TWI764215B - Sloped wall structure of heat sink - Google Patents

Sloped wall structure of heat sink

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Publication number
TWI764215B
TWI764215B TW109125933A TW109125933A TWI764215B TW I764215 B TWI764215 B TW I764215B TW 109125933 A TW109125933 A TW 109125933A TW 109125933 A TW109125933 A TW 109125933A TW I764215 B TWI764215 B TW I764215B
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Taiwan
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welding
partition wall
plane
welding plane
width
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TW109125933A
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Chinese (zh)
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TW202206771A (en
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楊景明
楊瑞珍
葉子暘
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艾姆勒車電股份有限公司
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Priority to TW109125933A priority Critical patent/TWI764215B/en
Publication of TW202206771A publication Critical patent/TW202206771A/en
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Publication of TWI764215B publication Critical patent/TWI764215B/en

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Abstract

A sloped wall structure of a heat sink includes a brazing body having a first brazing surface, and a partition wall having a second brazing surface. The first brazing surface and the second brazing surface are bonded together by pressing and brazing so that the brazing body and the partition wall enclose a chamber. The sides of the partition wall are further formed with sloped surfaces tapering toward the second brazing surface, and the width of the second brazing surface is less than the width between the sides of the partition wall.

Description

封閉式散熱器之隔牆結構Partition structure of enclosed radiator

本發明涉及一種封閉式散熱器,尤指一種封閉式散熱器之隔牆結構。The present invention relates to an enclosed radiator, in particular to a partition wall structure of an enclosed radiator.

散熱器在各種產品上應用非常普遍。一般而言,較高階的產品通常會採用水冷散熱器,其與風冷散熱器相比具有安靜、降溫穩定等優點。並且,水冷散熱器透過將上下工件焊接而形成有封閉空間,以填充工作流體。Radiators are widely used in various products. Generally speaking, higher-end products usually use water-cooled radiators, which have the advantages of quietness and stable cooling compared with air-cooled radiators. In addition, the water-cooled radiator forms a closed space by welding the upper and lower workpieces to fill the working fluid.

然而,在施加焊料的焊接過程中,焊料熔化常會產生氣泡、夾渣、助焊劑等殘留物。並且,當焊接工件十分複雜的時候,會使用預置焊片置於上下工件之間,並在焊接過程中對上下工件施加壓力壓合,使得這些雜質會很難從焊接平面中被排出,進而形成大量的空孔,造成焊接不良,尤其以施加助焊劑的焊件情況最為嚴重。However, during the soldering process where solder is applied, the melting of the solder often produces residues such as bubbles, slag inclusions, and flux. Moreover, when the welding workpiece is very complicated, a preset welding piece is used to place between the upper and lower workpieces, and pressure is applied to the upper and lower workpieces during the welding process, making it difficult for these impurities to be discharged from the welding plane, and then A large number of voids are formed, resulting in poor soldering, especially for soldered parts with flux applied.

因此,本發明人有感上述缺失可改善,乃特潛心研究並配合學理之應用,終於提出一種設計合理且有效改善上述缺失之本發明。Therefore, the inventor of the present invention feels that the above-mentioned defects can be improved, and has devoted himself to research and application of theories, and finally proposes an invention with reasonable design and effective improvement of the above-mentioned defects.

本發明所要解決的技術問題在於,針對現有技術的不足提供一種封閉式散熱器之隔牆結構。The technical problem to be solved by the present invention is to provide a partition wall structure of a closed radiator in view of the deficiencies of the prior art.

為了解決上述的技術問題,本發明提供一種封閉式散熱器之隔牆結構,包括:一焊接體形成有一第一焊接平面、以及一隔牆形成有一第二焊接平面,且所述第一焊接平面與所述第二焊接平面壓合焊接到一起,使所述焊接體和所述隔牆包圍一腔體;其中,所述第二焊接平面的寬度小於所述隔牆的兩側面之間的寬度。In order to solve the above-mentioned technical problems, the present invention provides a partition structure for a closed radiator, comprising: a welding body is formed with a first welding plane, and a partition wall is formed with a second welding plane, and the first welding plane Press-fit and weld with the second welding plane, so that the welding body and the partition wall surround a cavity; wherein, the width of the second welding plane is smaller than the width between the two sides of the partition wall .

在一優選實施例中,所述第一焊接平面與所述第二焊接平面透過一預置的焊料壓合焊接到一起。In a preferred embodiment, the first welding plane and the second welding plane are press-bonded together through a preset solder.

在一優選實施例中,所述焊料為焊條、焊片、焊膏、複合材的其中之一。In a preferred embodiment, the solder is one of a welding rod, a solder tab, a solder paste, and a composite material.

在一優選實施例中,所述焊料為表面塗覆有助焊劑的預成型焊片。In a preferred embodiment, the solder is a solder preform whose surface is coated with flux.

在一優選實施例中,所述斜牆面的寬度與所述斜牆面至所述第一焊接平面的高度的比例為3:1。In a preferred embodiment, the ratio of the width of the inclined wall surface to the height of the inclined wall surface to the first welding plane is 3:1.

在一優選實施例中,所述第二焊接平面與所述隔牆任一側面之間形成有一垂直面。In a preferred embodiment, a vertical plane is formed between the second welding plane and any side surface of the partition wall.

在一優選實施例中,所述第二焊接平面與所述隔牆任一側面之間形成有一曲面。In a preferred embodiment, a curved surface is formed between the second welding plane and any side surface of the partition wall.

在一優選實施例中,所述第二焊接平面與所述隔牆任一側面之間形成有一階梯面。In a preferred embodiment, a stepped surface is formed between the second welding plane and any side surface of the partition wall.

在一優選實施例中,所述第二焊接平面與所述隔牆任一側面之間形成有一不規則面。In a preferred embodiment, an irregular surface is formed between the second welding plane and any side surface of the partition wall.

本發明的有益效果至少在於,本發明所提供的封閉式散熱器之隔牆結構,透過將焊接平面減小寬度而減少受壓面積的結構,以及透過位於焊接平面兩端緣處的斜面或曲面結構,增加氣體及助焊劑排出的機會,以減少焊接過程中產生的空孔,從而能有效提高焊接品質。The beneficial effect of the present invention is at least that, the partition wall structure of the enclosed heat sink provided by the present invention is a structure that reduces the pressure area by reducing the width of the welding plane, and the inclined plane or curved surface located at both ends of the welding plane The structure increases the chance of gas and flux discharge, so as to reduce the voids generated during the welding process, which can effectively improve the welding quality.

為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。For a further understanding of the features and technical content of the present invention, please refer to the following detailed descriptions and drawings of the present invention. However, the drawings provided are only for reference and description, and are not intended to limit the present invention.

以下是通過特定的具體實施例來說明本發明所公開有關的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。The following are specific specific examples to illustrate the embodiments disclosed in the present invention, and those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to the actual size, and are stated in advance. The following embodiments will further describe the related technical contents of the present invention in detail, but the disclosed contents are not intended to limit the protection scope of the present invention. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be.

請參考圖1及圖2,本發明實施例提供一種封閉式散熱器之隔牆結構。所述封閉式散熱器Z例如為水冷式散熱器,其內部可以具有腔體1000,且所述腔體1000內可以填充有適量的工作流體。另外,所述腔體1000內還可以設置有多條分流道,或是翅片陣列,亦或是柱體陣列,可因應需要而適當的變化,並不加以限制。Please refer to FIG. 1 and FIG. 2 , an embodiment of the present invention provides a partition structure of a closed heat sink. The enclosed radiator Z is, for example, a water-cooled radiator, which may have a cavity 1000 inside, and the cavity 1000 may be filled with an appropriate amount of working fluid. In addition, the cavity 1000 can also be provided with a plurality of shunt channels, or a fin array, or a column array, which can be appropriately changed according to needs, and is not limited.

如圖2所示,根據本發明實施例提供的封閉式散熱器之隔牆結構,其基本上包括有一焊接體10及一隔牆20,且所述焊接體10和所述隔牆20包圍所述腔體1000。所述焊接體10可為一隔牆,也可為一平面蓋體。本實施例的所述焊接體10示意為隔牆,但本實施例對此並不加以限制。As shown in FIG. 2 , the partition wall structure of a closed radiator provided according to an embodiment of the present invention basically includes a welded body 10 and a partition wall 20 , and the welded body 10 and the partition wall 20 are surrounded by The cavity 1000 is described. The welding body 10 can be a partition wall or a flat cover body. The welded body 10 in this embodiment is illustrated as a partition wall, but this embodiment is not limited thereto.

承上,所述焊接體10形成有一第一焊接平面101,所述隔牆20形成有一第二焊接平面201,且所述焊接體10的所述第一焊接平面101與所述隔牆20的所述第二焊接平面201壓合焊接到一起。On top of that, the welding body 10 is formed with a first welding plane 101 , the partition wall 20 is formed with a second welding plane 201 , and the first welding plane 101 of the welding body 10 and the partition wall 20 are The second welding planes 201 are press welded together.

進一步來說,所述第一焊接平面101與所述第二焊接平面201較佳可透過一預置的焊料2000壓合焊接到一起,以使所述第一焊接平面101與所述第二焊接平面201壓合焊接成一體。細部來說,所述焊料2000的形式可以為焊條、焊片、焊膏、複合材等。並且,所述焊料2000的形狀與尺寸可根據所述第一焊接平面101或所述第二焊接平面201的尺寸大小不同而適當的調整。另外,所述焊料2000也可以是塗覆有助焊劑的預成型焊片。另外,所述第一焊接平面101與所述第二焊接平面201也可以視需要塗覆有助焊劑,但本實施例對此並不加以限制。Further, the first welding plane 101 and the second welding plane 201 can preferably be press-bonded together through a preset solder 2000, so that the first welding plane 101 and the second welding plane 101 can be welded together. The plane 201 is press-fitted and welded into one body. In detail, the solder 2000 can be in the form of a welding rod, a solder tab, a solder paste, a composite material, and the like. In addition, the shape and size of the solder 2000 can be appropriately adjusted according to the size of the first soldering plane 101 or the second soldering plane 201 . In addition, the solder 2000 may also be a solder preform coated with flux. In addition, the first welding plane 101 and the second welding plane 201 may also be coated with flux as needed, but this embodiment is not limited thereto.

再者,所述隔牆20的兩側面朝所述第二焊接平面201漸縮而進一步形成有二斜牆面202,且所述第二焊接平面201的寬度T1小於所述隔牆20的兩側面之間的寬度T2,因此本發明透過將原本的焊接平面減小寬度而減少受壓面積的結構,以及透過位於焊接平面兩端緣處的斜面結構,增加氣體及助焊劑排出的機會,以減少焊接過程中產生的空孔,從而能有效提高焊接品質。Furthermore, two sides of the partition wall 20 taper toward the second welding plane 201 to further form two inclined walls 202 , and the width T1 of the second welding plane 201 is smaller than the two sides of the partition wall 20 . The width T2 between the sides, so the present invention reduces the pressure area by reducing the width of the original welding plane, and increases the chance of gas and flux discharge through the inclined surface structure located at both ends of the welding plane. Reduce the voids generated during the welding process, thereby effectively improving the welding quality.

在一實施例中,再參考圖3所示,所述第一焊接平面101的寬度T3大於所述隔牆20的兩側面之間的寬度T2,並且所述第一焊接平面101的寬度T3亦大於所述第二焊接平面201的寬度T1。In one embodiment, referring to FIG. 3 again, the width T3 of the first welding plane 101 is greater than the width T2 between the two sides of the partition wall 20 , and the width T3 of the first welding plane 101 is also It is larger than the width T1 of the second welding plane 201 .

在一實施例中,再參考圖4所示,所述斜牆面202的寬度T4與所述斜牆面202至所述第一焊接平面101的高度H的比例較佳為3:1。In one embodiment, referring to FIG. 4 again, the ratio of the width T4 of the inclined wall surface 202 to the height H of the inclined wall surface 202 to the first welding plane 101 is preferably 3:1.

在一實施例中,再參考圖5所示,所述第二焊接平面201的寬度T1小於所述隔牆20的兩側面之間的寬度T2,並且所述第二焊接平面201與所述隔牆20之間形成有至少一垂直面203。In one embodiment, referring to FIG. 5 again, the width T1 of the second welding plane 201 is smaller than the width T2 between the two side surfaces of the partition wall 20 , and the second welding plane 201 and the partition At least one vertical plane 203 is formed between the walls 20 .

在一實施例中,再參考圖6所示,所述第二焊接平面201的寬度T1小於所述隔牆20的兩側面之間的寬度T2,並且所述第二焊接平面201與所述隔牆20之間形成有至少一曲面204。In one embodiment, referring to FIG. 6 again, the width T1 of the second welding plane 201 is smaller than the width T2 between the two side surfaces of the partition wall 20 , and the second welding plane 201 and the partition At least one curved surface 204 is formed between the walls 20 .

在一實施例中,再參考圖7所示,所述第二焊接平面201的寬度T1小於所述隔牆20的兩側面之間的寬度T2,並且所述第二焊接平面201與所述隔牆20之間形成有至少一階梯面205。In one embodiment, referring to FIG. 7 again, the width T1 of the second welding plane 201 is smaller than the width T2 between the two sides of the partition wall 20 , and the second welding plane 201 and the partition At least one stepped surface 205 is formed between the walls 20 .

在一實施例中,再參考圖8所示,所述第二焊接平面201的寬度T1小於所述隔牆20的兩側面之間的寬度T2,並且所述第二焊接平面201與所述隔牆20之間形成有至少一不規則面206。In one embodiment, referring to FIG. 8 again, the width T1 of the second welding plane 201 is smaller than the width T2 between the two sides of the partition wall 20 , and the second welding plane 201 and the partition At least one irregular surface 206 is formed between the walls 20 .

並且,本發明提供的封閉式散熱器之隔牆結構可透過一種焊接方法來獲得,主要包括以下步驟:Moreover, the partition wall structure of the enclosed radiator provided by the present invention can be obtained by a welding method, which mainly includes the following steps:

將塗覆有助焊劑的所述焊料2000預置於所述焊接體10的所述第一焊接平面101與所述隔牆20的所述第二焊接平面201之間。The solder 2000 coated with flux is preliminarily placed between the first soldering plane 101 of the solder body 10 and the second soldering plane 201 of the partition wall 20 .

利用壓合焊接方式,使所述第一焊接平面101與所述第二焊接平面201透過所述焊料2000壓合焊接成一體。並且,於壓合焊接過程中,所述焊料2000因助焊劑反應而形成之氣泡,即可藉由所述二斜牆面202的斜向導引而較易向外排出,以減少焊接過程中產生的空孔,從而能有效提高焊接品質。By means of pressure welding, the first welding plane 101 and the second welding plane 201 are press-welded into one body through the solder 2000 . In addition, during the pressure-bonding welding process, the bubbles formed by the solder 2000 due to the reaction of the flux can be easily discharged outward through the oblique guide of the two-inclined wall surface 202, so as to reduce the welding process. The resulting voids can effectively improve the welding quality.

綜合以上所述,本發明實施例提供的封閉式散熱器之隔牆結構,透過將焊接平面減小寬度而減少受壓面積的結構,以及透過位於焊接平面兩端緣處的斜面或曲面等結構,增加氣體及助焊劑排出的機會,以減少焊接過程中產生的空孔,從而能有效提高焊接品質。To sum up the above, the partition wall structure of the enclosed heat sink provided by the embodiment of the present invention is a structure in which the pressure area is reduced by reducing the width of the welding plane, and a structure such as a slope or a curved surface located at both ends of the welding plane. , Increase the chance of gas and flux discharge, in order to reduce the voids generated during the welding process, which can effectively improve the welding quality.

以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The contents disclosed above are only preferred feasible embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, any equivalent technical changes made by using the contents of the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.

Z:封閉式散熱器 1000:腔體 2000:焊料 10:焊接體 101:第一焊接平面 20:隔牆 201:第二焊接平面 202:斜牆面 203:垂直面 204:曲面 205:階梯面 206不規則面 T1:寬度 T2:寬度 T3:寬度 T4:寬度 H:高度Z: Enclosed Radiator 1000: cavity 2000: Solder 10: Welded body 101: The first welding plane 20: Partition Wall 201: Second welding plane 202: Sloping Wall 203: Vertical plane 204: Surface 205: Step Surface 206 irregular surface T1: width T2: width T3: width T4: Width H: height

圖1為本發明之封閉式散熱器之隔牆結構的示意圖。FIG. 1 is a schematic diagram of the partition structure of the enclosed radiator of the present invention.

圖2為圖1的II部分的第一實施例的示意圖。FIG. 2 is a schematic diagram of a first embodiment of part II of FIG. 1 .

圖3為圖1的II部分的第二實施例的示意圖。FIG. 3 is a schematic diagram of a second embodiment of part II of FIG. 1 .

圖4為圖1的II部分的第三實施例的示意圖。FIG. 4 is a schematic diagram of a third embodiment of part II of FIG. 1 .

圖5為圖1的II部分的第四實施例的示意圖。FIG. 5 is a schematic diagram of a fourth embodiment of part II of FIG. 1 .

圖6為圖1的II部分的第五實施例的示意圖。FIG. 6 is a schematic diagram of a fifth embodiment of part II of FIG. 1 .

圖7為圖1的II部分的第六實施例的示意圖。FIG. 7 is a schematic diagram of a sixth embodiment of part II of FIG. 1 .

圖8為圖1的II部分的第七實施例的示意圖。FIG. 8 is a schematic diagram of a seventh embodiment of part II of FIG. 1 .

Z:封閉式散熱器Z: Enclosed Radiator

1000:腔體1000: cavity

2000:焊料2000: Solder

10:焊接體10: Welded body

101:第一焊接平面101: The first welding plane

20:隔牆20: Partition Wall

201:第二焊接平面201: Second welding plane

202:斜牆面202: Sloping Wall

T1:寬度T1: width

T2:寬度T2: width

Claims (4)

一種封閉式散熱器之隔牆結構,包括:一焊接體形成有一第一焊接平面、以及一隔牆形成有一第二焊接平面,所述第一焊接平面與所述第二焊接平面之間具有助焊劑,且所述第一焊接平面與所述第二焊接平面壓合焊接到一起,使所述焊接體和所述隔牆包圍一腔體;其中,所述第二焊接平面的寬度小於所述隔牆的兩側面之間的寬度,且所述隔牆的至少一所述側面朝所述第二焊接平面漸縮而形成有高低差且用以導引並排出所述助焊劑之殘留物的斜面、曲面、階梯面、不規則面的其中之一。 A partition wall structure of a closed radiator comprises: a welding body is formed with a first welding plane, and a partition wall is formed with a second welding plane; flux, and the first welding plane and the second welding plane are press-fitted and welded together, so that the welding body and the partition wall surround a cavity; wherein, the width of the second welding plane is smaller than the width of the second welding plane. The width between the two sides of the partition wall, and at least one of the side surfaces of the partition wall is tapered toward the second welding plane to form a height difference and used to guide and discharge the residue of the flux. One of bevel, curved, stepped, and irregular. 如請求項1所述的封閉式散熱器之隔牆結構,其中,所述第一焊接平面與所述第二焊接平面透過一預置的焊料壓合焊接到一起。 The partition structure of the enclosed heat sink according to claim 1, wherein the first welding plane and the second welding plane are press-bonded together through a preset solder. 如請求項2所述的封閉式散熱器之隔牆結構,其中,所述焊料為焊條、焊片、焊膏、複合材的其中之一。 The partition wall structure of a closed heat sink according to claim 2, wherein the solder is one of a welding rod, a welding tab, a welding paste, and a composite material. 如請求項2所述的封閉式散熱器之隔牆結構,其中,所述焊料為表面塗覆有助焊劑的預成型焊片。 The partition wall structure of a closed heat sink according to claim 2, wherein the solder is a preformed solder sheet coated with flux.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI247873B (en) * 2002-08-21 2006-01-21 Samsung Electronics Co Ltd Flat heat transferring device and method of fabricating the same
CN100485305C (en) * 2006-06-09 2009-05-06 朱瑞霞 Heat radiator and its manufacturing method
CN102363236A (en) * 2011-10-08 2012-02-29 阮继成 Metal pipe fitting welding method and metal pipe fitting welding component
CN202648491U (en) * 2012-04-08 2013-01-02 泰安鼎鑫冷却器有限公司 Single-edgefold butting combined radiating pipe
CN106767093A (en) * 2016-12-27 2017-05-31 无锡逸龙铝热科技有限公司 A kind of straight forming tabletting type radiator flat tube
CN107891224A (en) * 2016-09-30 2018-04-10 株式会社藤仓 The manufacture method of bonded structure and the bonded structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI247873B (en) * 2002-08-21 2006-01-21 Samsung Electronics Co Ltd Flat heat transferring device and method of fabricating the same
CN100485305C (en) * 2006-06-09 2009-05-06 朱瑞霞 Heat radiator and its manufacturing method
CN102363236A (en) * 2011-10-08 2012-02-29 阮继成 Metal pipe fitting welding method and metal pipe fitting welding component
CN202648491U (en) * 2012-04-08 2013-01-02 泰安鼎鑫冷却器有限公司 Single-edgefold butting combined radiating pipe
CN107891224A (en) * 2016-09-30 2018-04-10 株式会社藤仓 The manufacture method of bonded structure and the bonded structure
CN106767093A (en) * 2016-12-27 2017-05-31 无锡逸龙铝热科技有限公司 A kind of straight forming tabletting type radiator flat tube

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