TWI815467B - Core clamping module, core clamping method and core winding equipment - Google Patents

Core clamping module, core clamping method and core winding equipment Download PDF

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TWI815467B
TWI815467B TW111119110A TW111119110A TWI815467B TW I815467 B TWI815467 B TW I815467B TW 111119110 A TW111119110 A TW 111119110A TW 111119110 A TW111119110 A TW 111119110A TW I815467 B TWI815467 B TW I815467B
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clamp
pair
iron core
driving
carrier
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TW111119110A
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Chinese (zh)
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TW202314753A (en
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鄭景哲
王瑞鴻
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萬潤科技股份有限公司
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Abstract

本發明提供一種鐵芯夾頂模組、鐵芯夾頂方法及鐵芯繞線設備,該鐵芯夾頂方法,包括:提供以一夾具載座承載一夾具的一夾具機構;提供以一對頂載座上一頂抵部對頂該夾具夾持的一鐵芯之一對頂轉軸;使該夾具載座與該對頂載座受一驅動件經一聯結器驅動而可同步連動旋轉;並在該驅動件與聯結器脫離聯結時,使一撐頂件可受驅動往上頂抵該夾具載座與該對頂載座下方底緣;藉此使該夾具載座與該對頂載座防止偏轉。 The invention provides an iron core clamping module, an iron core clamping method and iron core winding equipment. The iron core clamping method includes: providing a clamp mechanism for carrying a clamp with a clamp carrier; providing a pair of An abutting portion on the top carrier seat presses against a pair of top rotating shafts of an iron core clamped by the clamp; so that the clamp carrier seat and the pair of top carrier seats are driven by a driving member through a coupling to rotate in synchronization; And when the driving member is disconnected from the coupling, a top support member can be driven upward to push against the bottom edge of the clamp carrier and the pair of top carriers; thereby the clamp carrier and the pair of top carriers are The seat prevents deflection.

Description

鐵芯夾頂模組、鐵芯夾頂方法及鐵芯繞線設備 Core clamping module, core clamping method and core winding equipment

本發明係有關於一種鐵芯夾頂模組、鐵芯夾頂方法及鐵芯繞線設備,尤指一種在鐵芯捲繞線材的製程中作為將夾具所夾持的鐵芯另一端頂抵的鐵芯夾頂模組、鐵芯夾頂方法及鐵芯繞線設備。 The present invention relates to an iron core clamping module, an iron core clamping method and an iron core winding equipment. In particular, it relates to a method for pressing the other end of the iron core clamped by a clamp against the iron core during the iron core winding wire manufacturing process. Core clamping module, core clamping method and core winding equipment.

按,一般用來捲繞線材的鐵芯通常在一捲芯部兩端具有一入線端凸緣部及一出線端凸緣部,在進行捲繞時,依照捲繞設備的不同有分為單軸繞線及多軸繞線,在一般單軸繞線設備中,例如公告號碼第I591668號的「繞線方法及繞線裝置」專利案,常將入線端凸緣部置於一夾具的夾口中,而該出線端凸緣部因為呈懸空狀態,通常會在該出線端凸緣部外端以一對頂機構頂抵,此種對頂機構通常在一固定座上樞設可受馬達經一皮帶間接驅動進行旋轉的一轉軸,該轉軸一端形成一承載座,並於該承載座前端固設一具有較耐磨材質構成的頂抵件,以該頂抵件對應該鐵芯懸空的該出線端凸緣部外端並對其頂抵,驅動該轉軸轉動的馬達與亦同步驅動該夾具轉動,故當欲進行捲繞線材時,該夾具與該轉軸前端的該頂抵件共同對頂該鐵芯兩端同步轉動,而當完成繞線及將線端焊接後,該轉軸將連動前端的該頂抵件受一拉引驅動的汽缸所拉引而後退,以使在該夾具鬆放後,完成捲繞線材的該鐵芯可供提取或掉落收集。 According to the iron core generally used to wind wire, it usually has an inlet end flange part and an outlet end flange part at both ends of the winding core part. When winding, it is divided into different types according to the different winding equipment. Single-axis winding and multi-axis winding. In general single-axis winding equipment, such as the "Winding Method and Winding Device" patent case No. I591668, the flange of the wire entry end is often placed on a clamp. In the clamp, since the flange of the outlet end is in a suspended state, a pair of lifting mechanisms are usually used to push against the outer ends of the flange of the cable outlet. Such pushing mechanisms are usually pivoted on a fixed base. A rotating shaft that is indirectly driven by a motor to rotate through a belt. One end of the rotating shaft forms a bearing seat, and a resisting piece made of a relatively wear-resistant material is fixed at the front end of the bearing base. The resisting piece corresponds to the iron core. The outer end of the flange portion of the outlet end is suspended in the air and is pressed against it. The motor that drives the rotation of the rotating shaft also drives the clamp to rotate synchronously. Therefore, when the wire is to be wound, the clamp and the front end of the rotating shaft are pressed against it. The two ends of the iron core are jointly rotated synchronously, and when the winding is completed and the wire ends are welded, the rotating shaft will link the front end of the resisting piece to be pulled back by a pull-driven cylinder, so that the After the clamp is released, the iron core with completed wire coiling can be extracted or dropped for collection.

在一般多軸繞線設備中,例如公告號碼第I558647號的「繞線方法及裝置」專利案,其常採用可作間歇旋轉的轉盤設置多個工作站,使夾具設於該轉盤上旋轉至對應一個轉盤外的對頂機構的工作站,該對頂機 構藉由下方與機台台面間的滑軌被驅動移靠使其上一轉軸前端的一頂抵件頂抵該鐵芯一端,該對頂機構在下方滑軌移靠時,同時使一聯軸器與該夾具連動的聯結器對嵌聯結,俾對頂機構中以皮帶驅動該轉軸轉動的馬達可同時經由該聯軸器同步驅動該夾具與該轉軸同步轉動,而完成繞線及將線端焊接後,該轉軸將藉整個對頂機構在下方滑軌受驅動後移而連同該頂抵件後退,及在該夾具鬆放後,使完成捲繞線材的該鐵芯被提取或掉落收集。 In general multi-axis winding equipment, such as the "Winding Method and Device" patent case No. I558647, a turntable that can rotate intermittently is often used to set up multiple workstations, so that the clamp is set on the turntable to rotate to the corresponding position. A workstation for the jacking mechanism outside the turntable. The jacking machine The mechanism is driven and moved by the slide rail between the lower part and the machine table, so that a pushing piece at the front end of the upper rotating shaft pushes against one end of the iron core. When the lower slide rail moves closer, the pushing mechanism simultaneously makes a joint The coupling that links the shaft device and the clamp is butt-jointed, so that the motor in the top mechanism that uses a belt to drive the rotating shaft can simultaneously drive the clamp and the rotating shaft to rotate synchronously through the coupling to complete winding and transferring the wire. After the end is welded, the rotating shaft will be driven backward by the lower slide rail through the entire pushing mechanism to retreat together with the pushing piece, and after the clamp is released, the iron core that has completed the winding of the wire will be extracted or dropped. collect.

上述先前技術在單軸繞線設備中,該轉軸連動前端的該頂抵件受一拉引驅動的汽缸所拉引而後退時,因該轉軸受馬達經一皮帶間接驅動,拉引轉軸後退的汽缸在進行向後拉引時將同時使環繞嵌設在該轉軸後端的皮帶被往後撇帶,經久高頻率的操作下,皮帶被往後撇帶的傾斜分力將造成轉軸的中心軸線偏移,在與夾具對頂夾持鐵芯時會現兩者中心偏差的情況;而在多軸繞線設備中,雖然未設往後拉引轉軸的氣壓缸,但驅動整體對頂機構在下方滑軌高頻率的前後移靠操作下,對頂機構將易鬆動同樣使轉軸的中心軸線容易造成偏移;另外,由於一般夾具機構及該對頂機構常採同步連動並以驅動件作選擇性聯結一聯結器作驅動,在該驅動件作選擇性脫離聯結時,易造成驅動端鬆轉導致該夾具機構的一夾口及該對頂機構的一頂抵件偏轉而未能相互對應;因此如何在對鐵芯夾持對頂時可以減少偏差,為待解決的課題! In the above-mentioned prior art single-axis winding equipment, when the resisting member at the front end of the rotating shaft is pulled by a pull-driven cylinder to retreat, the rotating shaft is indirectly driven by the motor through a belt, and the pulling shaft retreats. When the cylinder is pulling backwards, the belt embedded around the rear end of the rotating shaft will be pushed backwards at the same time. Under long-term and high-frequency operation, the tilt component of the belt being pushed backwards will cause the central axis of the rotating shaft to deviate. , when the iron core is clamped against the fixture, there will be a center deviation between the two; in the multi-axis winding equipment, although there is no pneumatic cylinder that pulls the rotating shaft backward, the overall lifting mechanism is driven to slide downwards. Under the high-frequency forward and backward movement of the rail, the jacking mechanism will easily loosen and the central axis of the rotating shaft will easily deviate; in addition, because the general clamp mechanism and the jacking mechanism are often synchronously linked and selectively connected with driving parts When a coupling is used for driving, when the driving member is selectively disconnected, it is easy to cause the driving end to loosen, causing a clamping mouth of the clamp mechanism and a pushing piece of the pushing mechanism to deflect and fail to correspond to each other; therefore, how to The deviation can be reduced when clamping the iron core to the top, which is a problem to be solved!

爰是,本發明的目的,在於提供一種可解決先前技術至少一缺點的鐵芯夾頂模組。 Specifically, the object of the present invention is to provide an iron core clamping module that can solve at least one shortcoming of the prior art.

本發明的另一目的,在於提供一種可解決先前技術至少一缺點的鐵芯夾頂方法。 Another object of the present invention is to provide a core clamping method that can solve at least one shortcoming of the prior art.

本發明的又一目的,在於提供一種使用如所述鐵芯夾頂方法的鐵芯繞線設備。 Another object of the present invention is to provide an iron core winding equipment using the iron core clamping method.

本發明的再一目的,在於提供一種使用如所述鐵芯對頂模組的鐵芯繞線設備。 Another object of the present invention is to provide an iron core winding equipment using the core-to-top module set.

依據本發明目的之鐵芯夾頂模組,包括:一固定座,該固定座設有一第一樞設部及一第二樞設部,該第一樞設部及一第二樞設部間形成一繞線區間;一夾具機構,設有樞設在該第一樞設部的一夾具轉軸,該夾具轉軸位於該繞線區間中的一端設有一夾具載座承載一夾具,位於相對該繞線區間的另一端形成一驅動端,該夾具設有一夾口供夾持一鐵芯的一入線端凸緣部;一對頂轉軸,樞設在該第二樞設部,該對頂轉軸一端形成一對頂載座,另一端形成一驅動端;該對頂轉軸以該驅動端受一傳動機構所傳動而可作旋轉;該對頂載座上設有一頂抵部;一撐頂件,該撐頂件可受驅動往上頂抵該夾具載座與該對頂載座下方底緣。 The iron core clamp top module according to the object of the present invention includes: a fixed base, the fixed base is provided with a first pivot part and a second pivot part, between the first pivot part and a second pivot part A winding section is formed; a clamp mechanism is provided with a clamp rotating shaft pivoted on the first pivot portion. The clamp rotating shaft is located at one end of the winding section and is provided with a clamp carrier to carry a clamp, which is located opposite to the winding section. The other end of the line section forms a driving end, and the clamp is provided with a clamping mouth for clamping a line-entry end flange portion of an iron core; a pair of top rotating shafts are pivoted on the second pivoting portion, and one end of the pair of top rotating shafts is formed The other end of a pair of top loading seats forms a driving end; the driving end of the pair of top rotating shafts is driven by a transmission mechanism to rotate; the pair of top loading seats is provided with a pushing part; a supporting part, the The top support member can be driven upward to push against the lower bottom edge of the clamp carrier and the pair of top carriers.

依據本發明另一目的之鐵芯夾頂方法,包括:提供以一夾具載座承載一夾具的一夾具機構;提供以一對頂載座上一頂抵部對頂該夾具夾持的一鐵芯之一對頂轉軸;使該夾具載座與該對頂載座受一驅動件經一聯結器驅動而可同步連動旋轉;並在該驅動件與聯結器脫離聯結時,使一撐頂件可受驅動往上頂抵該夾具載座與該對頂載座下方底緣;藉此使該夾具載座與該對頂載座防止偏轉。 According to another object of the present invention, a method for clamping an iron core includes: providing a clamp mechanism that uses a clamp carrier to carry a clamp; and providing an iron core held by the clamp with an abutment portion on a pair of top carriers. A pair of top rotating shafts in the core; the clamp carrier and the pair of top carriers are driven by a driving member through a coupling to rotate synchronously; and when the driving member is disconnected from the coupling, a supporting member is It can be driven upward to push against the bottom edge of the clamp carrier and the pair of top carriers; thereby preventing the clamp carrier and the pair of top carriers from deflecting.

依據本發明又一目的之鐵芯繞線設備,使用如所述鐵芯夾頂方法。 According to another object of the present invention, the iron core winding equipment uses the iron core clamping method as described above.

依據本發明再一目的之鐵芯繞線設備,使用如所述鐵芯夾頂模組。 According to another object of the present invention, the iron core winding equipment uses the iron core clamping module set.

本發明實施例之鐵芯夾頂模組、鐵芯夾頂方法及鐵芯繞線設備 ,由於在該驅動件與聯結器脫離聯結時,使該撐頂件可受驅動往上頂抵該夾具載座與該對頂載座下方底緣;藉此可使該夾具載座與該對頂載座防止偏轉。 Iron core clamping module, iron core clamping method and iron core winding equipment according to embodiments of the present invention , because when the driving member is disconnected from the coupling, the supporting member can be driven upward to push against the bottom edge of the clamp carrier and the pair of top carriers; thereby, the clamp carrier and the pair of top carriers can be The top carrier prevents deflection.

1:固定座 1: Fixed seat

11:第一樞設部 11:The first central department

111:第一樞孔 111:First pivot hole

12:第二樞設部 12:Second Central Department

121:第二樞孔 121:Second pivot hole

13:平台 13:Platform

14:操作區間 14: Operating range

15:繞線區間 15: Winding interval

2:夾具機構 2: Clamp mechanism

21:夾具轉軸 21: Clamp shaft

22:夾具 22: Fixture

221:彈性件 221: Elastic parts

222:固定夾爪 222:Fixed jaw

223:活動夾爪 223: Movable jaw

224:掛線體 224: Hanging thread body

225:夾口 225: clamp mouth

26:撥件 26: Dial

27:驅動件 27:Driving parts

3:鐵芯 3:Iron core

31:入線端凸緣部 31: Flange part of wire entry end

32:出線端凸緣部 32: Outlet end flange part

4:對頂機構 4: Top mechanism

41:對頂轉軸 41: Opposite shaft

411:聯接端 411:Connection end

412:驅動端 412: Drive end

413:軸孔 413: Shaft hole

42:對頂載座 42: Opposite top carrier

421:定位銷 421: Positioning pin

422:定位孔 422: Positioning hole

423:鉆座 423:Drill seat

424:置放部 424: Placement Department

425:靠座 425: Seat

426:滑道 426:Slide

427:擋緣 427:Block edge

43:傳動機構 43: Transmission mechanism

431:驅動輪 431:Driving wheel

432:皮帶 432:Belt

433:張力輪 433: Tension wheel

434:驅動件 434:Driving parts

435:連動桿 435: Linking rod

44:對頂桿 44: Opposite ejector rod

441:軸桿部 441: Shaft part

442:聯結部 442: Liaison Department

443:頂抵件 443:Back piece

4431:限位部 4431: Limiting part

4432:頂抵部 4432:butting part

4433:樞扣孔 4433: Pivot button hole

4434:定位槽 4434: Positioning slot

4435:掛線體 4435: hanging thread body

444:拉扣部 444: Buckle part

445:彈性件 445: Elastic parts

45:驅動件 45:Driving parts

451:聯扣件 451:Coupling parts

452:輸出桿端 452: Output rod end

453:螺固件 453:Screws

5:固定座 5: Fixed seat

51:第一樞設部 51:First Central Department

52:第二樞設部 52:Second Central Department

53:固定部 53: Fixed part

6:夾具機構 6: Clamp mechanism

61:夾具轉軸 61: Clamp shaft

62:驅動端 62: Drive end

63:皮帶 63:Belt

64:軸輪 64:Axle wheel

65:夾口 65: clamp mouth

66:夾具載座 66: Clamp carrier

67:活動夾爪 67: Movable jaw

7:對頂機構 7: Top mechanism

71:對頂轉軸 71: Opposite shaft

72:驅動端 72: Drive end

73:皮帶 73:Belt

74:軸輪 74:Axle wheel

75:聯結器 75:Coupler

76:驅動件 76:Driving parts

77:頂抵件 77:Back piece

78:對頂載座 78: Opposite top carrier

8:撐頂件 8: Top support piece

81:彈性件 81: Elastic parts

82:驅動件 82:Driving parts

9:移動桿 9:Move lever

91:靠抵件 91: Support piece

92:驅動件 92:Driving parts

T:轉盤 T:Turntable

圖1係本發明實施例中該鐵芯夾頂模組的立體示意圖。 Figure 1 is a schematic three-dimensional view of the iron core clamp top module in an embodiment of the present invention.

圖2係本發明實施例中夾具機構示意圖。 Figure 2 is a schematic diagram of the clamp mechanism in the embodiment of the present invention.

圖3係本發明實施例中該夾具與頂抵件共同夾頂鐵芯的示意圖。 Figure 3 is a schematic diagram of the clamp and the resisting piece jointly clamping the iron core in the embodiment of the present invention.

圖4係本發明實施例中該對頂機構的示意圖。 Figure 4 is a schematic diagram of the top-matching mechanism in the embodiment of the present invention.

圖5係本發明實施例中該對頂機構中傳動機構的示意圖。 Figure 5 is a schematic diagram of the transmission mechanism of the jacking mechanism in the embodiment of the present invention.

圖6係本發明實施例中該對頂轉軸之對頂載座上各構件的立體分解示意圖。 FIG. 6 is an exploded perspective view of each component on the top support base of the pair of top rotating shafts in the embodiment of the present invention.

圖7係本發明實施例中該對頂桿的拉扣部受驅動件前端的聯扣件扣拉的示意圖。 Figure 7 is a schematic diagram of the buckle portion of the pair of push rods being pulled by the coupling piece at the front end of the driving member in the embodiment of the present invention.

圖8係本發明實施例中使用在多軸繞線設備中的示意圖。 Figure 8 is a schematic diagram of the multi-axis winding equipment used in the embodiment of the present invention.

請參閱圖1~3,本發明實施例以如圖所示的鐵芯夾頂模組為例作說明,該鐵芯夾頂模組設有:一固定座1,該固定座1一體成型設有在X軸向相隔間距的一第一樞設部11及一第二樞設部12,該第一樞設部11及該第二樞設部12間的該固定座1向下凹設成一平台13,該平台13一側於Y軸向內凹出一操作區間14,在該第一樞設部11及該第二樞設部12間的該操作區間14上方形成一繞線區間15;該第一樞設部11上設有X軸向的一第一樞孔111,該 第二樞設部12設有X軸向的一第二樞孔121,該第一樞孔111與該第二樞設部121在同一中心軸線上;一夾具機構2,該夾具機構2設有樞設在該第一樞設部11的該第一樞孔111中的一夾具轉軸21,該夾具轉軸21位於該繞線區間15中的一端設有一夾具載座211承載一夾具22,位於相對該繞線區間15的另一端形成一驅動端23受一皮帶24與一軸輪25連動;該夾具22設有受一彈簧構成的彈性件221作用的一固定夾爪222及一活動夾爪223,該固定夾爪222上設有供線材折繞的掛線體224,該夾具22的該固定夾爪222及該活動夾爪223前端共同設有一夾口225供夾持一鐵芯3的一入線端凸緣部31;該活動夾爪223受一撥件26撥動以使該夾口225作夾放操作,該撥件26受相對該繞線區間15的該第一樞設部11另一側的一汽壓缸構成的驅動件27所作用而作X軸向位移操作;一對頂機構4,請同時配合參閱圖4~5,該對頂機構4設有樞設在該第二樞設部12的該第二樞孔121中呈X軸向的一對頂轉軸41,該對頂轉軸41位於該繞線區間15中的一端形成一聯接端411固接設有一對頂載座42,位於相對該繞線區間15的另一端形成一驅動端412;該對頂轉軸41以該驅動端412受一傳動機構43所傳動而可作旋轉,該傳動機構43包括一驅動輪431、一皮帶432、一張力輪433及一馬達構成的驅動件434,該皮帶432繞設聯結並連動該對頂轉軸41與該驅動輪431,該驅動輪431受該驅動件434所驅動,該皮帶432受該張力輪433撐張調整;請同時配合參閱圖1,該傳動機構43的該驅動件434同時以位於該固定座1中X軸向的一連動桿435與該夾具機構2的該軸輪25連動。 Please refer to Figures 1 to 3. The embodiment of the present invention takes the iron core clamp module as shown in the figure as an example. The iron core clamp module is provided with: a fixed base 1, which is integrally formed. There is a first pivot part 11 and a second pivot part 12 spaced apart in the X-axis direction. The fixed base 1 between the first pivot part 11 and the second pivot part 12 is recessed downward. A platform 13 has an operating section 14 recessed inward on one side of the platform 13 along the Y-axis. A winding section 15 is formed above the operating section 14 between the first pivot part 11 and the second pivot part 12 ; The first pivot portion 11 is provided with a first pivot hole 111 in the X-axis direction, and the The second pivot part 12 is provided with a second pivot hole 121 in the X-axis direction, and the first pivot hole 111 and the second pivot part 121 are on the same central axis; a clamp mechanism 2 is provided with A clamp rotating shaft 21 is pivoted in the first pivot hole 111 of the first pivoting part 11. An end of the clamp rotating shaft 21 located in the winding section 15 is provided with a clamp carrier 211 to carry a clamp 22, which is located opposite The other end of the winding section 15 forms a driving end 23 linked by a belt 24 and an axle wheel 25; the clamp 22 is provided with a fixed jaw 222 and a movable jaw 223 acted by an elastic member 221 composed of a spring. The fixed clamp 222 is provided with a hanging body 224 for the wire to be folded. The fixed clamp 222 and the movable clamp 223 of the clamp 22 are jointly provided with a clamp 225 at the front end for clamping an incoming wire of an iron core 3 The end flange portion 31; the movable jaw 223 is moved by a dial 26 to enable the clamping mouth 225 to perform a clamping operation. The dial 26 is driven by another side of the first pivot portion 11 relative to the winding section 15. The driving member 27 composed of a pneumatic cylinder on the side performs the X-axis displacement operation; a pair of lifting mechanisms 4, please refer to Figures 4 to 5 at the same time. The pair of lifting mechanisms 4 are pivoted on the second pivot. There is a pair of top rotating shafts 41 in the second pivot hole 121 of the part 12 in the X-axis direction. One end of the pair of top rotating shafts 41 located in the winding section 15 forms a connecting end 411 and is fixedly connected with a pair of top bearing seats 42. A driving end 412 is formed at the other end of the winding section 15; the driving end 412 of the top rotating shaft 41 is driven by a transmission mechanism 43 to rotate. The transmission mechanism 43 includes a driving wheel 431 and a belt. 432. A driving member 434 composed of a tension wheel 433 and a motor. The belt 432 is wound around and connects the pair of top rotating shafts 41 and the driving wheel 431. The driving wheel 431 is driven by the driving member 434. The belt 432 is driven by the driving member 434. The tension wheel 433 is stretched and adjusted; please refer to FIG. 1 at the same time. The driving member 434 of the transmission mechanism 43 is connected to the shaft wheel 25 of the clamp mechanism 2 by a linking rod 435 located in the X-axis direction of the fixed seat 1. Linked.

請參閱圖6,該對頂轉軸41固接的該對頂載座42上設有在X軸向相隔間距的二個呈Z軸向立設的定位銷421,該對頂載座42上疊設 以二個定位孔422對應樞套二個該定位銷421的一鉆座423,該鉆座423前端凸設有一置放部424,該鉆座423上方在Y軸向以相隔間距的兩側分別各設有一靠座425,二個該靠座425間形成一X軸向的滑道426,二個該靠座425朝該滑道426的一側上緣相向各沿整個長邊凸伸設有一擋緣427;該對頂轉軸41中設有位於中心軸線上的一軸孔413,一對頂桿44以一軸桿部441樞設於該軸孔413中,並可受驅動作X軸向往復位移,該軸桿部441朝該對頂載座42的一端位於該軸孔413外設有一聯結部442,該聯結部442藉銷件樞設可選擇性拆卸分離或聯結一頂抵件443,該軸桿部441朝該對頂轉軸41的該驅動端412的一端凸伸至該軸孔413外並設有凸緣狀的一拉扣部444;該頂抵件443呈矩形扁平長板條狀,其兩側長邊處底緣分別各形成沿整個長邊伸設的一限位部4431,該頂抵件443兩側的該限位部4431分別各受兩側的二個該靠座42的該擋緣427壓靠限位,使該頂抵件443僅可在該滑道426中作X軸向位移而無法作Z軸向往上脫落;該頂抵件443兩端窄邊處一端中央斜突成一頂抵部4432,另一端設有一長橢形的樞扣孔4433,該樞扣孔4433長橢形的長軸係沿Y軸向設置;該頂抵件443上表面設有在X軸向相隔間距的二個長橢形的定位槽4434,該定位槽4434長橢形的長軸係沿X軸向設置,其樞套在該對頂載座42上的二個該定位銷421上,該頂抵件443上表面同時設有複數個掛線體4435供捲繞的線材牽引掛經;該頂抵件443的樞扣孔4433受該對頂桿441以銷件樞設聯結並藉以受該對頂桿441同步連動。 Referring to FIG. 6 , the pair of top carrier seats 42 fixedly connected to the pair of top rotating shafts 41 is provided with two vertical positioning pins 421 spaced apart in the X-axis direction in the Z-axis direction. The pair of top carrier seats 42 are stacked on top of each other. Set Two positioning holes 422 correspond to a drill base 423 that pivots two positioning pins 421. A placement portion 424 is protruding from the front end of the drill base 423. The drill base 423 is spaced apart on both sides of the drill base 423 in the Y-axis direction. Each of the two seats 425 is provided with a seat 425, and an X-axis slideway 426 is formed between the two seats 425. The two seats 425 are facing each other toward the upper edge of one side of the slideway 426, and each has a protrusion along the entire length thereof. Baffle 427; the pair of push shafts 41 is provided with an axis hole 413 located on the central axis, and a pair of push rods 44 are pivoted in the shaft hole 413 with a shaft portion 441 and can be driven to reciprocate in the X-axis direction , the shaft portion 441 is provided with a coupling portion 442 toward one end of the pair of top carrier seats 42 outside the shaft hole 413. The coupling portion 442 is pivoted by a pin member and can selectively detach, separate or connect a resisting member 443. The shaft portion 441 protrudes toward one end of the driving end 412 of the pair of pushing shafts 41 out of the shaft hole 413 and is provided with a flange-shaped buckle portion 444; the resisting member 443 is in the shape of a rectangular flat strip. , the bottom edges of both sides of the long sides respectively form a limiting portion 4431 extending along the entire long side. The limiting portions 4431 on both sides of the resisting member 443 are respectively supported by two seats 42 on both sides. The blocking edge 427 is pressed against the limiter, so that the resisting member 443 can only move in the X-axis direction in the slideway 426 but cannot fall off in the Z-axis direction; the narrow sides of the resisting member 443 are at the center of one end. It protrudes obliquely to form a resisting portion 4432, and the other end is provided with an oblong pivot hole 4433. The long axis of the oblong pivot hole 4433 is arranged along the Y axis; the upper surface of the resisting member 443 is provided with an X axis. Two elliptical positioning grooves 4434 are spaced apart in the axial direction. The long elliptical axis of the positioning grooves 4434 is arranged along the X-axis direction, and is pivoted on the two positioning pins 421 on the pair of top carriers 42. On the upper surface of the push piece 443, a plurality of hanging wire bodies 4435 are provided for the wound wire to pull and hang; the pivot hole 4433 of the push piece 443 is connected by the pair of push rods 441 with pins and is pivotally connected. Thereby, the pair of push rods 441 are synchronously linked.

請參閱圖3、6,該頂抵件443與該對頂轉軸41的軸孔413間的該對頂桿44上外周緣樞套一彈簧構成的彈性件445,該彈性件445提供一張力使該頂抵件443具有往頂抵部4432方向頂抵的驅力,以頂抵伸置於該鉆座423前端該置放部424上該鐵芯3的一出線端凸緣部32。 Please refer to FIGS. 3 and 6 . An elastic member 445 composed of a spring is pivoted on the outer periphery of the pair of push rods 44 between the push member 443 and the shaft hole 413 of the pair of push shafts 41 . The elastic member 445 provides a tension force. The resisting member 443 has a driving force to resist in the direction of the resisting portion 4432 to resist an outlet end flange portion 32 of the iron core 3 extending on the placement portion 424 at the front end of the drill seat 423 .

請參閱圖7,該對頂桿441以該拉扣部444受一汽壓缸構成的驅動件45所驅動,該驅動件45以一反「C」字型聯扣件451與該拉扣部444扣接,該驅動件45以該聯扣件451連動該拉扣部444,使該對頂桿441僅在X軸向作往復直線位移, 而不限制該拉扣部444及該對頂桿441的該驅動端412作旋轉,該對頂桿441連動使該頂抵部4432進行往復直線位移時,該對頂轉軸41不被連動進行往復直線位移;該對頂桿441受該聯扣件451連動往、復位移的距離分別為該定位銷421與該定位槽4434長橢形的長軸兩端側間的間距,該間距並可經由該聯扣件451中螺設於該驅動件45的輸出桿端452的與該拉扣部444間的一螺固件453螺設深度作微調。 Please refer to Figure 7. The pair of ejector rods 441 are driven by a driving member 45 composed of a pneumatic cylinder with the buckle portion 444. The driving member 45 is connected to the buckle portion 444 by an inverted "C"-shaped coupling part 451. The driving part 45 uses the coupling part 451 to link the buckle part 444, so that the pair of push rods 441 only perform reciprocating linear displacement in the X-axis direction. Without restricting the rotation of the buckle portion 444 and the driving end 412 of the pair of push rods 441, when the pair of push rods 441 are linked to cause the push portion 4432 to perform reciprocating linear displacement, the pair of push shafts 41 are not linked to reciprocate. Linear displacement; the forward and return displacement distances of the pair of ejector rods 441 linked by the coupling member 451 are respectively the distance between the two ends of the long axis of the positioning pin 421 and the positioning groove 4434, and the distance can be determined by The screwing depth of a screw 453 screwed between the output rod end 452 of the driving member 45 and the buckle portion 444 of the coupling member 451 is finely adjusted.

本發明實施例在實施時,當該鐵芯3被提帶至該夾具機構2中該夾具22的該夾口225處以該入線端凸緣部31對應該夾口225準備進行入料及繞線時,該對頂機構4的該對頂轉軸41中的該對頂桿44一端的該拉扣部444將受該驅動件45驅動往前位移,並連動該頂抵件443前端的該頂抵部4432推抵該鐵芯3的該出線端凸緣部32,使該鐵芯3的該入線端凸緣部31充份進入該夾口225中,並續以該對頂轉軸41上的該頂抵件443前端的該頂抵部4432對該出線端凸緣部32的頂抵支撐;在該活動夾爪223因該驅動件27驅動該撥件26而使該夾口225作夾持該鐵芯3的操作後,該驅動件434以位於該固定座1中的該連動桿435與該夾具機構2的該軸輪25連動,使該夾具22進行旋轉,該驅動件434在同時亦將驅動該驅動輪431經該皮帶432連動該對頂轉軸41的該驅動端412,由於該頂抵件443兩側的該限位部4431分別各受兩側的二個該靠座425壓靠限位,故該對頂轉軸41將以該對頂載座42連動該頂抵件443及其樞設聯結的該對頂桿44與該夾具22同步進行旋轉,以進行繞線作業;在完成繞線後該對頂 轉軸41停止轉動進行線端焊接後,該驅動件45將以該聯扣件451扣拉該對頂桿44的該拉扣部444,使該對頂桿44連動該頂抵件443後移脫離對該鐵芯3的該出線端凸緣部32的頂抵;該驅動件27亦將驅動該撥件26而使該夾口225作鬆放該鐵芯3的操作,使該鐵芯3被提取或自行掉落收集;由於該頂抵件443在該X軸向的滑道426中位移並不會造成該對頂轉軸41的旋轉連動,故此時該對頂轉軸41的該驅動端412及其相關的該皮帶432、該驅動件434均在停止狀態且不受該對頂桿44及該頂抵件443位移的影響! When the embodiment of the present invention is implemented, when the iron core 3 is brought to the clamp 225 of the clamp 22 in the clamp mechanism 2 and the wire entry end flange 31 corresponds to the clamp 225, the iron core 3 is ready for feeding and winding. , the buckle portion 444 at one end of the pair of ejector rods 44 in the pair of ejector shafts 41 of the ejector mechanism 4 will be driven by the driving member 45 to move forward and link the abutment portion at the front end of the abutment member 443 4432 pushes the outlet end flange 32 of the iron core 3, so that the inlet end flange 31 of the iron core 3 fully enters the clamping opening 225, and continues to push the opposite end of the rotating shaft 41. The resisting portion 4432 at the front end of the resisting member 443 resists and supports the outlet end flange portion 32; in the movable clamping claw 223, the driving member 27 drives the dial 26 to clamp the clamping opening 225. After the iron core 3 is operated, the driving member 434 is linked with the shaft wheel 25 of the clamp mechanism 2 through the linkage rod 435 located in the fixed seat 1 to cause the clamp 22 to rotate. At the same time, the driving member 434 also The driving wheel 431 will be driven to link the driving end 412 of the pair of pushing shafts 41 through the belt 432, because the limiting portions 4431 on both sides of the pushing member 443 are respectively pressed by the two seats 425 on both sides. limit, so the pair of top rotating shafts 41 will rotate synchronously with the pair of top carriers 42, the pair of top supporting parts 443, and the pair of push rods 44 that are pivotally connected with the clamp 22 to perform the winding operation; after completion After winding, the pair of top After the rotating shaft 41 stops rotating for wire end welding, the driving member 45 will use the coupling member 451 to pull the buckle portion 444 of the pair of ejector rods 44, so that the pair of ejector rods 44 moves back and disengages in conjunction with the resisting member 443. The outlet end flange 32 of the iron core 3 resists; the driving member 27 will also drive the dialing member 26 to cause the clamp 225 to release the iron core 3 so that the iron core 3 be extracted or dropped and collected by themselves; since the displacement of the resisting member 443 in the X-axis slide 426 does not cause the rotation of the pair of top shafts 41, the driving end 412 of the pair of top shafts 41 is The related belt 432 and the driving member 434 are in a stopped state and are not affected by the displacement of the pair of push rods 44 and the resisting member 443!

請參閱圖8,本發明實施例使用在多軸繞線設備中時,鐵芯夾頂模組可以一固定座5設於可作間歇旋轉的轉盤T上,該固定座5的一第一樞設部51上設置複數個夾具機構6,及在一第二樞設部52上設置複數個對頂機構7,使各夾具機構6的夾具轉軸61一端形成的驅動端62共同受一皮帶63繞設並與一軸輪64連動,使各對頂機構7的對頂轉軸71一端形成的驅動端72共同受一皮帶73繞設並與一軸輪74連動,該軸輪74與軸輪64間藉一連動桿(圖中未示,可參考圖1中的連動桿435)連動,該軸輪74端部設有一聯結器75供外部一馬達構成的驅動件76作選擇性聯結驅動;由於該驅動件76作選擇性聯結該聯結器75作驅動,故為避免在該驅動件76作選擇性脫離聯結時,造成驅動端62、驅動端72鬆轉導致該夾具機構6的一夾口65及該對頂機構7的一頂抵件77偏轉而未能相互對應,在該夾具機構6的一夾具載座66與該對頂機構7的一對頂載座78下方設有受彈簧構成的彈性件81作用保持上頂驅力的一撐頂件8,該撐頂件8可受驅動往上頂抵該夾具載座66與該對頂載座78下方底緣,使該夾具載座66與該對頂載座78在該驅動件76與聯結器75脫離聯結時不作偏 轉,或往下位移使其在該驅動件76與聯結器75聯結時讓該夾具載座66與該對頂載座78可以轉動;該固定座5的兩側各設有固定部53,一移動桿9穿經複數個該夾具機構6的各該夾具載座66下方,並於對應各該夾具機構6的一活動夾爪67的一側凸分別各設有一桿狀的靠抵件91,該移動桿9可受一驅動件92驅動作Y軸向位移,而使各該靠抵件91對所對應的該夾具機構6的該活動夾爪67作靠抵使其進行啟閉該夾口65的操作。 Please refer to Figure 8. When the embodiment of the present invention is used in multi-axis winding equipment, the core clamp module can be installed on a turntable T that can rotate intermittently with a fixed base 5. A first pivot of the fixed base 5 A plurality of clamp mechanisms 6 are provided on the setting portion 51, and a plurality of facing mechanisms 7 are provided on a second pivot portion 52, so that the driving end 62 formed at one end of the clamp rotating shaft 61 of each clamp mechanism 6 is commonly wound by a belt 63. It is provided and linked with a shaft wheel 64, so that the driving end 72 formed at one end of the lifting shaft 71 of each lifting mechanism 7 is wound by a belt 73 and linked with a shaft wheel 74. There is a gap between the shaft wheel 74 and the shaft wheel 64. The linkage rod (not shown in the figure, please refer to the linkage rod 435 in Figure 1) is linked. The end of the shaft wheel 74 is provided with a coupling 75 for selective coupling and driving by an external driving member 76 composed of a motor; because the driving member 76 is selectively connected to the coupler 75 for driving, so in order to prevent the driving end 62 and the driving end 72 from loosening when the driving member 76 is selectively disconnected, causing a clamping mouth 65 of the clamp mechanism 6 and the pair of A pushing member 77 of the lifting mechanism 7 deflects and fails to correspond to each other. An elastic member 81 composed of a spring is provided below a clamp carrier 66 of the clamp mechanism 6 and a pair of lifting carriers 78 of the pair of lifting mechanisms 7 . A supporting member 8 acts to maintain an upward driving force. The supporting member 8 can be driven upward to push against the bottom edge of the clamp carrier 66 and the pair of top carriers 78, so that the clamp carrier 66 and the pair of top carriers 78 are connected. The top load seat 78 does not deflect when the driving member 76 and the coupling 75 are disconnected. Rotate, or move downward so that the clamp carrier 66 and the pair of top carriers 78 can rotate when the driving member 76 is connected to the coupler 75; the fixed base 5 is provided with a fixing portion 53 on both sides. The moving rod 9 passes under each clamp carrier 66 of a plurality of the clamp mechanisms 6, and is provided with a rod-shaped abutment member 91 on one side of a movable jaw 67 corresponding to each clamp mechanism 6. The moving rod 9 can be driven by a driving member 92 to move in the Y-axis direction, so that each abutting member 91 abuts the corresponding movable jaw 67 of the clamp mechanism 6 to open and close the clamping opening. 65 operations.

本發明實施例之鐵芯夾頂模組、鐵芯夾頂方法及鐵芯繞線設備,由於在該驅動件76與聯結器75脫離聯結時,使該撐頂件8可受驅動往上頂抵該夾具載座66與該對頂載座78下方底緣;藉此可使該夾具載座66與該對頂載座78防止偏轉。 In the iron core clamping module, the iron core clamping method and the iron core winding equipment of the embodiments of the present invention, when the driving member 76 is disconnected from the coupling 75, the supporting member 8 can be driven upward. against the bottom edge of the clamp carrier 66 and the pair of top carriers 78; thereby preventing the clamp carrier 66 and the pair of top carriers 78 from deflecting.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only preferred embodiments of the present invention, and should not be used to limit the scope of the present invention. That is, simple equivalent changes and modifications may be made based on the patent scope of the present invention and the description of the invention. All are still within the scope of the patent of this invention.

5:固定座 5: Fixed seat

51:第一樞設部 51:First Central Department

52:第二樞設部 52:Second Central Department

53:固定部 53: Fixed part

6:夾具機構 6: Clamp mechanism

61:夾具轉軸 61: Clamp shaft

62:驅動端 62: Drive end

63:皮帶 63:Belt

64:軸輪 64:Axle wheel

65:夾口 65: clamp mouth

66:夾具載座 66: Clamp carrier

67:活動夾爪 67: Movable jaw

7:對頂機構 7: Top mechanism

71:對頂轉軸 71: Opposite shaft

72:驅動端 72: Drive end

73:皮帶 73:Belt

74:軸輪 74:Axle wheel

75:聯結器 75:Coupler

76:驅動件 76:Driving parts

77:頂抵件 77:Back piece

78:對頂載座 78: Opposite top carrier

8:撐頂件 8: Top support piece

81:彈性件 81: Elastic parts

9:移動桿 9:Move lever

91:靠抵件 91: Support piece

92:驅動件 92:Driving parts

T:轉盤 T:Turntable

Claims (10)

一種鐵芯夾頂模組,包括:一固定座,該固定座設有一第一樞設部及一第二樞設部,該第一樞設部及一第二樞設部間形成一繞線區間;一夾具機構,設有樞設在該第一樞設部的一夾具轉軸,該夾具轉軸位於該繞線區間中的一端設有一夾具載座承載一夾具,位於相對該繞線區間的另一端形成一驅動端,該夾具設有一夾口供夾持一鐵芯的一入線端凸緣部;一對頂轉軸,樞設在該第二樞設部,該對頂轉軸一端形成一對頂載座,另一端形成一驅動端;該對頂轉軸以該驅動端受一傳動機構所傳動而可作旋轉;該對頂載座上設有一頂抵部;一撐頂件,該撐頂件可受驅動往上頂抵該夾具載座與該對頂載座下方底緣。 An iron core clamp top module includes: a fixed seat, the fixed seat is provided with a first pivot part and a second pivot part, and a winding is formed between the first pivot part and the second pivot part Section; a clamp mechanism is provided with a clamp rotating shaft pivoted on the first pivot portion. The clamp rotating shaft is located at one end of the winding section and is provided with a clamp carrier to carry a clamp. It is located on the other side relative to the winding section. One end forms a driving end, and the clamp is provided with a clamping mouth for clamping an incoming line end flange of an iron core; a pair of top rotating shafts are pivoted on the second pivoting portion, and one end of the pair of top rotating shafts forms a pair of top loads. The other end of the base forms a driving end; the driving end of the pair of top rotating shafts is driven by a transmission mechanism to rotate; the pair of top loading seats is provided with an abutment part; a top support member, the top support member can It is driven upward to push against the bottom edge of the clamp carrier and the pair of top carriers. 如請求項1所述鐵芯夾頂模組,其中,該第一樞設部上設置複數個夾具機構,及在一第二樞設部上設置複數個對頂機構,各夾具機構的夾具轉軸一端形成的驅動端共同受一皮帶繞設並與一軸輪連動,各對頂機構的對頂轉軸一端形成的驅動端共同受一皮帶繞設並與一軸輪連動,該夾具轉軸端的軸輪與該對頂轉軸端的軸輪間藉一連動桿連動,該軸輪端部設有一聯結器供外部一驅動件作選擇性聯結驅動。 The iron core clamping module of claim 1, wherein a plurality of clamping mechanisms are provided on the first pivoting part, and a plurality of facing mechanisms are provided on a second pivoting part, and the clamping rotation axis of each clamping mechanism The driving ends formed at one end are commonly wound by a belt and linked with a shaft wheel. The driving ends formed at one end of the opposing rotating shafts of each lifting mechanism are commonly wound by a belt and linked with a shaft wheel. The shaft wheel at the rotating shaft end of the clamp is connected with the shaft wheel. The shaft wheels at the opposite end of the rotating shaft are linked by a connecting rod, and a coupling is provided at the end of the shaft wheel for selective coupling and driving by an external driving member. 如請求項2所述鐵芯夾頂模組,其中,該固定座的兩側各設有固定部,一移動桿穿經複數個該夾具機構的各該夾具載座下方,並於對應各夾具機構一側分別各設有一桿狀的靠抵件,該移動桿可受一驅動件驅動使各該靠抵件對所對應的該夾具機構作靠抵使其進行啟閉該夾口的操作。 The iron core clamp top module according to claim 2, wherein a fixing part is provided on both sides of the fixing base, and a moving rod passes under each clamp carrier of a plurality of the clamp mechanisms and is connected to the corresponding clamp. Each side of the mechanism is provided with a rod-shaped abutment piece. The moving rod can be driven by a driving member so that each abutment piece abuts the corresponding clamp mechanism to open and close the clamping mouth. 如請求項1所述鐵芯夾頂模組,其中,該撐頂件設於該夾具載座與該對頂載座下方,並受一彈性件作用保持上頂驅力。 As claimed in claim 1, the iron core clamp top module is characterized in that the top supporting member is provided below the clamp carrier and the pair of top carriers, and is acted upon by an elastic member to maintain the upward driving force. 如請求項1所述鐵芯夾頂模組,其中,該頂抵部係形成於樞設於該對頂轉軸並可受驅動作往復位移的一對頂桿上。 As claimed in claim 1, the core clamp top module is characterized in that the butt portion is formed on a pair of push rods that are pivotally mounted on the pair of push shafts and can be driven for reciprocating displacement. 如請求項5所述鐵芯夾頂模組,其中,該對頂桿設有一軸桿部,該軸桿部朝該對頂載座的一端設有一聯結部,該聯結部樞設可選擇性拆卸分離或聯結設有該頂抵部的一頂抵件。 The iron core clamp top module of claim 5, wherein the pair of push rods is provided with a shaft portion, and the shaft portion is provided with a coupling portion toward one end of the pair of top carrier seats, and the coupling portion is pivotable and selectively Detach, separate or connect a resisting piece provided with the resisting portion. 如請求項6所述鐵芯夾頂模組,其中,該頂抵件與該對頂轉軸間的該對頂桿上外周緣樞套一彈性件,該彈性件提供一張力使該頂抵件具有往該頂抵部方向頂抵的驅力。 The iron core clamp top module according to claim 6, wherein an elastic member is pivoted on the outer periphery of the pair of push rods between the push member and the pair of push shafts, and the elastic member provides a tension to make the push member It has a driving force to push in the direction of the pushing portion. 一種鐵芯夾頂方法,包括:提供以一夾具載座承載一夾具的一夾具機構;提供以一對頂載座上一頂抵部對頂該夾具夾持的一鐵芯之一對頂轉軸;使該夾具載座與該對頂載座受一驅動件經一聯結器驅動而可同步連動旋轉;並在該驅動件與聯結器脫離聯結時,使一撐頂件可受驅動往上頂抵該夾具載座與該對頂載座下方底緣;藉此使該夾具載座與該對頂載座防止偏轉。 A method for clamping an iron core, which includes: providing a clamp mechanism that uses a clamp carrier to carry a clamp; and providing a pair of abutment portions on the carrier base to abut against one of the iron cores held by the clamp against a rotating shaft. ; The clamp carrier and the pair of top carriers are driven by a driving member through a coupling to rotate synchronously; and when the driving member is disconnected from the coupling, a supporting member can be driven upwards against the bottom edge of the clamp carrier and the pair of top carriers; thereby preventing the clamp carrier and the pair of top carriers from deflecting. 一種鐵芯繞線設備,使用如請求項8所述鐵芯夾頂方法。 An iron core winding equipment using the iron core clamping method described in claim 8. 一種鐵芯繞線設備,使用如請求項1至7任一項所述鐵芯夾頂模組。 An iron core winding equipment using the iron core clamping module set according to any one of claims 1 to 7.
TW111119110A 2021-09-23 2021-09-23 Core clamping module, core clamping method and core winding equipment TWI815467B (en)

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