TWI807047B - Method for manufacturing glass objects - Google Patents

Method for manufacturing glass objects Download PDF

Info

Publication number
TWI807047B
TWI807047B TW108120807A TW108120807A TWI807047B TW I807047 B TWI807047 B TW I807047B TW 108120807 A TW108120807 A TW 108120807A TW 108120807 A TW108120807 A TW 108120807A TW I807047 B TWI807047 B TW I807047B
Authority
TW
Taiwan
Prior art keywords
glass
furnace
melting furnace
glass melting
outflow passage
Prior art date
Application number
TW108120807A
Other languages
Chinese (zh)
Other versions
TW202010715A (en
Inventor
長谷川徹
愛陸朗
Original Assignee
日商日本電氣硝子股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商日本電氣硝子股份有限公司 filed Critical 日商日本電氣硝子股份有限公司
Publication of TW202010715A publication Critical patent/TW202010715A/en
Application granted granted Critical
Publication of TWI807047B publication Critical patent/TWI807047B/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/235Heating the glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/02Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating
    • C03B5/027Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating by passing an electric current between electrodes immersed in the glass bath, i.e. by direct resistance heating
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/26Outlets, e.g. drains, siphons; Overflows, e.g. for supplying the float tank, tweels
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/42Details of construction of furnace walls, e.g. to prevent corrosion; Use of materials for furnace walls
    • C03B5/425Preventing corrosion or erosion

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Glass Melting And Manufacturing (AREA)
  • Glass Compositions (AREA)

Abstract

一種玻璃物品的製造方法,包括:連續生成步驟,一邊將玻璃原料4連續供給到貯存於爐1內的熔融玻璃2上,一邊使原料4熔解而連續生成新的熔融玻璃2,且使熔融玻璃2通過具有由鉑或鉑合金構成的內周面5a的管5而流出到爐1外;以及啟動步驟,使爐1啟動至可執行連續生成步驟的狀態,啟動步驟包括利用燃燒器7、燃燒器8使爐1內的溫度從常溫上升的升溫步驟,在升溫步驟中,在減少爐1內的環境氣與管5的內周面5a的接觸的狀態下,利用燃燒器7、燃燒器8進行加熱。A method for manufacturing a glass article, comprising: a continuous production step of continuously supplying glass raw material 4 to molten glass 2 stored in a furnace 1, melting the raw material 4 to continuously produce new molten glass 2, and allowing the molten glass 2 to flow out of the furnace 1 through a tube 5 having an inner peripheral surface 5a made of platinum or a platinum alloy; and a starting step of starting the furnace 1 to a state where the continuous production step can be performed. In the temperature raising step, heating is performed by the burners 7 and 8 while reducing the contact between the ambient air in the furnace 1 and the inner peripheral surface 5 a of the tube 5 .

Description

玻璃物品的製造方法Method for manufacturing glass objects

本發明是有關於一種玻璃物品的製造方法,該玻璃物品的製造方法包括:使用玻璃熔解爐連續生成成為玻璃物品的原料的熔融玻璃的步驟;以及將爐啟動至可執行該步驟的狀態的步驟。The present invention relates to a method of manufacturing a glass article, comprising: using a glass melting furnace to continuously generate molten glass to be a raw material of the glass article; and starting the furnace to a state where the step can be performed.

眾所周知,以玻璃板、玻璃管、玻璃纖維等為代表的玻璃物品是藉由將使玻璃原料熔解而生成的熔融玻璃成形為規定的形狀來製造。此處,在專利文獻1中揭示了使用玻璃熔解爐連續生成熔融玻璃的方法的一例。As is well known, glass articles represented by glass plates, glass tubes, glass fibers, etc. are produced by molding molten glass produced by melting glass raw materials into a predetermined shape. Here, Patent Document 1 discloses an example of a method of continuously producing molten glass using a glass melting furnace.

在該文獻所揭示的方法中,一邊將玻璃原料連續供給到貯存於玻璃熔解爐內的熔融玻璃上,一邊使玻璃原料熔解而連續生成新的熔融玻璃,並且使熔融玻璃通過流出通路(在該文獻中為爐喉)流出到爐外。再者,流出通路的內周面通常由鉑或鉑合金構成。 [現有技術文獻] [專利文獻]In the method disclosed in this document, glass raw materials are continuously supplied onto molten glass stored in a glass melting furnace, while glass raw materials are melted to continuously generate new molten glass, and the molten glass is flowed out of the furnace through an outflow passage (throat in this document). In addition, the inner peripheral surface of the outflow passage is usually made of platinum or a platinum alloy. [Prior art literature] [Patent Document]

專利文獻1:日本專利特開2003-183031號公報Patent Document 1: Japanese Patent Laid-Open No. 2003-183031

[發明所欲解決之課題] 且說,在使玻璃熔解爐運轉時,需要將爐啟動到可連續生成熔融玻璃的狀態。在爐啟動時,為了使爐內的溫度從常溫上升,大多利用使天然氣等氣體燃料與空氣混合而燃燒的空氣燃燒器、或者使氣體燃料與氧氣混合而燃燒的氧氣燃燒器。藉由利用該些燃燒器進行加熱,當爐內的溫度上升至可使玻璃原料熔解的溫度時,開始向爐內供給玻璃原料。伴隨於此,玻璃原料熔解,熔融玻璃逐漸貯存在爐內。[Problem to be Solved by the Invention] Furthermore, when operating a glass melting furnace, it is necessary to start the furnace in a state where molten glass can be continuously produced. In order to raise the temperature inside the furnace from normal temperature at the start-up of the furnace, an air burner which mixes and burns a gaseous fuel such as natural gas with air or an oxygen burner which mixes and burns a gaseous fuel with oxygen is often used. By heating with these burners, when the temperature in the furnace rises to a temperature at which the glass raw material can be melted, the supply of the glass raw material into the furnace is started. Along with this, the glass raw material is melted, and the molten glass is gradually stored in the furnace.

然而,在所述態樣的玻璃熔解爐的啟動中,會產生如下的問題。However, the following problems arise in the start-up of the glass melting furnace of the above aspect.

即,在為了使玻璃熔解爐內的溫度上升而利用空氣燃燒器或氧氣燃燒器的情況下,成為空氣或氧氣向爐內的送入持續的狀態,伴隨於此,含有氧氣的爐內的環境氣不可避免地流入流出通路。其結果,產生構成流出通路的內周面的鉑或鉑合金氧化或揮發的問題。That is, when an air burner or an oxygen burner is used to raise the temperature in the glass melting furnace, the feeding of air or oxygen into the furnace is continued, and the atmosphere in the furnace containing oxygen inevitably flows into and out of the passage along with this. As a result, the platinum or platinum alloy constituting the inner peripheral surface of the outflow passage is oxidized or volatilized.

鑑於所述情況而成的本發明的技術課題在於,在製造玻璃物品時,在利用燃燒器的加熱使玻璃熔解爐內的溫度上升而啟動爐時,盡可能地抑制構成熔融玻璃的流出通路的內周面的鉑或鉑合金的氧化或揮發。 [解決課題之手段]The technical subject of the present invention made in view of the above situation is to suppress oxidation or volatilization of platinum or a platinum alloy on the inner peripheral surface of the outflow passage of the molten glass as much as possible when the temperature in the glass melting furnace is raised by heating with a burner and the furnace is started when the glass product is manufactured. [Means to solve the problem]

用以解決所述課題的本發明為一種玻璃物品的製造方法,包括:連續生成步驟,一邊將玻璃原料連續供給到貯存於玻璃熔解爐內的熔融玻璃上,一邊使玻璃原料熔解而連續生成新的熔融玻璃,並且使熔融玻璃通過具有由鉑或鉑合金構成的內周面的流出通路而流出到玻璃熔解爐外;以及啟動步驟,使玻璃熔解爐啟動至可執行連續生成步驟的狀態,且所述玻璃物品的製造方法的特徵在於,啟動步驟包括:利用燃燒器使玻璃熔解爐內的溫度從常溫上升的升溫步驟;以及開始向玻璃熔解爐內供給玻璃原料的原料供給開始步驟,在升溫步驟中,在減少玻璃熔解爐內的環境氣與流出通路的內周面的接觸的狀態下,利用燃燒器進行加熱。The present invention to solve the above-mentioned problems is a method of manufacturing glass articles, comprising: a continuous production step of continuously supplying glass raw materials to molten glass stored in a glass melting furnace, melting the glass raw materials to continuously produce new molten glass, and allowing the molten glass to flow out of the glass melting furnace through an outflow passage having an inner peripheral surface made of platinum or a platinum alloy; and a starting step of starting the glass melting furnace to a state where the continuous production step can be performed. A temperature raising step in which the burner raises the temperature in the glass melting furnace from normal temperature; and a raw material supply start step in which the glass raw material is started to be supplied to the glass melting furnace. In the temperature raising step, the ambient air in the glass melting furnace is heated with a burner while reducing the contact with the inner peripheral surface of the outflow passage.

根據本方法,在升溫步驟中,在玻璃熔解爐內的環境氣與流出通路的內周面的接觸減少的狀態下,利用燃燒器進行加熱,爐內的溫度從常溫上升。藉此,即使在伴隨燃燒器的利用而送入爐內的含有氧的爐內的環境氣流入流出通路或欲流入流出通路的情況下,亦可盡可能地抑制構成流出通路的內周面的鉑或鉑合金的氧化或揮發。According to this method, in the temperature raising step, the temperature in the furnace is raised from normal temperature by heating with the burner while the contact between the ambient air in the glass melting furnace and the inner peripheral surface of the outflow passage is reduced. Thereby, even when the ambient air in the furnace containing oxygen sent into the furnace with the use of the burner flows into the outflow passage or is about to flow into the outflow passage, oxidation or volatilization of platinum or platinum alloy constituting the inner peripheral surface of the outflow passage can be suppressed as much as possible.

在所述方法中,較佳為利用遮蔽材防止玻璃熔解爐內的環境氣與流出通路的內周面接觸。In the method described above, it is preferable to prevent the ambient air in the glass melting furnace from contacting the inner peripheral surface of the outflow passage with a shielding material.

藉由利用遮蔽材防止玻璃熔解爐內的環境氣與流出通路的內周面接觸,可穩定地減少玻璃熔解爐內的環境氣與流出通路的內周面接觸。By preventing the ambient air in the glass melting furnace from contacting the inner peripheral surface of the outflow passage with the shielding material, the contact between the ambient air in the glass melting furnace and the inner peripheral surface of the outflow passage can be stably reduced.

在所述方法中,作為遮蔽材,較佳為使用玻璃材。In the above method, it is preferable to use a glass material as the shielding material.

藉由利用玻璃材防止爐內的環境氣與流出通路的內周面接觸,亦可獲得如下的效果。即,作為遮蔽材,亦可採用玻璃以外的構件(例如金屬構件或耐火物等),但該情況下,產生去除遮蔽材的作業。另外,遮蔽材有混入到熔融玻璃中而產生不良情況之虞。若使用玻璃材,則隨著爐內溫度的上升,玻璃材料不久亦熔融而成為熔融玻璃,與玻璃原料熔融而成的熔融玻璃一起被送到下游側步驟。因此,若採用玻璃材作為遮蔽材,則不需要去除遮蔽材的作業,並且可排除遮蔽材混入熔融玻璃而產生不良情況的可能性。The following effects can also be obtained by using the glass material to prevent the atmosphere in the furnace from coming into contact with the inner peripheral surface of the outflow passage. That is, members other than glass (for example, metal members, refractory materials, etc.) may be used as the masking material, but in this case, work for removing the masking material will be required. Moreover, there exists a possibility that a masking material may mix in a molten glass, and a malfunction may arise. If a glass material is used, as the temperature in the furnace rises, the glass material is soon melted to become a molten glass, and the molten glass obtained by melting the glass raw material is sent to a downstream step. Therefore, if a glass material is used as a masking material, the work of removing the masking material is not required, and the possibility of a problem caused by the masking material being mixed into the molten glass can be eliminated.

在所述方法中,作為玻璃材,較佳為使用覆蓋流出通路的上游側端部的開口的玻璃板。In this method, it is preferable to use a glass plate that covers the opening of the upstream end of the outflow passage as the glass material.

如此,藉由覆蓋流出通路的上游側端部的開口的玻璃板,可確實地避免含有氧的爐內的環境氣流入流出通路。藉此,在盡可能地抑制構成流出通路的內周面的鉑或鉑合金的氧化或揮發的方面,更加有利。In this way, with the glass plate covering the opening of the upstream end of the outflow passage, the ambient air in the furnace containing oxygen can be reliably prevented from flowing into the outflow passage. This is more advantageous in suppressing oxidation or volatilization of platinum or platinum alloy constituting the inner peripheral surface of the outflow passage as much as possible.

在所述方法中,較佳為玻璃材的組成與熔融玻璃的組成相同。In the above method, it is preferable that the composition of the glass material is the same as that of the molten glass.

如此,可防止熔融玻璃的組成因玻璃材而變動,因此在利用熔融玻璃方面是有利的。In this way, the composition of the molten glass can be prevented from changing depending on the glass material, which is advantageous in utilizing the molten glass.

在所述方法中,較佳為玻璃熔解爐包括可在進入爐內的進入位置與從爐內退避的退避位置之間移動的電極,連續生成步驟中,藉由位於進入位置的電極進行通電加熱,升溫步驟中,於藉由利用蓋構件覆蓋位於退避位置的電極的前端而防止玻璃熔解爐內的環境氣與電極接觸的狀態下,利用燃燒器進行加熱。In the above method, preferably, the glass melting furnace includes an electrode movable between an entry position into the furnace and a retreat position retreating from the furnace, and in the continuous generating step, heating is performed by energizing the electrode at the entry position, and in the temperature raising step, heating is performed by a burner in a state where the ambient air in the glass melting furnace is prevented from contacting the electrode by covering the front end of the electrode at the retreat position with a cover member.

如此,藉由利用蓋構件覆蓋電極,可減少電極與爐內的環境氣的接觸,可保護電極不被氧化。In this way, by covering the electrodes with the cover member, the contact between the electrodes and the atmosphere in the furnace can be reduced, and the electrodes can be protected from oxidation.

於所述方法中,亦可將所述玻璃熔解爐作為第一玻璃熔解爐,且將所述流出通路作為第一流出通路,經由第一流出通路,將第一玻璃熔解爐與從第一玻璃熔解爐流出的熔融玻璃流入的第二玻璃熔解爐連結,在第二玻璃熔解爐中,執行利用燃燒器使第二玻璃熔解爐內的溫度從常溫上升的升溫步驟,在第二玻璃熔解爐中的升溫步驟中,在利用遮蔽材防止第二玻璃熔解爐內的環境氣與第一流出通路的內周面接觸、以及第二玻璃熔解爐內的環境氣與用於使熔融玻璃流出到第二玻璃熔解爐外的第二流出通路的由鉑或鉑合金構成的內周面接觸的狀態下,利用燃燒器進行加熱。In the above method, the glass melting furnace may be used as the first glass melting furnace, and the outflow path may be used as the first outflow path. Through the first outflow path, the first glass melting furnace may be connected to a second glass melting furnace into which molten glass flowing out of the first glass melting furnace flows. The ambient air in the second glass melting furnace is in contact with the inner peripheral surface of the first outflow passage, and the ambient air in the second glass melting furnace is in contact with the inner peripheral surface of the second outflow passage for letting the molten glass flow out of the second glass melting furnace, and is heated by a burner.

如此,不僅在第一玻璃熔解爐中,而且在第二玻璃熔解爐中亦可盡可能地抑制構成流出通路(第二流出通路)的內周面的鉑或鉑合金的氧化或揮發。In this way, not only in the first glass melting furnace but also in the second glass melting furnace, oxidation or volatilization of platinum or platinum alloy constituting the inner peripheral surface of the outflow passage (second outflow passage) can be suppressed as much as possible.

在所述方法中,在連續生成步驟中,較佳為僅藉由通電加熱對玻璃熔解爐內貯存的熔融玻璃進行加熱。In the above method, in the continuous production step, it is preferable to heat the molten glass stored in the glass melting furnace only by electric heating.

如此,與併用利用燃燒器的加熱與通電加熱的情況相比,可使玻璃熔解爐內的環境氣乾燥。藉此,容易防止爐內的環境氣中的水分溶入到熔融玻璃中,容易減少製造的玻璃物品的β-OH值。其結果,可降低加熱玻璃物品時的壓實,可獲得適合於顯示器用的無鹼玻璃基板的玻璃物品。In this way, compared with the case where the heating by the burner and the electric heating are used together, the ambient air in a glass melting furnace can be made dry. Thereby, it is easy to prevent the moisture in the ambient air in the furnace from being dissolved into the molten glass, and it is easy to reduce the β-OH value of the manufactured glass product. As a result, compaction at the time of heating a glass product can be reduced, and the glass product suitable for the alkali-free glass substrate for displays can be obtained.

此處,所謂「無鹼玻璃」是指實質不含鹼成分(鹼金屬氧化物)的玻璃,具體而言,是指鹼成分的重量比為3000 ppm以下的玻璃。再者,鹼成分的重量比較佳為1000 ppm以下,更佳為500 ppm以下,最佳為300 ppm以下。 [發明的效果]Here, the term "alkali-free glass" refers to glass that does not substantially contain alkali components (alkali metal oxides), and specifically refers to glass in which the weight ratio of alkali components is 3000 ppm or less. Furthermore, the weight ratio of the alkali component is preferably not more than 1000 ppm, more preferably not more than 500 ppm, most preferably not more than 300 ppm. [Effect of the invention]

根據本發明,在製造玻璃物品時,在利用燃燒器的加熱使玻璃熔解爐內的溫度上升而啟動爐時,可盡可能地抑制構成熔融玻璃的流出通路的內周面的鉑或鉑合金的氧化或揮發。According to the present invention, when the temperature in the glass melting furnace is raised by the heating of the burner and the furnace is started up during the production of glass goods, the oxidation or volatilization of platinum or platinum alloy constituting the inner peripheral surface of the outflow passage of molten glass can be suppressed as much as possible.

<第一實施方式> 以下,參照附圖對本發明的第一實施方式的玻璃物品的製造方法進行說明。<First Embodiment> Hereinafter, the manufacturing method of the glass article which concerns on 1st Embodiment of this invention is demonstrated, referring drawings.

圖1及圖2表示在玻璃熔解爐1(以下簡述為爐1)中執行連續生成步驟的態樣。1 and 2 show aspects in which continuous production steps are performed in a glass melting furnace 1 (hereinafter simply referred to as furnace 1 ).

在連續生成步驟中,在爐1內(熔融玻璃)的溫度維持在作業溫度(例如1450℃~1550℃)的狀態下,一邊藉由電極3對貯存在爐1內的熔融玻璃2進行通電加熱,一邊使連續供給到熔融玻璃2的表面2a上的玻璃原料4依次熔解,連續生成新的熔融玻璃2,並且使熔融玻璃2通過作為流出通路(第一流出通路)的管5流出到爐1外。在該連續生成步驟中,僅利用電極3的通電加熱來加熱熔融玻璃2。In the continuous production step, while the temperature in the furnace 1 (the molten glass) is maintained at the working temperature (for example, 1450°C to 1550°C), the molten glass 2 stored in the furnace 1 is heated by electricity through the electrode 3, and the glass raw materials 4 continuously supplied to the surface 2a of the molten glass 2 are sequentially melted to continuously generate new molten glass 2, and the molten glass 2 is flowed out of the furnace 1 through the pipe 5 serving as an outflow path (first outflow path). In this continuous production step, the molten glass 2 is heated only by the energization heating of the electrodes 3 .

在連續生成步驟中生成的熔融玻璃2被送到包括成形步驟等的下游側步驟,經過在下游側步驟中使熔融玻璃2成形等過程,製造玻璃物品(例如玻璃板、玻璃管、玻璃纖維等)。The molten glass 2 produced in the continuous production step is sent to downstream steps including a forming step, and through processes such as shaping the molten glass 2 in the downstream step, glass articles (such as glass plates, glass tubes, glass fibers, etc.) are manufactured.

本實施方式中使用的爐1具有俯視呈矩形的剖面形狀。該爐1具有位於爐1內的玻璃原料4的流動方向T的上游端的前壁1a、位於下游端的後壁1b、一對側壁1c、1d、頂壁1e及底壁1f。該些爐壁1a~爐壁1f分別由耐火物(在本實施方式中為高氧化鋯電鑄耐火磚)構成。The furnace 1 used in this embodiment has a rectangular cross-sectional shape in plan view. This furnace 1 has a front wall 1a at the upstream end in the flow direction T of the glass raw material 4 in the furnace 1, a rear wall 1b at the downstream end, a pair of side walls 1c and 1d, a top wall 1e, and a bottom wall 1f. These furnace walls 1 a - 1 f are each made of a refractory (in this embodiment, a high zirconia electroformed refractory brick).

在前壁1a上並列地配置有多台(在本實施方式中為三台)用於將玻璃原料4供給到爐1內的螺旋進料器6。各螺旋進料器6無間隙地插入形成於前壁1a的開口部1aa。再者,在從螺旋進料器6供給的玻璃原料4中,添加氧化錫作為澄清劑。A plurality of (three in this embodiment) screw feeders 6 for supplying glass raw materials 4 into the furnace 1 are arranged in parallel on the front wall 1 a. Each screw feeder 6 is inserted into the opening part 1aa formed in the front wall 1a without gap. In addition, tin oxide is added to the glass raw material 4 supplied from the screw feeder 6 as a clarifying agent.

此處,在本實施方式中,在玻璃原料4的供給中使用了螺旋進料器6,但亦可使用螺旋進料器6以外的加料機。作為加料機的一例,亦可使用振動進料器或推料機、毯式加料機等。就提高爐1內的密閉性的觀點而言,較佳為使用螺旋進料器6或振動進料器。另外,在本實施方式中,使用了多台螺旋進料器6,但螺旋進料器6的數量亦可僅為一台。Here, in this embodiment, the screw feeder 6 is used for the supply of the glass raw material 4, but the feeder other than the screw feeder 6 may be used. As an example of a feeder, a vibration feeder, a pusher, a blanket feeder, etc. can also be used. From the viewpoint of improving the airtightness in the furnace 1, it is preferable to use the screw feeder 6 or the vibration feeder. In addition, in this embodiment, although the several screw feeders 6 were used, the number of screw feeders 6 may be only one.

在後壁1b上配置有用於使熔融玻璃2流出的管5。該管5的內周面5a由鉑或鉑合金構成。The pipe 5 for letting the molten glass 2 flow out is arrange|positioned on the rear wall 1b. The inner peripheral surface 5a of the tube 5 is made of platinum or a platinum alloy.

在側壁1c與側壁1d上分別配置有由一台空氣燃燒器7與一台氧氣燃燒器8成對構成的燃燒器對9,在本實施方式中,在側壁1c上配置有三對燃燒器對9,在側壁1d上配置有兩對燃燒器對9。再者,在本實施方式中,將空氣燃燒器7與氧氣燃燒器8成對配置,但空氣燃燒器7與氧氣燃燒器8的數量亦可不同。另外,空氣燃燒器7及氧氣燃燒器8亦可配置於頂壁1e上。在本實施方式的連續生成步驟的執行中,在合計五對燃燒器對9的每一個中,空氣燃燒器7與氧氣燃燒器8兩者均成為停止運轉的狀態。A pair of burners 9 consisting of one air burner 7 and one oxygen burner 8 are respectively arranged on the side wall 1c and the side wall 1d. In this embodiment, three pairs of burners 9 are arranged on the side wall 1c, and two pairs of burners 9 are arranged on the side wall 1d. In addition, in this embodiment, the air burner 7 and the oxygen burner 8 are arranged as a pair, but the number of the air burner 7 and the oxygen burner 8 may differ. In addition, the air burner 7 and the oxygen burner 8 may also be arranged on the top wall 1e. In the execution of the continuous generation step in this embodiment, both the air burner 7 and the oxygen burner 8 are in a state of being stopped in each of the five burner pairs 9 in total.

空氣燃燒器7是使天然氣等氣體燃料與空氣混合而燃燒的燃燒器。與此相對,氧氣燃燒器8是使氣體燃料與氧氣混合並燃燒的燃燒器。The air burner 7 is a burner that mixes gaseous fuel such as natural gas with air and burns it. On the other hand, the oxygen burner 8 is a burner that mixes and burns gaseous fuel and oxygen.

如圖2中雙點劃線所示,兩燃燒器7、8可分別從側壁1c(側壁1d)側向相對的側壁1d(側壁1c)側噴射火焰7a、8a。再者,氧氣燃燒器8的火力比空氣燃燒器7的火力大。另一方面,空氣燃燒器7噴射的火焰7a在俯視下比氧氣燃燒器8噴射的火焰8a寬。再者,在本實施方式中,空氣燃燒器7可在使運轉停止的狀態下從側壁1c(側壁1d)拆下。氧氣燃燒器8亦可在停止運轉的狀態下從側壁1c(側壁1d)拆下。As shown by the two-dot chain line in FIG. 2 , the two burners 7 and 8 can inject flames 7 a and 8 a from the side wall 1 c (side wall 1 d ) to the opposite side wall 1 d (side wall 1 c ), respectively. Furthermore, the thermal power of the oxygen burner 8 is higher than that of the air burner 7 . On the other hand, the flame 7a injected by the air burner 7 is wider than the flame 8a injected by the oxygen burner 8 in plan view. In addition, in this embodiment, the air burner 7 can be detached from the side wall 1c (side wall 1d) in the state which stopped the operation. The oxygen burner 8 can also be detached from the side wall 1c (side wall 1d) in a stopped state.

配置在底壁1f上的電極3形成為棒狀。該電極3可在從底壁1f進入爐1內的進入位置(在圖1中電極3所處的位置)與從爐1內退避的退避位置(在後面提到的圖3中電極3所處的位置)之間移動。該電極3例如由鉬構成。The electrodes 3 arranged on the bottom wall 1f are formed in a rod shape. The electrode 3 is movable between an entry position into the furnace 1 from the bottom wall 1f (the position of the electrode 3 in FIG. 1 ) and a retracted position from the furnace 1 (the position of the electrode 3 in FIG. 3 mentioned later). The electrode 3 is made of molybdenum, for example.

在連續生成步驟的執行中,藉由位於進入位置並處於浸漬於爐1內的熔融玻璃2的狀態的電極3對熔融玻璃2進行加熱。藉由調節施加在該電極3上的電壓,可調節由電極3產生的能量(賦予熔融玻璃2的熱能)。而且,隨著電極3對熔融玻璃2進行加熱,熔融玻璃2的表面2a上的玻璃原料4被間接地加熱而熔解。藉此,依次生成新的熔融玻璃2。During the execution of the continuous generation step, the molten glass 2 is heated by means of the electrodes 3 located in the entry position and in a state immersed in the molten glass 2 in the furnace 1 . By adjusting the voltage applied to the electrode 3 , the energy generated by the electrode 3 (heat energy given to the molten glass 2 ) can be adjusted. And as the electrode 3 heats the molten glass 2, the glass raw material 4 on the surface 2a of the molten glass 2 is indirectly heated and melt|dissolved. Thereby, new molten glass 2 is produced|generated sequentially.

此處,在本實施方式中,利用棒狀的電極3對熔融玻璃2進行加熱,但除了棒狀的電極3之外,或者代替棒狀的電極3,亦可藉由分別配置在一對側壁1c、1d上的板狀的電極或塊狀的電極對熔融玻璃2進行加熱。Here, in this embodiment, the molten glass 2 is heated by the rod-shaped electrode 3, but in addition to the rod-shaped electrode 3, or instead of the rod-shaped electrode 3, the molten glass 2 may be heated by a plate-shaped electrode or a block-shaped electrode respectively arranged on the pair of side walls 1c and 1d.

在本實施方式中,在將爐1啟動到可執行所述連續生成步驟的狀態時,執行下述啟動步驟。In the present embodiment, when the furnace 1 is started up to a state where the continuous production step can be performed, the following start-up step is performed.

在啟動步驟中,進行第一升溫步驟(圖3)、第二升溫步驟(圖5)、原料供給開始步驟(圖6)及通電加熱開始步驟(圖8),其中,第一升溫步驟是藉由空氣燃燒器7使爐1內的溫度從常溫(特別是不冷卻或不加熱的溫度,例如20±15℃)上升的步驟,第二升溫步驟是藉由氧氣燃燒器8使爐1內的溫度上升的步驟,原料供給開始步驟是開始向爐1內供給玻璃原料4的步驟,通電加熱開始步驟是開始使玻璃原料4熔解而貯存的熔融玻璃2的通電加熱的步驟。在本實施方式中,由第一升溫步驟與第二升溫步驟兩者構成升溫步驟。In the starting step, a first temperature raising step ( FIG. 3 ), a second temperature raising step ( FIG. 5 ), a raw material supply start step ( FIG. 6 ) and an electric heating start step ( FIG. 8 ) are carried out. The first temperature raising step is a step of raising the temperature in the furnace 1 from normal temperature (especially a temperature without cooling or heating, for example, 20±15° C.) by the air burner 7 , and the second temperature raising step is a step of raising the temperature in the furnace 1 by the oxygen burner 8 . Step 4, the electric heating start step is a step of starting electric heating of the molten glass 2 stored by melting the glass raw material 4 . In this embodiment, the temperature raising step is constituted by both the first temperature raising step and the second temperature raising step.

首先,作為用於執行啟動步驟的準備,在第一升溫步驟開始前,如圖3所示,使電極3位於退避位置,然後將第一玻璃板10(蓋構件)載置於爐1的底壁1f上。第一玻璃板10位於電極3的正上方,因此電極3的前端(上端)被第一玻璃板10覆蓋。如此,藉由第一玻璃板10來保護電極3。由該第一玻璃板10覆蓋電極3的狀態持續到第一玻璃板10隨著爐1內的溫度的上升而熔解為止。藉此,在從第一升溫步驟開始後到第一玻璃板10熔解為止的期間,防止爐1內的含有氧的環境氣與電極3的接觸,盡可能地避免電極3的氧化。再者,形成於第一玻璃板10與電極3的相互間的空間由形成為塊狀的多個玻璃(圖示省略)填充。First, as a preparation for the start-up step, before starting the first temperature raising step, as shown in FIG. The first glass plate 10 is located directly above the electrode 3 , so the front end (upper end) of the electrode 3 is covered by the first glass plate 10 . In this way, the electrodes 3 are protected by the first glass plate 10 . The electrode 3 is covered with the first glass plate 10 until the first glass plate 10 melts as the temperature in the furnace 1 rises. This prevents the oxygen-containing atmosphere in the furnace 1 from coming into contact with the electrode 3 during the period from the start of the first temperature raising step to the melting of the first glass plate 10 , thereby avoiding oxidation of the electrode 3 as much as possible. In addition, the space formed between the first glass plate 10 and the electrode 3 is filled with a plurality of glasses (not shown) formed in a block shape.

此處,在本實施方式中,在分隔電極3與爐1內時,利用第一玻璃板10覆蓋電極3的前端,但不限於此。代替第一玻璃板10,例如亦可利用玻璃屑覆蓋電極3的前端。第一玻璃板10及玻璃屑較佳為使用包含與藉由熔解玻璃原料4而生成的熔融玻璃2為相同組成系的玻璃的玻璃板及玻璃屑,更佳為使用與熔融玻璃2為相同組成的玻璃板及玻璃屑。Here, in this embodiment, when separating the electrode 3 from the inside of the furnace 1, the front end of the electrode 3 is covered with the first glass plate 10, but the present invention is not limited thereto. Instead of the first glass plate 10 , for example, glass shavings may be used to cover the tip of the electrode 3 . The first glass plate 10 and glass cullets are preferably those made of the same composition system as the molten glass 2 produced by melting the glass raw material 4 , more preferably the glass plates and glass cullets having the same composition as the molten glass 2 .

進而,在第一升溫步驟開始前,利用作為玻璃材的第二玻璃板11及第三玻璃板12覆蓋管5的上游側端部5b的開口5ba。如此,藉由兩玻璃板11、12將管5內與爐1內隔開。該管5內與爐1內被隔開的狀態持續到兩玻璃板11、12隨著爐1內的溫度的上升而熔解為止。藉此,在從第一升溫步驟開始後到兩玻璃板11、12熔解為止的期間,防止在爐1內與管5內氣體的往來,防止爐1內的含有氧的環境氣與管5的內周面5a的接觸。如此,盡可能地避免構成管5的內周面5a的鉑的氧化。在熔融玻璃2為無鹼玻璃的情況下,兩玻璃板11、12較佳為使用包含無鹼玻璃的玻璃板。Furthermore, the opening 5ba of the upstream side end part 5b of the pipe 5 is covered with the 2nd glass plate 11 and the 3rd glass plate 12 which are glass materials before the start of a 1st temperature raising process. In this way, the inside of the tube 5 and the inside of the furnace 1 are separated by the two glass plates 11 and 12 . The state in which the inside of the tube 5 is separated from the inside of the furnace 1 continues until both the glass plates 11 and 12 are melted as the temperature in the furnace 1 rises. Thereby, during the period from the start of the first heating step to the melting of the two glass plates 11, 12, the communication between the gas in the furnace 1 and the tube 5 is prevented, and the contact between the oxygen-containing ambient gas in the furnace 1 and the inner peripheral surface 5a of the tube 5 is prevented. In this way, oxidation of platinum constituting the inner peripheral surface 5 a of the tube 5 is avoided as much as possible. When molten glass 2 is non-alkali glass, it is preferable to use the glass plate containing non-alkali glass for both glass plates 11 and 12 .

以下,藉由參照圖4,對設置第二玻璃板11及第三玻璃板12的具體形態進行說明。在本實施方式中,以管5的流路剖面呈矩形的情況為例進行說明。當然,即使在管5的流路剖面為矩形以外的形狀,例如形成圓形、橢圓形、多邊形的情況下,亦可應用本發明。Hereinafter, a specific form in which the second glass plate 11 and the third glass plate 12 are provided will be described with reference to FIG. 4 . In this embodiment, a case where the channel cross section of the tube 5 is rectangular will be described as an example. Of course, the present invention can also be applied even when the flow path cross section of the tube 5 is formed in a shape other than a rectangle, for example, a circle, an ellipse, or a polygon.

如圖4所示,設置有一塊第二玻璃板11,以夾持第二玻璃板11的方式設置有兩塊第三玻璃板12。在本實施方式中,兩玻璃板11、12均具有矩形的形狀。As shown in FIG. 4 , one second glass plate 11 is provided, and two third glass plates 12 are provided to clamp the second glass plate 11 . In this embodiment, both glass plates 11, 12 have a rectangular shape.

第二玻璃板11以豎立於管5的上游側端部5b(爐1的後壁1b)的狀態設置。該第二玻璃板11的主面(表背面)成為相對於鉛垂線傾斜的狀態。第二玻璃板11的寬度尺寸(沿水平方向的寬度尺寸)與管5的寬度尺寸為相同尺寸。第二玻璃板11的上邊部位於比上游側端部5b的上部靠上方的位置。另一方面,第二玻璃板11的下邊部與爐1的底壁1f接觸。The second glass plate 11 is installed in a state standing upright from the upstream end portion 5 b of the pipe 5 (rear wall 1 b of the furnace 1 ). The main surfaces (front and back) of the second glass plate 11 are in an inclined state with respect to the vertical line. The width dimension (the width dimension along the horizontal direction) of the second glass plate 11 is the same dimension as the width dimension of the tube 5 . The upper edge part of the 2nd glass plate 11 is located above the upper part of the upstream side end part 5b. On the other hand, the lower side of the second glass plate 11 is in contact with the bottom wall 1f of the furnace 1 .

兩塊第三玻璃板12分別在大致直立姿勢下,以其主面與第二玻璃板11的寬度方向端面接觸的方式於豎立的狀態下設置。該些第三玻璃板12的上邊部位於比上游側端部5b的上部靠上方的位置。另一方面,第三玻璃板12的下邊部與爐1的底壁1f接觸。第三玻璃板12的沿上下方向延伸的一對邊部中的一者與爐1的後壁1b接觸。The two third glass plates 12 are respectively installed in an upright state in a substantially upright posture so that their main surfaces are in contact with the end faces in the width direction of the second glass plate 11 . The upper edge portions of the third glass plates 12 are located above the upper portion of the upstream end portion 5b. On the other hand, the lower side of the third glass plate 12 is in contact with the bottom wall 1f of the furnace 1 . One of a pair of side portions extending in the vertical direction of the third glass plate 12 is in contact with the rear wall 1 b of the furnace 1 .

雖然省略了圖示,但較佳為包含在第二玻璃板11的寬度方向端面與第三玻璃板12的主面之間形成的間隙,從爐1內通向管5內的間隙由作為玻璃材料的玻璃板片或玻璃屑等堵塞。再者,要求該些間隙盡可能少,因此亦可利用玻璃原料4堵塞,但就避免原料4的成分的一部分在熔解前揮發的可能性的觀點而言,較佳為使用玻璃材。另外,第二玻璃板11及第三玻璃板12的表面形狀除了矩形以外,例如亦可為梯形或三角形,亦可組合使用表面形狀不同的玻璃板。Although not shown in the figure, it is preferable to include a gap formed between the widthwise end surface of the second glass plate 11 and the main surface of the third glass plate 12, and the gap leading from the furnace 1 to the inside of the tube 5 is blocked with a glass sheet or glass shavings as a glass material. Furthermore, these gaps are required to be as small as possible, so they can also be blocked by the glass raw material 4, but from the viewpoint of avoiding the possibility of part of the components of the raw material 4 volatilizing before melting, it is preferable to use a glass material. In addition, the surface shape of the 2nd glass plate 11 and the 3rd glass plate 12 may be trapezoidal or triangular, for example other than rectangle, and the glass plate with a different surface shape may be used together.

再者,在本實施方式中,上游側端部5b的外周面成為相對於爐1內的環境氣不露出而與後壁1b接觸的狀態,但亦可為上游側端部5b的外周面相對於爐1內的環境氣露出的狀態。該情況下,亦可包含上游側端部5b的外周面,在連續生成步驟的執行中,利用玻璃屑、玻璃板、玻璃板片、玻璃原料4等覆蓋與熔融玻璃2接觸的管5的全部部位(由鉑或鉑合金構成的部位)。例如,亦可利用玻璃板覆蓋上游側端部5b的外周面的上表面,並且利用所述兩塊第三玻璃板12分別覆蓋上游側端部5b的外周面的側面。進而,亦可利用填充在管5內的玻璃原料4覆蓋該管5的內周面5a。Furthermore, in the present embodiment, the outer peripheral surface of the upstream end portion 5b is in a state of being in contact with the rear wall 1b without being exposed to the atmosphere in the furnace 1, but the outer peripheral surface of the upstream end portion 5b may be exposed to the atmosphere in the furnace 1. In this case, the outer peripheral surface of the upstream end portion 5b may also be included. During the execution of the continuous production step, the entire portion of the tube 5 in contact with the molten glass 2 (parts made of platinum or a platinum alloy) may be covered with glass shavings, glass plates, glass plates, glass raw materials 4, and the like. For example, the upper surface of the outer peripheral surface of the upstream end portion 5 b may be covered with a glass plate, and the side surfaces of the outer peripheral surface of the upstream end portion 5 b may be covered with the two third glass plates 12 . Furthermore, the inner peripheral surface 5 a of the tube 5 may be covered with the glass frit 4 filled in the tube 5 .

此處,在本實施方式中,在第一升溫步驟開始前,利用第一玻璃板10覆蓋電極3的前端,並且利用第二玻璃板11及第三玻璃板12覆蓋上游側端部5b的開口5ba,但不限於此,亦可在第一升溫步驟開始時進行該些操作。Here, in this embodiment, the front end of the electrode 3 is covered with the first glass plate 10, and the opening 5ba of the upstream end portion 5b is covered with the second glass plate 11 and the third glass plate 12 before the first temperature raising step is started, but the present invention is not limited thereto, and these operations may be performed at the beginning of the first temperature raising step.

如上所述,執行啟動步驟的準備完成後,接著,如圖3所示,藉由使空氣燃燒器7運轉而噴射火焰7a,開始第一升溫步驟。再者,在本實施方式中,在第一升溫步驟開始時,不開始向爐1內供給玻璃原料4,除了堵塞所述第一玻璃板~第三玻璃板10、11、12及兩玻璃板11、12之間的間隙的玻璃板片或玻璃屑,成為在爐1內不存在熔融玻璃2及玻璃原料4的狀態。As described above, after the preparations for executing the start-up step are completed, then, as shown in FIG. 3 , the first temperature raising step is started by operating the air burner 7 to spray the flame 7a. Furthermore, in this embodiment, when the first temperature raising step is started, the supply of the glass raw material 4 into the furnace 1 is not started, and the molten glass 2 and the glass raw material 4 are not present in the furnace 1 except for glass sheets or glass shavings that block the gap between the first to third glass plates 10, 11, 12 and the two glass plates 11, 12.

在第一升溫步驟開始後,當爐1內的溫度(頂壁1e的環境氣溫度)上升到700℃~900℃的範圍內的任意溫度時,如圖5所示,進行從第一升溫步驟向第二升溫步驟的切換。例如,依次停止空氣燃燒器7的運轉,並且依次開始氧氣燃燒器8的運轉。以最初的氧氣燃燒器8的運轉開始為第二升溫步驟的開始。When the temperature in the furnace 1 (ambient air temperature of the ceiling wall 1e) rises to any temperature in the range of 700°C to 900°C after the first temperature increase step starts, as shown in FIG. 5, switching from the first temperature increase step to the second temperature increase step is performed. For example, the operation of the air burner 7 is sequentially stopped, and the operation of the oxygen burner 8 is sequentially started. The start of the operation of the first oxygen burner 8 is the start of the second temperature raising step.

從第一升溫步驟向第二升溫步驟切換後,爐1內的溫度上升至可使玻璃原料4熔解的溫度(以下,表述為可熔解溫度)時,如圖6所示,藉由使螺旋進料器6運轉而開始向爐1內供給玻璃原料4,從而進行原料供給開始步驟。玻璃原料4的一部分或全部亦可為玻璃屑。After switching from the first temperature raising step to the second temperature raising step, when the temperature in the furnace 1 rises to a temperature at which the glass raw material 4 can be melted (hereinafter referred to as a melting temperature), as shown in FIG. A part or all of the glass raw materials 4 may be glass cullets.

再者,原料供給開始步驟只要爐1內的溫度上升至可熔解溫度,則亦可與從第一升溫步驟向第二升溫步驟的切換結束同時進行。另一方面,亦可在爐1內的溫度上升至可熔解溫度之前的任意時間點進行原料供給開始步驟。但是,就避免玻璃原料4中所含的成分在該原料4熔解前揮發而消失的可能性的觀點而言,較佳為在爐1內的溫度上升至可熔解溫度後進行原料供給開始步驟。In addition, the raw material supply starting step may be performed simultaneously with the completion of switching from the first temperature raising step to the second temperature raising step as long as the temperature in the furnace 1 rises to the meltable temperature. On the other hand, the raw material supply start step may be performed at any time before the temperature in the furnace 1 rises to the melting temperature. However, from the viewpoint of avoiding the possibility that the components contained in the glass raw material 4 evaporate and disappear before the raw material 4 is melted, it is preferable to perform the raw material supply start step after the temperature in the furnace 1 rises to the melting temperature.

在原料供給開始步驟後,如圖7所示,供給到爐1內的玻璃原料4依次熔解,在爐1內貯存熔融玻璃2。藉此,在爐1內熔融玻璃2的表面2a的高度位置逐漸上升。再者,如圖7中雙點劃線所示,將爐1內與電極3隔開的第一玻璃板10、將爐1內與管5內隔開的第二玻璃板11及第三玻璃板12隨著爐1內的溫度的上升而依次熔解。After the raw material supply start step, as shown in FIG. 7 , the glass raw materials 4 supplied into the furnace 1 are sequentially melted, and the molten glass 2 is stored in the furnace 1 . Thereby, the height position of the surface 2a of the molten glass 2 rises gradually in the furnace 1. Furthermore, as shown by the two-dot dash line in FIG. 7 , the first glass plate 10 separating the inside of the furnace 1 from the electrode 3, the second glass plate 11 and the third glass plate 12 separating the inside of the furnace 1 from the inside of the tube 5 melt sequentially as the temperature in the furnace 1 rises.

而且,在熔融玻璃2的表面2a的高度位置到達預定的基準位置之後,如圖8所示,使電極3從退避位置移動到進入位置。而且,藉由對電極3施加電壓來進行通電加熱開始步驟。此時的爐1內(熔融玻璃)的溫度例如為1300℃~1600℃的範圍內。And after the height position of the surface 2a of the molten glass 2 reaches a predetermined reference position, as shown in FIG. 8, the electrode 3 is moved from a retracted position to an advancing position. And, the electric heating start step is performed by applying a voltage to the electrode 3 . The temperature in the furnace 1 (molten glass) at this time exists in the range of 1300 degreeC - 1600 degreeC, for example.

然後,如圖9所示,當熔融玻璃2的表面2a的高度位置到達執行連續生成步驟時的位置,並且爐1內的溫度在操作溫度下變得大致均勻時,為了維持爐1內的溫度,依次停止氧氣燃燒器8的運轉。當所有的氧氣燃燒器8停止運轉時,啟動步驟結束。然後,在爐1中開始執行連續生成步驟。Then, as shown in FIG. 9, when the height position of the surface 2a of the molten glass 2 reaches the position when the continuous production step is performed, and the temperature in the furnace 1 becomes substantially uniform at the operating temperature, the operation of the oxygen burner 8 is sequentially stopped in order to maintain the temperature in the furnace 1. The start-up procedure ends when all oxygen burners 8 are out of operation. Then, in the furnace 1 the continuous generation step is started.

以下,對本發明的實施方式的玻璃物品的製造方法的主要作用、效果進行說明。Hereinafter, the main function and effect of the manufacturing method of the glass article which concerns on embodiment of this invention are demonstrated.

在所述第一實施方式的玻璃物品的製造方法中,在第一及第二升溫步驟中,在爐1內的環境氣與管5的內周面5a的接觸被兩玻璃板11、12防止的狀態下,利用空氣燃燒器7或氧氣燃燒器8進行加熱,爐1內的溫度從常溫上升。藉此,可避免伴隨兩燃燒器7、8的利用而送入爐1內的含有氧的爐1內的環境氣流入管5內。其結果,可盡可能地抑制構成管5的內周面5a的鉑或鉑合金的氧化或揮發。In the method for manufacturing a glass article according to the first embodiment, in the first and second temperature raising steps, heating is performed by the air burner 7 or the oxygen burner 8 in a state where the contact between the ambient air in the furnace 1 and the inner peripheral surface 5a of the pipe 5 is prevented by both glass plates 11 and 12, and the temperature in the furnace 1 is raised from normal temperature. Thereby, the ambient air in the furnace 1 containing oxygen sent into the furnace 1 accompanying the use of both burners 7 and 8 can be prevented from flowing into the pipe 5 . As a result, oxidation or volatilization of platinum or a platinum alloy constituting the inner peripheral surface 5 a of the tube 5 can be suppressed as much as possible.

<第二實施方式> 以下,參照圖10,對本發明的第二實施方式的玻璃物品的製造方法進行說明。再者,在第二實施方式的說明中,對於與所述第一實施方式中已說明的要素實質上相同的要素,藉由標註相同的符號而省略重覆的說明,僅對與第一實施方式的不同點進行說明。<Second Embodiment> Hereinafter, with reference to FIG. 10, the manufacturing method of the glass article which concerns on 2nd Embodiment of this invention is demonstrated. In addition, in the description of the second embodiment, overlapping descriptions will be omitted by attaching the same reference numerals to elements substantially the same as those already described in the first embodiment, and only differences from the first embodiment will be described.

第二實施方式與所述第一實施方式的不同點在於,將爐1作為第一玻璃熔解爐13(以下,表述為第一爐13),且將管5作為第一管14,在此基礎上,經由第一管14將第一爐13與從該第一爐13流出的熔融玻璃2流入的第二玻璃熔解爐15(以下,表述為第二爐15)連結。第二爐15除了不具備螺旋進料器6的方面以外,具有與第一爐13相同的結構。再者,本實施方式的第一管14以其長度方向水平的姿勢配置,但亦可以長度方向傾斜的姿勢配置以使得隨著遠離第一爐13而變高。另外,在本實施方式中,第一爐13的底壁1f與第二爐15的底壁1f為相同高度,但亦可將第二爐15的底壁1f配置在比第一爐13的底壁1f高的位置,或者亦可將第二爐15的底壁1f配置在比第一爐13的底壁1f低的位置。The second embodiment differs from the above-mentioned first embodiment in that the furnace 1 is used as a first glass melting furnace 13 (hereinafter referred to as a first furnace 13 ), and the pipe 5 is used as a first pipe 14 , and the first furnace 13 is connected via the first pipe 14 to a second glass melting furnace 15 (hereinafter referred to as a second furnace 15 ) into which molten glass 2 flowing out of the first furnace 13 flows. The second furnace 15 has the same structure as the first furnace 13 except that the screw feeder 6 is not provided. In addition, the first pipe 14 of the present embodiment is arranged in a horizontal posture in the longitudinal direction, but may also be arranged in an inclined posture in the longitudinal direction so as to increase in height as the distance from the first furnace 13 increases. In addition, in this embodiment, the bottom wall 1f of the first furnace 13 and the bottom wall 1f of the second furnace 15 have the same height, but the bottom wall 1f of the second furnace 15 may be arranged at a higher position than the bottom wall 1f of the first furnace 13, or the bottom wall 1f of the second furnace 15 may be arranged at a lower position than the bottom wall 1f of the first furnace 13.

在第二爐15中,亦執行藉由空氣燃燒器7或氧氣燃燒器8使第二爐15內的溫度從常溫上升的第一及第二升溫步驟。在本實施方式中,與第一爐13中的第一及第二升溫步驟的執行同時地開始執行第二爐15的第一及第二升溫步驟,但未必需要同時開始或同步地執行,亦可存在一些時間滯後。第二爐15中的第一及第二升溫步驟可在與第一爐13中的第一及第二升溫步驟相同的條件下執行。Also in the second furnace 15, the first and second temperature raising steps of raising the temperature inside the second furnace 15 from normal temperature by the air burner 7 or the oxygen burner 8 are performed. In this embodiment, the first and second temperature raising steps of the second furnace 15 are executed simultaneously with the execution of the first and second temperature raising steps in the first furnace 13, but they do not necessarily need to be started at the same time or executed synchronously, and there may be some time lag. The first and second temperature raising steps in the second furnace 15 can be performed under the same conditions as the first and second temperature raising steps in the first furnace 13 .

在第二爐15中的第一及第二升溫步驟中,亦可不利用玻璃板覆蓋第一管14中的下游側端部5c的開口5ca,但為了進一步防止第二爐15內的環境氣與第一管14的內周面5a的接觸,如圖10所示,較佳為利用作為玻璃材的第二玻璃板11及第三玻璃板12覆蓋第一管14中的下游側端部5c的開口5ca。覆蓋下游側端部5c的開口5ca的形態與覆蓋上游側端部5b的開口5ba的形態相同。In the first and second heating steps in the second furnace 15, the opening 5ca of the downstream end portion 5c in the first pipe 14 may not be covered with a glass plate, but in order to further prevent the ambient air in the second furnace 15 from contacting the inner peripheral surface 5a of the first pipe 14, as shown in FIG. The form of the opening 5ca covering the downstream end portion 5c is the same as the form of the opening 5ba covering the upstream end portion 5b.

另外,在第二爐15中的第一及第二升溫步驟中,防止第二爐15內的環境氣與作為用於使熔融玻璃2向第二爐15外流出的第二流出通路的第二管16的內周面5a接觸。為此,利用作為玻璃材的第二玻璃板11及第三玻璃板12覆蓋第二管16的上游側端部5b的開口5ba。覆蓋第二管16中的上游側端部5b的開口5ba的形態與覆蓋第一管14中的上游側端部5b的開口5ba的形態相同。In addition, in the first and second temperature raising steps in the second furnace 15, the ambient air in the second furnace 15 is prevented from contacting the inner peripheral surface 5a of the second pipe 16 as a second outflow passage for letting the molten glass 2 flow out of the second furnace 15. For this reason, the opening 5ba of the upstream side end part 5b of the 2nd pipe 16 is covered with the 2nd glass plate 11 and the 3rd glass plate 12 which are glass materials. The form covering the opening 5ba of the upstream end portion 5b in the second pipe 16 is the same as the form covering the opening 5ba of the upstream end portion 5b in the first pipe 14 .

再者,本發明不限定於所述實施方式的結構,亦不限定於所述作用效果。本發明可在不脫離本發明的主旨的範圍內進行各種變更。In addition, this invention is not limited to the structure of the said embodiment, nor is it limited to the said operation effect. Various modifications can be made in the present invention without departing from the scope of the present invention.

在所述實施方式中,在連續生成步驟中僅利用電極3的加熱來連續生成熔融玻璃,但不限於此,亦可併用燃燒器7、8的加熱。另外,在如第二實施方式般由第一爐13與第二爐15構成玻璃熔解爐的情況下的連續生成步驟中,亦可在第一爐13中併用電極3的加熱與燃燒器7、8的加熱,在第二爐15中僅使用燃燒器7、8的加熱。於在連續生成步驟中使用燃燒器7、8的加熱的情況下,較佳為使用氧氣燃燒器8。就減少所製造的玻璃物品的β-OH值的觀點而言,較佳為如第一實施方式般,使用單一的熔解爐1,並且在連續生成步驟中僅利用電極3的加熱來連續生成熔融玻璃。In the said embodiment, molten glass was continuously produced only by the heating of the electrode 3 in a continuous production process, but it is not limited to this, You may use together the heating of the burner 7,8. In addition, in the continuous production step when the glass melting furnace is constituted by the first furnace 13 and the second furnace 15 as in the second embodiment, heating by the electrodes 3 and heating by the burners 7 and 8 may be used in combination in the first furnace 13, and only heating by the burners 7 and 8 may be used in the second furnace 15. In the case of heating using the burners 7, 8 in the continuous production steps, it is preferable to use the oxygen burner 8. From the viewpoint of reducing the β-OH value of the glass product to be produced, it is preferable to use a single melting furnace 1 and continuously produce molten glass only by heating by the electrodes 3 in the continuous production step as in the first embodiment.

1:玻璃熔解爐 1a:前壁 1aa:開口部 1b:後壁 1c、1d:側壁 1e:頂壁 1f:底壁 2:熔融玻璃 2a:表面 3:電極 4:玻璃原料 5:管 5a:內周面 5b:上游側端部 5ba、5ca:開口 5c:下游側端部 6:螺旋進料器 7:空氣燃燒器 7a、8a:火焰 8:氧氣燃燒器 9:燃燒器對 10:第一玻璃板 11:第二玻璃板 12:第三玻璃板 13:第一玻璃熔解爐 14:第一管 15:第二玻璃熔解爐 16:第二管 T:流動方向1: Glass melting furnace 1a: front wall 1aa: opening 1b: rear wall 1c, 1d: side walls 1e: top wall 1f: bottom wall 2: Molten glass 2a: Surface 3: electrode 4: glass raw material 5: tube 5a: inner peripheral surface 5b: Upstream end 5ba, 5ca: opening 5c: Downstream end 6: Screw feeder 7: Air burner 7a, 8a: flame 8: Oxygen burner 9: Burner pair 10: First glass plate 11: Second glass plate 12: The third glass plate 13: The first glass melting furnace 14: First Tube 15: The second glass melting furnace 16: Second pipe T: flow direction

圖1是表示本發明的第一實施方式的玻璃物品的製造方法中的連續生成步驟的縱剖剖面圖。 圖2是表示本發明的第一實施方式的玻璃物品的製造方法中的連續生成步驟的橫剖剖面圖。 圖3是表示本發明的第一實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。 圖4是表示本發明的第一實施方式的玻璃物品的製造方法中的啟動步驟的立體圖。 圖5是表示本發明的第一實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。 圖6是表示本發明的第一實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。 圖7是表示本發明的第一實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。 圖8是表示本發明的第一實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。 圖9是表示本發明的第一實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。 圖10是表示本發明的第二實施方式的玻璃物品的製造方法中的啟動步驟的縱剖剖面圖。Fig. 1 is a longitudinal sectional view showing a continuous production step in a method for manufacturing a glass article according to a first embodiment of the present invention. Fig. 2 is a cross-sectional view showing a continuous production step in the method for manufacturing a glass article according to the first embodiment of the present invention. Fig. 3 is a longitudinal sectional view showing a start-up step in the method for manufacturing a glass article according to the first embodiment of the present invention. Fig. 4 is a perspective view showing a start-up step in the method of manufacturing a glass article according to the first embodiment of the present invention. Fig. 5 is a longitudinal sectional view showing a start-up step in the method for manufacturing a glass article according to the first embodiment of the present invention. Fig. 6 is a longitudinal sectional view showing a start-up step in the method for manufacturing a glass article according to the first embodiment of the present invention. Fig. 7 is a longitudinal sectional view showing a start-up step in the method for manufacturing a glass article according to the first embodiment of the present invention. Fig. 8 is a longitudinal sectional view showing a start-up step in the method for manufacturing a glass article according to the first embodiment of the present invention. Fig. 9 is a longitudinal sectional view showing a start-up step in the method for manufacturing a glass article according to the first embodiment of the present invention. Fig. 10 is a longitudinal sectional view showing a start-up step in the method for manufacturing a glass article according to the second embodiment of the present invention.

1:玻璃熔解爐 1: Glass melting furnace

1b:後壁 1b: rear wall

1c:側壁 1c: side wall

1f:底壁 1f: bottom wall

5:管 5: tube

5a:內周面 5a: inner peripheral surface

5b:上游側端部 5b: Upstream end

5ba:開口 5ba: opening

11:第二玻璃板 11: Second glass plate

12:第三玻璃板 12: The third glass plate

Claims (8)

一種玻璃物品的製造方法,包括:連續生成步驟,一邊將玻璃原料連續供給到貯存於玻璃熔解爐內的熔融玻璃上,一邊使所述玻璃原料熔解而連續生成新的熔融玻璃,並且使熔融玻璃通過具有由鉑或鉑合金構成的內周面的流出通路而流出到所述玻璃熔解爐外;以及啟動步驟,使所述玻璃熔解爐啟動至可執行所述連續生成步驟的狀態,且所述玻璃物品的製造方法的特徵在於,所述啟動步驟包括:利用燃燒器使所述玻璃熔解爐內的溫度從常溫上升的升溫步驟;以及開始向所述玻璃熔解爐內供給所述玻璃原料的原料供給開始步驟,在所述升溫步驟中,在減少所述玻璃熔解爐內的環境氣與所述流出通路的內周面的接觸的狀態下,利用所述燃燒器進行加熱,以抑制所述流出通路的內周面的鉑或鉑合金的氧化或揮發。 A method for manufacturing a glass article, comprising: a continuous production step of continuously supplying glass raw materials to molten glass stored in a glass melting furnace, melting the glass raw materials to continuously produce new molten glass, and causing the molten glass to flow out of the glass melting furnace through an outflow passage having an inner peripheral surface made of platinum or a platinum alloy; a temperature raising step in which the temperature in the glass melting furnace is raised from normal temperature; and a raw material supply start step in which the glass raw material is started to be supplied into the glass melting furnace, wherein in the temperature raising step, heating is performed by the burner to suppress oxidation or volatilization of platinum or a platinum alloy on the inner peripheral surface of the outflow passage while reducing the contact between the ambient air in the glass melting furnace and the inner peripheral surface of the outflow passage. 如申請專利範圍第1項所述的玻璃物品的製造方法,其中利用遮蔽材防止所述玻璃熔解爐內的環境氣與所述流出通路的內周面的接觸。 In the method for manufacturing a glass article as described in Claim 1, a masking material is used to prevent the ambient air in the glass melting furnace from contacting the inner peripheral surface of the outflow passage. 如申請專利範圍第2項所述的玻璃物品的製造方法,其中作為所述遮蔽材,使用玻璃材。 The method for manufacturing a glass article according to claim 2, wherein a glass material is used as the masking material. 如申請專利範圍第3項所述的玻璃物品的製造方法,其中作為所述玻璃材,使用覆蓋所述流出通路的上游側端部的開口的玻璃板。 The method of manufacturing a glass article according to claim 3, wherein a glass plate covering an opening at an upstream end portion of the outflow passage is used as the glass material. 如申請專利範圍第3項或第4項所述的玻璃物品的製造 方法,其中所述玻璃材的組成是與所述熔融玻璃相同的組成。 Manufacture of glass articles as described in claim 3 or 4 The method, wherein the composition of the glass material is the same as that of the molten glass. 如申請專利範圍第1項至第4項中任一項所述的玻璃物品的製造方法,其中所述玻璃熔解爐包括可在進入爐內的進入位置與從爐內退避的退避位置之間移動的電極,所述連續生成步驟中,藉由位於所述進入位置的所述電極進行通電加熱,所述升溫步驟中,於藉由利用蓋構件覆蓋位於所述退避位置的所述電極的前端而防止所述玻璃熔解爐內的環境氣與所述電極接觸的狀態下,利用所述燃燒器進行加熱。 The glass melting furnace according to any one of claims 1 to 4 of the patent application, wherein the glass melting furnace includes an electrode that can move between an entry position into the furnace and a retreat position retreating from the furnace, in the continuous generation step, the electrode at the entry position is energized and heated, and in the temperature raising step, the ambient air in the glass melting furnace is prevented from contacting the electrode by covering the front end of the electrode at the retreat position with a cover member. 如申請專利範圍第1項至第4項中任一項所述的玻璃物品的製造方法,其中將所述玻璃熔解爐作為第一玻璃熔解爐,且將所述流出通路作為第一流出通路,經由所述第一流出通路,將所述第一玻璃熔解爐與從所述第一玻璃熔解爐流出的熔融玻璃流入的第二玻璃熔解爐連結,在所述第二玻璃熔解爐中,執行利用燃燒器使所述第二玻璃熔解爐內的溫度從常溫上升的升溫步驟,在所述第二玻璃熔解爐中的所述升溫步驟中,在利用遮蔽材防止所述第二玻璃熔解爐內的環境氣與所述第一流出通路的內周面接觸、以及防止所述第二玻璃熔解爐內的環境氣與用於使熔融玻璃流出到所述第二玻璃熔解爐外的第二流出通路的由鉑或鉑合金構成的內周面接觸的狀態下,利用所述燃燒器進行加熱。 The method for manufacturing glass articles according to any one of claims 1 to 4 of the patent claims, wherein the glass melting furnace is used as a first glass melting furnace, and the outflow passage is used as a first outflow passage, and the first glass melting furnace is connected to a second glass melting furnace through the first outflow passage, into which molten glass flowing out of the first glass melting furnace flows into, and in the second glass melting furnace, a temperature raising step of using a burner to raise the temperature inside the second glass melting furnace from normal temperature is performed, and in the second glass melting In the temperature raising step in the melting furnace, heating is performed by the burner in a state where the ambient air in the second glass melting furnace is prevented from contacting the inner peripheral surface of the first outflow passage by the shielding material, and the ambient air in the second glass melting furnace is prevented from contacting the inner peripheral surface made of platinum or a platinum alloy in the second outflow passage for letting molten glass flow out of the second glass melting furnace. 如申請專利範圍第1項至第4項中任一項所述的玻璃物 品的製造方法,其中在所述連續生成步驟中,僅藉由通電加熱對貯存在所述玻璃熔解爐內的熔融玻璃進行加熱。 The glass object described in any one of the first to fourth items of the scope of the patent application A method for producing a product, wherein in the continuous production step, the molten glass stored in the glass melting furnace is heated only by electric heating.
TW108120807A 2018-06-27 2019-06-17 Method for manufacturing glass objects TWI807047B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2018-122162 2018-06-27
JP2018122162A JP7198423B2 (en) 2018-06-27 2018-06-27 Method for manufacturing glass article

Publications (2)

Publication Number Publication Date
TW202010715A TW202010715A (en) 2020-03-16
TWI807047B true TWI807047B (en) 2023-07-01

Family

ID=68986504

Family Applications (1)

Application Number Title Priority Date Filing Date
TW108120807A TWI807047B (en) 2018-06-27 2019-06-17 Method for manufacturing glass objects

Country Status (5)

Country Link
JP (1) JP7198423B2 (en)
KR (1) KR20210023801A (en)
CN (1) CN112041277B (en)
TW (1) TWI807047B (en)
WO (1) WO2020003915A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113754247B (en) * 2021-09-24 2023-01-06 芜湖东旭光电科技有限公司 Method for producing glass substrate by utilizing platinum channel

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120055200A1 (en) * 2009-03-09 2012-03-08 Norio Hirayama Glass-Melting Device for Producing Glass Fiber and Method for Producing Glass Fiber Using Same
CN106573813A (en) * 2014-07-24 2017-04-19 旭硝子株式会社 Glass melt production device, glass melt production method, glass product production device, and glass product production method

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1350639A (en) * 1971-06-07 1974-04-18 Technisches Glas Veb K Glass melting furnace
FR2703041B1 (en) * 1993-03-23 1995-06-09 Saint Gobain Vitrage Int PROCESS AND DEVICE FOR MELTING GLASS.
JP2003183031A (en) 2001-12-18 2003-07-03 Nippon Electric Glass Co Ltd Electric melting furnace for manufacturing glass fiber and method of melting glass for glass fiber
JP2013095639A (en) * 2011-11-01 2013-05-20 Asahi Glass Co Ltd Preheating method of glass melting furnace, glass melting apparatus, and method for manufacturing glass article
JP5719797B2 (en) * 2012-04-06 2015-05-20 AvanStrate株式会社 Glass plate manufacturing method and glass plate manufacturing apparatus
JP5752647B2 (en) * 2012-06-29 2015-07-22 AvanStrate株式会社 Manufacturing method of glass substrate
JP2014019629A (en) * 2012-07-20 2014-02-03 Nippon Electric Glass Co Ltd Glass plate manufacturing apparatus and its assembly method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120055200A1 (en) * 2009-03-09 2012-03-08 Norio Hirayama Glass-Melting Device for Producing Glass Fiber and Method for Producing Glass Fiber Using Same
CN106573813A (en) * 2014-07-24 2017-04-19 旭硝子株式会社 Glass melt production device, glass melt production method, glass product production device, and glass product production method

Also Published As

Publication number Publication date
KR20210023801A (en) 2021-03-04
WO2020003915A1 (en) 2020-01-02
JP7198423B2 (en) 2023-01-04
CN112041277A (en) 2020-12-04
JP2020001953A (en) 2020-01-09
TW202010715A (en) 2020-03-16
CN112041277B (en) 2023-04-28

Similar Documents

Publication Publication Date Title
KR101653408B1 (en) Apparatus for making glass and methods
TWI527779B (en) A glass melting furnace, a manufacturing method of a molten glass, a manufacturing apparatus for a glass product, and a method for manufacturing a glass product
JP3280884B2 (en) Method for producing glass with reduced emissions and refractory corrosion
TWI807047B (en) Method for manufacturing glass objects
TWI787409B (en) Method for manufacturing glass objects
JPS61132565A (en) Glass melting tank, refractories therefor and manufacture
SE463512B (en) SET AND MOLDING FOR PRODUCING GLASS
JPH10316434A (en) Production of glass
KR101760172B1 (en) Method of manufacturing glass
JP7457278B2 (en) Manufacturing method of glass substrate for display
CN202785940U (en) Glass kiln
CN104496168A (en) Electric combined melting furnace for producing basalt continuous fibers
JP7084948B2 (en) How to readjust the glass manufacturing system
JP7196917B2 (en) Method for manufacturing glass article
JP6263355B2 (en) Glass melting apparatus, glass sheet manufacturing apparatus, electrode for glass melting apparatus, and glass sheet manufacturing method
KR20060020888A (en) Electric boosting device for glass melting furnace melter
JP6579116B2 (en) Glass melting burner, glass melting furnace, glass melting method and glass manufacturing method
JP2019077584A (en) Glass melting furnace, and production method of glass article
JP6975401B2 (en) Manufacturing method of glass articles
US2780891A (en) Apparatus for melting glass
JP2020051710A (en) heating furnace
JP7256392B2 (en) Steel cutting method
WO2023228720A1 (en) Method for producing glass article
TWI833713B (en) Glass melting furnace and manufacturing method of glass articles
JPH04317424A (en) Method for finishing high-viscosity glass base