JP2011167858A - Box making apparatus - Google Patents

Box making apparatus Download PDF

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JP2011167858A
JP2011167858A JP2010031200A JP2010031200A JP2011167858A JP 2011167858 A JP2011167858 A JP 2011167858A JP 2010031200 A JP2010031200 A JP 2010031200A JP 2010031200 A JP2010031200 A JP 2010031200A JP 2011167858 A JP2011167858 A JP 2011167858A
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folding
box
conveyor
speed
stacking
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Shinichi Sogo
信一 十河
Junjiro Watanabe
潤二郎 渡辺
Hiroshi Fujioka
寛史 藤岡
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Rengo Co Ltd
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Rengo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent the occurrence of damage in a folding box sent to the stacking device of a box making apparatus. <P>SOLUTION: An intermediate conveyer 2 as a low speed conveyer driven at a conveying speed V<SB>2</SB>which is lower than the discharge speed V<SB>1</SB>of the folding box A discharged from a folding device 1 intervenes between the folding device 1 and the stacking device 10. The impact of the folding box A caught by the stopper 11 of the stacking device 10 is reduced, and sending to the stacking device 10 is carried out at an interval between the folding boxes A by setting the conveying speed V<SB>2</SB>of the intermediate conveyer 2 to meet the following formula (1): V<SB>1</SB>×L<SB>A</SB>/(L<SB>A</SB>+S<SB>1</SB>)<V<SB>2</SB><V<SB>1</SB>(wherein, L<SB>A</SB>is the length in the carrying direction of the folding box A and S<SB>1</SB>is a carrying interval between the folding boxes A before deceleration). <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、ブランクを環状に折り畳んで箱用の折り畳み箱を形成する折り畳み装置と、形成した折り畳み箱を積み重ねる積み重ね装置を備えた製箱装置に関する。   The present invention relates to a folding device that forms a folding box for a box by folding a blank into a ring shape, and a box making device that includes a stacking device that stacks the formed folding boxes.

製箱装置は、所定の間隔を開けて順次供給される箱の展開形状とされた段ボールや厚紙のブランクを、搬送ベルトで搬送しながら環状に折り畳み、環状に折り畳んだブランクの両端部を接着して箱用の折り畳み箱に形成する折り畳み装置の下流側に、折り畳み装置から間隔を開けて順次1枚ずつ送り込まれる折り畳み箱を積み重ねる積み重ね装置を配置したものである。   The box making apparatus folds cardboard and cardboard blanks in the form of unfolded boxes that are sequentially supplied at a predetermined interval while folding them in a ring while transporting them with a conveyor belt, and bonding both ends of the annularly folded blanks. A stacking device for stacking folding boxes that are sequentially fed one by one at intervals from the folding device is disposed downstream of the folding device formed in the folding box for the box.

このような製箱装置には、ブランクの各フラップを略矩形状とし、後に箱に組み立てるときに、対向する一対の内フラップの外側に一対の外フラップを重ね合わせる折り畳み箱を形成するフォルダグルアと、各フラップを異形形状とし、箱に組み立てるときに、これらのフラップを互い違いに重ねるように組み合せて、接着テープや止め金具等を用いずに底の抜け止めをするワンタッチ式の折り畳み箱を形成するワンタッチ箱形成用グルア等がある。   Such a box making apparatus includes a folder gluer that forms a folding box that overlaps a pair of outer flaps on the outside of a pair of opposed inner flaps when each blank flap is formed into a substantially rectangular shape and later assembled into a box. Each flap has an irregular shape, and when assembled into a box, these flaps are combined in a staggered manner to form a one-touch type folding box that prevents the bottom from coming off without using adhesive tape, fasteners, etc. There is a one-touch box forming glue.

前記フォルダグルアには、枚葉状のカットシートにフレキソ印刷を施す印刷装置と、印刷を施されたカットシートに折り曲げ用の罫線を入れる回転式クリーザやカットシートから箱の展開形状のブランクを形成するために溝切りを行う回転式スロッタ等を有するブランク形成装置とを備えた加工装置を、折り畳み装置の上流側に配置したフレキソフォルダグルアが多い。また、ワンタッチ箱形成用グルアでは、通常、予め印刷や所定の箱の展開形状への打ち抜きを施されたブランクが折り畳み装置に供給される。   In the folder gluer, a printing device that performs flexographic printing on a sheet-like cut sheet, a rotary creaser that puts a ruled line for folding on the cut sheet that has been printed, and a blank in the shape of an unfolded box are formed from the cut sheet. For this reason, there are many flexo folder gluers in which a processing apparatus provided with a blank forming apparatus having a rotary slotter or the like for grooving is arranged on the upstream side of the folding apparatus. Moreover, in the one-touch box forming gluer, a blank that has been printed or punched into a developed shape of a predetermined box is supplied to the folding device.

前記折り畳み装置から送り出される折り畳み箱は、直接または送り込みコンベアを介して、積み重ね装置に間隔を開けて順次送り込まれ、積み重ね装置は、送り込まれる折り畳み箱を送り込み方向に対向させて配設したストッパで受け止めて、ほぼ水平な姿勢でホッパ内に落下させて上側から順次積み重ねる。   Folding boxes sent out from the folding device are sequentially fed to the stacking device at intervals, either directly or via a feed conveyor, and the stacking device is received by a stopper disposed facing the folding box to be fed in the feeding direction. Then, drop them into the hopper in an almost horizontal position and stack them sequentially from the top.

前記積み重ね装置には、ホッパ内に上側から一旦積み重ねられた折り畳み箱を、ホッパの下側から1枚ずつ排出コンベアに排出し、排出される折り畳み箱の枚数を計測して、排出コンベアの下流側で下側から所定の枚数に積み上げるタイプのもの(例えば、特許文献1参照)と、積み重ね装置の入口で送り込まれる折り畳み箱の枚数を計測して、ホッパ内に上側から積み重ねた折り畳み箱を所定の枚数ずつ排出コンベアに排出するタイプのもの(例えば、特許文献2参照)とがある。   In the stacking device, the folding boxes once stacked in the hopper from the upper side are discharged to the discharge conveyor one by one from the lower side of the hopper, the number of the folded folding boxes is measured, and the downstream side of the discharge conveyor The number of folding boxes stacked from the upper side in the hopper is measured by measuring the number of folding boxes that are stacked at a predetermined number from the lower side (see, for example, Patent Document 1) and the number of folding boxes fed at the entrance of the stacking device. There is a type (for example, refer to Patent Document 2) that discharges to the discharge conveyor one by one.

前記印刷装置やブランク形成装置を備えた加工装置を折り畳み装置の上流側に配置したフレキソフォルダグルアのような製箱装置では、折り畳み装置での搬送速度が加工装置での搬送速度と同じ速度に設定される。例えば、折り畳み装置での搬送速度が印刷装置での印刷速度と同じ速度に設定されるフレキソフォルダグルアでは、搬送速度が400m/分以上の高速となることがあり、折り畳み装置に供給されるブランク間の間隔は、印刷装置の版胴の周長とカットシートの印刷方向の長さ寸法によって決まる。この折り畳み装置での搬送速度とブランク間の間隔は一定に保持され、形成された折り畳み箱は、高速で間隔を開けて送り出されて、積み重ね装置に送り込まれている。   In a box making device such as a flexo folder gluer in which a processing device equipped with the printing device or blank forming device is arranged on the upstream side of the folding device, the conveying speed in the folding device is set to the same speed as the conveying speed in the processing device. Is done. For example, in a flexo folder gluer in which the conveyance speed in the folding apparatus is set to the same speed as the printing speed in the printing apparatus, the conveyance speed may be as high as 400 m / min or more, and between blanks supplied to the folding apparatus Is determined by the circumference of the plate cylinder of the printing apparatus and the length dimension of the cut sheet in the printing direction. The conveyance speed and the space between the blanks in this folding device are kept constant, and the formed folding box is sent out at high speed with an interval, and is fed into the stacking device.

特許第3363397号公報Japanese Patent No. 3363397 特許第4213963号公報Japanese Patent No. 4213963

上述した製箱装置では、折り畳み装置から高速で送り出されて積み重ね装置に送り込まれる折り畳み箱が、送り込み方向に対向させて配設された積み重ね装置のストッパで受け止められるので、ストッパと衝突するときの衝撃によって、先端部に折れ曲がり等の損傷が生じる問題がある。送り込まれる折り畳み箱が水平面内で傾き、その先端がストッパと斜めに衝突する場合は、損傷がより激しくなる。このような損傷が生じた折り畳み箱は不良品となる。   In the box making apparatus described above, the folding box sent out from the folding device at a high speed and fed into the stacking device is received by the stopper of the stacking device arranged facing the feeding direction, so that the impact when colliding with the stopper As a result, there is a problem that the tip portion is bent or the like is damaged. If the folding box to be fed is tilted in the horizontal plane and its tip collides obliquely with the stopper, the damage becomes more severe. A folding box in which such damage has occurred becomes a defective product.

そこで、本発明の課題は、製箱装置の積み重ね装置に送り込まれる折り畳み箱に、損傷が生じないようにすることである。   Therefore, an object of the present invention is to prevent the folding box fed into the stacking device of the box making apparatus from being damaged.

上記の課題を解決するために、本発明は、折り畳み装置の下流側に積み重ね装置を配置し、前記折り畳み装置で、所定の間隔を開けて順次供給される箱の展開形状とされた段ボールまたは厚紙のブランクを搬送しながら環状に折り畳み、その両端部を接着して箱用の折り畳み箱を形成し、この折り畳み装置から間隔を開けて送り出される折り畳み箱を前記下流側の積み重ね装置に送り込み、前記積み重ね装置で、前記送り込まれる折り畳み箱を、送り込み方向に対向させて配設したストッパで受け止めて、下方に積み重ねるようにした製箱装置において、前記折り畳み装置と前記積み重ね装置との間に、折り畳み装置での搬送速度Vよりも低速の搬送速度Vで駆動される低速コンベアを介在させ、前記折り畳み箱の搬送方向の長さ寸法をL、前記折り畳み装置から送り出される折り畳み箱間の間隔をSとしたときに、前記低速コンベアの搬送速度Vを、下記の(1)式を満足するように設定し、前記低速コンベアで搬送速度Vに減速された折り畳み箱を、前記積み重ね装置のストッパで受け止めるようにした構成を採用した。
・L/(L+S)< V <V (1)
In order to solve the above-mentioned problems, the present invention provides a stacking device disposed downstream of a folding device, and the folding device is a corrugated cardboard or cardboard having a developed shape of a box that is sequentially supplied at a predetermined interval. The blanks are folded in an annular shape while being conveyed, and both ends thereof are bonded to form a folding box for the box, and the folding box sent out from the folding device at an interval is sent to the downstream stacking device, and the stacking is performed. In the box making apparatus, the folding box to be fed is received by a stopper disposed opposite to the feeding direction and stacked downward, and the folding apparatus is arranged between the folding apparatus and the stacking apparatus. than the conveyance speed V 1 of the interposed low-speed conveyor being driven at a slower transport speed V 2, the length dimension in the transport direction of the folded box L A, the spacing between folded box fed from the folding apparatus when the S 1, the conveying speed V 2 of the low speed conveyor, set to satisfy the following equation (1), at the low speed conveyor the folding box has been decreased transport speed V 2, employing the configuration as receive by the stopper of the stacking device.
V 1 · L A / (L A + S 1) <V 2 <V 1 (1)

すなわち、折り畳み装置と積み重ね装置との間に、折り畳み装置での搬送速度Vよりも低速の搬送速度Vで駆動される低速コンベアを介在させ、折り畳み箱の搬送方向の長さ寸法をL、折り畳み装置から送り出される折り畳み箱間の間隔をSとしたときに、低速コンベアの搬送速度Vを、(1)式を満足するように設定し、低速コンベアで搬送速度Vに減速された折り畳み箱を、積み重ね装置のストッパで受け止めることにより、ストッパで受け止められる折り畳み箱の衝撃を小さくして、折り畳み箱に損傷が生じないようにした。 That is, the folding between the device and the stacking device, than the conveying speed V 1 of the folding device is interposed a slow conveyor driven at a slower transport speed V 2, the length in the conveying direction of the folded box L A the spacing between folded boxes fed from the folding apparatus when the S 1, the conveying speed V 2 of the low speed conveyor is decelerated to a conveying speed V 2 at the set low speed conveyor so as to satisfy the expression (1) By receiving the folding box with the stopper of the stacking device, the impact of the folding box received by the stopper is reduced so that the folding box is not damaged.

前記低速コンベアの搬送速度Vを(1)式で規制したのは、以下の理由による。折り畳み装置から速度V、間隔Sで送り出される折り畳み箱が、搬送速度Vの低速コンベアで搬送されるときの間隔をSとすると、送り出される各折り畳み箱が継続して低速コンベアで搬送されるという移動時間の連続性から、次式が成立する。
(L+S)/V=(L+S)/V (3)
ここに、V<Vであるので、S<Sとなって、低速コンベアでの折り畳み箱の搬送間隔Sは、折り畳み装置から送り出される間隔Sよりも狭くなる。また、S=0すなわち、低速コンベアでの搬送間隔Sがなくなるときの搬送速度Vは次式で表される。
=L/(L+S)・V (4)
To that regulate the transport speed V 2 of the low speed conveyor in (1) for the following reason. When the folding box sent out from the folding device at the speed V 1 and the interval S 1 is conveyed by the low-speed conveyor at the conveying speed V 2 and the interval is S 2 , each folding box sent out is continuously conveyed by the low-speed conveyor. From the continuity of travel time that
(L A + S 1) / V 1 = (L A + S 2) / V 2 (3)
Here, since V 2 <V 1 , S 2 <S 1, and the folding box conveyance interval S 2 on the low-speed conveyor is narrower than the interval S 1 sent out from the folding device. Further, S 2 = 0, that is, the transport speed V 2 when the transport interval S 2 on the low-speed conveyor is eliminated is expressed by the following equation.
V 2 = L A / (L A + S 1) · V 1 (4)

したがって、(1)式を満足しないV≦V・L/(L+S)の状態になると、減速したときの折り畳み箱間の間隔がなくなって、低速コンベアに受け取られる折り畳み箱の先端が、先に受け取られた折り畳み箱の後端に衝突し、衝突した折り畳み箱が損傷する恐れがあるため、低速コンベアの搬送速度Vを(1)式で規制した。前述した積み重ね装置の入口で送り込まれる折り畳み箱の枚数を計測して、ホッパ内に積み重ねた折り畳み箱を所定の枚数ずつ排出コンベアに排出するタイプの積み重ね装置を備えたものでは、折り畳み箱間の間隔がなくなると、送り込まれる折り畳み箱の枚数の計測が困難になる問題もある。 Thus, (1) becomes equation of the state of the satisfied not V 2 ≦ V 1 · L A / (L A + S 1), gone spacing between folded box when the deceleration, folding box received in the low-speed conveyor tip, and collides with the rear end of the box a folding received earlier, because the colliding folded box may be damaged, and regulates the transport speed V 2 of the low speed conveyor (1) below. In the case of a stacking device of the type in which the number of folding boxes fed at the entrance of the stacking device described above is measured and the folding boxes stacked in the hopper are discharged to the discharge conveyor by a predetermined number of times, the spacing between the folding boxes If there is no more, there is a problem that it becomes difficult to measure the number of folding boxes to be sent.

また、本発明は、折り畳み装置の下流側に積み重ね装置を配置し、前記折り畳み装置で、所定の間隔を開けて順次供給される箱の展開形状とされた段ボールまたは厚紙のブランクを搬送しながら環状に折り畳み、その両端部を接着して箱用の折り畳み箱を形成し、この折り畳み装置から間隔を開けて送り出される折り畳み箱を前記下流側の積み重ね装置に送り込み、前記積み重ね装置で、前記送り込まれる折り畳み箱を、送り込み方向に対向させて配設したストッパで受け止めて、下方に積み重ねるようにした製箱装置において、前記折り畳み装置の入口に、前記所定の間隔Sを開けて供給されるブランクの速度Vよりも低速の搬送速度Vで駆動される低速コンベアを接続し、前記ブランクの搬送方向の長さ寸法をLとしたときに、前記低速コンベアの搬送速度Vを、下記の(2)式を満足するように設定し、前記低速コンベアで搬送速度Vに減速された折り畳み箱を、前記積み重ね装置のストッパで受け止めるようにした構成も採用した。
・L/(L+S)< V <V (2)
Further, the present invention provides a stacking device disposed downstream of the folding device, and the folding device is configured to convey a cardboard or cardboard blank in the form of an unfolded box that is sequentially supplied at a predetermined interval. And folding both ends of the folding box to form a folding box for the box, and the folding box sent out from the folding device at an interval is sent to the stacking device on the downstream side. boxes and are received by a stopper which is disposed to face the feed direction, the speed of the blank in the manufacturing box apparatus that stacking downwardly, the inlet of the folding device, which is supplied by opening a predetermined distance S 1 than V 1 and connecting the low speed conveyor which is driven at a slower transport speed V 2, the length of the conveying direction of the blank is taken as L B The conveying speed V 2 of the low speed conveyor, set to satisfy the following formula (2), a folding box which is decelerated with the conveyance speed V 2 at the low speed conveyor, as catch by the stopper of the stacking device The configuration was also adopted.
V 1 · L B / (L B + S 1 ) <V 2 <V 1 (2)

すなわち、折り畳み装置の入口に、所定の間隔Sを開けて供給されるブランクの速度Vよりも低速の搬送速度Vで駆動される低速コンベアを接続し、ブランクの搬送方向の長さ寸法をLとしたときに、低速コンベアの搬送速度Vを、(2)式を満足するように設定し、低速コンベアで搬送速度Vに減速された折り畳み箱を、積み重ね装置のストッパで受け止めることにより、ストッパで受け止められる折り畳み箱の衝撃を小さくして、折り畳み箱に損傷が生じないようにした。 That is, a low-speed conveyor that is driven at a conveyance speed V 2 that is lower than the blank speed V 1 that is supplied at a predetermined interval S 1 is connected to the entrance of the folding device, and the length dimension of the blank in the conveyance direction. the when the L B, the conveying speed V 2 of the low speed conveyor, (2) set to satisfy the equation, the folding box has been decreased transport speed V 2 at a low speed conveyor, receive by the stopper of the stacking device As a result, the impact of the folding box received by the stopper is reduced so that the folding box is not damaged.

前記低速コンベアの搬送速度Vを(2)式で規制したのは、前記(1)式での規制理由と同様に、低速コンベアに受け取られるブランクの先端が、先に受け取られたブランクの後端に衝突しないようにするためと、折り畳み装置でのブランク間の搬送間隔がなくなって、折り畳み箱を形成できなくなることを防止するためである。 To that restricted the conveying speed V 2 of the low speed conveyor (2) below, as well as the reason for control in the equation (1), the tip of the blank received in the low-speed conveyor, after a blank received earlier This is to prevent collision with the end and to prevent a folding box from being formed due to the absence of a conveyance interval between blanks in the folding device.

前記低速コンベアまたはこの低速コンベアの上流側に接続されるコンベアを、搬送ベルトの搬送面が低摩擦係数とされたベルトコンベアとすることにより、低速コンベアを低摩擦係数のベルトコンベアとした場合は、折り畳み箱またはブランクのシート状搬送物を低速コンベアに受け取るときに、高速で低速コンベアの搬送面と接触するシート状搬送物の前部側が搬送面を滑るようにして、シート状搬送物の前部側の突っ掛かりによる湾曲変形や表面疵を防止することができる。また、上流側に接続されるコンベアを低摩擦係数のベルトコンベアとした場合は、シート状搬送物を下流側の低速コンベアに受け渡すときに、上流側コンベアの搬送面と接触しているシート状搬送物の後部側が搬送面を滑るようにして、同様に、シート状搬送物の前部側の突っ掛かりによる湾曲変形や表面疵を防止することができる。   When the low-speed conveyor or the conveyor connected to the upstream side of the low-speed conveyor is a belt conveyor having a low-friction coefficient on the conveyance surface of the conveyance belt, When a folding box or blank sheet-like conveyed product is received by the low-speed conveyor, the front side of the sheet-like conveyed item slides on the conveying surface so that the front side of the sheet-shaped conveyed item that contacts the conveying surface of the low-speed conveyor at high speed slides on the conveying surface. Curvature deformation and surface wrinkles due to side bumps can be prevented. If the conveyor connected to the upstream side is a belt conveyor having a low friction coefficient, when the sheet-like conveyed product is transferred to the low-speed conveyor on the downstream side, the sheet-like shape that is in contact with the conveying surface of the upstream conveyor Similarly, the rear side of the conveyed product slides on the conveying surface, and similarly, it is possible to prevent bending deformation and surface flaws caused by the front side of the sheet-like conveyed item.

前記ベルトコンベアを、前記搬送ベルトの裏面側にサクション装置を設けたものとし、前記搬送ベルトを織物で形成して、この織物の織り目の隙間から前記サクション装置で空気を吸引することにより、低速コンベアに受け取られるか、または低速コンベアに受け渡される折り畳み箱またはブランクのシート状搬送物の底面全体をサクション装置で搬送面に吸着して、安定して搬送することができる。織物で形成した搬送ベルトは、織り目の隙間から空気を吸引することができるので、別途の吸引孔を設ける必要がなく、従来の吸引孔を一定間隔で設けた搬送ベルトよりも、シート状搬送物の底面を満遍なく吸着することができる。   The belt conveyor is provided with a suction device on the back side of the conveyor belt, the conveyor belt is formed of a woven fabric, and air is sucked by the suction device through a gap between the weaves of the woven fabric, thereby being a low speed conveyor. The entire bottom surface of a folding box or blank sheet-like conveyed product that is received by a low-speed conveyor can be adsorbed to the conveying surface by a suction device and stably conveyed. The conveyor belt formed of woven fabric can suck air from the gaps in the weave, so there is no need to provide separate suction holes, and it is more like a sheet-like conveyed object than a conventional conveyor belt having suction holes at regular intervals. Can be adsorbed evenly.

前記織物の搬送ベルトを、表面が低摩擦係数の糸で織成することにより、搬送面が低摩擦係数で、サクション性の優れた搬送ベルトを得ることができる。表面が低摩擦係数の糸としては、ポリアミド繊維、ポリエステル系繊維、ポリフッ化エチレン系繊維等で形成された糸を挙げることができる。   By weaving the woven fabric conveyor belt with yarn having a low friction coefficient, a conveyor belt having a low friction coefficient and excellent suction can be obtained. Examples of the yarn having a low friction coefficient on the surface include yarns formed of polyamide fiber, polyester fiber, polyfluorinated ethylene fiber, and the like.

本発明に係る製箱装置は、折り畳み装置と積み重ね装置との間に、折り畳み装置での搬送速度Vよりも低速の搬送速度Vで駆動される低速コンベアを介在させ、折り畳み箱の搬送方向の長さ寸法をL、折り畳み装置から送り出される折り畳み箱間の間隔をSとしたときに、低速コンベアの搬送速度Vを、(1)式を満足するように設定し、低速コンベアで搬送速度Vに減速された折り畳み箱を、積み重ね装置のストッパで受け止める構成を採用したので、ストッパで受け止められる折り畳み箱の衝撃を小さくして、折り畳み箱に損傷が生じないようにすることができるとともに、低速コンベアに受け取られる折り畳み箱間の間隔を確保することができる。 The box making apparatus according to the present invention interposes a folding box and a stacking apparatus with a low-speed conveyor driven at a conveyance speed V 2 lower than the conveyance speed V 1 in the folding apparatus, and the folding box conveyance direction. When the length dimension of L is L A and the interval between the folding boxes sent out from the folding device is S 1 , the conveyance speed V 2 of the low speed conveyor is set so as to satisfy the expression (1), and the low speed conveyor the box folding has been decreased transport speed V 2, since the adopted configuration to receive by the stopper of the stacking device, by decreasing the folding box shock is received by the stopper, damage to the folding box can be prevented to occur At the same time, a space between the folding boxes received by the low-speed conveyor can be secured.

また、本発明に係る製箱装置は、折り畳み装置の入口に、所定の間隔Sを開けて供給されるブランクの速度Vよりも低速の搬送速度Vで駆動される低速コンベアを接続し、ブランクの搬送方向の長さ寸法をLとしたときに、低速コンベアの搬送速度Vを、(2)式を満足するように設定し、低速コンベアで搬送速度Vに減速された折り畳み箱を、積み重ね装置のストッパで受け止める構成も採用したので、ストッパで受け止められる折り畳み箱の衝撃を小さくして、折り畳み箱に損傷が生じないようにすることができるとともに、低速コンベアに受け取られるブランク間の間隔を確保することができる。 In the box making apparatus according to the present invention, a low-speed conveyor driven at a transport speed V 2 lower than the blank speed V 1 supplied with a predetermined interval S 1 is connected to the entrance of the folding apparatus. , the length in the conveying direction of the blank is taken as L B, the conveying speed V 2 of the low speed conveyor, (2) set to satisfy the expression, folding is decelerated with the conveyance speed V 2 at a low speed conveyor Since the box is also received by the stopper of the stacking device, the impact of the folding box received by the stopper can be reduced to prevent the folding box from being damaged and between the blanks received by the low-speed conveyor. Can be ensured.

第1の実施形態の製箱装置を示す概略正面図The schematic front view which shows the box making apparatus of 1st Embodiment 図1の製箱装置における折り畳み箱の形成と積み重ねまでの過程を説明する概念図The conceptual diagram explaining the process until formation of a folding box and stacking in the box making apparatus of FIG. 図1の印刷装置の出側でのカットシートの搬送形態を説明する概念図FIG. 2 is a conceptual diagram illustrating a cut sheet conveyance mode on the exit side of the printing apparatus of FIG. 1. 図1の折り畳み装置と積み重ね装置の間に介在させた中間コンベアを示す正面図The front view which shows the intermediate | middle conveyor interposed between the folding apparatus and stacking apparatus of FIG. 図4の平面図Plan view of FIG. 図1の積み重ね装置を示す正面図The front view which shows the stacking apparatus of FIG. (a)、(b)、(c)は、図6の積み重ね装置の動作を説明する正面図(A), (b), (c) is a front view explaining operation | movement of the stacking apparatus of FIG. 第2の実施形態の製箱装置を示す概略正面図The schematic front view which shows the box making apparatus of 2nd Embodiment 第3の実施形態の製箱装置を示す概略正面図The schematic front view which shows the box making apparatus of 3rd Embodiment

以下、図面に基づき、本発明の実施形態を説明する。図1乃至図7は、第1の実施形態を示す。図1および図2に示すように、この製箱装置は、コルゲータ(図示省略)で製造された段ボールのカットシートCに高速でフレキソ印刷を施す印刷装置21と、印刷されたカットシートCに縦方向の折り曲げ用の罫線を入れる回転式クリーザ22aやカットシートCから箱の展開形状のブランクBを形成するための溝切り等の縦方向の切り込みを行う回転式スロッタ22bを有するブランク形成装置とを備えた加工装置20を、折り畳み装置1の上流側に配置したフレキソフォルダグルアである。加工装置20から供給されるブランクBから折り畳み箱Aを形成する折り畳み装置1の下流側には積み重ね装置10が配置され、折り畳み装置1と積み重ね装置10との間に、折り畳み装置1から印刷装置21での印刷速度と同じ速度Vで送り出される折り畳み箱Aを、低速の搬送速度Vに減速する低速コンベアとしての中間コンベア2と、減速された折り畳み箱Aを積み重ね装置10に送り込む送り込みコンベア9が順に配置されている。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 to 7 show a first embodiment. As shown in FIGS. 1 and 2, this box making apparatus includes a printing apparatus 21 that performs flexographic printing on a corrugated cardboard cut sheet C manufactured by a corrugator (not shown) at a high speed, and a vertical print on the printed cut sheet C. A blank forming apparatus having a rotary slotter 22b for performing longitudinal cutting such as grooving for forming a blank B having an unfolded shape of a box from a cut sheet C and a rotary creaser 22a for putting a ruled line for bending in a direction; This is a flexo folder gluer in which the processing device 20 provided is arranged on the upstream side of the folding device 1. A stacking device 10 is arranged on the downstream side of the folding device 1 that forms the folding box A from the blank B supplied from the processing device 20, and the folding device 1 to the printing device 21 are disposed between the folding device 1 and the stacking device 10. the printing speed folding box a fed out at the same speed V 1 of the in, the intermediate conveyor 2 as a low speed conveyor for decelerating the conveying speed V 2 of the low-speed, infeed conveyor feeds the decelerated folding box a stacking apparatus 10 9 Are arranged in order.

前記コルゲータで製造された枚葉状のカットシートCには、予め横方向の折り曲げ用の罫線31aが入れられている。印刷装置21は3色用として3台設けられ、回転する各版胴21aによって、カットシートCに印刷32を施す。印刷装置21の印刷速度は300〜400m/分の高速とされ、印刷されたカットシートCは、出側に配置された印刷面を幅方向に走査する一次元のCCDカメラ23によって、印刷32の良否を検査され、搬送コンベア24によって、印刷速度と同じ速度Vで回転式クリーザ22aに送り込まれる。 A sheet-like cut sheet C manufactured by the corrugator is preliminarily provided with ruled lines 31a for bending in the horizontal direction. Three printing apparatuses 21 are provided for three colors, and the cut sheet C is printed 32 by each rotating plate cylinder 21a. The printing speed of the printing apparatus 21 is set to 300 to 400 m / min. The printed cut sheet C is printed by the one-dimensional CCD camera 23 that scans the printing surface arranged on the exit side in the width direction. inspected the quality, the transport conveyor 24 are fed into a rotary creaser 22a at the same speed V 1 and the printing speed.

図3に示すように、前記搬送コンベア24によって速度Vで搬送される各カットシートC間には一定の間隔Sが開けられる。この間隔Sは、カットシートCの搬送方向の長さ寸法をL、各版胴21aの周長をDとすると、S=D−Lとなる。 As shown in FIG. 3, constant spacing S 1 is opened between each cut sheet C conveyed at a speed V 1 by the conveyor 24. The spacing S 1 is the length in the conveying direction of the cut sheet C L C, when the circumferential length of each plate cylinder 21a is D, the S 1 = D-L C.

前記搬送コンベア24から間隔Sを開けて速度Vで送り込まれる印刷32を施されたカットシートCは、回転式クリーザ22aで縦方向の折り曲げ用の罫線31bを入れられた後、回転式スロッタ22bによって、フラップ形成用の複数の縦方向の切欠き溝33を切り込まれるとともに、一端側に接着用の継ぎ代34を切り込みで形成され、箱の展開形状のブランクBとされる。ブランクBの搬送方向の長さ寸法Lは、カットシートCの長さ寸法Lと同じであり、回転式スロッタ22bは、形成された各ブランクBを、印刷速度と同じ速度Vと間隔Sで折り畳み装置1の供給端に供給する。 The cut sheet C which has been subjected to printing 32 which is fed at a speed V 1 with an interval S 1 from the conveying conveyor 24 is subjected to a vertical folding ruled line 31b by a rotary creaser 22a, and then a rotary slotter. A plurality of longitudinal cutout grooves 33 for forming flaps are cut by 22b, and an adhesive seam 34 is formed on one end side by cutting to form a blank B having a developed shape of a box. Length L B in the conveying direction of the blank B is the same as the length L C of the cut sheet C, rotary slotter 22b may each blank B formed, the same speed V 1 and the interval between printing speed In S 1, it is supplied to the supply end of the folding device 1.

前記折り畳み装置1は、回転式スロッタ22bから間隔Sを開けて供給される各ブランクBを、供給端から排出端まで連なる上ベルト1aと、搬送方向で2分割された下ベルト1b、1cによって挟持し、間隔Sを開けて挟持した各ブランクBを、印刷速度と同じ速度Vで搬送しながら、両側の縦方向の罫線31bに沿って下方へ環状に折り畳み、環状に折り畳んだブランクBの両端部を継ぎ代34で接着して、折り畳み箱Aを形成する。形成された折り畳み箱Aは、上ベルト1aと排出端側の下ベルト1cに挟持されて、排出端に接続された中間コンベア2上に高速の排出速度Vで排出される。折り畳み箱Aの搬送方向の長さ寸法Lも、カットシートCの長さ寸法LおよびブランクBの長さ寸法Lと同じであり、折り畳み箱Aの排出間隔も、ブランクBの搬送間隔Sと同じになる。 The folding apparatus 1, each blank B supplied from the rotary slotter 22b spaced S 1, and the upper belt 1a contiguous to the discharge end from the feed end, the lower belt 1b is divided into two in the conveying direction, by 1c sandwiched, each blank B which sandwiches at intervals S 1, while conveying at the same speed V 1 and the printing speed, folding the annular downwardly along both sides of the longitudinal direction of the ruled line 31b, blank B folded annularly The folding box A is formed by gluing both ends of each of them at the joint 34. Formed folding box A is sandwiched between the lower belt 1c of the upper belt 1a discharge end, it is discharged at a high discharge speed V 1 to the intermediate conveyor 2 which is connected to the discharge end. Also the length L A in the conveying direction of the folding box A, the same as the length dimension L B of dimensions length of cut sheets C L C and a blank B, also drain interval of folding box A, conveyance interval of the blank B It becomes the same as S 1.

図4および図5に示すように、前記中間コンベア2は、無端の搬送ベルト2aを3本のローラ3a、3b、3cに巻回したベルトコンベアとされ、コントローラ(図示省略)によって、その搬送速度Vが、折り畳み装置1から排出される折り畳み箱Aの排出速度Vに対して、(1)式を満足するように設定される。
・L/(L+S)< V <V (1)
なお、折り畳み箱Aの搬送方向の長さ寸法Lと、版胴21aの周長Dから算出される折り畳み箱Aの排出間隔S(=D−L)は、予めコントローラに入力されている。したがって、低速の搬送速度Vとした中間コンベア2での折り畳み箱A間の搬送間隔Sが確保されるので、中間コンベア2に受け取られる折り畳み箱Aの先端が、先に受け取られた折り畳み箱Aの後端に衝突することはない。また、後述する光学式センサ8で間隔を開けた各折り畳み箱Aの到来を検出できるので、その枚数の計測を正確に行うことができる。
As shown in FIGS. 4 and 5, the intermediate conveyor 2 is a belt conveyor in which an endless conveyor belt 2a is wound around three rollers 3a, 3b, and 3c. V 2 is set so as to satisfy the expression (1) with respect to the discharge speed V 1 of the folding box A discharged from the folding device 1.
V 1 · L A / (L A + S 1) <V 2 <V 1 (1)
Note that the length L A in the conveying direction of the folding box A, the plate cylinder drain interval of folded box A which is calculated from the circumference D of 21a S 1 (= D-L A) is previously input to the controller Yes. Therefore, since the transport distance S 2 between folding box A of the intermediate conveyor 2 that the conveying speed V 2 of the low speed is ensured, the distal end of the folded box A received in the intermediate conveyor 2 is box folding received earlier There is no collision with the rear end of A. In addition, since the arrival of each folding box A with an interval can be detected by the optical sensor 8 described later, the number of sheets can be accurately measured.

具体的には、前記中間コンベア2での折り畳み箱A間の搬送間隔S(<S)の目標値を設定し、前記搬送速度Vを、(1)式を満足し、前記(3)式から導かれる次式で設定している。
=V・(L+S)/(L+S) (5)
この実施形態では、搬送間隔Sの目標値が250mmに設定されており、(5)式で設定される搬送速度Vは、平均値で排出速度Vの半分程度に減速される。
Specifically, the target value of the conveyance interval S 2 (<S 1 ) between the folding boxes A on the intermediate conveyor 2 is set, and the conveyance speed V 2 satisfies the expression (1), and the (3 ) Is set by the following formula derived from the formula.
V 2 = V 1 · (L A + S 2) / (L A + S 1) (5)
In this embodiment, a target value of the conveyance interval S 2 is set to 250 mm, the conveying speed V 2 which is set by equation (5) is reduced to about half the discharge velocity V 1 in average.

前記中間コンベア2は、搬送ベルト2aの搬送面の裏側にサクション装置4が設けられるとともに、搬送ベルト2aがポリエステル系繊維の糸を織成した織物で形成され、搬送ベルト2aの織り目の隙間から空気を吸引し、折り畳み装置1から排出される折り畳み箱Aの底面を搬送面に満遍なく吸着して、安定して搬送するようになっている。   The intermediate conveyor 2 is provided with a suction device 4 on the back side of the transport surface of the transport belt 2a, and the transport belt 2a is formed of a woven fabric made of polyester fiber yarns. The bottom surface of the folding box A that is sucked and discharged from the folding device 1 is evenly adsorbed to the transport surface and is stably transported.

前記サクション装置4は、上面に多数の吸引孔5aが設けられ、搬送方向に延びる複数のサクションボックス5を搬送ベルト2aの搬送面の裏側の幅方向に配列し、真空源(図示省略)に接続された吸引配管6によって、各サクションボックス5から空気を吸引するものであり、複数のサクションボックス5は搬送ベルト2aの搬送面の裏側の全面を覆うように配列されている。   The suction device 4 is provided with a plurality of suction holes 5a on the upper surface, and a plurality of suction boxes 5 extending in the transport direction are arranged in the width direction on the back side of the transport surface of the transport belt 2a and connected to a vacuum source (not shown). The suction pipe 6 sucks air from each suction box 5 and the plurality of suction boxes 5 are arranged so as to cover the entire back surface of the transport surface of the transport belt 2a.

前記ポリエステル系繊維の糸を織成した織物の搬送ベルト2aは、搬送面が低摩擦係数となり、折り畳み装置1から高速で排出される折り畳み箱Aを受け取るときに、搬送面と接触する折り畳み箱Aの前部側が搬送面を滑るので、折り畳み箱Aの前部側の突っ掛かりによる湾曲変形や表面疵を防止することができる。なお、搬送ベルト2aを織成する糸は、搬送面が低摩擦係数となるものであればよく、ポリアミド繊維やポリフッ化エチレン系繊維等で形成してもよい。   The woven conveyor belt 2a woven with the polyester fiber yarn has a low friction coefficient and the folding belt A of the folding box A that contacts the conveying surface when receiving the folding box A discharged from the folding device 1 at high speed. Since the front side slides on the conveyance surface, it is possible to prevent bending deformation and surface wrinkles due to the front side of the folding box A. The yarn for weaving the transport belt 2a may be formed of a polyamide fiber, a polyfluorinated ethylene fiber, or the like as long as the transport surface has a low friction coefficient.

また、前記中間コンベア2の入口には、折り畳み装置1から高速で排出される折り畳み箱Aを搬送面に押し付けるブラシ7aが下り勾配で下流側へ向けて設けられ、中間コンベア2の出口には、減速されて送り込みコンベア9に送り出される折り畳み箱Aを搬送面に軽く押し付けるように、下流側へ向けて下り勾配となっているブラシ7bと、間隔を開けて送り出される折り畳み箱Aの到来によってその枚数を計測する光学式センサ8が設けられている。   Further, at the entrance of the intermediate conveyor 2, a brush 7a that presses the folding box A discharged from the folding device 1 at a high speed against the transport surface is provided on the downstream side with a downward slope, and at the exit of the intermediate conveyor 2, The number of sheets is increased by the arrival of the brush 7b that is inclined downward toward the downstream side so that the folding box A that is decelerated and sent to the feeding conveyor 9 is lightly pressed against the conveying surface, and the folding box A that is sent at an interval. An optical sensor 8 is provided for measuring the above.

前記送り込みコンベア9は、中間コンベア2から送り出される各折り畳み箱Aを上ベルト9aと下ベルト9bで挟持して、中間コンベア2の搬送速度Vと同じ速度で、その相互間に間隔を開けて積み重ね装置10に送り込む。 The infeed conveyor 9, the respective folding box A fed from the intermediate conveyor 2 is sandwiched between above belt 9a and a lower belt 9b, at the same speed as the conveying speed V 2 of the intermediate conveyor 2, spaced apart between their mutual Feed into stacking device 10.

図6に示すように、前記積み重ね装置10は、送り込みコンベア9から間隔を開けて送り込まれる折り畳み箱Aを、送り込み方向に対向させて垂直に配設した板状のストッパ11で受け止め、ほぼ水平な姿勢でホッパ12内に落下させて上側から積み重ねるものである。この積み重ね装置10では、上述したように、折り畳み装置1から高速で送り出された折り畳み箱Aが、折り畳み装置1と積み重ね装置10の間に介在する中間コンベア2で減速された後で送り込まれるので、ストッパ11で受け止められるときの衝撃が小さく、折り畳み箱Aに先端部の折れ曲がり等の損傷が生じる恐れがない。   As shown in FIG. 6, the stacking device 10 receives the folding box A fed from the feeding conveyor 9 with a gap therebetween by a plate-like stopper 11 arranged vertically so as to face the feeding direction. It is dropped into the hopper 12 in a posture and stacked from above. In the stacking device 10, as described above, the folding box A sent out from the folding device 1 at a high speed is sent after being decelerated by the intermediate conveyor 2 interposed between the folding device 1 and the stacking device 10, The impact at the time of being received by the stopper 11 is small, and there is no possibility that the folding box A will be damaged such as a bent end portion.

前記ストッパ11は送り込み方向に延びる平行な2本のガイドロッド13に、送り込み方向に進退可能に支持され、送り込まれる折り畳み箱Aの長さ寸法Lに応じて進退させて、送り込みコンベア9の排出端に垂下された板状のガイド14との間の間隔、すなわち、折り畳み箱Aを積み重ねるホッパ12の長さ寸法を調整する。なお、ホッパ12を形成するストッパ11とガイド14は、複数の垂直に延びる棒状部材を送り込み方向と直角な方向に並設したものであってもよい。 The stopper 11 is supported by two parallel guide rods 13 extending in the feeding direction so as to be able to advance and retreat in the feeding direction, and is advanced and retracted according to the length dimension L A of the folding box A to be fed. The distance between the plate-like guides 14 suspended from the end, that is, the length dimension of the hopper 12 on which the folding boxes A are stacked is adjusted. The stopper 11 and the guide 14 that form the hopper 12 may be a plurality of vertically extending rod-like members arranged in a direction perpendicular to the feeding direction.

この積み重ね装置10は、前記光学式センサ8で計測される折り畳み箱Aの枚数に基づいて、ホッパ12内に所定の枚数ずつ積み重ねた折り畳み箱Aを排出コンベア15に排出する特許文献2に記載されたものと同様のタイプであり、ストッパ11の背面側からホッパ12内へ、交互に送り込み方向と対向する方向に進退する2つの受け取り棚16a、16bと、送り込みコンベア9の排出端の下側からホッパ12内の底側へ、交互に送り込み方向に進退する2つの積み重ね棚17a、17bを備えている。   This stacking device 10 is described in Patent Document 2 in which a predetermined number of folding boxes A stacked in a hopper 12 are discharged to a discharge conveyor 15 based on the number of folding boxes A measured by the optical sensor 8. From the back side of the stopper 11 into the hopper 12, two receiving shelves 16 a and 16 b that alternately advance and retract in the direction opposite to the feeding direction, and from the lower side of the discharge end of the feeding conveyor 9. Two stacking shelves 17 a and 17 b that alternately advance and retract in the feeding direction are provided on the bottom side in the hopper 12.

前記受け取り棚16a、16bと積み重ね棚17a、17bは、進退動作のほかに昇降動作も行なうようになっており、受け取り棚16a、16bは、これらの組み合わせ動作を時計回りに行い、積み重ね棚17a、17bは、これらの組み合わせ動作を反時計回りに行う。すなわち、各受け取り棚16a、16bは、ストッパ11の背面側に後退した位置で上昇動作を行い、ホッパ12内に前進した位置で下降動作を行う。また、各積み重ね棚17a、17bは、送り込みコンベア9の排出端の下側に後退した位置で上昇動作を行い、ホッパ12内に前進した位置で下降動作を行う。図示は省略するが、各受け取り棚16a、16bと各積み重ね棚17a、17bは、時計回りまたは反時計回りに動作するときに、それぞれの相手方と干渉しないように、互いにラインの左右方向の反対側で駆動装置に片持ち支持されている。   The receiving shelves 16a and 16b and the stacking shelves 17a and 17b are adapted to perform an ascending / descending operation in addition to the advancing / retreating operation, and the receiving shelves 16a and 16b perform a combination operation thereof in a clockwise direction. 17b performs these combination operations counterclockwise. That is, each of the receiving shelves 16 a and 16 b performs an ascending operation at a position retracted to the back side of the stopper 11, and performs a descending operation at a position advanced into the hopper 12. Each of the stacking shelves 17 a and 17 b performs an ascending operation at a position retracted to the lower side of the discharge end of the feed conveyor 9 and performs a descending operation at a position advanced into the hopper 12. Although not shown, the receiving shelves 16a and 16b and the stacking shelves 17a and 17b are opposite to each other in the horizontal direction of the line so that they do not interfere with their counterparts when operating clockwise or counterclockwise. The cantilever is supported by the drive unit.

図示は省略するが、前記各受け取り棚16a、16bと各積み重ね棚17a、17bは平面視で櫛状に形成されている。ストッパ11には下端に開口する複数の縦向きスリット11aが設けられており、櫛状の各受け取り棚16a、16bは、これらのスリット11aの隙間からホッパ12内に進退する。また、排出コンベア15は、幅方向に隙間を開けた複数の狭幅の搬送ベルト15aで形成されたベルトコンベアとされており、櫛状の各積み重ね棚17a、17bは、これらの搬送ベルト15a間の隙間に進退する。   Although not shown, the receiving shelves 16a and 16b and the stacking shelves 17a and 17b are formed in a comb shape in plan view. The stopper 11 is provided with a plurality of vertical slits 11a opened at the lower end, and the comb-shaped receiving shelves 16a and 16b advance and retract into the hopper 12 through the gaps between these slits 11a. The discharge conveyor 15 is a belt conveyor formed by a plurality of narrow conveyor belts 15a having gaps in the width direction, and the comb-like stacking shelves 17a and 17b are provided between the conveyor belts 15a. Advance and retreat into the gap.

前記ストッパ11で受け止められて落下する折り畳み箱Aは、送り込みコンベア9の排出端の下側で上昇後にホッパ12内に前進した一方の積み重ね棚17aの上に、上側から所定枚数ずつ積み重ねられる。このとき、積み重ね棚17aは、各折り畳み箱Aの落差を小さく一定に保つように、積み重ね枚数の増加に伴って徐々に下降する。また、一方の受け取り棚16aは、ストッパ11の背面側で上昇後にホッパ12内に前進して、ホッパ12の上方の送り込みコンベア9の排出口よりも高い位置に待機している。   The folding boxes A, which are received by the stopper 11 and fall, are stacked on the one stacking shelf 17a that has been lifted below the discharge end of the feed conveyor 9 and then advanced into the hopper 12 by a predetermined number from above. At this time, the stacking rack 17a gradually descends as the number of stacked sheets increases so as to keep the drop of each folding box A small and constant. Further, one receiving shelf 16 a moves up into the hopper 12 after rising on the back side of the stopper 11, and stands by at a position higher than the discharge port of the feeding conveyor 9 above the hopper 12.

図7(a)に示すように、前記積み重ね棚17aの上に所定枚数の折り畳み箱Aが積み重ねられると、積み重ね棚17aはホッパ12内で排出コンベア15の搬送面まで最下降して、所定枚数積み重ねた折り畳み箱Aを排出コンベア15上に移載するともに、二点鎖線で示すように上方に待機していた受け取り棚16aもホッパ12内で下降し、落下する折り畳み箱Aを一時的に受け取る。   As shown in FIG. 7A, when a predetermined number of folding boxes A are stacked on the stacking shelf 17a, the stacking shelf 17a descends to the conveying surface of the discharge conveyor 15 in the hopper 12, and the predetermined number of sheets. The stacked folding boxes A are transferred onto the discharge conveyor 15, and the receiving shelf 16a that has been waiting upward as shown by a two-dot chain line is also lowered in the hopper 12 to temporarily receive the falling folding boxes A. .

図7(b)に示すように、所定枚数積み重ねた折り畳み箱Aが排出コンベア15に移載されると、最下降した積み重ね棚17aは送り込みコンベア9の下側へ後退し、送り込みコンベア9の排出端の下側で最上昇した他方の積み重ね棚17bがホッパ12内に前進するとともに、受け取り棚16aがストッパ11の背面側へ後退して、その上に一時的に受け取られた折り畳み箱Aが前進した積み重ね棚17b上に移載される。前進する積み重ね棚17bの上面は、後退する受け取り棚16aの上面よりも低い位置にある。また、ホッパ12内の上方には、ストッパ11の背面側で上昇した他方の受け取り棚16bが前進して、ホッパ12の上方の送り込みコンベア9の排出口よりも高い位置に待機する。   As shown in FIG. 7B, when the folding boxes A stacked a predetermined number of times are transferred to the discharge conveyor 15, the lowest stacking shelf 17 a moves backward to the lower side of the feed conveyor 9, and the discharge of the feed conveyor 9 is discharged. The other stacking shelf 17b, which has risen most at the lower side of the end, moves forward into the hopper 12, and the receiving shelf 16a moves backward toward the back side of the stopper 11, and the folding box A temporarily received thereon moves forward. Is transferred onto the stacked shelf 17b. The upper surface of the stacking shelf 17b that moves forward is lower than the upper surface of the receiving shelf 16a that moves backward. Further, the other receiving shelf 16b that has been lifted on the back side of the stopper 11 moves forward in the hopper 12 and stands by at a position higher than the discharge port of the feeding conveyor 9 above the hopper 12.

図7(c)に示すように、排出コンベア15に移載された折り畳み箱Aがホッパ12の下方から排出されると、受け取り棚16aから折り畳み箱Aを移載された積み重ね棚17bがホッパ12内に最前進し、その上に移載された折り畳み箱Aの上に、さらに落下する折り畳み箱Aが積み重ねられる。   As shown in FIG. 7C, when the folding box A transferred to the discharge conveyor 15 is discharged from below the hopper 12, the stacking rack 17 b to which the folding box A is transferred from the receiving shelf 16 a becomes the hopper 12. On top of the folding box A that has been moved forward most and transferred onto the folding box A, the falling folding box A is stacked.

図示は省略するが、積み重ね棚17bに所定枚数の折り畳み箱Aが積み重ねられると、積み重ね棚17bが最下降して、積み重ねた折り畳み箱Aが排出コンベア15に移載、排出され、下降する受け取り棚16bに落下する折り畳み箱Aが一時的に受け取られたのち、ホッパ12内に前進する積み重ね棚17aに移載されて、図6に示したように、積み重ね棚17a上に落下する折り畳み箱Aが積み重ねられる。このように、送り込みコンベア9から送り込まれる折り畳み箱Aは、間断なく交互に2つの積み重ね棚17a、17bに所定枚数ずつ積み重ねられたのち下降して、排出コンベア15に排出される。   Although illustration is omitted, when a predetermined number of folding boxes A are stacked on the stacking shelf 17b, the stacking shelf 17b descends to the lowest level, and the stacked folding boxes A are transferred to the discharge conveyor 15, discharged, and lowered. After the folding box A falling to 16b is temporarily received, the folding box A is transferred to the stacking shelf 17a that moves forward into the hopper 12, and the folding box A falling onto the stacking shelf 17a as shown in FIG. Stacked. In this way, the folding boxes A fed from the feed conveyor 9 are alternately stacked on the two stacking shelves 17a and 17b alternately without interruption, and then descend and discharged to the discharge conveyor 15.

上述した第1の実施形態では、中間コンベア2を低速コンベアとして、折り畳み装置1から高速の排出速度Vで排出される折り畳み箱Aを、中間コンベア2で低速の搬送速度Vに減速するようにしたが、折り畳み箱Aが積み重ね装置10に送り込まれる際に減速されていればよいので、送り込みコンベア9を低速コンベアとし、中間コンベア2から高速の搬送速度Vで搬送される折り畳み箱Aを、折り畳み装置1と積み重ね装置10の間に介在する低速コンベアとしての送り込みコンベア9で低速の搬送速度Vに減速して、積み重ね装置10に送り込むようにすることもできる。 In the first embodiment described above, the intermediate conveyor 2 as a slow conveyor, the folding boxes A are discharged from the folding device 1 at a high discharge speed V 1, so as to decelerate the intermediate conveyor 2 in the conveying speed V 2 of the low-speed Although the the, because the circuits are decelerated when the folded box a is fed into the stacker 10, the infeed conveyor 9 and a low speed conveyor, the folding box a is conveyed from the intermediate conveyor 2 at a high conveying speed V 1 , slowing the transport speed V 2 at infeed conveyor 9 slow as slow conveyor interposed between the apparatus 10 stacking and folding apparatus 1 may be so fed to the stacking device 10.

図8は、第2の実施形態を示す。この製箱装置も、前記印刷装置21、回転式クリーザ22aおよび回転式スロッタ22bを備えた加工装置20を折り畳み装置1の上流側に配置したフレキソフォルダグルアであり、前記中間コンベア2がなく、折り畳み装置1の排出端に直接送り込みコンベア9が接続され、送り込みコンベア9が低速コンベアとされている点が第1の実施形態と異なる。したがって、折り畳み装置1から高速の排出速度Vで排出される折り畳み箱Aは、折り畳み装置1と積み重ね装置10の間に介在する低速コンベアとしての機能を有する送り込みコンベア9で低速の搬送速度Vに減速されて、積み重ね装置10に送り込まれる。その他の構成は、第1の実施形態のものと同じである。 FIG. 8 shows a second embodiment. This box making apparatus is also a flexo folder gluer in which the processing device 20 including the printing device 21, the rotary creaser 22a, and the rotary slotter 22b is arranged on the upstream side of the folding device 1, and there is no intermediate conveyor 2 and the folding device is folded. The point from which the infeed conveyor 9 is directly connected to the discharge end of the apparatus 1 and the infeed conveyor 9 is a low-speed conveyor is different from the first embodiment. Therefore, the folding box A discharged from the folding device 1 at a high discharge speed V 1 is a low-speed transport speed V 2 by a feed conveyor 9 having a function as a low-speed conveyor interposed between the folding device 1 and the stacking device 10. And is sent to the stacking device 10. Other configurations are the same as those of the first embodiment.

図9は、第3の実施形態を示す。この製箱装置も、前記印刷装置21、回転式クリーザ22aおよび回転式スロッタ22bを備えた加工装置20を折り畳み装置1の上流側に配置したフレキソフォルダグルアであり、折り畳み装置1の入口に、低速コンベアとしての入口コンベア18が接続されている点が異なる。その他の構成は、第1の実施形態のものと同じである。   FIG. 9 shows a third embodiment. This box making apparatus is also a flexo folder gluer in which the processing device 20 including the printing device 21, the rotary creaser 22 a and the rotary slotter 22 b is arranged on the upstream side of the folding device 1. The difference is that an entrance conveyor 18 as a conveyor is connected. Other configurations are the same as those of the first embodiment.

この実施形態では、前記回転式スロッタ22bから印刷速度と同じ速度Vと間隔Sで供給されるブランクBが、入口コンベア18で低速に減速されて、折り畳み装置1の供給端に供給されるようになっており、入口コンベア18の搬送速度Vが、(2)式を満足するように設定される。
・L/(L+S)< V <V (2)
なお、ブランクBの搬送方向の長さ寸法Lと、版胴21aの周長Dから算出されるブランクBの排出間隔S(=D−L)は、予めコントローラに入力されている。したがって、入口コンベア18に受け取られるブランクBの先端が、先に受け取られたブランクBの後端に衝突することはなく、折り畳み装置1でのブランクB間の搬送間隔も確保される。
In this embodiment, the blank B supplied from the rotary slotter 22 b at the same speed V 1 as the printing speed and the interval S 1 is decelerated to a low speed by the entrance conveyor 18 and supplied to the supply end of the folding device 1. has become manner, the conveying speed V 2 of the entrance conveyor 18 is set so as to satisfy the expression (2).
V 1 · L B / (L B + S 1 ) <V 2 <V 1 (2)
Note that the length dimension L B of the conveying direction of the blank B, the discharge interval S 1 of the blank B which is calculated from the circumference D of the plate cylinder 21a (= D-L B) are input in advance to the controller. Therefore, the front end of the blank B received by the entrance conveyor 18 does not collide with the rear end of the previously received blank B, and the conveyance interval between the blanks B in the folding device 1 is also ensured.

また、前記折り畳み装置1、中間コンベア2および送り込みコンベア9は、いずれも入口コンベア18の搬送速度Vと同じ搬送速度に設定され、折り畳み装置1で形成された折り畳み箱Aは、第1の実施形態のものと同様に、送り込みコンベア9から低速の搬送速度Vで、その相互間に間隔を開けて積み重ね装置10に送り込まれる。 Further, the folding device 1, an intermediate conveyor 2 and the infeed conveyor 9 are both set to the same conveying speed as the conveying speed V 2 of the entrance conveyor 18, the folding box A made of a folding apparatus 1, a first embodiment as with the form, a slow conveying speed V 2 from the conveyor 9 infeed is fed into the stacker 10 at an interval between the other.

なお、前記入口コンベア18は、第1の実施形態における中間コンベア2と同じ構成のベルトコンベアとされ、織物で形成された搬送ベルト18aの搬送面の裏側にサクション装置4が設けられるとともに、入口と出口にブランクBを搬送面に押し付けるブラシ7a、7bが下り勾配で下流側へ向けて設けられている。また、搬送ベルト18aはポリエステル系繊維の糸で織成され、搬送面が低摩擦係数とされているので、回転式スロッタ22bから高速で供給されるブランクBに、入口コンベア18に受け渡されるときの前部側の突っ掛かりによる湾曲変形や表面疵が生じることもない。   The entrance conveyor 18 is a belt conveyor having the same configuration as that of the intermediate conveyor 2 in the first embodiment, and the suction device 4 is provided on the back side of the transport surface of the transport belt 18a formed of a fabric, Brushes 7a and 7b for pressing the blank B against the transport surface are provided at the outlet toward the downstream side with a downward slope. Further, since the conveying belt 18a is woven with polyester fiber yarns and the conveying surface has a low coefficient of friction, when it is transferred to the inlet conveyor 18 to the blank B supplied at high speed from the rotary slotter 22b. No bending deformation or surface wrinkles due to the front-side bumps.

上述した第2および第3の実施形態でも、折り畳み装置1で形成された各折り畳み箱Aは低速の搬送速度Vで積み重ね装置10へ送り込まれるので、ストッパ11で受け止められるときの衝撃が小さく、その先端部に折れ曲がり等の損傷が生じる恐れがない。 In the second and third embodiments described above, each folding box A made of a folding device 1 so fed into the stacker 10 at a slower transport speed V 2, small shock when it is received by the stopper 11, There is no risk of bending or other damage at the tip.

上述した各実施形態では、積み重ね装置を、ホッパ内に積み重ねた折り畳み箱を所定の枚数ずつ排出コンベアに排出するタイプとしたが、積み重ね装置は、特許文献1に記載されたもののように、ホッパ内に上側から一旦積み重ねられる折り畳み箱を、ホッパの下側から1枚ずつ排出コンベアに排出し、排出される折り畳み箱の枚数を計測して、排出コンベアの下流側で所定の枚数に下側から積み上げるタイプとすることもできる。   In each of the embodiments described above, the stacking device is a type in which the folding boxes stacked in the hopper are discharged to the discharge conveyor by a predetermined number. However, the stacking device is in the hopper as described in Patent Document 1. Folding boxes once stacked from the upper side are discharged to the discharge conveyor one by one from the lower side of the hopper, the number of folded folding boxes is measured, and the predetermined number of sheets is stacked from the lower side on the downstream side of the discharge conveyor. It can also be a type.

上述した各実施形態では、折り畳み箱を段ボール製のものとし、製箱装置を、印刷装置、回転式クリーザおよび回転式スロッタを備えた加工装置を折り畳み装置の上流側に配置したフレキソフォルダグルアとしたが、折り畳み箱は厚紙製のものとすることもできる。また、製箱装置は、他の加工装置を上流側に配置したフォルダグルアや、ブランクの供給装置のみを折り畳み装置の上流側に設けたフォルダグルアとすることもできる。さらに、上流側に加工装置がなく、予め印刷や所定の箱展開形状への打ち抜きが施されたブランクが折り畳み装置に供給され、箱の底の組み立てがワンタッチ式である折り畳み箱を形成するワンタッチ箱形成用グルアとすることもできる。   In each of the embodiments described above, the folding box is made of corrugated cardboard, and the box making apparatus is a flexo folder gluer in which a processing apparatus including a printing apparatus, a rotary creaser, and a rotary slotter is arranged on the upstream side of the folding apparatus. However, the folding box can also be made of cardboard. Further, the box making apparatus can be a folder gluer in which another processing apparatus is arranged on the upstream side, or a folder gluer in which only a blank supply apparatus is provided on the upstream side of the folding apparatus. Furthermore, there is no processing device on the upstream side, a blank that has been printed and punched into a predetermined box unfolded shape is supplied to the folding device, and a one-touch box that forms a folding box in which the assembly of the bottom of the box is a one-touch type It can also be a forming gluer.

A 折り畳み箱
B ブランク
C カットシート
1 折り畳み装置
1a 上ベルト
1b、1c 下ベルト
2 中間コンベア
2a 搬送ベルト
3a、3b、3c ローラ
4 サクション装置
5 サクションボックス
5a 吸引孔
6 吸引配管
7a、7b ブラシ
8 光学式センサ
9 送り込みコンベア
9a 上ベルト
9b 下ベルト
10 積み重ね装置
11 ストッパ
11a スリット
12 ホッパ
13 ガイドロッド
14 ガイド
15 排出コンベア
15a 搬送ベルト
16a、16b 受け取り棚
17a、17b 積み重ね棚
18 入口コンベア
18a 搬送ベルト
20 加工装置
21 印刷装置
21a 版胴
22a 回転式クリーザ
22b 回転式スロッタ
23 CCDカメラ
24 搬送コンベア
31a、31b 罫線
32 印刷
33 切欠き溝
34 継ぎ代
A Folding box B Blank C Cut sheet 1 Folding device 1a Upper belt 1b, 1c Lower belt 2 Intermediate conveyor 2a Conveying belt 3a, 3b, 3c Roller 4 Suction device 5 Suction box 5a Suction hole 6 Suction piping 7a, 7b Brush 8 Optical Sensor 9 Feed conveyor 9a Upper belt 9b Lower belt 10 Stacking device 11 Stopper 11a Slit 12 Hopper 13 Guide rod 14 Guide 15 Discharge conveyor 15a Conveying belts 16a and 16b Receiving shelves 17a and 17b Stacking shelves 18 Inlet conveyor 18a Conveying belt 20 Processing device 21 Printing device 21a Plate cylinder 22a Rotary creaser 22b Rotary slotter 23 CCD camera 24 Conveyor 31a, 31b Ruled line 32 Printing 33 Notch groove 34 Joint allowance

Claims (5)

折り畳み装置の下流側に積み重ね装置を配置し、前記折り畳み装置で、所定の間隔を開けて順次供給される箱の展開形状とされた段ボールまたは厚紙のブランクを搬送しながら環状に折り畳み、その両端部を接着して箱用の折り畳み箱を形成し、この折り畳み装置から間隔を開けて送り出される折り畳み箱を前記下流側の積み重ね装置に送り込み、前記積み重ね装置で、前記送り込まれる折り畳み箱を、送り込み方向に対向させて配設したストッパで受け止めて、下方に積み重ねるようにした製箱装置において、前記折り畳み装置と前記積み重ね装置との間に、折り畳み装置での搬送速度Vよりも低速の搬送速度Vで駆動される低速コンベアを介在させ、前記折り畳み箱の搬送方向の長さ寸法をL、前記折り畳み装置から送り出される折り畳み箱間の間隔をSとしたときに、前記低速コンベアの搬送速度Vを、下記の(1)式を満足するように設定し、前記低速コンベアで搬送速度Vに減速された折り畳み箱を、前記積み重ね装置のストッパで受け止めるようにしたことを特徴とする製箱装置。
・L/(L+S)< V <V (1)
A stacking device is arranged on the downstream side of the folding device, and the folding device is folded in an annular shape while conveying a cardboard or a cardboard blank in a developed shape of a box that is sequentially supplied at a predetermined interval, and both ends thereof To form a folding box for the box, and the folding box sent out from the folding device at an interval is sent to the downstream stacking device, and the folding device is fed in the feeding direction by the stacking device. In a box making apparatus that is received by a stopper disposed oppositely and stacked downward, a transport speed V 2 that is lower than the transport speed V 1 in the folding apparatus is between the folding apparatus and the stacking apparatus. in is interposed a slow conveyor to be driven, is fed a length of conveying direction of the folded box L a, from the folding device The spacing between that folded box when the S 1, the conveying speed V 2 of the low speed conveyor, set to satisfy the following equation (1), is decelerated with the conveyance speed V 2 at the low speed conveyor A box making apparatus characterized in that a folding box is received by a stopper of the stacking apparatus.
V 1 · L A / (L A + S 1) <V 2 <V 1 (1)
折り畳み装置の下流側に積み重ね装置を配置し、前記折り畳み装置で、所定の間隔を開けて順次供給される箱の展開形状とされた段ボールまたは厚紙のブランクを搬送しながら環状に折り畳み、その両端部を接着して箱用の折り畳み箱を形成し、この折り畳み装置から間隔を開けて送り出される折り畳み箱を前記下流側の積み重ね装置に送り込み、前記積み重ね装置で、前記送り込まれる折り畳み箱を、送り込み方向に対向させて配設したストッパで受け止めて、下方に積み重ねるようにした製箱装置において、前記折り畳み装置の入口に、前記所定の間隔Sを開けて供給されるブランクの速度Vよりも低速の搬送速度Vで駆動される低速コンベアを接続し、前記ブランクの搬送方向の長さ寸法をLとしたときに、前記低速コンベアの搬送速度Vを、下記の(2)式を満足するように設定し、前記低速コンベアで搬送速度Vに減速された折り畳み箱を、前記積み重ね装置のストッパで受け止めるようにしたことを特徴とする製箱装置。
・L/(L+S)< V <V (2)
A stacking device is arranged on the downstream side of the folding device, and the folding device is folded in an annular shape while conveying a cardboard or a cardboard blank in a developed shape of a box that is sequentially supplied at a predetermined interval, and both ends thereof To form a folding box for the box, and the folding box sent out from the folding device at an interval is sent to the downstream stacking device, and the folding device is fed in the feeding direction by the stacking device. In a box making apparatus that is received by a stopper disposed oppositely and stacked downward, it is lower than the blank speed V 1 that is supplied to the inlet of the folding apparatus with the predetermined interval S 1 being opened. connect the low speed conveyor which is driven at the conveying speed V 2, the length of the conveying direction of the blank is taken as L B, the low-speed conveyor A conveying speed V 2 of that set to satisfy the following formula (2), a folding box which is decelerated with the conveyance speed V 2 at the low speed conveyor, and to receive by the stopper of the stacking device A box making device.
V 1 · L B / (L B + S 1 ) <V 2 <V 1 (2)
前記低速コンベアまたはこの低速コンベアの上流側に接続されるコンベアを、搬送ベルトの搬送面が低摩擦係数とされたベルトコンベアとした請求項1または2に記載の製箱装置。   The box making apparatus according to claim 1 or 2, wherein the low-speed conveyor or a conveyor connected to an upstream side of the low-speed conveyor is a belt conveyor having a conveyance surface of a conveyance belt having a low friction coefficient. 前記ベルトコンベアを、前記搬送ベルトの裏面側にサクション装置を設けたものとし、前記搬送ベルトを織物で形成して、この織物の織り目の隙間から前記サクション装置で空気を吸引するようにした請求項3に記載の製箱装置。   The belt conveyor is provided with a suction device on the back side of the conveyor belt, the conveyor belt is formed of a woven fabric, and air is sucked by the suction device through a gap between the weaves of the woven fabric. 3. The box making apparatus according to 3. 前記織物の搬送ベルトを、表面が低摩擦係数の糸で織成した請求項4に記載の製箱装置。   5. The box making apparatus according to claim 4, wherein the woven fabric conveyor belt is woven with yarn having a low coefficient of friction on the surface.
JP2010031200A 2010-02-16 2010-02-16 Box making apparatus Pending JP2011167858A (en)

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CN105058858A (en) * 2015-09-09 2015-11-18 深圳市成林包装机械制造有限公司 High-speed full-automatic plastic box gluing machine
CN107403947A (en) * 2017-08-16 2017-11-28 深圳市新伟创实业有限公司 A kind of dual input exports lithium battery automatic drying cooling system
JP2021160105A (en) * 2020-03-30 2021-10-11 三菱重工業株式会社 Sheet stacking device, method, and program; counter ejector; and carton-making machine
WO2022028891A1 (en) 2020-08-03 2022-02-10 Bobst Mex Sa Stacker module for a converting machine

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CN105058858A (en) * 2015-09-09 2015-11-18 深圳市成林包装机械制造有限公司 High-speed full-automatic plastic box gluing machine
CN107403947A (en) * 2017-08-16 2017-11-28 深圳市新伟创实业有限公司 A kind of dual input exports lithium battery automatic drying cooling system
JP2021160105A (en) * 2020-03-30 2021-10-11 三菱重工業株式会社 Sheet stacking device, method, and program; counter ejector; and carton-making machine
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WO2022028897A1 (en) * 2020-08-03 2022-02-10 Bobst Mex Sa Stacker module for a converting machine

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