10上设置有瓦楞纸板11,所述装置主体1顶部固定连接有折痕气缸12,所述折痕气缸12内部滑动连接有折痕升降架13,所述折痕升降架13底部固定连接有折痕架14,所述折痕架14底部开设有两条横槽15,所述横槽15内部滑动连接有横槽固定块16,所述横槽固定块16上固定连接有竖刀架17,所述竖刀架17上固定连接有两个竖刀固定架18,所述竖刀架17上开设有通过槽19,所述折痕架14底部开设有两条竖槽20,所述竖槽20内部滑动连接有竖槽固定块21,所述竖槽固定块21上固定连接有横刀架22,所述横刀架22上固定连接有两个横刀固定架23,所述横刀架22在通过槽19内部滑动,该实用新型的下料速度与运料速度自动匹配,无需人工调整,操作简便,降低了操作人员的劳动强度。Please refer to Figures 1, 2, 3 and 4, wherein Figure 1 is a structural schematic diagram of a preferred embodiment of a corrugated board processing and forming machine provided by the present invention; Figure 2 is a structural schematic diagram of a front view and section shown in Figure 1; Figure 3 is a structural schematic diagram of a crease frame shown in Figure 2; and Figure 4 is an enlarged schematic diagram of part A shown in Figure 2. The corrugated cardboard processing and forming machine comprises: a device body 1, a material transport motor 2 is fixedly connected to the front of the device body 1, a driving gear 3 is fixedly connected to the driving end of the material transport motor 2, a lower material transport roller 4 is fixedly connected to the driving end of the material transport motor 2, a transmission gear 5 is meshed on the driving gear 3, an upper material transport roller 6 is fixedly connected to the transmission gear 5, a driving wheel 7 is fixedly connected to the driving end of the material transport motor 2, a belt 8 is transmission-connected to the driving wheel 7, a transmission wheel 9 is transmission-connected to the belt 8, a paper roller 10 is fixedly connected to the transmission wheel 9, a corrugated cardboard 11 is arranged on the paper roller 10, a crease cylinder 12 is fixedly connected to the top of the device body 1, a crease lifting frame 13 is slidably connected to the inside of the crease cylinder 12, and the bottom of the crease lifting frame 13 is fixedly connected to the bottom of the crease lifting frame 13 A folding frame 14 is fixedly connected, and two transverse grooves 15 are provided at the bottom of the folding frame 14. A transverse groove fixing block 16 is slidably connected inside the transverse groove 15. A vertical knife frame 17 is fixedly connected to the transverse groove fixing block 16. Two vertical knife fixing frames 18 are fixedly connected to the vertical knife frame 17. A through groove 19 is provided on the vertical knife frame 17. Two vertical grooves 20 are provided at the bottom of the folding frame 14. A vertical groove fixing block 21 is slidably connected inside the vertical groove 20. A transverse knife frame 22 is fixedly connected to the vertical groove fixing block 21. Two transverse knife fixing frames 23 are fixedly connected to the transverse knife frame 22. The transverse knife frame 22 slides inside the through groove 19. The material unloading speed of the utility model is automatically matched with the material transporting speed, no manual adjustment is required, the operation is simple, and the labor intensity of the operator is reduced.
所述装置主体1内部固定连接有纸辊支撑柱24,所述装置主体1左侧开设有进料口25,所述装置主体1内部固定连接有折痕台26,所述折痕台26顶部开设有折痕槽27,纸辊10在进料口25出进行更换,瓦楞纸板11在折痕台26上进行折痕,方便后续成型。A paper roller support column 24 is fixedly connected inside the device body 1, a feed port 25 is opened on the left side of the device body 1, a crease table 26 is fixedly connected inside the device body 1, and a crease groove 27 is opened on the top of the crease table 26. The paper roller 10 is replaced at the feed port 25, and the corrugated cardboard 11 is creased on the crease table 26 to facilitate subsequent molding.
所述装置主体1内部固定连接有支撑台28,所述支撑台28内部转动连接有支撑辊29,由于瓦楞纸板11刚度不够,设置了支撑辊29方便瓦楞纸板11能够到达成型区。A support platform 28 is fixedly connected inside the device body 1, and a support roller 29 is rotatably connected inside the support platform 28. Since the corrugated cardboard 11 is not rigid enough, the support roller 29 is provided to facilitate the corrugated cardboard 11 to reach the forming area.
所述装置主体1顶部固定连接有成型气缸30,所述成型气缸30内部滑动连接有成型升降架31,所述成型升降架31底部固定连接有成型架32,所述成型架32底部固定连接有下压块33,所述成型架32底部固定连接有裁剪刀34,所述装置主体1内部固定连接有成型台35,所述成型台35内部开设有成型槽36,成型气缸30启动,裁剪刀34进行裁剪,下压块33下压,将裁剪后的一块瓦楞纸板11推进成型槽36。A forming cylinder 30 is fixedly connected to the top of the device body 1, and a forming lifting frame 31 is slidably connected inside the forming cylinder 30. A forming frame 32 is fixedly connected to the bottom of the forming lifting frame 31, and a pressing block 33 is fixedly connected to the bottom of the forming frame 32. A cutting knife 34 is fixedly connected to the bottom of the forming frame 32. A forming table 35 is fixedly connected inside the device body 1, and a forming groove 36 is opened inside the forming table 35. When the forming cylinder 30 is started, the cutting knife 34 is cut, and the pressing block 33 is pressed down to push the cut corrugated cardboard 11 into the forming groove 36.
所述成型槽36内部固定连接有四个弯折电机37,所述弯折电机37上固定连接有折杆38,所述成型槽36内部开设有四个弧形槽39,所述成型槽36内部固定连接有四个立起限制杆40,左侧所述立起限制杆40上开设有裁剪槽41,推进成型槽36后,立起限制杆40推起沿着折痕推起四边,弯折电机37启动,将立起的四边折进纸箱箱体内部。Four bending motors 37 are fixedly connected inside the forming groove 36, a folding rod 38 is fixedly connected to the bending motor 37, four arc grooves 39 are opened inside the forming groove 36, four standing limit rods 40 are fixedly connected inside the forming groove 36, and a cutting groove 41 is opened on the standing limit rod 40 on the left side. After pushing the forming groove 36, the standing limit rod 40 pushes up the four sides along the crease, and the bending motor 37 is started to fold the four standing sides into the inside of the carton box.
所述成型台35内部固定连接有下料气缸42,所述下料气缸42内部滑动连接有下料板43,所述下料板43顶部安装有感应块44,所述装置主体1右侧开设有出料口45。完成折叠后,下料气缸42启动,推起纸箱,操作者从出料口45拿走纸箱,感应块44感应到下料板43上没有物品后,开始下一轮纸箱折叠成型。The forming table 35 is fixedly connected with a feeding cylinder 42, and a feeding plate 43 is slidably connected with the feeding cylinder 42. A sensing block 44 is installed on the top of the feeding plate 43, and a discharge port 45 is opened on the right side of the device body 1. After folding is completed, the feeding cylinder 42 is started to push up the carton, and the operator takes the carton from the discharge port 45. After the sensing block 44 senses that there is no object on the feeding plate 43, the next round of carton folding and forming begins.
本实用新型提供的瓦楞纸板加工成型机的工作原理如下:启动运料电机2,带动主动齿轮3与下运料辊4转动,主动齿轮3通过啮合带动传动齿轮5转动,但转动方向相反,带动的上运料辊6也与下运料辊4转动方向相反,起到压平与带动瓦楞纸板11向右运动的作用,运料电机2同时带动主动轮7转动,通过皮带8传动带动传动轮9转动,纸辊10从而进行转动,由于由同一运料电机2驱动,纸辊10下料速度与运料辊运料速度相同,可以避免发生材料堆积与材料断裂的情况发生,折痕气缸12启动,下压折痕架14对瓦楞纸板11进行折痕,折痕架14上的竖刀架17在横槽15内部滑动调节,竖刀固定架18夹持折痕刀对瓦楞纸板11进行折痕,方便后续成型,折痕架14上的横刀架22在竖槽20内部滑动调节,同时在通过槽19内部滑动,该折痕架14可以调节不同的纸箱长宽比,使装置的适用性大大提高。The working principle of the corrugated cardboard processing and forming machine provided by the utility model is as follows: the material transport motor 2 is started to drive the driving gear 3 and the lower material transport roller 4 to rotate, the driving gear 3 drives the transmission gear 5 to rotate through meshing, but the rotation direction is opposite, and the driven upper material transport roller 6 is also opposite to the rotation direction of the lower material transport roller 4, which plays the role of flattening and driving the corrugated cardboard 11 to move to the right, the material transport motor 2 drives the driving wheel 7 to rotate at the same time, and drives the transmission wheel 9 to rotate through the belt 8, so that the paper roller 10 rotates, and because it is driven by the same material transport motor 2, the unloading speed of the paper roller 10 is The material conveying speed is the same as that of the conveying roller, which can avoid material accumulation and material breakage. The crease cylinder 12 is started, and the crease frame 14 is pressed down to crease the corrugated cardboard 11. The vertical knife frame 17 on the crease frame 14 slides and adjusts inside the horizontal groove 15. The vertical knife fixing frame 18 clamps the crease knife to crease the corrugated cardboard 11 to facilitate subsequent forming. The horizontal knife frame 22 on the crease frame 14 slides and adjusts inside the vertical groove 20, and slides inside the through groove 19 at the same time. The crease frame 14 can adjust different length-width ratios of cartons, greatly improving the applicability of the device.
与相关技术相比较,本实用新型提供的瓦楞纸板加工成型机具有如下有益效果:Compared with the related art, the corrugated board processing and forming machine provided by the utility model has the following beneficial effects:
通过设置了有同一运料电机2驱动的纸辊10与两个运料辊,该实用新型的下料速度与运料速度能够保持一致,可以避免因速度不匹配而导致物料堆积,进而导致生产停滞或浪费,从而提高生产效率,并且该装置的折痕架14可以自由滑动进行调整,不用更换折痕架14就可以压出不同的折痕,不仅提高工作效率,还增强了设备的通用性,降低了企业的设备购置成本。By providing a paper roller 10 and two material transport rollers driven by the same material transport motor 2, the unloading speed and the material transport speed of the utility model can be kept consistent, which can avoid material accumulation due to speed mismatch, and further production stagnation or waste, thereby improving production efficiency. In addition, the crease frame 14 of the device can slide freely for adjustment, and different creases can be pressed without replacing the crease frame 14, which not only improves work efficiency, but also enhances the versatility of the equipment and reduces the equipment purchase cost of the enterprise.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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