TWI769288B - Mold for injection molding and method of manufacturing polymer material component - Google Patents

Mold for injection molding and method of manufacturing polymer material component Download PDF

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Publication number
TWI769288B
TWI769288B TW107127607A TW107127607A TWI769288B TW I769288 B TWI769288 B TW I769288B TW 107127607 A TW107127607 A TW 107127607A TW 107127607 A TW107127607 A TW 107127607A TW I769288 B TWI769288 B TW I769288B
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Taiwan
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template
plate
runner
mold
injection molding
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TW107127607A
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Chinese (zh)
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TW202007516A (en
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顧正吉
方韋翔
顏振宇
施耀竣
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揚明光學股份有限公司
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Priority to TW107127607A priority Critical patent/TWI769288B/en
Priority to CN201910357210.9A priority patent/CN110815719B/en
Publication of TW202007516A publication Critical patent/TW202007516A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2669Moulds with means for removing excess material, e.g. with overflow cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/76Cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/33Moulds having transversely, e.g. radially, movable mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/57Exerting after-pressure on the moulding material
    • B29C45/572Exerting after-pressure on the moulding material using movable mould wall or runner parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0016Lenses

Abstract

An injection molding mold includes a fixed side plate, a first plate, a first mold core, a movable side plate, a second plate, a machine member, a slider and a second mold core. The first plate is disposed in a first end direction of the fixed side plate, the second plate is disposed in a first end direction of the first plate, and the movable side plate is disposed in a first end direction of the second plate. The first mold core and second mold core are respectively disposed in the accommodating spaces of the first plate and the second plate. When the mold is closed, the first and second mold cores define the cavity, and the runner is defined between the first plate and the second plate. The runner is connected to the cavity. An accommodating space is disposed between the movable side plate and the second plate to set the machine member and the slider, and the slider is located between the machine member and the runner. When the mechanical member is actuated, the slider is interlocked with the mechanical member. A method for manufacturing a polymer material component is also provided.

Description

射出成型模具及製造高分子材料元件的方法Injection molding die and method for manufacturing polymer material components

本發明關於一種模具,尤其是有關於一種用於射出成型製程的模具,以及製造高分子材料元件的方法。The present invention relates to a mold, and more particularly, to a mold for an injection molding process, and a method for manufacturing a polymer material element.

利用射出成型機配合模具來製作高分子材料元件,例如光學鏡片,的製程由來已久。而模具中,依其所固定的位置,模具可以分拆成固定側模具與可動側模具二者。當固定側模具與可動側模具的模板碰觸並彼此結合時,為合模狀態,此時將塑膠原料經射出成型機加熱融化後再注入於模具中,讓塑膠原料佈滿在模具的模穴內,冷卻後,即製成一光學元件。The use of injection molding machines with molds to make polymer components, such as optical lenses, has a long history. In the mold, according to the fixed position, the mold can be divided into both a fixed side mold and a movable side mold. When the molds of the fixed side mold and the movable side mold touch and combine with each other, the mold is in a closed state. At this time, the plastic raw material is heated and melted by the injection molding machine and then injected into the mold, so that the plastic raw material fills the mold cavity of the mold. Inside, after cooling, an optical element is formed.

習知的射出成型製程中,會用到一種可壓縮模具。可壓縮模具可以在合模後藉由對模板施加力量,而壓縮模穴的空間,藉以提高成品的品質。而通常,壓縮模具的壓縮側(具有油壓缸的一側)是位於可動側模具的,而申請人在嘗試將壓縮側設於固定側模具中時,遇到一技術困難。該困難在於熔融塑膠是藉由垂直方向的流道經由水平方向的流道進入模穴。而隨著模穴的壓縮,垂直方向的流道的長度(例如由澆口襯套的入料口到水平流道之間的距離)會被減少,而壓縮後垂直方向的流道空間減少,會造成原本在流道中的熔融塑膠無處可去,影響模具的合模,並造成模穴中的壓力不穩定,影響成品品質。In the conventional injection molding process, a compressible mold is used. The compressible mold can compress the space of the mold cavity by applying force to the mold plate after the mold is closed, thereby improving the quality of the finished product. Usually, the compression side of the compression mold (the side with the hydraulic cylinder) is located in the movable side mold, and the applicant encountered a technical difficulty when trying to set the compression side in the fixed side mold. The difficulty lies in the fact that the molten plastic enters the cavity through the vertical runners through the horizontal runners. With the compression of the cavity, the length of the vertical runner (such as the distance from the inlet of the gate bushing to the horizontal runner) will be reduced, and the vertical runner space will be reduced after compression. It will cause the molten plastic originally in the runner to have nowhere to go, which will affect the clamping of the mold, and cause the pressure in the mold cavity to be unstable, which will affect the quality of the finished product.

本發明的一例提供一種射出成型模具,應用在射出成型機中,射出成型模具具有固定側及可動側,射出成型模具包括設於固定側的固定側固定板、第一模板及第一模仁,設於可動側的可動側固定板、第二模板、機件、滑塊及第二模仁。固定側固定板安裝在射出成型機的固定側型盤上,第一模板設置於固定側固定板的第一端方向,第二模板設置於第一模板的第一端方向,可動側固定板安裝在射出成型機的可動側型盤上且位於第二模板的第一端方向。其中第一模仁及第二模仁分別設置於第一模板之第一容置空間及第二模板之第二容置空間中,第二模板的頂面具有凹槽,合模時,第一、第二模仁定義模穴,且第一模板與第二模板之凹槽間定義流道,流道並與模穴連通。又可動側固定板及第二模板之間設置有第三容置空間,用以設置機件及滑塊,且滑塊位於機件及流道之間,當機件作動時,滑塊與機件連動。An example of the present invention provides an injection molding die, which is used in an injection molding machine. The injection molding die has a fixed side and a movable side. The injection molding die includes a fixed side fixing plate, a first template and a first mold core, which are arranged on the fixed side. The movable side fixing plate, the second template, the machine parts, the sliding block and the second mold core are arranged on the movable side. The fixed side fixing plate is installed on the fixed side mold plate of the injection molding machine, the first template is arranged in the direction of the first end of the fixed side fixing plate, the second template is arranged in the direction of the first end of the first template, and the movable side fixing plate is installed On the movable side mold plate of the injection molding machine and in the direction of the first end of the second mold plate. The first mold core and the second mold core are respectively arranged in the first accommodating space of the first template and the second accommodating space of the second template, and the top surface of the second template has a groove. . The second mold core defines a mold cavity, and a flow channel is defined between the first template and the groove of the second template, and the flow channel is communicated with the mold cavity. In addition, a third accommodating space is arranged between the movable side fixing plate and the second template for setting the mechanism and the slider, and the slider is located between the mechanism and the flow channel. When the mechanism is actuated, the slider and the mechanism are moved. Pieces linked.

本發明的又一例提供一種射出成型模具,包括具有第一穿孔的第一板,具有第二穿孔的第二板、具有第三穿孔的第三板、具有模穴的第四板、襯套、從動件及伸縮機構。第二板設置於第一板的第一端方向,第一穿孔及第二穿孔對應且襯套設置於第一穿孔及第二穿孔中,其中襯套中定義有一第一澆道。第三板設置於第二板的第一端方向,且第二板及第三板之間定義有第二澆道及模穴,其中第二澆道與第三板之第三穿孔連通,且模穴經由第二澆道與第一澆道連通。第四板設置於第三板的第一端方向,第三穿孔與孔穴對應,從動件及伸縮機構設置於第三穿孔及孔穴中,其中從動件與伸縮機構連接且具有連動關係。Another example of the present invention provides an injection molding die, comprising a first plate with a first perforation, a second plate with a second perforation, a third plate with a third perforation, a fourth plate with a cavity, a bushing, Follower and telescopic mechanism. The second plate is disposed in the direction of the first end of the first plate, the first through holes correspond to the second through holes, and the bushing is disposed in the first through holes and the second through holes, wherein a first runner is defined in the sleeve. The third plate is arranged in the direction of the first end of the second plate, and a second runner and a mold cavity are defined between the second plate and the third plate, wherein the second runner is communicated with the third through hole of the third plate, and The cavity communicates with the first runner via the second runner. The fourth plate is arranged in the direction of the first end of the third plate, the third through holes correspond to the holes, and the follower and the telescopic mechanism are arranged in the third holes and the holes, wherein the follower is connected with the telescopic mechanism and has a linkage relationship.

本發明的又一例提供一種製造高分子材料元件的方法,包括以下步驟:首先,驅動可動側模板往固定側模板移動,以使可動側模板與固定側模板接觸;然後,經由澆道輸入流態高分子材料至可動側模板及固定側模板之間的所定義的模穴;接著,驅動可動側模板的容置空間中所設置之從動件往遠離澆道的方向移動,其中從動件的一表面位於澆道中;之後,冷卻模穴中的流態高分子材料,以形成高分子材料元件;最後,驅動可動側模板,往遠離固定側模板方向移動。Another example of the present invention provides a method for manufacturing a polymer material element, which includes the following steps: first, driving the movable side template to move toward the fixed side template, so that the movable side template is in contact with the fixed side template; then, inputting the flow state through the runner The polymer material reaches the defined cavity between the movable side template and the fixed side template; then, the follower set in the accommodating space of the movable side template is driven to move away from the runner. One surface is located in the runner; after that, the fluid polymer material in the cavity is cooled to form a polymer material element; finally, the movable side template is driven to move away from the fixed side template.

本發明的一例中,採用了設於可動側模板側的滑塊或從動件,而滑塊或從動件可按需求往遠離水平流道的方向移動,而配合壓縮行程來產生溢料空間,使得澆道內的塑料在合模壓縮過程中可朝溢料空間轉移。改善壓縮時熔融塑膠無處可去,影響模具的合模並造成模穴中的壓力不穩定,影響成品品質的問題。In one example of the present invention, a slider or a follower on the side of the movable side template is used, and the slider or the follower can move away from the horizontal flow channel as required, and cooperate with the compression stroke to generate the overflow space , so that the plastic in the runner can be transferred to the overflow space during the clamping and compression process. Improve the problem that the molten plastic has nowhere to go during compression, which affects the clamping of the mold and causes the pressure in the mold cavity to be unstable, which affects the quality of the finished product.

為讓本發明之上述和其他目的、特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式,作詳細說明如下。In order to make the above-mentioned and other objects, features and advantages of the present invention more obvious and easy to understand, the following specific embodiments are given and described in detail in conjunction with the accompanying drawings.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之一較佳實施例的詳細說明中,將可清楚的呈現。以下實施例中所提到的方向用語,例如:上、下、左、右、前或後等,使用的方向用語是用來說明並非用來限制本發明。The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of a preferred embodiment with reference to the drawings. The directional terms mentioned in the following embodiments, such as: up, down, left, right, front or rear, etc., are used to illustrate rather than limit the present invention.

在本發明的一例中,射出成型模具為可應用在射出成型機的模具,射出成型模具按其於製程中的可動性,分為固定側及可動側兩個部份。在射出成型製程中,固定側實質上是固定於射出成型機的固定側型盤上,而可動側則與射出成型機的可動側型盤連接,藉由可動側之移動以為開、合模。In an example of the present invention, the injection mold is a mold that can be used in an injection molding machine. The injection mold is divided into two parts: a fixed side and a movable side according to its mobility in the process. In the injection molding process, the fixed side is essentially fixed on the fixed side mold plate of the injection molding machine, and the movable side is connected to the movable side mold plate of the injection molding machine, and the movable side is moved to open and close the mold.

以下將說明本發明射出成型模具的設計。請參閱圖1至圖3分別是本發明第一例之射出成型模具於未合模狀態、合模後壓縮前以及合模後且壓縮後的剖面示意圖。需注意的是,圖例中僅強調本發明的核心部份,而許多射出成型模具的既存結構,例如各種桿體、頂出針等,則不予以贅述。請參閱圖1所示,於一例中,射出成型模具10是一種壓縮模具,射出成型模具10至少包括固定側固定板12、模板14、模板16、模板18、澆口襯套20、伸縮機構22、從動件24、模仁(例如稱之為第一模仁)26、模仁(例如稱之為第二模仁)28及彈簧30。The design of the injection molding die of the present invention will be described below. Please refer to FIGS. 1 to 3 , which are respectively schematic cross-sectional views of the injection molding mold of the first example of the present invention in a non-clamped state, before compression after clamping, and after clamping and compression. It should be noted that only the core part of the present invention is emphasized in the illustrations, and the existing structures of many injection molding dies, such as various rod bodies, ejector pins, etc., will not be described in detail. Referring to FIG. 1 , in one example, the injection mold 10 is a compression mold, and the injection mold 10 at least includes a fixed side fixing plate 12 , a template 14 , a template 16 , a template 18 , a gate bushing 20 , and a telescopic mechanism 22 , the follower 24 , the mold core (for example, called the first mold core) 26 , the mold core (for example, called the second mold core) 28 and the spring 30 .

於本例中,模板12為固定側固定板,為矩型鋼板,具有相對之頂面121及底面122,固定側固定板12中間具有穿孔123(例如稱之為第一穿孔),穿孔123由相貫通之收容孔125a及收容孔125b所構成,收容孔125a及收容孔125b分別為一圓孔,其中,收容孔125a貫穿頂面121,收容孔125b貫穿底面122,收容孔125b的半徑小於收容孔125a的半徑,收容孔125a與收容孔125b相配合形成一階梯孔,且收容孔125a與收容孔125b為實質同心設置。In this example, the template 12 is a fixed side fixing plate, which is a rectangular steel plate with opposite top surfaces 121 and bottom surfaces 122. The fixed side fixing plate 12 has a through hole 123 (for example, a first through hole) in the middle, and the through hole 123 is formed by The accommodating hole 125a and the accommodating hole 125b are formed by communicating with each other. The accommodating hole 125a and the accommodating hole 125b are respectively a circular hole, wherein the accommodating hole 125a penetrates the top surface 121 and the accommodating hole 125b penetrates the bottom surface 122. The radius of the accommodating hole 125b is smaller than that of the accommodating hole. 125a, the receiving hole 125a cooperates with the receiving hole 125b to form a stepped hole, and the receiving hole 125a and the receiving hole 125b are arranged substantially concentrically.

於一例中,模板14為矩型鋼板,具有相對之頂面141及底面142,模板14具有穿孔143(例如稱之為第二穿孔)及穿孔144,穿孔143、144可分別是各種形狀的穿孔。惟於另一例中,穿孔143、144可以不穿透的盲孔予以取代亦可。於本例中,穿孔143、144分別為一貫穿模板14的圓孔。穿孔143的半徑與收容孔125b的半徑相同。穿孔144中定義有一容置空間(例如稱之為第一容置空間),於本例中,穿孔144容置空間的大小與穿孔144同。穿孔144鄰設於穿孔143的一側。另外,模板14的頂面141設置有多個圓柱狀凹陷146。In one example, the template 14 is a rectangular steel plate with opposite top surfaces 141 and bottom surfaces 142 . The template 14 has a through hole 143 (for example, called a second through hole) and a through hole 144 . The through holes 143 and 144 can be respectively various shapes of through holes. . However, in another example, the through holes 143 and 144 may be replaced by blind holes that do not penetrate. In this example, the through holes 143 and 144 are respectively a circular hole passing through the template 14 . The radius of the through hole 143 is the same as the radius of the receiving hole 125b. An accommodating space (for example, referred to as a first accommodating space) is defined in the through hole 144 . In this example, the size of the accommodating space of the through hole 144 is the same as that of the through hole 144 . The through hole 144 is adjacent to one side of the through hole 143 . In addition, the top surface 141 of the template 14 is provided with a plurality of cylindrical recesses 146 .

於本例中,模板16為矩型鋼板,具有相對之頂面161及底面162,模板16具有穿孔163(例如稱之為第三穿孔)及另一穿孔164。穿孔164定義有一容置空間(例如稱之為第二容置空間),於本例中,穿孔164中容置空間的大小與穿孔164同。於本例中,穿孔163、164分別為一貫穿模板16的圓孔穿孔。惟於另一例中,穿孔163、164不以圓型為限,其亦可分別是各種形狀的孔。另一方面,穿孔163、164可以不穿透的盲孔予以取代亦可。於本例中,穿孔164鄰設於穿孔163的一側。再者,模板16的頂面161設有長形之凹槽165,凹槽165在合模時,可同時與穿孔163及穿孔164連通以作為水平澆道的一部份。In this example, the template 16 is a rectangular steel plate with opposite top surfaces 161 and bottom surfaces 162 . The template 16 has a through hole 163 (for example, a third through hole) and another through hole 164 . The through hole 164 defines an accommodating space (for example, called a second accommodating space). In this example, the size of the accommodating space in the through hole 164 is the same as that of the through hole 164 . In this example, the through holes 163 and 164 are respectively a circular hole through the template 16 . However, in another example, the through holes 163 and 164 are not limited to a circular shape, and they can also be holes of various shapes. On the other hand, the through holes 163 and 164 may be replaced by blind holes that do not penetrate. In this example, the through hole 164 is adjacent to one side of the through hole 163 . Furthermore, the top surface 161 of the template 16 is provided with an elongated groove 165. The groove 165 can communicate with the through-hole 163 and the through-hole 164 at the same time to serve as a part of the horizontal runner when the mold is closed.

於本例中,模板18為矩型鋼板,具有相對之頂面181及底面182,模板18的中間具有一孔穴183,孔穴183定義一容置空間184(例如稱之為第三容置空間)。孔穴183可以是盲孔或是穿孔。於本例中,模板18為可動側固定板,且孔穴183為盲孔。惟本發明不以此為限,模板18在應用時,可指可動側模具中的任一具有對應結構及可達到對應功能的模板。再者,於本例中,模板16及模板18是分別獨立的模板。但於另一實施例中,模板16、18可以指單一矩型鋼板的不同部份,亦即模板16、18可以是一體成型的。In this example, the template 18 is a rectangular steel plate with opposite top surfaces 181 and bottom surfaces 182 , and a hole 183 is formed in the middle of the template 18 , and the hole 183 defines an accommodating space 184 (for example, called a third accommodating space). . The holes 183 may be blind holes or through holes. In this example, the template 18 is a movable side fixing plate, and the holes 183 are blind holes. However, the present invention is not limited to this. When the template 18 is applied, it can refer to any template with corresponding structure and corresponding function among the movable side molds. Furthermore, in this example, the template 16 and the template 18 are separate templates. However, in another embodiment, the templates 16, 18 may refer to different parts of a single rectangular steel plate, that is, the templates 16, 18 may be integrally formed.

於本例中,澆口襯套20包括基座201及由基座201向外延伸所形成之延伸部202,其中,基座201及延伸部202分別為圓柱形,基座201的外徑大於延伸部202的外徑,且延伸部202的外型與固定側固定板12之收容孔125b相匹配。又澆口襯套20開設有一貫穿基座201及延伸部202的澆道21(例如稱之為第一澆道),且澆道21具有一開口211。In this example, the gate bushing 20 includes a base 201 and an extension portion 202 formed by extending outward from the base 201 , wherein the base 201 and the extension portion 202 are respectively cylindrical, and the outer diameter of the base The outer diameter of the extension portion 202 and the shape of the extension portion 202 are matched with the receiving hole 125 b of the fixing side fixing plate 12 . In addition, the gate bushing 20 defines a runner 21 (for example, called a first runner) penetrating the base 201 and the extension portion 202 , and the runner 21 has an opening 211 .

於本例中,伸縮機構22可以是一般的氣壓缸、油壓缸、電控伸縮機構、連桿組或彈簧等可伸縮之機構、機件或其組合。伸縮機構22可以藉由一機件221來驅動特定的外部元件。按情況,前述的機件221可以指,例如是連桿、傳動桿、傳動軸、各種傳動機件等元件。另外,伸縮機構22亦可受各模板15、16、17、18的任一者所驅動,並藉由其中的例如是連桿組等多個傳動機件所構成的傳動機構來驅動特定的外部元件(例如是滑塊),並使其伸縮作動與模具的合模或壓縮行程一致或是有特定的減速關係。而於本例中,伸縮機構22選用了油壓缸,而油壓缸係藉由一機件221來與外部元件24連接,而於本例中,伸縮機構22及其機件的至少部份可作動地安置於孔穴183中的。於本例中,前述提及的油壓缸中的機件221可以是一例如是桿或連桿等的傳動機件。In this example, the telescopic mechanism 22 can be a general pneumatic cylinder, an hydraulic cylinder, an electronically controlled telescopic mechanism, a connecting rod group or a spring or other telescopic mechanism, a mechanism or a combination thereof. The telescopic mechanism 22 can drive specific external elements through a mechanism 221 . According to circumstances, the aforementioned mechanism 221 may refer to, for example, a connecting rod, a transmission rod, a transmission shaft, various transmission mechanisms and other elements. In addition, the telescopic mechanism 22 can also be driven by any one of the templates 15 , 16 , 17 , 18 , and is driven by a transmission mechanism composed of a plurality of transmission parts such as a connecting rod group to drive a specific external component (such as a slider), and its telescopic action is consistent with the mold clamping or compression stroke or has a specific deceleration relationship. In this example, the telescopic mechanism 22 uses a hydraulic cylinder, and the hydraulic cylinder is connected with the external element 24 by a mechanism 221 , and in this example, the telescopic mechanism 22 and at least part of the mechanism is movably seated in cavity 183 . In this example, the aforementioned mechanism 221 in the hydraulic cylinder may be a transmission mechanism such as a rod or a connecting rod.

於本例中,從動件24本身無動力,而需受外力方可為作動,於本例中,從動件24為一滑塊。從動件24可為圓柱型或為其他形狀的金屬或其他材料所構成的柱體,於本例中,從動件24為一金屬製圓柱,並具有一頂面241。In this example, the follower 24 itself has no power, and needs to be actuated by an external force. In this example, the follower 24 is a slider. The follower 24 can be a cylinder or a cylinder made of other shapes of metal or other materials. In this example, the follower 24 is a metal cylinder and has a top surface 241 .

於本例中,模仁26、28的外輪廓與穿孔144、164相對應。於本例中,模仁26、28為大致呈圓柱狀的金屬塊,模仁26、28的一端具有一個對應成型物件的成型表面,而成型表面的形狀,按需求可為凸或凹或不規則形狀。In this example, the outer contours of the mold cores 26 , 28 correspond to the perforations 144 , 164 . In this example, the mold cores 26 and 28 are substantially cylindrical metal blocks. One end of the mold cores 26 and 28 has a molding surface corresponding to the molding object, and the shape of the molding surface can be convex or concave or not according to requirements. regular shape.

於本例中,彈簧30的數量為多個,其數量對應於模板14頂面141之孔狀凹陷146的數量。於本例中,彈簧30的數量為至少四枚。而彈簧30在需要時可以利用油壓缸予以取代之。In this example, the number of the springs 30 is plural, and the number corresponds to the number of the hole-shaped depressions 146 on the top surface 141 of the template 14 . In this example, the number of the springs 30 is at least four. The spring 30 can be replaced by a hydraulic cylinder when necessary.

如圖1之實施例中所繪述,固定側固定板12及模板14設置於射出成型模具10之固定側部分,其中固定側固定板12安裝在射出成型機的固定側型盤上;如圖1所示,固定側固定板12的第一端方向經多枚彈簧30連接模板14,第一端方向例如為固定側固定板12的下方,即固定側固定板12與模板14之間設置有多個嵌設於模板14的凹陷146中的彈簧30。前述提及的下方是指圖式中的相對下方,惟其應用時模具可以各種角度應用之,而通常,在應用時,模板12及模板18係呈左、右方向排列。又固定側固定板12之穿孔123的其中收容孔125b與模板14之穿孔143對應。As depicted in the embodiment of FIG. 1 , the fixed-side fixing plate 12 and the template 14 are disposed on the fixed-side portion of the injection molding die 10 , wherein the fixed-side fixing plate 12 is installed on the fixed-side mold plate of the injection molding machine; As shown in 1, the first end direction of the fixed side fixing plate 12 is connected to the template 14 through a plurality of springs 30. A plurality of springs 30 embedded in the recesses 146 of the template 14 . The above-mentioned lower part refers to the relative lower part in the drawings, but the mold can be applied at various angles during application, and generally, the template 12 and the template 18 are arranged in the left and right directions during application. Furthermore, the receiving holes 125 b of the through holes 123 of the fixing side fixing plate 12 correspond to the through holes 143 of the template 14 .

如圖1之實施例中所繪述,澆口襯套20設置於穿孔123及穿孔143中,其中澆口襯套20的基座201位於收容孔125a中,澆口襯套20的延伸部202位於收容孔125b及穿孔143中,澆口襯套20之澆道21垂直於固定側固定板12及模板14而呈縱向。其中延伸部202並未完全穿設入整個穿孔143,即延伸部20的底端與模板14的底面142之間保留一定距離。於本例中,模板14及固定側固定板12經由彈簧30直接連接,惟於實際應用時,各模板(例如是模板14與固定側固定板12)之間可進一步包括有一枚或多枚模板或其他元件。As depicted in the embodiment of FIG. 1 , the gate bushing 20 is disposed in the through holes 123 and 143 , wherein the base 201 of the gate bushing 20 is located in the receiving hole 125 a , and the extension portion 202 of the gate bushing 20 is located in the receiving hole 125 a. Located in the receiving hole 125 b and the through hole 143 , the runner 21 of the gate bushing 20 is perpendicular to the fixed side fixing plate 12 and the template 14 and is longitudinal. The extension portion 202 is not completely penetrated into the entire hole 143 , that is, a certain distance is reserved between the bottom end of the extension portion 20 and the bottom surface 142 of the template 14 . In this example, the template 14 and the fixed side fixing plate 12 are directly connected via the spring 30, but in practical application, each template (eg, the template 14 and the fixed side fixing plate 12) may further include one or more templates. or other components.

接續上述說明,模板18及模板16設置於模具之可動側部分,其中模板18安裝在射出成型機的可動側型盤上,模板18遠離可動側型盤的一側直接或間接地連接有模板16,模板16及模板18依序位於模板14的第一端方向,即模板16位於模板14的下方,模板18位於模板16下方。其中模板16之穿孔164與模板14之穿孔144相對,以分別於穿孔144及穿孔164中安置模仁26及模仁28。Continuing the above description, the template 18 and the template 16 are arranged on the movable side part of the mold, wherein the template 18 is installed on the movable side plate of the injection molding machine, and the template 18 is directly or indirectly connected to the side of the template 18 away from the movable side plate. , the template 16 and the template 18 are located in the direction of the first end of the template 14 in sequence, that is, the template 16 is located below the template 14 and the template 18 is located below the template 16 . The through holes 164 of the template 16 are opposite to the through holes 144 of the template 14, so that the mold cores 26 and the mold cores 28 are disposed in the through holes 144 and 164, respectively.

其中,模板18之孔穴183與模板16之穿孔163連通,孔穴183內設置有伸縮機構22,伸縮機構22藉由其中的一機件來與從動件24連接,藉此,從動件24可受伸縮機構22的驅動而於穿孔163沿穿孔163作上下位移。亦即,從動件24與伸縮機構22的部份具有連動關係。The hole 183 of the template 18 is communicated with the through hole 163 of the template 16, and a telescopic mechanism 22 is arranged in the hole 183. Driven by the telescopic mechanism 22 , the through hole 163 moves up and down along the through hole 163 . That is, the follower 24 has a linkage relationship with the part of the telescopic mechanism 22 .

當進行合模時,模板18可受,例如是油壓缸或是電動馬達等,外部動力機械(在本圖式中未繪示)驅動,使得模板16往模板14方向移動,使得模板16及模板14連接而合模。其中,如圖2所示,在合模後且壓縮前,模板14的底面142及模板16的頂面161接觸,模仁26及模仁28之間定義有一模穴29,模板的14的底面142及凹槽165構成一橫向之澆道23(例如稱之為第二澆道、流道),橫向之澆道23與縱向之澆道21連通,模穴29經澆道23與澆道21連通,且澆道23亦與模板16之穿孔163連通,其中澆口襯套20的底端與澆道23之間會預留一壓縮空間32,又伸縮機構22並控制從動件24的頂面241位於澆道23中,例如從動件24的頂面241與澆道23的底面齊平。When clamping the mold, the mold plate 18 can be driven by an external power machine (not shown in this figure), such as a hydraulic cylinder or an electric motor, so that the mold plate 16 moves in the direction of the mold plate 14, so that the mold plate 16 and the The template 14 is connected to close the mold. Wherein, as shown in FIG. 2, after the mold is closed and before compression, the bottom surface 142 of the template 14 and the top surface 161 of the template 16 are in contact, a mold cavity 29 is defined between the mold core 26 and the mold core 28, and the bottom surface of the template 14 is 142 and the groove 165 form a horizontal runner 23 (for example, called the second runner, runner), the horizontal runner 23 communicates with the longitudinal runner 21, and the cavity 29 communicates with the runner 21 through the runner 23 Connected, and the runner 23 is also communicated with the through hole 163 of the template 16, wherein a compression space 32 is reserved between the bottom end of the gate bushing 20 and the runner 23, and the telescopic mechanism 22 is used to control the top of the follower 24. The surface 241 is located in the runner 23 , for example the top surface 241 of the follower 24 is flush with the bottom surface of the runner 23 .

如圖2所示,當合模後且壓縮前,所注入之流態高分子材料,例如熔融塑料,經由澆道21、澆道23流至模穴29中,等預定量的熔融塑料射出完畢後,部分之塑料60(示於圖3)會存在於壓縮空間32以及澆道23內。如圖3所示,模板18進一步受力向固定側固定板12方向施加壓力,使得彈簧30受到模板16及模板14的推擠而呈現壓縮狀態,在壓縮的同時,於本例中,伸縮機構22的油壓缸可按照預設於一控制單元(例如是微處理器或控制電路等電控元件)的控制訊號來控制從動件24往遠離澆道23的方向移動而在穿孔163中提供一溢料空間34。其中由於模板16受到壓力而往模板14方向密合,使得模穴29變小,且澆口襯套20底端原本預留的壓縮空間32(示於圖2)以及澆道23的空間皆因壓縮而減小,而由於澆口襯套20的固定不動,部分存在於壓縮空間32及澆道23內逐漸硬化皆朝溢料空間34轉移。於本例中,伸縮機構22對從動件24的作動是藉由控制訊號來進行的,而控制訊號是選擇性的,例如由澆道23中的即時量測的壓力演算而來,又或者是按一預設的作動模式來進行而無關澆道23中的即時壓力。而與如此改善壓縮時熔融塑膠無處可去,影響模具的合模並造成模穴中的壓力不穩定,影響成品品質的問題。As shown in FIG. 2, after the mold is closed and before compression, the injected fluid polymer material, such as molten plastic, flows into the cavity 29 through the runner 21 and runner 23, and a predetermined amount of molten plastic is injected. Afterwards, a portion of the plastic 60 (shown in FIG. 3 ) exists in the compression space 32 and the runner 23 . As shown in FIG. 3 , the template 18 is further forced to apply pressure in the direction of the fixed side fixing plate 12 , so that the spring 30 is pushed by the template 16 and the template 14 to present a compressed state. While compressing, in this example, the telescopic mechanism The hydraulic cylinder of 22 can control the follower 24 to move in the direction away from the runner 23 according to the control signal preset in a control unit (for example, an electronic control element such as a microprocessor or a control circuit), which is provided in the through hole 163 A flash space 34 . The die cavity 29 becomes smaller because the die plate 16 is pressed against the die plate 14 , and the compression space 32 (shown in FIG. 2 ) originally reserved at the bottom end of the gate bushing 20 and the space for the runner 23 are both due to Compression decreases, and due to the immobilization of the gate bushing 20 , part of the compression space 32 and the sprue 23 gradually harden and transfer to the overflow space 34 . In this example, the action of the telescopic mechanism 22 to the follower 24 is performed by a control signal, and the control signal is optional, for example, calculated from the real-time measured pressure in the runner 23, or It is performed according to a preset operation mode regardless of the instantaneous pressure in the runner 23 . In this way, the molten plastic has nowhere to go during compression, which affects the clamping of the mold and causes the pressure in the mold cavity to be unstable, which affects the quality of the finished product.

圖4及圖5分別是本發明第二例之射出成型模具於合模後壓縮前以及合模後且壓縮後的剖面示意圖,如圖4及圖5所示,第二例之射出成型模具40與第一例之射出成型模具10的差異在於第二例之滑塊42及彈簧44取代了第一例之伸縮機構22與從動件24。如圖4所示,滑塊42是由兩個外徑不同的圓柱體42a、42b所構成,其中上方之圓柱體42a的外徑小於下方圓柱體42b的外徑,且圓柱體42a的外徑與模板16的穿孔163對應,而射出成型模具40的其他結構及元件與射出成型模具10相同或相近,於此不再贅述。4 and FIG. 5 are schematic cross-sectional views of the injection molding mold of the second example of the present invention before and after mold clamping and after compression, respectively. As shown in FIGS. 4 and 5 , the injection molding mold 40 of the second example is The difference from the injection molding die 10 of the first example is that the slider 42 and the spring 44 of the second example replace the telescopic mechanism 22 and the follower 24 of the first example. As shown in FIG. 4 , the slider 42 is composed of two cylinders 42a and 42b with different outer diameters. The outer diameter of the upper cylinder 42a is smaller than that of the lower cylinder 42b, and the outer diameter of the cylinder 42a is smaller than that of the lower cylinder 42b. Corresponding to the through holes 163 of the template 16 , other structures and components of the injection molding die 40 are the same as or similar to those of the injection molding die 10 , and will not be repeated here.

如圖4所示,彈簧44設置於模板18之孔穴183的容置空間184底部,滑塊42可作動地設置於彈簧44上方之容置空間184及模板16的穿孔163中,於一例中,外徑大之圓柱體42b的底面抵於彈簧40,外徑較小之圓柱體42a位於穿孔163中,當合模且未壓縮前,圓柱體42a的頂面421a位於澆道23中,例如圓柱體42a的頂面421a與澆道23的底面齊平。As shown in FIG. 4 , the spring 44 is disposed at the bottom of the accommodating space 184 of the hole 183 of the template 18 , and the slider 42 is movably disposed in the accommodating space 184 above the spring 44 and the through hole 163 of the template 16 . In one example, The bottom surface of the cylinder 42b with the larger outer diameter is against the spring 40, and the cylinder 42a with the smaller outer diameter is located in the through hole 163. When the mold is closed and not compressed, the top surface 421a of the cylinder 42a is located in the runner 23, such as a cylinder The top surface 421a of the body 42a is flush with the bottom surface of the runner 23 .

如圖5所示,當模板18進一步受力向固定側固定板12方向施加壓力,模板16受到壓力而往模板14方向密合,使得模穴29變小,且澆口襯套20底端原本預留的壓縮空間32(示於圖4)以及澆道23的空間皆因壓縮而減小,由於澆口襯套20的固定不動,但滑塊42具有可活動性,因此部分殘留在壓縮空間32及澆道23內的逐漸硬化的塑料60可往滑塊42方向擠壓,滑塊42因而往遠離澆道23的方向下滑並壓縮彈簧44,其中滑塊42原本所處之部分穿孔163的空間將作為塑料60轉移之溢料空間34。其中,可利用放置具有不同彈簧係數的彈簧44控制滑塊42的可下滑距離,來達到調整溢料空間34大小的功效。亦即,滑塊42的作動與否或作動行程是直接和於澆道23中的即時壓力為正相關的。亦即,壓力愈大,滑塊42的作動行程愈遠。As shown in FIG. 5 , when the template 18 is further forced to apply pressure in the direction of the fixing plate 12 on the fixed side, the template 16 is subjected to the pressure and closes in the direction of the template 14, so that the mold cavity 29 becomes smaller, and the bottom end of the gate bushing 20 originally The reserved compression space 32 (shown in FIG. 4 ) and the space of the runner 23 are both reduced due to compression. Since the gate bushing 20 is fixed, but the slider 42 is movable, part of it remains in the compression space 32 and the gradually hardened plastic 60 in the runner 23 can be squeezed in the direction of the slider 42, and the slider 42 thus slides in the direction away from the runner 23 and compresses the spring 44, wherein the part of the through hole 163 where the slider 42 was originally located is. The space will act as the overflow space 34 for the plastic 60 transfer. The sliding distance of the slider 42 can be controlled by placing springs 44 with different spring coefficients, so as to achieve the effect of adjusting the size of the overflow space 34 . That is, the actuation or the actuation stroke of the slider 42 is directly related to the instantaneous pressure in the runner 23 . That is, the greater the pressure, the farther the movement stroke of the slider 42 is.

圖6及圖7分別是本發明第三例之射出成型模具於合模後壓縮前以及合模後且壓縮後的剖面示意圖,第三例之射出成型模具50與第二例之射出成型模具40的差異在滑塊及彈簧的設置位置。如圖6所示,射出成型模具50至少包括固定側固定板12、模板14、模板16A、模板18A、澆口襯套20、滑塊42、彈簧44、模仁26、模仁28及彈簧30,其中固定側固定板12、模板14、澆口襯套20、滑塊42、彈簧44、模仁26、模仁28及彈簧30與射出成型模具10或射出成型模具40相同或相近,於此不再贅述。6 and 7 are respectively schematic cross-sectional views of the injection molding mold of the third example of the present invention before and after compression after mold clamping, the injection molding mold 50 of the third example and the injection molding mold 40 of the second example. The difference is in the setting position of the slider and spring. As shown in FIG. 6 , the injection molding die 50 at least includes the fixed side fixing plate 12 , the die plate 14 , the die plate 16A, the die plate 18A, the gate bushing 20 , the slider 42 , the spring 44 , the die core 26 , the die core 28 and the spring 30 , wherein the fixed side fixing plate 12 , the template 14 , the gate bushing 20 , the slider 42 , the spring 44 , the mold core 26 , the mold core 28 and the spring 30 are the same as or similar to the injection molding die 10 or the injection molding die 40 , here No longer.

如圖6所示,模板16A為矩型鋼板,具有相對之頂面161及底面162,模板16具有穿孔164、凹槽165及容置槽166,穿孔164由一貫穿模板16A的圓孔所構成以供放置模仁28,以便在合模時模仁28與模仁26構成模穴29;凹槽165形成於模板16的頂面161且與模穴29連通;容置槽166形成於模板16的頂面161且與凹槽165連通。As shown in FIG. 6 , the template 16A is a rectangular steel plate with opposite top surfaces 161 and bottom surfaces 162 . The template 16 has through holes 164 , grooves 165 and accommodating grooves 166 , and the through holes 164 are formed by a circular hole passing through the template 16A. For placing the mold core 28, so that the mold core 28 and the mold core 26 form the mold cavity 29 when the mold is closed; the groove 165 is formed on the top surface 161 of the template 16 and communicates with the mold cavity 29; The accommodating groove 166 is formed in the template 16 The top surface 161 is connected to the groove 165.

於一例中,模板18A為矩型鋼板,具有相對之頂面181及底面182。In one example, the template 18A is a rectangular steel plate, with a top surface 181 and a bottom surface 182 opposite to each other.

於一例中,滑塊42及彈簧44設置於容置槽166內,其中滑塊42可在容置槽166內以平行澆道23的方向水平滑動,滑塊42的一側面位於澆道23中,滑塊42的另一側則抵於彈簧44。In one example, the sliding block 42 and the spring 44 are disposed in the accommodating groove 166 , wherein the sliding block 42 can slide horizontally in the accommodating groove 166 in a direction parallel to the runner 23 , and one side of the sliding block 42 is located in the runner 23 . , the other side of the slider 42 is against the spring 44 .

如圖7所示,當模板18A進一步受力向固定側固定板12方向施加壓力,部分殘留在壓縮空間32及澆道23內的逐漸硬化的塑料60可往滑塊42方向擠壓,滑塊42因而往遠離澆道23的方向側向滑動並壓縮彈簧44,其中滑塊42原本所處之部分容置槽166的空間將作為塑料60轉移之溢料空間34。其中,可利用放置具有不同彈簧係數的彈簧44控制滑塊42的可下滑距離,來達到調整溢料空間34的大小。As shown in FIG. 7 , when the template 18A is further forced to exert pressure in the direction of the fixed side fixing plate 12 , part of the gradually hardened plastic 60 remaining in the compression space 32 and the runner 23 can be squeezed in the direction of the slider 42 . The 42 thus slides sideways away from the runner 23 and compresses the spring 44, wherein the space of the part of the accommodating groove 166 where the slider 42 was originally located will serve as the overflow space 34 for the plastic 60 to be transferred. The size of the overflow space 34 can be adjusted by placing springs 44 with different spring coefficients to control the sliding distance of the slider 42 .

圖8是本發明一例製造高分子材料元件的方法的流程示意圖,本例製造高分子材料元件的方法是透過圖1至圖7所示的射出成型模具來完成。如圖8所示,本例製造高分子材料元件的方法包括以下步驟。首先,如步驟S1所示,驅動模板18及模板16(兩者合併例如稱之為可動側模板),往固定側固定板12及模板14(兩者合併例如稱之為固定側模板)移動,以使可動側模板與固定側模板接觸,此時為合模狀態;接著,如步驟S2所示,經由澆道21、23注入流態高分子材料至可動側模板及固定側模板之間的模穴29,於一例中流態高分子材料為熔融塑料;然後,如步驟S3所示,進一步驅動可動側模板的容置空間184中的從動件24往遠離澆道23的方向移動,其中從動件24的一表面位於澆道23中,於第一例中,從動件24是由伸縮機構22控制而移動;隨後,如圖S4所示,冷卻模穴29中的流態高分子材料,而形成高分子元件;然後,如步驟S5所示,驅動可動側模板,往固定側模板方向移動;而伸縮機構22則可同時或稍後將從動件24作動至原來可接觸澆道23的位置,例如伸縮機構22驅動從動件24朝澆道的方向移動,使從動件24的頂面241與澆道23平齊,以便下一循環之進行。8 is a schematic flow chart of a method for manufacturing a polymer material element according to an example of the present invention. The method for manufacturing a polymer material element in this example is completed by the injection molding die shown in FIGS. 1 to 7 . As shown in FIG. 8, the method of manufacturing a polymer material element of this example includes the following steps. First, as shown in step S1, the template 18 and the template 16 (the two are combined, for example, called the movable side template) are driven to move toward the fixed side fixed plate 12 and the template 14 (the two are combined, for example, called the fixed side template), In order to make the movable side template contact with the fixed side template, the mold is in the clamping state; then, as shown in step S2, the fluid polymer material is injected into the mold between the movable side template and the fixed side template through the runners 21 and 23. The cavity 29, in one example, the fluid polymer material is molten plastic; then, as shown in step S3, the follower 24 in the accommodating space 184 of the movable side template is further driven to move away from the runner 23, wherein the follower One surface of the member 24 is located in the runner 23. In the first example, the driven member 24 is controlled by the telescopic mechanism 22 to move; then, as shown in FIG. Then, as shown in step S5, the movable side template is driven to move in the direction of the fixed side template; and the telescopic mechanism 22 can simultaneously or later actuate the follower 24 to the position that can originally contact the runner 23. For example, the telescopic mechanism 22 drives the follower 24 to move in the direction of the runner, so that the top surface 241 of the follower 24 is flush with the runner 23, so that the next cycle can be performed.

綜合上述,在本發明一例射出成型模具的結構設計下,由於溢料空間的設置使得澆道內逐漸硬化的塑料可朝溢料空間轉移。藉此解決壓縮行程中,原本在流道中的熔融塑膠無處可去,影響模具的合模,並造成模穴中的壓力不穩定,影響成品品質的問題。To sum up the above, under the structural design of an example of the injection molding die of the present invention, due to the setting of the flash space, the gradually hardened plastic in the runner can be transferred to the flash space. In this way, during the compression stroke, the molten plastic originally in the runner has nowhere to go, which affects the clamping of the mold, and causes the pressure in the mold cavity to be unstable, which affects the quality of the finished product.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed as above with examples, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention pertains can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be determined by the scope of the appended patent application.

10、40、50‧‧‧射出成型模具12‧‧‧固定側固定板121、141、161、181、241、421a‧‧‧頂面122、142、162、182‧‧‧底面123、143、163‧‧‧穿孔125a、125b‧‧‧收容孔14、16‧‧‧模板144、164‧‧‧穿孔165‧‧‧凹槽146‧‧‧凹陷166‧‧‧容置槽18‧‧‧模板183‧‧‧孔穴184‧‧‧容置空間20‧‧‧澆口襯套201‧‧‧基座202‧‧‧延伸部21、23‧‧‧澆道211‧‧‧開口22‧‧‧伸縮機構221‧‧‧機件24‧‧‧從動件26、28‧‧‧模仁29‧‧‧模穴30‧‧‧彈簧32‧‧‧壓縮空間34‧‧‧溢料空間42‧‧‧滑塊42a、42b‧‧‧圓柱體44‧‧‧彈簧60‧‧‧塑料10, 40, 50‧‧‧Injection molding die 12‧‧‧Fixed side fixing plate 121, 141, 161, 181, 241, 421a‧‧‧Top surface 122, 142, 162, 182‧‧‧Bottom surface 123, 143, 163‧‧‧Perforations 125a, 125b‧‧‧Accommodating holes 14, 16‧‧‧Templates 144, 164‧‧‧Perforations 165‧‧‧Grooves 146‧‧‧Depression 166‧‧‧Accommodating grooves 18‧‧‧Templates 183‧‧‧Hole 184‧‧‧Accommodating space 20‧‧‧Sprue bushing 201‧‧‧Base 202‧‧‧Extension 21, 23‧‧‧Sprue 211‧‧‧Opening 22‧‧‧Telescopic Mechanism 221‧‧‧Mechanism 24‧‧‧Followers 26, 28‧‧‧Mold core 29‧‧‧Cavity 30‧‧‧Spring 32‧‧‧Compression space 34‧‧‧Overflow space 42‧‧‧ Slider 42a, 42b‧‧‧Cylinder 44‧‧‧Spring 60‧‧‧plastic

圖1是本發明第一例之射出成型模具於合模前的剖面示意圖。 圖2是本發明第一例之射出成型模具合模後且壓縮前的剖面示意圖。 圖3是本發明第一例之射出成型模具合模後且壓縮後的剖面示意圖。 圖4是本發明第二例之射出成型模具合模後且壓縮前的剖面示意圖。 圖5是本發明第二例之射出成型模具合模後且壓縮後的剖面示意圖。 圖6是本發明第三例之射出成型模具合模後且壓縮前的剖面示意圖。 圖7是本發明第三例之射出成型模具合模後且壓縮後的剖面示意圖。 圖8是本發明一例製造高分子材料元件的方法的流程示意圖。FIG. 1 is a schematic cross-sectional view of the injection mold of the first example of the present invention before mold clamping. 2 is a schematic cross-sectional view of the injection mold of the first example of the present invention after mold clamping and before compression. 3 is a schematic cross-sectional view of the injection mold of the first example of the present invention after mold clamping and compression. 4 is a schematic cross-sectional view of the injection mold of the second example of the present invention after mold clamping and before compression. 5 is a schematic cross-sectional view of the injection mold of the second example of the present invention after mold clamping and compression. 6 is a schematic cross-sectional view of the injection mold of the third example of the present invention after mold clamping and before compression. 7 is a schematic cross-sectional view of the injection mold of the third example of the present invention after mold clamping and compression. FIG. 8 is a schematic flow chart of a method for manufacturing a polymer material device according to an example of the present invention.

10‧‧‧射出成型模具 10‧‧‧Injection Molding

12‧‧‧固定側固定板 12‧‧‧Fixed side fixing plate

163‧‧‧穿孔 163‧‧‧Perforation

14、16、18‧‧‧模板 14, 16, 18‧‧‧Template

20‧‧‧澆口襯套 20‧‧‧Gate bushing

21、23‧‧‧澆道 21, 23‧‧‧runner

22‧‧‧伸縮機構 22‧‧‧Telescopic mechanism

221‧‧‧機件 221‧‧‧Parts

24‧‧‧從動件 24‧‧‧Followers

29‧‧‧模穴 29‧‧‧Cavity

30‧‧‧彈簧 30‧‧‧Spring

34‧‧‧溢料空間 34‧‧‧Overflow space

60‧‧‧塑料 60‧‧‧plastic

Claims (10)

一種射出成型模具,依序包含:一固定側固定板、一第一模板、一第二模板以及一第三模板;其中該固定側固定板設有一開口;該第一模板中設有一第一容置空間;該第二模板中設有一第二容置空間;該第三模板中設有一第三容置空間;該射出成型模具進一步包括:一第一模仁,可安置於該第一容置空間中;一第二模仁,可安置於該第二容置空間中;一機件,可作動地安置於該第三容置空間中;以及一滑塊,可安置於該機件與一流道之間並可與該機件連動;其中,在安置時,該第一模仁及該第二模仁之間定義有一模穴,該第一模板及該第二模板之間定義有該流道,該流道連通該模穴及該開口;其中,該射出成型模具為一壓縮式射出成型模具,該滑塊可於該流道中容置有一流態高分子材料時,往遠離該流道的方向移動以增加該流道的體積。 An injection molding mold, comprising in sequence: a fixing side fixing plate, a first template, a second template and a third template; wherein the fixing side fixing plate is provided with an opening; the first template is provided with a first container a second accommodating space is set in the second template; a third accommodating space is set in the third template; the injection molding mold further includes: a first mold core, which can be placed in the first accommodating space a second mold core, which can be placed in the second accommodating space; a machine part, which can be movably placed in the third accommodating space; and a slider, which can be placed in the machine part and the first The channels can be linked with the machine; wherein, during placement, a mold cavity is defined between the first mold core and the second mold core, and the flow channel is defined between the first template and the second template , the flow channel communicates with the cavity and the opening; wherein, the injection molding mold is a compression injection molding mold, and the slider can move away from the flow channel when a fluid polymer material is accommodated in the flow channel. direction to increase the volume of the runner. 如申請專利範圍第1項所述之射出成型模具,其中,該機件為一彈簧。 The injection molding die as described in claim 1, wherein the component is a spring. 如申請專利範圍第1項所述之射出成型模具,進一步包括一伸縮機構,設於該第三容置空間中,該伸縮機構可藉由該機件驅動該滑塊。 The injection molding die described in claim 1 of the scope of the application further comprises a telescopic mechanism disposed in the third accommodating space, and the telescopic mechanism can drive the sliding block by the mechanism. 一種射出成型模具,依序包括一第一板、一第二板、一第三板及一第四板:該第一板設有一第一穿孔; 該第二板設有一第二穿孔;該第三板設有一第三穿孔;該第四板設有一孔穴;一襯套,可設置於該第一穿孔及該第二穿孔中,該襯套中定義有一第一澆道;一從動件,可設置於該第三穿孔及該孔穴中;以及一伸縮機構,與該從動件連接;其中,在安置狀態時,該第二板與該第三板之間定義有一第二澆道及一模穴,該模穴經該第二澆道與該第一澆道連通,該第三穿孔與該第二澆道連通,該從動件之一表面位於該第二澆道中,其中,該從動件可於該第二澆道中容置有一流態高分子材料時,往遠離該第二澆道的方向移動以增加該第二澆道的體積;其中,該射出成型模具為一壓縮式射出成型模具。 An injection molding die, comprising a first plate, a second plate, a third plate and a fourth plate in sequence: the first plate is provided with a first through hole; The second plate is provided with a second perforation; the third plate is provided with a third perforation; the fourth plate is provided with a hole; A first runner is defined; a follower can be arranged in the third through hole and the hole; and a telescopic mechanism is connected with the follower; wherein, in the placement state, the second plate and the first A second runner and a cavity are defined between the three plates. The cavity communicates with the first runner through the second runner, the third through hole communicates with the second runner, and one of the driven members The surface is located in the second runner, wherein the follower can move away from the second runner to increase the volume of the second runner when a fluid polymer material is accommodated in the second runner ; Wherein, the injection molding die is a compression injection molding die. 如申請專利範圍第4項所述之射出成型模具,其中該第一板為一固定側固定板、該第二板為一第一模板、該第三板為一第二模板、該第四板為一第三模板,該第三模板設有一第三容置空間,該從動件為一滑塊,該伸縮機構藉由一機件與該從動件連接,該第一板及該第二板設於一固定側;該第三板及該第四板設於一活動側。 The injection molding die as described in claim 4, wherein the first plate is a fixed side fixing plate, the second plate is a first template, the third plate is a second template, and the fourth plate It is a third template, the third template is provided with a third accommodating space, the follower is a slider, the telescopic mechanism is connected with the follower by a mechanism, the first plate and the second The board is set on a fixed side; the third board and the fourth board are set on a movable side. 如申請專利範圍第3項或第5項所述之射出成型模具之任一者,進一步包括多個彈簧,該複數個彈簧分別連接該第一模板及該第二模板。 Any one of the injection molding molds described in claim 3 or claim 5 further comprises a plurality of springs, and the plurality of springs are respectively connected to the first template and the second template. 如申請專利範圍第3項或第5項所述之射出成型模具之任一者,其中,該伸縮機構包括一油壓缸,該油壓缸藉由該機件與該滑塊連接,該機件為一桿。 According to any one of the injection molding molds described in item 3 or item 5 of the scope of the patent application, wherein the telescopic mechanism comprises a hydraulic cylinder, the hydraulic cylinder is connected with the slider by the mechanism, and the machine Pieces are one rod. 如申請專利範圍第3項或第5項所述之射出成型模具之任一者,其中,該伸縮機構包括一連桿組,該連桿組藉由該機件與該滑塊連接,該機件為一連桿,該連桿組與該第三模板或該第二模板連動。 According to any one of the injection molding molds described in item 3 or item 5 of the patent application scope, wherein the telescopic mechanism comprises a connecting rod group, the connecting rod group is connected with the sliding block by the mechanical part, and the machine The component is a connecting rod, and the connecting rod group is linked with the third template or the second template. 如申請專利範圍第3項或第5項所述之射出成型模具之任一者,其中,該滑塊可受該伸縮機構之驅動於該第三容置空間中滑動。 According to any one of the injection molding molds described in claim 3 or claim 5, wherein the sliding block can be driven by the telescopic mechanism to slide in the third accommodating space. 一種製造高分子材料元件的方法,包括以下步驟:驅動一可動側模板,往一固定側模板移動,以使該可動側模板與該固定側模板接觸;往該可動側模板及該固定側模板之間的模穴,經由一澆道輸入一流態高分子材料;於該澆道中容置有該流態高分子材料時,使該可動側模板的容置空間中的一從動件往遠離該澆道的方向移動以增加該澆道的體積,該從動件的一表面位於該澆道中;冷卻模穴中的該流態高分子材料以形成高分子材料元件;以及驅動該可動側模板,往遠離該固定側模板方向移動。 A method of manufacturing a polymer material element, comprising the steps of: driving a movable side template to move to a fixed side template, so that the movable side template is in contact with the fixed side template; A flow of polymer material is fed into the cavity between the runners through a runner; when the flow polymer material is accommodated in the runner, a follower in the accommodating space of the movable side template is moved away from the runner. The direction of the runner is moved to increase the volume of the runner, and a surface of the follower is located in the runner; the fluid polymer material in the cavity is cooled to form a polymer material element; and the movable side template is driven to move toward Move away from the stationary side template.
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