TWI797993B - Photoresist film and application thereof - Google Patents

Photoresist film and application thereof Download PDF

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Publication number
TWI797993B
TWI797993B TW111105671A TW111105671A TWI797993B TW I797993 B TWI797993 B TW I797993B TW 111105671 A TW111105671 A TW 111105671A TW 111105671 A TW111105671 A TW 111105671A TW I797993 B TWI797993 B TW I797993B
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kpa
photoresist film
microns
value
film
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TW111105671A
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TW202334260A (en
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莊子毅
杜安邦
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長春人造樹脂廠股份有限公司
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Priority to TW111105671A priority Critical patent/TWI797993B/en
Priority to KR1020220067420A priority patent/KR102609268B1/en
Priority to JP2022102355A priority patent/JP7460692B2/en
Priority to CN202210815798.XA priority patent/CN116643454A/en
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0048Photosensitive materials characterised by the solvents or agents facilitating spreading, e.g. tensio-active agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F265/00Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
    • C08F265/04Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
    • C08F265/06Polymerisation of acrylate or methacrylate esters on to polymers thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0042Photosensitive materials with inorganic or organometallic light-sensitive compounds not otherwise provided for, e.g. inorganic resists
    • G03F7/0043Chalcogenides; Silicon, germanium, arsenic or derivatives thereof; Metals, oxides or alloys thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0045Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • G03F7/033Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/038Macromolecular compounds which are rendered insoluble or differentially wettable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds

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  • Physics & Mathematics (AREA)
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  • General Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
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  • Polymers & Plastics (AREA)
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  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Materials For Photolithography (AREA)
  • Manufacturing Of Printed Circuit Boards (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
  • Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)

Abstract

A photoresist film and application thereof are provided. The photoresist film has a shear loss modulus G'' at 30 oC and a shear storage modulus G' at 30 oC, wherein the ratio of G'' to G' ranges from 0.50 to 10.40.

Description

光阻膜及其應用Photoresist film and its application

本發明係關於一種光阻膜,尤其係關於一種高厚度光阻膜,以及該光阻膜的應用。The invention relates to a photoresist film, in particular to a high-thickness photoresist film and the application of the photoresist film.

光阻膜一般由樹脂、光敏材料及添加劑組成,根據曝光顯影後的變化,分為正型光阻膜以及負型光阻膜。正型光阻膜在曝光之後,受到光照的部分在顯影時將溶解,顯影後留下未受曝光部分的圖案。負型光阻膜在曝光之後,未受到光照的部分在顯影時將溶解,顯影後留下受曝光部分的圖案。Photoresist films are generally composed of resins, photosensitive materials and additives. According to the changes after exposure and development, they are divided into positive photoresist films and negative photoresist films. After the positive photoresist film is exposed, the part exposed to light will dissolve during development, and the pattern of the unexposed part will remain after development. After the negative photoresist film is exposed, the part that is not exposed to light will dissolve during development, and the pattern of the exposed part will be left after development.

在印刷電路板(PCB)產業中,必須利用光阻膜來進行蝕刻程序,以形成電路圖案。由於電子元件越來越複雜,體積漸大,印刷電路板產業對於具有高深寬比的厚光阻膜需求逐漸增加。然而,既有光阻膜與基板的貼合性不佳,或外觀存在皺紋,或者在貼合時會產生流膠,進而造成光阻膜的厚度不均,影響蝕刻精準度等問題,仍亟待改良。In the printed circuit board (PCB) industry, photoresist films must be used for etching to form circuit patterns. As electronic components become more and more complex and bulky, the demand for thick photoresist films with high aspect ratios in the printed circuit board industry is gradually increasing. However, problems such as poor adhesion between the existing photoresist film and the substrate, or wrinkles in the appearance, or glue flow during lamination, resulting in uneven thickness of the photoresist film and affecting the etching accuracy, are still urgently needed. improved.

有鑑於上述技術問題,本發明旨在提供一種操作性、貼合性、及外觀均良好的高厚度光阻膜。In view of the above-mentioned technical problems, the present invention aims to provide a high-thickness photoresist film with good operability, adhesion, and appearance.

因此,本發明之一目的在於提供一種光阻膜,其具有在30 oC下之剪切損耗模數(shear loss modulus)G''值以及在30 oC下之剪切儲存模數(shear storage modulus)G'值,其中該G''值相對於該G'值的比值(G"/G')為0.50至10.40。於本發明之部分實施態樣中,該G''值相對於該G'值的比值為0.50至10.36。 Therefore, an object of the present invention is to provide a photoresist film which has a shear loss modulus (shear loss modulus) G'' value at 30 o C and a shear storage modulus (shear loss modulus) at 30 o C storage modulus) G' value, wherein the ratio of the G'' value to the G' value (G"/G') is 0.50 to 10.40. In some embodiments of the present invention, the G'' value is relative to The ratio of the G' values is 0.50 to 10.36.

於本發明之部分實施態樣中,該30 oC下之剪切儲存模數G'值為0.001 kPa至4300 kPa,以及該30 oC下之剪切損耗模數G''值為0.08 kPa至1900 kPa。 In some embodiments of the present invention, the shear storage modulus G' value at 30 o C is 0.001 kPa to 4300 kPa, and the shear loss modulus G'' value at 30 o C is 0.08 kPa to 1900 kPa.

於本發明之部分實施態樣中,該30 oC下之剪切損耗模數G''值及30 oC下之剪切儲存模數G'值係藉由流變儀以如下操作條件測得:夾具為25毫米平行平板式ETC鋁、模式為剪切模式、靜置時間(soak time)為0秒、起始溫度為30 oC、升溫速度為3 oC/分鐘、終溫為150 oC、升溫後靜置時間為0秒、壓力為1000 Pa、單點測定、以及頻率為1 Hz。 In some implementations of the present invention, the shear loss modulus G'' value at 30 o C and the shear storage modulus G' value at 30 o C are measured by a rheometer under the following operating conditions Obtained: the fixture is 25 mm parallel plate type ETC aluminum, the mode is shear mode, the soak time is 0 seconds, the initial temperature is 30 o C, the heating rate is 3 o C/min, and the final temperature is 150 o C, the resting time after heating is 0 seconds, the pressure is 1000 Pa, single-point measurement, and the frequency is 1 Hz.

於本發明之部分實施態樣中,該光阻膜之厚度係為60微米至600微米,例如65微米至400微米。In some embodiments of the present invention, the thickness of the photoresist film is 60 microns to 600 microns, for example, 65 microns to 400 microns.

於本發明之部分實施態樣中,該光阻膜係負型光阻膜。In some embodiments of the present invention, the photoresist film is a negative photoresist film.

於本發明之部分實施態樣中,該負型光阻膜包含:具有羧基之(甲基)丙烯酸系聚合物以及光聚合起始劑。In some embodiments of the present invention, the negative photoresist film includes: a (meth)acrylic polymer having a carboxyl group and a photopolymerization initiator.

本發明之另一目的在於提供一種複合膜,其係包含如上所述之光阻膜,以及一形成於該光阻膜之至少一表面上的保護膜。Another object of the present invention is to provide a composite film, which comprises the above-mentioned photoresist film, and a protective film formed on at least one surface of the photoresist film.

於本發明之部分實施態樣中,該保護膜係選自以下群組:聚對苯二甲酸乙二酯膜、聚烯烴膜及前述之複合物。In some embodiments of the present invention, the protective film is selected from the group consisting of polyethylene terephthalate film, polyolefin film and the aforementioned composites.

為使本發明之上述目的、技術特徵及優點能更明顯易懂,下文係以部分具體實施態樣進行詳細說明。In order to make the above-mentioned purpose, technical features and advantages of the present invention more comprehensible, the following is a detailed description of some specific implementations.

以下將具體地描述根據本發明之部分具體實施態樣;惟,本發明尚可以多種不同形式之態樣來實踐,不應將本發明保護範圍解釋為限於說明書所陳述者。The following will specifically describe some specific implementation aspects according to the present invention; however, the present invention can be practiced in many different forms, and the protection scope of the present invention should not be construed as being limited to what is stated in the description.

除非文中有另外說明,於本說明書中(尤其是在後附專利申請範圍中)所使用之「一」、「該」及類似用語應理解為包含單數及複數形式。Unless otherwise stated herein, the terms "a", "the" and similar terms used in this specification (especially in the appended claims) should be understood to include both singular and plural forms.

除非文中有另外說明,於本說明書中所使用之「(甲基)丙烯酸」旨在涵蓋「丙烯酸」與「甲基丙烯酸」之情形,例如,「具有羧基之(甲基)丙烯酸系聚合物」旨在涵蓋具有羧基之丙烯酸系聚合物與具有羧基之甲基丙烯酸系聚合物。於本說明書中所使用之「(甲基)丙烯酸酯」旨在涵蓋丙烯酸酯與甲基丙烯酸酯,例如「(甲基)丙烯酸甲酯」旨在涵蓋丙烯酸甲酯與甲基丙烯酸甲酯。Unless otherwise stated in the text, "(meth)acrylic acid" used in this specification is intended to cover both "acrylic acid" and "methacrylic acid", for example, "(meth)acrylic polymer having carboxyl groups" Both acrylic polymers having carboxyl groups and methacrylic polymers having carboxyl groups are intended to be covered. The term "(meth)acrylate" used in this specification is intended to cover acrylate and methacrylate, for example, "methyl (meth)acrylate" is intended to cover methyl acrylate and methyl methacrylate.

本發明對照於現有技術的功效尤其在於,藉由控制光阻膜的流變性質,來提供貼合性佳,且外觀與操作性均良好的厚光阻膜。以下就本發明光阻膜及其應用提供詳細說明。Compared with the prior art, the effect of the present invention lies in that by controlling the rheological properties of the photoresist film, it can provide a thick photoresist film with good adhesion, good appearance and operability. The following provides a detailed description of the photoresist film of the present invention and its application.

1.1. 光阻膜Photoresist film

本發明光阻膜具有特定流變性質。於本發明中,該光阻膜可由使用適當之聚合性化合物來製得。以下茲針對光阻膜之流變性質及例示性製備方法進行說明。The photoresist film of the present invention has specific rheological properties. In the present invention, the photoresist film can be prepared by using appropriate polymeric compounds. The rheological properties and exemplary preparation methods of the photoresist film are described below.

1.1.1.1. 光阻膜之流變性質Rheological Properties of Photoresist Films

本發明之光阻膜具有在30 oC下之剪切損耗模數G''值以及在30 oC下之剪切儲存模數G'值,其中該G''值相對於該G'值的比值為0.50至10.40,例如0.50、0.55、0.60、0.65、0.70、0.75、0.80、0.85、0.90、0.95、1.00、1.05、1.10、1.15、1.20、1.25、1.30、1.35、1.40、1.45、1.50、1.55、1.60、1.65、1.70、1.75、1.80、1.85、1.90、1.95、2.00、2.05、2.10、2.15、2.20、2.25、2.30、2.35、2.40、2.45、2.50、2.55、2.60、2.65、2.70、2.75、2.80、2.85、2.90、2.95、3.00、3.05、3.10、3.15、3.20、3.25、3.30、3.35、3.40、3.45、3.50、3.55、3.60、3.65、3.70、3.75、3.80、3.85、3.90、3.95、4.00、4.05、4.10、4.15、4.20、4.25、4.30、4.35、4.40、4.45、4.50、4.55、4.60、4.65、4.70、4.75、4.80、4.85、4.90、4.95、5.00、5.05、5.10、5.15、5.20、5.25、5.30、5.35、5.40、5.45、5.50、5.55、5.60、5.65、5.70、5.75、5.80、5.85、5.90、5.95、6.00、6.05、6.10、6.15、6.20、6.25、6.30、6.35、6.40、6.45、6.50、6.55、6.60、6.65、6.70、6.75、6.80、6.85、6.90、6.95、7.00、7.05、7.10、7.15、7.20、7.25、7.30、7.35、7.40、7.45、7.50、7.55、7.60、7.65、7.70、7.75、7.80、7.85、7.90、7.95、8.00、8.05、8.10、8.15、8.20、8.25、8.30、8.35、8.40、8.45、8.50、8.55、8.60、8.65、8.70、8.75、8.80、8.85、8.90、8.95、9.00、9.05、9.10、9.15、9.20、9.25、9.30、9.35、9.40、9.45、9.50、9.55、9.60、9.65、9.70、9.75、9.80、9.85、9.90、9.95、10.00、10.05、10.10、10.15、10.20、10.25、10.30、10.35或10.40,或介於由上述任二數值所構成之範圍。於本發明之部分實施態樣中,該G''值相對於該G'值的比值(G"/G')為0.50至10.36。若該G''值相對於該G'值的比值小於上述範圍,則光阻膜對基板之貼合性不佳;反之,若該G''值相對於該G'值的比值大於上述範圍,則光阻膜表面會產生皺紋,甚至在操作時會發生流膠問題,進而造成光阻膜的厚度不均,影響蝕刻精準度。 The photoresist film of the present invention has a shear loss modulus G'' value at 30 o C and a shear storage modulus G' value at 30 o C, wherein the G'' value is relative to the G' value The ratio of 0.50 to 10.40, such as 0.50, 0.55, 0.60, 0.65, 0.70, 0.75, 0.80, 0.85, 0.90, 0.95, 1.00, 1.05, 1.10, 1.15, 1.20, 1.25, 1.30, 1.35, 1.40, 1.45, 1.50, 1.55, 1.60, 1.65, 1.70, 1.75, 1.80, 1.85, 1.90, 1.95, 2.00, 2.05, 2.10, 2.15, 2.20, 2.25, 2.30, 2.35, 2.40, 2.45, 2.50, 2.55, 2.60, 2.65, 2.70, 2.75, 2.80, 2.85, 2.90, 2.95, 3.00, 3.05, 3.10, 3.15, 3.20, 3.25, 3.30, 3.35, 3.40, 3.45, 3.50, 3.55, 3.60, 3.65, 3.70, 3.75, 3.80, 3.85, 3.90, 3.95, 4.00, 4.05,4.10,4.15,4.20,4.25,4.30,4.35,4.40,4.45,4.50,4.55,4.60,4.65,4.70,4.75,4.80,4.85,4.90,4.95,5.00,5.05,5.10,5.15,5.20,5.25, 5.30, 5.35, 5.40, 5.45, 5.50, 5.55, 5.60, 5.65, 5.70, 5.75, 5.80, 5.85, 5.90, 5.95, 6.00, 6.05, 6.10, 6.15, 6.20, 6.25, 6.30, 6.35, 6.40, 6.45, 6.50, 6.55,6.60,6.65,6.70,6.75,6.80,6.85,6.90,6.95,7.00,7.05,7.10,7.15,7.20,7.25,7.30,7.35,7.40,7.45,7.50,7.55,7.60,7.65,7.70,7.75, 7.80, 7.85, 7.90, 7.95, 8.00, 8.05, 8.10, 8.15, 8.20, 8.25, 8.30, 8.35, 8.40, 8.45, 8.50, 8.55, 8.60, 8.65, 8.70, 8.75, 8.80, 8.85, 8.90, 8.95, 9.00, 9.05, 9.10, 9.15, 9.20, 9.25, 9.30, 9.35, 9.40, 9.45, 9.50, 9.55, 9.60, 9.65, 9.70, 9.75, 9.80, 9.85, 9.90, 9.95, 10.00, 10.05, 10.10, 10.15, 10.25, 10.30, 10.35 or 10.40, or within the range formed by any two values above. In some embodiments of the present invention, the ratio of the G'' value to the G' value (G"/G') is 0.50 to 10.36. If the ratio of the G'' value to the G' value is less than If the above range, the adhesion of the photoresist film to the substrate is not good; on the contrary, if the ratio of the G'' value to the G' value is greater than the above range, wrinkles will appear on the surface of the photoresist film, and even it will be damaged during operation. The glue flow problem occurs, which in turn causes uneven thickness of the photoresist film and affects the etching accuracy.

在符合上述該G''值相對於該G'值的比值條件的情況下,光阻膜在30 oC下之剪切儲存模數G'值的數值並無特殊限制,可視需要調整。一般而言,光阻膜在30 oC下之剪切儲存模數G'值可為0.001 kPa至4300 kPa,例如0.001 kPa、0.005 kPa、0.01 kPa、0.05 kPa、0.1 kPa、0.5 kPa、1 kPa、5 kPa、10 kPa、20 kPa、30 kPa、40 kPa、50 kPa、60 kPa、70 kPa、80 kPa、90 kPa、100 kPa、150 kPa、200 kPa、250 kPa、300 kPa、350 kPa、400 kPa、450 kPa、500 kPa、550 kPa、600 kPa、650 kPa、700 kPa、750 kPa、800 kPa、850 kPa、900 kPa、950 kPa、1000 kPa、1050 kPa、1100 kPa、1150 kPa、1200 kPa、1250 kPa、1300 kPa、1350 kPa、1400 kPa、1450 kPa、1500 kPa、1550 kPa、1600 kPa、1650 kPa、1700 kPa、1750 kPa、1800 kPa、1850 kPa、1900 kPa、1950 kPa、2000 kPa、2050 kPa、2100 kPa、2150 kPa、2200 kPa、2250 kPa、2300 kPa、2350 kPa、2400 kPa、2450 kPa、2500 kPa、2550 kPa、2600 kPa、2650 kPa、2700 kPa、2750 kPa、2800 kPa、2850 kPa、2900 kPa、3000 kPa、3050 kPa、3100 kPa、3150 kPa、3200 kPa、3250 kPa、3300 kPa、3350 kPa、3400 kPa、3450 kPa、3500 kPa、3550 kPa、3600 kPa、3650 kPa、3700 kPa、3750 kPa、3800 kPa、3850 kPa、3900 kPa、3950 kPa、4000 kPa、4050 kPa、4100 kPa、4150 kPa、4200 kPa、4250 kPa、或4300 kPa,或介於由上述任二數值所構成之範圍。若G'值小於上述範圍之下限,則光阻膜於受到外力影響後易造成厚度不均;反之,若G'值大於上述範圍之上限,則光阻膜於受到外力影響後易造成脆裂。於本發明之部分實施態樣中,光阻膜在30 oC下之剪切儲存模數G'值為10 kPa至2100 kPa。 Under the conditions of the above-mentioned ratio of the G'' value to the G' value, the value of the shear storage modulus G' of the photoresist film at 30 o C is not particularly limited, and can be adjusted as needed. Generally speaking, the shear storage modulus G' value of the photoresist film at 30 o C can be 0.001 kPa to 4300 kPa, such as 0.001 kPa, 0.005 kPa, 0.01 kPa, 0.05 kPa, 0.1 kPa, 0.5 kPa, 1 kPa , 5 kPa, 10 kPa, 20 kPa, 30 kPa, 40 kPa, 50 kPa, 60 kPa, 70 kPa, 80 kPa, 90 kPa, 100 kPa, 150 kPa, 200 kPa, 250 kPa, 300 kPa, 350 kPa, 400 kPa, 450 kPa, 500 kPa, 550 kPa, 600 kPa, 650 kPa, 700 kPa, 750 kPa, 800 kPa, 850 kPa, 900 kPa, 950 kPa, 1000 kPa, 1050 kPa, 1100 kPa, 1150 kPa, 1200 kPa, 1250 kPa, 1300 kPa, 1350 kPa, 1400 kPa, 1450 kPa, 1500 kPa, 1550 kPa, 1600 kPa, 1650 kPa, 1700 kPa, 1750 kPa, 1800 kPa, 1850 kPa, 1900 kPa, 1950 kPa, 2000 kPa, 2050 kPa , 2100 kPa, 2150 kPa, 2200 kPa, 2250 kPa, 2300 kPa, 2350 kPa, 2400 kPa, 2450 kPa, 2500 kPa, 2550 kPa, 2600 kPa, 2650 kPa, 2700 kPa, 2750 kPa, 2800 kPa, 2850 kPa, 2900 kPa, 3000 kPa, 3050 kPa, 3100 kPa, 3150 kPa, 3200 kPa, 3250 kPa, 3300 kPa, 3350 kPa, 3400 kPa, 3450 kPa, 3500 kPa, 3550 kPa, 3600 kPa, 3650 kPa, 3700 kPa, 3750 kPa, 3800 kPa, 3850 kPa, 3900 kPa, 3950 kPa, 4000 kPa, 4050 kPa, 4100 kPa, 4150 kPa, 4200 kPa, 4250 kPa, or 4300 kPa, or the range formed by any two values above. If the G' value is less than the lower limit of the above range, the photoresist film will easily cause uneven thickness after being affected by external force; on the contrary, if the G' value is greater than the upper limit of the above range, the photoresist film will easily cause brittle cracks after being affected by external force . In some embodiments of the present invention, the shear storage modulus G' of the photoresist film at 30 o C is 10 kPa to 2100 kPa.

在符合上述該G''值相對於該G'值的比值條件的情況下,光阻膜在30 oC下之剪切損耗模數G''值的數值並無特殊限制,可視需要調整。一般而言,光阻膜在30 oC下之剪切損耗模數G''值可為0.08 kPa至1900 kPa,例如0.08 kPa、0.1 kPa、0.5 kPa、1 kPa、5 kPa、10 kPa、20 kPa、30 kPa、40 kPa、50 kPa、60 kPa、70 kPa、80 kPa、90 kPa、100 kPa、150 kPa、200 kPa、250 kPa、300 kPa、350 kPa、400 kPa、450 kPa、500 kPa、550 kPa、600 kPa、650 kPa、700 kPa、750 kPa、800 kPa、850 kPa、900 kPa、950 kPa、1000 kPa、1050 kPa、1100 kPa、1150 kPa、1200 kPa、1250 kPa、1300 kPa、1350 kPa、1400 kPa、1450 kPa、1500 kPa、1550 kPa、1600 kPa、1650 kPa、1700 kPa、1750 kPa、1800 kPa、1850 kPa或1900 kPa,或介於由上述任二數值所構成之範圍。若G''值小於上述範圍之下限,則難以成膜;反之,若G''值大於上述範圍之上限,則光阻膜的厚度容易不均。於本發明之部分實施態樣中,30 oC下之剪切損耗模數G''值為140 kPa至1860 kPa。 Under the conditions of the above ratio of the G'' value to the G' value, the value of the shear loss modulus G'' of the photoresist film at 30 o C is not particularly limited, and can be adjusted as needed. Generally speaking, the shear loss modulus G'' of the photoresist film at 30 o C can be from 0.08 kPa to 1900 kPa, such as 0.08 kPa, 0.1 kPa, 0.5 kPa, 1 kPa, 5 kPa, 10 kPa, 20 kPa, 30 kPa, 40 kPa, 50 kPa, 60 kPa, 70 kPa, 80 kPa, 90 kPa, 100 kPa, 150 kPa, 200 kPa, 250 kPa, 300 kPa, 350 kPa, 400 kPa, 450 kPa, 500 kPa, 550 kPa, 600 kPa, 650 kPa, 700 kPa, 750 kPa, 800 kPa, 850 kPa, 900 kPa, 950 kPa, 1000 kPa, 1050 kPa, 1100 kPa, 1150 kPa, 1200 kPa, 1250 kPa, 1300 kPa, 1350 kPa . If the value of G'' is less than the lower limit of the above range, it will be difficult to form a film; otherwise, if the value of G'' is greater than the upper limit of the above range, the thickness of the photoresist film will tend to be uneven. In some embodiments of the present invention, the shear loss modulus G'' at 30 o C is 140 kPa to 1860 kPa.

本發明之光阻膜在30 oC下之剪切損耗模數G''值及30 oC下之剪切儲存模數G'值係利用流變儀以如下操作條件測得:夾具為25毫米平行平板式ETC鋁、模式為剪切模式、靜置時間為0秒、起始溫度為30 oC、升溫速度為3 oC/分鐘、終溫為150 oC、升溫後靜置時間為0秒、壓力為1000 Pa、單點測定、以及頻率為1 Hz。詳細量測方式如實施例段落說明。 The shear loss modulus G'' value of the photoresist film of the present invention at 30 o C and the shear storage modulus G' value at 30 o C are measured by a rheometer under the following operating conditions: the clamp is 25 Millimeter parallel plate ETC aluminum, the mode is shear mode, the resting time is 0 seconds, the initial temperature is 30 o C, the heating rate is 3 o C/min, the final temperature is 150 o C, and the resting time after heating is 0 seconds, a pressure of 1000 Pa, a single point measurement, and a frequency of 1 Hz. The detailed measurement method is as described in the paragraph of the embodiment.

本發明之光阻膜在30 oC下之剪切損耗模數G''值以及30 oC下之剪切儲存模數G'值的比值(G"/G')可透過控制光阻膜之殘存溶劑比例來調整,或透過控制光阻膜之成分來調整,例如透過控制用於製備光阻膜之樹脂種類、 或用於製備光阻膜之樹脂與交聯劑的比例來調整。一般而言,光阻膜之殘存溶劑比例越低,G"/G'值越小,且樹脂之玻璃轉移溫度(Tg)越高或樹脂與交聯劑的比例越高(即,樹脂佔比越高),G"/G'值越小。 The ratio (G"/G') of the shear loss modulus G'' value at 30 o C and the shear storage modulus G' value at 30 o C of the photoresist film of the present invention can be transmitted through the control photoresist film Adjust the proportion of the residual solvent, or by controlling the composition of the photoresist film, such as by controlling the type of resin used to prepare the photoresist film, or the ratio of resin and crosslinking agent used to prepare the photoresist film. Generally In general, the lower the residual solvent ratio of the photoresist film, the smaller the G"/G' value, and the higher the glass transition temperature (Tg) of the resin or the higher the ratio of resin to crosslinking agent (that is, the higher the proportion of resin Higher), the smaller the value of G"/G'.

本發明之光阻膜不僅具有良好操作性、貼合性、及外觀,更具有可形成為高厚度光阻膜的優點。一般而言,本發明光阻膜之厚度可為60微米至600微米,更特定言之為65微米至400微米,例如60微米、65微米、70微米、75微米、80微米、85微米、90微米、95微米、100微米、105微米、110微米、115微米、120微米、125微米、130微米、135微米、140微米、145微米、150微米、155微米、160微米、165微米、170微米、175微米、180微米、185微米、190微米、195微米、200微米、205微米、210微米、215微米、220微米、225微米、230微米、235微米、240微米、245微米、250微米、255微米、260微米、265微米、270微米、275微米、280微米、285微米、290微米、295微米、300微米、305微米、310微米、315微米、320微米、325微米、330微米、335微米、340微米、345微米、350微米、355微米、360微米、365微米、370微米、375微米、380微米、385微米、390微米、395微米、400微米、405微米、410微米、415微米、420微米、425微米、430微米、435微米、440微米、445微米、450微米、455微米、460微米、465微米、470微米、475微米、480微米、485微米、490微米、495微米、500微米、505微米、510微米、515微米、520微米、525微米、530微米、535微米、540微米、545微米、550微米、555微米、560微米、565微米、570微米、575微米、580微米、585微米、590微米、595微米、或600微米,或介於由上述任二數值所構成之範圍。於本發明之部分實施態樣中,光阻膜之厚度為65微米至350微米。由於光阻厚度越高,金屬導通層之可鍍厚度越高,故本發明光阻膜特別適合應用於2.5 D與3D之積體電路封裝,可作為導通層電鍍前圖形化應用,可符合更廣之應用範圍。The photoresist film of the present invention not only has good operability, adhesion, and appearance, but also has the advantage of being able to be formed into a photoresist film with a high thickness. Generally speaking, the thickness of the photoresist film of the present invention can be from 60 microns to 600 microns, more specifically from 65 microns to 400 microns, such as 60 microns, 65 microns, 70 microns, 75 microns, 80 microns, 85 microns, 90 microns Micron, 95 micron, 100 micron, 105 micron, 110 micron, 115 micron, 120 micron, 125 micron, 130 micron, 135 micron, 140 micron, 145 micron, 150 micron, 155 micron, 160 micron, 165 micron, 170 micron, 175 microns, 180 microns, 185 microns, 190 microns, 195 microns, 200 microns, 205 microns, 210 microns, 215 microns, 220 microns, 225 microns, 230 microns, 235 microns, 240 microns, 245 microns, 250 microns, 255 microns , 260 microns, 265 microns, 270 microns, 275 microns, 280 microns, 285 microns, 290 microns, 295 microns, 300 microns, 305 microns, 310 microns, 315 microns, 320 microns, 325 microns, 330 microns, 335 microns, 340 microns Micron, 345 micron, 350 micron, 355 micron, 360 micron, 365 micron, 370 micron, 375 micron, 380 micron, 385 micron, 390 micron, 395 micron, 400 micron, 405 micron, 410 micron, 415 micron, 420 micron, 425 microns, 430 microns, 435 microns, 440 microns, 445 microns, 450 microns, 455 microns, 460 microns, 465 microns, 470 microns, 475 microns, 480 microns, 485 microns, 490 microns, 495 microns, 500 microns, 505 microns , 510 microns, 515 microns, 520 microns, 525 microns, 530 microns, 535 microns, 540 microns, 545 microns, 550 microns, 555 microns, 560 microns, 565 microns, 570 microns, 575 microns, 580 microns, 585 microns, 590 Micron, 595 micron, or 600 micron, or the range formed by any two values above. In some embodiments of the present invention, the thickness of the photoresist film is 65 microns to 350 microns. Since the higher the thickness of the photoresist, the higher the plateable thickness of the metal conductive layer, the photoresist film of the present invention is particularly suitable for 2.5D and 3D integrated circuit packaging, and can be used as a patterning application before electroplating of the conductive layer, which can meet more requirements. Wide range of applications.

本發明之光阻膜可為正型光阻膜或負型光阻膜。於本發明之部分實施態樣中,本發明之光阻膜係負型光阻膜,亦即光阻膜在曝光之後,未受到光照的部分在顯影時將溶解,顯影後留下受曝光部分的圖案。The photoresist film of the present invention can be a positive photoresist film or a negative photoresist film. In some embodiments of the present invention, the photoresist film of the present invention is a negative photoresist film, that is, after the photoresist film is exposed, the part that is not exposed to light will dissolve during development, and the exposed part will remain after development picture of.

1.2.1.2. 光阻膜之組成Composition of photoresist film

在符合30 oC下之剪切損耗模數G''值以及30 oC下之剪切儲存模數G'值的比值為0.50至10.40之條件下,本發明光阻膜之組成可視需要調整。於本發明之部分實施態樣中,光阻膜係一負型光阻膜,其包含具有羧基之(甲基)丙烯酸系聚合物以及光聚合起始劑,或實質上由具有羧基之(甲基)丙烯酸系聚合物以及光聚合起始劑構成,或者由具有羧基之(甲基)丙烯酸系聚合物以及光聚合起始劑構成。 Under the condition that the ratio of the shear loss modulus G'' value at 30 o C and the shear storage modulus G' value at 30 o C is 0.50 to 10.40, the composition of the photoresist film of the present invention can be adjusted as needed . In some embodiments of the present invention, the photoresist film is a negative photoresist film, which includes a (meth)acrylic polymer having a carboxyl group and a photopolymerization initiator, or is substantially composed of a (meth)acrylic polymer having a carboxyl group. base) acrylic polymer and a photopolymerization initiator, or a (meth)acrylic polymer having a carboxyl group and a photopolymerization initiator.

於本文中,具有羧基之(甲基)丙烯酸系聚合物係由(甲基)丙烯酸類化合物所形成之聚合物或共聚物,或由(甲基)丙烯酸類化合物與其他聚合性化合物所形成之共聚物。所述(甲基)丙烯酸類化合物係指分子內包含乙烯基(含不飽和雙鍵)及羧基的(甲基)丙烯酸化合物,其實例包括但不限於丙烯酸及甲基丙烯酸,且各(甲基)丙烯酸類化合物可單獨使用或組合使用。所述其他聚合性化合物可為任何(甲基)丙烯酸類化合物以外之含有不飽和雙鍵之化合物,例如是含乙烯基化合物,其實例包括但不限於(甲基)丙烯酸酯類化合物及丙烯醯胺。所述(甲基)丙烯酸酯類化合物之實例包括但不限於丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸-2-乙基己酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯、甲基丙烯酸-2-乙基己酯、丙烯酸異丁酯、丙烯酸羥丙酯、丙烯酸-2-羥基乙酯、丙烯酸異十三酯、鄰-苯基苯氧基乙基丙烯酸酯、丙烯酸月桂酯、環三羥甲基丙烷甲縮醛丙烯酸酯(cyclic trimethylopropane formal acrylate)、丙烯酸異癸酯、丙烯酸辛酯、丙烯酸四氫呋喃甲酯(tetrahydrofurfuryl acrylate)、丙烯酸異莰酯(isobornyl acrylate)、2-(2-乙氧基乙氧基)乙基丙烯酸酯、及2-苯氧基乙基丙烯酸酯。上述聚合性化合物可單獨使用或任意組合使用。In this article, (meth)acrylic polymers having carboxyl groups are polymers or copolymers formed from (meth)acrylic compounds, or polymers formed from (meth)acrylic compounds and other polymerizable compounds. copolymer. The (meth)acrylic compound refers to a (meth)acrylic compound containing a vinyl group (containing unsaturated double bonds) and a carboxyl group in the molecule, examples of which include but not limited to acrylic acid and methacrylic acid, and each (meth)acrylic acid ) acrylic compounds can be used alone or in combination. The other polymeric compounds can be any unsaturated double bond-containing compounds other than (meth)acrylic compounds, such as vinyl-containing compounds, examples of which include but are not limited to (meth)acrylate compounds and acryl amine. Examples of the (meth)acrylate compounds include, but are not limited to, methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, methyl acrylate, Butyl acrylate, 2-ethylhexyl methacrylate, isobutyl acrylate, hydroxypropyl acrylate, 2-hydroxyethyl acrylate, isotridecyl acrylate, o-phenylphenoxyethyl acrylate ester, lauryl acrylate, cyclic trimethylopropane formal acrylate, isodecyl acrylate, octyl acrylate, tetrahydrofurfuryl acrylate, isobornyl acrylate , 2-(2-ethoxyethoxy) ethyl acrylate, and 2-phenoxy ethyl acrylate. The above-mentioned polymerizable compounds can be used alone or in any combination.

於本發明之較佳實施態樣中,具有羧基之(甲基)丙烯酸系聚合物係由(甲基)丙烯酸類化合物與(甲基)丙烯酸酯類化合物所形成之共聚物,其中(甲基)丙烯酸類化合物可為丙烯酸、甲基丙烯酸或其組合,(甲基)丙烯酸酯類可選自甲基丙烯酸甲酯、丙烯酸丁酯、丙烯酸-2-乙基己酯、及其組合,且(甲基)丙烯酸類化合物對(甲基)丙烯酸酯類之重量比可為0.05至0.4,例如0.05、0.1、0.15、0.2、0.25、0.3、0.35或0.4,或介於由上述任二數值所構成之範圍。In a preferred embodiment of the present invention, the (meth)acrylic polymer having a carboxyl group is a copolymer formed from a (meth)acrylic compound and a (meth)acrylic ester compound, wherein (meth) ) the acrylic compound may be acrylic acid, methacrylic acid or combinations thereof, and the (meth)acrylates may be selected from methyl methacrylate, butyl acrylate, 2-ethylhexyl acrylate, and combinations thereof, and ( The weight ratio of meth)acrylic compound to (meth)acrylic ester can be 0.05 to 0.4, such as 0.05, 0.1, 0.15, 0.2, 0.25, 0.3, 0.35 or 0.4, or between any two values above range.

在符合本發明之光阻膜之G''值相對於G'值的比值條件的情況下,光阻膜所包含之具有羧基之(甲基)丙烯酸系聚合物之分子量並無特殊限制,一般而言可為30,000至200,000,例如30,000、35,000、40,000、45,000、50,000、55,000、60,000、65,000、70,000、75,000、80,000、85,000、90,000、95,000、100,000、105,000、110,000、115,000、120,000、125,000、130,000、135,000、140,000、145,000、150,000、155,000、160,000、165,000、170,000、175,000、180,000、185,000、190,000、195,000或200,000,或介於由上述任二數值所構成之範圍,但本發明不以此為限。Under the conditions of the ratio of the G'' value to the G' value of the photoresist film of the present invention, the molecular weight of the (meth)acrylic polymer with carboxyl groups contained in the photoresist film is not particularly limited. 30,000 to 200,000, such as 30,000, 35,000, 40,000, 45,000, 50,000, 55,000, 60,000, 65,000, 70,000, 75,000, 80,000, 85,000, 90,000, 95,000, 101,100,000, 10 ,000, 120,000, 125,000, 130,000 . .

於本發明之光阻膜中,光聚合起始劑之種類並無特別限制,可使用本發明所屬技術領域習知之各種光聚合起始劑。所述習知光聚合起始劑之實例包括但不限於聯咪唑系化合物及米其勒酮(Michler's ketone)系化合物。光聚合起始劑於光阻膜中之含量亦無特殊限制,只要可提供所欲之促進聚合反應進行的效果即可。一般而言,以100重量份之具有羧基之(甲基)丙烯酸系聚合物計,光聚合起始劑之含量可為0.5重量份至15重量份,例如0.5、1、2、3、4、5、6、7、8、9、10、11、12、13、14或15,或介於由上述任二數值所構成之範圍。In the photoresist film of the present invention, the type of photopolymerization initiator is not particularly limited, and various photopolymerization initiators known in the technical field of the present invention can be used. Examples of the known photopolymerization initiators include but not limited to biimidazole-based compounds and Michler's ketone-based compounds. The content of the photopolymerization initiator in the photoresist film is not particularly limited, as long as it can provide the desired effect of promoting the polymerization reaction. Generally speaking, based on 100 parts by weight of (meth)acrylic polymers with carboxyl groups, the content of the photopolymerization initiator can be 0.5 parts by weight to 15 parts by weight, such as 0.5, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, or 15, or within the range formed by any two of the above values.

於本發明之較佳實施態樣中,光阻膜係一負型光阻膜,其包含前文所述具有羧基之(甲基)丙烯酸系聚合物與光聚合起始劑,且進一步包含交聯劑。所述交聯劑可為本發明所屬技術領域習知之各種多官能不飽和單體,例如多官能丙烯酸酯系不飽和單體,其實例包括但不限於乙氧基化三羥甲基丙烷三丙烯酸酯、三丙二醇二丙烯酸酯、1,6-己二醇二丙烯酸酯、乙氧基化雙酚A二丙烯酸酯、聚丙二醇二丙烯酸酯、二季戊四醇六丙烯酸酯。在符合本發明之光阻膜之G''值相對於G'值的比值條件的情況下,光阻膜中之交聯劑的含量並無特殊限制,只要可提供所欲之交聯效果即可。一般而言,以100重量份之具有羧基之(甲基)丙烯酸系聚合物計,交聯劑之含量可為10重量份至100重量份,例如10、15、20、25、30、35、40、45、50、55、60、65、70、75、80、85、90、95或100,或介於由上述任二數值所構成之範圍。In a preferred embodiment of the present invention, the photoresist film is a negative photoresist film, which includes the above-mentioned (meth)acrylic polymer with carboxyl groups and a photopolymerization initiator, and further includes a crosslinking agent. The crosslinking agent can be various polyfunctional unsaturated monomers known in the technical field of the present invention, such as polyfunctional acrylate-based unsaturated monomers, examples of which include but are not limited to ethoxylated trimethylolpropane triacrylic acid ester, tripropylene glycol diacrylate, 1,6-hexanediol diacrylate, ethoxylated bisphenol A diacrylate, polypropylene glycol diacrylate, dipentaerythritol hexaacrylate. Under the conditions of the ratio of the G'' value to the G' value of the photoresist film of the present invention, the content of the crosslinking agent in the photoresist film is not particularly limited, as long as the desired crosslinking effect can be provided. Can. Generally speaking, based on 100 parts by weight of (meth)acrylic polymers with carboxyl groups, the content of crosslinking agent can be 10 parts by weight to 100 parts by weight, such as 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95 or 100, or the range formed by any two values above.

於本發明之再一較佳實施態樣中,光阻膜係一負型光阻膜,其包含前文所述之具有羧基之(甲基)丙烯酸系聚合物與光聚合起始劑,且進一步包含溶劑,以及可視需要進一步包含前述交聯劑。所述溶劑可為任何可溶解或分散光阻膜各成分,但不與該等成分反應的惰性溶劑,所述惰性溶劑之實例包括但不限於四氫呋喃、丙酮、丁酮、乙酸甲酯、乙酸乙酯、丙二醇單甲醚、甲醇、乙醇、丙二醇甲醚醋酸酯、及γ-丁内酯。上述溶劑可單獨使用或任意組合使用。In yet another preferred embodiment of the present invention, the photoresist film is a negative photoresist film, which includes the above-mentioned (meth)acrylic polymer with carboxyl group and photopolymerization initiator, and further A solvent is included, and the aforementioned crosslinking agent may be further included if necessary. The solvent can be any inert solvent that can dissolve or disperse the components of the photoresist film, but does not react with these components. Examples of the inert solvent include but are not limited to tetrahydrofuran, acetone, methyl ethyl ketone, methyl acetate, ethyl acetate ester, propylene glycol monomethyl ether, methanol, ethanol, propylene glycol methyl ether acetate, and gamma-butyrolactone. The above-mentioned solvents may be used alone or in any combination.

除上述選用及必要成分外,本發明之光阻膜可視需要包含本發明所屬技術領域習知之各種添加劑。所述習知添加劑之實例包括但不限於染料、顏料、自由基抑制劑、及界面活性劑。各該添加劑可單獨使用或任意組合使用。In addition to the above optional and necessary components, the photoresist film of the present invention may optionally contain various additives known in the technical field of the present invention. Examples of such conventional additives include, but are not limited to, dyes, pigments, free radical inhibitors, and surfactants. Each of these additives may be used alone or in any combination.

1.3.1.3. 光阻膜之製備Preparation of photoresist film

本發明光阻膜之製備方法並無特殊限制,本發明所屬技術領域具通常知識者基於本案說明書之揭露,當可進行光阻膜之製備。以製備前文所述負型光阻膜為例,可透過將光阻膜之各組分,包括具有羧基之(甲基)丙烯酸系聚合物、光聚合起始劑以及其他視需要之交聯劑及添加劑,以攪拌器均勻混合並溶解或分散於溶劑中而製成樹脂組合物的形式,之後再將所得樹脂組合物塗覆於基材上,並進行乾燥,由此製得光阻膜,其中具有羧基之(甲基)丙烯酸系聚合物之製備可藉由使各聚合性化合物,例如(甲基)丙烯酸類化合物與(甲基)丙烯酸酯類化合物,在催化劑存在下進行加成反應而製得。詳細製備方式例示如下文實施例,於此不另贅述。The preparation method of the photoresist film of the present invention is not particularly limited, and those with ordinary knowledge in the technical field of the present invention can prepare the photoresist film based on the disclosure of this specification. Taking the preparation of the negative photoresist film mentioned above as an example, the various components of the photoresist film, including (meth)acrylic polymers with carboxyl groups, photopolymerization initiators and other crosslinking agents as needed, can be passed through and additives, uniformly mixed with a stirrer and dissolved or dispersed in a solvent to form a resin composition, and then the obtained resin composition is coated on a substrate and dried to obtain a photoresist film, The preparation of (meth)acrylic polymers having carboxyl groups can be carried out by addition reaction of various polymerizable compounds, such as (meth)acrylic compounds and (meth)acrylic ester compounds, in the presence of catalysts. be made of. The detailed preparation method is illustrated in the following examples, and will not be repeated here.

2.2. 光阻膜之應用Application of photoresist film

光阻膜於使用前一般會於光阻膜之二表面均覆上保護層,以利光阻膜儲存及避免光阻膜黏附異物或受損。因此,本發明另提供一種複合膜,其係包含如上所述之本發明光阻膜、以及形成於該光阻膜之至少一表面上的保護膜。於本發明之較佳實施態樣中,保護膜係形成於該光阻膜之二表面上,且形成於該光阻膜之二表面上之保護膜的材料可相同或不同。Before the photoresist film is used, both surfaces of the photoresist film are generally covered with a protective layer to facilitate the storage of the photoresist film and prevent the photoresist film from sticking to foreign objects or being damaged. Therefore, the present invention further provides a composite film comprising the above-mentioned photoresist film of the present invention and a protective film formed on at least one surface of the photoresist film. In a preferred embodiment of the present invention, the protective film is formed on the two surfaces of the photoresist film, and the materials of the protective films formed on the two surfaces of the photoresist film can be the same or different.

保護膜之種類並無特殊限制,可採用本發明所屬技術領域習知之各種材料。舉例言之,可用於本發明之的保護膜可選自以下群組:聚對苯二甲酸乙二酯膜(PET膜)、聚烯烴膜及前述之複合物。所述聚烯烴膜之實例包括但不限於聚乙烯膜(PE膜)及聚丙烯膜(PP膜),例如定向聚丙烯膜(oriented polypropylene film),且所述複合物可為聚對苯二甲酸乙二酯膜與聚烯烴膜之複合物,或是不同聚烯烴膜之複合物。於本發明之較佳實施態樣中,複合膜係包含形成於光阻膜之一表面上的PET膜以及形成於光阻膜之另一表面上的PE膜。The type of protective film is not particularly limited, and various materials known in the technical field of the present invention can be used. For example, the protective film that can be used in the present invention can be selected from the following group: polyethylene terephthalate film (PET film), polyolefin film and the aforementioned composites. Examples of the polyolefin film include but are not limited to polyethylene film (PE film) and polypropylene film (PP film), such as oriented polypropylene film (oriented polypropylene film), and the composite may be polyethylene terephthalic acid Composite of ethylene glycol film and polyolefin film, or composite of different polyolefin films. In a preferred embodiment of the present invention, the composite film includes a PET film formed on one surface of the photoresist film and a PE film formed on the other surface of the photoresist film.

本發明複合膜之製備方法並無特別限制,可使用本發明所屬領域習知之方法,本發明所屬技術領域具通常知識者基於本案說明書之揭露,當可進行複合膜之製備。例如,可將保護膜層疊於光阻膜之二表面上以提供一層疊物,並對該層疊物進行加壓而獲得複合膜。或者,可將用於形成光阻膜之樹脂組合物先塗佈於第一保護膜上並乾燥,以在該第一保護膜上形成光阻膜,然後在該光阻膜未與該第一保護膜接觸的表面上貼上第二保護膜,由此獲得複合膜。或者,亦可將用於形成光阻膜之樹脂組合物擠入具有固定間距的二保護膜之間,隨後進行乾燥,以在該二保護膜之間形成光阻膜。The preparation method of the composite membrane of the present invention is not particularly limited, and the known methods in the field of the present invention can be used. Those with ordinary knowledge in the technical field of the present invention can prepare the composite membrane based on the disclosure of this case specification. For example, a protective film may be laminated on both surfaces of a photoresist film to provide a laminate, and the laminate may be pressed to obtain a composite film. Alternatively, the resin composition for forming a photoresist film may be first coated on the first protective film and dried to form a photoresist film on the first protective film, and then the photoresist film is not separated from the first protective film. A second protective film is pasted on the surface in contact with the protective film, thereby obtaining a composite film. Alternatively, the resin composition for forming the photoresist film can also be extruded between two protective films with a fixed distance, and then dried to form a photoresist film between the two protective films.

3.3. 實施例Example

3.1.3.1. 測量方式measurement method

[剪切儲存模數G'值及剪切損耗模數G''值之測量] [Measurement of shear storage modulus G' value and shear loss modulus G'' value]

將光阻膜摺疊數次並排除氣泡至1.2毫米至1.4毫米的厚度作為樣品,使用流變儀(型號:Discovery HR-2,TA Instruments公司;Trios軟體版本:3.1.0.3538)對樣品進行測量,其中操作條件為:樣品夾具為25毫米平行平板式ETC鋁、模式為剪切模式、靜置時間為0秒、起始溫度為30 oC、升溫速度(ramp rate)為3 oC/分鐘、終溫為150 oC、升溫後靜置時間(soak time)為0秒、壓力為1000 Pa、單點測定、以及頻率為1 Hz。紀錄在30 oC下之剪切損耗模數G''值以及在30 oC下之剪切儲存模數G'值,並計算G''值對G'值的比值(G"/G')。 Fold the photoresist film several times and exclude air bubbles to a thickness of 1.2 mm to 1.4 mm as a sample, and use a rheometer (model: Discovery HR-2, TA Instruments; Trios software version: 3.1.0.3538) to measure the sample, The operating conditions are as follows: the sample holder is 25 mm parallel plate ETC aluminum, the mode is shear mode, the resting time is 0 seconds, the initial temperature is 30 o C, the heating rate (ramp rate) is 3 o C/min, The final temperature is 150 o C, the soak time after heating is 0 seconds, the pressure is 1000 Pa, single-point measurement, and the frequency is 1 Hz. Record the shear loss modulus G'' value at 30 o C and the shear storage modulus G' value at 30 o C, and calculate the ratio of G'' value to G' value (G"/G' ).

[光阻膜皺紋測試] [Photoresist Wrinkle Test]

將所製複合膜收卷為長30公尺、寬300毫米的縱切卷(slit roll),於23 oC至27 oC的溫度下放置1小時。之後,從縱切卷拉出5公尺長之複合膜並撕除PE保護膜,再以肉眼觀察光阻膜表面,紀錄於拉出3公尺至5公尺長度處之光阻膜所存在之長10毫米以上且寬1毫米以上的皺紋的數量。 The prepared composite film was rolled into a slit roll with a length of 30 meters and a width of 300 mm, and placed at a temperature of 23 o C to 27 o C for 1 hour. Afterwards, pull out a 5-meter-long composite film from the slitting roll and tear off the PE protective film, then observe the surface of the photoresist film with the naked eye, and record the presence of the photoresist film at a length of 3 meters to 5 meters The number of wrinkles longer than 10 mm and wider than 1 mm.

[光阻膜貼合性百格測試] [Photoresist Film Adhesion 100-Grid Test]

光阻膜貼合性百格測試係根據ASTM D3359以如下方式進行測試。準備一厚度為1.6毫米之銅箔積層板(可購自長春人造樹脂廠股份有限公司,型號為CCP-308),其中銅箔厚度為35微米。使用#320號不織布刷輪及#600號不織布刷輪對其進行刷磨,並將銅箔積層板之銅箔表面溫度調整為50 oC。將所製複合膜表面之PE保護膜撕除,接著將光阻膜連同其上之PET保護膜以光阻膜朝向該銅箔積層板之銅箔表面的方式疊於銅箔表面上,再以壓膜機壓膜以製得樣品,其中壓膜溫度為80 oC,壓膜壓力為3.0公斤/平方公分,壓膜速率為2.0公尺/分鐘。將樣品上的PET保護膜撕除,並用刀片將樣品上之光阻膜以1毫米至1.2毫米之間隔切割出10×10共100格的正方形。將3M公司所生產之透明膠帶(型號:3M Transparent 600)緊貼於切割處之光阻膜表面,然後以與基板呈45度的角度瞬間用力拉起膠帶,計算並記錄光阻膜剝落的格數佔總格數的百分比。 The photoresist film adhesion test is carried out in the following manner according to ASTM D3359. Prepare a copper foil laminated board (available from Changchun Synthetic Resin Factory Co., Ltd., model number CCP-308) with a thickness of 1.6 mm, wherein the thickness of the copper foil is 35 microns. Use #320 non-woven brush wheel and #600 non-woven brush wheel to brush it, and adjust the copper foil surface temperature of the copper foil laminate to 50 o C. The PE protective film on the surface of the composite film is torn off, and then the photoresist film and the PET protective film on it are laminated on the surface of the copper foil with the photoresist film facing the copper foil surface of the copper foil laminated board, and then The film was pressed by a film laminator to prepare the samples, wherein the film pressing temperature was 80 o C, the film pressing pressure was 3.0 kg/cm2, and the film pressing speed was 2.0 m/min. The PET protective film on the sample is torn off, and the photoresist film on the sample is cut into a square of 10×10 with a total of 100 grids at an interval of 1 mm to 1.2 mm with a blade. Stick the transparent tape (model: 3M Transparent 600) produced by 3M Company on the surface of the photoresist film at the cutting place, then pull up the tape instantly at an angle of 45 degrees to the substrate, calculate and record the peeling rate of the photoresist film The percentage of the number to the total number of grids.

[流膠測試][Glue flow test]

準備一厚度為1.6毫米之銅箔積層板,其中銅箔厚度為35微米。使用#320號不織布刷輪及#600號不織布刷輪對其進行刷磨,並將銅箔積層板之銅箔表面溫度調整為50 oC。將所製複合膜表面之PE保護膜撕除,將光阻膜連同其上之PET保護膜以光阻膜朝向該銅箔積層板之銅箔表面的方式疊於銅箔表面上,再以壓膜機壓膜,其中壓膜溫度為80 oC,壓膜壓力為3.0公斤/平方公分,壓膜速率為2.0公尺/分鐘。以肉眼觀察在壓膜過程中光阻膜邊緣處是否有樹脂流出,若有,則判定為發生流膠。 Prepare a copper foil laminate with a thickness of 1.6 mm, wherein the thickness of the copper foil is 35 microns. Use #320 non-woven cloth brush wheel and #600 non-woven cloth brush wheel to brush it, and adjust the copper foil surface temperature of the copper foil laminate to 50 o C. The PE protective film on the surface of the prepared composite film is torn off, and the photoresist film and the PET protective film on it are stacked on the surface of the copper foil with the photoresist film facing the copper foil surface of the copper foil laminated board, and then pressed The film is laminated by a film machine, wherein the lamination temperature is 80 o C, the lamination pressure is 3.0 kg/cm2, and the lamination speed is 2.0 m/min. Observe with the naked eye whether there is resin flowing out from the edge of the photoresist film during the lamination process, and if so, it is judged to be glue flow.

3.2.3.2. 光阻膜之製備及測試Preparation and testing of photoresist film

3.2.1.3.2.1. 具有羧基之丙烯酸系聚合物之合成Synthesis of Acrylic Polymers with Carboxyl Groups

[合成例1][Synthesis Example 1]

將作為共聚合單體的15公克甲基丙烯酸、60公克甲基丙烯酸甲酯、及25公克丙烯酸丁酯與0.5公克偶氮二異庚腈混合,以製得溶液a1。另外,將0.5公克偶氮二異庚腈溶解於20公克乙酸乙酯溶劑中,以製得溶液b1。準備一裝備有攪拌器、回流冷卻器、溫度計、及滴液管的燒瓶,於燒瓶中添加80公克乙酸乙酯溶劑,並加熱至70 oC,再以共歷時3小時之固定速度向該燒瓶滴加溶液a1,接著將燒瓶中之溶液溫度保持於70 oC並攪拌2小時。然後,以共歷時0.5小時之固定速度向該燒瓶滴加溶液b1,接著將燒瓶中之溶液溫度保持於70 oC並攪拌5小時。之後,將燒瓶中之溶液加熱至90 oC並攪拌5小時,以使反應充分進行。反應完成後,將生成物冷卻至室溫,獲得具有羧基之丙烯酸系聚合物A(下文亦稱「聚合物A」),其重量平均分子量為55,000,固含量為50重量%。 15 g of methacrylic acid, 60 g of methyl methacrylate, and 25 g of butyl acrylate as copolymerizable monomers were mixed with 0.5 g of azobisisoheptanonitrile to prepare a solution a1. Separately, 0.5 g of azobisisoheptanonitrile was dissolved in 20 g of ethyl acetate solvent to prepare a solution b1. Prepare a flask equipped with a stirrer, a reflux cooler, a thermometer, and a dropper, add 80 grams of ethyl acetate solvent in the flask, and heat to 70 o C, and then add to the flask at a constant speed for 3 hours Solution a1 was added dropwise, and then the temperature of the solution in the flask was kept at 70 o C and stirred for 2 hours. Then, solution b1 was added dropwise to the flask at a constant rate for a total of 0.5 hours, and then the temperature of the solution in the flask was kept at 70 ° C and stirred for 5 hours. Afterwards, the solution in the flask was heated to 90 o C and stirred for 5 hours to allow the reaction to fully proceed. After the reaction was completed, the resultant was cooled to room temperature to obtain an acrylic polymer A having carboxyl groups (hereinafter also referred to as "polymer A") with a weight average molecular weight of 55,000 and a solid content of 50% by weight.

[合成例2][Synthesis Example 2]

將作為共聚合單體的15公克甲基丙烯酸、65公克甲基丙烯酸甲酯、及20公克丙烯酸丁酯與0.43公克偶氮二異庚腈混合,以製得溶液a2。另外,將0.5公克偶氮二異庚腈溶解於20公克乙酸乙酯溶劑中,以製得溶液b2。準備一裝備有攪拌器、回流冷卻器、溫度計、及滴液管的燒瓶,於燒瓶中添加102.2公克乙酸乙酯溶劑,並加熱至70 oC,再以共歷時3小時之固定速度向該燒瓶滴加溶液a2,接著將燒瓶中之溶液溫度保持於70 oC並攪拌2小時。然後,以共歷時0.5小時之固定速度向該燒瓶滴加溶液b2,接著將燒瓶中之溶液溫度保持於70 oC並攪拌5小時。之後,將燒瓶中之溶液加熱至90 oC並攪拌5小時,以使反應充分進行。反應完成後,將生成物冷卻至室溫,獲得具有羧基之丙烯酸系聚合物B(下文亦稱「聚合物B」),其重量平均分子量為65,000,固含量為45重量%。 15 g of methacrylic acid, 65 g of methyl methacrylate, and 20 g of butyl acrylate as copolymerizable monomers were mixed with 0.43 g of azobisisoheptanonitrile to prepare a solution a2. Separately, 0.5 g of azobisisoheptanonitrile was dissolved in 20 g of ethyl acetate solvent to prepare solution b2. Prepare a flask equipped with a stirrer, a reflux cooler, a thermometer, and a dropper, add 102.2 grams of ethyl acetate solvent in the flask, and heat to 70 o C, then add a total of 3 hours to the flask at a fixed speed Solution a2 was added dropwise, and then the temperature of the solution in the flask was kept at 70 o C and stirred for 2 hours. Then, solution b2 was added dropwise to the flask at a constant rate for a total of 0.5 hours, and then the temperature of the solution in the flask was kept at 70 ° C and stirred for 5 hours. Afterwards, the solution in the flask was heated to 90 o C and stirred for 5 hours to allow the reaction to fully proceed. After the reaction was completed, the product was cooled to room temperature to obtain an acrylic polymer B having carboxyl groups (hereinafter also referred to as "polymer B"), with a weight average molecular weight of 65,000 and a solid content of 45% by weight.

[合成例3][Synthesis Example 3]

將作為共聚合單體的20公克甲基丙烯酸、40公克甲基丙烯酸甲酯、及40公克丙烯酸異辛酯(2-Ethylhexyl Acrylate)與0.5公克偶氮二異庚腈混合,以製得溶液a3。另外,將0.5公克偶氮二異庚腈溶解於20公克乙酸乙酯溶劑中,以製得溶液b3。準備一裝備有攪拌器、回流冷卻器、溫度計、及滴液管的燒瓶,於燒瓶中添加80公克乙酸乙酯溶劑,並加熱至70 oC,再以共歷時3小時之固定速度向該燒瓶滴加溶液a3,接著將燒瓶中之溶液溫度保持於70 oC並攪拌2小時。然後,以共歷時0.5小時之固定速度向該燒瓶滴加溶液b3,接著將燒瓶中之溶液溫度保持於70 oC並攪拌5小時。之後,將燒瓶中之溶液溫度加熱至90 oC並攪拌5小時,以使反應充分進行。反應完成後,將生成物冷卻至室溫,獲得具有羧基之丙烯酸系聚合物C(下文亦稱「聚合物C」),其重量平均分子量為55,000,固含量為50重量%。 Mix 20 grams of methacrylic acid, 40 grams of methyl methacrylate, and 40 grams of 2-Ethylhexyl Acrylate as copolymerized monomers with 0.5 grams of azobisisoheptanonitrile to prepare solution a3 . Separately, 0.5 g of azobisisoheptanonitrile was dissolved in 20 g of ethyl acetate solvent to prepare solution b3. Prepare a flask equipped with a stirrer, a reflux cooler, a thermometer, and a dropper, add 80 grams of ethyl acetate solvent in the flask, and heat to 70 o C, and then add to the flask at a constant speed for 3 hours Solution a3 was added dropwise, and then the temperature of the solution in the flask was kept at 70 o C and stirred for 2 hours. Then, solution b3 was added dropwise to the flask at a constant rate for a total of 0.5 hours, and then the temperature of the solution in the flask was kept at 70 ° C and stirred for 5 hours. Afterwards, the temperature of the solution in the flask was heated to 90 o C and stirred for 5 hours to allow the reaction to fully proceed. After the reaction was completed, the product was cooled to room temperature to obtain an acrylic polymer C having carboxyl groups (hereinafter also referred to as "polymer C"), with a weight average molecular weight of 55,000 and a solid content of 50% by weight.

3.2.3.3.2.3. 光阻膜之製備Preparation of photoresist film

於以下實施例及比較例中,所用原物料資訊如下表1所示。In the following examples and comparative examples, the raw material information used is shown in Table 1 below.

表1:原物料資訊列表 原物料 說明 聚合物A 合成例1所製備之具有羧基之丙烯酸系聚合物A 聚合物B 合成例2所製備之具有羧基之丙烯酸系聚合物B 聚合物C 合成例3所製備之具有羧基之丙烯酸系聚合物C 3EO TMPTA 交聯劑,乙氧基化三羥甲基丙烷三丙烯酸酯,CAS號:28961-43-5 BCIM-HABI 光聚合起始劑,1,2'-雙(2-氯苯基)-四苯基聯咪唑,CAS號:7189-82-4 EABF 光聚合起始劑,4,4'-雙(二乙基胺基)二苯甲酮,CAS號:90-93-7 C.I.42040 染料,耀綠(Brilliant green,硫酸氫鹽),CAS號:633-03-4 THF 溶劑,四氫呋喃,CAS號:109-99-9 Table 1: List of raw material information raw material illustrate Polymer A The acrylic polymer A with carboxyl group prepared in Synthesis Example 1 Polymer B The acrylic polymer B with carboxyl group prepared in Synthesis Example 2 Polymer C The acrylic polymer C with carboxyl group prepared in Synthesis Example 3 3EO TMPTA Crosslinker, ethoxylated trimethylolpropane triacrylate, CAS No.: 28961-43-5 BCIM-HABI Photopolymerization initiator, 1,2'-bis(2-chlorophenyl)-tetraphenylbiimidazole, CAS No.: 7189-82-4 EABF Photopolymerization initiator, 4,4'-bis(diethylamino)benzophenone, CAS No.: 90-93-7 CI42040 Dye, Brilliant green (bisulfate), CAS No.: 633-03-4 THF Solvent, THF, CAS No.: 109-99-9

根據表2-1至2-3所示之成分比例混合各成分,並攪拌1小時以混合均勻,由此獲得樹脂組合物。之後,根據表2-1至2-3所示之塗佈及乾燥條件,將所獲得之樹脂組合物以Kodaira線棒塗佈於作為保護膜的PET膜上,再以烘箱乾燥所塗佈之樹脂組合物,之後再於乾燥後之樹脂組合物表面上覆蓋作為保護膜的PE膜,從而獲得實施例1至9及比較例1至5之經保護膜包覆的光阻膜(即複合膜)。The components were mixed according to the component ratios shown in Tables 2-1 to 2-3, and stirred for 1 hour to mix uniformly, thereby obtaining a resin composition. After that, according to the coating and drying conditions shown in Tables 2-1 to 2-3, the obtained resin composition was coated on a PET film as a protective film with a Kodaira wire bar, and then dried in an oven. resin composition, then cover the PE film as a protective film on the surface of the resin composition after drying, so as to obtain the photoresist film (i.e. the composite film) covered by the protective film of Examples 1 to 9 and Comparative Examples 1 to 5 ).

表2-1    實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 聚合物A (重量份;固含量50重量%) 200 200 200 200 200 200 3EO TMPTA (重量份) 45 45 45 45 45 45 BCIM- HABI (重量份) 3 3 3 3 3 3 EABF (重量份) 3 3 3 3 3 3 C.I.42040 (重量份) 0.01 0.01 0.01 0.01 0.01 0.01 THF (重量份) 10 10 10 10 10 10 塗佈厚度 (微米) 500 500 500 250 155 1000 乾燥溫度 ( oC) 100 100 95 95 90 85 乾燥時間 (分鐘) 24 22 22 22 22 20 乾燥後厚度 (微米) 200 200 200 100 65 400 table 2-1 Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Polymer A (parts by weight; solid content 50% by weight) 200 200 200 200 200 200 3EO TMPTA (parts by weight) 45 45 45 45 45 45 BCIM-HABI (parts by weight) 3 3 3 3 3 3 EABF (parts by weight) 3 3 3 3 3 3 CI42040 (parts by weight) 0.01 0.01 0.01 0.01 0.01 0.01 THF (parts by weight) 10 10 10 10 10 10 Coating thickness (micron) 500 500 500 250 155 1000 Drying temperature ( oC ) 100 100 95 95 90 85 Drying time (minutes) twenty four twenty two twenty two twenty two twenty two 20 Thickness after drying (microns) 200 200 200 100 65 400

表2-2    實施例7 實施例8 實施例9 聚合物B(重量份;固含量45重量%)       222 聚合物C(重量份;固含量50重量%) 200 200    3EO TMPTA(重量份) 45 45 45 BCIM-HABI(重量份) 3 3 3 EABF(重量份) 3 3 3 C.I.42040(重量份) 0.01 0.01 0.01 THF(重量份) 10 10 10 塗佈厚度(微米) 250 250 250 乾燥溫度( oC) 115 95 60 乾燥時間(分鐘) 22 35 40 乾燥後厚度(微米) 100 120 120 Table 2-2 Example 7 Example 8 Example 9 Polymer B (parts by weight; solid content 45% by weight) 222 Polymer C (parts by weight; solid content 50% by weight) 200 200 3EO TMPTA (parts by weight) 45 45 45 BCIM-HABI (parts by weight) 3 3 3 EABF (parts by weight) 3 3 3 CI42040 (parts by weight) 0.01 0.01 0.01 THF (parts by weight) 10 10 10 Coating thickness (micron) 250 250 250 Drying temperature ( oC ) 115 95 60 Drying time (minutes) twenty two 35 40 Thickness after drying (microns) 100 120 120

表2-3    比較例1 比較例2 比較例3 比較例4 比較例5 聚合物A (重量份) 200    200       聚合物B (重量份)          222 222 聚合物C (重量份)    200          3EO TMPTA (重量份) 45 45 45 45 45 BCIM- HABI (重量份) 3 3 3 3 3 EABF (重量份) 3 3 3 3 3 C.I.42040 (重量份) 0.01 0.01 0.01 0.01 0.01 THF (重量份) 10 10 10 10 10 塗佈厚度 (微米) 250 250 250 250 240 乾燥溫度 ( oC) 115 100 50 60 55 乾燥時間 (分鐘) 22 35 22 22 25 乾燥後厚度 (微米) 100 100 120 120 115 Table 2-3 Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Comparative Example 5 Polymer A (parts by weight) 200 200 Polymer B (parts by weight) 222 222 Polymer C (parts by weight) 200 3EO TMPTA (parts by weight) 45 45 45 45 45 BCIM-HABI (parts by weight) 3 3 3 3 3 EABF (parts by weight) 3 3 3 3 3 CI42040 (parts by weight) 0.01 0.01 0.01 0.01 0.01 THF (parts by weight) 10 10 10 10 10 Coating thickness (micron) 250 250 250 250 240 Drying temperature ( oC ) 115 100 50 60 55 Drying time (minutes) twenty two 35 twenty two twenty two 25 Thickness after drying (microns) 100 100 120 120 115

3.2.4.3.2.4. 光阻膜之測試Photoresist film test

依照前文所載測量方法測量實施例1至9及比較例1至5之光阻膜之各項性質,包括剪切儲存模數G'值、剪切損耗模數G''值、貼合性百格測試、皺紋測試、以及流膠測試,並將結果記錄於下表3-1至3-3。The properties of the photoresist films of Examples 1 to 9 and Comparative Examples 1 to 5 were measured according to the measurement methods mentioned above, including shear storage modulus G' value, shear loss modulus G'' value, and adhesion Baker test, wrinkle test, and glue flow test, and record the results in the following tables 3-1 to 3-3.

表3-1    實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 G''(kPa) 1858 985 715 1065 902 145 G'(kPa) 2016 744 448 1055 1790 14 G''/G'比值 0.92 1.32 1.60 1.01 0.50 10.36 百格測試(百分比) <5% <5% <5% <5% <5% <5% 皺紋數 0 0 0 0 0 0 是否流膠 Table 3-1 Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 G'' (kPa) 1858 985 715 1065 902 145 G' (kPa) 2016 744 448 1055 1790 14 G''/G' ratio 0.92 1.32 1.60 1.01 0.50 10.36 Hundred grid test (percentage) <5% <5% <5% <5% <5% <5% number of wrinkles 0 0 0 0 0 0 Whether glue flow no no no no no no

表3-2    實施例7 實施例8 實施例9 G''(kPa) 628 1131 185 G'(kPa) 405 1190 23 G''/G'比值 1.55 0.95 8.04 百格測試 (百分比) <5% <5% <5% 皺紋數 0 0 0 是否流膠 Table 3-2 Example 7 Example 8 Example 9 G'' (kPa) 628 1131 185 G' (kPa) 405 1190 twenty three G''/G' ratio 1.55 0.95 8.04 Hundred grid test (percentage) <5% <5% <5% number of wrinkles 0 0 0 Whether glue flow no no no

表3-3    比較例1 比較例2 比較例3 比較例4 比較例5 G''(kPa) 1103 1823 98 105 125 G'(kPa) 3929 4050 5.6 10 12 G''/G'比值 0.28 0.45 17.50 10.50 10.42 百格測試 (百分比) >65% 35%-65% <5% <5% <5% 皺紋數 0 0 15 5 3 是否流膠 Table 3-3 Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Comparative Example 5 G'' (kPa) 1103 1823 98 105 125 G' (kPa) 3929 4050 5.6 10 12 G''/G' ratio 0.28 0.45 17.50 10.50 10.42 Hundred grid test (percentage) >65% 35%-65% <5% <5% <5% number of wrinkles 0 0 15 5 3 Whether glue flow no no yes yes no

如表3-1至3-3所示,本發明光阻膜在百格測試中顯示低的脫落比(<5%),代表與基板之貼合性良好,且沒有皺紋產生,外觀良好,另外本發明光阻膜於操作時亦無流膠情況,操作性能良好。相較之下,如比較例1及2所示,在30 oC下之剪切損耗模數G''值相對於30 oC下之剪切儲存模數G'值的比值低於0.50的情況下,光阻膜之貼合性不佳,在百格測試中顯示明顯較高的脫落比。另外,如比較例3至5所示,在30 oC下之剪切損耗模數G''值相對於30 oC下之剪切儲存模數G'值的比值高於10.40的情況下,光阻膜會有皺紋產生,外觀不佳,在30 oC下之剪切損耗模數G''值相對於30 oC下之剪切儲存模數G'值的比值高於10.50的情況下(比較例3及4),光阻膜在操作時甚至發生流膠現象,操作性能不佳,不利於實際應用。 As shown in Tables 3-1 to 3-3, the photoresist film of the present invention shows a low peeling ratio (<5%) in the 100-grid test, which means that it has good adhesion to the substrate, no wrinkles, and a good appearance. In addition, the photoresist film of the present invention has no glue flow during operation, and the operation performance is good. In contrast, as shown in Comparative Examples 1 and 2, the ratio of the shear loss modulus G'' value at 30 o C to the shear storage modulus G' value at 30 o C is below 0.50 In some cases, the adhesion of the photoresist film is not good, and it shows a significantly higher peeling ratio in the 100-grid test. In addition, as shown in Comparative Examples 3 to 5, in the case where the ratio of the shear loss modulus G'' value at 30 ° C to the shear storage modulus G' value at 30 ° C is higher than 10.40, The photoresist film will have wrinkles and poor appearance, when the ratio of the shear loss modulus G'' at 30 o C to the shear storage modulus G' at 30 o C is higher than 10.50 (Comparative examples 3 and 4), the photoresist film may even flow during operation, and the operation performance is not good, which is not conducive to practical application.

上述實施例僅為例示性說明本發明之原理及其功效,並闡述本發明之技術特徵,而非用於限制本發明之保護範疇。任何熟悉本技術者在不違背本發明之技術原理下,可輕易完成之改變或安排,均屬本發明所主張之範圍。因此,本發明之權利保護範圍係如後附申請專利範圍所列。The above-mentioned embodiments are only illustrative to illustrate the principles and effects of the present invention, and to illustrate the technical features of the present invention, rather than to limit the protection scope of the present invention. Any change or arrangement that can be easily accomplished by those skilled in the art without violating the technical principle of the present invention falls within the scope of the present invention. Therefore, the scope of protection of the rights of the present invention is listed in the appended patent scope.

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Claims (8)

一種光阻膜,具有在30℃下之剪切損耗模數(shear loss modulus)G"值以及在30℃下之剪切儲存模數(shear storage modulus)G'值,其中該G"值相對於該G'值的比值(G"/G')為0.50至10.40;該30℃下之損耗模數G"值及30℃下之剪切儲存模數G'值係藉由流變儀以如下操作條件測得:夾具為25毫米平行平板式ETC鋁、模式為剪切模式、靜置時間(soak time)為0秒、起始溫度為30℃、升溫速度為3℃/分鐘、終溫為150℃、升溫後靜置時間為0秒、壓力為1000Pa、單點測定、以及頻率為1Hz;以及該光阻膜係負型光阻膜。 A photoresist film having a shear loss modulus (shear loss modulus) G" value at 30°C and a shear storage modulus (shear storage modulus) G' value at 30°C, wherein the G" value is relatively The ratio (G"/G') of the G' value is 0.50 to 10.40; the loss modulus G" value at 30°C and the shear storage modulus G' value at 30°C are measured by rheometer Measured under the following operating conditions: the fixture is a 25mm parallel plate type ETC aluminum, the mode is shear mode, the soak time is 0 seconds, the initial temperature is 30°C, the heating rate is 3°C/min, and the final temperature The temperature is 150° C., the standing time after heating is 0 seconds, the pressure is 1000 Pa, single-point measurement, and the frequency is 1 Hz; and the photoresist film is a negative photoresist film. 如請求項1所述之光阻膜,其中該G"值相對於該G'值的比值為0.50至10.36。 The photoresist film according to claim 1, wherein the ratio of the G" value to the G' value is 0.50 to 10.36. 如請求項1所述之光阻膜,其中該30℃下之剪切儲存模數G'值為0.001kPa至4300kPa,以及該30℃下之剪切損耗模數G"值為0.08kPa至1900kPa。 The photoresist film according to Claim 1, wherein the shear storage modulus G' value at 30°C is 0.001kPa to 4300kPa, and the shear loss modulus G" value at 30°C is 0.08kPa to 1900kPa . 如請求項1至3中任一項所述之光阻膜,其厚度係為60微米至600微米。 The photoresist film according to any one of claims 1 to 3 has a thickness of 60 microns to 600 microns. 如請求項4所述之光阻膜,其厚度係為65微米至400微米。 The photoresist film as described in Claim 4 has a thickness of 65 microns to 400 microns. 如請求項1所述之光阻膜,包含具有羧基之(甲基)丙烯酸系聚合物及光聚合起始劑。 The photoresist film according to claim 1, comprising a (meth)acrylic polymer having a carboxyl group and a photopolymerization initiator. 一種複合膜,包含:如請求項1至6中任一項所述之光阻膜;以及保護膜,形成於該光阻膜之至少一表面上。 A composite film comprising: the photoresist film according to any one of claims 1 to 6; and a protective film formed on at least one surface of the photoresist film. 如請求項7所述之複合膜,其中該保護膜係選自以下群組:聚對苯二甲酸乙二酯膜、聚烯烴膜及前述之複合物。 The composite film as described in claim 7, wherein the protective film is selected from the following group: polyethylene terephthalate film, polyolefin film and the aforementioned composites.
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