TWI799282B - Iron core clamping module and iron core winding equipment - Google Patents
Iron core clamping module and iron core winding equipment Download PDFInfo
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- TWI799282B TWI799282B TW111120319A TW111120319A TWI799282B TW I799282 B TWI799282 B TW I799282B TW 111120319 A TW111120319 A TW 111120319A TW 111120319 A TW111120319 A TW 111120319A TW I799282 B TWI799282 B TW I799282B
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Abstract
本發明提供一種鐵芯夾頂模組及鐵芯繞線設備,該鐵芯夾頂模組設有:一夾具轉軸,該夾具轉軸設有一夾具載座承載一夾具,該夾具設有一夾口供夾持一鐵芯的一入線端凸緣部;一對頂轉軸,一端形成一對頂載座,該對頂載座上設有一頂抵部可對頂該鐵芯的一出線端凸緣部;一頂撐機構,設有可受驅動往上頂抵該夾具載座與該對頂載座下方底緣的一撐頂件;藉此使該夾具載座與該對頂載座防止偏轉。 The invention provides an iron core clamping module and iron core winding equipment. The iron core clamping module is provided with: a clamp rotating shaft, the clamp rotating shaft is provided with a clamp carrier to carry a clamp, and the clamp is provided with a clamping port for clamping An incoming wire end flange holding an iron core; a pair of jacking shafts, one end of which forms a pair of top bearing seats, and the pair of top loading seats is provided with a supporting part that can push against a wire outlet flange of the iron core ; A supporting mechanism, provided with a supporting piece that can be driven upward against the lower edge of the fixture carrier and the pair of top carriers; thereby preventing the fixture carrier and the pair of top carriers from deflecting.
Description
本發明係有關於一種夾頂模組及繞線設備,尤指一種用以在鐵芯上捲繞線材的鐵芯夾頂模組及鐵芯繞線設備。 The invention relates to a clamping top module and winding equipment, especially to an iron core clamping top module and iron core winding equipment for winding wire on the iron core.
按,一般用來捲繞線材的鐵芯通常在一捲芯部兩端具有一入線端凸緣部及一出線端凸緣部,在進行捲繞時,依照捲繞設備的不同有分為單軸繞線及多軸繞線,在一般單軸繞線設備中,例如公告號碼第I591668號的「繞線方法及繞線裝置」專利案,常將入線端凸緣部置於一夾具的夾口中,而該出線端凸緣部因為呈懸空狀態,通常會在該出線端凸緣部外端以一對頂機構頂抵,此種對頂機構通常在一固定座上樞設可受馬達經一皮帶間接驅動進行旋轉的一轉軸,該轉軸一端形成一承載座,並於該承載座前端固設一頂抵件,以該頂抵件對應該鐵芯懸空的該出線端凸緣部外端並對其頂抵,驅動該轉軸轉動的馬達與亦同步驅動該夾具轉動,故當欲進行捲繞線材時,該夾具與該轉軸前端的該頂抵件共同對頂該鐵芯兩端同步轉動,而當完成繞線及將線端焊接後,該轉軸將連動前端的該頂抵件受一拉引驅動的汽缸所拉引而後退,以使在該夾具鬆放後,完成捲繞線材的該鐵芯可供提取或掉落收集。 Press, the iron core generally used for winding wire usually has a flange at the end of the wire and a flange at the end of the wire at both ends of the core. When winding, it can be divided into different types according to the different winding equipment. Single-axis winding and multi-axis winding, in general single-axis winding equipment, such as the patent case of "Winding Method and Winding Device" with the announcement number I591668, the flange of the wire-entry end is often placed in a fixture In the clamping mouth, because the flange part of the outlet end is in a suspended state, it is usually pushed against by a pair of top mechanisms at the outer end of the flange part of the outlet end. This kind of top mechanism is usually pivoted on a fixed seat and can A rotating shaft that is indirectly driven by a motor to rotate through a belt. One end of the rotating shaft forms a bearing seat, and a propping piece is fixed at the front end of the supporting seat. The outer end of the rim is pushed against it, and the motor that drives the shaft to rotate also drives the jig to rotate synchronously, so when the wire is to be wound, the jig and the abutting piece at the front end of the shaft jointly push against the iron core The two ends rotate synchronously, and when the winding and welding of the wire end are completed, the rotating shaft will move the front end of the abutting piece to be pulled back by a pulling-driven cylinder, so that after the clamp is released, the This core of coiled wire is available for extraction or drop collection.
在一般多軸繞線設備中,例如公告號碼第I558647號的「繞線方法及裝置」專利案,其常採用可作間歇旋轉的轉盤設置多個工作站,使夾具設於該轉盤上旋轉至對應一個轉盤外的對頂機構的工作站,該對頂機構藉由下方與機台台面間的滑軌被驅動移靠使其上一轉軸前端的一頂抵件 頂抵該鐵芯一端,該對頂機構在下方滑軌移靠時,同時使一聯軸器與該夾具連動的聯結器對嵌聯結,俾對頂機構中以皮帶驅動該轉軸轉動的馬達可同時經由該聯軸器同步驅動該夾具與該轉軸同步轉動,而完成繞線及將線端焊接後,該轉軸將藉整個對頂機構在下方滑軌受驅動後移而連同該頂抵件後退,及在該夾具鬆放後,使完成捲繞線材的該鐵芯被提取或掉落收集。 In general multi-axis winding equipment, such as the "Winding Method and Device" patent case with announcement number I558647, it often uses a turntable that can be rotated intermittently to set up multiple workstations, so that the fixture is set on the turntable and rotates to the corresponding position. A work station with a countertop mechanism outside the turntable, the countertop mechanism is driven to move against a propping member at the front end of a rotating shaft through the slide rail between the bottom and the machine table Push against one end of the iron core, and when the lower slide rail moves against the lower sliding rail, a shaft coupling and a coupler interlocking with the fixture are engaged and connected, so that the motor in the pushing mechanism that drives the rotating shaft with a belt can Simultaneously drive the jig and the rotating shaft to rotate synchronously through the coupling, and after winding the wire and welding the wire ends, the rotating shaft will be driven back by the entire top-aligning mechanism on the lower slide rail and move back together with the abutting piece , and after the clamp is loosened, the iron core that has finished winding the wire is extracted or dropped for collection.
上述先前技術由於該夾具機構及該對頂機構常採同步連動並以驅動件作選擇性聯結一聯結器作驅動,在該驅動件作選擇性脫離聯結時,易造成驅動端鬆轉導致該夾具機構的一夾口及該對頂機構的該頂抵件偏轉而未能相互對應,因此如何避免該驅動件作選擇性脫離聯結時造成偏轉,有待進一步研發! In the above-mentioned prior art, because the clamp mechanism and the top-setting mechanism are often synchronously linked and driven by a drive part selectively connected to a coupler, when the drive part is selectively disengaged, it is easy to cause the drive end to loosen and cause the clamp A jaw of the mechanism and the abutting member of the counter-butting mechanism deflect and fail to correspond to each other. Therefore, how to avoid the deflection caused by the selective disengagement of the driving member requires further research and development!
爰是,本發明的目的,在於提供一種可解決先前技術至少一缺點的鐵芯夾頂模組。 Therefore, the purpose of the present invention is to provide an iron core clamping module that can solve at least one shortcoming of the prior art.
本發明的另一目的,在於提供一種使用如所述鐵芯夾頂模組的鐵芯繞線設備。 Another object of the present invention is to provide an iron core winding device using the iron core clamping module.
依據本發明目的之鐵芯夾頂模組,設有:一夾具轉軸,該夾具轉軸設有一夾具載座承載一夾具,該夾具設有一夾口供夾持一鐵芯的一入線端凸緣部;一對頂轉軸,一端形成一對頂載座,該對頂載座上設有一頂抵部可對頂該鐵芯的一出線端凸緣部;一頂撐機構,設有一撐頂件,該撐頂件可受驅動往上頂抵該夾具載座與該對頂載座下方底緣。 According to the core clamping module of the present invention, it is provided with: a clamp rotating shaft, the clamp rotating shaft is provided with a clamp carrier to carry a clamp, and the clamp is provided with a jaw for clamping a flange portion of an incoming wire end of an iron core; A pair of jacking shafts, one end of which forms a pair of jacking seats, and the pair of jacking seats is provided with a propping part that can press against an outlet flange of the iron core; a jacking mechanism is provided with a jacking piece, The supporting member can be driven to push up against the lower bottom edge of the clamp carrier and the pair of top carriers.
依據本發明另一目的之鐵芯繞線設備,包括:使用如所述鐵芯夾頂模組的鐵芯繞線設備。 According to another object of the present invention, the iron core winding equipment includes: the iron core winding equipment using the above iron core clamping module.
本發明實施例之鐵芯夾頂模組及鐵芯繞線設備,由於在該驅動件與聯結器脫離聯結時,使該撐頂件可受驅動往上頂抵該夾具載座與該對 頂載座下方底緣;藉此可使該夾具載座與該對頂載座防止偏轉。 In the iron core clamping module and iron core winding equipment of the embodiment of the present invention, when the driving member is disconnected from the coupler, the supporting member can be driven to push up against the clamp carrier and the pair The lower bottom edge of the top carrier seat; thereby the fixture carrier and the pair of top carrier seats can be prevented from deflecting.
1:固定座 1: fixed seat
11:第一樞設部 11: First Pivot Department
12:第二樞設部 12: Second Pivotal Department
13:固定部 13: fixed part
2:夾具機構 2: Fixture mechanism
21:夾具轉軸 21: Fixture shaft
22:驅動端 22: Drive end
23:皮帶 23: belt
24:軸輪 24: axle wheel
25:夾口 25: Jaw
26:夾具載座 26: Fixture carrier
27:活動夾爪 27: Movable jaws
3:對頂機構 3: top mechanism
31:對頂轉軸 31: Top shaft
32:驅動端 32: Drive end
33:皮帶 33: belt
34:軸輪 34: axle wheel
35:聯結器 35:Coupler
351:連動桿 351: linkage rod
36:驅動件 36: Driver
37:對頂載座 37: Top-to-top carrier
38:頂抵件 38: top arrival
4:頂撐機構 4: Top supporting mechanism
41:彈性件 41: Elastic parts
42:撐頂件 42: Top supporting piece
43:撐桿 43:Strut
5:移動桿 5: Move rod
51:靠抵件 51: Arrival piece
52:驅動件 52: Driver
6:頂撐機構 6: Top supporting mechanism
61:彈性件 61: Elastic parts
62:撐頂件 62: Top supporting piece
621:樞接座 621: pivot seat
622:樞設部 622: Pivotal Ministry
623:銷體 623: pin body
624:抵靠部 624: abutting part
625:第一部件 625: first part
626:第二部件 626: Second part
627:螺固件 627: Screws
63:撐桿 63:Strut
631:樞接部 631: pivot joint
632:連動部 632: linkage department
64:樞座 64: pivot seat
641:軸孔 641: shaft hole
642:樞設部 642: Pivotal Ministry
643:固定部 643: fixed part
T:轉盤 T: turntable
F:鐵芯 F: iron core
圖1係本發明實施例中夾頂模組立體示意圖。 Fig. 1 is a three-dimensional schematic diagram of a top clamping module in an embodiment of the present invention.
圖2係本發明實施例中夾頂模組另一角度的立體示意圖。 Fig. 2 is a three-dimensional schematic diagram of another angle of the clamping module in the embodiment of the present invention.
圖3係本發明實施例中夾頂模組使用在多軸繞線設備中的示意圖。 Fig. 3 is a schematic diagram of the clamping module used in the multi-axis winding equipment in the embodiment of the present invention.
圖4係本發明實施例中頂撐機構的立體示意圖。 Fig. 4 is a three-dimensional schematic view of the supporting mechanism in the embodiment of the present invention.
圖5係本發明實施例中頂撐機構的一側示意圖。 Fig. 5 is a schematic view of one side of the supporting mechanism in the embodiment of the present invention.
圖6係本發明實施例中頂撐機構撐頂夾具載座及對頂載座之立體示意圖。 Fig. 6 is a three-dimensional schematic view of the supporting fixture support seat and the top support seat of the supporting mechanism in the embodiment of the present invention.
圖7係本發明實施例中頂撐機構撐頂夾具載座及對頂載座之一側示意圖。 Fig. 7 is a schematic diagram of a side view of a supporting jig seat and a top supporting seat of a supporting mechanism in an embodiment of the present invention.
請參閱圖1~3,本發明實施例以如圖所示在多軸繞線設備中的鐵芯夾頂模組為例作說明,但本發明特徵同樣可使用於單軸繞線的設備中,該鐵芯夾頂模組可以一固定座1設於可作間歇旋轉的轉盤T上,該固定座1的一第一樞設部11上設置複數個夾具機構2,及在一第二樞設部12上設置複數個對頂機構3,使各夾具機構2的夾具轉軸21一端形成的驅動端22共同受一皮帶23繞設並與一軸輪24連動,使各對頂機構3的對頂轉軸31一端形成的驅動端32共同受一皮帶33繞設並與一軸輪34連動,該軸輪34與軸輪24間藉一連動桿351連動,該軸輪34端部設有一聯結器35供外部一馬達構成的驅動件36作選擇性聯結驅動;在該夾具機構2的一夾具載座26與該對頂機構3的一對頂載座37下方設有一頂撐機構4,該頂撐機構4設有圓盤狀受螺旋彈簧構成的彈性件41作用保持上頂驅力的一撐頂件42,該撐頂件42下方設有受該彈性件41樞套的一撐桿43,可受例如氣壓缸驅動往上頂抵,使該撐頂件42同時撐頂該夾具載座26與該
對頂載座37下方底緣。
Please refer to Figures 1 to 3, the embodiment of the present invention is illustrated by taking the iron core clamping module in the multi-axis winding equipment as shown in the figure as an example, but the features of the present invention can also be used in single-axis winding equipment , the core clamping module can be set on a
該固定座1的兩側各設有固定部13,一移動桿5穿經複數個該夾具機構2的各該夾具載座26下方,並於對應各該夾具機構2的一活動夾爪27的一側凸分別各設有一桿狀的靠抵件51,該移動桿5可受一驅動件52驅動作Y軸向位移,而使各該靠抵件51對所對應的該夾具機構2的該活動夾爪27作靠抵使其進行啟閉該夾口25的操作。
Both sides of the fixed
本發明實施例之鐵芯夾頂模組,由於該驅動件36作選擇性聯結該聯結器35作驅動,故為避免在該驅動件36作選擇性脫離聯結時,造成驅動端22、驅動端32鬆轉導致該夾具機構2的一夾口25及該對頂機構3的一頂抵件38偏轉而未能相互對應,可在該驅動件36作選擇性脫離聯結時,使該撐頂件42往上位移同時撐頂該夾具載座26與該對頂載座37下方底緣,使該夾具載座26與該對頂載座37在該驅動件36與聯結器35脫離聯結時不作偏轉,或使該撐頂件42往下位移使其在該驅動件36與聯結器35聯結時,讓該夾具載座26與該對頂載座37可以轉動。
In the iron core clamping module of the embodiment of the present invention, since the
請參閱圖4、5所示,本發明實施例前述之該頂撐機構4可以由圖中所示的頂撐機構6取代,包括設有受螺旋彈簧構成的彈性件61作用保持上頂驅力的一撐頂件62,該撐頂件62下方設有受該彈性件61樞套的一撐桿63,該撐桿63上端設有一樞接部631,該撐桿63下端設有一連動部632供例如氣壓缸的驅動件聯結及驅動,該撐頂件62與該連動部632間設有供該撐桿63樞設的一樞座64,該樞座64包括一設有軸孔641供該撐桿63樞設穿經的樞設部642,及供將該樞座64固設於該圖1中所示可作間歇旋轉的轉盤T上的固定部643;該撐頂件62大致成矩形體,並設有矩形上、下鏤空槽狀的樞接座621,該撐頂件62以該樞接座621套樞設在該撐桿63上端的該樞接部631,並
以一樞設部622供一銷體623銷設在該撐桿63的該樞接部631,該銷體623的軸向與該夾具載座26、該對頂載座37對應連成的軸線在水平面呈垂直;該樞接座621矩形上、下鏤空槽狀與該銷體623相互平行的兩對邊寬度略大於該撐桿63上端外徑的寬度,使該撐頂件62可以該銷體623為旋轉中心作左右擺動;該撐頂件62上表面與該銷體623平行的兩側,分別各設有相隔間距並形成一凸起條狀的抵靠部624;該撐頂件62可以由位於上方包括該抵靠部624的第一部件625,及位於下方包括該樞設部622的第二部件626,相互疊置並以螺固件627螺設組成,或由一單體的構件組成。
Please refer to Figures 4 and 5, the supporting mechanism 4 mentioned above in the embodiment of the present invention can be replaced by the supporting
請參閱圖5、6所示,該撐頂件62同時撐頂該夾具載座26與該對頂載座37下方底緣,此時該撐頂件62的該樞設部622恰對應位於被夾頂的鐵芯F下方,而該撐頂件62上表面的兩個凸起條狀的該抵靠部624則分別各接觸頂撐該夾具載座26與該對頂載座37下方底緣,當該夾具載座26與該對頂載座37下方底緣出現因加工誤差而不在同一水平時,該撐頂件62將以該銷體623為旋轉中心略作朝左或朝右偏擺,以適應該加工誤差所造成的不在同一水平現況,使該夾具載座26與該對頂載座37下方底緣可以同時被該撐頂件62上表面的兩個該抵靠部624分別各接觸頂撐在一穩定不留縫隙的狀態。
Please refer to Figs. 5 and 6, the supporting
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 But what is described above is only a preferred embodiment of the present invention, and should not limit the scope of implementation of the present invention with this, that is, all simple equivalent changes and modifications made according to the patent scope of the present invention and the content of the description of the invention, All still belong to the scope covered by the patent of the present invention.
26:夾具載座 26: Fixture carrier
37:對頂載座 37: Top-to-top carrier
62:撐頂件 62: Top supporting piece
622:樞設部 622: Pivotal Ministry
623:銷體 623: pin body
624:抵靠部 624: abutting part
F:鐵芯 F: iron core
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TW111120319A TWI799282B (en) | 2022-05-31 | 2022-05-31 | Iron core clamping module and iron core winding equipment |
CN202210713658.1A CN115910593A (en) | 2021-09-23 | 2022-06-22 | Iron core presss from both sides top module and iron core spooling equipment |
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TW202349424A (en) | 2023-12-16 |
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