TWI766185B - Wire winding machine and wire winding method - Google Patents
Wire winding machine and wire winding method Download PDFInfo
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- TWI766185B TWI766185B TW108132174A TW108132174A TWI766185B TW I766185 B TWI766185 B TW I766185B TW 108132174 A TW108132174 A TW 108132174A TW 108132174 A TW108132174 A TW 108132174A TW I766185 B TWI766185 B TW I766185B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/38—Arrangements for preventing ribbon winding ; Arrangements for preventing irregular edge forming, e.g. edge raising or yarn falling from the edge
- B65H54/381—Preventing ribbon winding in a precision winding apparatus, i.e. with a constant ratio between the rotational speed of the bobbin spindle and the rotational speed of the traversing device driving shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/38—Arrangements for preventing ribbon winding ; Arrangements for preventing irregular edge forming, e.g. edge raising or yarn falling from the edge
- B65H54/385—Preventing edge raising, e.g. creeping arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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Abstract
本發明的課題,在於即便是在精密捲絡執行中進行蠕變,仍能抑制捲繞比的變動,並且抑制卷裝表面之形狀產生紊亂。 本發明的解決手段為:絲捲繞機,係具備導引驅動部以及控制裝置,該導引驅動部,係將橫動導引進行往復驅動,並在絲的捲繞動作中能夠變更橫動導引的反轉位置。控制裝置,能夠執行第1反轉控制與第2反轉控制;該第1反轉控制,是於橫動方向上,使以特定的速度往外側移動中的橫動導引減速並在第1反轉位置處往內側反轉,然後再加速至特定的速度為止;該第2反轉控制,是於橫動方向上,使以特定的速度往外側移動中的上述橫動導引減速並在比第1反轉位置更位於內側的第2反轉位置處往內側反轉,然後再加速至特定的速度為止。控制裝置,是於精密捲絡的執行中,將在第2反轉控制中的第2反轉時間(Trb),設為比在第1反轉控制中的第1反轉時間(Tra)更長。The subject of the present invention is to suppress the fluctuation of the winding ratio and to suppress the disturbance of the shape of the package surface even if the creep is carried out during the execution of the precise winding. The solution of the present invention is as follows: a wire winding machine is provided with a guide drive part and a control device, the guide drive part reciprocates the traverse guide, and can change the traverse during the wire winding operation Inverted position of the guide. The control device is capable of executing a first reverse rotation control and a second reverse rotation control; the first reverse rotation control is to decelerate the traverse guide that is moving to the outside at a specific speed in the traverse direction, and the first reverse rotation control is performed in the first reverse rotation direction. It reverses inward at the reversal position, and then accelerates to a specific speed; this second reversal control is to decelerate the above-mentioned traverse guide that is moving to the outside at a specific speed in the traverse direction. It reverses inward at the second reversal position, which is inward from the first reversal position, and accelerates to a specific speed. The control device is to set the second inversion time (Trb) in the second inversion control to be longer than the first inversion time (Tra) in the first inversion control during the execution of the precise winding long.
Description
本發明,是關於絲捲繞機及絲捲繞方法。The present invention relates to a yarn winding machine and a yarn winding method.
於專利文獻1,揭示有藉由橫動導引(traverse guide)一邊使絲橫動動作並一邊捲繞於筒管(bobbin),形成卷裝(package)的絲捲繞機。絲捲繞機,係具備:旋轉驅動筒管的筒管驅動用馬達、及藉由導引驅動用馬達而使橫動導引往復移動的導引驅動機構、以及控制筒管驅動用馬達與導引驅動用馬達的控制部。在如此之絲捲繞機中之絲的捲繞方式之一,是將筒管的旋轉速度與每單位時間的橫動次數的比(捲繞比)控制於恆定之所謂「精密捲絡」的捲繞方式。於精密捲絡中,捲繞比,一般是設定成稍微與整數不同的值,以使帶狀重疊捲繞不會發生(以使絲不會重覆地捲繞在卷裝表面的相同路徑上)。藉由如此地設定,在精密捲絡中,可以避免帶狀重疊捲繞,並且可以一邊將卷裝表面上之絲的捲繞路徑每次一點點地偏移,一邊將絲平行且規則整齊地捲繞。藉此,可以提升絲從所形成之卷裝的解舒性(退繞絡性),並且可以因應卷裝的用途而易於控制卷裝密度。Patent Document 1 discloses a yarn winding machine that forms a package by winding the yarn around a bobbin while traversing the yarn by a traverse guide. A wire winding machine is provided with: a bobbin driving motor for rotationally driving a bobbin; The control unit of the drive motor is cited. One of the ways of winding the yarn in such a yarn winding machine is to control the ratio of the rotation speed of the bobbin to the number of traverses per unit time (winding ratio) to be constant, so-called "precision winding". winding method. In precision winding, the winding ratio is generally set to a value slightly different from the whole number, so that the ribbon-like overlapping winding does not occur (so that the wire does not repeatedly wind on the same path on the surface of the package) ). By setting in this way, in the precision winding, it is possible to avoid the overlapping winding of the strips, and to shift the winding path of the wire on the package surface little by little at a time, while the wire can be parallel and regularly arranged. coiled. Thereby, the unwinding property (unwinding property) of the yarn from the formed package can be improved, and the package density can be easily controlled according to the application of the package.
有別於此,於專利文獻2中,揭示有橫動裝置,其能夠實施用以抑制卷裝兩邊凸起的蠕變(creeping)。所謂兩邊凸起,是起因於一般認為較困難之橫動導引的急劇反轉(方向變換)動作等,而使捲繞在卷裝表面之軸向端部的絲量比捲繞在其他部分的絲量還多。兩邊凸起,會成為卷裝形狀的惡化以及/或是卷裝密度的不均等化等的原因。所謂蠕變,是指在卷裝形成中,將橫動導引之往復移動區域的寬度(橫動寬度)暫時性地縮窄。藉此,相較於沒有進行蠕變之情形,可減少捲繞在卷裝之軸向端部的絲量,而緩和兩邊凸起。
[先前技術文獻]
[專利文獻]In contrast to this,
[專利文獻1] 日本特開平3-115060號公報 [專利文獻2] 日本特開昭57-13058號公報[Patent Document 1] Japanese Patent Application Laid-Open No. 3-115060 [Patent Document 2] Japanese Patent Laid-Open No. 57-13058
[發明所欲解決的問題][Problems to be Solved by Invention]
於專利文獻1所記載的絲捲繞機中,在精密捲絡的當中若進行蠕變時,可能會發生以下的問題(又,對於更詳細說明,於後述的實施形態中說明)。首先,例如,相較於平常橫動時(以下,僅稱「平常時」)若在蠕變時只有單純縮窄橫動寬度的話,橫動周期發生變動而使捲繞比成為不能保持恆定。因此,在卷裝表面上,會造成絲實際所捲繞的位置,偏離於從原本絲所要捲繞的位置,致使卷裝表面的形狀紊亂。因此,為了防止此缺失,必須在不使橫動周期變動下進行蠕變。然而,例如,若是在平常時與蠕變時之間,單純地藉由使橫動導引的移動速度不同來謀求捲繞比恆定化時,就會造成絲與卷裝表面的夾角(絡筒交叉角度)在平常時與蠕變時之間產生相互偏差。因此,仍然會造成卷裝表面的形狀紊亂。In the yarn winding machine described in Patent Document 1, the following problems may occur when creep is performed during the precise winding (more detailed description will be given in the following embodiment). First, for example, if the traverse width is simply narrowed during creep compared to the normal traverse (hereinafter, simply referred to as "normal"), the traverse cycle fluctuates and the winding ratio cannot be kept constant. Therefore, on the surface of the package, the actual winding position of the wire deviates from the position to be wound from the original wire, resulting in disorder of the shape of the package surface. Therefore, in order to prevent this loss, it is necessary to perform creep without changing the traverse period. However, for example, if the winding ratio is kept constant by simply changing the moving speed of the traverse guide between normal and creep, the angle between the yarn and the package surface (winding) will be caused. Crossover angle) produces a mutual deviation between the normal time and the creep time. Therefore, the shape of the package surface is still disturbed.
本發明的目的,在於即便是在精密捲絡執行中進行蠕變,仍能抑制捲繞比的變動,並且抑制卷裝表面的形狀產生紊亂。 [用以解決問題之手段]The object of the present invention is to suppress the fluctuation of the winding ratio and to suppress the disturbance of the shape of the package surface even if the creep is performed during the execution of the precise winding. [means to solve the problem]
第1發明的絲捲繞機,是藉由橫動導引一邊使移動中的絲進行橫動,並一邊能夠捲繞於旋轉中的筒管,且一面執行精密捲絡而將作為上述筒管的旋轉速度與上述橫動導引之每單位時間的往復移動次數的比之捲繞比維持在恆定,同時一面能夠形成卷裝而構成的該絲捲繞機,其特徵為,具備:導引驅動部以及控制部,該導引驅動部,其係用以將上述橫動導引在特定的橫動方向上進行往復驅動,並在絲的捲繞動作中能夠變更上述橫動導引的反轉位置; 上述控制部,能夠執行第1反轉控制與第2反轉控制;該第1反轉控制,是控制上述導引驅動部,於上述橫動方向上,使以特定的速度往外側移動中的上述橫動導引減速並在特定的第1反轉位置處往內側反轉,然後再加速至上述特定的速度為止;該第2反轉控制,是控制上述導引驅動部,於上述橫動方向上,使以特定的速度往外側移動中的上述橫動導引減速並在比上述第1反轉位置更位於內側的第2反轉位置處往內側反轉,然後再加速至上述特定的速度為止; 於上述精密捲絡之執行中,將在上述第2反轉控制中之作為從上述橫動導引的減速開始至再加速完成為止之時間的第2反轉時間,設為比在上述第1反轉控制中之作為從上述橫動導引的減速開始至再加速完成為止之時間的第1反轉時間更長。The yarn winding machine according to the first aspect of the invention is capable of being wound around a rotating bobbin while traversing the moving yarn by the traverse guide, and performing precise winding as the above-mentioned bobbin. The winding ratio of the ratio of the rotation speed of the traverse guide to the number of reciprocating movements per unit time of the above-mentioned traverse guide is maintained constant, and the yarn winding machine, which can form a package on one side, is characterized by comprising: a guide A drive unit and a control unit, the guide drive unit for reciprocating the traverse guide in a specific traverse direction, and capable of changing the reverse of the traverse guide during the wire winding operation turn position; The control unit is capable of executing a first reverse rotation control and a second reverse rotation control, and the first reverse rotation control is for controlling the guide drive unit to move the guide drive unit to the outside at a predetermined speed in the traverse direction. The traverse guide decelerates and reverses inward at a specific first reversal position, and then accelerates to the above-mentioned specific speed; the second reversal control is to control the guide drive part, in the traverse In the direction, the above-mentioned traverse guide that is moving outward at a specific speed is decelerated, and is reversed inward at a second inversion position that is located more inward than the above-mentioned first inversion position, and then accelerated to the above-mentioned specific reversal position. speed; In the execution of the above-mentioned precise winding, the second inversion time in the above-mentioned second inversion control, which is the time from the start of the deceleration of the traverse guide to the completion of the re-acceleration, is set to be longer than that in the above-mentioned first inversion time. In the reverse rotation control, the first reverse rotation time, which is the time from the start of the deceleration of the traverse guide to the completion of the re-acceleration, is longer.
作為用以一面進行蠕變,一面正常地進行精密捲絡之前提,在使橫動導引在第1反轉位置進行反轉之情形(以下,稱為平常時)與在第2反轉位置進行反轉之情形(以下,稱為蠕變時),必須使捲繞比相等。為了使捲繞比相等,例如將筒管的旋轉速度設為恆定時,即使在橫動導引之移動區域的寬度較平常時還狹窄的蠕變時,也必須使橫動導引的移動周期與平常時相等。As a premise for normal precision winding while creeping, when the traverse guide is reversed at the first reverse position (hereinafter, referred to as normal time) and the second reverse position In the case of inversion (hereinafter, referred to as creep), the winding ratio must be equalized. In order to make the winding ratios equal, for example, when the rotational speed of the bobbin is made constant, even if the width of the movement area of the traverse guide is narrower than usual, the movement period of the traverse guide must be equal to normal.
在本發明中,第2反轉時間是比第1反轉時間還長。如此地,藉由積極地增長蠕變時的反轉時間,而可以增長蠕變時之橫動導引的移動周期。藉此,可以使平常時與蠕變時之橫動導引的移動周期相等。因此,可以防止捲繞比的變動。In the present invention, the second inversion time is longer than the first inversion time. In this way, by actively increasing the reversal time during creep, the movement period of the traverse guide during creep can be increased. Thereby, the movement period of the traverse guide during normal times and during creep can be made equal. Therefore, the variation of the winding ratio can be prevented.
再者,由於如此,藉由第2反轉時間的調整而可以調整蠕變時的橫動周期,故在反轉時以外的時機中,可以使橫動導引的移動速度在平常時及蠕變時相等。因此,可以將捲繞在卷裝表面之絲的角度予以對齊。因此,可以抑制卷裝表面的形狀紊亂。Furthermore, because of this, the traverse period during creep can be adjusted by adjusting the second reversal time, so at timings other than the reversal time, the moving speed of the traverse guide can be set at the normal time and the creep time. Equal time. Thus, the angle of the filament wound on the package surface can be aligned. Therefore, the shape disturbance of the package surface can be suppressed.
如以上地實施,即使在精密捲絡的執行中進行蠕變,也可以抑制捲繞比的變動,並且可以抑制卷裝表面的形狀紊亂。As described above, even if the creep is performed during the execution of the precise winding, the fluctuation of the winding ratio can be suppressed, and the shape disturbance of the package surface can be suppressed.
第2發明的絲捲繞機,是在上述第1發明中,上述控制部,是設為:在上述橫動方向上的上述第1反轉位置與上述第2反轉位置的距離越長,就越擴大在上述第2反轉控制中,上述橫動導引於上述第2反轉時間內在上述橫動方向進行移動之區域的寬度,作為其特徵者。In the yarn winding machine according to a second aspect of the present invention, in the first aspect of the invention, the control unit is such that the distance between the first reversal position and the second reversal position in the traverse direction is longer. In the second inversion control, the width of the region in which the traverse is guided and moves in the traverse direction during the second inversion time is enlarged, which is characteristic.
為了一面抑制捲繞比的變動,一面抑制卷裝表面的形狀紊亂,若使第1反轉位置與第2反轉位置的距離越長(亦即,蠕變時的橫動寬度越窄),就必須越增長第2反轉時間。在此,於第2反轉時間內,橫動導引在橫動方向上移動的區域(以下,作為反轉區域)的寬度為恆定之情形時,若第2反轉時間拉長,則橫動導引,在第2反轉控制時會成為長時間持續位在第2反轉位置近旁的區域。如此一來,絲就會集中性地易於捲繞在卷裝表面的狹窄區域。其結果,在卷裝表面就容易形成階段差,恐有產生絲的重疊捲繞塌落的跳絲現象等,而對卷裝的形狀等產生不良影響之虞。In order to suppress the fluctuation of the winding ratio and the shape disturbance of the package surface, the longer the distance between the first reversal position and the second reversal position (that is, the narrower the traverse width during creep), It is necessary to increase the second reversal time. Here, when the width of the region in which the traverse guide moves in the traverse direction (hereinafter, referred to as the inversion region) is constant during the second inversion time, when the second inversion time is lengthened, the In the motion guidance, during the second inversion control, it will be an area near the second inversion position for a long time. As a result, the filament tends to be concentrated and easily wound around a narrow area of the package surface. As a result, a step difference is likely to be formed on the surface of the package, and there is a possibility of occurrence of a skipping phenomenon in which the overlapping winding of the yarn slumps and the like, which may adversely affect the shape of the package and the like.
在本發明中,第1反轉位置與第2反轉位置的距離越長,反轉區域的寬度就越寬廣。亦即,藉由縮窄蠕變時的橫動寬度而第2反轉時間變長後之情形時,於第2反轉控制中,橫動導引能夠移動的區域變得寬廣。因此,可以抑制橫動導引長時間持續位在橫動方向上的狹窄區域內。因此,可以抑制絲集中性地捲繞在卷裝表面的狹窄區域。In the present invention, the longer the distance between the first inversion position and the second inversion position, the wider the width of the inversion region. That is, when the second inversion time is increased by narrowing the traverse width during creep, the area in which the traverse guide can move becomes wider in the second inversion control. Therefore, it is possible to suppress the traverse guide from remaining in the narrow region in the traverse direction for a long time. Therefore, it is possible to suppress concentrated winding of the filaments in a narrow area of the package surface.
第3發明的絲捲繞機,是在上述第1或是第2發明中,上述控制部,是於上述第2反轉控制中,從使上述橫動導引的減速開始後經過了上述第2反轉時間的一半時間時,使上述橫動導引以位在上述橫動方向上之上述第2反轉位置的方式,來控制上述導引驅動部,作為其特徵者。In the yarn winding machine according to a third aspect of the present invention, in the first or second aspect of the invention, in the second inversion control, the control unit has elapsed after the start of the deceleration of the traverse guide. It is characterized by controlling the guide drive unit so that the traverse guide is positioned at the second reversal position in the traverse direction during the half time of the reversal time.
於第2反轉控制中,例如,雖也可以使橫動導引急劇減速而到達第2反轉位置,然後使之緩慢地再加速。不過,此情形時,捲繞在卷裝表面之絲的反轉部分的形狀,恐由於在橫動導引的減速時與再加速時會有較大差異的虞。因此,卷裝表面的絲在反轉部分的形狀會成為非對稱,而恐有無法整齊漂亮地形成反轉部分之虞。在本發明中,可以將從使橫動導引的減速開始到橫動導引到達第2反轉位置為止的時間,與從橫動導引離開第2反轉位置到再加速完成為止的時間設為相等。藉此,可以將絲在反轉部分的形狀,實施成以卷裝的中心軸為中心線的對稱形狀(也就是,可以整齊漂亮地形成反轉部分)。因此,可以抑制卷裝表面之反轉部分的形狀紊亂。In the second reverse rotation control, for example, the traverse guide may be rapidly decelerated to reach the second reverse rotation position, and then slowly re-accelerated. However, in this case, the shape of the reversed portion of the yarn wound on the surface of the package may be significantly different during deceleration and re-acceleration of the traverse guide. Therefore, the shape of the yarn on the package surface becomes asymmetrical at the reversed portion, and there is a fear that the reversed portion cannot be formed neatly and beautifully. In the present invention, the time from the start of deceleration of the traverse guide until the traverse guide reaches the second reverse position, and the time from the traverse guide from the second reverse position to the completion of re-acceleration may be set to equal. Thereby, the shape of the yarn at the inversion portion can be implemented into a symmetrical shape with the central axis of the package as the center line (that is, the inversion portion can be formed neatly and beautifully). Therefore, the shape disorder of the reversed portion of the package surface can be suppressed.
第4發明的絲捲繞機,是在上述第1至第3發明中之任一發明中,具備有旋轉驅動上述筒管的筒管驅動部;上述控制部,係具有記憶部,用以記憶有關上述筒管的旋轉角度與上述橫動導引在上述橫動方向上的位置之關係的資訊;依據於上述記憶部所記憶的上述資訊來控制上述筒管驅動部及上述導引驅動部,作為其特徵者。A yarn winding machine according to a fourth invention, in any one of the first to third inventions described above, is provided with a bobbin driving part for rotationally driving the bobbin, and the control part has a memory part for memorizing information about the relationship between the rotation angle of the bobbin and the position of the traverse guide in the traverse direction; the bobbin driving part and the guide driving part are controlled according to the information stored in the memory part, as its characteristic.
在本發明中,藉由依據有關筒管的旋轉角度與橫動導引的位置之關係的資訊來進行控制,例如相較於使用複雜的機械構造進行控制之情形,可以一面將捲繞比持續維持於恆定,同時也一面進行蠕變來使如此複雜的動作容易化。又,藉由覆寫該資訊,可以容易地進行第2反轉控制時之橫動導引的位置以及/或是速度等的調整。In the present invention, by performing the control based on the information on the relationship between the rotation angle of the bobbin and the position of the traverse guide, for example, compared to the control using a complicated mechanical structure, the winding ratio can be continuously maintained. While maintaining a constant value, creep is performed to facilitate such a complicated operation. In addition, by overwriting this information, it is possible to easily adjust the position and/or speed of the traverse guide during the second inversion control.
第5發明的絲捲繞機,是在上述第1至第4發明中之任一發明中,上述導引驅動部,具有能夠正逆驅動地構成的驅動源,作為其特徵者。A yarn winding machine according to a fifth invention is characterized in that in any one of the first to fourth inventions described above, the guide drive unit has a drive source configured to be capable of forward and reverse driving.
例如,在一般凸輪式的橫動裝置中,是使用朝向單方向進行旋轉的馬達作為驅動源來使用,並且,由於用來進行蠕變的構造會成為複雜的機械構造。因此,在凸輪式的橫動裝置中,是難以進行蠕變的細微控制。在本發明中,藉由驅動源的正逆驅動,可以使橫動導引進行往復移動。因此,藉由控制部可以細微地控制橫動導引之反轉的位置以及時機等。因此,可以容易地進行蠕變的細微控制。For example, in a general cam-type traverse device, a motor that rotates in one direction is used as a drive source, and the structure for creeping has a complicated mechanical structure. Therefore, in the cam-type traverse device, it is difficult to perform fine control of creep. In the present invention, the traverse guide can be reciprocated by the forward and reverse driving of the drive source. Therefore, the position and timing of the reversal of the traverse guide can be finely controlled by the control unit. Therefore, fine control of creep can be easily performed.
第6發明的絲捲繞機,是在上述第5發明中,上述導引驅動部,係具有:安裝有上述橫動導引,並藉由上述驅動源而被往復驅動的皮帶構件,作為其特徵者。A yarn winding machine according to a sixth aspect of the present invention, in the fifth aspect of the invention, is characterized in that the guide drive unit includes a belt member mounted with the traverse guide and driven reciprocally by the drive source, as the belt member. characteristic.
例如,在將橫動導引安裝於能夠搖動之臂的前端部,並使臂被搖動驅動的構成中,橫動導引是以畫弧的方式進行往復移動。因此,即使進行精密捲絡,仍恐有難以將絲規則整齊地捲繞在卷裝表面之虞。在本發明中,藉由將皮帶構件之安裝有橫動導引的部分拉張成直線狀來進行往復驅動,使橫動導引可以容易地直線性的往復移動。因此,可以容易地將絲規則整齊地捲繞在卷裝表面。For example, in a configuration in which the traverse guide is attached to the front end portion of the swingable arm and the arm is driven to swing, the traverse guide reciprocates in an arc. Therefore, even if precise winding is performed, it may be difficult to regularly and neatly wind the yarn on the surface of the package. In the present invention, the reciprocating drive is performed by stretching the portion of the belt member to which the traverse guide is attached in a linear shape, so that the traverse guide can be easily reciprocated linearly. Therefore, the wire can be easily and neatly wound on the surface of the package.
第7發明的絲捲繞方法,是藉由橫動導引一邊使移動中的絲進行橫動,並一邊捲繞於旋轉中的筒管,且一面執行精密捲絡而將作為上述筒管的旋轉速度與上述橫動導引之每單位時間的往復移動次數的比捲繞比維持在恆定,同時一面能夠形成卷裝的該絲捲繞方法,其特徵為:執行第1反轉製程與第2反轉製程; 該第1反轉製程,是於特定的橫動方向上,使以特定的速度往外側移動中的上述橫動導引減速並在特定的第1反轉位置處往內側反轉,然後再加速至上述特定的速度為止;該第2反轉製程,是於上述橫動方向上,使以上述特定的速度往外側移動中的上述橫動導引減速,並在位於比上述第1反轉位置還要內側的第2反轉位置處往內側反轉,然後再加速至上述特定的速度為止; 於上述精密捲絡之執行中,將在上述第2反轉製程中之作為從上述橫動導引的減速開始至再加速完成為止之時間的第2反轉時間,設為比在上述第1反轉製程中之作為從上述橫動導引的減速開始至再加速完成為止之時間的第1反轉時間更長。In the yarn winding method of the seventh invention, the yarn is wound on a rotating bobbin while traversing the moving yarn by the traverse guide, and precise winding is performed to make the yarn as the bobbin. The winding ratio of the rotation speed to the number of reciprocating movements per unit time of the above-mentioned traverse guide is kept constant, and the yarn winding method capable of forming a package on one side is characterized by: performing a first reversal process and a second 2 reverse the process; The first reversal process is to decelerate the above-mentioned traverse guide that is moving outward at a specific speed in a specific traverse direction, reverse inward at a specific first reversal position, and then accelerate again The second reversal process is to decelerate the traverse guide that is moving to the outside at the specific speed in the traverse direction, and is located at a position higher than the first reversal position. The second reversal position on the inside is also reversed to the inside, and then accelerated to the above-mentioned specific speed; In the execution of the above-mentioned precise winding, the second inversion time in the above-mentioned second inversion process, which is the time from the start of the deceleration of the above-mentioned traverse guide to the completion of the re-acceleration, is set to be longer than that in the above-mentioned first. In the reverse rotation process, the first reverse rotation time, which is the time from the start of the deceleration of the traverse guide to the completion of the re-acceleration, is longer.
在本發明中,是與第1發明同樣地,即使在精密捲絡的執行中進行蠕變,仍可以抑制捲繞比的變動,並且可以抑制卷裝表面的形狀紊亂。In the present invention, like the first invention, even if the creep is performed during the execution of the precise winding, the fluctuation of the winding ratio can be suppressed, and the shape disturbance of the package surface can be suppressed.
其次,對於本發明的實施形態,一面參照第1圖~第9圖一面進行說明。以第1圖所示的上下方向及左右方向,分別作為複捲機(rewinder)1的上下方向及左右方向。以與上下方向及左右方向之雙方正交的方向(第1圖的紙面垂直方向),作為前後方向。以絲Y的移動方向作為絲移動方向。Next, an embodiment of the present invention will be described with reference to FIGS. 1 to 9 . Let the up-down direction and the left-right direction shown in FIG. 1 be the up-down direction and the left-right direction of the rewinder 1, respectively. The direction orthogonal to both the up-down direction and the left-right direction (the direction perpendicular to the paper surface in FIG. 1 ) is defined as the front-rear direction. The moving direction of the wire Y is taken as the moving direction of the wire.
(複捲機的構成)
首先,使用第1圖,對於本實施形態中的複捲機1(本發明的絲捲繞機)的構成進行說明。第1圖,是從正面所觀察之複捲機1的模式圖。如第1圖所示,複捲機1,係具備:喂絲部11、捲繞部12、控制裝置13(本發明的控制部)等。複捲機1,是將絲Y從喂絲部11所支撐的喂絲卷裝Ps解舒,再藉由捲繞部12退繞於捲繞筒管Bw(本發明的筒管),用以形成捲繞卷裝Pw(本發明的卷裝)者。更具體而言,複捲機1,是例如用以將已捲繞於喂絲卷裝Ps的捲絲Y更整齊地重新捲繞、或是形成所期望之密度的捲繞卷裝Pw者。(Constitution of Rewinder)
First, using FIG. 1, the structure of the rewinding machine 1 (the yarn winding machine of this invention) in this embodiment is demonstrated. Fig. 1 is a schematic view of the rewinder 1 viewed from the front. As shown in FIG. 1, the rewinding machine 1 is provided with a
喂絲部11,是例如安裝在立設之機台14下部的前面。喂絲部11,是以支撐喂絲卷裝Ps的方式所構成,該喂絲卷裝Ps是於喂絲筒管Bs繞有絲Y而形成。藉此,喂絲部11成為能夠供給絲Y。The
捲繞部12,是用以將絲Y捲繞於捲繞筒管Bw而形成捲繞卷裝Pw者。捲繞部12,設於機台14的上部。捲繞部12,係具有:搖架臂21、捲繞馬達22(本發明的筒管驅動部)、橫動裝置23、以及接觸壓輥24等。The winding
搖架臂21,例如是能夠搖動地由機台14所支撐。搖架臂21,例如是以左右方向作為捲繞筒管Bw的軸向,而能夠旋轉地支撐捲繞筒管Bw。於搖架臂21的前端部,能夠旋轉地安裝有用以把持捲繞筒管Bw的筒管保持件(圖示省略)。捲繞馬達22,是用以旋轉驅動筒管保持件者。捲繞馬達22,例如是一般的交流馬達,能夠變更旋轉速度地構成。藉此,捲繞馬達22,成為能夠變更捲繞筒管Bw的旋轉速度。捲繞馬達22,是與控制裝置13電性連接(請參照第2圖)。The
橫動裝置23,是使絲Y橫動在捲繞筒管Bw之軸向(在本實施形態中為左右方向)的裝置。橫動裝置23,是配置在緊臨於捲繞卷裝Pw之絲移動方向上的上游側。橫動裝置23,係具有:橫動馬達31(本發明的導引驅動部)、環形帶32(本發明的皮帶構件)、以及橫動導引33。The
橫動馬達31,例如是一般的交流馬達。橫動馬達31,是能夠正轉驅動及逆轉驅動地構成,且是能夠變更旋轉速度所構成的驅動源。橫動馬達31,是與控制裝置13電性連接(請參照第2圖)。環形帶32,是被安裝有橫動導引33的皮帶構件。環形帶32,是繞掛在:於左右方向上相互分離而配置的滑輪34及滑輪35、以及連結於橫動馬達31之旋轉軸的驅動滑輪36,並拉張成大致三角形狀。環形帶32,是由橫動馬達31所往復驅動。橫動導引33,是被安裝於環形帶32,於左右方向上被配置在滑輪34與滑輪35之間。橫動導引33,其環形帶32是由橫動馬達31所往復驅動,藉此使之朝左右方向直線性地往復移動(請參照第1圖的箭頭)。藉此,橫動導引33,是使絲Y朝左右方向橫動。在以下,亦將左右方向稱為橫動方向。在具有上述般之構成的橫動裝置23中,藉由控制橫動馬達31之旋轉軸的旋轉方向的切換時機等,在絲Y的捲繞動作中成為能夠變更橫動導引33之移動區域的寬度(橫動寬度)。The
接觸壓輥24,是將接觸壓賦予在捲繞卷裝Pw的表面來用以調整捲繞卷裝Pw之形狀者。接觸壓輥24,是接觸於捲繞卷裝Pw,從動於捲繞卷裝Pw的旋轉而旋轉。The
於絲移動方向上,在喂絲部11與捲繞部12之間,從上游側依序配置有:絲導引15、導引輥16、張力感測器17。絲導引15,例如是配置在喂絲筒管Bs的中心軸的延長線上,將來自喂絲卷裝Ps所解舒後的絲Y朝向絲移動方向下游側進行導引。導引輥16,是用以將藉由絲導引15所導引的絲Y更進一步地朝向絲移動方向下游側進行導引者。導引輥16,是配置在機台14的前面且是絲導引15的上方。導引輥16,例如是由輥筒驅動馬達18所旋轉驅動。輥筒驅動馬達18,例如是一般的交流馬達,能夠變更旋轉速度而構成。藉此,輥筒驅動馬達18,成為能夠變更導引輥16的旋轉速度。輥筒驅動馬達18,是與控制裝置13電性連接(請參照第2圖)。在本實施形態中,藉由導引輥16之周速度與捲繞卷裝Pw之周速度的速度差,來對絲Y賦予張力。In the yarn moving direction, between the
張力感測器17,在絲移動方向上,是被配置在捲繞卷裝Pw與導引輥16之間,用以偵測賦予在絲Y的張力。張力感測器17,是與控制裝置13電性連接(請參照第2圖),並將張力的偵測結果傳送至控制裝置13。The
控制裝置13,係具備:CPU、ROM、以及RAM(記憶部19)等。於記憶部19,例如,記憶有:絲Y的捲繞量或捲繞速度、賦予絲Y的張力強度等之參數。控制裝置13,是依據被記憶在RAM(記憶部19)的參數等,並遵從存放在ROM的程式,由CPU來控制各部。The
於以上般的複捲機1中,從喂絲卷裝Ps所解舒後的絲Y朝向移動方向中的下游側進行移動。移動中的絲Y,一邊藉由橫動導引33朝左右方向(橫動方向)進行橫動,一邊被捲繞在旋轉中的捲繞筒管Bw(絲的捲繞動作)。In the above-described rewinding machine 1, the yarn Y unwound from the yarn feeding package Ps moves toward the downstream side in the moving direction. The moving yarn Y is wound around the rotating winding bobbin Bw while being traversed in the left-right direction (traverse direction) by the traverse guide 33 (yarn winding operation).
(橫動導引的移動控制)
其次,使用第3圖,對於由控制裝置13所進行之橫動導引33的基本移動控制進行說明。第3圖(a),是顯示橫動導引33在橫動方向上的位置與時間之關係的曲線圖。第3圖(b),是顯示橫動導引33在橫動方向上的速度與時間之關係的曲線圖。(traverse guided movement control)
Next, the basic movement control of the
於控制裝置13的記憶部19(請參照第2圖),記憶有關於橫動寬度的資訊。控制裝置13,是依據在記憶部19所記憶的資訊來控制橫動馬達31。藉此,環形帶32被往復驅動,而使橫動導引33往復移動於橫動方向。Information on the traverse width is stored in the memory unit 19 (refer to FIG. 2 ) of the
於第3圖(a)所示的曲線圖中,橫軸是顯示時間,縱軸是顯示橫動導引33在橫動方向上的位置。考量說明的便利性上,於左右方向上,是以橫動導引33為位在比進行往復移動之區域(橫動區域)的中心更左方作為曲線圖之縱軸的正方向。又,以比橫動區域的中心更右方作為曲線圖之縱軸的負方向。In the graph shown in Fig. 3(a), the horizontal axis shows the time, and the vertical axis shows the position of the
作為其一例,將橫動寬度設為W時,如第3圖(a)所示,橫動導引33,是在橫動方向中,往復移動於-W/2~W/2的區域內。更具體而言,例如,於特定時刻(第3圖(a)之曲線圖的左端)中,橫動導引33是位於右端(-W/2的位置)。經過特定時間(設為T)後,橫動導引33移動至左端(W/2的位置)。其後,橫動導引33,反轉向右方,再次到達右端。藉由重覆此動作,橫動導引33進行往復移動。As an example, when the traverse width is set to W, as shown in FIG. 3(a), the
如第3圖(b)所示的曲線圖,橫軸是表示時間,縱軸是表示橫動導引33在橫動方向上的速度。以下,對於具體例進行說明。當橫動導引33位於右端(-W/2的位置)時,橫動導引33的速度為0。控制裝置13,控制橫動馬達31,使橫動導引33加速至特定的速度(設為V)。然後,控制裝置13,在橫動導引33到達左端(W/2的位置)近旁為止,將橫動導引33的速度維持於一定。當橫動導引33到達左端近旁時,控制裝置13控制橫動馬達31,進行如以下的反轉控制。亦即,控制裝置13,使往左方(於橫動方向上的外側)移動中的橫動導引33減速,在W/2的位置使之往右方(橫動方向的內側)反轉。然後,控制裝置13,使橫動導引33再加速至特定的速度(請參照第3圖(b)的-V)。在本實施形態中,將在反轉控制中之從橫動導引33的減速開始至再加速完成為止的時間,稱為反轉時間(於第3圖(a)、(b)所示的Tr)。As in the graph shown in FIG. 3(b), the horizontal axis represents time, and the vertical axis represents the speed of the
(精密捲絡及蠕變) 其次,使用第4圖(a)~(c)對於精密捲絡及蠕變進行說明。第4圖(a)、(b),是精密捲絡的說明圖,以及將捲繞卷裝Pw朝旋轉角度方向展開後的圖面。考量說明的方便性上,如第4圖(a)、(b)所示,是以捲繞卷裝Pw之位於紙面上端的旋轉角度作為0度,以位於紙面下端的旋轉角度作為360度。第4圖(c),是蠕變的說明圖。(Precision winding and creep) Next, precise winding and creep will be described with reference to Figs. 4 (a) to (c). Figs. 4(a) and (b) are explanatory diagrams of the precision winding, and the drawings after the winding package Pw is unrolled in the rotation angle direction. For convenience of description, as shown in FIGS. 4( a ) and ( b ), the rotation angle of the winding package Pw at the upper end of the paper is 0 degrees, and the rotation angle of the lower end of the paper is 360 degrees. Fig. 4(c) is an explanatory diagram of creep.
首先,對於精密捲絡進行說明。所謂精密捲絡,是將捲繞筒管Bw的旋轉速度與橫動導引33之每單位時間的往復移動次數的比(捲繞比)維持於一定的捲繞方式。藉此,無關於捲繞卷裝Pw的捲繞直徑,可以控制捲繞筒管Bw的旋轉角度與橫動導引33在橫動方向上的位置之關係。First, the precise wrapping will be described. The precise winding is a winding method that maintains a ratio (winding ratio) of the rotation speed of the winding bobbin Bw to the number of reciprocating movements per unit time of the traverse guide 33 (winding ratio). Thereby, regardless of the winding diameter of the winding package Pw, the relationship between the rotation angle of the winding bobbin Bw and the position of the
於控制裝置13的記憶部19(請參照第2圖),例如,記憶著有關捲繞筒管Bw的旋轉角度與橫動導引33在橫動方向上的位置之關係的資訊(表及計算式)。作為具體例,於記憶部19,記憶有:捲繞筒管Bw的旋轉角度,與橫動導引33在橫動方向上的加速減速開始位置以及反轉位置等之相關連資訊。又,於記憶部19,記憶有計算式,該計算式是依據捲繞筒管Bw的旋轉角度相關資訊與橫動導引33之位置的相關資訊,用以算出橫動導引33的速度及/或加速度。控制裝置13,是依據在記憶部19所記憶的資訊來控制捲繞馬達22及橫動馬達31。在本實施形態中,控制裝置13,是以將捲繞筒管Bw的旋轉速度維持於一定的方式來控制捲繞馬達22。作為最初的例子,如第4圖(a)所示,將捲繞比設為5時,橫動導引33每進行1次往復,捲繞筒管Bw就進行5次旋轉。亦即,如第4圖(a)所示,在橫動導引33每進行1次往復中,捲繞卷裝Pw就旋轉捲繞絲Y有5次之多。In the memory unit 19 (refer to FIG. 2) of the
又,如上述般之捲繞比為整數之情形時,在捲繞卷裝Pw的表面上,會有絲Y反覆捲繞在相同路徑上(產生所謂帶狀重疊捲繞)的問題。為了迴避此問題,在實際上,如第4圖(b)所示地,捲繞比,是設定成稍微不同於整數的值(例如5+α)。藉由如此地設定,在精密捲絡中,可以避免帶狀重疊捲繞,並且可以一邊將捲繞卷裝Pw表面上之絲Y的捲繞路徑每次一點點地偏移,一邊將絲Y平行且規則整齊地捲繞。藉此,可以提升絲Y從於後製程中之捲繞卷裝Pw的解舒性(退繞絡性),並且可以因應捲繞卷裝Pw的用途而易於控制卷裝密度。In addition, when the winding ratio is an integer as described above, there is a problem that the yarn Y is repeatedly wound on the same path on the surface of the winding package Pw (so-called belt-like overlapping winding occurs). In order to avoid this problem, in practice, as shown in FIG. 4(b), the winding ratio is set to a value slightly different from an integer (for example, 5+α). By setting in this way, in the precision winding, it is possible to avoid the overlapping winding of the strips, and it is possible to shift the winding path of the yarn Y on the surface of the winding package Pw a little bit at a time, while the yarn Y can be wound. Neatly wound parallel and regular. Thereby, the unwinding property (unwinding entanglement) of the yarn Y from the winding package Pw in the subsequent process can be improved, and the package density can be easily controlled according to the application of the winding package Pw.
其次,對於蠕變進行說明。所謂蠕變,是以抑制捲繞卷裝Pw的兩邊凸起為目的,在絲Y的捲繞動作中將橫動寬度暫時性地變更。所謂兩邊凸起,是起因於一般認為較困難之橫動導引33的急劇反轉動作等,而使捲在捲繞卷裝Pw表面之軸向端部的絲量比捲在其他部分的絲量還多。其結果,就變得容易在捲繞卷裝Pw的表面形成階段差,而恐有產生絲Y的重疊捲繞塌落的跳絲現象之虞。除此之外,會成為捲繞卷裝Pw之形狀的惡化以及/或是捲繞卷裝Pw之密度的不均等化等的原因。Next, creep will be described. The so-called creep is to temporarily change the traverse width during the winding operation of the yarn Y for the purpose of suppressing the bulge on both sides of the winding package Pw. The so-called bulging on both sides is caused by the sharp reversal action of the
如上述般,橫動裝置23,是藉由橫動馬達31以往復驅動安裝有橫動導引33的環形帶32的方式所構成。因此,藉由以控制裝置13控制橫動馬達31,能夠任意地變更橫動導引33的反轉位置。控制裝置13,作為其一例,如第4圖(c)所示,是在特定的第1寬度(Wa)與比第1寬度還小的第2寬度(Wb)之間能夠切換橫動寬度(亦即,能夠蠕變)地構成。在以下,是以橫動寬度為第1寬度時作為平常時,橫動寬度為第2寬度時作為蠕變時。平常時之橫動導引33的反轉位置與蠕變時之橫動導引33的反轉位置的距離,為ΔW(=(Wa-Wb)/2)。以下,亦將該距離稱為蠕變量。控制裝置13,是藉由控制橫動馬達31,而能夠變更蠕變量。蠕變量,一般為5mm~20mm左右,不過並不限於此。又,控制裝置13,是可以在任意的時機執行蠕變。作為其一例,如第4圖(c)所示,控制裝置13,可以在橫動導引33每進行3次往復中執行1次蠕變。藉由進行蠕變,相較於沒有進行蠕變之情形,可以減少在捲繞卷裝Pw的軸向端部所捲繞的絲量,而可以緩和兩邊凸起。As described above, the
在此,在進行精密捲絡行當中若要執行蠕變時,會發生以下的問題。具體而言,使用第5圖(a)、(b)及第6圖(a)、(b)來說明。第5圖(a),是顯示在蠕變時,單純地縮窄橫動寬度之情形時之(詳細後述之),橫動導引33的速度與時間的關係,並與第3圖(b)為同座標軸的曲線圖。第5圖(b),是顯示在蠕變時,單純地縮小橫動寬度之情形時之捲繞卷裝Pw表面的絲Y的路徑的說明圖,並為捲繞卷裝Pw之左端部的放大圖。第6圖(a),是顯示在蠕變時,單純地放慢橫動速度之情形時之(詳細於後述之)橫動導引33的速度與時間的關係,並與第3圖(b)為同座標軸的曲線圖。第6圖(b),是顯示在蠕變時,單純地放慢橫動速度之情形時之捲繞卷裝Pw表面的絲Y的路徑的說明圖,並為捲繞卷裝Pw之左端部的放大圖。又,在第5圖(a)及第6圖(a)所示的曲線圖中,實線是表示平常時的橫動速度,虛線是表示蠕變時的橫動速度。Here, when the creep is performed during the precision winding, the following problems occur. Specifically, it demonstrates using FIG. 5 (a), (b) and FIG. 6 (a), (b). Fig. 5(a) shows the relationship between the speed and time of the
首先,對於蠕變時,相較於平常時單純地縮窄橫動寬度之情形進行說明。所謂單純地縮窄橫動寬度,如第5圖(a)所示,是指除了在上述的反轉時間(Tr)以及反轉控制時以外不會變更橫動速度(V),而是只有在反轉控制的執行時機才進行變更。此情形下,於蠕變時,是僅藉由比平常時更早使橫動導引33反轉,來使橫動寬度變窄。藉此,於蠕變時,相較於平常時橫動周期會變短。因此,精密捲絡不會正常被執行,捲繞卷裝Pw表面之絲Y的路徑,成為如第5圖(b)所示。亦即,在平常時捲繞於捲繞卷裝Pw之作為絲Y的一部分的絲Y1、Y2,是分別在捲繞卷裝Pw之端面Pw1上的點101、102進行反轉。又,於蠕變時捲繞於捲繞卷裝Pw之作為絲Y的一部分的絲Y3,是於橫動方向上,位在比點101、102更於內側距離ΔW的點103處進行反轉。點103,是比假設絲Y3被捲繞時之橫動寬度與平常時相同情況下的反轉位置(點104),更位在旋轉角度方向上之尚未到達該點104的未達側位置。亦即,絲Y3,相較於沒有進行蠕變之情形,是使絲Y以較大偏離於捲繞路徑105的狀態下進行捲繞。因此,捲繞卷裝Pw表面的形狀會造成紊亂。First, in the case of creep, the case where the traverse width is simply narrowed compared to the usual case will be described. Simply narrowing the traverse width, as shown in Fig. 5(a), means that the traverse speed (V) is not changed except during the above-mentioned inversion time (Tr) and inversion control. The change is made only at the execution timing of reverse control. In this case, at the time of creep, the traverse width is narrowed only by inverting the
其次,對於蠕變時,相較於平常時單純地放慢橫動速度之情形進行說明。所謂單純地放慢橫動速度,如第6圖(a)所示,是指不會變更反轉時間(Tr)以及反轉控制的執行時機,而是比平常時,將反轉控制時以外的橫動速度放慢。例如,將以平常時之上述橫動速度設為Va,將蠕變時之上述橫動速度設為Vb時,則Vb<Va。此情形時,由於在平常時與蠕變時的橫動周期為相同,故捲繞比亦被維持於恆定。此情形時,如第6圖(b)所示,於蠕變時所捲繞絲Y3,在點106反轉。點106,於旋轉角度方向上,是位在與上述的點104相同角度的位置。然而,於此情形時,起因於橫動速度的變更,會使絲Y與捲繞卷裝Pw的夾角(絡筒交叉角度)在平常時與蠕變之間造成相互偏離。亦即,在平常時捲繞於捲繞卷裝Pw之作為絲Y的一部分的絲Y1、Y2,與在蠕變時捲繞於捲繞卷裝Pw之作為絲Y的一部分的絲Y3會成為相互不平行。因此,捲繞卷裝Pw表面之形狀還是會造成紊亂。在此,在本實施形態中,是要在精密捲絡的執行中,即使進行蠕變也能夠抑制捲繞比的變動,且為了抑制捲繞卷裝Pw表面的形狀紊亂,控制裝置13進行如以下般的控制。Next, in the case of creep, the case where the traverse speed is simply slowed down compared to the normal time will be described. Simply slowing down the traverse speed, as shown in Fig. 6(a), means that the reverse rotation time (Tr) and the execution timing of the reverse rotation control are not changed, but the reverse rotation control is not changed from the normal time. traverse speed is slowed down. For example, when the above-mentioned traverse speed at normal time is set as Va, and when the above-mentioned traverse speed at the time of creep is set as Vb, Vb<Va. In this case, the winding ratio is also maintained constant because the traverse period is the same in normal times and during creep. In this case, as shown in FIG. 6( b ), the wire Y3 wound during creep is reversed at
(使用反轉控制之絲捲繞方法的詳細說明)
對於藉由控制裝置13所進行之使用上述的反轉控制之絲捲繞方法的詳細,係使用第7圖(a)、(b)、第8圖(a)、(b)、以及第9圖(a)、(b)來進行說明。第7圖(a),是顯示橫動導引33在橫動方向上的位置與時間之關係的曲線圖。第7圖(b),是顯示橫動導引33在橫動方向上的速度與時間之關係的曲線圖。第8圖(a),是橫動導引33在橫動方向上之加速度與時間之關係的曲線圖。第8圖(b),是顯示後述之反轉區域的寬度與蠕變量之關係的曲線圖。第9圖(a)及第9圖(b),是顯示在捲繞卷裝Pw表面之絲Y的路徑,第5圖(b)與第6圖(b)為座標軸相同的說明圖。在以下的說明中,捲繞卷裝Pw的旋轉速度是設為恆定者。(Detailed description of wire winding method using reverse control)
The details of the wire winding method using the above-described reverse control by the
首先,控制裝置13,進行以下的控制來作為平常時的反轉控制(第1反轉控制)。控制裝置13,於第1反轉控制中,是在橫動方向上的第1反轉位置處(第7圖(a)的Wa/2)使橫動導引33反轉(第1反轉製程)。於第1反轉控制中,是以從橫動導引33的減速開始至再加速完成為止的時間作為第1反轉時間(Tra)。又,控制裝置13,是進行以下的控制,來作為蠕變時的反轉控制(第2反轉控制)。控制裝置13,是於第2反轉控制中,在橫動方向上的第2反轉位置處(第7圖(a)的Wb/2)使橫動導引33反轉(第2反轉製程)。於第2反轉控制中,是以從橫動導引33的減速開始至再加速完成為止的時間作為第2反轉時間(Trb)。又,橫動導引33,從減速開始至再加速完成為止的期間中以在橫動方向上進行移動的區域作為反轉區域。並將在第2反轉控制中之反轉區域的寬度,例如設為Wt(請參照第7圖(a))。First, the
控制裝置13,如第7圖(a)所示,是將第2反轉時間延長至比第1反轉時間還長(Trb>Tra)。若從別的觀點來說明時,控制裝置13,是於第2反轉控制時,相較於第1反轉控制時使橫動導引33緩慢地加減速。更具體而言,與第1反轉控制時之在第1反轉時間內之加速度的最大值(設為Aa)相比,是縮小第2反轉控制時之在第2反轉時間內之加速度的最大值(設為Ab)(請參照第8圖(a))。換言之,與第1反轉控制時之在第1反轉時間內之加速度的時間平均值相比,是縮小第2反轉控制時之在第2反轉時間內之加速度的時間平均值。As shown in FIG. 7( a ), the
藉此,即使橫動寬度在平常時與蠕變時之間相互不同,仍可以使橫動周期相等(請參照第7圖(a))。亦即,可以抑制捲繞比的變動。又,控制裝置13,是使反轉控制時以外的橫動速度在平常時與蠕變時為相等(請參照第7圖(b))。再者,控制裝置13,於第2反轉控制中,在使橫動導引33的減速開始至已經過第2反轉時間的一半時間(Trb/2)時,是以使橫動導引33位於第2反轉位置之方式,來控制橫動馬達31。Thereby, even if the traverse width is different between the normal state and the creep state, the traverse period can be made equal (refer to FIG. 7(a)). That is, the variation of the winding ratio can be suppressed. In addition, the
藉由進行上述般的控制,絲Y,係如第9圖(a)所示地捲繞於捲繞卷裝Pw。亦即,絲Y之中,於蠕變時捲繞於捲繞卷裝Pw的部分(絲Y3),是在點107並於橫動方向上進行反轉。點107,於旋轉角度方向上,是位在與上述的點104相同的位置。又,第2反轉控制時(亦即,橫動導引33在上述的反轉區域移動中時),絲Y3,是以劃弧的方式捲繞於捲繞卷裝Pw(請參照第9圖(a)的陰影斜線區域201)。又,由於在反轉控制時以外的橫動速度是與在平常時與蠕變時相等,所以反轉控制時以外的絡筒交叉角度在平常時與在蠕變時皆相等。藉此,絲Y3,在比區域201更在橫動方向上的內側中,是沿著上述的路徑105進行捲繞。亦即,在本實施形態中,精密捲絡是被正常地進行,且可以抑制捲繞卷裝Pw之表面的形狀紊亂。By performing the above-mentioned control, the yarn Y is wound on the winding package Pw as shown in Fig. 9(a). That is, among the yarns Y, the portion (the yarn Y3 ) wound around the winding package Pw during creep is reversed in the traverse direction at the
又,如上述,在使橫動導引33的減速開始至已經過第2反轉時間的一半時間(Trb/2)時,橫動導引33是位於第2反轉位置。因此,絲Y3的反轉部分,是以捲繞卷裝Pw的中心軸為中心線而成為對稱形狀。亦即,絲Y3的反轉部分可以整齊漂亮地形成。In addition, as described above, when the
又,控制裝置13,是蠕變量越大,在橫動方向上的反轉區域的寬度就越寬(請參照第8圖(b))。例如,在蠕變量為比ΔW還大之ΔW1的情形時,控制裝置13,將反轉區域的寬度設為比Wt還寬的Wt1(請參照第9圖(a)、(b))。亦即,藉由縮窄蠕變時的橫動寬度而拉長了第2反轉時間之情形時,會擴寬橫動導引33於第2反轉控制中在橫動方向上能夠移動的區域。因此,可以抑制橫動導引33持續長時間位在橫動方向上之狹窄的區域內。又,此情形時,會增大絲Y3被捲繞於捲繞卷裝Pw時所畫出的弧(請參照第9圖(b)的區域202)。In addition, in the
如以上所述,第2反轉時間比第1反轉時間還長。如此地,藉由積極地拉長蠕變時的反轉時間,可以增長蠕變時之橫動導引33的移動周期。藉此,可以使橫動導引33的移動周期在平常時與蠕變時相等。因此,可以防止捲繞比的變動。As described above, the second inversion time is longer than the first inversion time. In this way, by actively lengthening the reversal time during creep, the movement period of the
再者,如此地,藉由調整第2反轉時間而可以調整蠕變時的橫動周期,故在反轉以外的時間中,可以使橫動導引33的移動速度在平常時與蠕變時為相等。因此,可以對齊捲繞於捲繞卷裝Pw表面之絲Y的角度。因此,可以抑制捲繞卷裝Pw之表面的形狀紊亂。Furthermore, since the traverse period during creep can be adjusted by adjusting the second reversal time in this way, the moving speed of the
又,蠕變量越大,反轉區域的寬度越寬。亦即,藉由縮窄蠕變時的橫動寬度而使第2反轉時間變長之情形時,於第2反轉控制中橫動導引33能夠移動的區域變寬。因此,可以抑制橫動導引33持續長時間位在橫動方向上之狹窄的區域內。因此,可以抑制絲Y被集中地捲繞在捲繞卷裝Pw表面的狹窄區域。In addition, the larger the creep amount, the wider the width of the reversal region. That is, when the second inversion time is increased by narrowing the traverse width during creep, the region in which the
又,可以使橫動導引33的減速開始至橫動導引33到達第2反轉位置為止的時間,與橫動導引33從離開第2反轉位置至完成再加速為止的時間相等。藉此,可以使絲Y之反轉部分的形狀,設成以捲繞卷裝Pw的中心軸作為中心線的對稱形狀(亦即,可以使反轉部分整齊漂亮地形成)。因此,可以抑制捲繞卷裝Pw表面之反轉部分的形狀紊亂。In addition, the time from the start of deceleration of the
又,控制裝置13,是依據有關於捲繞筒管Bw的旋轉角度與橫動導引33的位置之關係的資訊進行控制。藉此,相較於例如使用複雜的機械構造進行控制之情形,可以一面將捲繞比維持於恆定,同時也一面進行蠕變來使複雜的動作容易化。又,藉由覆寫該資訊,可以容易地進行第2反轉控制時之橫動導引33的位置以及速度等的調整。In addition, the
又,橫動馬達31是能夠正轉及逆轉驅動地構成。藉此,藉由橫動馬達31的正逆驅動可以使橫動導引33進行往復移動。因此,藉由控制部可以精細地控制橫動導引33的反轉位置以及時間等。因此,可以容易地進行蠕變的精細控制。In addition, the
又,藉由將環形帶32之安裝有橫動導引33的部分拉張成直線狀進行往復驅動,使橫動導引33可以容易地直線性的往復移動。因此,可以容易地將絲Y規則整齊地捲繞在捲繞卷裝Pw的表面。In addition, by stretching the portion of the
其次,對於在上述實施形態中增加變更的變形例進行說明。不過,對於具有與上述實施形態相同之構成者,標示相同符號並適當地省略其說明。Next, a modified example in which the above-described embodiment is added and changed will be described. However, those having the same configuration as those of the above-described embodiment are denoted by the same reference numerals and their descriptions are appropriately omitted.
(1)於上述實施形態中,控制裝置13,相較於第1反轉控制時,於第2反轉控制時,雖是設成使橫動導引33緩慢地進行加減速者,但並不受此所限定。例如,如第10圖(a)、(b)及第11圖所示,控制裝置13,亦可以是將第2反轉控制時之在第2反轉時間內之加速度的最大值,設成與第1反轉控制時之在第1反轉時間內之加速度的最大值相等。並且,控制裝置13,也可以使橫動導引33在橫動方向上的第2反轉位置處先停止既定時間之後再使之加速。如此地,亦可以將第2反轉時間設成比第1反轉時間還長。將在上述實施形態中的第2反轉控制作為A控制,將在上述變形例(第10圖(a)、(b)及第11圖)中的第2反轉控制作為B控制時,控制裝置13,亦可以進行如以下的控制。亦即,控制裝置13,亦可以僅進行A控制作為捲繞動作中的第2反轉控制、或是僅進行B控制。或是,控制裝置13,也可以在捲繞動作中以組合A控制與B控制來進行。更具體而言,控制裝置13,亦可以是將A控制及B控制以特定的模式反覆進行來作為第2反轉控制。作為上述反覆的例子,控制裝置13,也可以是交互地進行A控制與B控制等。(1) In the above-described embodiment, the
(2)至上述為止的實施形態中,雖是設為蠕變量越大,就越擴大橫動導引33在橫動方向上之反轉區域的寬度,但並不受此所限定。反轉區域的寬度,也可以不根據蠕變量而保持恆定。(2) In the above-described embodiments, the larger the creep amount, the wider the width of the reversal region of the
(3)至上述為止的實施形態中,控制裝置13,於第2反轉控制中,雖是設成在使橫動導引33的減速開始至已經過第2反轉時間的一半時間時,以使橫動導引33位於第2反轉位置之方式,來控制橫動馬達31。但是並不受此所限定。例如,控制裝置13,於第2反轉控制中,亦可以進行先使橫動導引33急劇減速,然後緩慢地再加速等的控制。或是,控制裝置13,於第2反轉控制中,亦可以進行先使橫動導引33緩慢地減速,然後使之急劇加速等的控制。(3) In the above-described embodiments, the
(4)至上述為止的實施形態中,於控制裝置13的記憶部19中,雖是以記憶有表及計算式之雙方,來作為有關於捲繞筒管Bw的旋轉角度與橫動導引33在橫動方向上的位置之關係的資訊,但是並不受此所限定。例如,於記憶部19中,亦可以是只記憶有依據捲繞筒管Bw的旋轉角度來用以算出橫動導引33的位置以及/或是速度等的計算式。亦即,控制裝置13,於捲繞動作中,亦可以是依據捲繞筒管Bw的旋轉角度及計算式,常時性地算出橫動導引33的位置以及/或是速度等。或是,於記憶部19中,亦可以是只記憶有表,來作為有關於捲繞筒管Bw的旋轉角度與橫動導引33的位置、速度及加速度之關係的資訊。(4) In the above-described embodiments, the
(5)至上述為止的實施形態中,橫動導引33雖設為被安裝在環形帶32者,但是並不受此所限定。例如,亦可以是在搖動驅動臂的前端部,安裝有橫動導引33(請參照日本特開2007-153554號公報等)。或是,橫動導引33,亦可以是藉由線性馬達等所往復驅動。(5) In the above-described embodiments, the
(6)至上述為止的實施形態中,橫動導引33雖設為藉由能夠正逆驅動而構成的驅動源所驅動者,但是並不受此所限定。例如,複捲機1,亦可以是具備:以朝單一方向旋轉驅動的馬達來作為驅動源之凸輪式的橫動裝置。(6) In the above-described embodiments, the
(7)至上述為止的實施形態中,捲繞筒管Bw的旋轉速度雖是設為一定者,但是並不受此所限定。亦即,控制裝置13,係為了進行精密捲絡而只要將捲繞比以保持一定的方式來控制捲繞馬達22及橫動馬達31即可,因而亦可以在捲繞動作中變更捲繞筒管Bw的旋轉速度。(7) In the above-described embodiments, the rotational speed of the winding bobbin Bw is set to be constant, but it is not limited to this. That is, the
(8)本發明,並不限定於複捲機1,亦可以適用於各式各樣的絲捲繞機。(8) The present invention is not limited to the rewinding machine 1, and can be applied to various yarn winding machines.
1:複捲機(絲捲繞機) 11:喂絲部 12:捲繞部 13:控制裝置(控制部) 14:機台 15:絲導引 16:導引輥 17:張力感測器 18:輥筒驅動馬達 19:記憶部 21:搖架臂 22:捲繞馬達(筒管驅動部) 24:接觸壓輥 31:橫動馬達(導引驅動部) 32:環形帶(皮帶構件) 33:橫動導引 34:滑輪 35:滑輪 36:驅動滑輪 101~104、106、107:(反轉)點 105:捲繞路徑 201、202:陰影斜線區域 Aa:第1反轉時間內之加速度的最大值 Ab:第2反轉時間內之加速度的最大值 Bs:喂絲筒管 Bw:捲繞筒管(筒管) Ps:喂絲卷裝 Pw:捲繞卷裝(卷裝) Pw1:捲繞卷裝(Pw)之端面 T:橫動導引(33)從右端移動至左端的時間 Tr:反轉時間 Tra:第1反轉時間 Trb:第2反轉時間 V:橫動導引(33)的特定速度 Va:橫動導引(33)在平常時的橫動速度 Vb:橫動導引(33)在蠕變時的橫動速度 W:橫動導引(33)的橫動寬度 Wa:第1寬度 Wb:第2寬度 Wt、Wt1:第2反轉控制中之反轉區域的寬度 ΔW、ΔW1:橫動導引(33)在平常時的反轉位置與蠕變時的反轉位置的距離 Y(Y1~Y3):絲1: Rewinder (silk winding machine) 11: Feeding Department 12: winding part 13: Control device (control unit) 14: Machine 15: Silk Guide 16: Guide roller 17: Tension sensor 18: Roller drive motor 19: Memory Department 21: Cradle arm 22: Winding motor (bobbin driving part) 24: Contact pressure roller 31: Traverse motor (guide drive part) 32: endless belt (belt member) 33: Traverse guide 34: Pulley 35: Pulley 36: Drive pulley 101~104, 106, 107: (reversal) point 105: Winding Path 201, 202: Shaded slashed area Aa: The maximum value of the acceleration in the first reversal time Ab: The maximum value of the acceleration during the second reversal time Bs: Feeding bobbin Bw: Winding bobbin (bobbin) Ps: Feeding wire package Pw: winding package (roll package) Pw1: The end face of the winding package (Pw) T: Time for the traverse guide (33) to move from the right end to the left end Tr: reversal time Tra: 1st reversal time Trb: 2nd reversal time V: specific speed of traverse guide (33) Va: Traverse speed of the traverse guide (33) at normal times Vb: Traverse speed of the traverse guide (33) during creep W: traverse width of traverse guide (33) Wa: 1st width Wb: 2nd width Wt, Wt1: The width of the inversion area in the second inversion control ΔW, ΔW1: the distance between the reversal position of the traverse guide (33) in normal times and the reversal position during creep Y(Y1~Y3): silk
第1圖是從正面觀察本實施形態之複捲機的模式圖。 第2圖是顯示複捲機之電性構成的圖面。 第3圖(a)是顯示橫動導引的位置與時間之關係的曲線圖;(b)是顯示橫動導引的速度與時間之關係的曲線圖。 第4圖(a)及(b)是精密捲絡的說明圖;(c)是蠕變的說明圖。 第5圖(a)是顯示橫動導引的速度與時間之關係的曲線圖;(b)是顯示在捲繞卷裝之表面上之絲的路徑的說明圖。 第6圖(a)是顯示橫動導引的速度與時間之關係的曲線圖;(b)是顯示在捲繞卷裝之表面上之絲的路徑的說明圖。 第7圖(a)是顯示橫動導引的位置與時間之關係的曲線圖;(b)是顯示橫動導引的速度與時間之關係的曲線圖。 第8圖(a)是顯示橫動導引的加速度與時間之關係的曲線圖;(b)是顯示反轉區域的寬度與蠕變量之關係的曲線圖。 第9圖(a)及(b)是顯示在卷裝表面上之絲的路徑的說明圖。 第10圖(a)是顯示變形例中之橫動導引的位置與時間之關係的曲線圖;(b)是同樣顯示橫動導引的速度與時間之關係的曲線圖。 第11圖是顯示第10圖所示的變形例中之橫動導引的加速度與時間之關係的曲線圖。Fig. 1 is a schematic view of the rewinder of this embodiment viewed from the front. Fig. 2 is a diagram showing the electrical configuration of the rewinder. Fig. 3 (a) is a graph showing the relationship between the position of the traverse guide and time; (b) is a graph showing the relationship between the speed and time of the traverse guide. Fig. 4(a) and (b) are explanatory diagrams of precise winding; (c) is an explanatory diagram of creep. Fig. 5 (a) is a graph showing the relationship between the speed of the traverse guide and time; (b) is an explanatory diagram showing the path of the wire on the surface of the winding package. Fig. 6 (a) is a graph showing the relationship between the speed of the traverse guide and time; (b) is an explanatory diagram showing the path of the wire on the surface of the winding package. Fig. 7 (a) is a graph showing the relationship between the position of the traverse guide and time; (b) is a graph showing the relationship between the speed of the traverse guide and time. Fig. 8 (a) is a graph showing the relationship between the acceleration of the traverse guide and time; (b) is a graph showing the relationship between the width of the reversal region and the creep amount. Fig. 9(a) and (b) are explanatory diagrams showing the path of the yarn on the package surface. Fig. 10(a) is a graph showing the relationship between the position and time of the traverse guide in the modification example; (b) is a graph showing the relationship between the speed and time of the traverse guide similarly. FIG. 11 is a graph showing the relationship between the acceleration of the traverse guide and the time in the modification shown in FIG. 10 .
Tra:第1反轉時間 Tra: 1st reversal time
Trb:第2反轉時間 Trb: 2nd reversal time
Va:橫動導引(33)在平常時的橫動速度 Va: Traverse speed of the traverse guide (33) at normal times
Vb:橫動導引(33)在蠕變時的橫動速度 Vb: Traverse speed of the traverse guide (33) during creep
Wa:第1寬度 Wa: The first width
Wb:第2寬度 Wb: 2nd width
Wt:第2反轉控制中之反轉區域的寬度 Wt: The width of the inversion area in the second inversion control
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2019
- 2019-08-09 EP EP19870904.0A patent/EP3865443A4/en active Pending
- 2019-08-09 WO PCT/JP2019/031771 patent/WO2020075383A1/en unknown
- 2019-08-09 JP JP2020550001A patent/JP7410047B2/en active Active
- 2019-08-09 CN CN201980062219.5A patent/CN112739636A/en active Pending
- 2019-09-06 TW TW108132174A patent/TWI766185B/en active
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2022
- 2022-08-22 JP JP2022131782A patent/JP7551706B2/en active Active
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Also Published As
Publication number | Publication date |
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EP3865443A1 (en) | 2021-08-18 |
JP7551706B2 (en) | 2024-09-17 |
CN112739636A (en) | 2021-04-30 |
JP2022159556A (en) | 2022-10-17 |
EP3865443A4 (en) | 2022-09-07 |
WO2020075383A1 (en) | 2020-04-16 |
JPWO2020075383A1 (en) | 2021-09-02 |
JP7410047B2 (en) | 2024-01-09 |
TW202014369A (en) | 2020-04-16 |
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