TWI771786B - Low dielectric polyimide film and manufacturing method thereof - Google Patents

Low dielectric polyimide film and manufacturing method thereof Download PDF

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TWI771786B
TWI771786B TW109137740A TW109137740A TWI771786B TW I771786 B TWI771786 B TW I771786B TW 109137740 A TW109137740 A TW 109137740A TW 109137740 A TW109137740 A TW 109137740A TW I771786 B TWI771786 B TW I771786B
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polyimide film
aforementioned
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dianhydride
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TW202118815A (en
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趙珉相
白承烈
田珍碩
李吉男
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南韓商聚酰亞胺先端材料有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1042Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1067Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/521Esters of phosphoric acids, e.g. of H3PO4

Abstract

本發明係有關於一種減少氣泡個數的低介電質之聚醯亞胺薄膜及聚醯亞胺薄膜的製造方法。本發明提供一種聚醯亞胺薄膜,使包含二酐成分和二胺成分的聚醯胺酸溶液發生醯亞胺化而獲得,包含磷(P)類化合物,其中,前述二酐成分包括聯苯四甲酸二酐(BPDA)及均苯四甲酸二酐(PMDA),前述二胺成分包括二胺基二苯醚(ODA)、對苯二胺(PPD)及間聯甲苯胺(m-tolidine)。 The present invention relates to a low-dielectric polyimide film with reduced number of bubbles and a method for producing the polyimide film. The present invention provides a polyimide film obtained by imidizing a polyimide solution containing a dianhydride component and a diamine component, and containing a phosphorus (P) compound, wherein the dianhydride component includes biphenyl Tetracarboxylic dianhydride (BPDA) and pyromellitic dianhydride (PMDA), the aforementioned diamine components include diaminodiphenyl ether (ODA), p-phenylenediamine (PPD) and m-tolidine .

Description

低介電質之聚醯亞胺薄膜及其製造方法 Low-dielectric polyimide film and method for producing the same

本發明係有關於聚醯亞胺薄膜,更詳細而言,係有關於一種在具有低介電特性的同時,使製造的薄膜中氣泡個數減少的高厚度之聚醯亞胺薄膜及其製造方法。 The present invention relates to a polyimide film, and more specifically, to a high-thickness polyimide film that has low dielectric properties and reduces the number of bubbles in the produced film and its production method.

聚醯亞胺(POLYIMIDE;PI)以剛性芳香族主鏈和化學穩定性非常優秀的醯亞胺環為基礎,係有機材料中具有最高水平耐熱性、耐藥品性、電氣絕緣性、耐化學性、耐氣候性的高分子材料。 Polyimide (POLYIMIDE; PI) is based on a rigid aromatic main chain and an imide ring with excellent chemical stability. It has the highest level of heat resistance, chemical resistance, electrical insulation, and chemical resistance among organic materials. , Weather-resistant polymer materials.

聚醯亞胺薄膜作為要求前述特性的多樣電子設備的材料而倍受矚目。 Polyimide films are attracting attention as materials for various electronic devices requiring the aforementioned properties.

現在大部分聚醯亞胺以聚醯胺酸(poly(amic acid))形態溶解於有機溶劑,成為聚醯亞胺後不溶解,因而聚醯亞胺的加工一般利用聚醯胺酸的溶液,藉由使該溶液乾燥而在獲得希望的薄膜或成型物、塗層後進行加熱,藉助於醯亞胺化而實施。 At present, most of the polyimides are dissolved in organic solvents in the form of poly(amic acid), and they will not dissolve after becoming polyimides. Therefore, the processing of polyimides generally uses poly(amic acid) solutions. By drying this solution, after obtaining a desired film, a molded product, or a coating layer, it is heated and carried out by imidization.

另一方面,最近在將聚醯亞胺薄膜及其層壓體從醯亞胺化溫度冷卻到室溫的過程中發生的熱應力,經常引起捲縮、膜剝離、龜裂等嚴重問題。 On the other hand, thermal stress that occurs recently in the process of cooling a polyimide film and its laminate from the imidization temperature to room temperature often causes serious problems such as curling, film peeling, and cracking.

特別是隨著飛速發展的電子電路的高密度化,在採用多層配線基板等方面,熱應力導致的問題越為嚴重。 In particular, with the rapid development of high-density electronic circuits, the use of multilayer wiring boards and the like have become more serious problems due to thermal stress.

即,這是因為由於熱應力,即使未達到膜剝離或龜裂,多層基板中的熱應力殘留亦使設備的可靠性顯著下降。 That is, this is because, due to thermal stress, even if film peeling or cracking is not achieved, the thermal stress remaining in the multilayer substrate significantly lowers the reliability of the device.

作為能夠減小這種熱應力影響的方案,正在考慮聚醯亞胺的低膨脹化,但表現出低熱膨脹係數的聚醯亞胺一般具有剛性直線性主鏈結構,因而 大部分水蒸氣透過性差,根據製膜條件而具有容易引起發泡的問題。 As a solution to reduce the influence of such thermal stress, low expansion of polyimide is being considered. However, polyimide that exhibits a low coefficient of thermal expansion generally has a rigid linear main chain structure, so Most of them have poor water vapor permeability, and there is a problem that foaming is likely to occur depending on the film forming conditions.

即,由於分子排列過密,因而薄膜的水蒸氣透過性差,在薄膜製造製程中,經常在內部發生氣泡(氣泡、空氣等)。 That is, because the molecules are arranged too densely, the water vapor permeability of the film is poor, and bubbles (bubbles, air, etc.) are often generated inside the film during the production process of the film.

這種氣泡的發生不僅對製造的聚醯亞胺薄膜的表面粗糙度產生不良影響,而且會整體上降低聚醯亞胺薄膜的電氣、光學、機械特性。 The occurrence of such bubbles not only adversely affects the surface roughness of the produced polyimide film, but also reduces the electrical, optical, and mechanical properties of the polyimide film as a whole.

因此,要求一種能夠在保持顯示出低膨脹係數的聚醯亞胺的耐熱性等本來特性的同時,具有高彈性、高耐熱特性並使聚醯亞胺薄膜的氣泡減少的方案。 Therefore, there is a need for a solution capable of reducing the bubbles in the polyimide film while maintaining the original properties such as heat resistance of the polyimide exhibiting a low expansion coefficient, while having high elasticity and high heat resistance.

以上先前技術記載的事項用於幫助對發明背景的理解,可包括並非該技術領域的一般技藝人士已知的以往技術的事項。 The matters described in the above prior art are used to help understanding of the background of the invention, and may include matters not known in the prior art to those of ordinary skill in the technical field.

[先前技術文獻] [Prior Art Literature]

[專利文獻] [Patent Literature]

專利文獻1:韓國授權專利第10-1375276號。 Patent Document 1: Korean Granted Patent No. 10-1375276.

專利文獻2:韓國公開專利公報第2016-0002402號。 Patent Document 2: Korean Laid-Open Patent Publication No. 2016-0002402.

因此,本發明的目的在於提供一種低介電質之高厚度聚醯亞胺薄膜。 Therefore, the object of the present invention is to provide a high-thickness polyimide film with low dielectric properties.

但是,本發明要解決的課題不限於以上提及的課題,未提及的其他課題是從業人員可從以下記載明確理解的。 However, the problems to be solved by the present invention are not limited to the problems mentioned above, and other problems not mentioned can be clearly understood by practitioners from the following description.

旨在達成如上所述目的的本發明的一個態樣提供一種聚醯亞胺薄膜,前述聚醯亞胺薄膜使包含二酐成分和二胺成分的聚醯胺酸溶液發生醯亞胺化而獲得,其中,前述二酐成分包括聯苯四甲酸二酐(BPDA)及均苯四甲酸二酐(PMDA),前述二胺成分包括二胺基二苯醚(ODA)、對苯二胺(PPD) 及間聯甲苯胺(m-tolidine),以前述二胺成分的總含量100莫耳%為基準,前述二胺基二苯醚的含量為10莫耳%以上、30莫耳%以下,前述對苯二胺的含量為10莫耳%以上、30莫耳%以下,前述間聯甲苯胺的含量為60莫耳%以上、80莫耳%以下,前述聚醯亞胺薄膜包含磷(P)類化合物。 One aspect of the present invention to achieve the above object provides a polyimide film obtained by imidizing a polyimide solution containing a dianhydride component and a diamine component , wherein the aforementioned dianhydride components include biphenyltetracarboxylic dianhydride (BPDA) and pyromellitic dianhydride (PMDA), and the aforementioned diamine components include diamine diphenyl ether (ODA), p-phenylenediamine (PPD) and m-tolidine (m-tolidine), based on the total content of the aforementioned diamine component of 100 mol %, the content of the aforementioned diamino diphenyl ether is 10 mol % or more and 30 mol % or less, and the aforementioned para- The content of phenylenediamine is 10 mol % or more and 30 mol % or less, the content of the meta-tolidine is 60 mol % or more and 80 mol % or less, and the polyimide film contains phosphorus (P) compound.

以前述二酐成分的總含量100莫耳%為基準,前述聯苯四甲酸二酐的含量可為30莫耳%以上、50莫耳%以下,前述均苯四甲酸二酐的含量可為50莫耳%以上、70莫耳%以下。 Based on the total content 100 mol % of the aforementioned dianhydride components, the content of the aforementioned biphenyltetracarboxylic dianhydride can be more than 30 mol % and less than 50 mol %, and the content of the aforementioned pyromellitic dianhydride can be 50 mol %. More than mol% and less than 70 mol%.

前述磷類化合物相對於前述二酐成分及前述二胺成分的固形物,可包含超過0.1重量%、不足3.5重量%。 The said phosphorus type compound may contain more than 0.1 weight% and less than 3.5 weight% with respect to the solid content of the said dianhydride component and the said diamine component.

前述磷類化合物可為選自由磷酸三苯酯(triphenyl phosphate)、磷酸三二甲苯酯(Trixylenyl phosphate)、磷酸三甲苯酯(Tricresyl phosphate)、間苯二酚磷酸二苯酯(Resorcinol diphehyl phosphate)及聚磷酸銨(ammonium polyphosphate)組成之群的某一種以上。 The aforementioned phosphorus compound may be selected from triphenyl phosphate, Trixylenyl phosphate, Tricresyl phosphate, Resorcinol diphehyl phosphate and One or more of the group consisting of ammonium polyphosphate.

前述聚醯亞胺薄膜的彈性率可為4.5GPa以上,厚度可為70μm以上。 The elastic modulus of the aforementioned polyimide film may be 4.5 GPa or more, and the thickness may be 70 μm or more.

另外,前述聚醯亞胺薄膜的每1m2氣泡個數可不足50個。 In addition, the number of bubbles per 1 m 2 of the polyimide film may be less than 50.

本發明的另一態樣提供一種聚醯亞胺薄膜的製造方法,包括:(a)將包括聯苯四甲酸二酐(BPDA)及均苯四甲酸二酐(PMDA)的二酐成分與包括二胺基二苯醚(ODA)、對苯二胺(PPD)及間聯甲苯胺(m-tolidine)的二胺成分在有機溶劑中聚合而製造聚醯胺酸的第一步驟;(b)在前述第一步驟的前述聚醯胺酸中添加醯亞胺化催化劑和磷(P)類化合物並混合的第二步驟;及(c)對前述第二步驟的前述聚醯胺酸進行醯亞胺化的第三步驟;以前述二胺成分的總含量100莫耳%為基準,前述二胺基二苯醚的含量可為10莫耳%以上、30莫耳%以下,前述對苯二胺的含量可為10莫耳%以上、30 莫耳%以下,前述間聯甲苯胺的含量可為60莫耳%以上、80莫耳%以下。 Another aspect of the present invention provides a method for manufacturing a polyimide film, comprising: (a) combining a dianhydride component comprising biphenyltetracarboxylic dianhydride (BPDA) and pyromellitic dianhydride (PMDA) with a method comprising: The first step in which diamine components of diaminodiphenyl ether (ODA), p-phenylenediamine (PPD) and m-tolidine are polymerized in an organic solvent to produce polyamic acid; (b) The second step of adding an imidization catalyst and a phosphorus (P) compound to the aforementioned polyamic acid of the aforementioned first step and mixing; and (c) subjecting the aforementioned polyamic acid of the aforementioned second step to imidization The third step of amination; based on the total content of the aforementioned diamine component of 100 mol %, the content of the aforementioned diamine diphenyl ether may be more than 10 mol % and less than 30 mol %, and the aforementioned p-phenylenediamine The content can be more than 10 mol%, 30 mol% or less, the content of the aforementioned m-tolidine may be 60 mol% or more and 80 mol% or less.

本發明的又一態樣提供一種包括前述聚醯亞胺薄膜的保護薄膜及承載薄膜。 Another aspect of the present invention provides a protective film and a carrier film comprising the aforementioned polyimide film.

本發明調節二酐及二胺成分的配比、固形物含量,提供包含磷類化合物的聚醯亞胺薄膜,從而提供一種具有4.5GPa以上彈性率、厚度70μm以上、具有低介電特性之高厚度聚醯亞胺薄膜。 The present invention adjusts the ratio and solid content of dianhydride and diamine components to provide a polyimide film containing phosphorus compounds, thereby providing a high-quality polyimide film with an elastic modulus of 4.5 GPa or more, a thickness of 70 μm or more, and low dielectric properties. Thickness Polyimide Film.

另外,製造的聚醯亞胺薄膜儘管是薄膜厚度為70μm以上的比較厚的薄膜,但薄膜的氣泡個數觀察為不足50個/m2,隨著磷類化合物的含量變化,可獲得不存在觀察到的氣泡的品質優秀的高厚度薄膜。 In addition, although the produced polyimide film was a relatively thick film with a film thickness of 70 μm or more, the number of bubbles in the film was observed to be less than 50 cells/m 2 , and it was possible to obtain the absence of bubbles depending on the content of the phosphorus compound. A high-thickness film with excellent quality of observed bubbles.

這種聚醯亞胺薄膜不僅高彈性的優秀機械特性,而且表面粗糙度低,抑制氣泡形成,特別是改良表面品質,因而可應用於要求這種多樣特性的聚醯亞胺薄膜的領域。 This polyimide film not only has excellent mechanical properties with high elasticity, but also has low surface roughness, suppresses the formation of bubbles, and in particular improves the surface quality. Therefore, it can be used in fields requiring polyimide films with such diverse properties.

本說明書及申請專利範圍中使用的術語或詞語,不得限定為通常的或詞典的意義進行解釋,應立足於「發明人為了以最佳方法說明其自身的發明而可適當地定義術語的概念」的原則,只解釋為符合本發明的技術思想的意義和概念。 Terms and words used in this specification and the scope of the patent application should not be interpreted in the usual or dictionary sense, but should be based on "the concept that the inventor can appropriately define the terms in order to explain his own invention in the best way". principle, only to be interpreted as being in line with the meaning and concept of the technical idea of the present invention.

因此,本說明書中記載的實施例的構成,只不過是本發明最佳的一個實施例,並非全部代表本發明的技術思想,因此應理解為,在本發明申請時間點,會存在可取代它們的多樣均等物和變形例。 Therefore, the structure of the embodiment described in this specification is only the best embodiment of the present invention, and does not represent the technical idea of the present invention. Therefore, it should be understood that at the time of application of the present invention, there may be alternatives to replace them. Various equivalents and variants of .

只要在文理上未明確表示不同,在本說明書中單數的表現包括複數的表現。在本說明書中,「包括」、「具備」或「具有」等術語是要指定實施的特徵、數字、步驟、構成要素或它們的組合的存在,應理解為不預先排除 一個或其以上的其他特徵或數字、步驟、構成要素或彼等的組合的存在或附加可能性。 In this specification, the expression of the singular includes the expression of the plural unless the difference is not clearly expressed in the text. In this specification, terms such as "comprising", "having" or "having" are to specify the existence of features, numbers, steps, constituent elements or their combinations, and should be understood as not precluded The presence or additional possibility of one or more other features or numbers, steps, constituent elements or combinations thereof.

在本說明書中,「二酐」係指包括其前體或衍生物,彼等在技術上可不為二酐,但儘管如此,與二胺反應而形成聚醯胺酸,該聚醯胺酸可再次變換成聚醯亞胺。 In this specification, "dianhydride" is meant to include its precursors or derivatives, which technically may not be dianhydrides, but nonetheless react with diamines to form polyamides, which may Converted to polyimide again.

在本說明書中,當藉由列舉範圍、較佳範圍或較佳上限值及較佳下限值而給出量、濃度、或其他值或參數時,與範圍是否獨立地公開無關,應理解為具體公開由任意一對的任意上側範圍界限值或較佳值及任意下側範圍界限值或較佳值形成的所有範圍。 In this specification, when an amount, concentration, or other value or parameter is given by listing a range, a preferred range, or a preferred upper limit value and a preferred lower limit value, it should be understood that whether the range is disclosed independently or not All ranges formed by any pair of any upper range limit or preferred value and any lower range limit or preferred value are specifically disclosed.

數值的範圍在本說明書中提及時,只要未不同地敘述,其範圍係指包括其終點及其範圍內的所有整數和分數。本發明的範疇係指不限定為在定義範圍時提及的特定值。 When a range of values is referred to in this specification, unless recited differently, the range is meant to include its endpoint and all integers and fractions within the range. The scope of the invention is not meant to be limited to the specific values mentioned in defining the scope.

本發明一個體現例的聚醯亞胺薄膜使包含二酐成分和二胺成分的聚醯胺酸溶液發生醯亞胺化而獲得,其中,前述二酐成分包括聯苯四甲酸二酐(BPDA)及均苯四甲酸二酐(PMDA),前述二胺成分包括二胺基二苯醚(ODA)、對苯二胺(PPD)及間聯甲苯胺(m-tolidine),以前述二胺成分的總含量100莫耳%為基準,前述二胺基二苯醚的含量可為10莫耳%以上、30莫耳%以下,前述對苯二胺的含量可為10莫耳%以上、30莫耳%以下,前述間聯甲苯胺的含量可為60莫耳%以上、80莫耳%以下,前述聚醯亞胺薄膜包含磷(P)類化合物。 The polyimide film of one embodiment of the present invention is obtained by imidizing a polyimide solution containing a dianhydride component and a diamine component, wherein the dianhydride component includes biphenyltetracarboxylic dianhydride (BPDA) And pyromellitic dianhydride (PMDA), the aforementioned diamine components include diamine diphenyl ether (ODA), p-phenylenediamine (PPD) and m-tolidine (m-tolidine), with the aforementioned diamine components The total content of 100 mol % is the benchmark, the content of the aforementioned diaminodiphenyl ether can be more than 10 mol % and less than 30 mol %, and the content of the aforementioned p-phenylenediamine can be more than 10 mol % and 30 mol %. % or less, the content of the m-tolidine can be more than 60 mol % and less than 80 mol %, and the polyimide film contains a phosphorus (P) compound.

對苯二胺為剛性單體,隨著對苯二胺(PPD)含量的增加,合成的聚醯亞胺具有更加線性的結構,有助於提高聚醯亞胺的彈性率等機械特性。 P-phenylenediamine is a rigid monomer. With the increase of p-phenylenediamine (PPD) content, the synthesized polyimide has a more linear structure, which helps to improve the mechanical properties of polyimide such as elastic modulus.

以二胺成分的總量為基準,低於前述範圍使用對苯二胺時,高厚度(薄膜厚度70μm以上)聚醯亞胺薄膜的彈性率會低下。 When p-phenylenediamine is used below the aforementioned range based on the total amount of the diamine component, the elastic modulus of the high-thickness (film thickness of 70 μm or more) polyimide film decreases.

另外,以二胺成分的總量為基準,超過前述範圍使用對苯二胺時,特別是固形物含量升高時,由於二次結合而進行凝膠(gel)化,會難以產生高 厚度聚醯亞胺薄膜。 In addition, when using p-phenylenediamine beyond the above-mentioned range based on the total amount of the diamine component, especially when the solid content increases, gelation occurs due to secondary bonding, and it is difficult to produce high Thickness Polyimide Film.

另一方面,包含對苯二胺的高厚度聚醯亞胺薄膜,隨著厚度的增加,頻繁發生氣泡。 On the other hand, in the high-thickness polyimide film containing p-phenylenediamine, bubbles frequently occur as the thickness increases.

這種氣泡發生的增加緣於隨著對苯二胺含量的增加,合成的聚醯亞胺鏈具有更加線性的形態,線性的聚醯亞胺鏈導致聚醯亞胺鏈間的結合加強,溶劑及水的蒸發變得困難。 The increase in the occurrence of bubbles is due to the fact that with the increase of p-phenylenediamine content, the synthesized polyimide chain has a more linear morphology. and evaporation of water becomes difficult.

在聚醯亞胺薄膜中產生的氣泡與對聚醯亞胺薄膜的外觀、機械特性造成極大影響的品質不良相應,製造的聚醯亞胺薄膜即使其他特性優秀,產生眾多氣泡的聚醯亞胺薄膜亦難以應用於實際製品。 The generation of air bubbles in the polyimide film corresponds to the poor quality that greatly affects the appearance and mechanical properties of the polyimide film. Even if the produced polyimide film is excellent in other characteristics, a polyimide that generates many air bubbles Films are also difficult to apply to actual products.

因此,添加了能夠向由對苯二胺誘發的聚醯亞胺鏈間強力結合賦予自由體積(free volume)、增加聚醯亞胺鏈間柔軟性的具有可塑劑特性的磷類化合物。 Therefore, a phosphorus-based compound having plasticizer properties that can impart a free volume to the strong interchain bonding of polyimide induced by p-phenylenediamine and increase the flexibility between polyimide chains is added.

確認了藉助於添加這種磷類化合物,在聚醯亞胺薄膜中形成的氣泡數大幅減少。 It was confirmed that the number of bubbles formed in the polyimide thin film was greatly reduced by adding such a phosphorus compound.

根據本發明另一體現例,聚醯亞胺薄膜可包括無機填充劑。作為無機填充劑,可例如二氧化矽(特別是球狀二氧化矽)、氧化鈦、氧化鋁、氮化矽、氮化硼、磷酸氫鈣、磷酸鈣、雲母等。 According to another embodiment of the present invention, the polyimide film may include an inorganic filler. As the inorganic filler, for example, silicon dioxide (especially spherical silicon dioxide), titanium oxide, aluminum oxide, silicon nitride, boron nitride, calcium hydrogen phosphate, calcium phosphate, mica and the like can be used.

填充材料的粒徑不特別限定,根據需改質的薄膜特性和添加的填充材料種類決定即可。一般而言,平均粒徑為0.05至100μm,較佳為0.1至75μm,更較佳為0.1至50μm,尤其較佳為0.1至25μm。 The particle size of the filler is not particularly limited, and may be determined according to the properties of the film to be modified and the type of filler to be added. In general, the average particle size is 0.05 to 100 μm, preferably 0.1 to 75 μm, more preferably 0.1 to 50 μm, particularly preferably 0.1 to 25 μm.

若粒徑低於該範圍,則難以表現出改質效果,若超過該範圍,則會有極大損傷表面性或機械特性大幅下降的情形。 If the particle size is less than this range, it is difficult to express the effect of modification, and if it exceeds this range, the surface properties may be greatly damaged or the mechanical properties may be greatly reduced.

另外,對於填充材料的添加量亦不特別限定,根據需改質的薄膜特性或填充材料粒徑等決定即可。一般而言,填充材料的添加量相對於聚醯亞胺100重量份,為0.01至100重量份,較佳為0.01至90重量份,更較佳為0.02至80重量份。 In addition, the addition amount of the filler is also not particularly limited, and may be determined according to the characteristics of the film to be modified, the particle size of the filler, and the like. Generally speaking, the addition amount of the filler is 0.01 to 100 parts by weight, preferably 0.01 to 90 parts by weight, more preferably 0.02 to 80 parts by weight, relative to 100 parts by weight of polyimide.

若填充材料添加量低於該範圍,則難以表現出填充材料的改質效果,若超過該範圍,則存在薄膜機械特性受到極大損傷的可能性。填充材料的添加方法不特別限定,亦可使用公知的任何方法。 If the amount of filler added is less than this range, the modification effect of the filler will hardly be exhibited, and if it exceeds this range, the mechanical properties of the film may be greatly damaged. The method of adding the filler is not particularly limited, and any known method may be used.

前述無機填充材料包含於聚醯亞胺薄膜,使得聚醯亞胺薄膜的表面表現出粗糙度,賦予防止聚醯亞胺薄膜在生產或使用中相互附著現象的防阻滯(aniti blocking)特性。 The aforementioned inorganic filler is contained in the polyimide film, so that the surface of the polyimide film exhibits roughness, and imparts an aniti blocking property that prevents the polyimide film from sticking to each other during production or use.

無機填充材料通常用作聚醯亞胺薄膜的添加劑,但球狀二氧化矽顆粒等,防阻滯特性尤其優秀。 Inorganic fillers are usually used as additives for polyimide films, but spherical silica particles, etc., are particularly excellent in anti-blocking properties.

例如在使用球狀二氧化矽顆粒作為無機填充材料的情況下,當球狀二氧化矽顆粒的平均直徑超過1μm時,表面粗糙度增大,在與聚醯亞胺薄膜相接的對象表面誘發劃痕並發生製品不良,當球狀二氧化矽顆粒的平均直徑不足0.1μm時,無法表達防止薄膜阻滯現象的防阻滯特性。 For example, in the case of using spherical silica particles as the inorganic filler, when the average diameter of the spherical silica particles exceeds 1 μm, the surface roughness increases, and the surface roughness of the object in contact with the polyimide film is induced. Scratches and product defects occur, and when the average diameter of the spherical silica particles is less than 0.1 μm, the anti-blocking properties that prevent the film blocking phenomenon cannot be expressed.

通常,若球狀二氧化矽顆粒超過適當量使用,則顆粒間凝集,在薄膜上出現結合,若使用不足適當量,則在薄膜的表面處理後,由於薄膜間黏連的現象,在進行捲取步驟方面發生困難。 Generally, if the spherical silica particles are used in an excess of an appropriate amount, the particles will agglomerate and bond on the film. Difficulty taking steps.

根據本發明的另一體現例,用於抑制氣泡形成的具有可塑劑特性的磷類化合物,相比用於聚醯亞胺合成的二酐成分及二胺成分的固形物可包含超過0.1重量%、不足3.5重量%以下,特別是較佳包含0.5~3.0重量%。 According to another embodiment of the present invention, the phosphorus-based compound having plasticizer properties for suppressing the formation of bubbles may contain more than 0.1 wt % of the solid content of the dianhydride component and the diamine component used in the synthesis of polyimide , less than 3.5 wt % or less, particularly preferably 0.5 to 3.0 wt %.

若磷類化合物包含0.1重量%以下,則抑制氣泡形成的效果無法充分顯現,若包含3.5重量%以上,則聚醯亞胺薄膜的彈性率減小。 When the phosphorus-based compound is contained in an amount of 0.1% by weight or less, the effect of suppressing the formation of bubbles cannot be sufficiently exhibited, and when the phosphorus-based compound is contained in an amount of 3.5% by weight or more, the elastic modulus of the polyimide film decreases.

另外,作為使用的磷類化合物,可為磷酸三苯酯(Triphenyl Phosphate;TPP)及聚磷酸銨(ammonium polyphosphate)、磷酸三二甲苯酯(Trixylenyl Phosphate;TXP)、磷酸三甲苯酯(Tricresyl Phosphate;TCP)、間苯二酚磷酸二苯酯(Resorcinol diphenyl phosphate)及聚磷酸銨(ammonium polyphosphate)。 In addition, as the phosphorus compound used, it can be Triphenyl Phosphate (TPP), ammonium polyphosphate (ammonium polyphosphate), Trixylenyl Phosphate (TXP), Tricresyl Phosphate (Tricresyl Phosphate; TCP), resorcinol diphenyl phosphate and ammonium polyphosphate.

特別是較佳使用磷酸三苯酯(Triphenyl Phosphate;TPP)及聚磷 酸銨(ammonium polyphosphate)中某一種以上,但並非限定於此,只要是能夠賦予自由體積(free volume)、增加聚醯亞胺鏈間柔軟性的具有可塑劑特性的磷類化合物中可有助於抑制氣泡形成的磷類化合物,任何化合物均可使用。 In particular, triphenyl phosphate (Triphenyl Phosphate; TPP) and polyphosphorus are preferably used One or more of ammonium polyphosphates, but not limited thereto, as long as they are phosphorus-based compounds with plasticizer properties that can impart free volume and increase the flexibility between polyimide chains Any compound can be used as a phosphorus compound for suppressing bubble formation.

本申請的前述體現例的聚醯亞胺薄膜是彈性率為4.5GPa以上、厚度為70μm以上的具有高彈性特性的高厚度聚醯亞胺薄膜。 The polyimide film of the aforementioned embodiment example of the present application is a high-thickness polyimide film having an elastic modulus of 4.5 GPa or more and a thickness of 70 μm or more and having high elastic properties.

前述聚醯亞胺薄膜的彈性率隨著對苯二胺(PPD)的含量調節而表現出4.5GPa以上的優秀彈性率,這種優秀彈性率的聚醯亞胺薄膜可應用於多樣的方面,但特別適合於承載薄膜或保護薄膜。 The elastic modulus of the aforementioned polyimide film is adjusted with the content of p-phenylenediamine (PPD) and exhibits an excellent elastic modulus of 4.5 GPa or more. This excellent elastic modulus of the polyimide film can be applied to various aspects, But it is especially suitable for carrier film or protective film.

而且,前述聚醯亞胺薄膜表現出低表面粗糙度,這與無機填充材料的平均直徑有直接關聯性,通常,無機填充材料的平均直徑越大,表面粗糙度亦越大。這種表面粗糙度的增加,使得在與聚醯亞胺薄膜相接的對象表面誘發劃痕,導致製品不良。 Moreover, the aforementioned polyimide films exhibit low surface roughness, which is directly related to the average diameter of the inorganic filler material. Generally, the larger the average diameter of the inorganic filler material, the larger the surface roughness. This increase in surface roughness causes scratches to be induced on the surface of the object in contact with the polyimide film, resulting in defective products.

而且,作為前述聚醯亞胺薄膜的具有70μm以上厚度的高厚度聚醯亞胺薄膜,較佳前述聚醯亞胺薄膜的厚度為75μm以上。 Furthermore, as a high-thickness polyimide film having a thickness of 70 μm or more, the thickness of the polyimide film is preferably 75 μm or more.

前述聚醯亞胺薄膜每1m2的氣泡個數不足50個,氣泡個數隨著添加的磷類化合物含量的增加而減少。藉由適宜地調節磷類化合物的含量,可在使氣泡個數實現最小化(據觀察,未確認到存在氣泡)的同時,保持適於製品應用的彈性率及表面粗糙度。 The number of bubbles per 1 m 2 of the polyimide film is less than 50, and the number of bubbles decreases as the content of the added phosphorus compound increases. By appropriately adjusting the content of the phosphorus-based compound, the number of bubbles can be minimized (the existence of bubbles was not confirmed by observation) while maintaining the elastic modulus and surface roughness suitable for product application.

本發明的另一體現例係有關於一種聚醯亞胺薄膜的製造方法,包括:(a)將包括聯苯四甲酸二酐(BPDA)及均苯四甲酸二酐(PMDA)的二酐成分與包括二胺基二苯醚(ODA)、對苯二胺(PPD)及間聯甲苯胺(m-tolidine)的二胺成分在有機溶劑中聚合而製造聚醯胺酸的第一步驟;(b)在前述第一步驟的前述聚醯胺酸中添加醯亞胺化催化劑和磷(P)類化合物並混合的第二步驟;及(c)對前述第二步驟的前述聚醯胺酸進行醯亞胺化的第三步驟;以前述二胺成分的總含量100莫耳%為基準,前述二胺基二苯醚的含量為 10莫耳%以上、30莫耳%以下,前述對苯二胺的含量為10莫耳%以上、30莫耳%以下,前述間聯甲苯胺的含量為60莫耳%以上、80莫耳%以下。 Another embodiment of the present invention relates to a method for manufacturing a polyimide film, comprising: (a) adding dianhydride components including biphenyltetracarboxylic dianhydride (BPDA) and pyromellitic dianhydride (PMDA) The first step of producing polyamic acid by polymerizing in an organic solvent with diamine components including diaminodiphenyl ether (ODA), p-phenylenediamine (PPD) and m-tolidine; ( b) a second step of adding an imidization catalyst and a phosphorus (P) compound to the aforementioned polyamic acid of the aforementioned first step and mixing; and (c) carrying out the aforementioned polyamide acid of the aforementioned second step The third step of imidization; based on the total content of the aforementioned diamine component 100 mol %, the content of the aforementioned diamine diphenyl ether is More than 10 mol % and less than 30 mol %, the content of the aforementioned p-phenylenediamine is more than 10 mol % and less than 30 mol %, and the content of the aforementioned m-tolidine is more than 60 mol % and 80 mol % the following.

使聚醯胺酸實現醯亞胺化的方法可應用熱醯亞胺化方法或化學醯亞胺化方法,亦可應用並用熱醯亞胺化方法和化學醯亞胺化方法的方法。其中,熱醯亞胺化方法是排除化學催化劑,利用熱風或紅外線乾燥機等熱源來誘導醯亞胺化反應的方法,化學醯亞胺化方法是利用脫水劑及醯亞胺化劑的方法。 A thermal imidization method or a chemical imidization method can be applied to the method of imidizing a polyamic acid, and a method of using a thermal imidization method and a chemical imidization method in combination can also be applied. Among them, the thermal imidization method is a method in which a chemical catalyst is excluded, and a heat source such as a hot air or an infrared dryer is used to induce an imidization reaction, and the chemical imidization method is a method using a dehydrating agent and an imidizing agent.

製造的聚醯亞胺薄膜適合於保護薄膜或承載薄膜,但並非限定於此,可在可適用所製造的聚醯亞胺薄膜的特性的多樣領域使用。 The produced polyimide film is suitable for a protective film or a carrier film, but is not limited to this, and can be used in various fields to which the properties of the produced polyimide film can be applied.

下文藉由發明的具體製造例及實施例,更詳細說明發明的作用及效果。不過,這種製造例及實施例只不過是作為發明示例而提出的,並非發明的權利範圍由此限定。 The functions and effects of the present invention will be described in more detail below by means of specific manufacturing examples and embodiments of the present invention. However, the manufacturing examples and the examples are presented only as examples of the invention, and the scope of the rights of the invention is not limited thereby.

[製造例:聚醯亞胺薄膜的製造] [Production example: Production of polyimide film]

本發明的聚醯亞胺薄膜可藉由如下本行業公知的通常方法製造。首先,使前述二酐與二胺成分在有機溶劑中反應而獲得聚醯胺酸溶液。 The polyimide film of the present invention can be produced by the following general methods known in the art. First, the above-mentioned dianhydride and diamine components are reacted in an organic solvent to obtain a polyamic acid solution.

此時,溶劑一般為醯胺類溶劑,可使用非質子極性溶劑(Aprotic solvent),例如可使用N,N'-二甲基甲醯胺、N,N'-二甲基乙醯胺、N-甲基吡咯啶酮或彼等的組合。 At this time, the solvent is generally an amide solvent, and an aprotic polar solvent (Aprotic solvent) can be used, such as N,N'-dimethylformamide, N,N'-dimethylacetamide, N,N'-dimethylacetamide, N,N'-dimethylacetamide - methylpyrrolidone or a combination thereof.

前述二酐與二胺成分的投入形態可以粉末、團塊及溶液形態投入,在反應初期以粉末形態投入並進行反應後,之後為了調節聚合黏度,較佳以溶液形態投入。 The dianhydride and diamine components may be charged in powder, agglomerate, or solution form, and are preferably charged in solution form in order to adjust the polymerization viscosity after the reaction is performed in powder form at the initial stage of the reaction.

獲得的聚醯胺酸溶液可與醯亞胺化催化劑及脫水劑混合,塗覆於支撐體。 The obtained polyamic acid solution can be mixed with an imidization catalyst and a dehydrating agent, and coated on a support.

作為使用的催化劑示例,有三級胺類(例如,異喹啉、β-甲基吡啶、吡啶等),作為脫水劑的示例,有酸酐,但不限於此。另外,作為上述使用的支撐體,可例如玻璃板、鋁箔、循環不鏽鋼帶或不鏽鋼桶等,但不限於此。 Examples of catalysts used include tertiary amines (eg, isoquinoline, β-picoline, pyridine, etc.), and examples of dehydrating agents include acid anhydrides, but are not limited thereto. In addition, as the support body used above, for example, a glass plate, an aluminum foil, a circulating stainless steel belt, a stainless steel tub, etc. can be used, but it is not limited thereto.

在前述支撐體上塗覆的薄膜藉助於乾燥空氣及熱處理而在支撐體上凝膠化。 The film coated on the aforementioned support is gelled on the support by means of dry air and heat treatment.

前述凝膠化的薄膜從支撐體分離,進行熱處理而完成乾燥及醯亞胺化。 The gelled thin film is separated from the support and subjected to heat treatment to complete drying and imidization.

結束前述熱處理的薄膜在既定張力下進行熱處理,可去除在製膜過程中發生的薄膜內部殘留應力。 The film after the above-mentioned heat treatment is heat-treated under a predetermined tension, so that the residual stress in the film that occurs in the film-forming process can be removed.

具體而言,在使氮氣注入具備攪拌器及氮氣注入/排出管的反應器的同時投入500ml的NMP,將反應器的溫度設置為30℃後,將聯苯四甲酸二酐(BPDA)、均苯四甲酸二酐(PMDA)、二胺基二苯醚(ODA)、對苯二胺(PPD)及間聯甲苯胺(m-tolidine)按調節的配比投入,使得完全溶解。然後,在氮氣氣氛下,使反應器的溫度升高加熱到40℃的同時持續攪拌120分鐘,製造了一次反應黏度為1500cP的聚醯胺酸。 Specifically, 500 ml of NMP was injected while injecting nitrogen into a reactor equipped with a stirrer and a nitrogen injection/exhaust pipe, and the temperature of the reactor was set to 30° C., and biphenyltetracarboxylic dianhydride (BPDA), homogenized The pyromellitic dianhydride (PMDA), diaminodiphenyl ether (ODA), p-phenylenediamine (PPD) and m-tolidine (m-tolidine) were added in the adjusted proportions to make the solution completely dissolved. Then, in a nitrogen atmosphere, the temperature of the reactor was raised to 40° C. and stirring was continued for 120 minutes, thereby producing a polyamic acid having a primary reaction viscosity of 1500 cP.

在如此製造的聚醯胺酸中添加均苯四甲酸二酐(PMDA)溶液並進行攪拌,使得最終黏度達到100000~120000cP。 A solution of pyromellitic dianhydride (PMDA) was added to the thus-produced polyamic acid and stirred so that the final viscosity reached 100,000 to 120,000 cP.

在如此製造的最終聚醯胺酸中,添加催化劑及脫水劑,作為磷類化合物,調節磷酸三苯酯(triphenyl phosphate;TPP)的含量並一同添加,利用塗覆器製造了高厚度聚醯亞胺薄膜。 In the final polyamic acid produced in this way, a catalyst and a dehydrating agent were added as phosphorus compounds, and the content of triphenyl phosphate (TPP) was adjusted and added together, and a high-thickness polyamic acid was produced by a coater. Amine film.

[實施例及比較例] [Examples and Comparative Examples]

根據前面說明的製造例而製造,但作為二酐成分,聯苯四甲酸二酐(BPDA)及均苯四甲酸二酐(PMDA)分別使用40mol%及60mol%,以二酐成分100mol%為基準,使二胺成分100mol%反應。 It was produced according to the production example described above, but as the dianhydride component, biphenyltetracarboxylic dianhydride (BPDA) and pyromellitic dianhydride (PMDA) were used in 40 mol % and 60 mol %, respectively, based on 100 mol % of the dianhydride component. , 100 mol% of the diamine component was reacted.

作為二胺成分的二胺基二苯醚(ODA)、對苯二胺(PPD)及間聯甲苯胺(m-tolidine)的配比,在二胺的總含量為100mol%時,二胺基二苯醚、對苯二胺及間聯甲苯胺分別使用15mol%、15mol%及70mol%。 The ratio of diamine diphenyl ether (ODA), p-phenylenediamine (PPD) and m-tolidine (m-tolidine) as the diamine component, when the total content of diamine is 100 mol%, the diamine group Diphenyl ether, p-phenylenediamine and m-tolidine were used in 15 mol%, 15 mol% and 70 mol%, respectively.

如下表1所示,實施例1至6中的磷酸三苯酯(Triphenyl Phosphate;TPP)的含量,相對於二酐成分及前述二胺成分的固形物添加0.5~3重量%,製 造的聚醯亞胺薄膜的厚度均為75μm。 As shown in Table 1 below, the content of triphenyl phosphate (Triphenyl Phosphate; TPP) in Examples 1 to 6 was 0.5 to 3% by weight based on the solid content of the dianhydride component and the diamine component to prepare The thickness of the fabricated polyimide films were all 75 μm.

Figure 109137740-A0305-02-0013-1
Figure 109137740-A0305-02-0013-1

另外,所有實施例及比較例製造的聚醯亞胺薄膜的彈性率利用英斯特朗裝備(Standard Instron testing apparatus),根據ASTM D 882規程測量3次,取平均值。 In addition, the elastic modulus of the polyimide films produced in all Examples and Comparative Examples was measured 3 times according to ASTM D 882 using a Standard Instron testing apparatus, and an average value was taken.

平均氣泡個數是首先利用加裝了影像裝置的薄膜不良分析裝置拍攝聚醯亞胺薄膜,經過直接目視確認所拍攝的聚醯亞胺薄膜的不良影像的步驟,求出平均氣泡個數。 The average number of bubbles is obtained by first photographing a polyimide film with a film defect analyzer equipped with an imaging device, and then directly visually checking the photographed defect image of the polyimide film to obtain the average number of bubbles.

將既定寬度和長度的薄膜用作試料,測量了氣泡個數,然後將測量的氣泡個數換算成每1m2的氣泡個數。 A film having a predetermined width and length was used as a sample, and the number of bubbles was measured, and the measured number of bubbles was converted into the number of bubbles per 1 m 2 .

根據測量結果,對於將磷酸三苯酯(Triphenyl Phosphate;TPP)的含量按0.5重量%至3.0重量%添加的實施例1至6而言,儘管為高厚度聚醯亞胺薄膜,但與完全不使用磷酸三苯酯(triphenyl phosphate;TPP)的比較例1(氣泡個數:每1m2為63~68個)或包含0.1重量%的磷酸三苯酯(triphenyl phosphate;TPP)的比較例2(氣泡個數:每1m2為60~68個)相比,氣泡個數大幅減少。 According to the measurement results, in Examples 1 to 6 in which the content of triphenyl phosphate (TPP) was added at 0.5 wt % to 3.0 wt %, although the polyimide films were high-thickness films, they were different from those at all. Comparative Example 1 using triphenyl phosphate (TPP) (the number of bubbles: 63 to 68 per 1 m 2 ) or Comparative Example 2 ( The number of bubbles: 60 to 68 per 1 m 2 ), the number of bubbles is greatly reduced.

特別是隨著磷酸三苯酯(Triphenyl Phosphate;TPP)的含量從0.5重量%增加至3.0重量%,氣泡個數從每1m2的20~30個減少為0個。 In particular, as the content of triphenyl phosphate (TPP) increased from 0.5 wt % to 3.0 wt %, the number of bubbles decreased from 20 to 30 per 1 m 2 to 0.

另外,當磷酸三苯酯(Triphenyl Phosphate;TPP)的含量包含0.5 重量%至3.0重量%(實施例1至6)時,與比較例1及2(分別為6.25GPa、6.05GPa)相比,出現了彈性率部分減小的傾向,但聚醯亞胺薄膜的彈性率範圍為4.76GPa~5.87GPa,表現出4.5GPa以上的彈性率,因而確認了所製造的聚醯亞胺薄膜在製品應用方面根本沒有問題。 In addition, when the content of Triphenyl Phosphate (TPP) contains 0.5 From % to 3.0% by weight (Examples 1 to 6), compared with Comparative Examples 1 and 2 (6.25GPa and 6.05GPa, respectively), the elastic modulus tended to be partially reduced, but the polyimide film had a The elastic modulus ranged from 4.76GPa to 5.87GPa, showing an elastic modulus of 4.5GPa or more, so it was confirmed that the manufactured polyimide film had no problem at all in terms of product application.

當磷酸三苯酯(Triphenyl Phosphate;TPP)的含量以3.5重量%以上過量使用時(比較例3至4),與實施例5及6一樣,氣泡個數雖然保持在0個,但彈性率大幅減小,表現為不足4.5Gpa。 When the content of Triphenyl Phosphate (TPP) was used in excess of 3.5% by weight or more (Comparative Examples 3 to 4), as in Examples 5 and 6, although the number of bubbles was kept at 0, the elastic modulus was greatly increased. Decrease, the performance is less than 4.5Gpa.

這可視為緣於彈性隨著磷酸三苯酯(Triphenyl Phosphate;TPP)含量的增加而減小的磷酸三苯酯(Triphenyl Phosphate;TPP)的可塑劑特性。 This can be considered to be due to the plasticizer properties of Triphenyl Phosphate (TPP) where elasticity decreases with increasing Triphenyl Phosphate (TPP) content.

本發明的聚醯亞胺薄膜及聚醯亞胺薄膜的製造方法的實施例只是使本發明所屬技術領域的一般技藝人士能夠容易地實施本發明的較佳實施例,並非限定於前述實施例,因此,本發明的權利範圍不由此而限定。 The embodiments of the polyimide film and the manufacturing method of the polyimide film of the present invention are only preferred embodiments for those skilled in the art to which the present invention pertains to easily implement the present invention, and are not limited to the foregoing embodiments. Therefore, the right scope of the present invention is not limited thereby.

因此,本發明的真正的技術保護範圍應根據附帶的申請專利範圍的技術思想確定。另外,在不超出本發明技術思想的範圍內,可實現多種置換、變形及變更,這是從業人員不言而喻的,可由從業人員容易地變更的部分亦包括於本發明的權利範圍,這是不言而喻的。 Therefore, the true technical protection scope of the present invention should be determined according to the accompanying technical idea of the scope of the patent application. In addition, within the scope of the technical idea of the present invention, various substitutions, deformations and changes can be realized, which is self-evident to practitioners, and the parts that can be easily changed by practitioners are also included in the scope of rights of the present invention. It goes without saying.

Claims (10)

一種聚醯亞胺薄膜,其中,前述聚醯亞胺薄膜包含磷(P)類化合物,前述聚醯亞胺薄膜使包含二酐成分和二胺成分的聚醯胺酸溶液發生醯亞胺化而獲得,其中,前述二酐成分包括聯苯四甲酸二酐(BPDA)及均苯四甲酸二酐(PMDA),前述二胺成分包括二胺基二苯醚(ODA)、對苯二胺(PPD)及間聯甲苯胺(m-tolidine),其中,以前述二胺成分的總含量100莫耳%為基準,前述二胺基二苯醚的含量為10莫耳%以上、30莫耳%以下,前述對苯二胺的含量為10莫耳%以上、30莫耳%以下,前述間聯甲苯胺的含量為60莫耳%以上、80莫耳%以下,且其中,前述聚醯亞胺薄膜每1m2的氣泡個數不足50個。 A polyimide film, wherein the polyimide film contains a phosphorus (P) compound, and the polyimide film is obtained by imidizing a polyimide solution containing a dianhydride component and a diamine component. Obtained, wherein, the aforementioned dianhydride components include biphenyltetracarboxylic dianhydride (BPDA) and pyromellitic dianhydride (PMDA), and the aforementioned diamine components include diamine diphenyl ether (ODA), p-phenylenediamine (PPD) ) and m-tolidine, wherein the content of the diamine diphenyl ether is 10 mol % or more and 30 mol % or less based on 100 mol % of the total content of the diamine components , the content of the aforementioned p-phenylenediamine is more than 10 mol % and less than 30 mol %, the content of the aforementioned m-tolidine is more than 60 mol % and less than 80 mol %, and wherein, the aforementioned polyimide film The number of air bubbles per 1 m 2 is less than 50. 如請求項1所述之聚醯亞胺薄膜,其中,以前述二酐成分的總含量100莫耳%為基準,前述聯苯四甲酸二酐的含量為30莫耳%以上、50莫耳%以下,前述均苯四甲酸二酐的含量為50莫耳%以上、70莫耳%以下。 The polyimide film according to claim 1, wherein the content of the biphenyltetracarboxylic dianhydride is 30 mol % or more and 50 mol % based on the total content of the dianhydride components of 100 mol %. Hereinafter, the content of the aforementioned pyromellitic dianhydride is 50 mol % or more and 70 mol % or less. 如請求項1所述之聚醯亞胺薄膜,其中,前述磷類化合物相比前述二酐成分及前述二胺成分的固形物包含超過0.1重量%、不足3.5重量%。 The polyimide film according to claim 1, wherein the phosphorus compound contains more than 0.1% by weight and less than 3.5% by weight of the solid content of the dianhydride component and the diamine component. 如請求項1所述之聚醯亞胺薄膜,其中,前述磷類化合物為選自由磷酸三苯酯(Triphenyl phosphate)、磷酸三二甲苯酯(Trixylenyl phosphate)、磷酸三甲苯酯(Tricresyl phosphate)、間苯二酚磷酸二苯酯(Resorcinol diphenyl phosphate)及聚磷酸銨(Ammonium polyphosphate)組成之群的某一種以上。 The polyimide film according to claim 1, wherein the phosphorus compound is selected from the group consisting of Triphenyl phosphate, Trixylenyl phosphate, Tricresyl phosphate, One or more of the group consisting of resorcinol diphenyl phosphate and ammonium polyphosphate. 如請求項1所述之聚醯亞胺薄膜,其中,前述聚醯亞胺薄膜的彈性率為4.5GPa以上,厚度為70μm以上。 The polyimide film according to claim 1, wherein the elastic modulus of the polyimide film is 4.5 GPa or more, and the thickness is 70 μm or more. 如請求項1至5中任一項所述之聚醯亞胺薄膜,其中,前述聚醯亞胺薄膜用於保護薄膜或承載薄膜。 The polyimide film according to any one of claims 1 to 5, wherein the polyimide film is used for a protective film or a carrier film. 一種聚醯亞胺薄膜的製造方法,包括以下步驟: (a)將包括聯苯四甲酸二酐(BPDA)及均苯四甲酸二酐(PMDA)的二酐成分與包括二胺基二苯醚(ODA)、對苯二胺(PPD)及間聯甲苯胺(m-tolidine)的二胺成分在有機溶劑中聚合而製造聚醯胺酸的第一步驟;(b)在前述第一步驟的前述聚醯胺酸中添加醯亞胺化催化劑和磷(P)類化合物並混合的第二步驟;及(c)對前述第二步驟的前述聚醯胺酸進行醯亞胺化的第三步驟;其中,以前述二胺成分的總含量100莫耳%為基準,前述二胺基二苯醚的含量為10莫耳%以上、30莫耳%以下,前述對苯二胺的含量為10莫耳%以上、30莫耳%以下,前述間聯甲苯胺的含量為60莫耳%以上、80莫耳%以下,且其中,前述聚醯亞胺薄膜每1m2的氣泡個數不足50個。 A method for producing a polyimide film, comprising the steps of: (a) combining a dianhydride component comprising biphenyltetracarboxylic dianhydride (BPDA) and pyromellitic dianhydride (PMDA) with a dianhydride component comprising diaminodiphenyl ether (ODA), the diamine components of p-phenylenediamine (PPD) and m-tolidine (m-tolidine) are polymerized in an organic solvent to produce a first step of polyamide acid; (b) in the first step described above The second step of adding an imidization catalyst and a phosphorus (P) compound to the aforementioned polyamic acid and mixing; and (c) the third step of imidizing the aforementioned polyamic acid of the aforementioned second step Wherein, based on the total content of the aforementioned diamine component 100 mol %, the content of the aforementioned diamine diphenyl ether is more than 10 mol % and less than 30 mol %, and the content of the aforementioned p-phenylenediamine is 10 mol % % or more and 30 mol % or less, the content of the m-tolidine is 60 mol % or more and 80 mol % or less, and the number of bubbles per 1 m 2 of the polyimide film is less than 50. 如請求項7所述之聚醯亞胺薄膜的製造方法,其中,前述磷類化合物相比前述二酐成分及前述二胺成分的固形物包含超過0.1重量%、不足3.5重量%。 The method for producing a polyimide film according to claim 7, wherein the phosphorus compound contains more than 0.1% by weight and less than 3.5% by weight of the solid content of the dianhydride component and the diamine component. 如請求項7所述之聚醯亞胺薄膜的製造方法,其中,前述磷類化合物為選自由磷酸三苯酯(Triphenyl phosphate)、磷酸三二甲苯酯(Trixylenyl phosphate)、磷酸三甲苯酯(Tricresyl phosphate)、間苯二酚磷酸二苯酯(Resorcinol diphenyl phosphate)及聚磷酸銨(Ammonium polyphosphate)組成之群的某一種以上。 The method for producing a polyimide film according to claim 7, wherein the phosphorus compound is selected from the group consisting of triphenyl phosphate, Trixylenyl phosphate, and Tricresyl phosphate. phosphate), resorcinol diphenyl phosphate (Resorcinol diphenyl phosphate) and ammonium polyphosphate (Ammonium polyphosphate) composed of one or more of the group. 如請求項7所述之聚醯亞胺薄膜的製造方法,其中,前述聚醯亞胺薄膜的彈性率為4.5GPa以上,厚度為70μm以上。 The method for producing a polyimide film according to claim 7, wherein the elastic modulus of the polyimide film is 4.5 GPa or more, and the thickness is 70 μm or more.
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