TWI766321B - Brazing structure of heat sink - Google Patents

Brazing structure of heat sink Download PDF

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TWI766321B
TWI766321B TW109125573A TW109125573A TWI766321B TW I766321 B TWI766321 B TW I766321B TW 109125573 A TW109125573 A TW 109125573A TW 109125573 A TW109125573 A TW 109125573A TW I766321 B TWI766321 B TW I766321B
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Taiwan
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welding
plane
channels
welding plane
heat sink
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TW109125573A
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TW202204844A (en
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楊景明
楊瑞珍
葉子暘
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艾姆勒車電股份有限公司
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Abstract

A brazing structure of a heat sink includes a first brazing body having a first brazing surface, and a second brazing body having a second brazing surface. The first brazing surface and the second brazing surface are bonded together by pressing and brazing so that the first and second brazing bodies enclose a chamber. Pluralities of channels are formed on the first brazing surface, and each channel is formed in a direction which is neither perpendicular nor parallel to the first brazing surface.

Description

封閉式散熱器焊接結構Enclosed radiator welding structure

本發明涉及一種封閉式散熱器,尤指一種封閉式散熱器焊接結構。The present invention relates to a closed radiator, in particular to a closed radiator welding structure.

散熱器在各種產品上應用非常普遍。一般而言,較高階的產品通常會採用水冷散熱器,其與風冷散熱器相比具有安靜、降溫穩定等優點。並且,水冷散熱器透過將上下工件焊接而形成有封閉空間,以填充工作流體。Radiators are widely used in various products. Generally speaking, higher-end products usually use water-cooled radiators, which have the advantages of quietness and stable cooling compared with air-cooled radiators. In addition, the water-cooled radiator forms a closed space by welding the upper and lower workpieces to fill the working fluid.

然而,在施加焊料的焊接過程中,焊料熔化常會產生氣泡、夾渣、助焊劑等殘留物。並且,當焊接工件十分複雜的時候,會使用預置焊片置於上下工件之間,並在焊接過程中對上下工件施加壓力壓合,使得這些雜質會很難從焊接平面中被排出,進而形成大量的空孔,造成焊接不良,尤其以施加助焊劑的焊件情況最為嚴重。However, during the soldering process where solder is applied, the melting of the solder often produces residues such as bubbles, slag inclusions, and flux. Moreover, when the welding workpiece is very complicated, a preset welding piece is used to place between the upper and lower workpieces, and pressure is applied to the upper and lower workpieces during the welding process, making it difficult for these impurities to be discharged from the welding plane, and then A large number of voids are formed, resulting in poor soldering, especially for soldered parts with flux applied.

因此,本發明人有感上述缺失可改善,乃特潛心研究並配合學理之應用,終於提出一種設計合理且有效改善上述缺失之本發明。Therefore, the inventor of the present invention feels that the above-mentioned defects can be improved, and has devoted himself to research and application of theories, and finally proposes an invention with reasonable design and effective improvement of the above-mentioned defects.

本發明所要解決的技術問題在於,針對現有技術的不足提供一種封閉式散熱器焊接結構。The technical problem to be solved by the present invention is to provide a closed heat sink welding structure in view of the deficiencies of the prior art.

為了解決上述的技術問題,本發明提供一種封閉式散熱器焊接結構,包括:一第一焊接體的頂面形成有一第一焊接平面、以及一第二焊接體的底面形成有一第二焊接平面,且所述第一焊接平面與所述第二焊接平面壓合焊接到一起,使所述第一焊接體和所述第二焊接體包圍一腔體;其中,所述第一焊接平面上形成有多個通道,且每個所述通道不垂直也不平行於所述第一焊接平面。In order to solve the above technical problems, the present invention provides a closed heat sink welding structure, comprising: a first welding plane is formed on the top surface of a first welding body, and a second welding plane is formed on the bottom surface of a second welding body, And the first welding plane and the second welding plane are press-fitted and welded together, so that the first welding body and the second welding body surround a cavity; wherein, the first welding plane is formed with a cavity. A plurality of channels, and each of the channels is neither perpendicular nor parallel to the first welding plane.

在一優選實施例中,所述第二焊接平面上亦形成有多個通道,且所述第二焊接平面上的每個所述通道不垂直也不平行於所述第二焊接平面。In a preferred embodiment, a plurality of channels are also formed on the second welding plane, and each of the channels on the second welding plane is neither perpendicular nor parallel to the second welding plane.

在一優選實施例中,多個所述通道是以斜向拉絲方式形成的拉絲結構。In a preferred embodiment, a plurality of the channels are wire-drawing structures formed in an oblique wire-drawing manner.

在一優選實施例中,多個所述通道是以手工具劃出、砂紙刻出、或以CNC劃出的通道。In a preferred embodiment, a plurality of said channels are hand tool, sandpaper, or CNC scribed channels.

在一優選實施例中,所述第一焊接體為箱型體,所述第二焊接體為蓋體。In a preferred embodiment, the first welding body is a box body, and the second welding body is a cover body.

在一優選實施例中,所述第一焊接體為具有多面牆壁環繞的箱型體,所述第一焊接平面由多面所述牆壁的頂面所共同構成。In a preferred embodiment, the first welding body is a box-shaped body surrounded by multiple walls, and the first welding plane is jointly formed by the top surfaces of the multiple walls.

在一優選實施例中,多個所述通道是以斜向拉絲方式形成的拉絲結構,且所述拉絲結構的拉絲角度與每面所述牆壁的長邊呈45度。In a preferred embodiment, a plurality of the channels are wire-drawing structures formed in an oblique wire-drawing manner, and the wire-drawing angle of the wire-drawing structures is 45 degrees from the long side of each wall.

在一優選實施例中,多個所述通道形成的拉絲結構使所述第一焊接平面的表面粗糙度Ra為3.2~6.4μm。In a preferred embodiment, the wire drawing structure formed by the plurality of channels makes the surface roughness Ra of the first welding plane be 3.2-6.4 μm.

本發明的有益效果至少在於,本發明所提供的封閉式散熱器焊接結構,透過將焊接平面形成有多個通道以減少受壓面積的結構,以及透過每個通道斜向設置,不垂直也不平行於焊接平面的結構,增加氣體及助焊劑排出的機會,以減少焊接過程中產生的空孔,從而能有效提高焊接品質。The beneficial effect of the present invention is at least that, in the enclosed heat sink welding structure provided by the present invention, the welding plane is formed with a plurality of channels to reduce the pressure area structure, and each channel is arranged obliquely, neither vertical nor The structure parallel to the welding plane increases the chance of gas and flux discharge, so as to reduce the voids generated during the welding process, thereby effectively improving the welding quality.

為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。For a further understanding of the features and technical content of the present invention, please refer to the following detailed descriptions and drawings of the present invention. However, the drawings provided are only for reference and description, and are not intended to limit the present invention.

以下是通過特定的具體實施例來說明本發明所公開有關的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。The following are specific specific examples to illustrate the embodiments disclosed in the present invention, and those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to the actual size, and are stated in advance. The following embodiments will further describe the related technical contents of the present invention in detail, but the disclosed contents are not intended to limit the protection scope of the present invention. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be.

請參考圖1、圖2、及圖3,本發明實施例提供一種封閉式散熱器焊接結構。所述封閉式散熱器Z例如為水冷式散熱器,其內部可以具有腔體1000,且所述腔體1000內可以填充有適量的工作流體。另外,所述腔體1000內還可以設置有多條分流道,或是翅片陣列,亦或是柱體陣列,可因應需要而適當的變化,並不加以限制。Please refer to FIG. 1 , FIG. 2 , and FIG. 3 , an embodiment of the present invention provides a closed heat sink welding structure. The enclosed radiator Z is, for example, a water-cooled radiator, which may have a cavity 1000 inside, and the cavity 1000 may be filled with an appropriate amount of working fluid. In addition, the cavity 1000 can also be provided with a plurality of shunt channels, or a fin array, or a column array, which can be appropriately changed according to needs, and is not limited.

根據本發明實施例提供的封閉式散熱器焊接結構,其基本上包括有一第一焊接體10及一第二焊接體20,且所述第一焊接體10和所述第二焊接體20包圍所述腔體1000。The enclosed heat sink welding structure provided according to the embodiment of the present invention basically includes a first welding body 10 and a second welding body 20, and the first welding body 10 and the second welding body 20 are surrounded by The cavity 1000 is described.

承上,所述第一焊接體10的頂面形成有一第一焊接平面101,所述第二焊接體20的底面形成有一第二焊接平面201,且所述第一焊接體10的所述第一焊接平面101與所述第二焊接體20的所述第二焊接平面201壓合焊接到一起。On top of that, a first welding plane 101 is formed on the top surface of the first welding body 10 , a second welding plane 201 is formed on the bottom surface of the second welding body 20 , and the first welding plane 101 is formed on the bottom surface of the second welding body 20 . A welding plane 101 and the second welding plane 201 of the second welding body 20 are press-fitted and welded together.

進一步來說,所述第一焊接平面101與所述第二焊接平面201較佳可透過預置的焊料壓合焊接到一起,以使所述第一焊接平面101與所述第二焊接平面201壓合焊接成一體。細部來說,所述焊料的形式可以為焊條、焊片、焊膏、複合材等。並且,所述焊料的形狀與尺寸可根據所述第一焊接平面101或所述第二焊接平面201的尺寸大小不同而適當的調整。所述焊料也可以是塗覆有助焊劑的預成型焊片。另外,所述第一焊接平面101與所述第二焊接平面201也可以視需要塗覆有助焊劑,但本實施例對此並不加以限制。Further, the first soldering plane 101 and the second soldering plane 201 can preferably be welded together by a preset solder, so that the first soldering plane 101 and the second soldering plane 201 can be welded together. Press-fit welded into one. In detail, the solder can be in the form of a welding rod, a solder tab, a solder paste, a composite material, and the like. In addition, the shape and size of the solder can be appropriately adjusted according to the size of the first soldering plane 101 or the second soldering plane 201 . The solder can also be a flux-coated solder preform. In addition, the first welding plane 101 and the second welding plane 201 may also be coated with flux as needed, but this embodiment is not limited thereto.

在本實施例中,所述第一焊接體10可為箱型體,所述第二焊接體20可為蓋體。在其他實施例中,所述第一焊接體10可為蓋體,所述第二焊接體20可為箱型體。並且,所述第一焊接體10可以為一具有四面牆壁102環繞的箱型體,所述第一焊接平面101可以由所述四面牆壁102的頂面所共同構成。In this embodiment, the first welding body 10 may be a box-shaped body, and the second welding body 20 may be a cover body. In other embodiments, the first welding body 10 may be a cover body, and the second welding body 20 may be a box-shaped body. Furthermore, the first welding body 10 may be a box-shaped body surrounded by four walls 102 , and the first welding plane 101 may be jointly formed by the top surfaces of the four walls 102 .

在其他實施例中,所述第一焊接體10可以為一具有六面牆壁102環繞的箱型體,但也可以為一具有八面牆壁102環繞的箱型體,使得所述第一焊接平面101可以由所述六面牆壁102的頂面所共同構成,或由八面牆壁102的頂面所共同構成。In other embodiments, the first welding body 10 may be a box-shaped body surrounded by six walls 102, but may also be a box-shaped body surrounded by eight walls 102, so that the first welding plane 101 may be formed by the top surfaces of the six walls 102 or by the top surfaces of the eight walls 102 .

再者,所述第一焊接體10於所述第一焊接平面101上形成有多個通道T,且每個所述通道T呈斜向設置,不垂直也不平行於所述第一焊接平面101,因此本發明實施例透過將焊接平面形成有多個通道以減少受壓面積的結構,以及透過每個通道斜向設置,不垂直也不平行於焊接平面的結構,增加氣體及助焊劑排出的機會,以減少焊接過程中產生的空孔,從而能有效提高焊接品質。Furthermore, the first welding body 10 is formed with a plurality of channels T on the first welding plane 101 , and each of the channels T is disposed obliquely, neither perpendicular nor parallel to the first welding plane. 101. Therefore, in the embodiment of the present invention, the welding plane is formed with a plurality of channels to reduce the pressure area structure, and each channel is arranged obliquely, not perpendicular or parallel to the welding plane, to increase the gas and flux discharge. The opportunity to reduce the voids generated during the welding process can effectively improve the welding quality.

細部來說,這些通道T可以由手工具劃出、砂紙刻出、CNC劃出等方式而形成。為了符合現代工業快速生產的條件,這些通道T可以用半自動拉絲機以拉絲的方式而形成,但若拉絲方向是垂直於某面牆的方向,與其他面牆就會變成平行,會減低排氣的效果,因此這些通道T是以斜向拉絲方式而形成的拉絲結構,且是朝同一方向斜向拉絲而形成的拉絲結構,以增加排氣的效果。另外,這些通道T也可以形成在所述第二焊接平面201上。In detail, these channels T can be formed by scribing with hand tools, engraving with sandpaper, and scribing with CNC. In order to meet the conditions of rapid production in modern industries, these channels T can be formed by wire drawing with a semi-automatic wire drawing machine, but if the wire drawing direction is perpendicular to a certain wall, it will become parallel to other walls, which will reduce exhaust gas. Therefore, these channels T are wire-drawing structures formed by oblique wire drawing, and are wire-drawing structures formed by diagonal wire drawing in the same direction to increase the effect of exhaust. In addition, these channels T may also be formed on the second welding plane 201 .

在本實施例中,所述第一焊接平面101上形成的拉絲結構是呈左低右高的斜向延伸形態(參考圖2所示方向),但也可以是呈左高右低的斜向延伸形態,並不加以限制。In the present embodiment, the wire-drawing structure formed on the first welding plane 101 is an obliquely extending shape with left low and right high (refer to the direction shown in FIG. 2 ), but it may also be oblique with left high and right low The extension form is not limited.

並且,所述第一焊接平面101是由四個牆壁102的頂面所構成,且所述第一焊接平面101上形成的拉絲結構的拉絲角度θ 優選是與每面牆壁102的長邊呈45度(如圖2所示),從而增加排氣的效果。In addition, the first welding plane 101 is formed by the top surfaces of the four walls 102 , and the drawing angle θ of the wire drawing structure formed on the first welding plane 101 is preferably 45° from the long side of each wall 102 . degree (as shown in Figure 2), thereby increasing the effect of exhaust.

另外,所述第一焊接平面101上形成的拉絲結構的間隔密度可以呈不規則變化,但也可以是呈規則變化。In addition, the spacing density of the wire drawing structures formed on the first welding plane 101 may vary irregularly, but may also vary regularly.

再者,配合圖3所示,為了達到更佳的排氣效果,第一焊接平面101上的這些通道T形成的拉絲結構,使所述第一焊接平面101的表面粗糙度Ra優選為3.2~6.4μm,以達到更佳的排氣效果。Furthermore, as shown in FIG. 3 , in order to achieve a better exhaust effect, the wire drawing structure formed by these channels T on the first welding plane 101 makes the surface roughness Ra of the first welding plane 101 preferably 3.2~ 6.4μm to achieve better exhaust effect.

綜合以上所述,本發明實施例提供的封閉式散熱器焊接結構,透過將焊接平面形成有多個通道以減少受壓面積的結構,以及透過每個通道斜向設置,不垂直也不平行於焊接平面的結構,增加氣體及助焊劑排出的機會,以減少焊接過程中產生的空孔,從而能有效提高焊接品質。Based on the above, the closed heat sink welding structure provided by the embodiment of the present invention is a structure in which the welding plane is formed with a plurality of channels to reduce the pressure area, and each channel is arranged obliquely, neither perpendicular nor parallel to the The structure of the welding plane increases the chance of gas and flux discharge, so as to reduce the voids generated during the welding process, thereby effectively improving the welding quality.

以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The content disclosed above is only a preferred feasible embodiment of the present invention, and is not intended to limit the scope of the present invention. Therefore, any equivalent technical changes made by using the contents of the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.

Z:封閉式散熱器 1000:腔體 10:第一焊接體 101:第一焊接平面 102:牆壁 20:第二焊接體 201:第二焊接平面 T:通道Z: Enclosed Radiator 1000: cavity 10: The first welded body 101: The first welding plane 102: Walls 20: Second welded body 201: Second welding plane T: channel

圖1為本發明之封閉式散熱器焊接結構的示意圖。FIG. 1 is a schematic diagram of the welding structure of the enclosed heat sink of the present invention.

圖2為本發明之封閉式散熱器焊接結構的第一焊接體的俯視示意圖。2 is a schematic top view of the first welding body of the enclosed heat sink welding structure of the present invention.

圖3為沿著圖2所示的線III-III的前視示意圖。FIG. 3 is a schematic front view along the line III-III shown in FIG. 2 .

Z:封閉式散熱器Z: Enclosed Radiator

1000:腔體1000: cavity

10:第一焊接體10: The first welded body

101:第一焊接平面101: The first welding plane

102:牆壁102: Walls

20:第二焊接體20: Second welded body

201:第二焊接平面201: Second welding plane

T:通道T: channel

Claims (4)

一種封閉式散熱器焊接結構,包括:一第一焊接體的頂面形成有一第一焊接平面、以及一第二焊接體的底面形成有一第二焊接平面,所述第一焊接平面與所述第二焊接平面之間具有助焊劑,且所述第一焊接平面與所述第二焊接平面壓合焊接到一起,使所述第一焊接體和所述第二焊接體包圍一腔體;其中,所述第一焊接平面上形成有多個通道,且每個所述通道不垂直也不平行於所述第一焊接平面;其中,所述第一焊接體為具有多面牆壁環繞的箱型體,所述第一焊接平面是由所述多面牆壁的頂面所共同構成,所述多個通道是形成在所述多面牆壁的頂面,且所述多個通道是在所述多面牆壁的頂面朝同一方向所形成的細絲狀的通道結構,並且細絲狀的所述通道結構的形成角度與每面所述牆壁的長邊呈銳角角度。 A closed radiator welding structure, comprising: a first welding plane is formed on the top surface of a first welding body, and a second welding plane is formed on the bottom surface of a second welding body, and the first welding plane and the first welding plane are formed. There is flux between the two welding planes, and the first welding plane and the second welding plane are press-fitted and welded together, so that the first welding body and the second welding body surround a cavity; wherein, A plurality of channels are formed on the first welding plane, and each of the channels is neither perpendicular nor parallel to the first welding plane; wherein, the first welding body is a box-shaped body surrounded by multiple walls, The first welding plane is formed by the top surface of the multi-sided wall, the plurality of channels are formed on the top surface of the multi-sided wall, and the plurality of channels are formed on the top surface of the multi-sided wall The filament-shaped channel structures are formed in the same direction, and the formation angle of the filament-shaped channel structures is an acute angle with the long side of each wall. 如請求項1所述的封閉式散熱器焊接結構,其中,所述第二焊接平面上形成有多個通道,且所述第二焊接平面上的每個所述通道不垂直也不平行於所述第二焊接平面。 The enclosed heat sink welding structure of claim 1, wherein a plurality of channels are formed on the second welding plane, and each of the channels on the second welding plane is neither perpendicular nor parallel to the second welding plane. the second welding plane. 如請求項1所述的封閉式散熱器焊接結構,其中,多個所述通道是以斜向拉絲、手工具劃出、砂紙刻出、CNC劃出的其一方式在所述多面牆壁的頂面朝同一方向所形成的細絲狀的所述通道結構。 The enclosed radiator welding structure according to claim 1, wherein a plurality of the channels are formed on the top of the multi-sided wall by one of the methods of oblique wire drawing, hand tool scribing, sandpaper scribing, and CNC scribing. The filament-shaped channel structures formed facing the same direction. 如請求項1所述的封閉式散熱器焊接結構,其中,多個所述通道形成的細絲狀的所述通道結構使所述第一焊接平面的表面粗糙度Ra為3.2~6.4μm。 The enclosed heat sink welding structure according to claim 1, wherein the filament-shaped channel structure formed by the plurality of channels enables the surface roughness Ra of the first welding plane to be 3.2-6.4 μm.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW519865B (en) * 2001-07-31 2003-02-01 Leu-Wen Tsay High efficiency heat sink
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TWI337248B (en) * 2005-11-16 2011-02-11 Yeh Chiang Technology Corp
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CN204421179U (en) * 2015-02-03 2015-06-24 浙江远达机电制造有限公司 A kind of split die casting aluminium radiator
CN206657955U (en) * 2017-04-26 2017-11-21 广东工业大学 A kind of new semiconductor laser microchannel cooling heat sink
CN108895873A (en) * 2018-06-14 2018-11-27 中国电子科技集团公司第十四研究所 The micro- logical heat exchanger of metal and preparation method based on UV-LIGA technology

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW519865B (en) * 2001-07-31 2003-02-01 Leu-Wen Tsay High efficiency heat sink
TWI337248B (en) * 2005-11-16 2011-02-11 Yeh Chiang Technology Corp
TW201128159A (en) * 2010-02-11 2011-08-16 Chaun Choung Technology Corp Heat sink and manufacturing method thereof
CN201623180U (en) * 2010-03-10 2010-11-03 杭州妙影微电子有限公司 Low-thermal resistance LED
CN204421179U (en) * 2015-02-03 2015-06-24 浙江远达机电制造有限公司 A kind of split die casting aluminium radiator
CN206657955U (en) * 2017-04-26 2017-11-21 广东工业大学 A kind of new semiconductor laser microchannel cooling heat sink
CN108895873A (en) * 2018-06-14 2018-11-27 中国电子科技集团公司第十四研究所 The micro- logical heat exchanger of metal and preparation method based on UV-LIGA technology

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