TWI723360B - Polyimide precursor composition comprising crosslinkable dianhydride compound and antioxidant, polyimide film prepared therefrom and preparation method thereof, and electronic device comprising the same - Google Patents
Polyimide precursor composition comprising crosslinkable dianhydride compound and antioxidant, polyimide film prepared therefrom and preparation method thereof, and electronic device comprising the same Download PDFInfo
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Abstract
本發明提供一種聚醯亞胺前驅物組成物、使用其製備的聚醯亞胺膜及其製備方法,以及包括此聚醯亞胺膜的電子裝置。所述聚醯亞胺前驅物組成物包括藉由在有機溶劑中聚合一種以上的二酐單體與一種以上的二胺單體而製備的聚醯胺酸溶液、及5重量%的分解溫度為380℃以上的抗氧化劑,上述二酐單體包括交聯性二酐類化合物,上述交聯性二酐類化合物於分子結構中包括至少一個三鍵。The invention provides a polyimide precursor composition, a polyimide film prepared using the same, a preparation method thereof, and an electronic device including the polyimide film. The polyimide precursor composition includes a polyimide solution prepared by polymerizing more than one dianhydride monomer and more than one diamine monomer in an organic solvent, and a decomposition temperature of 5 wt% is For antioxidants above 380°C, the above-mentioned dianhydride monomer includes a cross-linkable dianhydride compound, and the above-mentioned cross-linkable dianhydride compound includes at least one triple bond in the molecular structure.
Description
本發明是有關於一種包括交聯性二酐類化合物及抗氧化劑的聚醯亞胺前驅物組成物、由上述聚醯亞胺前驅物組成物製備的聚醯亞胺膜。The present invention relates to a polyimide precursor composition comprising a crosslinkable dianhydride compound and an antioxidant, and a polyimide film prepared from the polyimide precursor composition.
聚醯亞胺(polyimide,PI)作為以堅固的芳香族主鏈為基礎的具有熱穩定性的聚合物物質,基於醯亞胺環的化學穩定性而具有優異的強度、耐化學性、耐候性、耐熱性等機械特性。Polyimide (PI) is a thermally stable polymer material based on a strong aromatic main chain. Based on the chemical stability of the imide ring, it has excellent strength, chemical resistance, and weather resistance. , Mechanical properties such as heat resistance.
不僅如此,聚醯亞胺因如絕緣特性、低介電常數的卓越的電特性而作為可廣泛地應用於電子、通訊、光學等產業領域的高功能性聚合物材料備受青睞。Moreover, polyimide is favored as a highly functional polymer material that can be widely used in electronics, communications, optics and other industrial fields due to its excellent electrical properties such as insulation properties and low dielectric constant.
最近,各種電子設備呈薄型化、輕量化及小型化,因此較多的研究都朝向將輕便且柔軟性優異的薄型聚醯亞胺膜用作可代替電路基板的絕緣素材或顯示器用玻璃基板的顯示器基板的方向進行。Recently, various electronic devices have become thinner, lighter, and smaller. Therefore, many researches are directed toward the use of lightweight and flexible thin polyimide films as insulating materials that can replace circuit boards or glass substrates for displays. The direction of the display substrate is carried out.
特別是,使用於在高製程溫度下製備的電路基板或顯示器基板的聚醯亞胺膜需確保更高水準的尺寸穩定性、耐熱性及機械物性。In particular, polyimide films used for circuit substrates or display substrates prepared at high process temperatures need to ensure a higher level of dimensional stability, heat resistance, and mechanical properties.
作為用以確保此類物性的方法中的一種,可列舉增加聚醯亞胺的分子量的方法。As one of the methods for ensuring such physical properties, a method of increasing the molecular weight of polyimide can be cited.
其原因在於:分子中醯亞胺基越多,則越可提高聚醯亞胺膜的耐熱性及機械物性,聚合物鏈越長,則醯亞胺基的比率越增加,因此製備高分子量的聚醯亞胺有利於確保物性。The reason is that the more iminium groups in the molecule, the more heat resistance and mechanical properties of the polyimide film can be improved. The longer the polymer chain, the more the ratio of iminium groups increases. Therefore, the preparation of high molecular weight Polyimide helps ensure physical properties.
為了製備高分子量的聚醯亞胺,需將作為其前驅物的聚醯胺酸製備成高分子量,但聚醯胺酸的分子量越大,則聚醯胺酸溶液的黏度亦越增加。In order to prepare high-molecular-weight polyimide, it is necessary to prepare polyamic acid as its precursor to high molecular weight. However, the higher the molecular weight of the polyamide, the more the viscosity of the polyamide solution will increase.
然而,於聚醯胺酸溶液的黏度過高的情形時,產生流動性下降而製程處理性變得非常低的問題。However, when the viscosity of the polyamic acid solution is too high, the fluidity decreases and the process handling properties become very low.
另一方面,通常聚醯亞胺樹脂於存在氧的條件下因光、熱、壓力、剪切力等而引起化學變化、即氧化反應。此種氧化反應因聚醯亞胺樹脂中的分子鏈斷裂、交聯等而使物性發生變化,從而引起使製備的聚醯亞胺膜的耐熱性及機械物性下降的問題。On the other hand, polyimide resins generally cause chemical changes, that is, oxidation reactions, due to light, heat, pressure, shear force, etc. in the presence of oxygen. Such an oxidation reaction changes the physical properties of the polyimide resin due to molecular chain scission, cross-linking, etc., thereby causing problems that the heat resistance and mechanical properties of the prepared polyimide film are reduced.
為了解決此種問題,正在使用投入少量的抗氧化劑等添加劑的方法,上述抗氧化劑例如發揮去除已氧化的聚醯亞胺樹脂的氧原子而使聚醯亞胺樹脂穩定化的作用,典型地使用磷酸酯(phosphate)化合物與硫化合物。In order to solve this problem, a method of adding a small amount of additives such as antioxidants is being used. The antioxidants, for example, have the function of removing oxygen atoms from the oxidized polyimide resin and stabilizing the polyimide resin, and are typically used Phosphate compounds and sulfur compounds.
然而,通常使用的抗氧化劑具有於高溫下分解的性質,特別是於製備聚醯亞胺樹脂時,通常進行用以實現醯亞胺化的高溫熱處理,因此存在此時抗氧化劑分解而抗氧化效果減小或視情況而完全無法發揮此種效果的問題。However, commonly used antioxidants have the property of decomposing at high temperatures, especially when preparing polyimide resins, high-temperature heat treatment is usually performed to achieve imidization. Therefore, the antioxidants decompose at this time and have anti-oxidation effects. Reduce or, depending on the situation, the problem of completely unable to exert this effect.
如上所述,非常難以提高聚醯亞胺前驅物組成物及由其製備的聚醯亞胺樹脂所要求的特性,特別是通常為於提高一種特性的情形時另一特性下降,因此於相關技術領域內不斷地進行同時滿足多種特性的研究。As mentioned above, it is very difficult to improve the properties required by the polyimide precursor composition and the polyimide resin prepared therefrom. In particular, when one property is improved, the other property is lowered. Therefore, in the related art In the field, researches to satisfy multiple characteristics are constantly being carried out.
因此,實情為急需一種之前所說明的製程處理性優異且同時滿足製備的聚醯亞胺膜的耐熱性及機械物性的聚醯亞胺前驅物組成物。Therefore, the fact is that there is an urgent need for a polyimide precursor composition that is excellent in process handling properties and satisfies the heat resistance and mechanical properties of the polyimide film to be prepared.
[發明欲解決的課題] 本發明的目的在於提供一種較低地保持聚醯胺酸溶液的黏度而製程處理性較高,同時滿足由上述聚醯胺酸溶液製備的聚醯亞胺膜的耐熱性與機械物性的聚醯亞胺前驅物組成物及由上述聚醯亞胺前驅物組成物製備的聚醯亞胺膜。[The problem to be solved by the invention] The object of the present invention is to provide a polyimide film that maintains a low viscosity of the polyamide acid solution and has high process handling properties, and at the same time satisfies the heat resistance and mechanical properties of the polyimide film prepared from the polyamide acid solution. An imine precursor composition and a polyimide film prepared from the polyimine precursor composition.
根據本發明的一觀點,包括藉由在有機溶劑中聚合一種以上的二酐單體與一種以上的二胺單體而製備的聚醯胺酸溶液及抗氧化劑且上述二酐單體包括交聯性二酐類化合物的聚醯亞胺前驅物組成物揭示為實現滿足如上所述的特性的聚醯亞胺膜的必要因素。According to an aspect of the present invention, a polyamide acid solution prepared by polymerizing more than one dianhydride monomer and more than one diamine monomer in an organic solvent and an antioxidant are included, and the dianhydride monomer includes crosslinking The polyimide precursor composition of a sexual dianhydride compound reveals the necessary factors for realizing a polyimide film that satisfies the above-mentioned characteristics.
因此,本發明的實質性目的在於提供上述聚醯亞胺前驅物組成物的具體實施例。Therefore, the essential objective of the present invention is to provide specific examples of the aforementioned polyimide precursor composition.
[解決課題的手段] 本發明提供一種聚醯亞胺前驅物組成物,其包括:聚醯胺酸溶液,藉由在有機溶劑中聚合一種以上的二酐單體與一種以上的二胺單體而製備;及 抗氧化劑,5重量%的分解溫度為380℃以上;且 上述二酐單體包括交聯性二酐類化合物,上述交聯性二酐類化合物於分子結構中包括至少一個三鍵。[Means to solve the problem] The present invention provides a polyimide precursor composition, which comprises: a polyimide acid solution prepared by polymerizing more than one dianhydride monomer and more than one diamine monomer in an organic solvent; and Antioxidant, the decomposition temperature of 5 wt% is above 380℃; and The above-mentioned dianhydride monomer includes a cross-linkable dianhydride compound, and the above-mentioned cross-linkable dianhydride compound includes at least one triple bond in the molecular structure.
本發明亦發現如下情形:於利用上述聚醯亞胺前驅物組成物的情形時,固體成分含量較高,並且因相對較低的黏度而可提高製程處理性,而且由上述聚醯亞胺前驅物組成物製備的聚醯亞胺膜表現出優異的耐熱性及機械物性。The present invention also found the following situation: in the case of using the polyimide precursor composition, the solid content is higher, and the process handleability can be improved due to the relatively low viscosity, and the polyimide precursor composition The polyimide film prepared by the composite composition exhibits excellent heat resistance and mechanical properties.
因此,於本說明書中,對用以實現上述聚醯亞胺膜的具體內容進行說明。Therefore, in this specification, specific content for realizing the above-mentioned polyimide film will be described.
於此之前,本說明書及發明申請專利範圍中所使用的用語或詞語不應限定地解釋為通常的含義或詞典中的含義,發明者為了以最佳方法說明其自身的發明,僅應立足於可適當地定義用語的概念的原則而解釋為符合本發明的技術思想的含義與概念。Prior to this, the terms or words used in this specification and the scope of patent applications for inventions should not be limitedly interpreted as ordinary meanings or dictionary meanings. In order for the inventor to explain his own invention in the best way, he should only be based on The principles of the concepts of terms can be appropriately defined and interpreted as meanings and concepts that conform to the technical idea of the present invention.
因此,本說明書中所記載的實施例的構成僅為本發明的最佳的一實施例,並不代表本發明的所有技術思想,因此應理解,於本申請案的視角下,可存在可替代上述實施例的各種等同物與變形例。Therefore, the configuration of the embodiment described in this specification is only the best embodiment of the present invention, and does not represent all the technical ideas of the present invention. Therefore, it should be understood that there may be alternatives from the perspective of this application. Various equivalents and modifications of the above-mentioned embodiment.
於本說明書中,只要未於文中明確地表示其他含義,則單數的表達包括複數的表達。於本說明書中,應理解「包括」、 「具備」或「具有」等用語表示存在所實施的特徵、數字、步驟、構成要素或其組合,並非預先排除一個或一個以上的其他特徵、數字、步驟、構成要素或其組合的存在可能性或附加可能性。In this specification, the expression in the singular includes the expression in the plural as long as other meanings are not clearly expressed in the text. In this specification, it should be understood that terms such as "include", "have" or "have" indicate the existence of implemented features, numbers, steps, constituent elements or combinations thereof, and do not preclude one or more other features, numbers, The existence or additional possibilities of steps, constituent elements, or combinations thereof.
於本說明書中,「二酐(dianhydride)」是指包括其前驅物或衍生物者,其等在技術上可不為二酐,但即便如此,亦與二胺發生反應而形成聚醯胺酸,上述聚醯胺酸可再次轉化成聚醯亞胺。In this specification, "dianhydride" refers to those including its precursors or derivatives, which may not be dianhydrides technically, but even so, it also reacts with diamine to form polyamide acid. The above-mentioned polyamide can be converted into polyimide again.
於本說明書中,「二胺」是指包括其前驅物或衍生物者,其等在技術上可不為二胺,但即便如此,亦與二酐發生反應而形成聚醯胺酸,上述聚醯胺酸可再次轉化成聚醯亞胺。In this specification, "diamine" refers to those including its precursors or derivatives. They may not be diamines technically, but even so, they also react with dianhydrides to form polyamide acid. Amino acids can be converted into polyimides again.
於本說明書中,在量、濃度、其他值或參數列舉為範圍、較佳的範圍或較佳的上限值及較佳的下限值的情形時,應理解為與是否另外揭示範圍無關而具體地揭示由任意的一對任意的上側範圍極限值或較佳的值及任意的下側範圍極限值或較佳的值形成的所有範圍。In this specification, when an amount, concentration, other value or parameter is listed as a range, a preferred range, or a preferred upper limit and a preferred lower limit, it should be understood that it has nothing to do with whether the range is otherwise disclosed. Specifically, all ranges formed by any pair of any upper range limit value or preferred value and any lower range limit value or preferred value are disclosed.
於在本說明書中提及數值的範圍的情形時,若未另外記述,則該範圍是指包括其終點及其範圍內的所有整數與分數。When referring to the range of a numerical value in this specification, unless otherwise stated, the range includes the end point and all integers and fractions within the range.
本發明的範疇並不限定於在定義範圍時提及的特定值。The scope of the present invention is not limited to the specific values mentioned when defining the scope.
第First 11 實施方式:聚醯亞胺前驅物組成物Embodiment: Polyimide precursor composition
本發明的聚醯亞胺前驅物組成物的特徵在於包括:聚醯胺酸溶液,藉由在有機溶劑中聚合一種以上的二酐單體與一種以上的二胺單體而製備;及 抗氧化劑,5重量%的分解溫度為380℃以上;且 上述二酐單體包括交聯性二酐類化合物,上述交聯性二酐類化合物於分子結構中包括至少一個三鍵。The polyimide precursor composition of the present invention is characterized by comprising: a polyimide acid solution prepared by polymerizing more than one dianhydride monomer and more than one diamine monomer in an organic solvent; and Antioxidant, the decomposition temperature of 5 wt% is above 380℃; and The above-mentioned dianhydride monomer includes a cross-linkable dianhydride compound, and the above-mentioned cross-linkable dianhydride compound includes at least one triple bond in the molecular structure.
能夠以上述聚醯亞胺前驅物組成物的整體重量為基準而包括10重量%至20重量%的固體成分。The solid content may be 10% to 20% by weight based on the total weight of the polyimide precursor composition.
於上述聚醯亞胺前驅物組成物的固體成分含量大於上述範圍的情形時,聚醯亞胺前驅物組成物的黏度必然上升,因此欠佳,相反地,於上述聚醯亞胺前驅物組成物的固體成分含量小於上述範圍的情形時,因需於硬化過程中去除大量的溶劑而會產生製備費用與製程時間增加的問題。When the solid content of the polyimide precursor composition is greater than the above range, the viscosity of the polyimide precursor composition will inevitably increase, so it is not good. On the contrary, in the polyimide precursor composition When the solid content of the material is less than the above range, a large amount of solvent needs to be removed during the hardening process, which will cause the problem of increased production cost and process time.
另外,上述聚醯亞胺前驅物組成物於23℃下的黏度為1,000 cP至20,000 cP的範圍,詳細而言可為2,000 cP至10,000 cP的範圍、更詳細而言為3,000 cP至6,000 cP的範圍。In addition, the viscosity of the polyimide precursor composition at 23° C. is in the range of 1,000 cP to 20,000 cP, in detail, it may be in the range of 2,000 cP to 10,000 cP, and more specifically, 3,000 cP to 6,000 cP. range.
具有此種黏度的聚醯亞胺前驅物組成物於流動性方面具有於製程中易於處理的優點,亦會有利於製膜。詳細而言,於上述聚醯亞胺前驅物組成物的黏度大於上述範圍的情形時,在聚醯亞胺膜的製備製程中於藉由管使聚醯亞胺前驅物組成物移動時,因與管的摩擦而需施加更高的壓力,因此製程費用增加且處理性會下降。另外,黏度越高,則會於混合製程中花費越多的時間與費用。The polyimide precursor composition with this viscosity has the advantage of being easy to handle in the manufacturing process in terms of fluidity, and will also be beneficial to film formation. In detail, when the viscosity of the polyimide precursor composition is greater than the above range, when the polyimide precursor composition is moved by the tube during the preparation process of the polyimide film, The friction with the tube requires higher pressure, so the process cost increases and the handling ability decreases. In addition, the higher the viscosity, the more time and expense will be spent in the mixing process.
相反地,於上述聚醯亞胺前驅物組成物的黏度小於上述範圍的情形時,因需於硬化過程中去除大量的溶劑而會產生製備費用與製程時間增加的問題。On the contrary, when the viscosity of the polyimide precursor composition is less than the above range, a large amount of solvent needs to be removed during the hardening process, which causes problems of increased production cost and process time.
另一方面,以100莫耳%的上述二胺單體為基準,上述二酐單體的含量可為88莫耳%至99.5莫耳%,上述交聯性二酐類化合物的含量為0.5莫耳%至12莫耳%。On the other hand, based on 100 mol% of the above-mentioned diamine monomer, the content of the above-mentioned dianhydride monomer may be 88 mol% to 99.5 mol%, and the content of the above-mentioned crosslinkable dianhydride compound is 0.5 mol%. Ear% to 12 mol%.
更詳細而言,以100莫耳%的上述二胺單體為基準,上述二酐單體的含量可為90莫耳%至99莫耳%,上述交聯性二酐類化合物的含量為1莫耳%至10莫耳%。In more detail, based on 100 mol% of the diamine monomer, the content of the dianhydride monomer may be 90 mol% to 99 mol%, and the content of the crosslinkable dianhydride compound is 1 Mole% to 10 Mole%.
於以大於上述範圍的方式投入交聯性二酐類化合物而製備聚醯亞胺前驅物組成物的情形時,聚醯亞胺膜的柔軟性下降,從而會難以形成膜,於小於上述範圍的情形時,藉此製備的聚醯亞胺膜的耐熱性及機械物性會下降,因此欠佳。When a crosslinkable dianhydride compound is added in a manner larger than the above range to prepare a polyimide precursor composition, the flexibility of the polyimide film decreases, and it is difficult to form a film. In this case, the heat resistance and mechanical properties of the polyimide film prepared therefrom will decrease, so it is not good.
於一具體例中,上述交聯性二酐類化合物可為以下述化學式1表示的化合物。(1)In a specific example, the crosslinkable dianhydride compound may be a compound represented by the following chemical formula 1. (1)
此處,L可為C2-C6的炔基, R1 及R2 分別獨立地選自由C1-C3的烷基、芳基、羧酸基、羥基、氟烷基及磺酸基所組成的族群, 於R1 及R2 為多個的情形時,可彼此相同或不同, n及m分別獨立地為0至3的整數。Here, L may be a C2-C6 alkynyl group, and R 1 and R 2 are each independently selected from the group consisting of C1-C3 alkyl, aryl, carboxylic acid, hydroxyl, fluoroalkyl, and sulfonic acid groups. When R 1 and R 2 are plural, they may be the same or different from each other, and n and m are each independently an integer from 0 to 3.
於上述化學式1中,在未特別指定苯環的取代基的情形時,上述取代基是指氫。In the above chemical formula 1, when the substituent of the benzene ring is not specifically specified, the above substituent refers to hydrogen.
於更具體的示例中,上述交聯性二酐類化合物可為以下述化學式1-1表示的乙炔基雙鄰苯二甲酸酐(Ethynylbisphthalicanhydride,EBPA)。(1-1)In a more specific example, the cross-linkable dianhydride compound may be Ethynylbisphthalicanhydride (EBPA) represented by the following chemical formula 1-1. (1-1)
此處,上述交聯性二酐類化合物的分子結構中所包括的三鍵作為三個電子對參與鍵結者,包括1個σ(sigma)鍵與2個π(pi)鍵,三鍵因上述π鍵而表現出不飽和性,因此具有易於引起添加反應或聚合反應且亦易於斷裂的性質。Here, the triple bond included in the molecular structure of the above-mentioned cross-linkable dianhydride compound serves as three electron pairs participating in the bonding, including one σ (sigma) bond and two π (pi) bonds. The above-mentioned π bond exhibits unsaturation, and therefore has the property of easily causing an addition reaction or a polymerization reaction and also being easily broken.
本發明的聚醯亞胺前驅物組成物包括包含上述三鍵的交聯性二酐類化合物,藉由二酐單體與二胺單體的聚合反應生成的聚醯亞胺前驅物組成物可包括具有來自交聯性二酐類化合物的三鍵的2個以上的聚醯胺酸鏈。The polyimide precursor composition of the present invention includes a cross-linkable dianhydride compound containing the above-mentioned triple bond, and the polyimide precursor composition produced by the polymerization reaction of a dianhydride monomer and a diamine monomer can be Two or more polyamide acid chains having triple bonds derived from crosslinkable dianhydride compounds are included.
包括如上所述的結構的聚醯胺酸鏈的聚醯亞胺前驅物組成物於溶液狀態下不形成三鍵間的交聯鍵,因此可表現出與不來自交聯性二酐類化合物的通常的聚醯亞胺前驅物組成物相似的程度的黏度。The polyimide precursor composition including the polyimide chain of the above-mentioned structure does not form a crosslinked bond between triple bonds in a solution state, so it can exhibit a difference from a crosslinkable dianhydride compound that is not derived from it. The viscosity of the usual polyimide precursor composition is similar.
然而,於進行用以實現醯亞胺化的熱處理時,可藉由不同的聚醯胺酸鏈所包括的三鍵之間的自由基反應而形成一個以上的交聯鍵,因此於轉化成聚醯亞胺後,因交聯鍵而聚合物之間的鍵結力上升,從而可較通常的聚醯亞胺膜明顯地提高機械物性及耐熱性。However, during the heat treatment to achieve imidization, more than one cross-linking bond can be formed by the free radical reaction between the triple bonds included in different polyamide acid chains, so that it can be converted into polyamide. After the imide, the bonding force between the polymers is increased due to the cross-linking bond, which can significantly improve the mechanical properties and heat resistance compared with the usual polyimide film.
於具體例中,上述聚醯亞胺前驅物組成物可呈如下結構:可包括具有來自交聯性二酐類化合物的三鍵的第1聚醯胺酸鏈、具有來自交聯性二酐類化合物的三鍵的第2聚醯胺酸鏈,除此之外,包括多個具有三鍵的聚醯胺酸鏈。In a specific example, the above-mentioned polyimide precursor composition may have the following structure: it may include a first polyimide chain having triple bonds derived from a crosslinkable dianhydride compound, and having a structure derived from a crosslinkable dianhydride compound. In addition to the second polyamide chain of the triple bond of the compound, a plurality of polyamide chains having triple bonds are included.
上述聚醯亞胺前驅物組成物呈如下形態:於進行用以實現醯亞胺化的熱處理時,分別於第1聚醯胺酸鏈所包括的第1三鍵與第2聚醯胺酸鏈所包括的第2三鍵形成來自斷裂的π鍵的自由基,反應性較高的自由基因自由基反應而彼此交聯鍵結;可使第1聚醯胺酸鏈與第2聚醯胺酸鏈交聯。The above-mentioned polyimide precursor composition is in the following form: when the heat treatment for realizing imidization is performed, the first triple bond included in the first polyimide chain and the second polyimide chain are respectively The included second triple bond forms free radicals from the broken π bond, and free gene radicals with higher reactivity react to cross-link and bond with each other; the first polyamide chain and the second polyamide chain can be cross-linked and bonded. Chain cross-linking.
其結果,第1聚醯胺酸鏈與第2聚醯胺酸鏈可於醯亞胺化過程中藉由如上所述的反應而於聚醯亞胺鏈間形成交聯鍵,除上述第1聚醯胺酸鏈及第2聚醯胺酸鏈以外,多個聚醯胺酸鏈分別包括多個三鍵,因此可於上述多個聚醯胺酸鏈之間形成如上所述的交聯鍵。As a result, the first polyimide chain and the second polyimide chain can form crosslink bonds between the polyimide chains through the reaction as described above during the imidization process, except for the first In addition to the polyamide chain and the second polyamide chain, each of the polyamide acid chains includes a plurality of triple bonds, so the above-mentioned crosslinking bonds can be formed between the polyamide acid chains. .
可藉由此種交聯鍵而較不包括交聯鍵的聚醯亞胺膜明顯地提高機械物性及耐熱性。This kind of cross-linking bond can significantly improve the mechanical properties and heat resistance compared with a polyimide film that does not include a cross-linking bond.
根據本發明,為了提高聚醯亞胺膜的耐熱性及機械物性,於利用交聯性二酐類化合物製備聚醯亞胺前驅物組成物來代替製備分子量非常高的聚醯亞胺前驅物組成物的情形時,即便利用相對較低的黏度的聚醯亞胺前驅物組成物,亦可發揮與由具有高黏度的聚醯亞胺前驅物組成物製備的聚醯亞胺膜相似的水準的耐熱性及機械物性。According to the present invention, in order to improve the heat resistance and mechanical properties of the polyimide film, a crosslinkable dianhydride compound is used to prepare a polyimide precursor composition instead of preparing a polyimide precursor composition with a very high molecular weight. In the case of high-viscosity polyimide precursor composition, even if a relatively low-viscosity polyimide precursor composition is used, it can still perform at a level similar to that of a polyimide film prepared from a polyimide precursor composition with high viscosity. Heat resistance and mechanical properties.
並且,於利用低黏度的聚醯亞胺前驅物組成物的情形時,具有進一步提高製程處理性的效果。In addition, when a low-viscosity polyimide precursor composition is used, it has the effect of further improving the processability.
另一方面,上述抗氧化劑的5重量%的分解溫度為380℃以上,詳細而言,5重量%的分解溫度可為400℃以上。On the other hand, the decomposition temperature of 5 wt% of the antioxidant is 380°C or higher, and in detail, the decomposition temperature of 5 wt% may be 400°C or higher.
具體而言,上述抗氧化劑可包括以下述化學式2表示的化合物。(2)Specifically, the above-mentioned antioxidant may include a compound represented by Chemical Formula 2 below. (2)
於上述化學式2中,R1a 至R6a 分別獨立地選自由C1-C3的烷基、芳基、羧基、羥基、氟烷基及磺酸基所組成的族群, 於R1a 至R6a 為多個的情形時,可彼此相同或不同, n1為1至4的整數, m1至m6分別獨立地為0至3的整數。In the above chemical formula 2, R 1a to R 6a are each independently selected from the group consisting of C1-C3 alkyl, aryl, carboxyl, hydroxyl, fluoroalkyl and sulfonic acid groups, and R 1a to R 6a are more In the case of both, they may be the same or different from each other, n1 is an integer from 1 to 4, and m1 to m6 are independently an integer from 0 to 3, respectively.
於上述化學式2中,在未特別指定苯環的取代基的情形時,上述取代基是指氫。In the above chemical formula 2, when the substituent of the benzene ring is not specifically specified, the above substituent refers to hydrogen.
於一具體例中,在上述化學式2中,n1可為1,m1至m6為0,更詳細而言,上述抗氧化劑可為下述化學式2-1的化合物。(2-1)In a specific example, in the above chemical formula 2, n1 may be 1, and m1 to m6 are 0. More specifically, the above antioxidant may be a compound of the following chemical formula 2-1. (2-1)
此種抗氧化劑具有低揮發性與優異的熱穩定性,因此不於聚醯亞胺膜的製備製程中分解或揮發,可發揮防止聚醯亞胺前驅物組成物中的醯胺基或聚醯亞胺膜的醯亞胺基氧化的效果。This antioxidant has low volatility and excellent thermal stability, so it will not decompose or volatilize during the preparation process of the polyimide film, and can play a role in preventing the amide group or polyimide group in the polyimide precursor composition. The effect of oxidation of the imine group of the imine film.
相反地,5重量%的分解溫度為380℃以下的抗氧化劑於聚醯亞胺膜的製備製程中因高溫而分解,從而無法發揮藉由投入如上所述的抗氧化劑實現的效果。On the contrary, 5 wt% of antioxidants with a decomposition temperature of 380°C or lower are decomposed due to high temperatures during the preparation process of the polyimide film, and thus cannot exert the effects achieved by the addition of the antioxidants as described above.
相對於聚醯亞胺前驅物組成物的固體成分100重量份,可包括0.1重量份至2.5重量份的上述抗氧化劑,更詳細而言,相對於聚醯亞胺前驅物組成物的固體成分100重量份,以0.1重量份至2.0重量份的範圍包括上述抗氧化劑。With respect to 100 parts by weight of the solid content of the polyimide precursor composition, 0.1 to 2.5 parts by weight of the above-mentioned antioxidant may be included. More specifically, with respect to 100 parts by weight of the solid content of the polyimide precursor composition. Parts by weight, the above-mentioned antioxidant is included in the range of 0.1 parts by weight to 2.0 parts by weight.
於此種抗氧化劑的含量大於上述範圍的情形時,耐熱性反而會下降,於聚醯亞胺膜中產生沈積或模糊(blooming)現象而反而會使機械物性下降,膜外觀會發生不良,因此欠佳。When the content of this antioxidant is greater than the above range, the heat resistance will decrease instead, and deposition or blooming will occur in the polyimide film, which will reduce the mechanical properties and the appearance of the film will be poor. Suboptimal.
相反地,於上述抗氧化劑的含量小於上述範圍的情形時,無法充分地發揮抗氧化效果,因此欠佳。Conversely, when the content of the antioxidant is less than the above range, the antioxidant effect cannot be fully exhibited, and therefore it is not preferable.
另一方面,如上所述,可藉由一種以上的二酐單體與一種以上的二胺單體的聚合反應而生成上述聚醯亞胺前驅物組成物。On the other hand, as described above, the polyimide precursor composition can be produced by the polymerization reaction of one or more dianhydride monomers and one or more diamine monomers.
可用於製備本發明的聚醯胺酸的二酐單體可為芳香族四羧酸二酐。The dianhydride monomer that can be used to prepare the polyamide acid of the present invention may be an aromatic tetracarboxylic dianhydride.
上述芳香族四羧酸二酐可列舉均苯四甲酸二酐(或PMDA)、3,3',4,4'-聯苯四羧酸二酐(或s-BPDA)、2,3,3',4'-聯苯四羧酸二酐(或α-BPDA)、氧雙鄰苯二甲酸二酐(或ODPA)、二苯基碸-3,4,3',4'-四羧酸二酐(或DSDA)、雙(3,4-二羧基苯基)硫醚二酐、2,2-雙(3,4-二羧基苯基)-1,1,1,3,3,3-六氟丙烷二酐、2,3,3',4'-二苯甲酮四羧酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐(或BTDA)、雙(3,4-二羧基苯基)甲烷二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、對伸苯基雙(偏苯三甲酸單酯酸酐)、對伸聯苯基雙(偏苯三甲酸單酯酸酐)、間三聯苯基-3,4,3',4'-四羧酸二酐、對三聯苯基-3,4,3',4'-四羧酸二酐、1,3-雙(3,4-二羧基苯氧基)苯二酐、1,4-雙(3,4-二羧基苯氧基)苯二酐、1,4-雙(3,4-二羧基苯氧基)聯苯二酐、2,2-雙[(3,4-二羧基苯氧基)苯基]丙烷二酐(BPADA)、2,3,6,7-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、4,4'-(2,2-六氟亞異丙基)二鄰苯二甲酸二酐等。其等可根據期望來單獨利用或組合兩種以上而利用。The above-mentioned aromatic tetracarboxylic dianhydrides include pyromellitic dianhydride (or PMDA), 3,3',4,4'-biphenyltetracarboxylic dianhydride (or s-BPDA), 2,3,3 ',4'-Biphenyltetracarboxylic dianhydride (or α-BPDA), oxydiphthalic dianhydride (or ODPA), diphenyl sulfide-3,4,3',4'-tetracarboxylic acid Dianhydride (or DSDA), bis(3,4-dicarboxyphenyl) sulfide dianhydride, 2,2-bis(3,4-dicarboxyphenyl)-1,1,1,3,3,3 -Hexafluoropropane dianhydride, 2,3,3',4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride (or BTDA) , Bis(3,4-dicarboxyphenyl)methane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, p-phenylene bis(trimellitic acid monoester anhydride), P-biphenyl bis (trimellitic acid monoester anhydride), m-terphenyl-3,4,3',4'-tetracarboxylic dianhydride, p-terphenyl-3,4,3',4 '-Tetracarboxylic dianhydride, 1,3-bis(3,4-dicarboxyphenoxy)phthalic anhydride, 1,4-bis(3,4-dicarboxyphenoxy)phthalic anhydride, 1, 4-bis(3,4-dicarboxyphenoxy)biphenyl dianhydride, 2,2-bis[(3,4-dicarboxyphenoxy)phenyl]propane dianhydride (BPADA), 2,3, 6,7-naphthalenetetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 4,4'-(2,2-hexafluoroisopropylidene)diphthalic dianhydride Wait. These etc. can be used individually or in combination of 2 or more types as desired.
其等可根據期望來單獨利用或組合兩種以上而利用,但於本發明中,可特佳地利用的二酐單體可包括選自由均苯四甲酸二酐(PMDA)、3,3',4,4'-聯苯四羧酸二酐(s-BPDA)及2,3,3',4'-聯苯四羧酸二酐(α-BPDA)所組成的族群中的一種以上。These can be used singly or in combination of two or more as desired. However, in the present invention, the dianhydride monomers that can be particularly utilized include those selected from pyromellitic dianhydride (PMDA), 3,3' ,4,4'-Biphenyltetracarboxylic dianhydride (s-BPDA) and 2,3,3',4'-Biphenyltetracarboxylic dianhydride (α-BPDA) are composed of more than one species.
可用於製備本發明的聚醯胺酸的二胺單體作為芳香族二胺可如下般進行分類而列舉。The diamine monomers that can be used to prepare the polyamide acid of the present invention can be classified and listed as aromatic diamines as follows.
1)如1,4-二胺基苯(或對苯二胺,p-PDA)、1,3-二胺基苯、2,4-二胺基甲苯、2,6-二胺基甲苯、3,5-二胺基苯甲酸(或DABA)等的作為於結構上具有1個苯核的二胺的結構相對堅固的二胺; 2)如4,4'-二胺基二苯醚(或氧基二苯胺,ODA)、3,4'-二胺基二苯醚等二胺基二苯醚、4,4'-二胺基二苯甲烷(亞甲基二胺)、3,3'-二甲基-4,4'-二胺基聯苯、2,2'-二甲基-4,4'-二胺基聯苯、2,2'-雙(三氟甲基)-4,4'-二胺基聯苯、3,3'-二甲基-4,4'-二胺基二苯甲烷、3,3'-二羧基-4,4'-二胺基二苯甲烷、3,3',5,5'-四甲基-4,4'-二胺基二苯甲烷、雙(4-胺基苯基)硫醚、4,4'-二胺基苯甲醯苯胺、3,3'-二氯聯苯胺、3,3'-二甲基聯苯胺(或鄰聯甲苯胺)、2,2'-二甲基聯苯胺(或間聯甲苯胺)、3,3'-二甲氧基聯苯胺、2,2'-二甲氧基聯苯胺、3,3'-二胺基二苯醚、3,3'-二胺基二苯硫醚、3,4'-二胺基二苯硫醚、4,4'-二胺基二苯硫醚、3,3'-二胺基二苯基碸、3,4'-二胺基二苯基碸、4,4'-二胺基二苯基碸、3,3'-二胺基二苯甲酮、4,4'-二胺基二苯甲酮、3,3'-二胺基-4,4'-二氯二苯甲酮、3,3'-二胺基-4,4'-二甲氧基二苯甲酮、3,3'-二胺基二苯甲烷、3,4'-二胺基二苯甲烷、2,2-雙(3-胺基苯基)丙烷、2,2-雙(4-胺基苯基)丙烷、2,2-雙(3-胺基苯基)-1,1,1,3,3,3-六氟丙烷、2,2-雙(4-胺基苯基)-1,1,1,3,3,3-六氟丙烷、3,3'-二胺基二苯基亞碸、3,4'-二胺基二苯基亞碸、4,4'-二胺基二苯基亞碸等的於結構上具有2個苯核的二胺; 3)如1,3-雙(3-胺基苯基)苯、1,3-雙(4-胺基苯基)苯、1,4-雙(3-胺基苯基)苯、1,4-雙(4-胺基苯基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(3-胺基苯氧基)苯(或TPE-Q)、1,4-雙(4-胺基苯氧基)苯(或TPE-Q)、1,3-雙(3-胺基苯氧基)-4-三氟甲基苯、3,3'-二胺基-4-(4-苯基)苯氧基二苯甲酮、3,3'-二胺基-4,4'-二(4-苯基苯氧基)二苯甲酮、1,3-雙(3-胺基苯基硫醚)苯、1,3-雙(4-胺基苯基硫醚)苯、1,4-雙(4-胺基苯基硫醚)苯、1,3-雙(3-胺基苯基碸)苯、1,3-雙(4-胺基苯基碸)苯、1,4-雙(4-胺基苯基碸)苯、1,3-雙[2-(4-胺基苯基)異丙基]苯、1,4-雙[2-(3-胺基苯基)異丙基]苯、1,4-雙[2-(4-胺基苯基)異丙基]苯等的於結構上具有3個苯核的二胺; 4)如3,3'-雙(3-胺基苯氧基)聯苯、3,3'-雙(4-胺基苯氧基)聯苯、4,4'-雙(3-胺基苯氧基)聯苯、4,4'-雙(4-胺基苯氧基)聯苯、雙[3-(3-胺基苯氧基)苯基]醚、雙[3-(4-胺基苯氧基)苯基]醚、雙[4-(3-胺基苯氧基)苯基]醚、雙[4-(4-胺基苯氧基)苯基]醚、雙[3-(3-胺基苯氧基)苯基]酮、雙[3-(4-胺基苯氧基)苯基]酮、雙[4-(3-胺基苯氧基)苯基]酮、雙[4-(4-胺基苯氧基)苯基]酮、雙[3-(3-胺基苯氧基)苯基]硫醚、雙[3-(4-胺基苯氧基)苯基]硫醚、雙[4-(3-胺基苯氧基)苯基]硫醚、雙[4-(4-胺基苯氧基)苯基]硫醚、雙[3-(3-胺基苯氧基)苯基]碸、雙[3-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、雙[4-(4-胺基苯氧基)苯基]碸、雙[3-(3-胺基苯氧基)苯基]甲烷、雙[3-(4-胺基苯氧基)苯基]甲烷、雙[4-(3-胺基苯氧基)苯基]甲烷、雙[4-(4-胺基苯氧基)苯基]甲烷、2,2-雙[3-(3-胺基苯氧基)苯基]丙烷、2,2-雙[3-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(3-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷(BAPP)、2,2-雙[3-(3-胺基苯氧基)苯基]-1,1,1,3,3,3-六氟丙烷、2,2-雙[3-(4-胺基苯氧基)苯基]-1,1,1,3,3,3-六氟丙烷、2,2-雙[4-(3-胺基苯氧基)苯基]-1,1,1,3,3,3-六氟丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]-1,1,1,3,3,3-六氟丙烷等的於結構上具有4個苯核的二胺。1) Such as 1,4-diaminobenzene (or p-phenylenediamine, p-PDA), 1,3-diaminobenzene, 2,4-diaminotoluene, 2,6-diaminotoluene, 3,5-diaminobenzoic acid (or DABA) and other diamines with relatively strong structure as a diamine with a benzene nucleus in the structure; 2) Such as 4,4'-diaminodiphenyl ether (or oxydiphenylamine, ODA), 3,4'-diaminodiphenyl ether and other diaminodiphenyl ethers, 4,4'-diamine Diphenylmethane (methylene diamine), 3,3'-dimethyl-4,4'-diamino biphenyl, 2,2'-dimethyl-4,4'-diamino biphenyl Benzene, 2,2'-bis(trifluoromethyl)-4,4'-diaminodiphenyl, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 3,3 '-Dicarboxy-4,4'-diaminodiphenylmethane, 3,3',5,5'-tetramethyl-4,4'-diaminodiphenylmethane, bis(4-aminobenzene Base) thioether, 4,4'-diaminobenzidine, 3,3'-dichlorobenzidine, 3,3'-dimethylbenzidine (or o-tolidine), 2,2' -Dimethylbenzidine (or m-tolidine), 3,3'-dimethoxybenzidine, 2,2'-dimethoxybenzidine, 3,3'-diaminodiphenyl ether, 3,3'-diaminodiphenyl sulfide, 3,4'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide Chrysene, 3,4'-diaminodiphenyl chrysene, 4,4'-diaminodiphenyl chrysene, 3,3'-diamino benzophenone, 4,4'-diamino benzophenone Benzophenone, 3,3'-diamino-4,4'-dichlorobenzophenone, 3,3'-diamino-4,4'-dimethoxybenzophenone, 3, 3'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 2,2-bis(3-aminophenyl)propane, 2,2-bis(4-aminophenyl) Propane, 2,2-bis(3-aminophenyl)-1,1,1,3,3,3-hexafluoropropane, 2,2-bis(4-aminophenyl)-1,1, 1,3,3,3-hexafluoropropane, 3,3'-diaminodiphenyl sulfene, 3,4'-diaminodiphenyl sulfene, 4,4'-diaminodiphenyl Diamines with two benzene nuclei in structure, such as sulfonium; 3) Such as 1,3-bis(3-aminophenyl)benzene, 1,3-bis(4-aminophenyl)benzene, 1,4-bis(3-aminophenyl)benzene, 1, 4-bis(4-aminophenyl)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(3-aminophenoxy)benzene (or TPE-Q) , 1,4-bis(4-aminophenoxy)benzene (or TPE-Q), 1,3-bis(3-aminophenoxy)-4-trifluoromethylbenzene, 3,3' -Diamino-4-(4-phenyl)phenoxybenzophenone, 3,3'-diamino-4,4'-bis(4-phenylphenoxy)benzophenone, 1,3-bis(3-aminophenylsulfide)benzene, 1,3-bis(4-aminophenylsulfide)benzene, 1,4-bis(4-aminophenylsulfide)benzene , 1,3-bis(3-aminophenyl)benzene, 1,3-bis(4-aminophenyl)benzene, 1,4-bis(4-aminophenyl)benzene, 1 ,3-bis[2-(4-aminophenyl)isopropyl]benzene, 1,4-bis[2-(3-aminophenyl)isopropyl]benzene, 1,4-bis[2 -(4-Aminophenyl)isopropyl]benzene and other diamines with 3 benzene nuclei in the structure; 4) Such as 3,3'-bis(3-aminophenoxy)biphenyl, 3,3'-bis(4-aminophenoxy)biphenyl, 4,4'-bis(3-amino) Phenoxy)biphenyl, 4,4'-bis(4-aminophenoxy)biphenyl, bis[3-(3-aminophenoxy)phenyl]ether, bis[3-(4- Aminophenoxy)phenyl]ether, bis[4-(3-aminophenoxy)phenyl]ether, bis[4-(4-aminophenoxy)phenyl]ether, bis[3 -(3-Aminophenoxy)phenyl]ketone, bis[3-(4-aminophenoxy)phenyl]ketone, bis[4-(3-aminophenoxy)phenyl]ketone , Bis[4-(4-aminophenoxy)phenyl]ketone, bis[3-(3-aminophenoxy)phenyl]sulfide, bis[3-(4-aminophenoxy) )Phenyl]sulfide, bis[4-(3-aminophenoxy)phenyl]sulfide, bis[4-(4-aminophenoxy)phenyl]sulfide, bis[3-( 3-aminophenoxy) phenyl] ash, bis[3-(4-aminophenoxy)phenyl] ash, bis[4-(3-aminophenoxy)phenyl] ash, double [4-(4-aminophenoxy)phenyl] chrysene, bis[3-(3-aminophenoxy)phenyl]methane, bis[3-(4-aminophenoxy)phenyl ]Methane, bis[4-(3-aminophenoxy)phenyl]methane, bis[4-(4-aminophenoxy)phenyl]methane, 2,2-bis[3-(3- Aminophenoxy)phenyl]propane, 2,2-bis[3-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(3-aminophenoxy) Phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]propane (BAPP), 2,2-bis[3-(3-aminophenoxy)phenyl] -1,1,1,3,3,3-hexafluoropropane, 2,2-bis[3-(4-aminophenoxy)phenyl]-1,1,1,3,3,3- Hexafluoropropane, 2,2-bis[4-(3-aminophenoxy)phenyl]-1,1,1,3,3,3-hexafluoropropane, 2,2-bis[4-( 4-aminophenoxy)phenyl]-1,1,1,3,3,3-hexafluoropropane and other diamines having 4 benzene nuclei in the structure.
其等可根據期望來單獨利用或組合兩種以上而利用,但於本發明中,可特佳地利用的二胺單體可為選自由對苯二胺(p-PDA)、1,3-二胺基苯(MPD)、2,4-二胺基甲苯、2,6-二胺基甲苯及3,5-二胺基苯甲酸(DABA)所組成的族群中的一種以上。These can be used singly or in combination of two or more as desired. However, in the present invention, the diamine monomer that can be particularly used can be selected from p-phenylenediamine (p-PDA), 1,3- Diaminobenzene (MPD), 2,4-diaminotoluene, 2,6-diaminotoluene, and 3,5-diaminobenzoic acid (DABA) are composed of more than one species.
於上述二酐單體的投入量大於或小於上述範圍的情形時,在達到所期望的分子量前聚合終止、或大部分生成低分子量的低聚物,因此難以實現可形成聚醯亞胺膜的聚醯亞胺前驅物組成物。When the input amount of the above dianhydride monomer is greater or less than the above range, the polymerization is terminated before reaching the desired molecular weight, or low molecular weight oligomers are mostly formed, so it is difficult to achieve a polyimide film formation. Polyimide precursor composition.
上述聚醯亞胺前驅物組成物實質上可投入等莫耳的上述二胺單體與二酐單體,詳細而言,以100莫耳%的上述二胺單體為基準,上述二酐單體的投入量可為99莫耳%至101莫耳%,更詳細而言,以100莫耳%的上述二胺單體為基準,上述二酐單體的投入量可為99莫耳%至99.9莫耳%。The polyimide precursor composition can essentially be charged with equal moles of the diamine monomer and dianhydride monomer. Specifically, based on 100 mole% of the diamine monomer, the dianhydride monomer The input amount of the body can be 99 mol% to 101 mol%. More specifically, based on 100 mol% of the above diamine monomer, the input amount of the above dianhydride monomer can be 99 mol% to 101 mol%. 99.9 mol%.
於上述二酐單體的投入量大於或小於上述範圍的情形時,在達到所期望的分子量前聚合終止、或大部分生成低分子量的低聚物,因此難以實現可形成聚醯亞胺膜的聚醯亞胺前驅物組成物。When the input amount of the above dianhydride monomer is greater or less than the above range, the polymerization is terminated before reaching the desired molecular weight, or low molecular weight oligomers are mostly formed, so it is difficult to achieve a polyimide film formation. Polyimide precursor composition.
第First 22 實施方式:聚醯亞胺膜的製備方法及聚醯亞胺膜Implementation mode: preparation method of polyimide film and polyimide film
本發明的聚醯亞胺膜的製備方法可包括: (a)將一種以上的二酐單體與一種以上的二胺單體投入至有機溶劑進行聚合而製備聚醯胺酸溶液的過程; (b)於上述聚醯胺酸溶液中混合抗氧化劑而製備聚醯亞胺前驅物組成物的過程;及 (c)將上述聚醯亞胺前驅物組成物製膜至支持體而進行乾燥來製備凝膠膜,將上述凝膠膜醯亞胺化而製備聚醯亞胺膜的過程;且 上述二酐單體包括交聯性二酐類化合物,上述交聯性二酐類化合物於分子結構中包括至少一個三鍵。The preparation method of the polyimide film of the present invention may include: (A) A process of putting more than one dianhydride monomer and more than one diamine monomer into an organic solvent for polymerization to prepare a polyamide acid solution; (B) The process of preparing a polyimide precursor composition by mixing antioxidants in the above polyamide acid solution; and (C) A process of forming a film of the above polyimide precursor composition onto a support and drying to prepare a gel film, and preparing the polyimide film by imidizing the above gel film; and The above-mentioned dianhydride monomer includes a cross-linkable dianhydride compound, and the above-mentioned cross-linkable dianhydride compound includes at least one triple bond in the molecular structure.
如上所述,上述聚醯亞胺前驅物組成物所包括的聚醯胺酸鏈包括具有來自交聯性二酐類化合物的三鍵的1個以上的聚醯胺酸鏈,於上述過程(c)中,在進行用以實現醯亞胺化的熱處理時,可藉由不同的聚醯胺酸鏈所包括的三鍵之間的自由基反應而形成一個以上的交聯鍵。As described above, the polyimide chain included in the polyimide precursor composition includes at least one polyimide chain having triple bonds derived from the crosslinkable dianhydride compound. In the above process (c In ), during the heat treatment for realizing the imidization, more than one cross-linking bond can be formed by free radical reaction between the triple bonds included in different polyamide acid chains.
即,藉由如上所述的三鍵之間的交聯鍵,可無需為了提高製備的聚醯亞胺膜的耐熱性及機械物性而於聚醯亞胺前驅物組成物狀態下過度地提高分子量來確保與由具有高分子量的聚醯亞胺前驅物組成物製備的聚醯亞胺膜相似的水準的耐熱性及機械物性。That is, by the cross-linking between the triple bonds as described above, it is not necessary to excessively increase the molecular weight in the state of the polyimide precursor composition in order to improve the heat resistance and mechanical properties of the prepared polyimide film. To ensure a similar level of heat resistance and mechanical properties to the polyimide film prepared from the polyimide precursor composition with high molecular weight.
於本發明中,聚醯胺酸溶液的製備例如可列舉如下等方法: (1)將二胺單體全部量放入至溶劑中,此後以與二胺單體實質上成為等莫耳的方式添加二酐單體而聚合的方法; (2)將二酐單體全部量放入至溶劑中,此後以與二酐單體實質上成為等莫耳的方式添加二胺單體而聚合的方法; (3)於將二胺單體中的一部分成分放入至溶劑中後,相對於反應成分而以約95莫耳%至105莫耳%的比率混合二酐單體中的一部分成分,之後添加剩餘二胺單體成分,並向此處連續添加剩餘二酐單體成分而使二胺單體與二酐單體實質上成為等莫耳來進行聚合的方法; (4)於將二酐單體放入至溶劑中後,相對於反應成分而以95莫耳%至105莫耳%的比率混合二胺單體中的一部分成分,之後添加其他二酐單體成分,並繼續添加剩餘二胺單體成分而使二胺單體與二酐單體實質上成為等莫耳來進行聚合的方法; (5)以一部分二胺單體成分與一部分二酐單體成分中的任一者過量的方式於溶劑中進行反應而形成第1組成物,以一部分二胺單體成分與一部分二酐單體成分中的任一者過量的方式於又一溶劑中進行反應而形成第2組成物,之後混合第1組成物與第2組成物而結束聚合,此時,以於形成第1組成物時二胺單體成分過多的情形時在第2組成物中使二酐單體成分過量、於第1組成物中二酐單體成分過多的情形時在第2組成物中使二胺單體成分過量的方式混合第1組成物與第2組成物而使用於其等反應的整體二胺單體成分與二酐單體成分實質上成為等莫耳來進行聚合的方法。In the present invention, the preparation of the polyamide acid solution can be exemplified by the following methods: (1) A method in which the entire amount of the diamine monomer is put into the solvent, and thereafter the dianhydride monomer is added so as to be substantially equal to the diamine monomer to polymerize; (2) A method in which the entire amount of the dianhydride monomer is put into the solvent, and then the diamine monomer is added and polymerized in such a way that it becomes substantially equal to the dianhydride monomer; (3) After putting some of the components in the diamine monomer into the solvent, mix some of the components in the dianhydride monomer at a ratio of about 95 mol% to 105 mol% with respect to the reaction components, and then add The remaining diamine monomer components, and the remaining dianhydride monomer components are continuously added here, so that the diamine monomer and the dianhydride monomer are substantially equal-molar for polymerization; (4) After putting the dianhydride monomer in the solvent, mix a part of the diamine monomer at a ratio of 95 mol% to 105 mol% relative to the reaction components, and then add other dianhydride monomers Components, and continue to add the remaining diamine monomer components to make the diamine monomer and the dianhydride monomer essentially become equal moles for polymerization; (5) A part of the diamine monomer component and a part of the dianhydride monomer component are reacted in a solvent to form the first composition, and a part of the diamine monomer component and a part of the dianhydride monomer Any one of the components is excessively reacted in another solvent to form the second composition, and then the first composition and the second composition are mixed to complete the polymerization. At this time, when the first composition is formed, the second composition is formed. When the amine monomer component is too much, the dianhydride monomer component is excessive in the second composition, and when the dianhydride monomer component is too much in the first composition, the diamine monomer component is excessive in the second composition. The method of mixing the first composition and the second composition, and the overall diamine monomer component and the dianhydride monomer component used for the reaction thereof are substantially equal-molar and polymerized.
然而,上述聚合方法並非僅限定於上述示例,當然可使用公知的任一種方法。However, the above-mentioned polymerization method is not limited to the above-mentioned examples, and of course any known method can be used.
上述二酐單體可自之前所說明的示例適當地選擇,詳細而言,除交聯性二酐類化合物以外,可更包括選自由均苯四甲酸二酐(PMDA)、3,3',4,4'-聯苯四羧酸二酐(s-BPDA)及2,3,3',4'-聯苯四羧酸二酐(α-BPDA)所組成的族群中的一種以上。The above-mentioned dianhydride monomers can be appropriately selected from the examples described above. In detail, in addition to crosslinkable dianhydride compounds, they may be selected from pyromellitic dianhydride (PMDA), 3,3', At least one of the groups consisting of 4,4'-biphenyltetracarboxylic dianhydride (s-BPDA) and 2,3,3',4'-biphenyltetracarboxylic dianhydride (α-BPDA).
上述二胺單體可自之前所說明的示例適當地選擇,詳細而言,可較佳地利用選自由對苯二胺(p-PDA)、1,3-二胺基苯(MPD)、2,4-二胺基甲苯、2,6-二胺基甲苯及3,5-二胺基苯甲酸(DABA)所組成的族群中的一種以上。The above-mentioned diamine monomer can be appropriately selected from the examples described above. In detail, it can be preferably selected from the group consisting of p-phenylenediamine (p-PDA), 1,3-diaminobenzene (MPD), and 2 One or more of the group consisting of ,4-diaminotoluene, 2,6-diaminotoluene and 3,5-diaminobenzoic acid (DABA).
於本發明的製備方法中,可藉由熱醯亞胺化法製備聚醯亞胺膜,亦可並行化學醯亞胺化法。In the preparation method of the present invention, the polyimide film can be prepared by the thermal imidization method, and the chemical imidization method may also be used in parallel.
上述熱醯亞胺化法是指排除化學觸媒而利用熱風或紅外線乾燥機等熱源誘導醯亞胺化反應的方法。The above-mentioned thermal imidization method refers to a method of inducing an imidization reaction using a heat source such as hot air or an infrared dryer while excluding a chemical catalyst.
上述熱醯亞胺化法可包括上述過程(c),於上述過程(c)中,可於100℃至600℃的範圍的可變性溫度下對上述凝膠膜進行熱處理而將存在於凝膠膜的醯胺酸基醯亞胺化,詳細而言,可於200℃至500℃、更詳細而言300℃至500℃下進行熱處理而將存在於凝膠膜的醯胺酸基醯亞胺化。The above-mentioned thermal imidization method may include the above-mentioned process (c). In the above-mentioned process (c), the gel film may be heat-treated at a variable temperature in the range of 100°C to 600°C so as to be present in the gel. The amidation of the amide of the film, in detail, can be heat-treated at 200°C to 500°C, more specifically, 300 to 500°C to remove the amide present in the gel film.化.
然而,於形成上述凝膠膜的過程(c)中,醯胺酸中的一部分(約0.1莫耳%至10莫耳%)亦可醯亞胺化,為此,於上述過程(c)中,可於50℃至200℃的範圍的可變性溫度下乾燥聚醯胺酸組成物,此種情形亦可包括於上述熱醯亞胺化法的範疇。However, in the process (c) of forming the above-mentioned gel film, a part of the amide acid (about 0.1 mol% to 10 mol%) can also be imidized. For this reason, in the above process (c) The polyamide composition can be dried at a variable temperature ranging from 50°C to 200°C, and this situation can also be included in the category of the above-mentioned thermal imidization method.
根據如上所述的製備方法製備的本發明的聚醯亞胺膜的1重量%的熱分解溫度可為550℃至620℃,熱膨脹係數(CTE)為2.0 ppm/℃至8.0 ppm/℃,玻璃轉移溫度為400℃以上,伸長率為13%以上,拉伸強度為270 MPa以上,厚度為10 μm至20 μm。The thermal decomposition temperature of 1% by weight of the polyimide film of the present invention prepared according to the above-mentioned preparation method can be 550°C to 620°C, the coefficient of thermal expansion (CTE) is 2.0 ppm/°C to 8.0 ppm/°C, and glass The transition temperature is above 400℃, the elongation is above 13%, the tensile strength is above 270 MPa, and the thickness is 10 μm to 20 μm.
更詳細而言,本發明的聚醯亞胺膜的玻璃轉移溫度可為417℃以上。In more detail, the glass transition temperature of the polyimide film of the present invention may be 417°C or higher.
於並行化學醯亞胺化法的情形時,可根據業界內公知的方法而利用脫水劑及醯亞胺化劑製備聚醯亞胺膜。In the case of a parallel chemical imidization method, a dehydrating agent and an imidizing agent can be used to prepare a polyimide film according to a method known in the industry.
本發明亦提供一種包括上述聚醯亞胺膜的電子裝置,上述電子裝置可為包括軟性電路基板或顯示器基板的電子裝置。The present invention also provides an electronic device including the above-mentioned polyimide film. The above-mentioned electronic device may be an electronic device including a flexible circuit substrate or a display substrate.
[發明效果] 本發明的聚醯亞胺前驅物組成物包括於分子結構中包括至少一個三鍵的交聯性二酐類化合物,藉此於進行用以實現醯亞胺化的熱處理時,可藉由不同的聚醯胺酸鏈所包括的三鍵之間的自由基反應而形成一個以上的交聯鍵,因此可提高聚醯亞胺膜的耐熱性及機械物性。[Effects of the invention] The polyimide precursor composition of the present invention includes a crosslinkable dianhydride compound including at least one triple bond in the molecular structure, so that the heat treatment for achieving imidization can be performed by different The free radicals between the triple bonds included in the polyimide chain react to form more than one cross-linked bond, so the heat resistance and mechanical properties of the polyimide film can be improved.
另外,本發明的聚醯亞胺前驅物組成物於進行用以實現醯亞胺化的熱處理時,耐熱性及機械物性提高,因此可較低地保持聚醯亞胺前驅物組成物的黏度,藉此可明顯地提高製程處理性。In addition, the polyimide precursor composition of the present invention has improved heat resistance and mechanical properties during the heat treatment for realizing imidization, so the viscosity of the polyimide precursor composition can be kept low. This can significantly improve the processability.
另外,聚醯亞胺前驅物組成物所包括的5重量%的分解溫度為380℃以上的抗氧化劑具有低揮發性及優異的熱穩定性,因此不於聚醯亞胺膜的製備製程中分解或揮發,可防止聚醯亞胺前驅物組成物中的醯胺基或聚醯亞胺膜的醯亞胺基氧化,藉此可將聚醯亞胺膜的物性變化最小化。In addition, the 5% by weight of the antioxidant contained in the polyimide precursor composition with a decomposition temperature of 380°C or higher has low volatility and excellent thermal stability, and therefore does not decompose during the preparation process of the polyimide film Or volatilization can prevent oxidation of the amide group in the polyimide precursor composition or the amide group of the polyimide film, thereby minimizing the change in the physical properties of the polyimide film.
此種聚醯亞胺膜具有滿足顯示器基板所要求的耐熱性及機械物性的優點。Such a polyimide film has the advantages of meeting the heat resistance and mechanical properties required by the display substrate.
以下,藉由發明的具體實施例而更詳細地對發明的作用及效果進行敍述。然而,這些實施例僅為發明的示例,並不由此界定發明的權利範圍。Hereinafter, the function and effect of the invention will be described in more detail through specific embodiments of the invention. However, these embodiments are only examples of the invention, and do not define the scope of rights of the invention.
以下,實施例及比較例中所使用的簡稱的化合物名如下。 -聯苯四羧酸二酐:BPDA -均苯四甲酸二酐:PMDA -乙炔基雙鄰苯二甲酸酐:EBPA -對苯二胺:p-PDA -N-甲基吡咯啶酮:NMPHereinafter, the compound names of the abbreviations used in the examples and comparative examples are as follows. -Biphenyltetracarboxylic dianhydride: BPDA -Pyromellitic dianhydride: PMDA -Ethynyl diphthalic anhydride: EBPA -P-phenylenediamine: p-PDA -N-Methylpyrrolidone: NMP
<實施例1><Example 1>
向具備攪拌器及氮氣注入·排出管的500 ml的反應器注入氮氣,並且投入NMP,將反應器的溫度設定為30℃,之後投入作為二胺單體的p-PDA、作為二酐單體的BPDA,相對於100莫耳的p-PDA投入1莫耳的EBPA而確認完全溶解。Inject nitrogen gas into a 500 ml reactor equipped with a stirrer and nitrogen gas injection and discharge pipes, and put in NMP, set the temperature of the reactor to 30°C, and then put in p-PDA as the diamine monomer and the dianhydride monomer It was confirmed that 1 mol of EBPA was added to 100 mol of p-PDA to completely dissolve the BPDA.
於在氮氣環境下將溫度提昇至40℃進行加熱,並且繼續攪拌120分鐘後,製備出23℃下的黏度表現為6100 cP的聚醯胺酸溶液。The temperature was raised to 40°C in a nitrogen environment for heating, and after stirring was continued for 120 minutes, a polyamic acid solution with a viscosity of 6100 cP at 23°C was prepared.
於將反應器的溫度設定為50℃後,向上述聚醯胺酸溶液投入5重量%的分解溫度為約402℃的上述化學式2-1的化合物作為抗氧化劑,充分地攪拌至反應結束為止,以總固體成分的含量成為約15重量%、黏度成為約3,700 cP的方式投入NMP,製備二胺單體、二酐單體、交聯性二酐類化合物的莫耳比為100:99:1且相對於固體成分100重量份而包括0.5重量份的抗氧化劑的聚醯亞胺前驅物組成物。(2-1)After the temperature of the reactor was set to 50°C, 5 wt% of the compound of the chemical formula 2-1 with a decomposition temperature of about 402°C was added as an antioxidant to the polyamide acid solution, and the reaction was sufficiently stirred until the reaction was completed. Add NMP so that the total solid content becomes approximately 15% by weight and the viscosity becomes approximately 3,700 cP, and the molar ratio of the diamine monomer, dianhydride monomer, and crosslinkable dianhydride compound is 100:99:1. And the polyimide precursor composition which contains 0.5 weight part of antioxidants with respect to 100 weight part of solid components. (2-1)
藉由1,500 rpm以上的高速旋轉去除上述聚醯亞胺前驅物組成物的氣泡。此後,利用旋轉塗佈機將消泡的聚醯亞胺前驅物組成物塗佈至玻璃基板。此後,於氮氣環境下及120℃的溫度下乾燥30分鐘而製備凝膠膜,將上述凝膠膜以2℃/分的速度升溫至450℃,於450℃下進行60分鐘的熱處理,以2℃/分的速度冷卻至30℃而獲得聚醯亞胺膜。The air bubbles in the polyimide precursor composition are removed by high-speed rotation at 1,500 rpm or more. After that, the defoamed polyimide precursor composition was applied to the glass substrate using a spin coater. After that, the gel film was prepared by drying under a nitrogen atmosphere and a temperature of 120°C for 30 minutes. The gel film was heated to 450°C at a rate of 2°C/min, and a heat treatment was performed at 450°C for 60 minutes. The temperature was cooled to 30°C at a rate of °C/min to obtain a polyimide film.
此後,浸漬(dipping)至蒸餾水,自玻璃基板剝離聚醯亞胺膜。所製備的聚醯亞胺膜的厚度為15 μm。使用Anritsu公司的膜厚測定器(Film thickness tester)測定所製備的聚醯亞胺膜的厚度。After that, it was dipped in distilled water, and the polyimide film was peeled off from the glass substrate. The thickness of the prepared polyimide film was 15 μm. The thickness of the prepared polyimide film was measured using a film thickness tester (Film thickness tester) of Anritsu Company.
<實施例2至實施例14及比較例1至比較例6><Example 2 to Example 14 and Comparative Example 1 to Comparative Example 6>
分別如下述表1般變更實施例1中的單體、添加物及聚醯亞胺前驅物組成物的黏度,除此之外,藉由與實施例1相同的方法製備聚醯亞胺膜。The viscosity of the monomer, additive, and polyimide precursor composition in Example 1 was changed as shown in Table 1 below, respectively, except that the polyimide film was prepared by the same method as in Example 1.
<比較例7><Comparative Example 7>
投入5重量%的分解溫度為約377℃的下述化學式A的化合物來代替實施例1中的化學式2-1的化合物作為抗氧化劑,除此之外,藉由與實施例1相同的方法製備聚醯亞胺膜。(A)The compound of the following chemical formula A with a decomposition temperature of about 377°C of 5 wt% was added instead of the compound of the chemical formula 2-1 in Example 1 as the antioxidant, and it was prepared by the same method as in Example 1, except that Polyimide film. (A)
<比較例8><Comparative Example 8>
投入5重量%的分解溫度為約338℃的下述化學式B的化合物來代替實施例1中的化學式2-1的化合物作為抗氧化劑,除此之外,藉由與實施例1相同的方法製備聚醯亞胺膜。(B)The compound of the following chemical formula B with a decomposition temperature of about 338°C was added at 5 wt% instead of the compound of the chemical formula 2-1 in Example 1 as the antioxidant, and it was prepared by the same method as in Example 1, except that Polyimide film. (B)
[表1]
<實驗例1:物性評估><Experimental example 1: Evaluation of physical properties>
利用下述方式測定於實施例1至實施例14、比較例1至比較例8中製備的聚醯亞胺膜的物性,將其結果示於下述表2。The physical properties of the polyimide films prepared in Example 1 to Example 14 and Comparative Example 1 to Comparative Example 8 were measured in the following manner, and the results are shown in Table 2 below.
(1)熱膨脹係數(CTE)(1) Coefficient of Thermal Expansion (CTE)
使用TA公司的熱機械分析儀(thermomechanical analyzer)Q400型號,於以寬2 mm、長10 mm裁切聚醯亞胺膜後,在氮氣環境下施加0.05 N的張力,並且以10℃/min的速度自常溫升溫至500℃,之後再次以10℃/min的速度進行冷卻而測定100℃至350℃區間的傾斜度。Using TA’s thermomechanical analyzer (thermomechanical analyzer) model Q400, after cutting the polyimide film with a width of 2 mm and a length of 10 mm, a tension of 0.05 N was applied in a nitrogen environment and the temperature was 10℃/min. The rate was raised from room temperature to 500°C, and then cooled again at a rate of 10°C/min to measure the gradient of the interval from 100°C to 350°C.
(2)1重量%的熱分解溫度(TD)(2) Thermal decomposition temperature (TD) of 1% by weight
使用TA公司的熱重量分析儀(thermogravimetric analyzer)Q50型號,於在氮氣環境下將聚醯亞胺膜以10℃/min的速度升溫至150℃後,等溫保持30分鐘而去除水分。此後,以10℃/min的速度升溫至600℃而測定發生1%的重量減少的溫度。Using TA’s thermogravimetric analyzer model Q50, the polyimide film was heated to 150°C at a rate of 10°C/min in a nitrogen environment, and then kept at isothermal temperature for 30 minutes to remove water. Thereafter, the temperature was raised to 600°C at a rate of 10°C/min, and the temperature at which 1% weight loss occurred was measured.
(3)玻璃轉移溫度(Tg)(3) Glass transition temperature (Tg)
使用TA公司的動態熱學行為分析儀(Dynamic Mechanical Analyzer)Q800型號,於以寬4 mm、長20 mm裁切聚醯亞胺膜後,在氮氣環境下於常溫至550℃的溫度區間條件下以5℃/min的升溫速度測定玻璃轉移溫度。上述玻璃轉移溫度判定為根據儲存模數(storage modulus)與損失彈性模數(loss modulus)之比計算的tanδ的最大峰值。Using TA’s Dynamic Mechanical Analyzer (Dynamic Mechanical Analyzer) model Q800, after cutting the polyimide film with a width of 4 mm and a length of 20 mm, the polyimide film was cut from room temperature to 550°C in a nitrogen environment. The glass transition temperature is measured at a heating rate of 5°C/min. The above-mentioned glass transition temperature is determined as the maximum peak value of tanδ calculated from the ratio of storage modulus and loss modulus.
(4)伸長率(4) Elongation
於以寬10 mm、長40 mm裁切聚醯亞胺膜後,使用英斯特朗(Instron)公司的Instron5564萬能試驗機(Universal Testing Machine,UTM)設備而藉由美國材料試驗協會(American Society for Testing Materials,ASTM)D-882方法測定伸長率。After cutting the polyimide film with a width of 10 mm and a length of 40 mm, the Instron 5564 Universal Testing Machine (UTM) equipment of Instron was used and the material was tested by the American Society for Testing and Materials. for Testing Materials, ASTM) D-882 method to determine elongation.
(5)拉伸強度(5) Tensile strength
於以寬10 mm、長40 mm裁切聚醯亞胺膜後,使用英斯特朗(Instron)公司的Instron5564 UTM設備而藉由ASTM D-882方法測定拉伸強度。以5 mm/min的條件測定此時的十字頭速度(Cross Head Speed)。After cutting the polyimide film with a width of 10 mm and a length of 40 mm, the tensile strength was measured by the ASTM D-882 method using Instron 5564 UTM equipment from Instron. Measure the cross head speed (Cross Head Speed) at this time under the condition of 5 mm/min.
[表2]
參照表2,可確認到滿足本發明的範圍的實施例的耐熱性及機械物性均優異。相反地,可確認到脫離本發明的範圍的比較例無法滿足耐熱性及機械物性中的至少一者。With reference to Table 2, it can be confirmed that the examples satisfying the scope of the present invention are excellent in heat resistance and mechanical properties. On the contrary, it can be confirmed that the comparative example which deviates from the scope of the present invention cannot satisfy at least one of heat resistance and mechanical properties.
以上,參照本發明的實施例進行了說明,但於本發明所屬的技術領域內具有常識者可基於上述內容而於本發明的範疇內進行各種應用及變形。The above has been described with reference to the embodiments of the present invention, but those with common sense in the technical field to which the present invention belongs can make various applications and modifications within the scope of the present invention based on the above content.
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