TWI792594B - 具視覺穿透性之人工皮革及其製造方法 - Google Patents

具視覺穿透性之人工皮革及其製造方法 Download PDF

Info

Publication number
TWI792594B
TWI792594B TW110136603A TW110136603A TWI792594B TW I792594 B TWI792594 B TW I792594B TW 110136603 A TW110136603 A TW 110136603A TW 110136603 A TW110136603 A TW 110136603A TW I792594 B TWI792594 B TW I792594B
Authority
TW
Taiwan
Prior art keywords
thermoplastic
surface layer
adhesive layer
layer
artificial leather
Prior art date
Application number
TW110136603A
Other languages
English (en)
Other versions
TW202316007A (zh
Inventor
林至逸
鄭國光
黄建嘉
蔡宗佑
李桀
陳瑋伶
Original Assignee
三芳化學工業股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三芳化學工業股份有限公司 filed Critical 三芳化學工業股份有限公司
Priority to TW110136603A priority Critical patent/TWI792594B/zh
Priority to CN202211047844.2A priority patent/CN115891334A/zh
Priority to US17/936,105 priority patent/US20230102731A1/en
Priority to EP22198399.2A priority patent/EP4166713A1/en
Application granted granted Critical
Publication of TWI792594B publication Critical patent/TWI792594B/zh
Publication of TW202316007A publication Critical patent/TW202316007A/zh

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0009—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using knitted fabrics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/285—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyethers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0011—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0013—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using multilayer webs
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/18—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials
    • D06N3/183—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials the layers are one next to the other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243—Coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/03—3 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/24—All layers being polymeric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/10—Fibres of continuous length
    • B32B2305/18—Fabrics, textiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/402—Coloured
    • B32B2307/4023—Coloured on the layer surface, e.g. ink
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/412—Transparent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/02—Temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/12—Pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2371/00—Polyethers, e.g. PEEK, i.e. polyether-etherketone; PEK, i.e. polyetherketone
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/08—Properties of the materials having optical properties
    • D06N2209/0807—Coloured
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/08—Properties of the materials having optical properties
    • D06N2209/0861—Transparent
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/08—Properties of the materials having optical properties
    • D06N2209/0869—Translucent
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00—Specially adapted uses
    • D06N2211/12—Decorative or sun protection articles
    • D06N2211/28—Artificial leather

Abstract

本發明係關於一種具視覺穿透性之人工皮革及其製造方法。該具視覺穿透性之人工皮革包括：一熱塑性基材、一熱塑性接著層及一熱塑性表面層。該熱塑性基材呈纖維網狀，具視覺穿透性。該熱塑性接著層設置於該熱塑性基材上。該熱塑性表面層設置於該熱塑性接著層上，該熱塑性表面層及該熱塑性接著層呈透明性。本發明之人工皮革具視覺穿透性，具美觀性及產品之多樣性。

Description

具視覺穿透性之人工皮革及其製造方法
本發明關於一種具視覺穿透性之人工皮革及其製造方法。
習知製造人工皮革之方法普遍會採用多種繁複製程，且部分製程中需使用溶劑，該溶劑會危害環境，不符合環保需求。並且，習知人工皮革不具有視覺穿透性，不能呈現多樣之變化。
因此，有必要提供一創新且具進步性之具視覺穿透性之人工皮革及其製造方法，以解決上述習知缺失。
本發明係關於一種具視覺穿透性之人工皮革。在一實施例中，該具視覺穿透性之人工皮革包括：一熱塑性基材、一熱塑性接著層及一熱塑性表面層。該熱塑性基材呈纖維網狀，具視覺穿透性。該熱塑性接著層設置於該熱塑性基材上。該熱塑性表面層設置於該熱塑性接著層上，該熱塑性表面層及該熱塑性接著層呈透明性。
本發明係關於一種具視覺穿透性之人工皮革之製造方法。在一實施例中，該具視覺穿透性之人工皮革之製造方法包括以下步驟：提供一熱塑性基材，該熱塑性基材呈纖維網狀，具視覺穿透性；設置一熱塑性接著層至該熱塑性基材上；設置一熱塑性表面層至該熱塑性接著層上，該熱塑性表面層以熔噴方式加工，且不添加色料，以堆疊形成具遮蔽性纖維結構；熱加工複合該熱塑性基材、該熱塑性接著層及該熱塑性表面層；及熱壓已複合之該熱塑性基材、該熱塑性接著層及該熱塑性表面層，該熱塑性表面層及該熱塑性接著層呈透明性。
參閱圖1，其係顯示本發明一實施例具視覺穿透性之人工皮革之結構示意圖。在一實施例中，本發明具視覺穿透性之人工皮革10包括：一熱塑性基材11、一熱塑性接著層12及一熱塑性表面層13。
在一實施例中，該熱塑性基材11具有一第一表面111及一第二表面112，該第二表面112相對於該第一表面111，該熱塑性基材11呈纖維網狀，具視覺穿透性。在一實施例中，該熱塑性基材11具有一設定之顏色。
在一實施例中，該熱塑性接著層12設置於該熱塑性基材11之該第一表面111上。
在一實施例中，該熱塑性表面層13設置於該熱塑性接著層12上。該熱塑性表面層13及該熱塑性接著層12呈透明性。因此，由於該熱塑性基材11呈纖維網狀，具視覺穿透性，且配合該熱塑性表面層13及該熱塑性接著層12呈透明性，故本發明之人工皮革10具視覺穿透性，具美觀性及產品之多樣性。本發明具視覺穿透性之人工皮革10可廣泛應用於製鞋、成衣、衛材等領域，但不以上述為限。
在一實施例中，本發明之該熱塑性基材11、該熱塑性接著層12及該熱塑性表面層13係為同一材質，不具有其他材質，例如為聚醚類材質或聚酯類材質，但不以上述為限。因此，本發明具視覺穿透性之人工皮革10之全部材質均為同一種熱塑性材質製成，本發明具視覺穿透性之人工皮革10使用後可回收造粒，具有環保效益。並且，經回收造粒而得之熱塑性回收粒子，可再添加於本發明具視覺穿透性之人工皮革10之製造過程中，以進一步提升環保效益，以節省製造成本。
在一實施例中，本發明具視覺穿透性之人工皮革10另包括一塗料層14，設置於該熱塑性表面層13上，該塗料層14具有設定之色彩，且該塗料層14呈透明性。因此，本發明具視覺穿透性之人工皮革10可依客戶之需求，提供豐富的色彩設計，進一步提昇產品之美觀及多樣性。
參閱圖2，其係顯示本發明另一實施例具視覺穿透性之人工皮革之結構示意圖。在一實施例中，本發明具視覺穿透性之人工皮革20包括：一視覺穿透部21及一非視覺穿透部22。該視覺穿透部21包括該熱塑性基材211、該熱塑性接著層212及該熱塑性表面層213。該熱塑性基材211呈纖維網狀，具視覺穿透性，該熱塑性表面層213及該熱塑性接著層212呈透明性。因此，本發明人工皮革20之該視覺穿透部21具視覺穿透性。該視覺穿透部21具有一第一厚度T1，該第一厚度T1包括該熱塑性基材211、該熱塑性接著層212及該熱塑性表面層213之厚度。
在一實施例中，該非視覺穿透部22包括：一初始熱塑性基材221、一初始熱塑性接著層222及一初始熱塑性表面層223。該初始熱塑性基材221呈纖維網狀，具視覺穿透性。該初始熱塑性接著層222及該初始熱塑性表面層223不具透明性。因此，本發明人工皮革20之該非視覺穿透部22不具有視覺穿透性。
在一實施例中，該非視覺穿透部22具有一第二厚度T2，其包括該初始熱塑性基材221、該初始熱塑性接著層222及該初始熱塑性表面層223之厚度，該第二厚度T2大於該第一厚度T1。在一實施例中，本發明之人工皮革20之該非視覺穿透部22未經熱壓處理，故該第二厚度T2大於該第一厚度T1，且該初始熱塑性接著層222及該初始熱塑性表面層223不具透明性，使得該非視覺穿透部22不具有視覺穿透性。在一實施例中，本發明人工皮革20之該視覺穿透部21經熱壓處理，該第一厚度T1小於該第二厚度T2，且該熱塑性表面層213及該熱塑性接著層212呈透明性，使得該視覺穿透部21具有視覺穿透性。因此，本發明之人工皮革20同時具有該視覺穿透部21及該非視覺穿透部22，可達到客製化之需求，以進一步提升產品之對比性、性美觀及多樣性。
圖3顯示本發明一實施例具視覺穿透性之人工皮革之製造方法流程示意圖。配合參考圖1及圖3，首先參考步驟S31，提供一熱塑性基材11，該熱塑性基材11具有一第一表面111及一第二表面112，該第二表面112相對於該第一表面111，該熱塑性基材11呈纖維網狀，具視覺穿透性。
參考步驟S32，設置一熱塑性接著層12至該熱塑性基材11之該第一表面111上。在一實施例中，係先製備該熱塑性接著層12，再將該熱塑性接著層12設置於該熱塑性基材11之該第一表面111上。參考步驟S33，設置一熱塑性表面層13至該熱塑性接著層12上，該熱塑性表面層13以熔噴方式加工，且不添加色料，以堆疊形成具遮蔽性纖維結構。在一實施例中，係先製備該熱塑性表面層13，再將該熱塑性表面層13設置於該熱塑性接著層12上。
參考步驟S34，熱加工複合該熱塑性基材11、該熱塑性接著層12及該熱塑性表面層13，使該熱塑性接著層12與該熱塑性基材11及該熱塑性表面層13結合。
參考步驟S35，熱壓已複合之該熱塑性基材11、該熱塑性接著層12及該熱塑性表面層13，該熱塑性表面層13及該熱塑性接著層12呈透明性。
在一實施例中，在熱壓之步驟中，其加熱溫度為110~160˚C。在一實施例中，在熱壓之步驟中，其加熱溫度為130~140˚C。在一實施例中，在熱壓之步驟中，其加壓之壓力為20-50 kg/cm2。在一實施例中，在熱壓之步驟中，其加壓之壓力為30-40 kg/cm 2。
因此，利用本發明具視覺穿透性之人工皮革之製造方法，可製作具視覺穿透性之人工皮革10，使得人工皮革所製之產品具美觀性及多樣性。且利用多層熱塑性結構複合及熱壓之方式製作，可提升本發明之人工皮革10之整體強度，例如：接著強度或撕裂強度。再者，該熱塑性基材11、該熱塑性接著層12及該熱塑性表面層13係為單一熱塑性材質製成，故為單一原料生產，可使本發明具視覺穿透性之人工皮革之製造方法製程及備料單純化，可提升製造效率，及降低製造成本。另外，本發明之具視覺穿透性之人工皮革10使用後可回收造粒，具有環保效益。並且，經回收造粒而得之熱塑性回收粒子，可再添加於本發明之具視覺穿透性之人工皮革10之製造過程中，以進一步提升環保效益，以節省製造成本。
在一實施例中，在設置該熱塑性表面層步驟後，另包括設置一塗料層14於該熱塑性表面層上，在熱加工步驟中，係複合該熱塑性基材11、該熱塑性接著層12、該熱塑性表面層13及該塗料層14，在熱壓步驟中，係熱壓已複合之該熱塑性基材11、該熱塑性接著層12、該熱塑性表面層13及該塗料層14，且該熱塑性表面層13、該熱塑性接著層12及該塗料層14呈透明性，故可依客戶之需求，提供豐富的色彩設計，進一步提昇產品之美觀及多樣性。
上述實施例僅為說明本發明之原理及其功效，而非限制本發明。習於此技術之人士對上述實施例所做之修改及變化仍不違背本發明之精神。本發明之權利範圍應如後述之申請專利範圍所列。
10:具視覺穿透性之人工皮革 11:熱塑性基材 12:熱塑性接著層 13:熱塑性表面層 14:塗料層 20:具視覺穿透性之人工皮革 21:視覺穿透部 22:非視覺穿透部 111:第一表面 112:第二表面 211:熱塑性基材 212:熱塑性接著層 213:熱塑性表面層 221:熱塑性基材 222:熱塑性接著層 223:熱塑性表面層 S31~S35:步驟 T1:第一厚度 T2:第二厚度
圖1顯示本發明一實施例具視覺穿透性之人工皮革之結構示意圖。
圖2顯示本發明另一實施例具視覺穿透性之人工皮革之結構示意圖。
圖3顯示本發明一實施例具視覺穿透性之人工皮革之製造方法流程示意圖。
10:具視覺穿透性之人工皮革
11:熱塑性基材
12:熱塑性接著層
13:熱塑性表面層
14:塗料層
111:第一表面
112:第二表面

Claims (14)

  1. 一種具視覺穿透性之人工皮革，包括：一熱塑性基材，該熱塑性基材呈纖維網狀，具視覺穿透性；一熱塑性接著層，設置於該熱塑性基材上；一熱塑性表面層，設置於該熱塑性接著層上，該熱塑性表面層及該熱塑性接著層呈透明性；及一視覺穿透部，具有一第一厚度，其包括該熱塑性基材、該熱塑性接著層及該熱塑性表面層之厚度。
  2. 如請求項1之具視覺穿透性之人工皮革，其中該熱塑性基材、該熱塑性接著層及該熱塑性表面層係為同一材質。
  3. 如請求項1之具視覺穿透性之人工皮革，其中該熱塑性基材具有一設定之顏色。
  4. 如請求項1之具視覺穿透性之人工皮革，另包括一塗料層，設置於該熱塑性表面層上，該塗料層具有設定之色彩，且該塗料層呈透明性。
  5. 如請求項1之具視覺穿透性之人工皮革，另包括一非視覺穿透部，其包括：一初始熱塑性基材、一初始熱塑性接著層及一初始熱塑性表面層，該非視覺穿透部具有一第二厚度，其包括該初始熱塑性基材、該初始熱塑性接著層及該初始熱塑性表面層之厚度，該第二厚度大於該第一厚度。
  6. 如請求項5之具視覺穿透性之人工皮革，其中該初始熱塑性接著層及該初始熱塑性表面層不具透明性。
  7. 一種具視覺穿透性之人工皮革之製造方法，包括以下步驟：提供一熱塑性基材，該熱塑性基材呈纖維網狀，具視覺穿透性；設置一熱塑性接著層至該熱塑性基材上；設置一熱塑性表面層至該熱塑性接著層上，該熱塑性表面層以熔噴方式加工，且不添加色料，以堆疊形成具遮蔽性纖維結構；熱加工複合該熱塑性基材、該熱塑性接著層及該熱塑性表面層；及熱壓已複合之該熱塑性基材、該熱塑性接著層及該熱塑性表面層，該熱塑性表面層及該熱塑性接著層呈透明性。
  8. 如請求項7之具視覺穿透性之人工皮革之製造方法，其中在熱壓之步驟中，其加熱溫度為110~160℃。
  9. 如請求項8之具視覺穿透性之人工皮革之製造方法，其中在熱壓之步驟中，其加熱溫度為130~140℃。
  10. 如請求項7之具視覺穿透性之人工皮革之製造方法，其中在熱壓之步驟中，其加壓之壓力為20-50kg/cm2。
  11. 如請求項10之具視覺穿透性之人工皮革之製造方法，其中在熱壓之 步驟中，其加壓之壓力為30-40kg/cm2。
  12. 如請求項7之具視覺穿透性之人工皮革之製造方法，其中在設置該熱塑性表面層步驟後，另包括設置一塗料層於該熱塑性表面層上，在熱加工步驟中，係複合該熱塑性基材、該熱塑性接著層、該熱塑性表面層及該塗料層，在熱壓步驟中，係熱壓已複合之該熱塑性基材、該熱塑性接著層、該熱塑性表面層及該塗料層，該熱塑性表面層、該熱塑性接著層及該塗料層呈透明性。
  13. 如請求項7之具視覺穿透性之人工皮革之製造方法，其中在設置該熱塑性接著層之步驟中，另包括製備該熱塑性接著層，再將該熱塑性接著層設置於該熱塑性基材上。
  14. 如請求項7之具視覺穿透性之人工皮革之製造方法，其中在設置該熱塑性表面層之步驟中，另包括製備該熱塑性表面層，再將該熱塑性表面層設置於該熱塑性接著層上。
TW110136603A 2021-09-30 2021-09-30 具視覺穿透性之人工皮革及其製造方法 TWI792594B (zh)

Priority Applications (4)

Application Number Priority Date Filing Date Title
TW110136603A TWI792594B (zh) 2021-09-30 2021-09-30 具視覺穿透性之人工皮革及其製造方法
CN202211047844.2A CN115891334A (zh) 2021-09-30 2022-08-30 具视觉穿透性的人工皮革及其制造方法
US17/936,105 US20230102731A1 (en) 2021-09-30 2022-09-28 Artificial leather having visual penetration and manufacturing method thereof
EP22198399.2A EP4166713A1 (en) 2021-09-30 2022-09-28 Artificial leather having visual penetration and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW110136603A TWI792594B (zh) 2021-09-30 2021-09-30 具視覺穿透性之人工皮革及其製造方法

Publications (2)

Publication Number Publication Date
TWI792594B true TWI792594B (zh) 2023-02-11
TW202316007A TW202316007A (zh) 2023-04-16

Family

ID=83505991

Family Applications (1)

Application Number Title Priority Date Filing Date
TW110136603A TWI792594B (zh) 2021-09-30 2021-09-30 具視覺穿透性之人工皮革及其製造方法

Country Status (4)

Country Link
US (1) US20230102731A1 (zh)
EP (1) EP4166713A1 (zh)
CN (1) CN115891334A (zh)
TW (1) TWI792594B (zh)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4906516A (en) * 1987-09-24 1990-03-06 Sunstar Giken Kabushiki Kaisha Leather-like foam sheet for vacuum forming
WO2014132630A1 (ja) * 2013-02-27 2014-09-04 株式会社クラレ 人工皮革基材、銀付調人工皮革、人工皮革基材の製造方法、及び人工皮革基材用改質剤
WO2020195850A1 (ja) * 2019-03-27 2020-10-01 株式会社クラレ 銀付調皮革様シート及び銀付調皮革様シートの評価方法

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01272880A (ja) * 1988-04-20 1989-10-31 Achilles Corp 皮革様レース模様付シート状物とその製造方法
JPH0544174A (ja) * 1991-07-31 1993-02-23 Achilles Corp プリント模様を有するエナメル調合成皮革
KR100516276B1 (ko) * 2002-12-23 2005-09-21 (주)대우인터내셔널 3차원 입체무늬를 가지는 인공피혁의 제조 방법
JP2014185404A (ja) * 2013-03-22 2014-10-02 Kuraray Co Ltd 光透過性シート及び発光装置
JP6415239B2 (ja) * 2014-10-21 2018-10-31 株式会社クラレ 光透過性皮革調シート、皮革調発光シート、及び皮革調発光ベルト
CN112029178A (zh) * 2019-06-03 2020-12-04 贝内克-长顺汽车内饰材料（张家港）有限公司 具有透光特性的tpo组合物及含有该组合物的tpo人造革
TWI751535B (zh) * 2020-04-24 2022-01-01 三芳化學工業股份有限公司 織物結構及其製造方法
CN216545075U (zh) * 2020-12-25 2022-05-17 加通汽车内饰(常熟)有限公司 一种复合革、交通工具内饰和装饰材料

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4906516A (en) * 1987-09-24 1990-03-06 Sunstar Giken Kabushiki Kaisha Leather-like foam sheet for vacuum forming
WO2014132630A1 (ja) * 2013-02-27 2014-09-04 株式会社クラレ 人工皮革基材、銀付調人工皮革、人工皮革基材の製造方法、及び人工皮革基材用改質剤
WO2020195850A1 (ja) * 2019-03-27 2020-10-01 株式会社クラレ 銀付調皮革様シート及び銀付調皮革様シートの評価方法

Also Published As

Publication number Publication date
US20230102731A1 (en) 2023-03-30
TW202316007A (zh) 2023-04-16
CN115891334A (zh) 2023-04-04
EP4166713A1 (en) 2023-04-19

Similar Documents

Publication Publication Date Title
CN103568431A (zh) 一种热塑性聚氨酯/纤维复合软布及其制备方法
ATE138603T1 (de) Koffer und verfahren zur herstellung einer kofferschale
US20110305845A1 (en) Manufacture Method of Decorative Zipper
CN101722686B (zh) 轻质复合材料的制备方法
TWI792594B (zh) 具視覺穿透性之人工皮革及其製造方法
CN106255434A (zh) 纤维复合材料的复合体和装饰性元件
CN201346898Y (zh) 一种装饰膜
KR101005828B1 (ko) 의류용 접착 장식구
US20160193820A1 (en) Coloured carbon-fibre composite materials
CN104908376A (zh) 自然纤维片材热塑性制作方法、片材和手机壳的制作方法
JP4863033B2 (ja) 熱硬化性樹脂化粧材の製造方法
US20140076485A1 (en) Plastic simulated stone and ceramic products manufactured from recyclable plastic and methods of making the same
CN100421893C (zh) 软木混合材料和复合材料及其制备工艺
CN104026815B (zh) 拉链牙链带及其制造方法
KR20200067269A (ko) 적층 시트와 그를 이용한 인서트 사출 가공 방법
TW202302958A (zh) 創新之皮革及其製造方法
CN214144473U (zh) 一种多彩内装麻编mcm软瓷装饰贴
KR101378317B1 (ko) 장식용 복합시트의 제조방법
CN108912715B (zh) 具有智能示温效果的高强木塑复合材料及其制备方法与应用
CN117001931A (zh) 一种具有通透性立体纹理的注塑件的制备方法
TWI298291B (en) Decorative faceplate and method for manufacturing the same
KR101991478B1 (ko) 자개를 이용한 다용도 적층 시트 제조 방법 및 이에 의해 제조된 다용도 적층 시트
KR20090039899A (ko) 인조자개시트를 이용한 장식용 샌드위치패널의 제조방법
CN203032564U (zh) 复合型汽车车门内饰板部件
CN205558134U (zh) 一种棕榈藤藤片复合装饰板