TWI774542B - Liquid-cooled heat-dissipation substrate with partial reinforcement structure - Google Patents
Liquid-cooled heat-dissipation substrate with partial reinforcement structure Download PDFInfo
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Abstract
Description
本發明涉及一種散熱基材,具體來說是涉及一種局部施壓補強之液冷散熱基材。The invention relates to a heat dissipation base material, in particular to a liquid-cooled heat dissipation base material for local pressure reinforcement.
基於高功率發熱元件的散熱需求,目前現有的高功率發熱元件的散熱器主體多使用銅金屬,但無論是通過金屬擴散接合或金屬燒結所形成,材料強度降低無可避免,因而導致產品使用壽命大幅降低。Based on the heat dissipation requirements of high-power heating elements, the radiator body of the existing high-power heating elements mostly uses copper metal, but whether it is formed by metal diffusion bonding or metal sintering, the material strength is inevitably reduced, which leads to product service life. significantly reduce.
有鑑於此,本發明人本於多年從事相關產品之開發與設計,有感上述缺失之可改善,乃特潛心研究並配合學理之運用,終於提出一種設計合理且有效改善上述缺失之本發明。In view of this, the inventor of the present invention has been engaged in the development and design of related products for many years, and feels that the above deficiencies can be improved, so he has devoted himself to research and application of theories, and finally proposes a reasonable design and effectively improves the above deficiencies. The present invention.
本發明所要解決的技術問題在於,針對現有技術的不足提供一種局部施壓補強之液冷散熱基材。The technical problem to be solved by the present invention is to provide a liquid-cooled heat-dissipating substrate with partial pressure reinforcement in view of the deficiencies of the prior art.
為了解決上述的技術問題,本發明提供一種局部施壓補強之液冷散熱基材,包括:一散熱基底,其具有相對的上表面及下表面、以及一施壓補強結構係局部的形成在所述上表面及所述下表面的至少其一;其中,所述施壓補強結構在所述上表面的投影面積、以及在所述下表面的投影面積之總和,與所述上表面的面積及所述下表面的面積之總和的比值為10%以上,60%以下。In order to solve the above-mentioned technical problems, the present invention provides a liquid-cooled heat dissipation base material with partial pressure reinforcement, including: a heat dissipation base having opposite upper and lower surfaces, and a pressure reinforcement structure formed locally on the heat dissipation base. At least one of the upper surface and the lower surface; wherein, the projected area of the pressure-reinforcing structure on the upper surface and the sum of the projected area on the lower surface, and the area of the upper surface and The ratio of the total area of the lower surface is 10% or more and 60% or less.
在一優選實施例中,所述散熱基底是先通過金屬擴散接合工藝形成為一體式結構,然後通過施加壓力之工藝在所述散熱基底的局部區域進行施壓補強以形成所述施壓補強結構。In a preferred embodiment, the heat dissipation base is first formed into an integrated structure through a metal diffusion bonding process, and then pressure reinforcement is performed on a local area of the heat dissipation base through a pressure application process to form the pressure reinforcement structure. .
在一優選實施例中,所述散熱基底是先通過金屬粉末燒結工藝形成為一體式結構,然後通過施加壓力之工藝在所述散熱基底的局部區域進行施壓補強以形成所述施壓補強結構。In a preferred embodiment, the heat dissipation base is first formed into an integrated structure through a metal powder sintering process, and then pressure reinforcement is performed on a local area of the heat dissipation base through a pressure application process to form the pressure reinforcement structure. .
在一優選實施例中,所述散熱基底是由銅、銅合金的其中之一所形成。In a preferred embodiment, the heat dissipation base is formed of one of copper and copper alloys.
在一優選實施例中,所述散熱基底的所述上表面上更一體形成有一鰭片結構,且所述施壓補強結構的多個補強部與所述鰭片結構的多個鰭片是呈交錯式平行排列。In a preferred embodiment, a fin structure is further integrally formed on the upper surface of the heat dissipation base, and a plurality of reinforcing parts of the pressure-reinforcing structure and a plurality of fins of the fin structure are formed in a shape. Staggered parallel arrangement.
在一優選實施例中,所述散熱基底的所述上表面上更一體形成有一鰭片結構,且所述施壓補強結構的多個補強部是平行交錯於所述鰭片結構的多個排列呈多排的針柱式鰭片。In a preferred embodiment, a fin structure is further integrally formed on the upper surface of the heat dissipation base, and a plurality of reinforcing portions of the pressure-applying reinforcing structure are arranged in parallel and staggered to the plurality of fin structures. Pin-post fins in multiple rows.
在一優選實施例中,所述散熱基底的所述上表面上更一體形成有一鰭片結構,且所述施壓補強結構的多個補強部是依垂直與平行兩種方式交錯排列於所述鰭片結構的多個針柱式鰭片之間。In a preferred embodiment, a fin structure is further integrally formed on the upper surface of the heat dissipation base, and a plurality of reinforcement parts of the pressure reinforcement structure are staggered in the vertical and parallel manners. between a plurality of pin-post fins of the fin structure.
在一優選實施例中,所述施壓補強結構是壓痕、壓陷、圖案化之壓痕及壓陷的至少其一。In a preferred embodiment, the pressure reinforcement structure is at least one of indentation, indentation, patterned indentation and indentation.
在一優選實施例中,所述施壓補強結構的壓痕深度不超過所述散熱基底厚度的10%。In a preferred embodiment, the depth of the indentation of the pressure-reinforcing structure does not exceed 10% of the thickness of the heat dissipation substrate.
本發明的有益效果至少在於,本發明提供的局部施壓補強之液冷散熱基材,其可以通過「散熱基底具有相對的上表面及下表面、以及一施壓補強結構係局部的形成在所述上表面及所述下表面的至少其一」、「所述施壓補強結構在所述上表面的投影面積、以及在所述下表面的投影面積之總和,與所述上表面的面積及所述下表面的面積之總和的比值為10%以上,60%以下」的技術方案,從而得以兼顧散熱效果同時強化結構強度。The beneficial effect of the present invention is at least in that the liquid-cooled heat dissipation base material provided by the present invention can be partially pressurized and reinforced by "the heat dissipation base has opposite upper and lower surfaces, and a pressure-reinforcing structure is formed locally at the place. At least one of the upper surface and the lower surface", "the projected area of the pressure-reinforcing structure on the upper surface, and the sum of the projected area on the lower surface, and the area of the upper surface and The ratio of the total area of the lower surface is more than 10% and less than 60%", so that the heat dissipation effect can be taken into account and the structural strength can be strengthened.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。For a further understanding of the features and technical content of the present invention, please refer to the following detailed descriptions and drawings of the present invention. However, the drawings provided are only for reference and description, and are not intended to limit the present invention.
以下是通過特定的具體實施例來說明本發明所公開有關的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。The following are specific specific examples to illustrate the embodiments disclosed in the present invention, and those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to the actual size, and are stated in advance. The following embodiments will further describe the related technical contents of the present invention in detail, but the disclosed contents are not intended to limit the protection scope of the present invention. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be.
[第一實施例][First Embodiment]
請參閱圖1、2所示,其為本發明的其中一種實施例,本發明實施例提供一種局部施壓補強之液冷散熱基材,可用於接觸發熱元件。如圖1、2所示,根據本發明實施例所提供的局部施壓補強之液冷散熱基材,其可包括有一散熱基底10,其具有相對的上表面11及下表面12、以及一施壓補強結構13局部的形成在上表面11及下表面12的至少其一。Please refer to FIGS. 1 and 2 , which are one of the embodiments of the present invention. The embodiment of the present invention provides a liquid-cooled heat dissipation substrate with partial pressure reinforcement, which can be used to contact heating elements. As shown in FIGS. 1 and 2 , the liquid-cooled heat-dissipating substrate reinforced by partial pressure application according to an embodiment of the present invention may include a heat-
進一步說,本實施例的散熱基底10可以是先通過金屬擴散接合(Diffusion Bonding)工藝形成為一體式結構,且所述散熱基底10可以是浸沒於兩相冷卻液中且孔隙率大於5%的液冷散熱片,以強化整體散熱效果。並且,由於所述散熱基底10是先通過金屬擴散接合工藝成型,結構強度降低無可避免,因此為了兼顧散熱效果同時強化結構強度,本實施例的施壓補強結構13在上表面11的投影面積、以及在下表面12的投影面積之總和,與上表面11的面積及下表面12的面積之總和的比值為10%以上,60%以下,據此可以兼顧散熱效果同時強化結構強度。Further, the
具體來說,本實施例的施壓補強結構13是通過施加壓力之工藝(如沖壓、鍛造或鍛壓工藝)在所述散熱基底10的局部區域進行施壓補強所形成的補強結構。另外,所述施壓補強結構13可以是壓痕、壓陷、或是圖案化之壓痕或壓陷,並且壓痕深度不超過所述散熱基底10厚度的15%。Specifically, the pressure-reinforcing
另外,本實施例的散熱基底10也可以是先通過金屬粉末燒結工藝形成為一體式結構,並且可以是由銅、銅合金粉末燒結所形成的液冷散熱片,然後通過施加壓力之工藝在所述散熱基底10的局部區域進行施壓補強以形成所述施壓補強結構13。In addition, the
並且,本實施例的施壓補強結構13在上表面11的投影面積、以及在下表面12的投影面積之總和,與上表面11的面積及下表面12的面積之總和的比值約為27%。In addition, the ratio of the total projected area of the
[第二實施例][Second Embodiment]
請參閱圖3、4所示,其為本發明的第二實施例,本實施例與第一實施例大致相同,其差異說明如下。Please refer to FIGS. 3 and 4 , which are the second embodiment of the present invention. This embodiment is substantially the same as the first embodiment, and the differences are described as follows.
具體來說,如圖3的俯視圖所示,本實施例的所述散熱基底10的所述上表面11上更一體形成有一鰭片結構14a,且所述施壓補強結構13a的多個補強部131a與所述鰭片結構14a的多個板片狀鰭片141a是呈交錯式平行排列,藉此可以更有效地同時強化散熱效果及結構強度。Specifically, as shown in the top view of FIG. 3 , a
並且,本實施例的施壓補強結構13a在上表面11的投影面積、以及在下表面12的投影面積之總和,與上表面11的面積及下表面12的面積之總和的比值約為25%。In addition, the ratio of the total projected area of the pressure-reinforcing
[第三實施例][Third Embodiment]
請參閱圖5、6所示,其為本發明的第三實施例。本實施例與第一實施例大致相同,其差異說明如下。Please refer to FIGS. 5 and 6 , which are the third embodiment of the present invention. This embodiment is substantially the same as the first embodiment, and the differences are explained as follows.
具體來說,如圖5的俯視圖所示,本實施例的散熱基底10的表面上更一體形成有一鰭片結構14b,並且本實施例的施壓補強結構13b的多個補強部131b是平行交錯於所述鰭片結構14b的多個排列呈多排的針柱式鰭片(pin-fins)141b,藉此可以更有效地同時強化散熱效果及結構強度。Specifically, as shown in the top view of FIG. 5 , a
並且,本實施例的施壓補強結構13b在上表面11的投影面積、以及在下表面12的投影面積之總和,與上表面11的面積及下表面12的面積之總和的比值約為20%。In addition, the ratio of the total projected area of the pressure-reinforcing
[第四實施例][Fourth Embodiment]
請參閱圖7、8所示,其為本發明的第四實施例。本實施例與第一實施例大致相同,其差異說明如下。Please refer to FIGS. 7 and 8 , which are the fourth embodiment of the present invention. This embodiment is substantially the same as the first embodiment, and the differences are explained as follows.
具體來說,如圖7的俯視圖所示,本實施例的散熱基底10的表面上更一體形成有一鰭片結構14c,並且本實施例的施壓補強結構13c的多個補強部131c是依垂直與平行兩種方式交錯排列於所述鰭片結構14c的多個針柱式鰭片141c之間,藉此可以更有效地同時強化散熱效果及結構強度。Specifically, as shown in the top view of FIG. 7 , a
並且,本實施例的施壓補強結構13c在上表面11的投影面積、以及在下表面12的投影面積之總和,與上表面11的面積及下表面12的面積之總和的比值約為45%。In addition, the ratio of the total projected area of the pressure-reinforcing
綜合以上所述,本發明實施例提供的局部施壓補強之液冷散熱基材,其可以通過「散熱基底具有相對的上表面及下表面、以及一施壓補強結構係局部的形成在所述上表面及所述下表面的至少其一」、「所述施壓補強結構在所述上表面的投影面積、以及在所述下表面的投影面積之總和,與所述上表面的面積及所述下表面的面積之總和的比值為10%以上,60%以下」的技術方案,從而得以兼顧散熱效果同時強化結構強度。Based on the above, the liquid-cooled heat dissipation substrate provided by the embodiment of the present invention can be partially pressurized and reinforced. At least one of the upper surface and the lower surface”, “the sum of the projected area of the pressure-reinforcing structure on the upper surface, and the projected area on the lower surface, and the area of the upper surface and the sum of the projected area on the lower surface. The ratio of the total area of the lower surface is more than 10% and less than 60%", so that the heat dissipation effect can be taken into account and the structural strength can be strengthened.
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The contents disclosed above are only preferred feasible embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, any equivalent technical changes made by using the contents of the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.
10:散熱基底
11:上表面
12:下表面
13:施壓補強結構
13a:施壓補強結構
131a:補強部
14a:鰭片結構
141a:板片狀鰭片
13b:施壓補強結構
131b:補強部
14b:鰭片結構
141b:針柱式鰭片
13c:施壓補強結構
131c:補強部
14c:鰭片結構
141c:針柱式鰭片
10: Thermal base
11: Upper surface
12: Lower surface
13:
圖1為本發明第一實施例局部施壓補強之液冷散熱基材的俯視示意圖。FIG. 1 is a schematic top view of a liquid-cooled heat-dissipating substrate for partial pressure reinforcement according to a first embodiment of the present invention.
圖2為本發明第一實施例局部施壓補強之液冷散熱基材的側視示意圖。FIG. 2 is a schematic side view of a liquid-cooled heat-dissipating substrate for partial pressure reinforcement according to the first embodiment of the present invention.
圖3為本發明第二實施例局部施壓補強之液冷散熱基材的俯視示意圖。FIG. 3 is a schematic top view of a liquid-cooled heat-dissipating substrate for partial pressure reinforcement according to a second embodiment of the present invention.
圖4為本發明第二實施例局部施壓補強之液冷散熱基材的側視示意圖。FIG. 4 is a schematic side view of a liquid-cooled heat-dissipating substrate for partial pressure reinforcement according to a second embodiment of the present invention.
圖5為本發明第三實施例局部施壓補強之液冷散熱基材的俯視示意圖。FIG. 5 is a schematic top view of a liquid-cooled heat-dissipating substrate for partial pressure reinforcement according to a third embodiment of the present invention.
圖6為本發明第三實施例局部施壓補強之液冷散熱基材的側視示意圖。FIG. 6 is a schematic side view of a liquid-cooled heat-dissipating substrate for partial pressure reinforcement according to a third embodiment of the present invention.
圖7為本發明第四實施例局部施壓補強之液冷散熱基材的俯視示意圖。FIG. 7 is a schematic top view of a liquid-cooled heat-dissipating substrate for partial pressure reinforcement according to a fourth embodiment of the present invention.
圖8為本發明第四實施例局部施壓補強之液冷散熱基材的側視示意圖。FIG. 8 is a schematic side view of a liquid-cooled heat-dissipating substrate for partial pressure reinforcement according to a fourth embodiment of the present invention.
10:散熱基底 10: Thermal base
11:上表面 11: Upper surface
13:施壓補強結構 13: Pressure Reinforcement Structure
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US9338877B2 (en) * | 2011-02-28 | 2016-05-10 | Toyota Jidosha Kabushiki Kaisha | Power electronics assemblies, insulated metal substrate assemblies, and vehicles incorporating the same |
US10433463B2 (en) * | 2011-10-20 | 2019-10-01 | Crucible Intellectual Property, Llc | Bulk amorphous alloy heat sink |
CN202587735U (en) * | 2012-05-10 | 2012-12-05 | 无锡鸿祥热导科技股份有限公司 | Insert type radiator |
TW201405892A (en) * | 2012-07-19 | 2014-02-01 | Phostek Inc | LED device and method for manufacturing the same |
CN109411431A (en) * | 2018-11-27 | 2019-03-01 | 华南理工大学 | A kind of heat exchange structure and preparation method thereof |
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