TWI743157B - Compressor arrangement with integrated motor - Google Patents
Compressor arrangement with integrated motor Download PDFInfo
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- TWI743157B TWI743157B TW106126167A TW106126167A TWI743157B TW I743157 B TWI743157 B TW I743157B TW 106126167 A TW106126167 A TW 106126167A TW 106126167 A TW106126167 A TW 106126167A TW I743157 B TWI743157 B TW I743157B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/344—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
- F04C18/348—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member the vanes positively engaging, with circumferential play, an outer rotatable member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/344—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/344—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
- F04C18/3441—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member the inner and outer member being in contact along one line or continuous surface substantially parallel to the axis of rotation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/02—Pumps characterised by combination with or adaptation to specific driving engines or motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0042—Driving elements, brakes, couplings, transmissions specially adapted for pumps
- F04C29/0085—Prime movers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/40—Electric motor
Abstract
Description
本發明係關於包含一整合式馬達之一壓縮機配置,且更具體地係關於較佳地用於一冷卻或冷凍系統中之一葉片型旋轉式壓縮機配置。 The present invention relates to a compressor configuration that includes an integrated motor, and more specifically relates to a vane type rotary compressor configuration that is preferably used in a cooling or refrigeration system.
目前,冷卻或冷凍系統中使用不同型式之壓縮機。氣體壓縮機係機械裝置,其藉由減少一氣體的體積來增加該氣體的壓力,減少氣體體積係藉由改變氣體狀態,而氣體溫度亦經改變。因此,當氣體通過一冷凝器時,其可用作一冷凍壓縮機中的冷凍劑。 Currently, different types of compressors are used in cooling or freezing systems. The gas compressor is a mechanical device that increases the pressure of a gas by reducing the volume of the gas, and reducing the gas volume is by changing the gas state, and the gas temperature is also changed. Therefore, when the gas passes through a condenser, it can be used as a refrigerant in a refrigerating compressor.
對家居應用而言,由於尺寸縮小,通常將葉片旋轉式壓縮機用作冷凍壓縮機。一般來說,一葉片旋轉式壓縮機包含一圓形轉子(rotor),其在該壓縮機外殼內壁所組態之一較大圓形空腔內側旋轉。該轉子之中心與該空腔之中心偏置,造成偏心(eccentricity)。葉片配置於該轉子中,且一般來說滑入與滑出該轉子,且經拉張以在該空腔之內壁上密封,以建立在其中壓縮工作流體(一般為冷凍劑氣體)之葉片室。在循環之抽吸部分之期間,冷凍劑氣體經由一入口埠 而進入至一壓縮室中,在其中該體積藉由該轉子之偏心運動而縮小,且接著經由一出口埠排放壓縮流體。 For household applications, due to the reduced size, the vane rotary compressor is usually used as a refrigerating compressor. Generally speaking, a vane rotary compressor includes a circular rotor that rotates inside a larger circular cavity configured on the inner wall of the compressor casing. The center of the rotor is offset from the center of the cavity, resulting in eccentricity. The blades are arranged in the rotor, and generally slide in and out of the rotor, and are stretched to seal on the inner wall of the cavity to establish a blade in which a working fluid (generally a refrigerant gas) is compressed room. During the suction part of the cycle, refrigerant gas enters a compression chamber through an inlet port, where the volume is reduced by the eccentric movement of the rotor, and then the compressed fluid is discharged through an outlet port.
儘管小尺寸葉片旋轉式壓縮機具有優勢,然而冷凍劑經由壓縮機外殼內壁表面之洩漏為其缺點。這係此等壓縮機為何亦使用潤滑油之原因,潤滑油具有二主要功能:其一為潤滑運動部件,及其二為密封此等運動部件之間的餘隙,使可對壓縮機效率造成不利影響的氣體洩漏減至最小。 Although the small-sized vane rotary compressor has advantages, the leakage of refrigerant through the inner wall surface of the compressor casing is its disadvantage. This is the reason why these compressors also use lubricating oil. Lubricating oil has two main functions: one is to lubricate the moving parts, and the other is to seal the clearance between these moving parts, so that it can affect the efficiency of the compressor. The adverse effect of gas leakage is minimized.
存在不同類型的冷凍壓縮機,依據其等之組態而變化。一般而言,冷凍壓縮機可係開放式、半封閉式、或封閉式。在經封閉式密封的壓縮機中,壓縮機與其驅動馬達係經耦合至一相同軸,且經圍封於一剛性封閉式外殼中。此類型之經封閉式密封的壓縮機係氣密的,且確保工作流體不會洩漏至外部。例如,其等一般係用於家中的家用冰箱中、用於冷凍庫中、或用於冷氣機中。半封閉式壓縮機之內部亦包含一外殼該壓縮機及其驅動馬達;然而,此外殼可經開啟以便在需要修理時接取馬達及壓縮機本身兩者。另一方面,開放式壓縮機係經組態成不具有壓縮機或馬達之殼罩,因此其等無防漏性且容易洩漏,依靠需潤滑的軸封來防止工作流體的洩漏以及維持內部壓力。 There are different types of refrigeration compressors, which vary according to their configuration. Generally speaking, the refrigeration compressor can be an open type, a semi-closed type, or a closed type. In a hermetically sealed compressor, the compressor and its drive motor are coupled to the same shaft and enclosed in a rigid enclosed housing. This type of hermetically sealed compressor is airtight and ensures that the working fluid does not leak to the outside. For example, they are generally used in household refrigerators at home, in freezers, or in air conditioners. The interior of the semi-hermetic compressor also includes a housing for the compressor and its drive motor; however, the housing can be opened to access both the motor and the compressor itself when repairs are needed. On the other hand, the open-type compressor is configured without a compressor or motor housing, so it is non-leakproof and easy to leak. It relies on a shaft seal that needs to be lubricated to prevent leakage of working fluid and maintain internal pressure. .
一封閉式壓縮機的主要優點之一在於其經組態為單一單元,因此由於其小型化而可係容易運輸的。此外,其較不嘈雜,且其安裝非常容易。然而,一般並未預期對此壓縮機進行修理,因此當出現問題時便以一新的壓縮機來置換整個單元。 One of the main advantages of a hermetic compressor is that it is configured as a single unit, so it can be easily transported due to its miniaturization. In addition, it is less noisy, and its installation is very easy. However, the compressor is generally not expected to be repaired, so when a problem occurs, the entire unit is replaced with a new compressor.
相較於封閉式壓縮機,半封閉式壓縮機由於具可接取性而使其等較容易修理。然而,某些洩漏的發生導致壓縮機性能的某種程度損耗。 Compared with hermetic compressors, semi-hermetic compressors are easier to repair due to their accessibility. However, the occurrence of some leakage results in a certain loss of compressor performance.
在封閉式及半封閉式壓縮機兩者中,外殼內的電子設備及佈線由於經配置在此封閉式殼罩的內部而遭受非常高的溫度,使得此等類型的壓縮機係昂貴的。此外,繞組萬一燒毀可能污染整個系統。 In both hermetic and semi-hermetic compressors, the electronic equipment and wiring in the casing are exposed to very high temperatures due to being arranged inside the enclosed casing, making these types of compressors expensive. In addition, the winding may contaminate the entire system if it burns.
另一方面,在開放式組態中,萬一壓縮機與馬達故障可輕易接取以進行修理,維修係便宜且容易的。由於封閉室外部的馬達在周圍條件下工作,其允許較多樣性的馬達選擇及使用較便宜的馬達類型。此類組態的缺點在於此等壓縮機類型係嘈雜、非小型的,且在馬達/室的連接處存在一定程度的氣體洩漏,其導致馬達性能的損耗。此外,在軸封中需要潤滑油以便軸封維持其等之密封性質。 On the other hand, in an open configuration, the compressor and motor can be easily accessed for repair in case of failure, and maintenance is cheap and easy. Since the motor outside the enclosed chamber works under ambient conditions, it allows a more diverse selection of motors and the use of cheaper motor types. The disadvantage of this type of configuration is that these compressor types are noisy, non-small, and there is a certain degree of gas leakage at the motor/chamber connection, which leads to loss of motor performance. In addition, lubricating oil is required in the shaft seal so that the shaft seal maintains its sealing properties.
因而將係所欲的是提供一種壓縮機,其具有開放式、封閉式、及半封閉式壓縮機的優點,同時避免其等之缺點。 Therefore, what is desired is to provide a compressor that has the advantages of open, hermetic, and semi-hermetic compressors, while avoiding their disadvantages.
在目前最佳技術(例如文獻EP 2307734 B1)中,已知具有一旋轉軸的一旋轉式壓縮機配置,其中馬達結構係整合於壓縮機配置內部。整體結構係由一外部殼體包覆,該外部殼體將馬達與壓縮機兩者封閉式地密封在內,從而構成一封閉式壓縮機。此結構係小型的,但存在著在電子組件內部達到高溫而無法適當地予以冷卻的缺點。 In the current best technology (for example, document EP 2307734 B1), a rotary compressor configuration with a rotating shaft is known, in which the motor structure is integrated inside the compressor configuration. The overall structure is covered by an outer shell, which hermetically seals both the motor and the compressor, thereby forming a hermetic compressor. This structure is small, but it has the disadvantage that it reaches a high temperature inside the electronic component and cannot be properly cooled.
根據本發明之壓縮機配置提供一小型、封閉式、又安靜且具成本效益的解決方案:壓縮室處於一經密封的內部體積中;電子部件在外部且於周圍條件下工作,且在其等之間不存在直接的實體連接,因此防止任何洩漏。 The compressor configuration according to the present invention provides a small, enclosed, quiet and cost-effective solution: the compression chamber is in a sealed internal volume; the electronic components work outside and under ambient conditions, and are There is no direct physical connection between them, so any leakage is prevented.
根據一第一態樣,本發明係關於一旋轉式壓縮機配置100,其包含一固定構件40及一旋轉構件90,該固定構件以一軸線X為中心,該旋轉構件繞著固定構件40旋轉;固定構件40及旋轉構件90係在壓縮機配置100內之一經封閉式密封的內部體積內;壓縮機配置100包含一定子210,其具有一繞組配置211,該繞組配置在定子210內產生一電磁力,定子210係配置於該經封閉式密封的內部體積外。本發明之壓縮機配置進一步包含複數個磁鐵221,其等係直接附接至旋轉構件90且面向定子210中的繞組配置211,使得旋轉構件90係藉由來自定子210的一旋轉電磁場而經挾帶旋轉。 According to a first aspect, the present invention relates to a
根據一較佳實施例,本發明之旋轉式壓縮機配置100進一步包含一滾動構件10,其相對於固定構件40以偏心方式配置,使得在其與該固定構件之間建立一室;配置100進一步包含至少一衛星元件50,其係藉由旋轉構件90而經挾帶旋轉;至少一衛星元件50在一偏置軸Y處行軌道運動且挾帶滾動構件10旋轉以及確保固定構件40與滾動構件10之間的接觸。 According to a preferred embodiment, the
較佳地,本發明之旋轉式壓縮機配置進一步包含一上部板及一下部板,該上部板及該下部板經配置以一緊密方式依高度閉合建立於固定構件40與滾動構件10之間的至少一壓縮室110。 Preferably, the rotary compressor arrangement of the present invention further includes an upper plate and a lower plate, and the upper plate and the lower plate are arranged to be closed in a tight manner between the fixed
一般而言,該旋轉式壓縮機配置進一步包含配置於該上部板及/或該下部板之間的至少一片段元件,以允許至少一壓縮室110之緊密密封及滾動構件10的移動。至少一片段元件80較佳地包含一低摩擦材料。 Generally speaking, the rotary compressor arrangement further includes at least one segment element arranged between the upper plate and/or the lower plate to allow the tight sealing of the at least one
在本發明之旋轉式壓縮機配置中,較佳的是至少一對衛星元件50、50'在該旋轉構件(90)中依高度配置以致磁鐵221係定位於其等之間。 In the arrangement of the rotary compressor of the present invention, it is preferable that at least a pair of
一般而言,在本發明之旋轉式壓縮機配置中,旋轉構件90係經組態為一圓柱,磁鐵221係直接附接於該旋轉構件的一外部直徑圓周中。 Generally speaking, in the rotary compressor configuration of the present invention, the rotating
一般而言,該等衛星元件係安裝於軸承300(較佳的是滾珠軸承)上方。 Generally speaking, the satellite components are mounted above the bearing 300 (preferably a ball bearing).
在本發明之旋轉式壓縮機配置中,定子210一般包含埋置於一樹脂材料中的一層壓磁心,定子210係馬達殼體230的一整體部分。 In the rotary compressor configuration of the present invention, the
根據一較佳實施例,在本發明之旋轉式壓縮機配置中,繞組配置211與磁鐵221之間分隔的距離係盡可能小,一般小於約1mm。 According to a preferred embodiment, in the rotary compressor configuration of the present invention, the separation distance between the
本發明之旋轉式壓縮機配置較佳地進一步包含至少一密封活塞30,其在滾動構件10的旋轉期間可於固定構件40內滑動,從而建立至少一壓縮室110,該壓縮室的體積係藉由滾動構件10的旋轉來減小,以便一可壓縮流體(較佳的是一冷凍劑氣體)在經排出前受到壓縮。 The rotary compressor arrangement of the present invention preferably further includes at least one sealed
一般而言,在本發明之旋轉式壓縮機配置中,潤滑油亦與可壓縮流體一起提供,其與可壓縮流體相容。 Generally speaking, in the rotary compressor configuration of the present invention, the lubricating oil is also provided with the compressible fluid, which is compatible with the compressible fluid.
根據一第二態樣,本發明涉及一種冷卻/冷凍系統,其包含如先前所述的一旋轉式壓縮機配置100。 According to a second aspect, the present invention relates to a cooling/freezing system comprising a
10‧‧‧轉動構件 10‧‧‧Rotating member
30‧‧‧密封活塞 30‧‧‧Sealed Piston
31‧‧‧狹槽 31‧‧‧Slot
40‧‧‧固定構件 40‧‧‧Fixed member
50‧‧‧衛星元件 50‧‧‧Satellite Components
50'‧‧‧衛星元件 50'‧‧‧Satellite components
50"‧‧‧衛星元件 50"‧‧‧Satellite Components
50'''‧‧‧衛星元件 50'''‧‧‧Satellite components
90‧‧‧旋轉構件 90‧‧‧Rotating member
100‧‧‧旋轉式壓縮機配置 100‧‧‧Rotary compressor configuration
110‧‧‧密封壓縮室 110‧‧‧Sealed compression chamber
130‧‧‧流體入口 130‧‧‧Fluid inlet
140‧‧‧流體出口 140‧‧‧Fluid outlet
210‧‧‧定子 210‧‧‧Stator
211‧‧‧繞組配置 211‧‧‧Winding configuration
221‧‧‧磁鐵 221‧‧‧Magnet
230‧‧‧馬達殼體 230‧‧‧Motor housing
300‧‧‧軸承 300‧‧‧Bearing
熟知此項技藝之人士在結合隨附圖式來閱讀以下本發明實施例詳細說明時,本發明之進一步特點、優勢、及目的將為顯而易見的。 When a person familiar with the art reads the following detailed description of the embodiments of the present invention in conjunction with the accompanying drawings, the further features, advantages, and objectives of the present invention will be apparent.
圖1顯示根據本發明之具有整合式馬達的一壓縮機配置中之主要組件的示意圖。 Figure 1 shows a schematic diagram of the main components in a compressor configuration with an integrated motor according to the present invention.
圖2顯示如圖1所示之根據本發明之具有整合式馬達的壓縮機配置的外部圖。 FIG. 2 shows an external view of the compressor configuration with an integrated motor according to the present invention as shown in FIG. 1. FIG.
圖3顯示根據本發明之具有整合式馬達的一壓縮機配置中之馬達定子及馬達磁鐵的示意圖。 3 shows a schematic diagram of a motor stator and motor magnet in a compressor configuration with an integrated motor according to the present invention.
圖4顯示根據本發明之具有整合式馬達的一壓縮機配置中之定子與繞組及旋轉元件之配置的示意圖。 4 shows a schematic diagram of the arrangement of the stator and windings and rotating elements in a compressor arrangement with an integrated motor according to the present invention.
圖5顯示根據本發明之具有整合式馬達的一壓縮機配置的剖面圖。 Figure 5 shows a cross-sectional view of a compressor configuration with an integrated motor according to the present invention.
圖6顯示根據本發明之具有整合式馬達的壓縮機配置的俯視圖。 Fig. 6 shows a top view of a compressor configuration with an integrated motor according to the present invention.
圖7a、圖7b、圖7c分別顯示根據本發明之具有整合式馬達的一壓縮機配置中之外部組態、包含磁鐵之旋轉元件、及包含繞組之定子的分解圖。 Figures 7a, 7b, and 7c respectively show exploded views of the external configuration, the rotating element including the magnet, and the stator including the winding in a compressor configuration with an integrated motor according to the present invention.
圖8a、圖8b、圖8c、圖8d分別顯示根據本發明之具有整合式馬達的一壓縮機配置中之外部組態;包含磁鐵之旋轉元件;滾動元件、葉片、及固定主體;以及包含繞組之定子的分解圖。 8a, 8b, 8c, and 8d respectively show the external configuration in a compressor configuration with an integrated motor according to the present invention; a rotating element including a magnet; rolling elements, blades, and a fixed body; and including windings The exploded view of the stator.
例如,如圖6所示,本發明係關於一葉片旋轉式壓縮機配置,以下稱作旋轉式壓縮機配置100或簡稱為旋轉式壓縮機100。本發明之旋轉式壓縮機100較佳地用於冷卻或冷凍系統,且工作流體一般為任何可壓縮氣體、較佳地為一冷凍劑氣體或包含一冷凍劑氣體之一混合物。 For example, as shown in FIG. 6, the present invention relates to a one-blade rotary compressor configuration, hereinafter referred to as a
旋轉式壓縮機100包含一入口130及一出口140,工作流體經由該入口進入該壓縮機,且此流體一旦被壓縮後即經由該出口離開所提及之壓縮機。 The
在本發明之一較佳實施例中,如可見於(例如)圖8c中者,該壓縮機進一步包含一滾動構件10,其內配置有以一軸線x為中心的一固定主體40。該壓縮機亦包含一葉片或密封活塞30,其可滑入一狹槽31中,以便與滾動構件10之內壁接觸,且建立在其中將壓 縮流體的一密封壓縮室,如將進一步更詳細解釋者。如圖8c所示,固定主體40係以偏心方式配置於滾動構件10內。回頭參照圖6,用於工作流體之入口130及出口140係配置於固定主體40中,且較佳地係配置於密封活塞30的鄰近處。 In a preferred embodiment of the present invention, as can be seen in (for example) FIG. 8c, the compressor further includes a rolling
本發明之配置係經製作,以使得軸(及軸線X)與固定主體40為旋轉式壓縮機100內的一個單一件且為靜態。然而,繞著主體40旋轉的是滾動構件10,事實上,該滾動構件係在經由至少一衛星元件50而挾帶旋轉的固定主體40之外部表面上方滾動,如將進一步解釋者。 The configuration of the present invention is made so that the shaft (and axis X) and the fixed
密封活塞30可在經配置於主體40中的狹槽31內滑動:在滾動構件10繞著固定主體40的整個滾動期間,在此狹槽31中維持壓力以使密封活塞30接觸滾動構件10的內壁。為達成此,狹槽31內有一拉張裝置,其於密封活塞30上方施加壓力,使得該密封活塞接觸滾動構件10的內壁:可使用提供此類功能性之任何種類的拉張裝置(一般係一彈簧),但一氣動裝置亦是可行的。在本發明之配置中,如圖6所示,密封活塞30建立具有一可變體積的一壓縮室110。在本發明之不同實施例中可使用多於一個密封活塞,從而建立多於一個壓縮室。 The
在本發明之旋轉式壓縮機配置中,參考系統實際上係倒反的:主體40係固定的,且藉由至少一衛星元件50在其上方旋轉時所施加的一壓力而使滾動構件10在其上方滾動。 In the rotary compressor configuration of the present invention, the reference system is actually inverted: the
本發明之配置亦包含至少一衛星元件50,其係安裝於一旋轉構件90上:藉由此旋轉構件90的旋轉,衛星元件50在滾動構件10的上方受到推動,且繞著該滾動構件滾動,推動該滾動構件朝向固定主體40。因此,當該旋轉構件繞著滾動構件10旋轉時,在滾動構件10與主體40之間始終存有一接觸(一般而言,當固定主體40及滾動構件10呈圓柱形狀時,存有一縱向接觸線)。同樣顯而易見的是此接觸係與衛星元件50的位置對準。藉由密封活塞30接觸滾動構件10的內壁來建立具有可變體積(隨時間減小)的一密封壓縮室110,工作流體在排出前係於其中經壓縮。 The configuration of the present invention also includes at least one
該衛星元件係配置為自軸X偏置,位於(例如)圖5所示之一軸Y處,且使該衛星元件繞著固定主體40行軌道運動。衛星元件50在某種壓力或力(亦即,軸X與軸Y之間的距離使得此力在衛星元件的整個軌道運動期間被施加及維持)下接觸滾動構件10的外壁:如先前所解釋者,衛星元件50與滾動構件10之外壁於壓力下之此接觸使得衛星元件50挾帶滾動構件10於固定主體40上方旋轉(實際上係滾動),類似於一齒輪配置。 The satellite element is configured to be offset from the axis X, located at, for example, one of the axis Y shown in FIG. 5, and the satellite element is orbited around the fixed
當(例如)觀看圖7b或圖8b時,一對衛星元件50及50'(例如)係配置於某一高度處,壓著滾動構件10的外壁上方,與固定主體40及滾動構件10的一內部接觸對準。此等圖式亦代表(例如)另一對衛星元件50"及50''',其等係依高度配置且亦壓著滾動構件10的外壁上方:在此組態中,滾動構件10之內壁與固定主體40在 成對的衛星元件50、50'及50"、50'''的外部接觸之間的一中間點中之接觸。 When (for example) viewing Figure 7b or Figure 8b, a pair of
衛星元件一般係安裝於軸承300(較佳的是滾珠軸承)上方,如(例如)圖1或圖4所示。 The satellite component is generally mounted above the bearing 300 (preferably a ball bearing), as shown in (for example) FIG. 1 or FIG. 4.
一般而言,本發明之壓縮機配置在使用一冷凍劑氣體作為工作流體的情況下工作,且油類亦與冷凍劑一起被挾帶入壓縮機中,以便潤滑移動部件並密封部件之間的餘隙或間隙。較佳的是藉由一油泵(未圖示)來將油類引入壓縮機中,且一般亦提供一裝置(未圖示)以收集此油類以及使油類返回油泵,以便再一次連同冷凍劑一起抽泵油類。潤滑油可係與在壓縮機中用作工作流體之冷凍劑相容的任何油類。冷凍劑可係在一給定的受關注溫度範圍內有效之任何合適的冷凍劑。 Generally speaking, the compressor of the present invention is configured to work with a refrigerant gas as the working fluid, and oil is also entrained into the compressor together with the refrigerant in order to lubricate the moving parts and seal the gap between the parts. Clearance or gap. Preferably, an oil pump (not shown) is used to introduce the oil into the compressor, and a device (not shown) is generally provided to collect the oil and return the oil to the oil pump for refrigeration again. Pump the oil together with the agent. The lubricating oil can be any oil compatible with the refrigerant used as the working fluid in the compressor. The refrigerant can be any suitable refrigerant that is effective in a given temperature range of interest.
一般而言,本發明之壓縮機配置亦包含一上部板及一下部板,其等閉合壓縮機的上部及下部,從而密封與密封活塞30一起建立的壓縮室110。兩板之間的距離及組態滾動構件10之主體的高度必須精確,以便正確地密封及建立壓縮室110,但一定的餘隙調整或補償係可實行而作用於(一或多個)衛星元件上。然而,組態本發明之壓縮機配置的其他部件不需要如同已知的先前技術般以精確的公差來完成,此使得此配置較容易製造且因此價格較低廉。一般而言,至少一片段元件係進一步配置於上部板及/或下部板之間,以允許壓縮室110的緊密密封,同時允許滾動構件10的移動。此配置係經製成,以 使得滾動構件10相對於固定主體40及該等板之移動具有較低的摩擦。較佳地,組態片段元件的材料係一低摩擦材料,一般係Teflon®。 Generally speaking, the compressor arrangement of the present invention also includes an upper plate and a lower plate, which close the upper and lower parts of the compressor, thereby sealing the
此等低摩擦材料一般在需要部件之滑動動作但仍具有低維修需求的應用中允許長效解決方案。一材料的摩擦特性一般係藉由摩擦係數來給定,其給定一值,該值顯示當一物件跨以此類材料製成之一表面移動時,使得該物件與該表面兩者之間存在一相對運動之由該表面所施加的力。一般而言,針對Teflon,此摩擦係數係含括於0.04與0.2之間。低摩擦材料具有低於0.4、更佳地低於0.3、及甚至更佳地低於0.2的一摩擦係數。 These low-friction materials generally allow long-term solutions in applications that require sliding motion of components but still have low maintenance requirements. The friction characteristic of a material is generally given by the coefficient of friction, which is given a value that shows that when an object moves across a surface made of such materials, it makes the difference between the object and the surface There is a force exerted by the surface in relative motion. Generally speaking, for Teflon, this coefficient of friction is included between 0.04 and 0.2. The low-friction material has a coefficient of friction of less than 0.4, more preferably less than 0.3, and even more preferably less than 0.2.
本發明之目標係欲將驅動馬達結構整合於一旋轉葉片式壓縮機本身的配置中。根據本發明之此馬達整合可在具有一固定軸線(或固定主體40連同一軸線X)以及一外部旋轉部件(在此情況下,一外部旋轉構件90)的壓縮機配置中完成。在本發明之一較佳實施例中,壓縮機配置100的組態包含衛星元件,其等係安裝於旋轉構件90中,於固定主體40上推動滾動構件10,如所討論者。繞組211係安裝於一外部定子210上,而磁鐵221係直接附接至旋轉構件90的外部表面上,直接面向此等繞組211,在磁鐵與繞組之間未配置任何金屬元件。磁鐵與繞組之間的距離應係自由且盡可能小的,一般係低於約1mm;否則效率將遽降,且將不可能使轉子旋轉。 The object of the present invention is to integrate the drive motor structure into the configuration of a rotary vane compressor. The motor integration according to the present invention can be accomplished in a compressor configuration having a fixed axis (or a fixed
當電流循環通過繞組211時,在定子210內產生一電磁力或電磁場:此等繞組作為電磁鐵工作且因此具有極點,其等之相反極點係在直接附接至旋轉構件90的磁鐵221中。於此等極點之間產生 的磁場係經設計以定向及產生力,從而在旋轉構件90中提供一扭矩使其旋轉。 When current circulates through the
顯而易見的是在傳統的旋轉式壓縮機中,用於繞組與磁鐵的此一類配置將係不可行的,因為不存在可附接磁鐵以及可在轉子中直接面向繞組(未插置有任何金屬元件)的外部旋轉元件。本發明之組態係特別有利的,因為其將壓縮機的轉子(壓縮機配置的旋轉部件,旋轉構件90)與馬達的轉子(亦即永久磁鐵所在之處)整合於一個單一元件中,從而提供一小型的封閉式解決方案。此外,定子之繞組係配置於外部,而相較於繞組在一閉合室內部的封閉式解決方案,繞組可有利地冷卻。本發明之配置100中之經封閉式密封的室在其內部群組化主體40、滾動構件10、旋轉元件90、及磁鐵221,如(例如)圖5所示。定子210連同繞組211可因此配置於此封閉室外部,且可輕易地冷卻,如(例如)圖1或圖2之任一者所示。 It is obvious that in a traditional rotary compressor, this type of configuration for windings and magnets will not be feasible, because there is no attachable magnet and the rotor can directly face the winding (no metal elements are inserted) ) Of the external rotating element. The configuration of the present invention is particularly advantageous because it integrates the rotor of the compressor (the rotating part of the compressor configuration, the rotating member 90) and the rotor of the motor (that is, where the permanent magnet is located) into a single element, thereby Provide a small closed solution. In addition, the windings of the stator are arranged outside, and compared to the closed solution in which the windings are inside a closed chamber, the windings can be advantageously cooled. The enclosed chamber in the
本發明之配置中的定子210一般包含埋置於一樹脂中的一層壓磁心,其經組態為馬達殼體的一整體部分(定子210構成馬達殼體的垂直部件)。層壓磁心一般包含複數個薄金屬片材,基本上與通量線呈平行,因此使磁心等效於許多個別的磁路,每一磁路接收磁通量的一小部分,從而大大地限制大多數渦流的流動。 The
大致上,本發明之配置提出使用欲使用的壓縮機之旋轉部件以及馬達轉子。此允許直接驅動此旋轉部件,其大大減少部件數目及噪音。壓縮機配置的最終結構係非常穩固且小型,且能夠耐受20巴的壓力,對所用的冷凍劑氣體維持密封。而且,藉由使用在其上安 裝有旋轉部件的軸承來使該配置極度小型。還有,由於定子直接與外部空氣接觸,因此改善自定子的熱消散。整合於壓縮機配置中之磁路的剛性結構因而有助於馬達殼體的機械阻力。 Generally, the configuration of the present invention proposes to use the rotating parts of the compressor to be used and the motor rotor. This allows the rotating part to be driven directly, which greatly reduces the number of parts and noise. The final structure of the compressor configuration is very stable and small, and can withstand a pressure of 20 bar, maintaining a seal against the refrigerant gas used. Moreover, the arrangement is extremely compact by using a bearing on which a rotating part is mounted. Also, since the stator is in direct contact with the outside air, heat dissipation from the stator is improved. The rigid structure of the magnetic circuit integrated in the compressor configuration thus contributes to the mechanical resistance of the motor housing.
現參照附加圖式,圖1顯示由滾動構件10以偏心方式環繞之固定主體40的配置,經由安裝於軸承300上之旋轉構件90而使該滾動構件於主體40之外壁上滾動。磁鐵221係直接附接至旋轉構件90之外壁上,面向定子210中之對應的繞組211。然而此圖中並未描繪定子的一般層壓結構。 Referring now to the attached drawings, FIG. 1 shows the configuration of a fixed
圖2顯示作為在外部具有馬達殼體230的一完整小型結構之由外部所見的整個壓縮機配置100,其顯示定子210將繞組211掩蔽在內。圖3顯示此等繞組於定子210內所處的位置及其等如何面向(浮動視圖)磁鐵221。 FIG. 2 shows the
圖4顯示衛星元件將配置於壓縮機內、安裝於旋轉構件90上之處。 Figure 4 shows where the satellite components will be arranged in the compressor and mounted on the rotating
圖5顯示根據本發明之一較佳實施例之壓縮機配置的剖面圖,其顯示在封閉室內部群組化磁鐵221、旋轉構件90、滾動構件10、及固定主體40。具有繞組211之定子210係配置於此封閉室外部。 FIG. 5 shows a cross-sectional view of a compressor configuration according to a preferred embodiment of the present invention, which shows the
圖6顯示一旋轉葉片式壓縮機的結構,其具有一旦流體已經壓縮之用於流體的一流體入口130及一流體出口140。其顯示密封活塞30,該密封活塞可滑入一狹槽31中,以便接觸滾動構件10之內壁以及建立在通過出口140排出流體前於其中壓縮流體的一密封壓 縮室110。所示者係兩衛星元件50及50",其等在固定主體40上推動滾動構件10以改變室110的體積。此處可見到滾動構件10之內壁與固定主體40之外壁的接觸是如何在衛星元件50及50"與滾動構件10的外部接觸之間的一中間角位置處發生。 Figure 6 shows the structure of a rotary vane compressor with a
圖7a、圖7b、及圖7c顯示具有定子210之馬達殼體230(圖7a);具有附接在外部之磁鐵221的旋轉構件90以及一對衛星元件50、50'及另一對衛星元件50"、50'''如何在此構件90中依高度配置以使滾動構件10受到推動及滾動(圖7b);具有繞組211之定子組態210,該等繞組將面向磁鐵221(圖7c)。 Figures 7a, 7b, and 7c show a
圖8a、圖8b、圖8c、及圖8d顯示具有定子210之馬達殼體230(圖8a);具有附接在外側之磁鐵221的旋轉構件90以及一對衛星元件50、50'及另一對衛星元件50"、50'''如何在此構件90中依高度配置以使滾動構件10受到推動及滾動及在該等衛星元件之間配置磁鐵221(圖8b);以偏心方式配置於固定主體30上之滾動構件10以及接觸其內壁的的密封活塞30(圖8c);具有繞組211之定子組態210,該等繞組將面向磁鐵221(圖8d)。 Figures 8a, 8b, 8c, and 8d show a
儘管已參考較佳實施例來說明本發明,然所屬領域中具有通常知識者可實施眾多修改及變更,而不致脫離隨附申請專利範圍所定義之本發明範疇。 Although the present invention has been described with reference to the preferred embodiments, a person with ordinary knowledge in the field can implement numerous modifications and changes without departing from the scope of the present invention defined by the scope of the appended application.
10‧‧‧轉動構件 10‧‧‧Rotating member
40‧‧‧固定構件 40‧‧‧Fixed member
50‧‧‧衛星元件 50‧‧‧Satellite Components
50'‧‧‧衛星元件 50'‧‧‧Satellite components
90‧‧‧旋轉構件 90‧‧‧Rotating member
100‧‧‧旋轉式壓縮機配置 100‧‧‧Rotary compressor configuration
210‧‧‧定子 210‧‧‧Stator
211‧‧‧繞組配置 211‧‧‧Winding configuration
221‧‧‧磁鐵 221‧‧‧Magnet
300‧‧‧軸承 300‧‧‧Bearing
Claims (9)
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??16189071.0 | 2016-09-15 | ||
EP16189071.0 | 2016-09-15 | ||
EP16189071 | 2016-09-15 |
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EP (1) | EP3513076A1 (en) |
JP (1) | JP7159153B2 (en) |
CN (1) | CN109690086B (en) |
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WO (1) | WO2018050621A1 (en) |
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US20050123418A1 (en) * | 2003-12-08 | 2005-06-09 | Manole Dan M. | Compact compressors and refrigeration systems |
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JPH01232189A (en) * | 1987-09-14 | 1989-09-18 | Nippon Piston Ring Co Ltd | Displacement type rotating machine provided with rotary housing |
JPH01253583A (en) * | 1988-04-01 | 1989-10-09 | Matsushita Refrig Co Ltd | Low-pressure type rotary compressor |
JP2003065234A (en) | 2001-05-29 | 2003-03-05 | Matsushita Refrig Co Ltd | Compressor |
US7217110B2 (en) * | 2004-03-09 | 2007-05-15 | Tecumseh Products Company | Compact rotary compressor with carbon dioxide as working fluid |
JP4791987B2 (en) | 2007-03-06 | 2011-10-12 | パナソニック電工株式会社 | Vane pump |
KR101521300B1 (en) | 2008-07-22 | 2015-05-20 | 엘지전자 주식회사 | Compressor |
JP5631399B2 (en) * | 2010-07-08 | 2014-11-26 | パナソニック株式会社 | Rotary compressor and refrigeration cycle apparatus |
JP2012062763A (en) | 2010-09-14 | 2012-03-29 | Taiho Kogyo Co Ltd | Rotary type compressor |
US9482231B2 (en) * | 2012-10-23 | 2016-11-01 | Panasonic Intellectual Property Management Co., Ltd. | Rotary compressor having an oil groove in an inner peripheral surface of a bearing |
DE102014226151A1 (en) * | 2014-12-17 | 2016-06-23 | Zf Friedrichshafen Ag | Vane pump |
CN105673485B (en) * | 2016-01-15 | 2017-09-19 | 沈阳天朗艾尔压缩机有限公司 | A kind of sliding-vane air compressor |
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- 2017-09-12 EP EP17765178.3A patent/EP3513076A1/en active Pending
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US20050123418A1 (en) * | 2003-12-08 | 2005-06-09 | Manole Dan M. | Compact compressors and refrigeration systems |
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WO2018050621A1 (en) | 2018-03-22 |
CN109690086A (en) | 2019-04-26 |
EP3513076A1 (en) | 2019-07-24 |
US20190203713A1 (en) | 2019-07-04 |
JP7159153B2 (en) | 2022-10-24 |
JP2019530823A (en) | 2019-10-24 |
CN109690086B (en) | 2021-11-05 |
TW201814163A (en) | 2018-04-16 |
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