TWI748010B - Sewing machine - Google Patents

Sewing machine Download PDF

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Publication number
TWI748010B
TWI748010B TW106141822A TW106141822A TWI748010B TW I748010 B TWI748010 B TW I748010B TW 106141822 A TW106141822 A TW 106141822A TW 106141822 A TW106141822 A TW 106141822A TW I748010 B TWI748010 B TW I748010B
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TW
Taiwan
Prior art keywords
sewing
support arm
needle
sewing machine
slide rail
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TW106141822A
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Chinese (zh)
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TW201825732A (en
Inventor
吉川勝治
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日商Tism股份有限公司
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B29/00Pressers; Presser feet
    • D05B29/02Presser-control devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B73/00Casings
    • D05B73/04Lower casings
    • D05B73/12Slides; Needle plates
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B3/00Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C9/00Appliances for holding or feeding the base fabric in embroidering machines
    • D05C9/02Appliances for holding or feeding the base fabric in embroidering machines in machines with vertical needles
    • D05C9/04Work holders, e.g. frames
    • D05C9/06Feeding arrangements therefor, e.g. influenced by patterns, operated by pantographs

Abstract

To allow a support section, provided for supporting a sewing workpiece at the time of sewing, to be adjusted to a desired height The sewing machine of the present invention includes: a support member 19 in the form of a support arm movable in an up-down direction through an opening 24 formed in a needle plate 4, the support arm 19 having: a fabric support surface 22 for supporting the sewing workpiece; and a needle hole 23 provided in the fabric support surface 22 so as to permit passage therethrough of a needle 50 moving in the up-down direction; and an elevator mechanism 40 that moves the support arm 19 in the up-down direction while holding the fabric support surface 22 of the support arm 19 in a horizontal posture. The support arm 19 extends in a lateral direction of the sewing machine and mounted at its one end to the elevator mechanism 40 in a cantilevered fashion, and the support arm 19 has the fabric support surface 22 and the needle bar 23 at the other end. The elevator mechanism 40 includes a slide rail 10 extending straight, the support arm 19 being supported in a substantially perpendicular direction relative to the slide rail 10 and movable in the up-down direction along the slide rail 10.

Description

縫紉機Sewing machine

本發明係關於一種縫紉機,詳細而言係關於一種用於在縫紉機中支持縫製對象物之機構。The present invention relates to a sewing machine, and more specifically relates to a mechanism for supporting a sewing object in the sewing machine.

先前,於在製造衣服、包、及鞋等之產品時使用之圖案縫紉機中,在使縫著片K(部件)與作為產品本體之基布H重合並縫合時使用型樣板。圖6及圖7係作為一例說明用於鞋之縫製之型樣板30之圖。型樣板30包含:下板27、及相對於該下板27利用鉸鏈安裝之上板29。在下板27形成有與用於將縫著片K與基布H縫合之針步S之圖案對應的圖案孔26。上板29具有與縫著片K之形狀大致一致之貫穿孔28,利用貫穿孔28將縫著片K相對於基布H定位。具體而言,藉由配合設置於下板27之上表面之導向銷31在下板27載置基布H,上板29夾著載置之基布H,而且將縫著片K嵌入於該上板29之貫穿孔28,而在型樣板30設置基布H及縫著片K。藉由基於與針步S之圖案對應之圖案資料使保持型樣板30之保持邊框移動,且藉由周知之縫紉機機構於縫著片K走針步S而將縫著片K與基布H縫合。 然而,針對使用型樣板30之縫合有如以下之問題。由於載置於下板27之上表面之基布H為自針板浮起下板27之厚度部分之狀態,故無自下方支承縫著片K及基布H者。因而,因縫針刺入縫著片K時之貫通阻力,而基布H下沉,伴隨於其縫著片K之姿勢偏移。其結果為容易產生針未落於縫著片K上之正確之位置,或因縫著片K之布料而產生縫製褶皺等之問題。尤其是,在鞋之製造中,由於緊沿所縫合之縫著片K之緣部施加縫綴,故成為因縫針自縫著片K滑落而產生線跡之偏移或跳線等之縫紉不良之原因。 作為上述之問題之解決對策,專利文獻1揭示有利用可變位至自針板突出之位置之環狀之套筒自下方支持縫製對象物,藉此防止或抑制縫製對象物之變位。又,專利文獻2揭示有藉由在縫製作業面之下方設置可上下擺動之受布裝置,以壓布裝置與受布裝置之兩者夾持縫製對象物,而縫製對象物不會在縫製中變位至下方。 然而,專利文獻1由於為藉由使在前端具有傾斜面之滑件在橫向上移動,使該傾斜面潛入環狀套筒之下部,並舉起環狀套筒之構造,故不易對舉起環狀套筒之高度進行各種變更。又,在專利文獻1之構成中,在舉起環狀套筒時對環狀套筒之下部施加橫向之力。由於在環狀套筒與該插通孔之間有鬆動,故因前述橫向之力而環狀套筒不會鉛直地上升而以斜向之姿勢上升。其成為由環狀套筒與縫針之接觸所致之斷針之原因。進一步而言,在專利文獻1之構成中,由於環狀套筒在被舉起之狀態下僅由滑件之前端支承,而在因縫針之貫通阻力將縫製對象物朝下方按壓時亦容易產生環狀套筒按壓滑件並使其撓曲之問題。 又,專利文獻2之受布裝置為於在橫向上延伸之臂狀之受布台之大致中央準備受布,以該受布台之一端為擺動支點使受布台之另一端上下地擺動之構成,而該機構複雜。又,專利文獻2之受布裝置由於在橫向上尺寸變大而不適用於並排設置複數個頭之多頭式縫紉機。又,在專利文獻2之受布裝置中,由於受布台位於梭之正面,故該受布台成為障礙,而無法設置自梭將捲線筒管解除嵌著之周知之捲線筒管更換機構等。進一步而言,專利文獻2之受布裝置由於為藉由以在橫向上延伸之臂狀之受布台之一端為擺動支點使受布台之另一端上下地擺動而自上升位置朝下方之退避位置切換之構造,而受布台在升降時不平行移動。在專利文獻2之構成中,僅在特定之高度位置受布台成為大致水平,除此以外受布台斜向地傾斜(參照專利文獻2之圖3、及圖4)。因而,即便假設在專利文獻2中使受布台之高度相應於型樣板之厚度改變,但根據受布台之高度,受布之位置仍與針偏移。 因而,在專利文獻1及專利文獻2中任一者均無法任意地變更環狀套筒或受布之高度。又,在進行使用型樣板之縫製之情形下,僅使用固定之厚度之型樣板之情形發揮效果。一般而言,型樣板(上板、下板)之厚度為1 mm至4 mm不等。然而,在上述之先前技術之構造中無法與各種厚度之型樣板對應。 [先前技術文獻] [專利文獻] [專利文獻1]日本專利第3556671號公報 [專利文獻2]日本特開平4-300581號公報Previously, in pattern sewing machines used in the manufacture of clothing, bags, shoes, etc., a pattern template was used when stitching the sewn sheet K (component) and the base fabric H as the main body of the product. Figures 6 and 7 are diagrams illustrating the pattern template 30 used for shoe sewing as an example. The model plate 30 includes a lower plate 27 and an upper plate 29 that is hinged to the lower plate 27. The lower plate 27 is formed with pattern holes 26 corresponding to the pattern of stitches S for sewing the sewn sheet K and the base fabric H together. The upper plate 29 has a through hole 28 approximately the same as the shape of the sewn sheet K, and the sewn sheet K is positioned relative to the base fabric H by the through hole 28. Specifically, the base cloth H is placed on the lower plate 27 by fitting the guide pins 31 provided on the upper surface of the lower plate 27, the upper plate 29 sandwiches the placed base cloth H, and the sewn sheet K is embedded in the upper plate. The through hole 28 of the plate 29 is provided with a base cloth H and a sewn sheet K on the pattern template 30. The holding frame of the holding pattern template 30 is moved based on the pattern data corresponding to the pattern of the stitch S, and the sewing piece K is stitched with the base fabric H by the stitching S of the sewing piece K by the well-known sewing machine mechanism . However, the stitching of the pattern template 30 has the following problems. Since the base cloth H placed on the upper surface of the lower plate 27 is in a state where the thickness of the lower plate 27 is raised from the needle plate, there is no support for the sewn sheet K and the base cloth H from below. Therefore, the base fabric H sinks due to the penetration resistance when the sewing needle penetrates the sewn sheet K, and the posture of the sewn sheet K is shifted. As a result, problems such as the needle not falling at the correct position on the sewn sheet K, or sewing wrinkles due to the sewn sheet K are likely to occur. In particular, in the manufacture of shoes, stitching is applied tightly along the edge of the sewn sheet K to be sewn, which causes stitch deviation or skipping due to the stitches slipping from the sewn sheet K. The reason. As a solution to the above-mentioned problem, Patent Document 1 discloses that a ring-shaped sleeve that can be displaced to a position protruding from the needle plate supports the sewing object from below, thereby preventing or suppressing the displacement of the sewing object. In addition, Patent Document 2 discloses that by providing a cloth receiving device that can swing up and down under the sewing surface, the sewing object is clamped by both the cloth pressing device and the cloth receiving device, and the sewing object will not be sewn. Displacement to the bottom. However, Patent Document 1 has a structure in which a slider having an inclined surface at the front end is moved in the lateral direction, the inclined surface is submerged in the lower part of the ring sleeve, and the ring sleeve is lifted, so it is not easy to lift the ring. Various changes are made to the height of the shaped sleeve. In addition, in the structure of Patent Document 1, when the annular sleeve is lifted, a lateral force is applied to the lower part of the annular sleeve. Since there is looseness between the annular sleeve and the insertion hole, the annular sleeve does not rise vertically but rises in an oblique posture due to the aforementioned lateral force. It is the cause of needle breakage caused by the contact between the annular sleeve and the needle. Furthermore, in the structure of Patent Document 1, since the annular sleeve is only supported by the front end of the slider in the lifted state, it is easy to produce when the sewing object is pressed downward due to the penetration resistance of the needle. The problem of the annular sleeve pressing the sliding member and causing it to flex. In addition, the cloth receiving device of Patent Document 2 prepares the cloth receiving table approximately in the center of an arm-shaped cloth receiving table extending in the lateral direction, and uses one end of the cloth receiving table as a swing fulcrum to swing the other end of the cloth receiving table up and down. Composition, and the mechanism is complicated. In addition, the cloth receiving device of Patent Document 2 is not suitable for a multi-head sewing machine in which a plurality of heads are arranged side by side due to a larger size in the lateral direction. In addition, in the cloth receiving device of Patent Document 2, since the cloth receiving table is located on the front of the shuttle, the cloth receiving table becomes an obstacle, and it is impossible to install a well-known bobbin changing mechanism that releases the bobbin from the shuttle. . More specifically, the cloth receiving device of Patent Document 2 retreats downward from the raised position by using one end of the arm-shaped cloth receiving table extending in the lateral direction as the swing fulcrum to swing the other end of the cloth receiving table up and down. The structure of position switching, and the cloth receiving table does not move in parallel when it is raised and lowered. In the structure of Patent Document 2, the cloth receiving table is substantially horizontal only at a specific height position, and the cloth receiving table is inclined obliquely (refer to FIGS. 3 and 4 of Patent Document 2). Therefore, even if it is assumed that the height of the cloth receiving table is changed in accordance with the thickness of the pattern plate in Patent Document 2, the position of the cloth receiving table is still offset from the needle according to the height of the cloth receiving table. Therefore, neither Patent Document 1 nor Patent Document 2 can arbitrarily change the height of the annular sleeve or the cloth receiver. In addition, in the case of sewing using a pattern pattern, only the pattern pattern with a fixed thickness is used. Generally speaking, the thickness of the model board (upper board, lower board) ranges from 1 mm to 4 mm. However, in the above-mentioned prior art structure, it cannot correspond to various thickness models. [Prior Art Document] [Patent Document] [Patent Document 1] Japanese Patent No. 3556671 [Patent Document 2] Japanese Patent Laid-Open No. 4-300581

[發明所欲解決之問題] 本發明係鑒於上述之點而完成者,目的在於提供一種能夠將支持縫製對象物之支持構件之高度變更為所期望之高度的縫紉機。 [解決問題之技術手段] 本發明之縫紉機具備:支持構件,其係可通過設置於針板之開口而上下移動者,且包含用於支持縫製對象物之上端面、及以允許上下移動之針之通過之方式設置於前述上端面之針孔;及升降機構,其維持前述支持構件之前述上端面之水平並使該支持構件上下移動。 根據上述之構成,由於升降機構維持支持構件之上端面之水平並使該支持構件上下移動,故即便使支持構件移動至任何之高度,利用該移動而落針位置與針孔仍不會偏移,且支持構件之上端面以適切之姿勢支持縫製對象物,以此,能夠防止或抑制被縫製物之變位。因而,例如在使用型樣板之縫合中能夠與各種厚度之型樣板對應。 因而,根據本發明之縫紉機可發揮能夠將支持縫製對象物之支持構件之高度變更為所期望之高度之優異之效果。[Problems to be Solved by the Invention] The present invention was made in view of the above-mentioned points, and its object is to provide a sewing machine capable of changing the height of a support member supporting a sewing object to a desired height. [Technical Means to Solve the Problem] The sewing machine of the present invention is provided with a supporting member that can move up and down through an opening provided in the needle plate, and includes a needle for supporting the upper end surface of the sewing object and allowing up and down movement The pinhole is provided on the upper end surface in a passing way; and a lifting mechanism that maintains the level of the upper end surface of the support member and moves the support member up and down. According to the above configuration, since the lifting mechanism maintains the level of the upper end surface of the support member and moves the support member up and down, even if the support member is moved to any height, the needle drop position and the needle hole will not deviate by this movement. , And the upper end surface of the supporting member supports the sewing object in an appropriate posture, thereby preventing or restraining the displacement of the sewing object. Therefore, for example, in sewing using a pattern template, it can correspond to pattern templates of various thicknesses. Therefore, the sewing machine according to the present invention has an excellent effect of being able to change the height of the supporting member supporting the sewing object to a desired height.

以下,根據附圖詳細地說明本發明之實施形態。 圖1顯示以部分剖面顯示一實施形態之縫紉機之主要部分之前視圖,為方便起見,省略該縫紉機中設置於上方之縫紉頭之圖示,並摘出與該縫紉機中設置於下方之縫紉台2及梭座1關聯之機構而顯示者。圖2顯示自箭頭A觀察圖1之縫紉機之側視圖,圖3顯示自箭頭B觀察圖1之縫紉機之平面圖。該縫紉機可為僅具有1個縫紉頭之單頭式縫紉機,亦可為具有複數個縫紉頭之多頭式縫紉機。在縫紉機之縫紉頭(未圖示)設置有具備縫製縫製對象物(以下亦稱為「被縫製物」)之針(後述圖5之符號50)的針桿(未圖示),在該縫紉頭之正下方位置配設有梭座1。 如圖1至圖3所示般,梭座1固定於位在縫紉台2之下方之下框架3之上表面。在梭座1之上表面以與縫紉台2之上表面大致一致之方式固定有針板4,在該針板4之下方配置有垂直梭5。垂直梭5具備內梭及外梭,外梭旋轉自如地被支持於梭座1,利用被貫通支持於梭座1之驅動軸6之旋轉力而旋轉。內梭在外梭之內部相對旋轉自如地嵌裝,防止藉由安裝於梭座1之梭支架7而與外梭一起旋轉。該等構造係如周知般。 本發明之縫紉機之特徵在於具備:支持構件19,其係可通過設置於針板4之開口24而上下移動者,且包含用於支持縫製對象物之上端面22、及以允許上下移動之針50之通過之方式設置於前述上端面22之針孔23;及升降機構40,其維持前述支持構件19之前述上端面22之水平並將該支持構件19上下移動。在以下之說明中,將支持構件19稱為「支持臂19」,且將上端面22稱為「受布面22」。 圖4係摘出支持臂及升降機構之一例而顯示之分解立體圖。在梭座1之右側面固定ロ字狀之安裝基座8。安裝基座8以前端部8a朝向縫紉機之前方突出之方式,在後端部8b利用例如螺釘固定於梭座1。在該安裝基座8之前端部8a固定有在鉛直方向上延伸之細長形狀之支持台9。於支持台9利用例如螺釘而固定由沿鉛直方向呈直線狀延伸之滑軌10、及可沿該滑軌10滑行之滑動體11構成的導引構件12。在滑動體11安裝有升降構件13。 升降構件13具有整體上在鉛直方向上延伸且其上端在自縫紉機正面觀察下向左彎折之大致L字型之細長形狀。升降構件13之上端部成為與縫紉台2(針板4)大致平行之安裝面14。另一方面,升降構件13之下端經由連桿15連結於驅動桿16之自由端。驅動桿16固定於馬達17之輸出軸18,該馬達17固定於下框架3之前面,藉由利用馬達17之驅動使驅動桿16在特定角度範圍內往復擺動而升降構件13沿滑軌10上下移動。在該實施形態中,前述之安裝基座8、支持台9、導引構件12(滑軌10及滑動體11)、升降構件13、連桿15、驅動桿16、及馬達17構成升降機構40。 在升降構件13之上端之安裝面14固定有包含相對於縫紉機在橫向上延伸之臂構件之支持臂19。支持臂19在其一端(自縫紉機前面觀察之右端)之連結部19a利用螺釘20固定於安裝面14之上表面。具體而言,如圖1等所示般,支持臂19在其一端呈懸臂狀安裝於升降機構40(升降構件13之上端)。換言之,升降機構40相對於滑軌10在大致垂直方向上支持支持臂19。 支持臂19具備臂部19b,該臂部19b以自連結部19a在自縫紉機前面觀察下朝左斜上方延伸之方式延伸設置,在臂部19b之水平部19c之前端(自縫紉機前面觀察之左端)具備支承構件21。支承構件21包含朝上方突出之筒狀部,在其上表面具備受布面22。受布面22係用於支持被縫製物之部分,以成為與縫紉台2(針板4)大致平行面之方式形成。 在支承構件21之中央以允許上下移動之針(圖5之符號50)之通過之方式設置有針孔23。支持臂19以針孔23位於落針位置之方式安裝於升降機構40。因而,針(圖5之符號50)在貫通由受布面22支持之被縫製物時插通針孔23。 Hereinafter, embodiments of the present invention will be described in detail based on the drawings. Figure 1 shows a front view of the main part of the sewing machine of an embodiment with a partial cross-section. For convenience, the upper sewing head in the sewing machine is omitted, and the sewing table 2 installed in the lower part of the sewing machine is removed. And the organization related to shuttle seat 1. Fig. 2 shows a side view of the sewing machine of Fig. 1 viewed from arrow A, and Fig. 3 shows a plan view of the sewing machine of Fig. 1 viewed from arrow B. The sewing machine can be a single-head sewing machine with only one sewing head, or a multi-head sewing machine with a plurality of sewing heads. The sewing head (not shown) of the sewing machine is provided with a needle bar (not shown) equipped with a needle (symbol 50 in FIG. 5 described later) for sewing the object to be sewn (hereinafter also referred to as "the object to be sewn"). There is a shuttle seat 1 directly below the head. As shown in FIGS. 1 to 3, the shuttle seat 1 is fixed on the upper surface of the lower frame 3 under the sewing table 2. A needle plate 4 is fixed to the upper surface of the shuttle seat 1 so as to substantially coincide with the upper surface of the sewing table 2, and a vertical shuttle 5 is arranged below the needle plate 4. The vertical shuttle 5 includes an inner shuttle and an outer shuttle. The outer shuttle is rotatably supported on the shuttle seat 1 and rotates by the rotational force of a drive shaft 6 that is penetrated and supported on the shuttle seat 1. The inner shuttle is relatively rotatably embedded inside the outer shuttle to prevent the shuttle holder 7 installed on the shuttle seat 1 from rotating together with the outer shuttle. These structures are as well known. The sewing machine of the present invention is characterized by having: a supporting member 19 which can be moved up and down through the opening 24 provided in the needle plate 4, and includes a needle for supporting the upper end surface 22 of the sewing object and allowing the up and down movement The passage of 50 is provided in the pinhole 23 of the upper end surface 22; and the lifting mechanism 40, which maintains the level of the upper end surface 22 of the support member 19 and moves the support member 19 up and down. In the following description, the supporting member 19 is referred to as the "support arm 19", and the upper end surface 22 is referred to as the "cloth receiving surface 22". Fig. 4 is an exploded perspective view showing an example of the support arm and the lifting mechanism. A slot-shaped mounting base 8 is fixed on the right side of the shuttle seat 1. The attachment base 8 is fixed to the shuttle seat 1 with, for example, a screw at the rear end 8b so that the front end 8a protrudes toward the front of the sewing machine. A support stand 9 having an elongated shape extending in the vertical direction is fixed to the front end portion 8a of the mounting base 8. A guide member 12 composed of a slide rail 10 linearly extending in the vertical direction and a sliding body 11 that can slide along the slide rail 10 is fixed to the support base 9 with screws, for example. A lifting member 13 is attached to the sliding body 11. The lifting member 13 has a substantially L-shaped slender shape that extends in the vertical direction as a whole and whose upper end is bent to the left when viewed from the front of the sewing machine. The upper end of the lifting member 13 becomes the mounting surface 14 substantially parallel to the sewing table 2 (needle plate 4). On the other hand, the lower end of the lifting member 13 is connected to the free end of the driving rod 16 via the connecting rod 15. The driving rod 16 is fixed to the output shaft 18 of the motor 17, and the motor 17 is fixed to the front surface of the lower frame 3. The driving rod 16 is driven by the motor 17 to reciprocate within a specific angle range, and the lifting member 13 moves up and down along the slide rail 10. move. In this embodiment, the aforementioned mounting base 8, support base 9, guide member 12 (slide rail 10 and sliding body 11), lift member 13, link 15, drive rod 16, and motor 17 constitute a lift mechanism 40 . The mounting surface 14 at the upper end of the lifting member 13 is fixed with a support arm 19 including an arm member extending in the lateral direction with respect to the sewing machine. The connecting portion 19a of the supporting arm 19 at one end (the right end as viewed from the front of the sewing machine) is fixed to the upper surface of the mounting surface 14 with a screw 20. Specifically, as shown in FIG. 1 etc., the support arm 19 is attached to the lifting mechanism 40 (the upper end of the lifting member 13) in a cantilever shape at one end thereof. In other words, the lifting mechanism 40 supports the support arm 19 in a substantially vertical direction with respect to the slide rail 10. The support arm 19 has an arm portion 19b, which extends from the connecting portion 19a obliquely upward to the left when viewed from the front of the sewing machine. ) Equipped with a supporting member 21. The support member 21 includes a cylindrical portion protruding upward, and is provided with a cloth receiving surface 22 on the upper surface. The cloth receiving surface 22 is a part for supporting the object to be sewn, and is formed so as to be a surface substantially parallel to the sewing table 2 (needle plate 4). A needle hole 23 is provided in the center of the supporting member 21 to allow passage of a needle (symbol 50 in FIG. 5) that moves up and down. The support arm 19 is installed on the lifting mechanism 40 in such a way that the needle hole 23 is located at the needle drop position. Therefore, the needle (reference symbol 50 in FIG. 5) penetrates the needle hole 23 when penetrating the object to be sewn supported by the cloth surface 22.

如圖3及圖4所示般,在針板4與落針位置及支持臂19對應地設置有開口24。開口24之供針及支承構件21插通之貫通孔24a、及沿支持臂19之形狀切出之貫通孔24b一體地形成。因而,支持臂19通過設置於針板4之開口24可上下移動。又,在針板4於螺釘20之對應部位設置有避讓孔25,在支持臂19之上升時,螺釘20不會抵接於針板4。 As shown in FIGS. 3 and 4, the needle plate 4 is provided with an opening 24 corresponding to the needle drop position and the support arm 19. The through hole 24 a of the opening 24 through which the needle and the support member 21 are inserted, and the through hole 24 b cut out along the shape of the support arm 19 are integrally formed. Therefore, the support arm 19 can move up and down through the opening 24 provided in the needle plate 4. In addition, an escape hole 25 is provided in the corresponding position of the needle plate 4 to the screw 20 so that the screw 20 will not abut the needle plate 4 when the support arm 19 is raised.

包含上述之構成之支持臂19由於固定於升降構件13之上端,而相應於因馬達17之驅動所致之升降構件13之上下移動沿滑軌10呈直線狀沿鉛直方向上下移動。因而,升降機構40能夠維持支持臂19之受布面22之水平且使該支持臂19上下移動。 Since the support arm 19 including the above-mentioned structure is fixed to the upper end of the lifting member 13, the lifting member 13 moves up and down in a straight line along the slide rail 10 in a vertical direction corresponding to the up and down movement of the lifting member 13 caused by the driving of the motor 17. Therefore, the lifting mechanism 40 can maintain the level of the cloth receiving surface 22 of the support arm 19 and move the support arm 19 up and down.

縫紉機係如周知般藉由相應於針桿(未圖示)之上下驅動使安裝於該針桿之針(圖5之符號50)之上線與設置於與該針桿對應之垂直梭5之底線糾結而進行針對被縫製物之縫紉。在衣服、包、及鞋等之製造中有將部件(縫著片K)與產品本體(基布H)重合並縫合之情形。在該情形下使用前述之圖6及圖7所示之型樣板30。型樣板30係如圖6及圖7所示般包含下板27及上板29,藉由將基布H載置於下板27之上表面,並利用上板29夾著該基布H,而且將縫著片K嵌入該上板29,而設置基布H及縫著片K。型樣板30係由保持邊框保持,配置於縫紉機之縫製作業面、亦即縫紉台2(針板4)之上表面之縫紉頭下方位置。縫紉機藉由基於表示針步S之圖案之圖案資料使保持型樣板30之保持邊框移動且進行縫紉動作,而利用針步S將縫著片K與基布H縫合。 The sewing machine is driven up and down corresponding to the needle bar (not shown) to make the upper thread of the needle (symbol 50 in Figure 5) installed on the needle bar and the bottom thread of the vertical shuttle 5 corresponding to the needle bar as well-known Tangle and sew the object to be sewn. In the manufacture of clothes, bags, shoes, etc., there are cases where the parts (sewn sheet K) and the product body (base cloth H) are overlapped and sewn together. In this case, the template 30 shown in FIGS. 6 and 7 described above is used. The model plate 30 includes a lower plate 27 and an upper plate 29 as shown in FIGS. 6 and 7. By placing the base fabric H on the upper surface of the lower plate 27 and sandwiching the base fabric H by the upper plate 29, Then, the sewn sheet K is inserted into the upper plate 29, and the base cloth H and the sewn sheet K are provided. The pattern template 30 is held by the retaining frame and is arranged on the sewing machine's sewing work surface, that is, the position below the sewing head on the upper surface of the sewing table 2 (needle plate 4). The sewing machine moves the holding frame of the holding pattern template 30 based on the pattern data representing the pattern of the stitch S and performs a sewing operation, and uses the stitch S to sew the sewn sheet K and the base fabric H.

在使用如上述之型樣板30之縫合時,載置於下板27之上表面之基布H成為自針板4浮起僅下板27之厚度部分之狀態。因而,在進行使用型樣板30之縫合時(針貫通被縫製物時),利用支持臂19之受布面22自下方支持基布H。 圖5(a)顯示支持臂19下降至退避位置之狀態,圖5(b)顯示支持臂19上升至最上位位置之狀態。在圖5(a)及圖5(b)中,符號27表示型樣板30之下板,符號H表示基布,符號29表示上板,符號K表示縫著片。在圖5(a)所示之退避位置,支持臂19位於較針板4更下方。此時,支持臂19為了防止與型樣板30之下板27之干擾,而下降至針板4之上表面與支承構件21之受布面22成為同一平面之位置。 在圖5(b)之最上位位置,支持臂19插通針板4之開口24之貫通孔24b,且支承構件21插通貫通孔24a且朝針板4之上方突出。在該狀態下,受布面22抵接於基布H之背面並自下方支持該基布H。 支持臂19之最上位位置(高度)可藉由升降機構40之行程控制設定為期望之高度。支持臂19之高度之設定係例如由縫紉機之操作盤(未圖示)進行。在一例中,支持臂19之高度可配合一般之型樣板(上板、下板)之厚度設定在0 mm~4 mm之範圍內。未圖示之控制系統基於自操作盤(未圖示)輸入之設定值,控制馬達17之驅動桿16之擺動角度。藉由安裝於滑軌10上之滑動體11之升降構件13相應於驅動桿16之擺動角度上升,支持臂19上升至相應於設定值之高度。藉此,支持臂19之前端之受布面22以相應於任意之設定值之高度朝針板4之上方突出。 支持臂19之上下移動舉其一例係與針50之升降同步地進行。在該情形下,支持臂19於每一針重複升降。具體而言,在針50位於上升位置時,如圖5(a)般,支持臂19下降至退避位置,而在針50下降且刺入縫著片K時,如圖5(b)般,支持臂19上升至最上位位置。在針50下降至下降位置時,針50之前端穿透被縫製物(基布H及縫著片K)且貫通支持臂19之針孔23。此時,由於藉由受布面22自下方支持基布H之背面,故即便為基布H自針板4浮起之狀態,仍能夠防止因針50之貫通阻力等所致之基布H之下沉、及伴隨於其之縫著片K之姿勢偏移(傾斜)等被縫製物(基布H及縫著片K)之變位,因此,防止或抑制落針位置之偏移、縫製褶皺之產生、或針50自縫著片K滑落等。藉此能夠防止線跡之偏移或跳線等之縫紉不良。 作為另一例,亦可使支持臂19之升降與針50之升降不同步,使支持臂19保持在上升至圖5(b)之最上位位置並進行縫紉動作。例如,在沿縫著片K之緣部走針步S之情形下,較佳的是使支持臂19保持在上升至最上位位置並進行縫合動作。在該情形下,縫紉機在縫合動作中,使支持臂19保持在上升至圖5(b)之最上位位置,一面基於圖案資料使型樣板30移動,一面於被縫製物(基布H及縫著片K)走針步S。此外,在縫紉動作中當型樣板30干擾支承構件21時,屆時只要使支持臂19下降至退避位置即可。 根據以上所說明之實施形態,由於藉由升降機構40一面維持支持臂19之受布面22之水平一面將該支持臂19上下移動,故即便使支持臂19移動至任何之高度,在該移動下,落針位置與針孔23都不會偏移,且支持臂19以適切之姿勢支持被縫製物,因此能夠防止或抑制被縫製物之變位。因而,例如在使用型樣板30之縫合中能夠將支持臂19之高度變更為相應於各種厚度之型樣板之所期望之高度。因而,本發明適合於使用型樣板30之縫合。 又,可利用將支持臂19呈懸臂狀安裝於升降機構40之構成將升降機構40配置於梭座1內之側方(在圖1中為右側側面)。因而,支持臂19及升降機構40不會成為垂直梭5之正面之障礙。因而,該實施形態之縫紉機即便為具備支持臂19及升降機構40之構成,仍可設置自垂直梭5將捲線筒管解除嵌著之周知之捲線筒管更換機構等。又,利用升降機構40之滑軌10使支持臂19沿鉛直方向上下移動之構成在橫向上尺寸未變大。因而,實施例所示之支持臂19及升降機構40之構成亦適合於並排設置複數個縫紉頭之多頭式縫紉機。 本發明並不限定於前述之實施形態,在申請專利範圍內、及說明書與圖式所記載之技術性思想之範圍內可進行各種變化。例如,支持臂19只要係通過設置於針板4之開口24可上下移動,且包含用於支持縫製對象物之受布面22、及以允許上下移動之針50之通過之方式設置於該受布面22之針孔23者即可,可為任何之形狀、及構造。又,升降機構40並不限定於包含滑軌10之機構,只要為齒條/齒輪機構、皮帶、或鏈條等之能夠維持支持臂19之受布面22之水平且使該支持臂19上下移動之機構即可,可為任何之機構。再者,例如導引構件12(滑軌10及滑動體11)部分可包含電氣式線性馬達。在該情形下,能夠使升降機構40之構造更進一步簡單化。又,由升降機構40引起之支持臂19之上下移動之方向只要維持受布面22之水平即可,並不限定於鉛直方向。例如,可將滑軌10相對於鉛直方向斜向地傾斜配置,使支持臂19沿該滑軌10上下移動。又,縫紉機進行之縫製並不限定於使用型樣板30之縫製。作為本發明之縫紉機並不限定於通常之縫紉機,刺繡縫紉機及其他之特殊縫紉機亦包含於其範圍內。When sewing the pattern template 30 as described above, the base cloth H placed on the upper surface of the lower plate 27 will float from the needle plate 4 only by the thickness of the lower plate 27. Therefore, when sewing using the pattern template 30 (when the needle penetrates the object to be sewn), the fabric receiving surface 22 of the support arm 19 is used to support the base fabric H from below. Fig. 5(a) shows the state where the support arm 19 is lowered to the retracted position, and Fig. 5(b) shows the state where the support arm 19 is raised to the uppermost position. In Figs. 5(a) and 5(b), the symbol 27 represents the lower plate of the model template 30, the symbol H represents the base fabric, the symbol 29 represents the upper plate, and the symbol K represents the stitched sheet. In the retracted position shown in FIG. 5(a), the support arm 19 is located below the needle plate 4. At this time, in order to prevent interference with the lower plate 27 of the pattern template 30, the supporting arm 19 is lowered to a position where the upper surface of the needle plate 4 and the cloth receiving surface 22 of the supporting member 21 become the same plane. In the uppermost position of FIG. 5( b ), the support arm 19 is inserted through the through hole 24 b of the opening 24 of the needle plate 4, and the support member 21 is inserted through the through hole 24 a and protrudes above the needle plate 4. In this state, the fabric receiving surface 22 abuts on the back of the base fabric H and supports the base fabric H from below. The uppermost position (height) of the support arm 19 can be set to a desired height by the stroke control of the lifting mechanism 40. The setting of the height of the support arm 19 is performed by, for example, the operation panel (not shown) of the sewing machine. In one example, the height of the support arm 19 can be set within the range of 0 mm to 4 mm in accordance with the thickness of the general pattern template (upper board, lower board). The control system not shown in the figure controls the swing angle of the drive rod 16 of the motor 17 based on the setting value input from the operation panel (not shown). As the lifting member 13 of the sliding body 11 installed on the slide rail 10 rises corresponding to the swing angle of the drive rod 16, the support arm 19 rises to a height corresponding to the set value. Thereby, the cloth receiving surface 22 at the front end of the support arm 19 protrudes above the needle plate 4 at a height corresponding to an arbitrary set value. As an example, the up and down movement of the support arm 19 is performed synchronously with the raising and lowering of the needle 50. In this case, the support arm 19 is repeatedly raised and lowered for each stitch. Specifically, when the needle 50 is in the raised position, as shown in FIG. 5(a), the support arm 19 is lowered to the retracted position, and when the needle 50 is lowered and pierces the sewn sheet K, as shown in FIG. 5(b), The support arm 19 rises to the uppermost position. When the needle 50 descends to the lowered position, the front end of the needle 50 penetrates the object to be sewn (the base cloth H and the sewn sheet K) and penetrates the needle hole 23 of the support arm 19. At this time, since the back surface of the base fabric H is supported from below by the fabric receiving surface 22, even if the base fabric H is floating from the needle plate 4, the base fabric H due to the penetration resistance of the needle 50 can be prevented. The displacement of the sewn article (base fabric H and the sewn sheet K) such as sinking and the posture deviation (inclination) of the sewn sheet K accompanying it, therefore, prevents or suppresses the deviation of the needle drop position, The occurrence of sewing wrinkles, or the needle 50 slips off the sewing sheet K, etc. This can prevent stitch deviation or stitching defects such as jumpers. As another example, the raising and lowering of the supporting arm 19 and the raising and lowering of the needle 50 can be made asynchronous, and the supporting arm 19 can be kept raised to the uppermost position in FIG. 5(b) and the sewing operation can be performed. For example, in the case where the needle step S is taken along the edge of the sewn sheet K, it is preferable to keep the support arm 19 raised to the uppermost position and perform the sewing operation. In this case, the sewing machine keeps the support arm 19 raised to the uppermost position in Fig. 5(b) during the sewing operation, while moving the pattern template 30 based on the pattern data, while on the sewing object (base cloth H and sewing With film K) Take stitch S. In addition, when the pattern template 30 interferes with the support member 21 during the sewing operation, it is only necessary to lower the support arm 19 to the retracted position at that time. According to the embodiment described above, the support arm 19 is moved up and down while maintaining the level of the cloth receiving surface 22 of the support arm 19 by the lifting mechanism 40. Therefore, even if the support arm 19 is moved to any height, the support arm 19 is moved up and down. Down, the needle drop position and the needle hole 23 will not deviate, and the support arm 19 supports the sewing object in an appropriate posture, so that the displacement of the sewing object can be prevented or suppressed. Therefore, for example, in sewing using the pattern template 30, the height of the support arm 19 can be changed to a desired height corresponding to the pattern template of various thicknesses. Therefore, the present invention is suitable for sewing the pattern template 30. In addition, the lifting mechanism 40 can be arranged on the side of the shuttle seat 1 (the right side in FIG. 1) by using a configuration in which the support arm 19 is cantilevered to the lifting mechanism 40. Therefore, the support arm 19 and the lifting mechanism 40 will not be an obstacle to the front of the vertical shuttle 5. Therefore, even if the sewing machine of this embodiment is configured to include the support arm 19 and the elevating mechanism 40, a well-known bobbin replacement mechanism for releasing the bobbin from the vertical shuttle 5 can be installed. In addition, the structure in which the support arm 19 is moved up and down in the vertical direction by the slide rail 10 of the lifting mechanism 40 does not increase in size in the lateral direction. Therefore, the structure of the support arm 19 and the lifting mechanism 40 shown in the embodiment is also suitable for a multi-head sewing machine in which a plurality of sewing heads are arranged side by side. The present invention is not limited to the foregoing embodiments, and various changes can be made within the scope of the patent application and the technical ideas described in the specification and drawings. For example, the support arm 19 can move up and down as long as it passes through the opening 24 provided in the needle plate 4, and includes a cloth receiving surface 22 for supporting the sewing object, and is provided on the receiving surface in a manner that allows the needle 50 to move up and down. The pinhole 23 of the cloth surface 22 can be any shape and structure. Furthermore, the lifting mechanism 40 is not limited to the mechanism including the slide rail 10, as long as it is a rack/pinion mechanism, belt, or chain that can maintain the level of the cloth receiving surface 22 of the support arm 19 and move the support arm 19 up and down. The organization can be any organization. Furthermore, for example, the guiding member 12 (slide 10 and sliding body 11) may include an electric linear motor. In this case, the structure of the lifting mechanism 40 can be further simplified. In addition, the direction in which the support arm 19 moves up and down by the elevating mechanism 40 only needs to maintain the level of the cloth receiving surface 22, and is not limited to the vertical direction. For example, the slide rail 10 can be arranged obliquely with respect to the vertical direction, and the support arm 19 can be moved up and down along the slide rail 10. In addition, the sewing by the sewing machine is not limited to the sewing using the pattern template 30. The sewing machine of the present invention is not limited to ordinary sewing machines, and embroidery sewing machines and other special sewing machines are also included in its scope.

1‧‧‧梭座2‧‧‧縫紉台3‧‧‧下框架4‧‧‧針板5‧‧‧垂直梭6‧‧‧驅動軸7‧‧‧梭支架8‧‧‧安裝基座8a‧‧‧前端部8b‧‧‧後端部9‧‧‧支持台10‧‧‧滑軌11‧‧‧滑動體12‧‧‧導引構件13‧‧‧升降構件14‧‧‧安裝面15‧‧‧連桿16‧‧‧驅動桿17‧‧‧馬達18‧‧‧輸出軸19‧‧‧支持構件/支持臂19a‧‧‧連結部19b‧‧‧臂部19c‧‧‧水平部20‧‧‧螺釘21‧‧‧支承構件22‧‧‧受布面/上端面23‧‧‧針孔24‧‧‧開口24a‧‧‧貫通孔24b‧‧‧貫通孔25‧‧‧避讓孔26‧‧‧圖案孔27‧‧‧下板28‧‧‧貫穿孔29‧‧‧上板30‧‧‧型樣板31‧‧‧導向銷40‧‧‧升降機構50‧‧‧針H‧‧‧基布K‧‧‧縫著片S‧‧‧針步1‧‧‧Shuttle seat 2‧‧‧Sewing table 3‧‧‧Lower frame 4‧‧‧Needle plate 5‧‧‧Vertical shuttle 6‧‧‧Drive shaft 7‧‧‧Shuttle bracket 8‧‧‧Installation base 8a ‧‧‧Front end 8b‧‧‧Back end 9‧‧‧Supporting table 10‧‧‧Slide rail 11‧‧‧Sliding body 12‧‧‧Guiding member 13‧‧‧Lifting member 14‧‧‧Mounting surface 15 Connecting rod 16 ‧‧‧Screw 21‧‧‧Supporting member 22‧‧‧Receiving surface/upper end surface 23‧‧‧Pinhole 24‧‧‧Opening 24a‧‧‧Through hole 24b‧‧‧Through hole 25‧‧‧Evasion hole 26 ‧‧‧Pattern hole 27‧‧‧Lower plate 28‧‧‧Through hole 29‧‧‧Upper plate 30‧‧‧Model plate 31‧‧‧Guide pin 40‧‧‧Elevating mechanism 50‧‧‧Needle H‧‧‧ Base cloth K‧‧‧ stitched piece S‧‧‧ stitch

圖1係本發明之一實施例之縫紉機之前視圖,且係摘出設置於下方之機構而顯示之圖。 圖2係自箭頭A觀察圖1之縫紉機之側視圖。 圖3係自箭頭B觀察圖1之縫紉機之平面圖。 圖4係摘出支持構件及升降機構而顯示之分解立體圖。 圖5(A)係說明支持構件之退避位置之圖;圖5(B)係說明支持構件之最上位位置之圖。 圖6係說明先前技術之圖,且係用於縫合之型樣板之分解立體圖。 圖7係說明先前技術之圖,且係自上方觀察圖6之型樣板之圖。Fig. 1 is a front view of a sewing machine according to an embodiment of the present invention, and is a diagram showing the mechanism provided below by extracting it. Figure 2 is a side view of the sewing machine of Figure 1 viewed from arrow A. Figure 3 is a plan view of the sewing machine of Figure 1 viewed from arrow B. Fig. 4 is an exploded perspective view showing the supporting member and the lifting mechanism taken out. Fig. 5(A) is a diagram illustrating the retreat position of the support member; Fig. 5(B) is a diagram illustrating the uppermost position of the support member. Fig. 6 is a diagram illustrating the prior art, and is an exploded perspective view of a pattern template used for stitching. FIG. 7 is a diagram illustrating the prior art, and is a diagram of the model plate of FIG. 6 viewed from above.

1‧‧‧梭座 1‧‧‧Shuttle seat

2‧‧‧縫紉台 2‧‧‧Sewing table

3‧‧‧下框架 3‧‧‧ Lower frame

4‧‧‧針板 4‧‧‧Needle plate

5‧‧‧垂直梭 5‧‧‧Vertical Shuttle

6‧‧‧驅動軸 6‧‧‧Drive shaft

7‧‧‧梭支架 7‧‧‧Shuttle bracket

8‧‧‧安裝基座 8‧‧‧Mounting base

9‧‧‧支持台 9‧‧‧Support Desk

10‧‧‧滑軌 10‧‧‧Slide rail

11‧‧‧滑動體 11‧‧‧Sliding body

12‧‧‧導引構件 12‧‧‧Guiding member

13‧‧‧升降構件 13‧‧‧Lifting components

15‧‧‧連桿 15‧‧‧Connecting rod

16‧‧‧驅動桿 16‧‧‧Drive lever

17‧‧‧馬達 17‧‧‧Motor

19‧‧‧支持構件/支持臂 19‧‧‧Supporting member/supporting arm

20‧‧‧螺釘 20‧‧‧Screw

40‧‧‧升降機構 40‧‧‧Lifting mechanism

Claims (5)

一種縫紉機,其具備: 支持構件,其係可通過設置於針板之開口而上下移動者,且包含用於支持縫製對象物之上端面、及以允許上下移動之針之通過之方式設置於前述上端面之針孔;及 升降機構,其維持前述支持構件之前述上端面之水平並使該支持構件上下移動。A sewing machine is provided with: a support member that can be moved up and down through an opening provided in a needle plate, and includes a support member for supporting the upper end surface of an object to be sewn, and is provided in a manner that allows the needle to move up and down to pass through The pinhole on the upper end surface; and a lifting mechanism that maintains the level of the upper end surface of the support member and moves the support member up and down. 如請求項1之縫紉機,其中前述支持構件包含相對於縫紉機在橫向上延伸之臂構件,且在該臂構件之一端以懸臂狀安裝於前述升降機構,在前述臂構件之另一端具有前述上端面及前述針孔。The sewing machine of claim 1, wherein the support member includes an arm member extending in the lateral direction with respect to the sewing machine, and one end of the arm member is mounted on the lifting mechanism in a cantilever shape, and the other end of the arm member has the upper end surface And the aforementioned pinhole. 如請求項1之縫紉機,其中前述升降機構包含直線狀延伸之滑軌,在相對於該滑軌大致垂直方向上支持前述支持構件,且將該支持構件沿前述滑軌上下移動。The sewing machine of claim 1, wherein the lifting mechanism includes a linearly extending slide rail, supports the support member in a substantially vertical direction relative to the slide rail, and moves the support member up and down along the slide rail. 如請求項2之縫紉機,其中前述升降機構包含直線狀延伸之滑軌,在相對於該滑軌在大致垂直方向上支持前述支持構件,且將該支持構件沿前述滑軌上下移動。The sewing machine of claim 2, wherein the lifting mechanism includes a linearly extending slide rail, supports the support member in a substantially vertical direction relative to the slide rail, and moves the support member up and down along the slide rail. 如請求項1至4中任一項之縫紉機,其中能夠可變地設定前述支持構件之最上位位置。The sewing machine according to any one of claims 1 to 4, wherein the uppermost position of the aforementioned supporting member can be variably set.
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TW201825732A (en) 2018-07-16
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