TWI798235B - Sheet recovery device, sheet conveyance recovery system, and sheet recovery method - Google Patents
Sheet recovery device, sheet conveyance recovery system, and sheet recovery method Download PDFInfo
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- TWI798235B TWI798235B TW107122769A TW107122769A TWI798235B TW I798235 B TWI798235 B TW I798235B TW 107122769 A TW107122769 A TW 107122769A TW 107122769 A TW107122769 A TW 107122769A TW I798235 B TWI798235 B TW I798235B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/52—Stationary guides or smoothers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/58—Article switches or diverters
- B65H29/62—Article switches or diverters diverting faulty articles from the main streams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/20—Delivering or advancing articles from machines; Advancing articles to or into piles by contact with rotating friction members, e.g. rollers, brushes, or cylinders
- B65H29/22—Delivering or advancing articles from machines; Advancing articles to or into piles by contact with rotating friction members, e.g. rollers, brushes, or cylinders and introducing into a pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/68—Reducing the speed of articles as they advance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/02—Pile receivers with stationary end support against which pile accumulates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/60—Other elements in face contact with handled material
- B65H2404/61—Longitudinally-extending strips, tubes, plates, or wires
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2405/00—Parts for holding the handled material
- B65H2405/10—Cassettes, holders, bins, decks, trays, supports or magazines for sheets stacked substantially horizontally
- B65H2405/11—Parts and details thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2601/00—Problem to be solved or advantage achieved
- B65H2601/20—Avoiding or preventing undesirable effects
- B65H2601/25—Damages to handled material
- B65H2601/2525—Collisions
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pile Receivers (AREA)
- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
- Photographic Developing Apparatuses (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Sorting Of Articles (AREA)
Abstract
本發明之回收裝置(50)包括:移動方向引導體(30),其承接沿第一方向自上游側朝向下游側移動之片材並變更移動方向;以及片材回收體(40),其承接自移動方向引導體引導來之片材並進行集積回收。移動方向引導體中,承接片材之載置面(31)沿著第一方向以自上游側朝向下游側降低之方式傾斜,且沿著與第一方向正交之第二方向以自負側朝向正側降低之方式傾斜。片材回收體位於較移動方向引導體之載置面更靠下方且第二方向之正側。The recovery device (50) of the present invention includes: a moving direction guide body (30), which accepts the sheet moving from the upstream side to the downstream side along the first direction and changes the moving direction; and a sheet recovery body (40), which accepts Sheets are guided from the moving direction guide body and collected and recycled. In the moving direction guide body, the loading surface (31) for receiving the sheet is inclined in such a way as to decrease from the upstream side toward the downstream side along the first direction, and faces from the negative side along the second direction perpendicular to the first direction. The positive side is lowered and tilted. The sheet recycling body is located below the loading surface of the moving direction guide body and on the positive side in the second direction.
Description
本發明係關於一種用於將自搬送裝置搬送來之片材製品集積回收之片材回收裝置、及將片材搬送裝置與片材回收裝置組合而成之片材搬送回收系統。進而,本發明係關於一種使用片材回收裝置之片材回收方法。The present invention relates to a sheet recycling device for accumulating and recycling sheet products conveyed by a conveying device, and a sheet conveying and recycling system combining the sheet conveying device and the sheet recycling device. Furthermore, the present invention relates to a sheet recycling method using a sheet recycling device.
於紙張類、膜、鋼板等之製造步驟中,將長條之網狀物切割成特定尺寸而加工成單張片材。單張片材於由環形皮帶或複數個旋轉輥等構成之搬送面上沿著搬送方向移動,並於下游被回收。In the manufacturing steps of paper, film, steel plate, etc., the long web is cut into a specific size and processed into a single sheet. A single sheet moves along the conveying direction on a conveying surface composed of an endless belt or a plurality of rotating rollers, and is collected downstream.
於單張片材之搬送裝置之搬送路徑上設置檢查裝置,並將藉由檢查而判定為非標準之非標準品向與判定為標準內之合格品不同之搬送路徑引導,藉此能夠於搬送裝置之下游僅選擇性地回收合格品。例如,專利文獻1之搬送裝置構成為,於進行水平搬送之輸送機間之連接部具備切換門,於非標準品被搬送來時,打開門,將片材向設置於較搬送面更靠下方之傾斜輸送機引導。於此種搬送裝置中,合格品於搬送面上水平搬送並由搬送路徑下游之合格品回收部集積,非標準品向搬送面之下方滑落並被集積回收。An inspection device is installed on the conveying path of the single sheet conveying device, and the non-standard products judged to be non-standard by inspection are guided to a conveying path different from the qualified products judged to be within the standard, so that it can be transported Downstream of the device, only qualified products are selectively recovered. For example, the conveying device of
將非標準品向搬送面之下方引導之方法由於利用由重力引起之片材之滑落,故搬送路徑之切換順暢。因此,於搬送路徑上不合格片材被搬送來時,無須為了切換片材搬送路徑而使搬送停止,能夠提高片材製品之篩選及回收之效率。 [先前技術文獻] [專利文獻]The method of guiding non-standard products to the lower side of the conveying surface uses the sliding of the sheet caused by gravity, so the switching of the conveying path is smooth. Therefore, when a defective sheet is conveyed on the conveyance path, it is not necessary to stop the conveyance in order to switch the sheet conveyance path, and the efficiency of sorting and recycling of sheet products can be improved. [Prior Art Document] [Patent Document]
[專利文獻1]日本專利特開平8-119491號公報[Patent Document 1] Japanese Patent Laid-Open No. 8-119491
[發明所欲解決之問題][Problem to be solved by the invention]
於將非標準之片材向搬送面之下方引導並進行篩選之情形時,被引導至下方之片材會因重力而被施力,因此,容易因回收時之與回收箱等之碰撞而產生片材之破損或變形等。於被導向下方之片材為預定廢棄之不合格品之情形時,即便產生破損或變形等,亦不存在特別之問題。另一方面,於被導向搬送面之下方之片材為與合格品相比品質較差但仍能夠用作製品之片材(所謂之B級品)之情形時,必須於不因破損或變形等使製品價值降低之前提下將片材回收。In the case of guiding and sorting non-standard sheets below the conveying surface, the sheets guided below will be forced by gravity, so it is easy to cause collisions with recycling boxes during recycling. Damage or deformation of the sheet, etc. When the sheet guided downward is a defective product to be discarded, there is no particular problem even if it is damaged or deformed. On the other hand, when the sheet guided below the conveying surface is a sheet that is inferior in quality to a qualified product but can still be used as a finished product (so-called B-grade product), it must be protected from damage or deformation, etc. The sheets are recycled without reducing the value of the product.
本發明之目的在於提供一種能夠將於搬送裝置之搬送面上移動之片材於不有損製品價值之前提下進行回收之片材回收裝置。 [解決問題之技術手段]The object of the present invention is to provide a sheet recycling device capable of recycling sheets moving on the conveying surface of the conveying device without damaging the value of the product. [Technical means to solve the problem]
本發明係關於一種將於搬送面上沿著第一方向自上游側朝向下游側移動並被引導至搬送面之下方之片材集積回收至位於搬送面之下方之片材回收體內的片材回收方法及使用於該片材回收方法之片材回收裝置。片材回收裝置包括片材移動方向引導體與片材集積回收體。片材移動方向引導體承接沿第一方向自上游側朝向下游側移動之片材並變更移動方向。片材集積回收體承接自片材移動方向引導體移動來之片材並將其平疊回收。The present invention relates to a sheet recycling method in which the sheets moving from the upstream side to the downstream side along the first direction on the conveying surface and guided to the lower side of the conveying surface are accumulated and collected in a sheet recycling body located below the conveying surface A method and a sheet recycling device used in the sheet recycling method. The sheet collecting device includes a sheet moving direction guide and a sheet accumulating and collecting body. The sheet moving direction guide receives the sheet moving from the upstream side to the downstream side along the first direction and changes the moving direction. The sheet accumulating and recycling body accepts the sheets moved from the sheet moving direction guide body and folds them flat for recycling.
移動方向引導體較佳為承接片材之載置面沿著與第一方向正交之第二方向以自負側朝向正側降低之方式傾斜。移動方向引導體之載置面較佳為沿著第一方向以自上游側朝向下游側降低之方式傾斜。片材回收體位於較移動方向引導體之載置面更靠下方且第二方向之正側。As for the movement direction guide, it is preferable that the loading surface which receives the sheet|seat is inclined so that it may fall from the negative side toward the positive side along the 2nd direction orthogonal to the 1st direction. The mounting surface of the movement direction guide is preferably inclined so as to decrease from the upstream side toward the downstream side along the first direction. The sheet recycling body is located below the loading surface of the moving direction guide body and on the positive side in the second direction.
移動方向引導體較佳為於載置面之第一方向之下游端具有朝向下游側逐漸升高之曲面形狀部。藉由在載置面之下游端具有升高曲面,而能夠降低片材之第一方向之運動量,從而促進片材向片材回收體移動。The moving direction guide preferably has a curved surface portion that gradually rises toward the downstream side at the downstream end of the loading surface in the first direction. By having a raised curved surface at the downstream end of the loading surface, the amount of movement of the sheet in the first direction can be reduced, thereby promoting the movement of the sheet to the sheet recycling body.
片材回收體較佳為承接自移動方向引導體引導來之片材之堆載面沿著第二方向以自負側朝向正側降低之方式傾斜。片材回收體之堆載面較佳為沿著第一方向以自上游側朝向下游側降低之方式傾斜。藉由使片材回收體之堆載面傾斜,而能夠減小自移動方向引導體移動來之片材與堆載面相接時之衝擊,從而進一步抑制片材之破損或變形。In the sheet recycling body, it is preferable that the stacking surface receiving the sheets guided by the moving direction guide body is inclined along the second direction so as to decrease from the negative side toward the positive side. The stacking surface of the sheet recovery body is preferably inclined so as to decrease from the upstream side toward the downstream side along the first direction. By inclining the stacking surface of the sheet recovery body, it is possible to reduce the impact of the sheet moving from the moving direction guide and contact the stacking surface, thereby further suppressing damage or deformation of the sheet.
較佳為於片材回收體之堆載面之第二方向之正側之端部設置有用以承接自移動方向引導體引導來之片材之豎立壁面。藉由在第二方向之端部設置豎立壁面,而能夠使片材於堆載面上之集積位置穩定化,從而使片材之回收作業效率化。Preferably, an upright wall surface for receiving the sheets guided by the moving direction guide is provided at the end of the stacking surface of the sheet recycling body on the positive side in the second direction. By providing the vertical wall surface at the end of the second direction, the stacking position of the sheets on the stacking surface can be stabilized, thereby improving the efficiency of the recycling operation of the sheets.
進而,本發明係關於一種片材搬送回收系統,該片材搬送回收系統包括片材搬送裝置與上述片材回收裝置。 [發明之效果]Furthermore, the present invention relates to a sheet conveying and collecting system including a sheet conveying device and the sheet collecting device described above. [Effect of Invention]
片材回收裝置藉由載置面傾斜之移動方向引導體之作用而變更片材之移動方向並將片材引導至片材回收體之堆載面上。因此,即便於自片材搬送裝置之片材搬送面被引導至下方之片材因重力而被施力之情形時,片材回收體與片材接觸時之衝擊亦較小,而能夠抑制片材回收時之破損或變形所導致之製品價值之降低。The sheet recycling device changes the moving direction of the sheet and guides the sheet to the stacking surface of the sheet recycling body through the action of the moving direction guide body with an inclined loading surface. Therefore, even when the sheet guided downward from the sheet conveying surface of the sheet conveying device is biased by gravity, the impact of the sheet recovery body when it comes into contact with the sheet is small, and the sheet can be suppressed. The value of the product is reduced due to damage or deformation during material recycling.
圖1係一實施形態之片材搬送回收系統之概略立體圖。圖2及圖3分別係片材搬送回收系統之俯視圖及前視圖。片材搬送回收系統具備:片材搬送裝置10;以及片材回收裝置50,其包括移動方向引導體30及片材回收體40。圖4係片材回收裝置50之沿IV-IV線之xz剖視圖。Fig. 1 is a schematic perspective view of a sheet conveying and collecting system according to an embodiment. Figure 2 and Figure 3 are a top view and a front view of the sheet conveying and recycling system, respectively. The sheet conveying and collecting system includes: a
片材搬送裝置10於由複數個輥11構成之搬送面上自作為搬送方向之第一方向(y軸方向)之上游側(-y側)朝向下游側(+y側)搬送片材2。片材2例如係偏光板等光學膜。The
已到達至搬送面之下游端之片材5藉由重力落下而平疊並集積回收至位於搬送面之下方之片材回收箱20內。若預先將片材回收箱20設置於搬送面之下游端之附近,則片材5於完全脫離搬送面而自由落下之前會與片材回收箱20之堆載面21或者先平疊於堆載面上之片材26接觸,以滑入之方式平疊於堆載面21上(或先平疊於堆載面上之片材上)。因此,片材5與片材回收箱20接觸時之衝擊較小,不易產生因回收時之衝擊所引起之片材之破損、變形。The
於片材搬送裝置10之上游側設置有檢查裝置83,進行片材之檢查。檢查資訊記憶於記憶部85。記憶於記憶部85之各個片材之檢查資訊被發送至控制部88。當具有特定之檢查資訊(例如品質異常)之膜到達構成搬送面之輥15附近時,控制部88向片材路徑變更機構發送路徑變更信號。接收到路徑變更信號之片材路徑變更機構以使片材2向搬送面之下方(-z側)移動之方式動作。An
於圖1所示之片材搬送裝置10中,於輥15與輥16之間之搬送面之上方(+z側)設置有空氣吹送裝置18作為片材路徑變更設備。當具有特定之檢查資訊之片材103到達輥15上時,空氣吹送裝置18朝向下方吹送空氣。片材103由於為可撓性,故藉由來自上方之空氣吹送而向下方彎曲,被導向輥16之下方並向片材搬送面之下方排出。In the
被引導至片材搬送面之下方之片材保持有於搬送面上向第一方向之下游側(+y側)之運動量,進而因自搬送面滑落時之重力而被賦予向鉛直下方(-z側)之運動量。具有+y方向及-z方向之運動量之片材104由片材回收裝置50之移動方向引導體30之載置面31承接。由移動方向引導體30之載置面31承接之片材藉由在載置面31上移動而被賦予第二方向之正側(+x側)之運動量,從而片材之移動方向變更。The sheet guided to the lower side of the sheet conveying surface maintains the amount of movement toward the downstream side (+y side) in the first direction on the conveying surface, and is given a vertically downward direction (- z side) amount of exercise. The
較佳為如圖5所示,載置面31沿著與第一方向(y軸方向)正交之第二方向(x軸方向)以自-x側朝向+x側降低之方式傾斜(x軸方向之傾斜角α)。若載置面31以自-x側朝向+x側降低之方式傾斜,則載置面31上之片材104藉由重力之作用而被賦予第二方向(x軸方向)之正側(+x側)之運動量,從而移動方向發生變化。被賦予第二方向之運動量之片材104被回收至位於較移動方向引導體30之載置面31更靠鉛直下方(-z側)且第二方向之正側(+x側)的片材回收體40內。Preferably, as shown in FIG. 5 , the
圖6係先前之片材搬送回收系統之俯視圖,圖7係先前之片材搬送回收系統之前視圖。圖6及圖7所示之系統包括與圖1~圖3所示之系統相同之片材搬送裝置10,已到達由複數個輥11構成之片材搬送面之下游端之片材5被平疊並集積回收至片材回收箱20內。Fig. 6 is a top view of the previous sheet conveying and recycling system, and Fig. 7 is a front view of the conventional sheet conveying and recycling system. The system shown in Figures 6 and 7 includes the same
先前之片材搬送回收系統與本發明之片材搬送回收系統係被引導至搬送面之下方之片材之回收方法不同。於先前之片材搬送回收系統中,根據搬送路徑上游處之檢查結果,藉由片材路徑變更機構18引導至搬送面之下方之片材204由設置於搬送面之下方之片材回收箱240回收。The conventional sheet conveying and collecting system differs from the sheet conveying and collecting system of the present invention in that the method of collecting sheets guided below the conveying surface is different. In the previous sheet conveying and recycling system, the
於片材搬送面之下方配置有輥及其動力機構等,為了避免與該等裝置發生位置上之干涉,片材回收箱240配置於遠離片材搬送面之位置。被引導至搬送面之下方之片材204會與片材回收箱240之堆載面241上或先平疊於堆載面上之片材246上、抑或與設置於堆載面241之+y側之端部之豎立壁面243相碰撞。由於片材回收箱240遠離搬送面地配置,故片材204一面向下方落下一面因重力而被施力。因此,於由片材回收箱回收時,片材204之移動速度變大,存在因與片材回收箱240之堆載面241、或先平疊於堆載面241上之片材246、抑或與豎立壁面243相碰撞時之衝擊而導致片材產生變形或損傷等之情形。Rollers and their power mechanisms are arranged below the sheet conveying surface. In order to avoid positional interference with these devices, the
於被導向搬送面之下方之片材為預定廢棄之不合格品之情形時,即便於由片材回收箱回收時產生變形或損傷等亦不存在特別之問題。另一方面,於被導向搬送面之下方之片材能夠用作製品之情形時,為了防止因破損或變形導致製品價值降低,必須減輕回收時之碰撞。When the sheet guided below the conveying surface is a defective product scheduled to be discarded, there is no particular problem even if it is deformed or damaged when being collected by the sheet recycling box. On the other hand, when the sheet guided below the conveying surface can be used as a product, in order to prevent the value of the product from being damaged or deformed, it is necessary to reduce the collision during recycling.
本發明之片材搬送回收系統於片材搬送面之下方具備片材回收裝置50,以移動方向引導體30及片材回收體40之2個階段承接並回收自片材搬送裝置10之片材搬送面被引導至下方之片材。因此,即便於被引導至搬送面之下方之片材因重力而被施力之情形時,被片材回收體40回收時之片材移動方向(x方向)之速度亦小,而能夠防止因碰撞導致之變形或損傷等。The sheet conveying and collecting system of the present invention is equipped with a sheet collecting device 50 below the sheet conveying surface, and accepts and collects sheets from the
以下,一面參照圖5(A)~(D)一面對利用片材回收裝置50進行之片材回收方法進行說明。Hereinafter, the sheet recovery method by the sheet recovery device 50 will be described with reference to FIGS. 5(A) to (D).
自片材搬送面被引導至下方之片材104如圖5(A)所示,與配置於搬送面之下方之移動方向引導體30之載置面31接觸。片材104不僅具有搬送面上之向+y方向之運動量,而且因自搬送面向下方滑落時之重力而具有-z方向之運動量,以+y側之邊(於圖5中為矩形片材之短邊)為落下前端之落下姿勢接觸於載置面31。The
若移動方向引導體30之載置面31沿著y軸方向以自-y側朝向+y側降低之方式傾斜,則以+y側之邊為落下前端之落下姿勢之片材104以滑入之方式以較小之角度著陸於載置面31上。因此,不易因與移動方向引導體30接觸而導致片材104產生破損或變形。If the
於移動方向引導體30之載置面31以自-x側朝向+x側降低之方式沿著x軸方向傾斜之情形時,如圖5(B)中模式性地表示般,於向+y側移動之片材104之與載置面31相接之點P處,因重力而作用有向+y側之力與向+x側之力,對片材104賦予向+x方向之運動量。即,由於移動方向引導體30之載置面31朝x軸方向傾斜,故由載置面31承接之片材104向+x方向移動。When the mounting
為了促進片材104向x方向移動,載置面31之x軸方向之傾斜角α較佳為3°以上,更佳為5°以上。若傾斜角過大,則存在因x方向之運動量增大而產生因片材與片材回收體接觸時之衝擊所導致之片材之破損或變形之情形。因此,傾斜角α較佳為40°以下,更佳為30°以下。In order to facilitate the movement of the
如圖5(A)所示,於移動方向引導體30之載置面31之+x側之端緣位於較被引導至搬送面之下方之片材104之+x側之端緣更靠-x側的情形時,片材104如圖5(B)所示,-x側之區域由移動方向引導體30之載置面31承接,+x側之區域不與載置面31接觸。於片材104與載置面31相相接之點P處,來自載置面31之垂直阻力作用於片材104,與此相對,於未與載置面相接之點Q處,未產生相對於重力之反作用力。因此,藉由力矩之作用,而片材104向+x方向移動。As shown in FIG. 5(A), the end edge on the +x side of the
於移動方向引導體30之載置面31之+x側之端緣位於較被引導至搬送面之下方之片材104之+x側之端緣更靠-x側的情形時,即便載置面31未沿著x軸方向傾斜,亦能夠對於載置面31上移動之片材賦予+x方向之運動量。若載置面31之+x側之端緣位於較被引導至搬送面之下方之片材104之+x側之端緣更靠-x側且載置面31以自-x側朝向+x側降低之方式沿著x軸方向傾斜,則片材104之向+x方向之移動變得更順暢。When the edge of the +x side of the
於xy平面中,於載置面31之第二方向之正側之端緣32與y軸方向不平行且以下游側(+y側)之x座標變小之方式傾斜之情形時(參照圖2),隨著片材104向+y方向移動,而片材104之-x側之與載置面31相接之區域變小,+x側之與堆載面之非接觸區域變大。因此,可進一步促進藉由力矩之作用實現之片材104向+x方向之移動。In the xy plane, when the
被賦予了+x方向之運動量之片材104如圖5(C)所示,向位於較移動方向引導體30之載置面31更靠下方且+x側的片材回收體40移動。即,於移動方向引導體30之作用下,片材104一面沿與自搬送面落下時之移動方向(y軸方向)正交之x軸方向移動,一面被引導至片材回收體40之堆載面41上。As shown in FIG. That is, under the action of the moving
被引導至片材回收體40之堆載面41上之片材以+x側之邊(於圖5中為矩形片材之長邊)為落下前端之落下姿勢接觸於堆載面41。若堆載面41沿著x軸方向以自-x側朝向+x側降低之方式傾斜,則以+x側之邊為落下前端之落下姿勢之片材104以滑入之方式以較小之角度著陸於堆載面41上,因此,不易因與堆載面41之接觸而導致片材104產生破損或變形。又,若堆載面41沿著y軸方向以自-y側朝向+y側降低之方式傾斜,則片材104之成為落下前端之長邊與堆載面41接觸時之角度變小,因此,不易因與片材回收體40之堆載面41之接觸而導致片材104產生破損或變形。The sheet guided to the stacking
較佳為於載置面31之+y方向之端部設置有逐漸升高之曲面形狀部。當片材104觸及+y方向端部之升高曲面33時,y方向之運動量會降低,於片材104之移動中,沿x方向之移動起主導作用。藉由觸及升高曲面33後之片材104使y方向之運動量降低(使y方向之移動停止),能夠使於載置面31上移動之片材104於固定位置處移動並平疊至位於+x方向之堆載面41上。由於載置面31之+y方向之端部之升高部分為曲面形狀,故能夠於不產生因片材之+y方向之端部與升高部分之碰撞所導致之衝擊之狀態下,使片材104之y方向之運動量下降。Preferably, a gradually rising curved surface shape is provided at the end of the
被引導至片材回收體40之堆載面41上之片材104如圖5(D)所示,於進一步向+x方向移動之後停止,並於堆載面41上被集積回收。較佳為於堆載面41之+x側之端部設置有可供片材104抵接之豎立壁面42。藉由設置豎立壁面42,能夠使自移動方向引導體30移動來之片材104於特定位置處停止並將其平疊於堆載面41上。As shown in FIG. Preferably, at the end of the stacking
較佳為設置於片材回收體40之+x方向之端部之豎立壁面42與移動方向引導體30之載置面31之第二方向之正側之端緣之延伸方向平行地延伸。若豎立壁面42與載置面31端緣平行,則自移動方向引導體30移動來之片材104之前端抵接於豎立壁面42時之衝擊變小。因此,可抑制片材之破損或變形。又,由於片材104之前端抵接於豎立壁面42時之姿勢穩定,故於片材回收體40中之片材之集積位置穩定,容易回收集積於片材回收體40之複數個片材。Preferably, the
如上所述,片材回收裝置50利用移動方向引導體30之載置面31承接片材104,隨著載置面31上之片材之移動而對片材賦予x方向之運動量。藉此,片材104沿x方向移動,並平疊於片材回收體40之堆載面41上。如此,於片材回收裝置50中,移動方向引導體30使片材之移動方向變更,因此由片材回收體40承接之片材104之落下前端與自搬送面落下時之片材之落下前端不同。因此,於本發明之片材回收方法中,即便於片材回收裝置50配置於遠離片材搬送面之位置,且自搬送面被引導至下方之片材因重力而被施力之情形時,亦能夠抑制利用片材回收體40進行回收時之衝擊所導致之破損或衝擊。As described above, the sheet recovery device 50 receives the
集積於片材回收體40內之片材移動至其他場所,被供於後續步驟。所謂後續步驟係指檢查、包裝、出貨、與其他構件(例如液晶單元等圖像顯示面板)之貼合等。片材自片材回收體向其他場所之移動既可使用適當之自動搬送裝置等進行,亦可藉由作業人員之人工搬運來進行。The sheets accumulated in the
於作業人員人工搬運如圖6所示位於搬送面之正下方之片材回收箱240中集積之片材之情形時,作業人員必須鑽進搬送面之下方而回收集積於箱內之片材。與此相對,於片材回收裝置50中,如圖3及圖4所示,能夠將片材回收體40配置於由複數個輥11構成之片材搬送面之+x側之端緣之外側(較端緣更靠+x側)。因此,於本發明之方法中,容易回收集積於片材回收體40內之片材,作業之安全性亦提高。When the operator manually transports the sheets accumulated in the
以上,對在圖1所示之片材搬送回收系統中利用片材回收裝置50回收被引導至搬送面之下方之可撓性之片材之例進行了說明,但本發明並不限定於上述形態。In the above, an example in which a flexible sheet guided to the lower side of the conveying surface is recovered by the sheet recovering device 50 in the sheet conveying and collecting system shown in FIG. 1 has been described, but the present invention is not limited to the above. form.
本發明之片材回收裝置50利用移動方向引導體30之載置面31之傾斜等使片材之移動方向變化,並利用片材回收體40進行回收。此種片材回收方法亦可適用於除藉由片材路徑變更機構之作用而排出至搬送面之下方之片材以外之片材。例如,亦可代替片材回收箱20而使用本發明之片材回收裝置來回收到達搬送面之下游端之片材。如上所述,可於搬送面之下游端處於搬送面之附近配置片材回收箱。因此,與向搬送面之下方排出之片材相比,因重力引起之片材之加速較小,若使用本發明之片材回收裝置,則能夠進一步抑制回收時之破損或變形。The sheet collecting device 50 of the present invention changes the moving direction of the sheet by using the inclination of the
片材搬送裝置之片材搬送面較佳為水平面,但亦可為傾斜面。例如,亦可利用搬送面自上游側朝向下游側傾斜之輥式輸送機(重力輸送機)來搬送片材。片材之搬送設備並不限定於旋轉輥,亦可利用環形皮帶等構成片材搬送面。The sheet conveying surface of the sheet conveying device is preferably a horizontal surface, but may also be an inclined surface. For example, the sheet may be conveyed by a roller conveyor (gravity conveyor) whose conveying surface is inclined from the upstream side to the downstream side. The sheet conveying device is not limited to the rotating roller, and the sheet conveying surface may be constituted by an endless belt or the like.
將搬送面之片材向下方引導之片材路徑變更機構並不限定於空氣吹送方式。例如,亦可於搬送面之上方設置能夠升降之按壓輥,於應導向下方之片材被搬送而來且片材前端到達按壓輥之正下方時,使按壓輥自上方下降並將片材向下方按壓,藉此將片材向搬送面之下方引導。The sheet path changing mechanism for guiding the sheet on the conveying surface downward is not limited to the air blowing method. For example, a press roller that can be raised and lowered can also be installed above the conveying surface. When the sheet that should be guided downward is conveyed and the front end of the sheet reaches directly below the press roller, the press roller descends from above and pushes the sheet toward the bottom. Press down to guide the sheet below the conveying surface.
亦可使片材搬送裝置之搬送面變形而將片材向下方引導。例如,可如圖8所示,藉由使輸送機之旋轉軸116向下方移動,而使由捲掛於旋轉軸115、116之環形皮帶110構成之搬送面傾斜,從而將輸送機上之片材103向下方引導。又,亦可如圖9所示,藉由使輸送機之旋轉軸125向上方移動,而使由捲掛於旋轉軸125、126之環形皮帶120構成之搬送面傾斜而將片材103向其下方引導。It is also possible to deform the conveying surface of the sheet conveying device to guide the sheet downward. For example, as shown in FIG. 8, by moving the
被引導至搬送面之下方之片材既可自搬送面被直接引導至移動方向引導體30之載置面31上,亦可暫時被引導至導件上之後由移動方向引導體之載置面承接。又,亦可如圖8所示,片材103沿傾斜之搬送路徑(環形皮帶110)滑落之後由移動方向引導體之載置面承接。The sheet guided to the lower side of the conveying surface can be directly guided from the conveying surface to the
導向搬送面之下方之片材與不導向下方而向搬送面之下游端搬送之片材只要根據事先確定之基準進行篩選即可。篩選基準並未特別限定。例如,只要將設置於片材搬送裝置之上游之檢查裝置之檢查結果為合格者(A級品)向搬送面之下游端搬送並回收至片材回收箱20內,將不滿足合格基準但具有製品價值者(B級品)向搬送面之下方引導並回收至片材回收裝置50之片材回收體40內即可。藉由使用本發明之片材回收裝置50,能夠防止被引導至搬送面之下方之片材製品之破損或變形。因此,亦可將A級品向搬送面之下方引導並回收至片材回收裝置50之片材回收體40內。The sheet guided below the conveying surface and the sheet conveyed downstream of the conveying surface without being guided downward may be sorted according to predetermined criteria. The screening criteria are not particularly limited. For example, as long as the inspection result of the inspection device installed upstream of the sheet conveying device is qualified (A-grade product), it is conveyed to the downstream end of the conveying surface and recovered in the
搬送裝置亦可沿著搬送方向具備複數個片材路徑變更機構。例如,亦可利用設置於搬送路徑之上游側之片材路徑變更機構將檢查不合格品向搬送面之下方引導,利用相對設置於下游側之片材路徑變更機構將B級品向搬送面之下方引導。亦可沿著搬送裝置之搬送方向設置3個以上之路徑變更機構。The transport device may include a plurality of sheet path changing mechanisms along the transport direction. For example, it is also possible to use the sheet path changing mechanism installed on the upstream side of the conveying path to guide the unqualified products to the lower side of the conveying surface, and use the sheet path changing mechanism installed on the downstream side to guide the B-grade products to the conveying surface. Guide below. It is also possible to install more than three path changing mechanisms along the conveying direction of the conveying device.
片材搬送裝置之上游側之檢查方法既可為利用檢查裝置83進行之自動檢查,亦可為由檢查人員目視進行之檢查。於片材為光學膜之情形時,作為檢查項目,可列舉:包含異物、氣泡、污垢等外來物之部分;刮痕、損傷等變形部分;膜厚、光學特性等。The inspection method on the upstream side of the sheet conveying device may be an automatic inspection by the
亦可於片材搬送裝置之上游側設置有片材切斷裝置。例如,亦可將自長條網狀物之捲繞體捲出之片狀製品利用片材切斷裝置切割為特定尺寸之後,將其搬送至片材搬送裝置之搬送面上。於該情形時,切斷前後均可實施檢查。亦可將事先實施檢查之長條狀網狀物自捲繞體捲出,利用切斷裝置將其切割為特定尺寸。只要預先將藉由事先之檢查獲得之缺陷之位置資訊儲存於記憶部,將經切斷裝置切斷之單張片材之位置資訊(y座標)與儲存於記憶部之缺陷位置資訊進行對照,於包含缺陷之單張片材被搬送來時使片材路徑變更機構動作,將片材向搬送面之下方引導即可。A sheet cutting device may be provided upstream of the sheet conveying device. For example, the sheet-shaped product unwound from the winding body of the elongated web may be cut to a specific size by a sheet cutting device, and then conveyed to the conveying surface of the sheet conveying device. In this case, inspection can be performed both before and after cutting. It is also possible to roll out the long web that has been inspected in advance from the winding body, and cut it to a specific size with a cutting device. As long as the position information of the defect obtained by the prior inspection is stored in the memory in advance, the position information (y coordinate) of the single sheet cut by the cutting device is compared with the defect position information stored in the memory, When a single sheet including a defect is conveyed, it is only necessary to operate the sheet path changing mechanism to guide the sheet below the conveying surface.
於圖1~圖5中,圖示了以搬送方向(y方向)成為矩形之長邊且寬度方向(x方向)成為矩形之短邊之方式切割出單張片材之例,但亦可以搬送方向成為矩形之短邊且寬度方向成為矩形之長邊之方式切割出單張片材。於以寬度方向成為矩形之長邊之方式切割出之單張片材被導向搬送面之下方之情形時,單張片材以矩形之長邊為落下前端之落下姿勢被移動方向引導體30之載置面31承接,之後改變移動方向,以矩形之短邊為落下前端之落下姿勢被片材回收體之堆載面41承接並被平疊回收。In Fig. 1 to Fig. 5, an example is shown in which a single sheet is cut so that the conveyance direction (y direction) becomes the long side of the rectangle and the width direction (x direction) becomes the short side of the rectangle, but it is also possible to convey A single sheet is cut such that the direction becomes the short side of the rectangle and the width direction becomes the long side of the rectangle. When a single sheet cut out so that the width direction becomes the long side of a rectangle is guided below the conveying surface, the single sheet is moved by the direction guide 30 in a falling position with the long side of the rectangle as the falling front end. The
若可撓性片材之大小或切斷方向發生變化,則存在彎曲形狀或彎曲量發生變化之情形。藉由使用本發明之片材回收裝置,不管片材之彎曲形狀或彎曲量如何,均能夠利用移動方向引導體來承接片材,變更片材之移動方向並使速度減小之後,將片材引導至片材回收體。本發明之片材回收裝置並不限於光學膜等可撓性片材,亦可適用於鋼板等剛性片材之回收。When the size or the cutting direction of the flexible sheet changes, the bending shape or amount of bending may change. By using the sheet recovery device of the present invention, regardless of the bending shape or amount of bending of the sheet, the moving direction guide body can be used to receive the sheet, change the moving direction of the sheet and reduce the speed, and then collect the sheet Guided to the sheet recycler. The sheet recovery device of the present invention is not limited to flexible sheets such as optical films, and is also applicable to the recovery of rigid sheets such as steel plates.
於本發明之片材搬送回收系統中,片材回收裝置50既可固定於片材搬送裝置10,亦可以能夠與片材搬送裝置10分離之方式設置。片材回收裝置50之移動方向引導體30與片材回收體40既可一體地固定,亦可為能夠分離。例如,亦可藉由在移動方向引導體30及片材回收體40之下部設置車輪38、48等,而將片材回收裝置50構成為能夠移動。若將移動方向引導體30構成為能夠移動,則能夠容易地調整載置面31之端緣32之位置或角度,因此,能夠實現與片材之切斷方向、尺寸、以及落下姿勢等相應之最佳化。又,藉由根據移動方向引導體30之配置而調整片材回收體40之位置,能夠減少自移動方向引導體向片材回收體40移動之片材之破損或變形。In the sheet conveying and collecting system of the present invention, the sheet collecting device 50 may be fixed to the
2‧‧‧片材5‧‧‧片材10‧‧‧搬送裝置11‧‧‧輥15‧‧‧輥16‧‧‧輥18‧‧‧片材路徑變更設備(空氣吹送裝置)20‧‧‧片材回收箱21‧‧‧堆載面26‧‧‧片材30‧‧‧移動方向引導體31‧‧‧載置面32‧‧‧端緣33‧‧‧升高曲面38‧‧‧車輪40‧‧‧片材回收體41‧‧‧堆載面42‧‧‧豎立壁面48‧‧‧車輪50‧‧‧片材回收裝置83‧‧‧檢查裝置85‧‧‧記憶部88‧‧‧控制部103‧‧‧片材104‧‧‧片材110‧‧‧環形皮帶115、116‧‧‧旋轉軸120‧‧‧環形皮帶125、126‧‧‧旋轉軸204‧‧‧片材240‧‧‧片材回收箱241‧‧‧堆載面243‧‧‧豎立壁面246‧‧‧片材P‧‧‧點Q‧‧‧點2‧‧‧
圖1係片材搬送回收系統之概略立體圖。 圖2係片材搬送回收系統之俯視圖。 圖3係片材搬送回收系統之前視圖。 圖4係片材回收裝置之剖視圖。 圖5(A)~(D)係對利用片材回收裝置回收片材之情況進行說明之概念圖。 圖6係先前之片材搬送回收系統之俯視圖。 圖7係先前之片材搬送回收系統之前視圖。 圖8係表示片材搬送裝置之構成例之剖視圖。 圖9係表示片材搬送裝置之構成例之剖視圖。Fig. 1 is a schematic perspective view of a sheet conveying and collecting system. Fig. 2 is a top view of the sheet conveying and recycling system. Fig. 3 is a front view of the sheet conveying and collecting system. Fig. 4 is a sectional view of the sheet recovery device. 5(A) to (D) are conceptual diagrams for explaining a situation in which sheets are recovered by a sheet recovery device. Fig. 6 is a top view of a conventional sheet conveying and recycling system. Fig. 7 is a front view of a conventional sheet conveying and collecting system. Fig. 8 is a cross-sectional view showing a configuration example of a sheet conveying device. Fig. 9 is a cross-sectional view showing a configuration example of a sheet conveying device.
2‧‧‧片材 2‧‧‧sheet
5‧‧‧片材 5‧‧‧sheet
10‧‧‧搬送裝置 10‧‧‧Conveyor
11‧‧‧輥 11‧‧‧Roller
15‧‧‧輥 15‧‧‧Roller
16‧‧‧輥 16‧‧‧Roller
18‧‧‧片材路徑變更設備(空氣吹送裝置) 18‧‧‧Sheet path change equipment (air blowing device)
20‧‧‧片材回收箱 20‧‧‧Sheet recycling bin
21‧‧‧堆載面 21‧‧‧Stacking surface
26‧‧‧片材 26‧‧‧sheet
30‧‧‧移動方向引導體 30‧‧‧Movement direction guide body
31‧‧‧載置面 31‧‧‧Loading surface
38‧‧‧車輪 38‧‧‧wheel
40‧‧‧片材回收體 40‧‧‧Sheet recycling body
41‧‧‧堆載面 41‧‧‧Stacking surface
42‧‧‧豎立壁面 42‧‧‧upright wall
48‧‧‧車輪 48‧‧‧wheel
50‧‧‧片材回收裝置 50‧‧‧Sheet recycling device
83‧‧‧檢查裝置 83‧‧‧Inspection device
85‧‧‧記憶部 85‧‧‧memory
88‧‧‧控制部 88‧‧‧Control Department
103‧‧‧片材 103‧‧‧sheet
104‧‧‧片材 104‧‧‧sheet
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