KR101156084B1 - Black polyimide film and method for preparing the same - Google Patents

Black polyimide film and method for preparing the same Download PDF

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KR101156084B1
KR101156084B1 KR1020110094237A KR20110094237A KR101156084B1 KR 101156084 B1 KR101156084 B1 KR 101156084B1 KR 1020110094237 A KR1020110094237 A KR 1020110094237A KR 20110094237 A KR20110094237 A KR 20110094237A KR 101156084 B1 KR101156084 B1 KR 101156084B1
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particles
polyimide film
carbon black
black
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이길남
김성원
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에스케이씨코오롱피아이 주식회사
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1003Preparatory processes
    • C08G73/1007Preparatory processes from tetracarboxylic acids or derivatives and diamines
    • C08G73/1021Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the catalyst used
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1003Preparatory processes
    • C08G73/1007Preparatory processes from tetracarboxylic acids or derivatives and diamines
    • C08G73/1028Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous
    • C08G73/1032Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous characterised by the solvent(s) used
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1042Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08L79/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2379/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
    • C08J2379/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08J2379/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08K2201/00Specific properties of additives
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    • C08K2201/003Additives being defined by their diameter
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    • C08L2203/00Applications
    • C08L2203/16Applications used for films

Abstract

PURPOSE: A black polyimide film and a manufacturing method thereof are provided to enhance sun shading function, electric insulation function, and uniformity of mechanical property and to reduce pin hole generation rate. CONSTITUTION: A black polyimide film is obtained by imidizing polyamic acid which is obtained from dianhydride and diamines and comprises 3.0-7.0 weight% of carbon black, 3-15 weight% of a first particle having average particle diameter of 0.1-1.0 micron, and 0.1-1.5 weight% of a second particle having average particle diameter of greater than 1.0 micron. A black polyimide film has an optical transmittance rate in visible light area of 1.0% or less and a glossiness of 60% or less. An elongation rate of the black polyamide film is 80% or greater and a surface resistance is 10 Ω or greater. A decline of intensity and elongation rate before processing corona compare to intensity and elongation rate after processing corona is less than 20%, and pin hole generation rate(number of holes/100 m^2) is less than 1.

Description

블랙 폴리이미드 필름 및 그 제조방법 {BLACK POLYIMIDE FILM AND METHOD FOR PREPARING THE SAME} Black polyimide film and manufacturing method thereof {BLACK POLYIMIDE FILM AND METHOD FOR PREPARING THE SAME}

본 발명은 차폐용으로 사용되는 내 코로나 특성이 우수하고 신율이 우수한 블랙 폴리이미드 필름 및 그 제조방법에 관한 것이다.
The present invention relates to a black polyimide film having excellent corona resistance and excellent elongation used for shielding and a method of manufacturing the same.

일반적으로 폴리이미드(PI) 수지라 함은 방향족 디안하이드라이드와 방향족 디아민 또는 방향족 디이소시아네이트를 용액중합하여 폴리아믹산 유도체를 제조한 후, 고온에서 폐환탈수시켜 이미드화하여 제조되는 고내열수지를 일컫는다. 폴리이미드 수지를 제조하기 위하여 방향족 디안하이드라이드 성분으로서 피로멜리트산이무수물(PMDA) 또는 비페닐테트라카르복실산이무수물(BPDA) 등을 사용하고 있고, 방향족 디아민 성분으로서는 옥시디아닐린(ODA), p-페닐렌 디아민(p-PDA), m-페닐렌 디아민(m-PDA), 메틸렌디아닐린(MDA), 비스아미노페닐헥사플루오로프로판(HFDA) 등을 사용하고 있다.In general, the polyimide (PI) resin refers to a high heat-resistant resin prepared by solution polymerization of an aromatic dianhydride and an aromatic diamine or an aromatic diisocyanate to prepare a polyamic acid derivative, and then imidization by cyclization of the ring at a high temperature. In order to prepare a polyimide resin, pyromellitic dianhydride (PMDA) or biphenyltetracarboxylic dianhydride (BPDA) or the like is used as an aromatic dianhydride component, and oxydianiline (ODA), p is used as an aromatic diamine component. -Phenylene diamine (p-PDA), m-phenylene diamine (m-PDA), methylenedianiline (MDA), bisaminophenylhexafluoropropane (HFDA) and the like are used.

폴리이미드 수지는 불용, 불융의 초고내열성 수지로서 내열산화성, 내열특성, 내방사선성, 저온특성, 내약품성 등에 우수한 특성을 가지고 있어, 자동차 재료, 항공소재, 우주선 소재 등의 내열 첨단소재 및 절연코팅제, 절연막, 반도체, TFT-LCD의 전극 보호막 등 전자재료에 광범위한 분야에 사용되고 있다. Polyimide resin is an insoluble and insoluble ultra high heat resistant resin, and has excellent characteristics such as heat oxidation resistance, heat resistance, radiation resistance, low temperature property, chemical resistance, and so on. It is used in a wide range of fields in electronic materials such as insulating films, semiconductors, and electrode protective films of TFT-LCDs.

특히, 최근에는 휴대용 전자기기 및 통신기기에 커버레이(coverlay)로서 많이 사용되고 있으며, 보안 목적 및 시각적인 효과를 위해 차광기능과 절연 기능을 가지면서 기계적 물성이 우수한 차폐용 폴리이미드 필름에 대한 관심이 높아지고 있다.
In particular, in recent years, as a coverlay (coverlay) is widely used in portable electronic devices and communication devices, interest in shielding polyimide film having a light shielding function and an insulating function and excellent mechanical properties for security purposes and visual effects. It is rising.

본 발명은 차광기능 및 전기 절연기능이 우수하고, 기계적 물성이 균일한 블랙 폴리이미드 필름 및 그 제조방법을 제공하고자 한다. An object of the present invention is to provide a black polyimide film having excellent light blocking function and electrical insulation function and having uniform mechanical properties, and a method of manufacturing the same.

이에 본 발명은 바람직한 제1 구현예로서, 이무수물과 디아민류로부터 얻어진 폴리아믹산을 이미드화하여 얻어지는 폴리이미드 필름으로서, 카본블랙 3.0 ~ 7.0 중량%와, 평균입경 0.3 ~ 1.0㎛의 제1입자 3 ~ 15 중량% 및 평균입경 1.0㎛ 초과의 제2입자 0.1 ~ 1.5 중량%를 포함하고, 가시광선 영역의 광투과도가 1.0% 이하, 광택도가 60% 이하, 신율이 80% 이상이고, 표면저항이 1015Ω 이상 및 핀홀 발생률(개/100㎡)이 1 이하이고, 코로나 처리 후에 코로나 처리 전의 강도 및 신율 값에 대한 강도 및 신율 값의 하락이 20%이내이며, 상기 신율, 광투과도 및 표면저항은 아래 식에 의한 편차비율이 각각 10% 이내인 것을 특징으로 하는 블랙폴리이미드 필름을 제공한다.Accordingly, the present invention provides a polyimide film obtained by imidizing a polyamic acid obtained from dianhydride and diamines as a first preferred embodiment, wherein the first particles 3 having carbon black 3.0 to 7.0 wt% and an average particle diameter of 0.3 to 1.0 μm 3 ˜15% by weight and 0.1-1.5% by weight of the second particles having an average particle diameter of more than 1.0 μm, the light transmittance in the visible region of 1.0% or less, glossiness of 60% or less, elongation of 80% or more, and surface resistance The 10 15 Ω or more and the pinhole incidence rate (piece / 100 m 2) is 1 or less, and the drop in strength and elongation values for the strength and elongation values after corona treatment before corona treatment is within 20%, and the elongation, light transmittance and surface The resistance provides a black polyimide film, characterized in that the deviation ratio by the following formula is each within 10%.

편차비율(%) = (최대값-최소값)/평균값 * 100
% Deviation = (Max-Min) / Average * 100

상기 구현예에 의한 카본블랙은 평균입경이 1㎛ 이하이며, 입자의 최대 입경이 10㎛ 이하이고, 입자의 최소 입경이 20nm 이상인 것일 수 있다.Carbon black according to the embodiment has an average particle diameter of 1 ㎛ or less, the maximum particle size of the particles may be 10 ㎛ or less, the minimum particle size of the particles may be 20nm or more.

상기 구현예에 의한 카본블랙은 입경분산도(=부피평균입경/수평균입경)가 5 이하인 것일 수 있다.Carbon black according to the embodiment may have a particle size dispersion (= volume average particle diameter / number average particle diameter) of 5 or less.

상기 구현예에 의한 제1입자 및 제2입자는 알루미나, 실리카, 인산칼슘 및 TiO2로 이루어진 군으로부터 선택되는 하나 이상인 것일 수 있다.The first particles and the second particles according to the embodiment may be one or more selected from the group consisting of alumina, silica, calcium phosphate and TiO 2 .

상기 구현예에 의한 카본 블랙과, 제1입자 및 제2입자의 함량은 제1입자 (중량%) + 제2입자 (중량%) > 카본블랙 (중량%)의 관계를 만족하는 것일 수 있다.Carbon black according to the embodiment, the content of the first particles and the second particles may be to satisfy the relationship of the first particles (% by weight) + the second particles (% by weight)> carbon black (% by weight).

상기 구현예에 의한 디아민은 파라페닐렌디아민 또는 옥시디아닐린일 수 있다. The diamine according to the embodiment may be paraphenylenediamine or oxydianiline.

상기 구현예에 의한 블랙 폴리이미드 필름은 이무수물류와 디아민류로부터 폴리아믹산 용액을 중합하는 단계; 상기 폴리아믹산 용액에 카본 블랙, 제1입자 및 제2입자를 혼합하되, 상기 폴리아믹산 용액, 카본 블랙, 제1입자 및 제2입자, 및 촉매를 각각 다른 라인을 통해 라인믹서에 투입한 후 혼합하여 지지체에 제막하는 단계; 열처리하여 이미드화하는 단계; 및 냉각하여 블랙폴리이미드 필름을 제조하는 단계를 포함하는 방법에 의해 제조된 것일 수 있다.Black polyimide film according to the embodiment is a step of polymerizing a polyamic acid solution from dianhydrides and diamines; The carbon black, the first particles and the second particles are mixed with the polyamic acid solution, and the polyamic acid solution, the carbon black, the first particles and the second particles, and the catalyst are added to a line mixer through different lines, and then mixed. Forming a film on a support; Heat treatment to imidize; And cooling to prepare a black polyimide film.

이때, 상기 제1입자와 제2입자는 분리하여 각각 다른 라인으로 투입할 수도 있다.
In this case, the first particles and the second particles may be separated and introduced into different lines.

본 발명은 또한 바람직한 제 2 구현예로서, 이무수물류와 디아민류로부터 폴리아믹산 용액을 중합하는 단계; 상기 폴리아믹산 용액에 카본 블랙과, 제1입자 및 제2입자를 혼합하되, 상기 폴리아믹산 용액, 카본 블랙, 제1입자 및 제2입자, 및 촉매를 각각 다른 라인을 통해 라인믹서에 투입한 후 혼합하여 지지체에 제막하는 단계; 열처리하여 이미드화하는 단계; 및 냉각하여 블랙폴리이미드 필름을 제조하는 단계를 포함하는 블랙폴리이미드 필름의 제조방법을 제공한다.The present invention also provides a second preferred embodiment comprising the steps of: polymerizing a polyamic acid solution from dianhydrides and diamines; After mixing the carbon black, the first particles and the second particles in the polyamic acid solution, the polyamic acid solution, carbon black, the first particles and the second particles, and the catalyst are put into a line mixer through a separate line, respectively Mixing and forming a film on a support; Heat treatment to imidize; And it provides a method for producing a black polyimide film comprising the step of cooling to produce a black polyimide film.

상기 구현예에 의한 블랙폴리이미드 필름에서 카본 블랙, 제1입자 및 제2입자의 함량은 각각 3.0 ~ 7.0 중량%, 3.0 ~ 15 중량% 및 0.1 ~ 1.5 중량%일 수 있다.In the black polyimide film according to the embodiment, the contents of the carbon black, the first particles, and the second particles may be 3.0 to 7.0 wt%, 3.0 to 15 wt%, and 0.1 to 1.5 wt%, respectively.

상기 구현예에 의한 블랙폴리이미드 필름에서 카본 블랙과, 제1입자 및 제2입자의 함량은 제1입자 (중량%) + 제2입자 (중량%) > 카본블랙 (중량%)의 관계를 만족하는 것일 수 있다.In the black polyimide film according to the embodiment, the content of carbon black, first particles, and second particles satisfies the relationship between the first particles (% by weight) + the second particles (% by weight)> carbon black (% by weight). It may be.

상기 구현예에 의한 블랙폴리이미드 필름에서, 카본 블랙과, 제1입자 및 제2입자는 각각 극성용매에 분산시킨 용액 형태로 투입되고, 촉매는 아세트산 무수물, 이소퀴놀린, β-피콜린 또는 피리딘을 극성용매에 혼합한 용액 형태로 투입될 수 있다.In the black polyimide film according to the above embodiment, the carbon black, the first particles and the second particles are each added in the form of a solution dispersed in a polar solvent, and the catalyst is acetic anhydride, isoquinoline, β-picolin or pyridine. It may be added in the form of a solution mixed in a polar solvent.

상기 구현예에 의한 블랙폴리이미드 필름에서, 극성용매는 N,N'-디메틸포름아미드, N,N'-디메틸아세트아미드, 또는 N-메틸-피롤리돈일 수 있다.In the black polyimide film according to the above embodiment, the polar solvent may be N, N'-dimethylformamide, N, N'-dimethylacetamide, or N-methyl-pyrrolidone.

본 발명은 차광기능 및 전기 절연기능이 우수하면서도, 기계적 물성의 균일도가 높고, 코로나 처리 후에 코로나 처리 전의 강도 및 신율 값에 대한 강도 및 신율 값의 하락이 20% 이내이며, 핀 홀 발생율이 감소된 블랙 폴리이미드 필름을 제공할 수 있는 효과가 있다.
The present invention is excellent in the light shielding function and electrical insulation function, high mechanical properties, high strength and elongation of the corona treatment before the corona treatment after the corona treatment is less than 20%, the pinhole occurrence rate is reduced There is an effect that can provide a black polyimide film.

본 발명은 이무수물과 디아민류로부터 얻어진 폴리아믹산을 이미드화하여 얻어지는 폴리이미드 필름으로서, 카본블랙 3.0 ~ 7.0 중량%, 평균입경 0.1 ~ 1.0㎛의 제1입자 3 ~ 15 중량%, 및 평균입경 1.0㎛ 초과의 제2입자 0.1 ~ 1.5중량%를 포함하며, 가시광선 영역의 광투과도가 1.0% 이하, 광택도가 60% 이하, 신율이 80% 이상, 표면저항이 1015Ω 이상 및 핀홀 발생률(개/100㎡)이 1 이하이고, 코로나 처리 후에 코로나 처리 전의 강도 및 신율 값에 대한 강도 및 신율 값의 하락이 20%이내이며,The present invention is a polyimide film obtained by imidizing a polyamic acid obtained from dianhydride and diamines, comprising: 3.0 to 7.0 wt% of carbon black, 3 to 15 wt% of first particles having an average particle size of 0.1 to 1.0 mu m, and an average particle size of 1.0. 0.1 to 1.5% by weight of the second particles larger than μm, the light transmittance in the visible region of 1.0% or less, glossiness of 60% or less, elongation of 80% or more, surface resistance of 10 15 GPa or more, and pinhole generation rate ( / 100 square meters) is 1 or less, and the drop in strength and elongation values with respect to the strength and elongation values before corona treatment after corona treatment is within 20%,

상기 가시광선 영역의 광투과도, 신율 및 강도는 아래 식에 의한 편차비율이 각각 10% 이내인 것인 블랙폴리이미드 필름에 관한 것이다.The light transmittance, elongation and intensity of the visible light region relate to the black polyimide film having a variation ratio of 10% or less according to the following formula.

편차비율(%) = (최대값-최소값)/평균값 x 100
% Deviation = (Max-Min) / Average x 100

본 발명의 블랙폴리이미드 필름은 차광 기능을 제공하기 위하여 가시광선 영역의 광투과도가 1.0% 이하이고, 광택도가 60% 이하인 것을 특징으로 하고, 그 수치는 낮을수록 바람직하다. 이로 인해 적용되는 제품의 외형에서 미적 특성이 강화되며 내부의 형상이 차단됨으로 보안성이 보장된다.
In order to provide a light shielding function, the black polyimide film of the present invention is characterized by having a light transmittance of 1.0% or less and a glossiness of 60% or less, and the lower the value, the more preferable. This enhances aesthetics in the appearance of the applied product and ensures security by blocking the inside shape.

또한, 본 발명의 블랙폴리이미드 필름은 커버레이로서 전기 절연기능을 제공하기 위하여 표면저항이 1015Ω 이상인 것을 특징으로 하고, 표면저항은 그 수치가 높을수록 바람직하다. 상기 블랙폴리이미드 표면저항이 1015Ω 이상을 만족함으로써, 주로 사용되는 용도가 연성회로의 보호필름인 커버레이로서 제품의 전기 안정성을 향상시킬 수 있다.
In addition, the black polyimide film of the present invention is characterized by having a surface resistance of 10 15 kPa or more in order to provide an electrical insulation function as a coverlay, and the surface resistance is preferably higher. When the black polyimide surface resistance satisfies 10 15 kPa or more, it is possible to improve electrical stability of the product as a coverlay which is mainly used as a protective film of a flexible circuit.

또한, 본 발명의 블랙폴리이미드 필름은 상술한 차광 기능을 제공하면서 동시에 기계적 물성을 확보하기 위하여 신율이 80% 이상이고, 코로나 처리 후에 코로나 처리 전의 강도 및 신율 값에 대한 강도 및 신율 값의 하락이 20% 이내이며, 핀홀 발생률(개/100㎡)이 1 이하인 것을 특징으로 함으로써, 제품 생산 및 가공 시 공정 안정성이 향상되며 최종 제품의 기계적 신뢰성이 향상될 수 있다. In addition, the black polyimide film of the present invention has an elongation of 80% or more in order to provide the above-described light shielding function and at the same time to secure mechanical properties, and a decrease in strength and elongation of the strength and elongation values before corona treatment after corona treatment. By less than 20%, characterized in that the pinhole generation rate (open / 100㎡) is 1 or less, the process stability during production and processing of the product can be improved and the mechanical reliability of the final product can be improved.

또한, 본 발명의 블랙폴리이미드 필름은 기계적 물성의 균일성을 확보하는 측면에서, 상기 가시광선 영역의 광투과도, 강도 및 신율이 아래 식에 의한 편차비율이 10% 각각 이내인 것일 수 있다. In addition, the black polyimide film of the present invention may have a light transmittance, an intensity, and an elongation of the visible light region within 10% of the deviation ratio according to the following formula in terms of securing uniformity of mechanical properties.

편차비율(%) = (최대값-최소값)/평균값 * 100% Deviation = (Max-Min) / Average * 100

상기 편차비율이 10% 이내일 경우, 제품을 FPCB(flexible printed circuit board)제조공정에 투입 시 공차 발생을 최소화할 수 있다.
When the deviation ratio is within 10%, it is possible to minimize the occurrence of tolerances when the product is put into the flexible printed circuit board (FPCB) manufacturing process.

전술한 바와 같은 블랙폴리이미드 필름의 물성을 달성할 수 있도록, 블랙폴리이미드 필름은 카본블랙 3.0 ~ 7.0 중량%, 평균입경 0.1 ~ 1.0㎛의 제1입자 3 ~ 15 중량%, 및 평균입경 1.0㎛ 초과의 제2입자 0.1 ~ 1.5 중량%를 포함하며, 카본 블랙, 제1입자 및 제2입자를 제막공정에서 라인믹서를 이용하여 혼합한 뒤 제막하여 제조된 것임을 특징으로 할 수 있다.In order to achieve the physical properties of the black polyimide film as described above, the black polyimide film is 3.0 to 7.0% by weight of carbon black, 3 to 15% by weight of the first particles having an average particle diameter of 0.1 to 1.0㎛, and an average particle diameter of 1.0㎛ 0.1 to 1.5% by weight of the second particles in excess, carbon black, the first particles and the second particles may be prepared by mixing the film after mixing using a line mixer in the film forming process.

카본블랙의 함량이 3 중량% 미만이면 가시광선 영역의 투과도가 커지게 되고, 8 중량%를 초과하게 되면 차광기능은 향상될 수 있으나, 절연성이 떨어지는 문제점이 있을 수 있다.When the content of the carbon black is less than 3% by weight, the transmittance of the visible light region is increased, and when the content of the carbon black is more than 8% by weight, the light blocking function may be improved, but there may be a problem of poor insulation.

상기 카본블랙은 평균입경이 1㎛ 이하이고, 입자의 최대 입경이 10㎛, 입자의 최소 입경이 20nm가 되게 함으로써 블랙폴리이미드 필름의 재질로 사용되는 수지의 기계적 및 전기적 특성 하락을 최소화 할 수 있다.The carbon black has an average particle diameter of 1 μm or less, a maximum particle diameter of 10 μm, and a minimum particle size of 20 nm of particles, thereby minimizing a decrease in mechanical and electrical properties of the resin used as a material of the black polyimide film. .

또한, 상기 카본블랙은 입경분산도(=부피평균입경/수평균입경)가 5 이하이거나, 더욱 바람직하게는 3 이하인 것이 좋은데, 입경분산도가 낮을수록 카본블랙 입자들이 사용 시 엉겨 붙어있는 현상이 적고, 입경균일도가 높아져서, 수지의 내부에서 균일한 분산이 이루어져, 수지와의 혼합 시 균일하게 혼합될 수 있다. 그에 따라 필름의 기계적 물성 저하가 최소화되고, 전반적인 물성의 균일화, 즉 위치별 색상편차의 최소화 등을 도모할 수 있고, 특히, 필름의 신율을 크게 향상시킬 수 있다. 그리고, 카본블랙의 입경분산도는 밀링처리와 분산제 적용을 통하여 향상시킬 수 있다. 이 때, 밀링처리는 카본블랙, 제1입자 및 제2입자 모두에 대해서 각각 밀링처리를 함으로써, 카본블랙, 제1입자 및 제2입자 모두의 입자 분산도를 향상시키는 것이 바람직하다. In addition, the carbon black has a particle size dispersion (= volume average particle diameter / number average particle diameter) of 5 or less, more preferably 3 or less, the lower the particle size dispersion is the phenomenon that the carbon black particles are entangled when used. It is less, the particle size uniformity is high, the uniform dispersion is made in the interior of the resin, it can be uniformly mixed when mixing with the resin. Accordingly, degradation of mechanical properties of the film can be minimized, and uniformity of overall physical properties, that is, minimization of color deviation for each position can be achieved, and in particular, the elongation of the film can be greatly improved. In addition, the particle size dispersion of the carbon black can be improved through milling and dispersant application. At this time, it is preferable that the milling treatment is performed for each of the carbon black, the first particles, and the second particles, respectively, thereby improving the particle dispersity of the carbon black, the first particles, and the second particles.

상기 제1입자 및 제2입자는 블랙 폴리이미드 필름의 주행성, 소광, 내코로나성을 위하여 사용되며, 상기 제1입자 및 제2입자의 합계 함량이 4 중량% 미만이면 차폐율, 내 코로나성 및 소광특성이 저하된다. 이때, 상기 제2입자는 필름의 주행성 및 광택도에 영향을 주는 입자이며, 0.1 중량% ~ 1.5 중량% 첨가되는 것이 바람직하다. 상기 제2입자가 1.5 중량%를 초과하면 필름의 기계적 물성, 특히 신율이 저하하고 필름 제조 시 핀홀 발생률이 높아져 제품 수율저하 및 외관 품질저하 문제점이 있으므로, 그 함량을 1.5 중량% 이하, 바람직하게는 0.1 ~ 1.5 중량%로 제한할 필요가 있다. The first particles and the second particles are used for running, quenching, and corona resistance of the black polyimide film, and when the total content of the first particles and the second particles is less than 4% by weight, the shielding rate, corona resistance, and The matting characteristic is lowered. At this time, the second particles are particles that affect the running and glossiness of the film, it is preferable that 0.1 wt% to 1.5 wt% is added. When the second particle exceeds 1.5% by weight, the mechanical properties of the film, in particular, the elongation is lowered and the pinhole incidence is increased when the film is manufactured, so that there is a problem in product yield and appearance quality deterioration. It is necessary to limit to 0.1 to 1.5% by weight.

상기 구현예에 의한 상기 제1입자는 평균입경이 0.1 ~ 1.0㎛인 것이 바람직하며, 평균입경이 0.3 ~ 1.0㎛인 것이 더욱 바람직하다.The first particle according to the embodiment is preferably an average particle diameter of 0.1 ~ 1.0㎛, more preferably an average particle diameter of 0.3 ~ 1.0㎛.

상기 구현예에 의한 상기 제2입자는 평균입경이 1.0㎛를 초과하는 것이고, 평균입경 1.0㎛ 초과 내지 10㎛일 수 있다. 상기 제2입자의 평균입경이 10㎛를 초과하는 경우 필름의 기타 물성이 저하되므로 바람직하지 않다. The second particles according to the embodiment may have an average particle diameter of more than 1.0 μm, and an average particle diameter of more than 1.0 μm to 10 μm. If the average particle diameter of the second particles exceeds 10㎛ it is not preferable because other physical properties of the film is lowered.

상기 제1입자 및 제2입자는 알루미나, 실리카 및 TiO2로 이루어진 군으로부터 선택되는 하나 이상일 수 있다.The first particles and the second particles may be one or more selected from the group consisting of alumina, silica and TiO 2 .

상기 카본 블랙과, 제1입자 및 제2입자의 함량은 제1입자 (중량%) + 제2입자 (중량%) > 카본블랙 (중량%)의 관계를 만족하는 것이 바람직하다. 상기 제1입자 및 제2입자가 도전재인 카본블랙 보다 많이 포함되는 경우 내 코로나성을 향상시킬 수 있으므로 바람직하다.
The content of the carbon black, the first particles and the second particles preferably satisfies the relationship of the first particles (% by weight) + the second particles (% by weight)> carbon black (% by weight). In the case where the first particles and the second particles are included in more than carbon black, which is a conductive material, corona resistance may be improved.

한편, 본 발명에 따른 블랙폴리이미드 필름은 가시광선 영역의 광투과도, 신율 및 강도가 아래 식에 의한 편차비율이 각각 10% 이내로서, 균일한 물성을 나타낼 수 있다. On the other hand, the black polyimide film according to the present invention, the light transmittance, elongation, and intensity of the visible light region, the ratio of the deviation according to the following formula, each within 10%, can exhibit uniform physical properties.

편차비율(%) = (최대값-최소값)/평균값 * 100% Deviation = (Max-Min) / Average * 100

이와 같이 블랙폴리이미드 필름이 균일한 물성을 나타내는 것은 블랙폴리이미드 필름의 제조 공정 중 카본블랙과 제1입자 및 제2입자의 혼합 시기, 혼합 방법 및 혼합 정도에 기인한 것일 수 있다.As such, the black polyimide film may exhibit uniform physical properties due to the mixing timing, the mixing method, and the mixing degree of the carbon black, the first particles, and the second particles during the manufacturing process of the black polyimide film.

즉, 이무수물과 디아민류로부터 폴리아믹산 용액을 중합하는 단계와 상기 폴리아믹산 용액을 제막하는 단계를 거쳐 블랙폴리이미드 필름을 제조하는 공정 중에 있어서, 상기 제막하는 단계에서 카본블랙과, 제1입자 및 제2입자, 및 촉매를 폴리아믹산 용액과 혼합하여 제막함으로써, 카본블랙과, 제1입자 및 제2입자를 폴리아믹산 용액과 보다 균일하게 혼합할 수 있다. 이에 따라, 제조된 블랙폴리이미드 필름은 전술한 바와 같은 편차비율을 나타내며, 결국, 균일한 기계적, 광학적, 전기적 특성을 가질 수 있다. That is, in the process of producing a black polyimide film through a step of polymerizing a polyamic acid solution from a dianhydride and diamines and forming a polyamic acid solution, carbon black, first particles and By mixing the second particle and the catalyst with the polyamic acid solution to form a film, the carbon black, the first particle and the second particle can be more uniformly mixed with the polyamic acid solution. Accordingly, the produced black polyimide film exhibits a deviation ratio as described above, and may eventually have uniform mechanical, optical, and electrical properties.

이때, 제막하는 단계에서의 혼합은 라인믹서를 이용하여 혼합할 수 있으며, 폴리아믹산 용액, 카본블랙, 제1입자 및 제2입자, 및 촉매를 라인믹서에 각각 투입하여 혼합함으로서, 하나의 투입구에 동시 투입에 의해 발생할 수 있는 응집 현상을 방지하여 더욱 균일하게 혼합할 수 있다. 한편, 폴리아믹산 용액을 중합하는 단계에서 카본블랙 및 입자(제1입자, 제2입자)를 혼합을 하게 되면 중합 공정에서 사용하는 대용량의 교반기의 혼합 능력이 상대적으로 떨어져 필름의 균일한 물성 구현이 어려운 문제점이 있다.
At this time, the mixing in the film forming step may be mixed by using a line mixer, by mixing the polyamic acid solution, carbon black, the first particles and the second particles, and the catalyst to the line mixer, respectively, into one inlet It is possible to mix more uniformly by preventing agglomeration which may occur due to simultaneous feeding. On the other hand, when carbon black and particles (first particles, second particles) are mixed in the step of polymerizing the polyamic acid solution, the mixing ability of the large-capacity stirrer used in the polymerization process is relatively low, thereby achieving uniform physical properties of the film. There is a difficult problem.

본 발명에서 사용할 수 있는 이무수물은 비페닐카르복실산 이무수물 또는 그 유도체와 피로멜리트산 이무수물 또는 그 유도체를 포함할 수 있다. 구체적으로, 이무수물은 3,3',4,4'-비페닐테트라카르복실산 이무수물, 피로멜리트산 이무수물, 3,3'4,4'-벤조페논테트라카르복실산 무수물, p-페닐렌-비스 트리멜리트산 이무수물 등을 사용할 수 있으나, 3,3',4,4'-비페닐테트라카르복실산 이무수물, 피로멜리트산 이무수물을 사용하는 것이 바람직하다. 특히, 본 발명에서는 이무수물 중에서도 피로멜리트산이무수물 및 3,3',4,4'-비페닐테트라카르복실산 이무수물을 사용하면, 상술한 광투과도, 광택도, 체적저항 등의 물성을 향상시키기 위하여 투입되는 카본블랙 및 실리카에 의한 기계적 물성 하락을 적게 할 수 있다.
The dianhydrides usable in the present invention may include biphenylcarboxylic dianhydrides or derivatives thereof and pyromellitic dianhydrides or derivatives thereof. Specifically, the dianhydride is 3,3 ', 4,4'-biphenyltetracarboxylic dianhydride, pyromellitic dianhydride, 3,3'4,4'-benzophenonetetracarboxylic anhydride, p- Although phenylene bis trimellitic dianhydride etc. can be used, it is preferable to use 3,3 ', 4,4'-biphenyl tetracarboxylic dianhydride and a pyromellitic dianhydride. Particularly, in the present invention, when pyromellitic dianhydride and 3,3 ', 4,4'-biphenyltetracarboxylic dianhydride are used among the dianhydrides, physical properties such as light transmittance, glossiness, volume resistance and the like described above It is possible to reduce the decrease in mechanical properties due to the carbon black and silica added to improve.

본 발명에서 사용할 수 있는 디아민류는 페닐렌디아민 또는 그 유도체와 디아노페닐에테르 또는 그 유도체를 포함할 수 있다. 구체적으로, 디아민류는 p-페닐렌 디아민, 4,4'-디아미노페닐에테르, 3,4-디아미노페닐에테르, 2,4-디아미노페닐에테르 등을 들 수 있다. 일반적으로는 기계적 특성 향상을 위해 p-페닐렌디아민과 4,4'-디아미노페닐에테르를 사용한다.Diamines usable in the present invention may include phenylenediamine or derivatives thereof and diophenyl ether or derivatives thereof. Specifically, diamines include p-phenylene diamine, 4,4'-diaminophenyl ether, 3,4-diaminophenyl ether, 2,4-diaminophenyl ether and the like. Generally, p-phenylenediamine and 4,4'-diaminophenyl ether are used to improve mechanical properties.

전체 디아민류 1몰에 대하여 열팽창계수 및 모듈러스를 향상시키기 위해 p-페닐렌 디아민의 비율을 0.8 내지 0.1 몰비가 되도록 사용할 수도 있다. p-페닐렌 디아민은 디아미노페닐에테르와 비교하여 직선성을 가진 단량체로 필름의 열팽창계수(Coefficient of thermal expansion)값을 떨어뜨리는 역할을 한다. 그러나 p-페닐렌 디아민의 함량이 높으면 필름의 가요성이 떨어지고 필름형성능력을 상실할 수도 있다.
In order to improve the coefficient of thermal expansion and modulus with respect to 1 mol of all diamines, the ratio of p-phenylene diamine may be used so that it may become 0.8-0.1 mol ratio. p-phenylene diamine is a monomer having a linearity compared to diamino phenyl ether serves to lower the coefficient of thermal expansion of the film (Coefficient of thermal expansion). However, if the content of p-phenylene diamine is high, the flexibility of the film may be reduced and the film forming ability may be lost.

본 발명의 블랙 폴리이미드 필름을 제조하는 방법으로는 일반적으로 폴리이미드 필름의 제막법을 이용할 수 있으나, 중합된 폴리아믹산 용액에 카본 블랙과, 제1입자 및 제2입자를 제막 공정에서 라인믹서를 이용하여 혼합하는 것을 특징으로 하는 제막법을 이용할 수 있다.As a method of manufacturing the black polyimide film of the present invention, a method of forming a polyimide film can generally be used, but a line black mixer is formed by adding carbon black, first particles, and second particles to a polymerized polyamic acid solution. And the film forming method characterized by mixing.

즉, 본 발명의 블랙폴리이미드 필름의 제조방법은 이무수물류와 디아민류로부터 폴리아믹산 용액을 중합하는 단계; 상기 폴리아믹산 용액에 카본 블랙과 제1입자 및 제2입자를 혼합하되, 상기 폴리아믹산 용액, 카본 블랙, 제1입자 및 제2입자, 및 촉매를 각각 다른 라인을 통해 라인믹서에 투입한 후 혼합하여 지지체에 제막하는 단계; 열처리하여 이미드화하는 단계; 및 냉각하여 블랙폴리이미드 필름을 제조하는 단계를 포함하는 것일 수 있다.That is, the method for producing a black polyimide film of the present invention comprises the steps of: polymerizing a polyamic acid solution from dianhydrides and diamines; The carbon black and the first particles and the second particles are mixed with the polyamic acid solution, and the polyamic acid solution, the carbon black, the first particles and the second particles, and the catalyst are added to a line mixer through different lines, respectively, and mixed. Forming a film on a support; Heat treatment to imidize; And cooling to prepare a black polyimide film.

그 일예를 제시하면, 먼저, 유기 용매를 이용해 상기한 이무수물과 디아민을 반응시켜 폴리아믹산 용액을 얻는다. 이때, 용매는 일반적으로 아미드계 용매로 비양성자성 극성 용매(Aprotic solvent)를 사용하는 것이 바람직하며, 그 예로는 N,N'-디메틸포름아미드, N,N'-디메틸아세트아미드, N-메틸-피롤리돈 등을 들 수 있으며 필요에 따라 2종을 조합해서 사용할 수도 있다.To give an example thereof, first, the dianhydride and diamine are reacted with an organic solvent to obtain a polyamic acid solution. At this time, the solvent is generally preferably an aprotic polar solvent (Aprotic solvent) as the amide solvent, for example, N, N'- dimethylformamide, N, N'- dimethylacetamide, N-methyl -Pyrrolidone, and the like, and may be used in combination.

단량체의 투입형태는 가루(powder), 덩어리(lump) 및 용액형태로 투입할 수 있으며 반응 초기에는 가루형태로 투입하여 반응을 진행하고 중합 점도 조절을 위해 용액형태로 투입하는 것이 바람직하다.The input form of the monomer may be added in the form of powder, lump, and solution. In the initial stage of the reaction, the monomer may be added in the form of powder, and the reaction may be performed in the form of a solution to control the polymerization viscosity.

실질적으로 등몰량의 디아민과 이무수물이 투입된 상태에서 전체 폴리아믹산 용액 중 투입된 단량체의 무게를 고형분 함량이라고 하는데, 고형분 함량 10~30% 또는 12~23% 사이의 범위에서 중합을 진행하는 것이 바람직하다.The weight of the monomer added in the total polyamic acid solution with substantially equal molar amount of diamine and dianhydride is called solid content, and the polymerization is preferably carried out in the range of 10-30% or 12-23% solid content. .

폴리아믹산 용액은 촉매와 섞여 지지체에 도포되는데, 사용되는 촉매는 무수산으로 이루어진 탈수 촉매 또는 3차 아민류를 사용하는 것이 바람직하다. 무수산의 예로는 아세트산 무수물을 들 수 있으며 3차 아민류의 예로는 이소퀴놀린, β-피콜린, 피리딘 등을 들 수 있다.The polyamic acid solution is mixed with the catalyst and applied to the support. The catalyst used is preferably a dehydration catalyst or tertiary amines composed of anhydrous acid. Examples of anhydrous acids include acetic anhydride and examples of tertiary amines include isoquinoline, β-picolin, pyridine and the like.

무수산의 투입량은 폴리아믹산 용액 중 o-카르복실릭아미드기(o-carboxylic amide functional group)의 몰비율로 계산할 수 있으며 1 : 1.0~5.0의 몰 비율로 사용하는 것이 바람직하다.The amount of anhydrous acid can be calculated by the molar ratio of o-carboxylic amide functional group in the polyamic acid solution, and is preferably used in a molar ratio of 1: 1.0 to 5.0.

3차 아민의 투입량은 폴리아믹산 용액 중 o-카르복실릭아미드기의 몰 비율로 계산할 수 있으며 1 : 0.2 ~3.0의 몰 비율로 투입하는 것이 적당하다.The amount of tertiary amine can be calculated by the molar ratio of o-carboxylic amide groups in the polyamic acid solution, and it is appropriate to add a molar ratio of 1: 0.2 to 3.0.

촉매의 투입은 무수산/아민류의 혼합물 또는 무수산/아민/용매 혼합물의 형태로 사용할 수 있다.The catalyst can be used in the form of a mixture of anhydrous acid / amines or anhydrous acid / amine / solvent mixture.

상기 카본블랙과, 상기 제1입자 및 제2입자는 사전에 밀링처리를 하여 입자분산도를 향상시킨 후에 촉매와 함께 라인믹서에서 폴리아믹산 용액과 균일하게 혼합할 수 있다.remind The carbon black, the first particles and the second particles may be pre-milled to improve particle dispersion, and then uniformly mixed with the polyamic acid solution in a line mixer with a catalyst.

상기 카본 블랙과, 제1입자 및 제2입자는 입자 형태로 혼합될 수 있지만, 각각 상기 비양성자성 극성 용매에 분산시킨 용액 형태로 투입되어 혼합되는 것이 보다 균일하게 혼합되므로 바람직하다.Although the carbon black, the first particles and the second particles may be mixed in the form of particles, the carbon black, the first particles, and the second particles may be mixed in the form of a solution dispersed in the aprotic polar solvent, respectively, so that the mixture is more uniformly mixed.

도포된 필름은 건조 공기 및 열처리에 의해 지지체 위에서 겔화된다. 도포된 필름의 겔화 온도 조건은 100~250℃가 바람직하며 지지체로는 유리판, 알루미늄박, 순환 스테인레스 벨트, 스테인레스 드럼 등을 사용할 수 있다.The applied film is gelled on the support by dry air and heat treatment. The gelation temperature conditions of the coated film is preferably 100 ~ 250 ℃ and may be used as a support, glass plate, aluminum foil, circulating stainless belt, stainless drum.

겔화에 필요한 처리 시간은 온도, 지지체의 종류, 도포된 폴리아믹산 용액의 양, 촉매의 혼합조건에 따라 다르며 일정한 시간으로 한정되어 있지 않다. 바람직하게는 1분 ~ 30분 사이의 범위에서 시행하는 것이 좋으며 겔 필름의 잔류용매 함량은 30% 이하가 좋다.The treatment time required for gelation depends on the temperature, the type of support, the amount of polyamic acid solution applied, and the mixing conditions of the catalyst and is not limited to a certain time. Preferably it is good to perform in the range between 1 minute and 30 minutes and the residual solvent content of the gel film is 30% or less.

겔화된 필름을 지지체에서 분리하고 열처리하여 건조 및 이미드화를 완료시킨다. 열처리온도는 100 ~ 600℃ 사이에서 진행하며 처리 시간은 1분 ~ 30분 사이에서 진행한다. 겔화된 필름은 열처리시에 지지대에 고정시켜 진행한다. 겔필름은 핀타입의 프레임을 사용하거나 클립형을 사용하여 고정할 수 있다.The gelled film is separated from the support and heat treated to complete drying and imidization. The heat treatment temperature is between 100 ~ 600 ℃ and the treatment time is between 1 to 30 minutes. The gelled film proceeds by being fixed to a support during heat treatment. Gel film can be fixed using a pin type frame or a clip type.

열처리를 마친 필름의 잔류 휘발성분은 3 중량% 이하이며, 바람직하게는 1 중량% 이하이다.The residual volatile content of the film after heat treatment is 3% by weight or less, preferably 1% by weight or less.

열처리를 마친 필름은 일정한 장력하에서 열처리하여 제막에서 발생한 필름내부의 잔류응력을 제거한다. 장력 및 온도 조건은 서로 상관관계를 가지므로 온도에 따라 장력 조건은 달라질 수 있다. 온도는 100 ~ 500℃ 사이에서 유지하는 것이 좋으며 장력은 50N 이하, 시간은 1분에서 1시간 사이로 유지시키는 것이 바람직하다.
After the heat treatment, the film is heat treated under a constant tension to remove residual stress in the film. Since the tension and temperature conditions are correlated with each other, the tension conditions may vary with temperature. The temperature is preferably maintained between 100 and 500 ° C., the tension is 50N or less, and the time is preferably maintained between 1 minute and 1 hour.

이하에서, 본 발명을 실시예 및 비교예를 통하여 상세히 설명한다.
Hereinafter, the present invention will be described in detail through Examples and Comparative Examples.

실시예Example 1 One

표 1에 기재된 카본블랙의 함량, 실리카 입자(제1입자 및 제2입자) 함량 및 카본블랙과, 제1입자 및 제2입자의 혼합시기에 따라 아래와 같은 방법으로 블랙폴리이미드 필름을 제조하였다.The black polyimide film was prepared according to the following method according to the carbon black content, silica particle (first particle and second particle) content, and carbon black and mixing timing of the first particle and the second particle.

폴리아믹산 용액 중합 공정으로서, 300L 반응기에 질소분위기하에서 용매로 N,N'-디메틸포름아미드(DMF)를 181.2kg 투입하였다. 온도를 30℃로 하고 디아민으로 4,4'-디아미노페닐렌에테르(ODA) 20.64kg을 넣었다. 30분 가량 교반하여 단량체가 용해된 것을 확인한 뒤에 피로멜리트산 이무수물(PMDA)을 21.81kg을 투입하였다. 투입이 끝나면 온도를 유지하면서 1시간 동안 교반하여, 1차 반응을 완료하였다. 1차 반응이 완료되면 반응기의 온도를 40℃로 승온하여 8% PMDA용액을 0.67kg 투입하고 온도를 유지하며 2시간 동안 교반하였다. 교반 중에 반응기 내부를 1 토르(torr) 정도로 감압해 반응 중에 생성되었던 폴리아믹산 용액 내의 기포를 제거하여, 폴리아믹산 용액 중합 공정을 완료하였다.As a polyamic acid solution polymerization process, 181.2 kg of N, N'-dimethylformamide (DMF) was added to a 300L reactor under a nitrogen atmosphere as a solvent. The temperature was 30 degreeC, and 20.64 kg of 4,4'- diamino phenylene ether (ODA) was added as diamine. After stirring for about 30 minutes to confirm that the monomer was dissolved, 21.81 kg of pyromellitic dianhydride (PMDA) was added thereto. After the addition, the mixture was stirred for 1 hour while maintaining the temperature to complete the first reaction. When the first reaction was completed, the temperature of the reactor was raised to 40 ° C, 0.67 kg of 8% PMDA solution was added, and the temperature was maintained for 2 hours. During stirring, the inside of the reactor was depressurized to about 1 Torr to remove bubbles in the polyamic acid solution generated during the reaction to complete the polyamic acid solution polymerization process.

반응이 완료된 폴리아믹산 용액은 고형분함량이 18.5 중량%이며 점도는 상온에서 2500 poise이다. Completed polyamic acid solution has a solid content of 18.5% by weight and a viscosity of 2500 poise at room temperature.

밀링 처리된 카본블랙과, 제1입자 및 제2입자는 제막 공정에서 바니쉬와 촉매용액과의 혼합공정에 투입되어 혼합되며, 이때 균일하게 혼합하기 위하여, 폴리아믹산 용액, 촉매용액, 카본블랙 용액과, 제1입자 및 제2입자의 분산 용액을 라인믹서에 각각 투입하여 혼합하였다.
The milled carbon black, the first particles and the second particles are introduced into the mixing process of the varnish and the catalyst solution in the film forming process and mixed. At this time, in order to uniformly mix, the polyamic acid solution, the catalyst solution, and the carbon black solution And the dispersion solution of the first particles and the second particles were added to the line mixer and mixed.

또한, 투입된 카본블랙과 실리카의 함량은 전체 폴리이미드필름에 대하여 카본블랙 5 중량%, 제1입자 4.0 중량%, 제2입자 1.3 중량%였다.
In addition, the contents of the charged carbon black and silica were 5% by weight of carbon black, 4.0% by weight of the first particles, and 1.3% by weight of the second particles, based on the total polyimide film.

카본블랙의 평균 입경은 279nm이고, 제1입자 및 제2입자의 평균입경은 각각 0.5 및 3.7 ㎛였다.The average particle diameter of carbon black is 279 nm, and the average particle diameter of the first particle and the second particle is respectively 0.5 and 3.7 μm.

이 폴리아믹산 용액과 촉매용액(촉매 비율 : 이소퀴놀린=7.2, 무수초산= 22.4, DMF= 18.7, 카본블랙 =0.83, 제1입자 = 0.66 및 제2입자 = 0.21) 비율을 100/50 비율로 균일하게 혼합하여 엔드리스(Endless) 벨트에 100㎛로 캐스팅하고 100℃ ~ 200℃의 온도범위에서 건조한 후 필름을 엔드리스 벨트에서 박리하여 고온 텐터에 이송하였다.The polyamic acid solution and the catalyst solution (catalyst ratio: isoquinoline = 7.2, acetic anhydride = 22.4, DMF = 18.7, carbon black = 0.83, first particle = 0.66 and second particle = 0.21) are uniform in a ratio of 100/50. The mixture was cast to an endless belt at 100 μm, dried at a temperature range of 100 ° C. to 200 ° C., and then the film was peeled off the endless belt and transferred to a high temperature tenter.

필름을 고온 텐터에서 200℃부터 600℃까지 가열한 후 냉각해 필름을 핀에서 분리하여 12㎛ 두께의 필름을 얻었다.The film was heated from 200 ° C. to 600 ° C. in a high temperature tenter and then cooled to separate the film from the pins to obtain a 12 μm thick film.

위 방법으로 얻은 블랙 폴리이미드 필름의 강도, 신율, 광투과도, 광택도, 표면저항, 절연파괴강도 및 핀홀 발생률을 측정하였고, 그 결과를 다음 표 2에 나타내었다. 또한, 신율, 광투과도 및 강도의 편차비율을 계산하여 표 3에 나타내었다.
The strength, elongation, light transmittance, glossiness, surface resistance, dielectric breakdown strength and pinhole incidence of the black polyimide film obtained by the above method were measured, and the results are shown in Table 2 below. In addition, the deviation ratio of elongation, light transmittance and intensity is calculated and shown in Table 3.

실시예 2Example 2

카본블랙을 5.5 중량%, 제1입자 6.0 중량%, 제2입자 1.0 중량%로 하는 것 외에는 상기 실시예 1과 동일하게 제조하였다.
Carbon black was prepared in the same manner as in Example 1 except that 5.5 wt%, 6.0 wt% of the first particles, and 1.0 wt% of the second particles were used.

실시예 3Example 3

카본블랙을 6.0 중량% 제1입자 8.0 중량%, 제2입자 1.0 중량%로 하는 것 외에는 상기 실시예 1과 동일하게 제조하였다.
Carbon black was prepared in the same manner as in Example 1 except that 6.0 wt% of the first particles and 8.0 wt% of the second particles were used.

비교예Comparative example 1 및  1 and 비교예Comparative example 2 2

표 1에 기재된 카본블랙, 제1입자 및 제2입자의 함량을 사용한 것을 제외하고, 실시예 1과 동일한 방법으로 블랙폴리이미드 필름을 제조하였다.
A black polyimide film was prepared in the same manner as in Example 1, except that the contents of the carbon black, the first particles, and the second particles shown in Table 1 were used.

비교예 3 및 비교예 4Comparative Example 3 and Comparative Example 4

표 1에 기재된 카본블랙, 제1입자 및 제2입자의 함량에 따라 블랙폴리이미드 필름을 제조하되, 카본블랙, 제1입자 및 제2입자의 혼합시기로서, 카본블랙, 제1입자 및 제2입자를 중합 공정 중에서 1차 반응 완료 후 투입하여 혼합하고, 제막 공정에서는 폴리아믹산 용액에 촉매만 투입하여 혼합하는 것을 제외하고, 실시예 1과 동일한 방법으로 블랙폴리이미드 필름을 제조하였다.
According to the content of the carbon black, the first particles and the second particles shown in Table 1 to prepare a black polyimide film, the carbon black, the first particles and the second particles as a mixing time, carbon black, first particles and second The particles were added and mixed after completion of the first reaction in the polymerization step, and the black polyimide film was prepared in the same manner as in Example 1 except that only the catalyst was added to the polyamic acid solution and mixed.

카본블랙
(중량%)
Carbon black
(weight%)
제1입자
(중량%)
First particle
(weight%)
제2입자
(중량%)
Second particle
(weight%)
카본블랙과,
제1입자 및 제2입자의 혼합시기
With carbon black,
Mixing timing of the first particle and the second particle
실시예 1Example 1 5.05.0 4.04.0 1.31.3 제막 공정Filmmaking process 실시예 2Example 2 5.55.5 6.06.0 1.01.0 제막 공정Filmmaking process 실시예 3Example 3 6.06.0 8.08.0 1.01.0 제막 공정Filmmaking process 비교예 1Comparative Example 1 8.08.0 1.01.0 2.52.5 제막 공정Filmmaking process 비교예 2Comparative Example 2 5.55.5 1.01.0 0.50.5 제막 공정Filmmaking process 비교예 3Comparative Example 3 8.08.0 1.01.0 2.52.5 중합 공정Polymerization process 비교예 4Comparative Example 4 5.55.5 1.01.0 0.50.5 중합 공정Polymerization process

위와 같이 제조된 본 발명의 실시예 및 비교예에 대하여 다음과 같이 물성을 측정하였으며, 그 결과는 표 2와 같다.
The physical properties of the Examples and Comparative Examples of the present invention prepared as described above were measured as follows, and the results are shown in Table 2.

강도 및 신율Strength and elongation

ASTM D 882 측정방법에 따라 인스트론(Instron 3365SER) 장비를 이용하여 측정한다.It is measured using an Instron 3365SER instrument according to ASTM D 882 measurement method.

폭 및 Grip 간격 :15mm * 50mmWidth and Grip Thickness: 15mm * 50mm

Cross Head Speed :200mm/min
Cross Head Speed: 200mm / min

가시광선 영역의 광투과도 Light transmittance in the visible region

Hunter Lab(모델명 : CQX3391)을 이용하여 투과모드로 측정한다.
Measure in transmission mode using Hunter Lab (model name: CQX3391).

광택도Glossiness

광택도 측정장비를 이용하여 60도 각도로 측정한다.Measure at 60 degree angle using glossiness measuring equipment.

장비명 : Gloss meter Equipment: Gloss meter

모델명 : E406L Model Name: E406L

제조사 : Elcometer
Manufacturer: Elcometer

표면저항Surface resistance

고저항측정기(4339B, Agilent Technologies사)를 이용하여 500V하에서 저항을 측정한다.
The resistance is measured under 500V using a high resistance measuring instrument (4339B, Agilent Technologies).

핀홀 발생률Pinhole incidence

결점검출기(윈트리스사)가 설치 와인더에서 필름 폭 0.6m 제품 길이 1,000m를 주행시켜 100㎡당 핀홀 빈도 수를 계산한다.
A defect detector (Wintryless Co., Ltd.) calculates the number of pinhole frequencies per 100 m2 by driving a film width of 0.6 m and a product length of 1,000 m on an installation winder.

절연 파괴 강도Dielectric breakdown strength

ASTM D 149 시험규격에 따라 절연파괴시험장비(6CC250-5/D149, Phenix Technologies사)를 이용하여 측정한다.
It is measured by using dielectric breakdown test equipment (6CC250-5 / D149, Phenix Technologies) according to ASTM D 149 test standard.

카본
블랙
(중량%)
Carbon
black
(weight%)
제1입자
(중량%)
First particle
(weight%)
제2입자
(중량%)
Second particle
(weight%)
신율
(%)
Elongation
(%)
강도
(MPa)
burglar
(MPa)
광투과도
(%)
Light transmittance
(%)
광택도
(%)
Glossiness
(%)
표면저항
(Ω)
Surface resistance
(Ω)
절연
파괴강도
(kV/0.5mil)
Isolation
Breaking strength
(kV / 0.5mil)
핀홀
발생률
(개/100㎡)
Pinhole
Incidence
(Pcs / 100㎡)
실시예 1Example 1 5.05.0 4.04.0 1.31.3 119119 240240 0.00.0 3535 6.1 x 1015 6.1 x 10 15 1.31.3 0.40.4 실시예 2Example 2 5.55.5 6.06.0 1.01.0 118118 238238 0.00.0 3030 5.2 x 1015 5.2 x 10 15 1.21.2 0.30.3 실시예 3Example 3 6.06.0 8.08.0 1.01.0 110110 231231 0.00.0 2424 3.7 x 1015 3.7 x 10 15 1.21.2 0.10.1 비교예 1Comparative Example 1 8.08.0 1.01.0 2.52.5 9898 220220 0.00.0 2828 1.2 x 1014 1.2 x 10 14 0.80.8 1.71.7 비교예 2Comparative Example 2 5.55.5 1.01.0 0.50.5 110110 225225 0.10.1 6262 1.1 x 1015 1.1 x 10 15 0.90.9 1.31.3 비교예 3Comparative Example 3 8.08.0 1.01.0 2.52.5 8080 210210 0.00.0 2828 1.2 x 1014 1.2 x 10 14 0.80.8 2.52.5 비교예 4Comparative Example 4 5.55.5 1.01.0 0.50.5 8585 220220 0.10.1 6060 2.1 x 1014 2.1 x 10 14 0.90.9 1.51.5

카본블랙
(중량%)
Carbon black
(weight%)
제1입자
(중량%)
First particle
(weight%)
제2입자
(중량%)
Second particle
(weight%)
신율
편차비율
Elongation
Deviation Rate
광투과도
편차비율
Light transmittance
Deviation Rate
강도
편차비율
burglar
Deviation Rate
실시예 1Example 1 5.05.0 4.04.0 1.31.3 4%4% 3%3% 5%5% 실시예 2Example 2 5.55.5 6.06.0 1.01.0 5%5% 4%4% 5%5% 실시예 3Example 3 6.06.0 8.08.0 1.01.0 6%6% 6%6% 8%8% 비교예 3Comparative Example 3 8.08.0 1.01.0 2.52.5 20%20% 11%11% 19%19% 비교예 4Comparative Example 4 5.55.5 1.01.0 0.50.5 25%25% 15%15% 26%26%

* 편차 비율 값 계산 방법* How to calculate the deviation ratio value

편차 비율 = (최대값 - 최소값)/평균값 * 100
Deviation Rate = (Max-Min) / Average * 100

코로나 처리 전후의 강도 및 신율 측정Strength and elongation measurement before and after corona treatment

코로나 방전 처리 장치(모델명 CT1234 , 오사카 가슈라 사 제조)를 이용하여 상기 실시예 1 내지 3 및 비교에 1 에서 제조된 블랙폴리이미드 필름에 대하여 4kW 출력으로 코로나 처리를 실시한 후, 상기 강도 및 신율 측정 방법에 따라 코로나 처리 후의 강도 및 신율을 측정하여, 이를 하기 표 4에 나타내었다.
Using the corona discharge treatment apparatus (model CT1234, Osaka Gasura Co., Ltd.), after performing the corona treatment at 4kW output to the black polyimide film prepared in Examples 1 to 3 and Comparative 1, the strength and elongation measurement The strength and elongation after corona treatment were measured according to the method, which is shown in Table 4 below.

카본블랙
(중량%)
Carbon black
(weight%)
제1입자
(중량%)
First particle
(weight%)
제2입자
(중량%)
Second particle
(weight%)
신율
(%)전
Elongation
(%)I'm
신율
(%)후
Elongation
(%)after
강도
(MPa)전
burglar
(MPa)
강도
(MPa)후
burglar
(MPa) after
실시예 1Example 1 5.05.0 4.04.0 1.31.3 119119 114114 240240 235235 실시예 2Example 2 5.55.5 6.06.0 1.01.0 118118 114114 238238 235235 실시예 3Example 3 6.06.0 8.08.0 1.01.0 110110 110110 231231 230230 비교예 1Comparative Example 1 8.08.0 1.01.0 2.52.5 9898 4343 220220 158158 비교예 2Comparative Example 2 5.55.5 1.01.0 0.50.5 110110 8080 235235 185185 비교예 3Comparative Example 3 8.08.0 1.01.0 2.52.5 8080 4040 210210 153153 비교예 4Comparative Example 4 5.55.5 1.01.0 0.50.5 8585 5555 230230 180180

Claims (14)

이무수물과 디아민류로부터 얻어진 폴리아믹산을 이미드화하여 얻어지는 폴리이미드 필름으로서,
카본블랙 3.0 ~ 7.0 중량%와, 평균입경 0.1 ~ 1.0㎛의 제1입자 3 ~ 15 중량% 및 평균입경 1.0㎛ 초과의 제2입자 0.1 ~ 1.5 중량%를 포함하고, 가시광선 영역의 광투과도가 1.0% 이하, 광택도가 60% 이하, 신율이 80% 이상이고, 표면저항이 1015Ω 이상이고, 코로나 처리 후에 코로나 처리 전의 강도 및 신율 값에 대한 강도 및 신율 값의 하락이 20%이내이며, 핀홀 발생률(개/100㎡)이 1 이하이며,
상기 신율, 광투과도 및 강도가 식[(최대값-최소값)/평균값 * 100]에 의한 편차비율이 각각 10% 이내이고,
상기 카본 블랙과, 제1입자 및 제2입자의 함량은 제1입자 (중량%) + 제2입자 (중량%) > 카본블랙 (중량%)의 관계를 만족하는 것을 특징으로 하는 블랙 폴리이미드 필름.
As a polyimide film obtained by imidating the polyamic acid obtained from dianhydride and diamines,
3.0 to 7.0 wt% of carbon black, 3 to 15 wt% of the first particles having an average particle size of 0.1 to 1.0 μm, and 0.1 to 1.5 wt% of the second particles having an average particle diameter of more than 1.0 μm. 1.0% or less, glossiness is 60% or less, elongation is 80% or more, surface resistance is 10 15 GPa or more, and after the corona treatment, the strength and elongation values of the strength and elongation before corona treatment are less than 20%. , The pinhole occurrence rate (piece / 100㎡) is 1 or less,
The elongation, light transmittance and intensity are within 10% of the deviation ratio by the formula [(maximum value-minimum value) / average value * 100], respectively.
Black polyimide film characterized in that the content of the carbon black, the first particles and the second particles satisfy the relationship of the first particles (% by weight) + the second particles (% by weight)> carbon black (% by weight) .
제1항에 있어서, 상기 카본블랙은 평균입경이 1㎛ 이하이며, 입자의 최대 입경이 10㎛이고, 입자의 최소 입경이 20nm인 것을 특징으로 하는 블랙 폴리이미드 필름.
The black polyimide film of claim 1, wherein the carbon black has an average particle diameter of 1 μm or less, a maximum particle size of 10 μm, and a minimum particle size of 20 nm.
제2항에 있어서, 상기 카본블랙은 입경분산도(=부피평균입경/수평균입경)가 5 이하인 것을 특징으로 하는 블랙 폴리이미드 필름.
The black polyimide film of claim 2, wherein the carbon black has a particle size dispersion (= volume average particle size / number average particle diameter) of 5 or less.
제1항에 있어서, 상기 제1입자 및 상기 제2입자는 각각 알루미나, 실리카, 인산칼슘 및 TiO2로 이루어진 군으로부터 선택되는 하나 이상인 것을 특징으로 하는 블랙 폴리이미드 필름.
The black polyimide film of claim 1, wherein each of the first particles and the second particles is at least one selected from the group consisting of alumina, silica, calcium phosphate, and TiO 2 .
제1항에 있어서, 상기 제1입자 및 상기 제2입자의 함량의 합계가 4 내지 16.5 중량%인 것을 특징으로 하는 블랙 폴리이미드 필름.
The black polyimide film of claim 1, wherein the total content of the first particles and the second particles is 4 to 16.5 wt%.
삭제delete 제1항에 있어서, 상기 디아민은 파라페닐렌디아민 또는 옥시디아닐린인 것을 특징으로 하는 블랙 폴리이미드 필름.
The black polyimide film according to claim 1, wherein the diamine is paraphenylenediamine or oxydianiline.
제1항에 있어서,
이무수물류와 디아민류로부터 폴리아믹산 용액을 중합하는 단계;
상기 폴리아믹산 용액에 카본 블랙과, 제1입자 및 제2입자를 혼합하되, 라인믹서에 상기 폴리아믹산 용액, 카본 블랙, 제1입자 및 제2입자, 및 촉매를 각각 다른 라인을 통해 라인믹서에 투입한 후 혼합하여 지지체에 제막하는 단계;
열처리하여 이미드화하는 단계; 및
냉각하여 블랙폴리이미드 필름을 제조하는 단계를 포함하는 방법에 의해 제조된 것임을 특징으로 하는 블랙 폴리이미드 필름.
The method of claim 1,
Polymerizing a polyamic acid solution from dianhydrides and diamines;
The carbon black, the first particles and the second particles are mixed with the polyamic acid solution, and the polyamic acid solution, the carbon black, the first particles and the second particles, and the catalyst are each added to the line mixer in a line mixer. Mixing and then forming a film on a support;
Heat treatment to imidize; And
The black polyimide film, characterized in that prepared by the method comprising the step of producing a black polyimide film by cooling.
제8항에 있어서,
상기 카본 블랙, 제1입자 및 제2입자는 각각 극성용매에 분산시킨 용액 형태로 투입되고,
상기 촉매는 아세트산 무수물, 이소퀴놀린, β-피콜린 또는 피리딘을 극성용매에 혼합한 용액 형태로 투입되는 것을 특징으로 하는 블랙 폴리이미드 필름.
The method of claim 8,
The carbon black, the first particles and the second particles are each added in the form of a solution dispersed in a polar solvent,
The catalyst is a black polyimide film, characterized in that the addition of acetic anhydride, isoquinoline, β- picoline or pyridine in the form of a solution mixed with a polar solvent.
이무수물류와 디아민류로부터 폴리아믹산 용액을 중합하는 단계;
상기 폴리아믹산 용액에 카본 블랙과, 제1입자 및 제2입자를 혼합하되, 상기 폴리아믹산 용액, 카본 블랙, 제1입자 및 제2입자, 및 촉매를 각각 다른 라인을 통해 라인믹서에 투입한 후 혼합하여 지지체에 제막하는 단계;
열처리하여 이미드화하는 단계; 및
냉각하여 블랙폴리이미드 필름을 제조하는 단계를 포함하고,
상기 블랙폴리이미드 필름에서 카본 블랙, 제1입자 및 제2입자의 함량은 각각 3.0 ~ 7.0 중량%, 3 ~ 15 중량% 및 0.1 ~ 1.5 중량%이며,
상기 카본 블랙과, 제1입자 및 제2입자의 함량은 제1입자 (중량%) + 제2입자 (중량%) > 카본블랙 (중량%)의 관계를 만족하는 것을 특징으로 하는, 제1항의 블랙폴리이미드 필름의 제조방법.
Polymerizing a polyamic acid solution from dianhydrides and diamines;
After mixing the carbon black, the first particles and the second particles in the polyamic acid solution, the polyamic acid solution, carbon black, the first particles and the second particles, and the catalyst are put into a line mixer through a separate line, respectively Mixing and forming a film on a support;
Heat treatment to imidize; And
Cooling to prepare a black polyimide film,
In the black polyimide film, the contents of the carbon black, the first particles, and the second particles are 3.0 to 7.0% by weight, 3 to 15% by weight, and 0.1 to 1.5% by weight, respectively.
The content of the carbon black, the first particles and the second particles satisfy the relationship of the first particles (% by weight) + the second particles (% by weight)> carbon black (% by weight). Method for producing a black polyimide film.
삭제delete 삭제delete 제10항에 있어서,
상기 카본 블랙, 제1입자 및 제2입자는 각각 극성용매에 분산시킨 용액 형태로 투입되고,
상기 촉매는 아세트산 무수물, 이소퀴놀린, β-피콜린 또는 피리딘을 극성용매에 혼합한 용액 형태로 투입되는 것을 특징으로 하는 블랙폴리이미드 필름의 제조방법.
The method of claim 10,
The carbon black, the first particles and the second particles are each added in the form of a solution dispersed in a polar solvent,
The catalyst is a method for producing a black polyimide film, characterized in that the addition of acetic anhydride, isoquinoline, β- picoline or pyridine in the form of a solution mixed with a polar solvent.
제13항에 있어서, 상기 극성용매는 비양성자성 극성용매로서 N,N'-디메틸포름아미드, N,N'-디메틸아세트아미드, 또는 N-메틸-피롤리돈이거나, 이들 중 2종의 조합인 것을 특징으로 하는 블랙폴리이미드 필름의 제조방법. 14. The polar solvent according to claim 13, wherein the polar solvent is N, N'-dimethylformamide, N, N'-dimethylacetamide, or N-methyl-pyrrolidone as an aprotic polar solvent, or a combination of two of them. Method for producing a black polyimide film, characterized in that.
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