TWI298291B - Decorative faceplate and method for manufacturing the same - Google Patents

Decorative faceplate and method for manufacturing the same Download PDF

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Publication number
TWI298291B
TWI298291B TW95143564A TW95143564A TWI298291B TW I298291 B TWI298291 B TW I298291B TW 95143564 A TW95143564 A TW 95143564A TW 95143564 A TW95143564 A TW 95143564A TW I298291 B TWI298291 B TW I298291B
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Taiwan
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layer
fiber
pattern
decorative panel
woven
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TW95143564A
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Chinese (zh)
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TW200823037A (en
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Hung Ming Chen
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Hocheng Corp
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1298291 九、發明說明: 【發明所屬之技術領域】 ' 本發明係有關一種面板,尤指一種可呈現具有金屬光 、澤的圖案及立體纖維紋路,以結合於傢俱或3C產品外部表 面之裝飾面板及其製造方法。 【先前技術】 目刖常見的3C產品面板中,以編織纖維布成型一裝飾 面板的技術已逐漸成熟,不但能達到重量輕、高強度、表 •面光滑而無氣泡之要求,且在成型後更可呈現出交錯的立 體效果。 上述裝飾面板之結構主要包括一編織纖維布及一硬化 之樹脂,當樹脂於液態時,可滲入編織纖維布的各纖纖之 間而於* 或加溫之條件下,將編織纖維布加壓則可成 型為一裝飾面板。但由於編織纖維布一般係為單一顏色, 面板成型後顯得相當單調;因此,即有業者直接以編織或 印製有圖案的編織纖維布取代,以使裝倚面板的表面形成 各種獨特的立體紋路及圖案。 淮在貝際里產過程中,由於編織纖維布與圖案係已預 t結合,#欲成型數種具有同圖案而有不同底色的面板 :總^須編織或印製多組具有相同圖案而為不同顏色的編 織纖維布,相當浪費材料,而增加製造成本。 ▲、有鑑於lit為了改吾上述之缺點,使裝飾面板及其製 造方法不僅能使圖案與編織纖維布的纖維立體紋路呈現於 反表面且可依使用者需求而彈性搭配不同的編織纖維 5 1298291 布與圖案’以節省材料’從而降低製造成本,發明人積多 年的經驗及不斷的研發改進,遂有本發明之產生。、 、 【發明内容】 ^本發明之主要目的在提供一種裝飾面板之製造方法, 藉由一圖案層的網格部與樹脂結合時,可變化為透光狀態 之特〖生,以淡化網格部,俾能呈現立體纖維紋路及圖案層 的反射部於編織纖維層的表面,以加強視覺刺激,而提高 產品的銷售機會。 B 本發明之次要目的在提供一種裝飾面板,藉由將一圖 案層與一編織纖維層分別疊置加壓的結構,俾能依使用者 依銷售的需求而彈性搭配不同的編織纖維層與圖案層,以 節省材料,從而降低製造成本。 為達上述發明之目的,本發明所設之裝飾面板之製造 方法,包括下列步驟:a•提供一包括反射部及網格部的圖 案層於一模具内,並提供一液態樹脂以與圖案層結合;b. #將一編織纖維層疊置於圖案層的上方;以及c•施加一壓力 於編織纖維層上’於滲入圖案層之内部及表面之液態樹脂 硬化0^ ’形成一樹脂層,同時使圖案層的網格部變化為可 透光之狀態’以呈現纖維紋路及反射部於編織纖維層的表 面0 實施時’該圖案層的反射部係為具有金屬光澤之立體 圖形’該網格部包括複數條交錯的網格線,複數個鏤空部 形成於各網格線之間。而該網格線係為玻璃纖維、克維拉 、截維、石英纖維、尼龍纖維、棉紗纖維或混編纖維其中之 1298291 一種。 本發明所設之裝飾面板,包括一編織纖維層、一圖案 ' 層以及一樹脂層。該圖案層係疊置於編織纖維層的上方, \ 該圖案層包括一反射部及一網格部;而該樹脂層係為設於 圖案層之内部及表面之樹脂硬化而成,用以使圖案層與編 織纖維層固定成型。 實施時,該圖案層的反射部係為具有金屬光澤之立體 圖形,該網格部包括複數條交錯的可透光網格線,複數個 B鏤空部形成於各網格線之間。 實施時,該圖案層的網格部係同平面連結於該反射部 的周緣。所述圖案層的反射部亦可以印製方式結合於網袼 部的上方。 為便於對本發明能有更深入的瞭解,茲詳述於後: 【實施方式】 請參閱第1圖所示,其為本發明裝飾面板之製造方法 _之較佳實施例,主要包括下列步驟: a.提供一包括反射部及網格部的圖案層於一模具 内’並提供一液態樹脂以與圖案層結合; b·將一編織纖維層疊置於圖案層的上方;以及 c·施加一壓力於編織纖維層上,於滲入圖案層之内 邛及表面之液悲樹脂硬化時,形成一樹脂層,同 時使圖案層的網格部轉換為可透光之狀態,以呈 現纖維紋路及反射部於編織纖維層的表面。 請參閱第2圖所示,上述步驟b中,該液態樹脂係由 1298291 模具(圖中未示)外部加至圖案層3上,所述的圖案層3 亦可先預浸液態樹脂,以使液態樹脂佈滿圖案層3之内部 ' 及表面。該圖案層3的反射部31係為具有金屬光澤之立體 •圖形,該圖案層3的網格部32包括複數條交錯的網格線 321 ’各網格線321之間形成複數個鏤空部322。該網格線 321係為玻璃纖維,以於步驟c中,與液態樹脂結合而變化 為可透光之狀態。實施時,所述的網格線3 21亦可為克維 拉纖維、石英纖維、尼龍纖維、棉紗纖維或混編纖維。 .當上述編織纖維層2、圖案層3置放於模具内後,經由 加壓及樹脂化的程序,可製成各種傢俱或3C產品外部表面 所使用之面板,該面板的具體形狀於此不特予限定。 請參閱第2、3圖所示,其為本發明裝飾面板1之較佳 實施例,包括一編織纖維層2、一圖案層3以及一樹脂層4。 該編織纖維層2係呈片狀’包括複數條交錯編織的碳 纖維’所述之編織纖維層2亦可為複數條交錯的玻璃纖維、 修克維拉纖維、石英纖維、尼龍纖維、棉紗纖維或混編纖維 編織而成。 該圖案層3係呈片狀,供疊置於編織纖維層2的上方, 該圖案層3包括一反射部31及一同平面連結於該反射部31 ~周緣的網格部32。該反射部31係為具有金屬光澤之立體圖 形,所述的立體圖形較佳為金色或銀色之纖維編織而成, 所述的立體圖形亦可為複數個線條組合而成,其具體外形 係依設計者之設計而定,於此不加以限制。該網格部32包 括複數條交錯的網格線3 21,該網格線3 21係為可透光之纖 8 1298291 維,各網格線321之間形成複數個鏤空部322。 該樹脂層4係為滲入圖案層3之網格部犯之鏤空部 322及溢出於該圖案層3表面之液態樹脂硬化而成,=保 護圖案層3之表面’且可使圖案層3向下黏結編織纖維層 2,使圖案層3與編織纖維層2固定成型。 曰 請參閲第4圖所示,其為本發明裝飾面板1之另—實 施例,其中,該圖案層3的反射部3!係以印製方式結合: 網格部32的上方,所述的反射部31亦可以黏貼方式盥網 格部32結合。 因此,本發明具有以下之優點·· 1、本發明不但能避免圖案層表面被刮傷,且可呈現立體纖 維紋路及圖案層的反射部於編織纖維層的表面,以加強 刺激,而提高產品的銷售機會。 2本發明可依使用者或銷售的需求而彈性搭配不同的編織 纖維層與圖案層,不但能產生多種紋路、色彩之變化, 且可節省材料,以降低製造成本。 、、不上所述,依上文所揭示之内容,本發明確可達到發 明之預期目的,提供一種不僅能使立體圖案與編織纖維布 的,維立體紋路呈現於面板表面,且可有效降低製造成本 之衣飾面板及其製造方法,極具產業上利用之價值,爰依 法提出發明專利申請。 【圖式簡單說明】 第1圖係為本發明之實施例之流程圖。 第2圖係為本發明之實施例之立體外觀圖。 1298291 第3圖係為本發明之實施例之組合剖面圖。 第4圖係為本發明之另一實施例之組合剖面圖。 【主要元件符號說明】 裝飾面板 1 編織纖維層 2 圖案層 3 反射部 31 網格部 32 網格線 321 鏤空部 322 樹脂層 41298291 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a panel, and more particularly to a decorative panel which can exhibit a pattern of metal light, a pattern and a three-dimensional fiber pattern for bonding to the exterior surface of a furniture or 3C product. And its manufacturing method. [Prior Art] In the common 3C product panel, the technology of forming a decorative panel with woven fiber cloth has gradually matured, not only achieving the requirements of light weight, high strength, smooth surface and no air bubbles, and after molding. It can also exhibit a staggered stereo effect. The structure of the above decorative panel mainly comprises a woven fiber cloth and a hardened resin. When the resin is in a liquid state, it can be infiltrated between the fibers of the woven fiber cloth to pressurize the woven fiber cloth under the condition of * or heating. Can be molded into a decorative panel. However, since the woven fabric is generally a single color, the panel is quite monotonous after molding; therefore, the manufacturer directly replaces the woven or printed woven fabric to form various unique three-dimensional lines on the surface of the panel. And patterns. In the process of production in Beibei, because the woven fiber cloth and the pattern system have been pre-t combined, #to form several kinds of panels with the same pattern and different background colors: the total must be woven or printed multiple groups have the same pattern For woven fabrics of different colors, materials are wasted and the manufacturing cost is increased. ▲ In view of the fact that lit has changed the above-mentioned shortcomings, the decorative panel and its manufacturing method can not only make the fiber three-dimensional pattern of the pattern and the woven fiber cloth appear on the opposite surface, but also elastically match different woven fibers according to the user's needs. The cloth and the pattern 'to save material' to reduce the manufacturing cost, the inventors' years of experience and continuous research and development improvements, have produced the invention. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method for manufacturing a decorative panel, which can be changed to a light transmitting state by a mesh portion of a patterned layer to be combined with a resin to fade the mesh. The 俾 can present the three-dimensional fiber texture and the reflection of the pattern layer on the surface of the woven fiber layer to enhance visual stimulation and increase the sales opportunity of the product. B. A secondary object of the present invention is to provide a decorative panel which can be elastically matched with different woven fiber layers according to the needs of the user by stacking a patterned layer and a woven fiber layer respectively. The pattern layer is used to save material and thus reduce manufacturing costs. For the purpose of the above invention, the manufacturing method of the decorative panel provided by the present invention comprises the following steps: a) providing a pattern layer including a reflecting portion and a mesh portion in a mold, and providing a liquid resin and a pattern layer Combining; b. # placing a woven fiber layer on top of the pattern layer; and c) applying a pressure on the woven fiber layer to form a resin layer by hardening the liquid resin inside and on the surface of the pattern layer. The mesh portion of the pattern layer is changed to a light-transmissive state 'to present the fiber grain and the reflection portion on the surface 0 of the woven fiber layer. The reflection portion of the pattern layer is a three-dimensional pattern having a metallic luster. The portion includes a plurality of interlaced grid lines, and a plurality of hollow portions are formed between the grid lines. The grid line is 1298291 of glass fiber, kewei, truncated, quartz fiber, nylon fiber, cotton fiber or mixed fiber. The decorative panel provided by the invention comprises a woven fiber layer, a pattern 'layer and a resin layer. The pattern layer is stacked on top of the woven fiber layer, the pattern layer includes a reflecting portion and a mesh portion, and the resin layer is hardened by resin disposed inside and on the surface of the pattern layer to enable The pattern layer is fixedly formed with the woven fiber layer. In implementation, the reflective portion of the patterned layer is a three-dimensional pattern having a metallic luster, the mesh portion includes a plurality of interlaced light transmissive grid lines, and a plurality of B hollow portions are formed between the respective grid lines. In practice, the mesh portion of the pattern layer is coupled to the periphery of the reflecting portion in the same plane. The reflecting portion of the pattern layer may also be bonded to the upper portion of the screen portion in a printed manner. In order to facilitate a better understanding of the present invention, it will be described in detail below: [Embodiment] Please refer to FIG. 1 , which is a preferred embodiment of a method for manufacturing a decorative panel of the present invention, which mainly includes the following steps: a. providing a pattern layer comprising a reflecting portion and a mesh portion in a mold and providing a liquid resin to bond with the pattern layer; b. placing a woven fiber layer over the pattern layer; and c. applying a pressure On the woven fiber layer, when the liquid is infiltrated into the pattern layer and the liquid resin of the surface is hardened, a resin layer is formed, and the mesh portion of the pattern layer is converted into a light-transmissive state to present the fiber grain and the reflection portion. On the surface of the woven fiber layer. Referring to FIG. 2, in the above step b, the liquid resin is externally applied to the pattern layer 3 by a 1298291 mold (not shown), and the pattern layer 3 may be pre-impregnated with a liquid resin. The liquid resin is filled with the inner 'and the surface of the pattern layer 3. The reflection portion 31 of the pattern layer 3 is a three-dimensional pattern having a metallic luster, and the mesh portion 32 of the pattern layer 3 includes a plurality of interlaced grid lines 321 'a plurality of hollow portions 322 are formed between the grid lines 321 . The grid line 321 is a glass fiber, and in step c, it is combined with a liquid resin to change into a light-transmissive state. When implemented, the grid lines 3 21 may also be kevlar fibers, quartz fibers, nylon fibers, cotton fibers or mixed fibers. After the woven fiber layer 2 and the pattern layer 3 are placed in the mold, the panel used for the exterior surface of various furniture or 3C products can be made through a process of pressurization and resination, and the specific shape of the panel is not Specially limited. Referring to Figures 2 and 3, a preferred embodiment of the decorative panel 1 of the present invention comprises a woven fibrous layer 2, a patterned layer 3 and a resin layer 4. The woven fiber layer 2 is in the form of a sheet comprising a plurality of interlaced carbon fibers. The woven fiber layer 2 may also be a plurality of interlaced glass fibers, succulent fibers, quartz fibers, nylon fibers, cotton fibers or Woven fabrics are woven. The pattern layer 3 is formed in a sheet shape and is superposed on the woven fiber layer 2, and the pattern layer 3 includes a reflecting portion 31 and a mesh portion 32 which is coaxially connected to the peripheral portion of the reflecting portion 31 to the periphery. The reflecting portion 31 is a three-dimensional pattern having a metallic luster. The three-dimensional pattern is preferably woven from gold or silver fibers. The three-dimensional pattern may also be a combination of a plurality of lines, and the specific shape thereof is The design of the designer is not limited here. The mesh portion 32 includes a plurality of interlaced grid lines 3 21 which are permeable to the fibers 8 1298291. A plurality of hollow portions 322 are formed between the grid lines 321 . The resin layer 4 is formed by hardening the hollow portion 322 which penetrates the mesh portion of the pattern layer 3 and the liquid resin overflowing the surface of the pattern layer 3, = the surface of the protective pattern layer 3 and allows the pattern layer 3 to be downward The woven fiber layer 2 is bonded to form the pattern layer 3 and the woven fiber layer 2 in a fixed shape. Referring to FIG. 4, it is another embodiment of the decorative panel 1 of the present invention, wherein the reflecting portion 3 of the pattern layer 3 is combined in a printing manner: above the mesh portion 32, The reflecting portion 31 may be bonded to the mesh portion 32 in a bonding manner. Therefore, the present invention has the following advantages: 1. The present invention can not only prevent the surface of the pattern layer from being scratched, but also can exhibit the three-dimensional fiber texture and the reflection portion of the pattern layer on the surface of the woven fiber layer to enhance the stimulation and improve the product. Sales opportunities. 2 The invention can flexibly match different woven fiber layers and pattern layers according to the needs of users or sales, not only can generate various textures and color changes, but also save materials to reduce manufacturing costs. In addition, as described above, the present invention can achieve the intended purpose of the invention, and provides a three-dimensional pattern and a woven fiber cloth, and the three-dimensional texture is presented on the surface of the panel, and can be effectively reduced. The manufacturing cost of the veneer and its manufacturing method are of great value in the industry, and the invention patent application is filed according to law. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a flow chart of an embodiment of the present invention. Figure 2 is a perspective view of an embodiment of the present invention. 1298291 Figure 3 is a combined cross-sectional view of an embodiment of the present invention. Figure 4 is a combined cross-sectional view of another embodiment of the present invention. [Description of main component symbols] Decorative panel 1 woven fabric layer 2 Pattern layer 3 Reflecting portion 31 Grid portion 32 Grid line 321 Hollow portion 322 Resin layer 4

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Claims (1)

1298291 十、申請專利範圍: 1、 一種裝飾面板之製造方法,包括: • a· 提供一包括反射部及網格部的圖案層於一模具 、 内,並提供一液態樹脂以與圖案層結合; b·將一編織纖維層疊置於圖案層的上方;以及 c· 施加一壓力於編織纖維層上,於滲入圖案層之内 部及表面之液態樹脂硬化時,形成一樹脂層,同 _ 時使圖案層的網格部轉換為可透光之狀態,以呈 現纖維紋路及反射部於編織纖維層的表面。 2、 如申請專利範圍第1項所述之製造方法,其中該圖案層 的反射部係為具有金屬光澤之立體圖形,該網格部包括 複數條交錯的網格線,複數個鏤空部形成於各網格線之 間。 3、 如申請專利範圍第2項所述之製造方法,其中該網格線 係為玻璃纖維、克維拉纖維、石英纖維、尼龍纖維、棉 • 紗纖維或混編纖維其中之一種。 4、 一種裝飾面板,包括: 一編織纖維層; 一圖案層,係疊置於編織纖維層的上方,該圖案層包 括一反射部及一網格部;以及 —樹脂層,係為設於圖案層之内部及表面之樹脂硬化 而成,用以使圖案層與編織纖維層固定成型。 5、 、如申請專利範圍第4項所述之裝飾面板,其中該編織纖 維層的纖維係為碳纖維、玻璃纖維、克維拉纖維、石英 11 1298291 纖維、尼龍纖維、棉紗纖維或混編纖維其中之一種。 ,6如中”月專利範圍第4項所述之裝飾面板,其中該圖案層 的反射4係為具有金屬光澤之立體圖形,該網格部包括 -複數條交錯的網格線,複數個鏤空部形成於各網格線之 間。 7、如申請專利範圍第6項所述之裝飾面板,其中該網格線 係為可透光之纖維。 Φ 8、如申請專利範圍第4項所述之裝飾面板,其中該圖案層 的網格部係同平面連結於該反射部的周緣。 9、如申請專利範圍第4項所述之裝飾面板,其中該圖案層 的反射部係結合於網格部的上方。1298291 X. Patent application scope: 1. A method for manufacturing a decorative panel, comprising: • a· providing a pattern layer including a reflecting portion and a mesh portion in a mold, and providing a liquid resin to be combined with the pattern layer; b. placing a woven fiber layer on top of the pattern layer; and c. applying a pressure on the woven fiber layer to form a resin layer when the liquid resin penetrating into the interior of the pattern layer and the surface is hardened, and patterning The mesh portion of the layer is converted into a light transmissive state to present the fiber texture and the reflection portion on the surface of the woven fiber layer. 2. The manufacturing method according to claim 1, wherein the reflective portion of the patterned layer is a solid pattern having a metallic luster, the mesh portion includes a plurality of interlaced grid lines, and the plurality of hollow portions are formed in Between each grid line. 3. The manufacturing method according to claim 2, wherein the grid line is one of a glass fiber, a Kevlar fiber, a quartz fiber, a nylon fiber, a cotton fiber or a mixed fiber. 4 . A decorative panel comprising: a woven fiber layer; a pattern layer stacked on top of the woven fiber layer, the pattern layer comprising a reflecting portion and a mesh portion; and a resin layer disposed on the pattern The resin inside the layer and the surface of the layer are hardened to fix the pattern layer and the woven fiber layer. 5. The decorative panel of claim 4, wherein the fiber of the woven fiber layer is carbon fiber, glass fiber, ke vera fiber, quartz 11 1298291 fiber, nylon fiber, cotton fiber or mixed fiber. One of them. The decorative panel of the fourth aspect of the invention, wherein the reflection layer 4 of the pattern layer is a solid pattern having a metallic luster, the grid portion comprising - a plurality of interlaced grid lines, and a plurality of hollow lines The decorative panel is formed between the respective grid lines. 7. The decorative panel according to claim 6, wherein the grid line is a light transmissive fiber. Φ 8. As described in claim 4 The decorative panel, wherein the mesh portion of the patterned layer is coupled to the periphery of the reflective portion. The decorative panel of the fourth aspect of the invention, wherein the reflective portion of the patterned layer is coupled to the mesh Above the department. 1212
TW95143564A 2006-11-24 2006-11-24 Decorative faceplate and method for manufacturing the same TWI298291B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI512695B (en) * 2014-01-29 2015-12-11 Innolux Corp Pattern structures

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI512695B (en) * 2014-01-29 2015-12-11 Innolux Corp Pattern structures

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