CN103193103A - Drying, slitting and winding integrated machine - Google Patents
Drying, slitting and winding integrated machine Download PDFInfo
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- CN103193103A CN103193103A CN2013100581058A CN201310058105A CN103193103A CN 103193103 A CN103193103 A CN 103193103A CN 2013100581058 A CN2013100581058 A CN 2013100581058A CN 201310058105 A CN201310058105 A CN 201310058105A CN 103193103 A CN103193103 A CN 103193103A
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Abstract
The invention discloses a drying, slitting and winding integrated machine which comprises an unwinding device, a drying cylinder drying device as well as a press-cutting type slitting device and a winding device, wherein the unwinding device is used for unwinding a strip-shaped material; the drying cylinder drying device is arranged behind the unwinding device; the press-cutting type slitting device is arranged behind the drying cylinder drying device and comprises at least one slitting cutter, and the slitting cutter slits the strip-shaped material into at least two material strips; the winding device comprises at least two groups of winding mechanisms; and the at least two groups of winding mechanisms are used for winding the at least two material strips slit by the press-cutting type slitting device respectively. The drying, slitting and winding integrated machine combines drying, slitting and winding into a process, and unwound and dried gauze or non-woven fabrics is or are slit directly and then subjected to winding forming respectively, so that the process is decreased, holding-on rough selvedge yarn is reduced, the work load of an operator is reduced, and the combined efficiency of the machine is improved.
Description
Technical field
The application relates to technical field of textile machine, relate to specifically a kind of with banded material, as gauze or nonwoven fabrics, through oven dry, cut and the coiling all-in-one is cut in the oven dry of rolling moulding.
Background technology
Cloth cover dryer and cloth cover cutting machine all are single equipments independently in the prior art, its dryer is only with gauze or nonwoven fabrics oven dry and coiling, be transported to the branch cutting process by artificial or mechanical gauze or the nonwoven fabrics that will dry rolling then, again by unreeling, cut, be wound into the little yardage roll of different fabric widths.In the whole process, the gauze after the rolling or nonwoven fabrics are easy to generate burr separately the time again influences gauze or non-woven fabrics quality, and intermediate link is too much, and both wastes of manpower have reduced the work efficiency of equipment again.
Summary of the invention
The application provides a kind of and can dry, cuts and the coiling all-in-one is cut in the oven dry of rolling moulding.
According to the application's first aspect, the application provides a kind of oven dry to cut the coiling all-in-one, comprising:
Unwinding device is used for unreeling banded material;
The drying cylinder baking apparatus, described drying cylinder baking apparatus is arranged on after the unwinding device, is used for banded material is dried processing;
Crush-cutting formula cutting device, described crush-cutting formula cutting device is arranged on after the drying cylinder baking apparatus, and it comprises at least one carving knife, banded material can be cut at least two strip material webs;
And wrap-up, described wrap-up comprises at least two group rolling-up mechanisms, at least two strip material webs that described at least two group rolling-up mechanisms are used for respectively crush-cutting formula cutting device being cut into carry out rolling.
Cut among the another kind of embodiment of coiling all-in-one in described oven dry, also comprise automatic deviation rectifying device, described automatic deviation rectifying device is arranged on after the described drying cylinder baking apparatus, before the described crush-cutting formula cutting device, be used for the processing of rectifying a deviation of the banded material after the oven dry.
Cut among the another kind of embodiment of coiling all-in-one in described oven dry, described automatic deviation rectifying device comprises support, opto-electronic pickup, actuating unit, driven shaft, motor and control unit, described actuating unit is arranged on the two ends of driven shaft, and actuating unit is slidably rack-mount; Described opto-electronic pickup is connected with the control unit signal, and described control unit is connected with motor signal, and described motor drives actuating unit and slides at support.
Cut among the another kind of embodiment of coiling all-in-one in described oven dry, described crush-cutting formula cutting device comprises bottom knife roller, reducing motor and described carving knife, and described carving knife correspondence is arranged on the bottom knife roller, and described bottom knife roller is driven by reducing motor.
Cut among the another kind of embodiment of coiling all-in-one in described oven dry, described reducing motor is variable frequency reducer motor.
Cut among the another kind of embodiment of coiling all-in-one in described oven dry, described carving knife is the vapour-pressure type carving knife.
Cut among the another kind of embodiment of coiling all-in-one in described oven dry, described wrap-up comprises two groups of rolling-up mechanisms, the setting of staggering of described two groups of rolling-up mechanisms; Every group of described rolling-up mechanism includes wind-up roll, is used for the sub-material web rolling of correspondence.
Cut among the another kind of embodiment of coiling all-in-one in described oven dry, described rolling-up mechanism also comprises cylinder and the backer roll that is connected with the cylinder clutch end, and described backer roll cooperates with wind-up roll, is used for the auxiliary rolling of antithetical phrase material web pressurization.
Cut among the another kind of embodiment of coiling all-in-one in described oven dry, described wind-up roll is driven by variable frequency reducer motor.
Cut among the another kind of embodiment of coiling all-in-one in described oven dry, the described at least two group tenslators that also comprise, between described unwinding device and the drying cylinder baking apparatus, and be respectively provided to few one group of tenslator between described drying cylinder baking apparatus and the crush-cutting formula cutting device.
The application's beneficial effect is:
Compared with prior art, the coiling all-in-one is cut in the oven dry that the application provides, and comprises unwinding device, drying cylinder baking apparatus, also comprises crush-cutting formula cutting device and wrap-up.To dry, cut also rolling moulding and be fused into a procedure, the gauze or the nonwoven fabrics that unreel after the oven dry are directly cut, rolling moulding respectively then, so both reduced flow process, reduced the generation of interlock burr yarns again, thereby alleviated operator's work load, improved the combined efficiency of equipment.
Description of drawings
Each device arranges scheme drawing to Fig. 1 among a kind of embodiment of coiling all-in-one for the application's oven dry is cut;
Fig. 2 arranges enlarged diagram for automatic deviation rectifying device, crush-cutting formula cutting device and wrap-up among Fig. 1;
Fig. 3 cuts automatic deviation rectifying device structural representation among a kind of embodiment of coiling all-in-one for the application's oven dry;
Fig. 4 cuts crush-cutting formula cutting device structural representation among a kind of embodiment of coiling all-in-one for the application's oven dry;
Fig. 5 cuts wrap-up structural representation among a kind of embodiment of coiling all-in-one for the application's oven dry.
The specific embodiment
By reference to the accompanying drawings the application is described in further detail below by the specific embodiment.
In the embodiment of the present application, a kind of oven dry is cut the coiling all-in-one and is comprised unwinding device, drying cylinder baking apparatus, crush-cutting formula cutting device and wrap-up.
This unwinding device is used for unreeling banded material, for example raw material such as gauze or nonwoven fabrics.This drying cylinder baking apparatus is arranged on after the unwinding device, is used for banded material is dried processing.This crush-cutting formula cutting device is arranged on after the drying cylinder baking apparatus, it comprises at least one carving knife, banded material can be cut at least two strip material webs, this sub-material web is formed after cutting by same ribbon material, for example a cloth is divided into some the little clothes that fabric width is different after cutting, and among the application these little clothes is called sub-material web.This wrap-up comprises at least two group rolling-up mechanisms, and at least two strip material webs that this at least two groups rolling-up mechanism is used for respectively crush-cutting formula cutting device being cut into carry out rolling.
After banded material drying is handled, for it is rectified a deviation, can also be after the drying cylinder baking apparatus, automatic deviation rectifying device is set before the crush-cutting formula cutting device.This automatic deviation rectifying device can be to the banded material processing of rectifying a deviation after the oven dry.
The coiling all-in-one is cut in this oven dry can also comprise at least two group tenslators, between unwinding device and drying cylinder baking apparatus, and is respectively provided to few one group of tenslator between drying cylinder baking apparatus and the crush-cutting formula cutting device.Tension data in the middle of this tenslator moves for collecting device on the jockey pulley is adjusted the linear velocity of each gear unit automatically, keeps the constant of tension force.
Design is specifically described to the present application below in conjunction with accompanying drawing.
Please refer to Fig. 1 and 2, a kind of oven dry is cut combination machine and is comprised unwinding device 1, tenslator 2,4, drying cylinder baking apparatus 3, automatic deviation rectifying device 5, crush-cutting formula cutting device 6, wrap-up 7 and programmable logic controller (PLC) (Programmable Logic Controller in the present embodiment, abbreviate PLC as), and touch-screen, industrial computer have been equipped with, possess single action adjustment and complete machine interlock function, complete machine speed can linear lifting, guarantees constant tension, and linear velocity is stable.Wherein A represents banded material to be processed among Fig. 2.
This tenslator 2,4 is two covers, and the first cover tenslator 2 is arranged on after the unwinding device 1, is used for the banded coiled strip to unreeling out, and for example gauze or nonwoven fabrics carry out tension force control.Drying cylinder baking apparatus 3 is arranged on after the first cover tenslator 2, and the second cover tenslator 4 is set after drying cylinder baking apparatus 3, and automatic deviation rectifying device 5 is set thereafter.This crush-cutting formula cutting device 6 is arranged on after the automatic deviation rectifying device 5, and this wrap-up 7 comprises two groups of rolling-up mechanisms, is respectively first rolling-up mechanism and second rolling-up mechanism (perhaps be called A furls mechanism and B furls mechanism).Many strips material web that this first rolling-up mechanism and second rolling-up mechanism are used for respectively crush-cutting formula cutting device 6 being cut into rolling of staggering.
Wherein, unwinding device 1, tenslator 2,4, drying cylinder baking apparatus 3 can adopt dependency structure of the prior art.See also Fig. 1-3, automatic deviation rectifying device 5 comprises support 51, driven shaft 52, opto-electronic pickup 53, actuating unit 54, motor 55 and control unit in the present embodiment.Driven shaft 52 is two, and the two ends of every driven shaft 52 all are provided with actuating unit 54.Actuating unit 54 is fixed in the chute of horizontal both sides, support 51 bottoms and support 51 slips relatively.Opto-electronic pickup 53 is arranged on the transfer path of banded material, for detection of the position of banded material.Opto-electronic pickup 53 can be fixed on motor 55, support 51 or the miscellaneous part, and motor 55 is placed at support 51 rear sides, and move at the two ends that are used for driving actuating unit 54 drive driven shafts 52.Automatic deviation rectifying device 5 places before gauze or nonwoven fabrics cut, when gauze or the skew of nonwoven fabrics position, opto-electronic pickup 53 can detect gauze or the nonwoven fabrics that has been offset, and give control unit with signal feedback, sending instruction by control unit then drags actuating unit 54 by motor 55 and moves, thereby swing driven shaft 52 is finished automatic deviation correction to adjust gauze or the nonwoven fabrics position of skew.
See also Fig. 1,2,4,5, crush-cutting formula cutting device 6 comprises bottom knife roller 61, reducing motor 63 and carving knife 62, and carving knife 62 correspondences are arranged on the bottom knife roller 61, and bottom knife roller 61 is driven by reducing motor 63.Particularly, reducing motor 63 can be variable frequency reducer motor 63, and carving knife 62 can be vapour-pressure type carving knife 62.Bottom knife roller 61 is fixed on the frame middle and upper part, and bottom knife roller 61 tops dispose a plurality of movably cutter spacing, has disposed one on each cutter spacing vapour-pressure type carving knife 62, and mobile dismounting is all very convenient, and bottom knife roller 61 is dragged by variable frequency reducer motor 63.In the present embodiment movably the quantity of cutter spacing can be according to actual needs gauze or nonwoven fabrics be cut into several parts and the independent assortment configuration, gauze or nonwoven fabrics branch are cut to gauze or the nonwoven fabrics of 4 different in width as need, can select 3 cutter spacing for use and mobile adjust its position width, and mix vapour-pressure type carving knife 62 and cut and get final product.
Please refer to Fig. 1,2,5, first rolling-up mechanism comprises first wind-up roll 71 in the wrap-up 7, also comprise cylinder 73 and the backer roll 75 that is connected with cylinder 73 clutch ends, this backer roll 75 cooperates with first wind-up roll 71 under cylinder 73 effects, is used for the auxiliary rolling of antithetical phrase material web pressurization.Second rolling-up mechanism comprises second wind-up roll 72, similarly second rolling-up mechanism also comprises cylinder 74 and the backer roll 76 that is connected with cylinder 74 clutch ends, this backer roll 76 cooperates with second wind-up roll 72 under cylinder 74 effects, is used for the auxiliary rolling of antithetical phrase material web pressurization.First wind-up roll 71 and second wind-up roll 72 one in front and one in back are fixed on the frame.
After gauze or nonwoven fabrics are cut, stagger and carry out rolling by first wind-up roll 71 and second wind-up roll 72 respectively cutting the adjacent gauze in back or nonwoven fabrics, for example as shown in Figure 5, gauze or nonwoven fabrics are divided into the first sub-material web group 81 and the second sub-material web group 82 after carving knife 62 is cut, wherein the first sub-material web group 81 and the second sub-material web group 82 all can comprise at least one strip material web.The first sub-material web group 81 can be passed through 71 rollings of first wind-up roll, and the second sub-material web group 82 can be passed through 72 rollings of second wind-up roll.In rolling, cylinder 73,74 by first wind-up roll 71 and second wind-up roll, 72 tops cooperates backer roll 75,76 pressurization gauzes or nonwoven surface to assist rolling, the mutual interlock of yardage roll when so both but actv. prevented rolling also can allow gauze or the rolling of nonwoven fabrics pulsation-free.
The power of first wind-up roll 71 and second wind-up roll 72 and cylinder 73 drags by variable frequency reducer motor 63 in the present embodiment.Variable frequency reducer motor 63 also drags bottom knife roller 61 simultaneously and rotates.Particularly, variable frequency reducer motor 63 can be simultaneously drags sprocket wheel on first wind-up roll 71 and second wind-up roll 72 by chain, thereby drags first wind-up roll 71 and second wind-up roll 72.
The present embodiment device is as follows to the banded material course of processing:
Be example with gauze or nonwoven fabrics, at first gauze or nonwoven fabrics will be unreeled by unwinding device 1, by drying cylinder baking apparatus 3 gauze or nonwoven fabrics are dried then, after gauze after the oven dry or nonwoven fabrics are proofreaied and correct the precision of its position by automatic deviation rectifying device 5, after by crush-cutting formula cutting device 6 gauze or nonwoven fabrics branch being cut to the gauze or nonwoven fabrics of several different fabric widths that need, and will cut two adjacent yardage rolls of back and stagger, respectively by first wind-up roll 71 and the 72 rolling moulding of second wind-up roll.So just effectively reduce intermediate link, improved the work efficiency of equipment, ensured the quality of product, also reduced productive costs and equipment investment.
Above content be in conjunction with concrete embodiment to further describing that the application does, can not assert that the application's concrete enforcement is confined to these explanations.For the application person of an ordinary skill in the technical field, under the prerequisite that does not break away from the application's design, can also make some simple deduction or replace.
Claims (10)
1. the coiling all-in-one is cut in an oven dry, it is characterized in that, comprising:
Unwinding device is used for unreeling banded material;
The drying cylinder baking apparatus, described drying cylinder baking apparatus is arranged on after the unwinding device, is used for banded material is dried processing;
Crush-cutting formula cutting device, described crush-cutting formula cutting device is arranged on after the drying cylinder baking apparatus, and it comprises at least one carving knife, banded material can be cut at least two strip material webs;
And wrap-up, described wrap-up comprises at least two group rolling-up mechanisms, at least two strip material webs that described at least two group rolling-up mechanisms are used for respectively crush-cutting formula cutting device being cut into carry out rolling.
2. the coiling all-in-one is cut in oven dry as claimed in claim 1, it is characterized in that, also comprise automatic deviation rectifying device, described automatic deviation rectifying device is arranged on after the described drying cylinder baking apparatus, before the described crush-cutting formula cutting device, is used for the processing of rectifying a deviation of the banded material after the oven dry.
3. the coiling all-in-one is cut in oven dry as claimed in claim 2, it is characterized in that, described automatic deviation rectifying device comprises support, opto-electronic pickup, actuating unit, driven shaft, motor and control unit, described actuating unit is arranged on the two ends of driven shaft, and actuating unit is slidably rack-mount; Described opto-electronic pickup is connected with the control unit signal, and described control unit is connected with motor signal, and described motor drives actuating unit and slides at support.
4. the coiling all-in-one is cut in oven dry as claimed in claim 1, it is characterized in that, described crush-cutting formula cutting device comprises bottom knife roller, reducing motor and described carving knife, and described carving knife correspondence is arranged on the bottom knife roller, and described bottom knife roller is driven by reducing motor.
5. the coiling all-in-one is cut in oven dry as claimed in claim 4, it is characterized in that, described reducing motor is variable frequency reducer motor.
6. the coiling all-in-one is cut in oven dry as claimed in claim 4, it is characterized in that, described carving knife is the vapour-pressure type carving knife.
7. the coiling all-in-one is cut in oven dry as claimed in claim 1, it is characterized in that, described wrap-up comprises two groups of rolling-up mechanisms, the setting of staggering of described two groups of rolling-up mechanisms; Every group of described rolling-up mechanism includes wind-up roll, is used for the sub-material web rolling of correspondence.
8. the coiling all-in-one is cut in oven dry as claimed in claim 7, it is characterized in that, described rolling-up mechanism also comprises cylinder and the backer roll that is connected with the cylinder clutch end, and described backer roll cooperates with wind-up roll, is used for the auxiliary rolling of antithetical phrase material web pressurization.
9. the coiling all-in-one is cut in oven dry as claimed in claim 7, it is characterized in that, described wind-up roll is driven by variable frequency reducer motor.
10. cut the coiling all-in-one as each described oven dry in the claim 1 to 9, it is characterized in that, the described at least two group tenslators that also comprise, between described unwinding device and the drying cylinder baking apparatus, and be respectively provided to few one group of tenslator between described drying cylinder baking apparatus and the crush-cutting formula cutting device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100581058A CN103193103A (en) | 2013-02-25 | 2013-02-25 | Drying, slitting and winding integrated machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100581058A CN103193103A (en) | 2013-02-25 | 2013-02-25 | Drying, slitting and winding integrated machine |
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| CN103193103A true CN103193103A (en) | 2013-07-10 |
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| CN2013100581058A Pending CN103193103A (en) | 2013-02-25 | 2013-02-25 | Drying, slitting and winding integrated machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035826A (en) * | 2015-06-25 | 2015-11-11 | 天津市天塑滨海氟塑料制品有限公司 | Strip cutter for polytetrafluoroethylene sealing tape for thread sealing |
| CN106006155A (en) * | 2016-07-01 | 2016-10-12 | 江苏太平橡胶股份有限公司 | Equally-dividing and winding device for cord fabric frictioning |
| CN107572291A (en) * | 2017-08-30 | 2018-01-12 | 盐城恒天无纺布科技有限公司 | A kind of tension adjustment formula non-woven fabrics lapper |
| CN108033083A (en) * | 2017-12-05 | 2018-05-15 | 成都迈德克科技有限公司 | A kind of medical bandage sterilization wrap method and device |
| WO2019113920A1 (en) * | 2017-12-15 | 2019-06-20 | 王金成 | Gauze slitting machine |
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Application publication date: 20130710 |