TWI736601B - Photosensitive resin composition for light-sielding film, display substrate and manufacturing method thereof - Google Patents

Photosensitive resin composition for light-sielding film, display substrate and manufacturing method thereof Download PDF

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TWI736601B
TWI736601B TW106110982A TW106110982A TWI736601B TW I736601 B TWI736601 B TW I736601B TW 106110982 A TW106110982 A TW 106110982A TW 106110982 A TW106110982 A TW 106110982A TW I736601 B TWI736601 B TW I736601B
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light
shielding film
photosensitive resin
resin composition
component
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TW201807488A (en
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東学
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日商日鐵化學材料股份有限公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • G03F7/031Organic compounds not covered by group G03F7/029
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/105Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images

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  • Spectroscopy & Molecular Physics (AREA)
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  • Optics & Photonics (AREA)
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Abstract

本發明提供一種遮光膜用感光性樹脂組合物、顯示器用基板及其製造方法,所述組合物適於對耐熱性至多為160℃的塑膠基板等形成遮光膜,可獲得耐溶劑性或耐鹼性優異的遮光膜。本發明的遮光膜用感光性樹脂組合物含有(A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂、(B)具有至少三個乙烯性不飽和鍵的光聚合性單體、(C)肟酯系聚合引發劑、(D)偶氮系聚合引發劑以及(E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。The present invention provides a photosensitive resin composition for a light-shielding film, a substrate for a display, and a manufacturing method thereof. The composition is suitable for forming a light-shielding film on a plastic substrate with heat resistance of at most 160°C, and can obtain solvent resistance or alkali resistance. A light-shielding film with excellent performance. The photosensitive resin composition for a light-shielding film of the present invention contains (A) a polymerizable unsaturated group-containing alkali-soluble resin having a structure of an epoxy (meth)acrylate acid adduct, and (B) having at least three ethylene A photopolymerizable monomer with an unsaturated bond, (C) an oxime ester polymerization initiator, (D) an azo polymerization initiator, and (E) are selected from the group consisting of black organic pigments, color-mixing organic pigments and light-shielding materials One or more shading components in the group.

Description

遮光膜用感光性樹脂組合物、顯示器用基板及其製造方法Photosensitive resin composition for light-shielding film, substrate for display, and manufacturing method thereof

本發明涉及一種遮光膜用感光性樹脂組合物、具備使所述遮光膜用感光性樹脂組合物硬化而成的遮光膜的顯示器用基板、及顯示器用基板的製造方法,詳細來說,本發明涉及一種適於在耐熱溫度為160℃以下的基板上形成遮光膜的遮光膜用感光性樹脂組合物、在基板上具備作為所述遮光膜用感光性樹脂組合物的硬化膜的遮光膜的顯示器用基板、及該顯示器用基板的製造方法。The present invention relates to a photosensitive resin composition for a light-shielding film, a substrate for a display including a light-shielding film formed by curing the photosensitive resin composition for a light-shielding film, and a method for manufacturing the substrate for a display. In detail, the present invention It relates to a photosensitive resin composition for a light-shielding film suitable for forming a light-shielding film on a substrate having a heat-resistant temperature of 160° C. or less, and a display provided with a light-shielding film as a cured film of the photosensitive resin composition for the light-shielding film on the substrate A substrate and a method for manufacturing the substrate for a display.

近來,以元件的可撓化或單片(one chip)化為目的,例如要求對聚對苯二甲酸乙二酯(Polyethylene terephthalate,PET)或聚萘二甲酸乙二酯(Polyethylene naphthalate,PEN)等塑膠基板(塑膠膜、樹脂製膜)直接形成遮光膜(遮光圖案),或於在玻璃基板或矽晶片上具備有機電致發光(Electroluminescent,EL)或有機薄膜電晶體(Thin Film Transistor,TFT)等的元件上直接形成遮光膜。然而,這些情況下塑膠基板自身的耐熱溫度或作為元件的耐熱溫度低,通常大多情況下耐熱性至多僅為160℃左右。因此,在塑膠基板或元件上形成遮光膜時,在160℃以下的熱煆燒溫度下膜強度變得不充分,在隨後的後續步驟(例如各紅綠藍(Red Green Blue,RGB)抗蝕劑塗布或耐鹼性等)中,有產生塗膜的膜薄化、表面粗糙、圖案剝離等不良狀況的問題。Recently, for the purpose of making components flexible or one-chip (one chip), for example, polyethylene terephthalate (PET) or polyethylene naphthalate (PEN) is required Light-shielding film (light-shielding pattern) is directly formed on plastic substrates (plastic film, resin film), or organic electroluminescent (EL) or organic thin film transistors (Thin Film Transistor, TFT) are formed on glass substrates or silicon wafers. ) Directly form a light-shielding film on the components. However, in these cases, the heat resistance temperature of the plastic substrate itself or the heat resistance temperature as a component is low, and the heat resistance is usually only about 160°C at most in most cases. Therefore, when forming a light-shielding film on a plastic substrate or component, the film strength becomes insufficient at a sintering temperature below 160°C, and the subsequent steps (such as red, green, blue, RGB) resist There are problems such as film thinning of the coating film, surface roughness, pattern peeling, etc.) in the case of agent coating, alkali resistance, etc.).

因此,例如在日本專利特開2003-15288號公報(專利文獻1)中,公開了一種使用感光性樹脂組合物在塑膠基板上進行塗布、曝光、圖案化、150℃熱煆燒而成的基板,所述感光性樹脂組合物是以丙烯酸系共聚物的鹼溶性樹脂作為基質,除了光聚合引發劑以外還含有熱聚合引發劑,雖然確保了殘渣、與基板的密接性(剝離測試),但並未記載圖案線寬、顯影容限、可靠性(耐溶劑性、耐鹼性)等,這些特性尚不充分。Therefore, for example, Japanese Patent Laid-Open No. 2003-15288 (Patent Document 1) discloses a substrate obtained by coating, exposing, patterning, and sintering at 150°C on a plastic substrate using a photosensitive resin composition. The photosensitive resin composition is based on an alkali-soluble resin of an acrylic copolymer and contains a thermal polymerization initiator in addition to the photopolymerization initiator. Although the residue and adhesion to the substrate (peel test) are ensured, The pattern line width, development tolerance, reliability (solvent resistance, alkali resistance), etc. are not described, and these characteristics are not yet sufficient.

[現有技術文獻][Prior Art Literature]

[專利文獻][Patent Literature]

[專利文獻1]日本專利特開2003-15288號公報[Patent Document 1] Japanese Patent Laid-Open No. 2003-15288

[發明所要解決的問題][The problem to be solved by the invention]

本發明是鑒於所述問題點而成,其目的在於提供一種遮光膜用感光性樹脂組合物,該遮光膜用感光性樹脂組合物適於在耐熱性至多為160℃的塑膠基板或元件上形成遮光膜,對於耐熱性低的這些塑膠基板或元件等也可獲得耐溶劑性或耐鹼性優異的遮光膜。而且,本發明提供一種具備使該遮光膜用感光性樹脂組合物硬化而成的遮光膜的顯示器用基板及其製造方法。The present invention was made in view of the aforementioned problems, and its object is to provide a photosensitive resin composition for a light-shielding film suitable for forming on a plastic substrate or element having a heat resistance of at most 160°C As the light-shielding film, a light-shielding film excellent in solvent resistance or alkali resistance can also be obtained for these plastic substrates or elements with low heat resistance. Furthermore, this invention provides the board|substrate for a display provided with the light-shielding film which hardened this photosensitive resin composition for light-shielding films, and its manufacturing method.

[解決問題的技術手段][Technical means to solve the problem]

因此,本發明者等人對通過160℃以下的熱硬化而獲得良好的顯影密接性或圖案的直線性、並且可獲得耐溶劑性或耐鹼性優異的遮光膜的遮光膜用感光性樹脂組合物進行了努力研究,結果發現,通過含有既定的含聚合性不飽和基的鹼溶性樹脂、光聚合性單體、遮光成分及溶劑,並且將兩種特定的聚合引發劑組合,可解決上文所述那樣的課題,從而完成了本發明。Therefore, the inventors of the present invention are concerned with a photosensitive resin combination for a light-shielding film that obtains good development adhesion or pattern linearity by thermosetting at 160°C or less, and obtains a light-shielding film excellent in solvent resistance or alkali resistance After conducting diligent research on the material, it was found that the above can be solved by containing a predetermined polymerizable unsaturated group-containing alkali-soluble resin, photopolymerizable monomer, light-shielding component, and solvent, and combining two specific polymerization initiators. With the above-mentioned problems, the present invention has been completed.

即,本發明的主旨如下。That is, the gist of the present invention is as follows.

(1)一種遮光膜用感光性樹脂組合物,其特徵在於含有下述(A)成分~(E)成分作為必需成分, (A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂, (B)具有至少三個乙烯性不飽和鍵的光聚合性單體, (C)肟酯系聚合引發劑, (D)偶氮系聚合引發劑,以及 (E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。(1) A photosensitive resin composition for a light-shielding film characterized by containing the following (A) components to (E) components as essential components, (A) having a structure of an epoxy (meth)acrylate acid adduct Alkali-soluble resins containing polymerizable unsaturated groups, (B) photopolymerizable monomers with at least three ethylenically unsaturated bonds, (C) oxime ester-based polymerization initiators, (D) azo-based polymerization initiators , And (E) one or more light-shielding components selected from the group consisting of black organic pigments, color-mixing organic pigments, and light-shielding materials.

(2)根據(1)所記載的遮光膜用感光性樹脂組合物,其中所述(A)成分的含聚合性不飽和基的鹼溶性樹脂是由下述通式(II)所表示,(2) The photosensitive resin composition for a light-shielding film as described in (1), wherein the polymerizable unsaturated group-containing alkali-soluble resin of the component (A) is represented by the following general formula (II),

[化1]

Figure 02_image001
[化1]
Figure 02_image001

(式中,R1 、R2 、R3 及R4 分別獨立地表示氫原子、碳數1~5的烷基、鹵素原子或苯基,R5 表示氫原子或甲基,A表示-CO-、-SO2 -、-C(CF3 )2 -、-Si(CH3 )2 -、-CH2 -、-C(CH3 )2 -、-O-、茀(fluorene)-9,9-二基或直接鍵合,X表示四價羧酸殘基,Y1 及Y2 分別獨立地表示氫原子或-OC-Z-(COOH)m (其中,Z表示二價羧酸殘基或三價羧酸殘基,m表示1或2的數),n表示1~20的整數)。(In the formula, R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a halogen atom or a phenyl group, R 5 represents a hydrogen atom or a methyl group, and A represents -CO -, -SO 2 -, -C(CF 3 ) 2 -, -Si(CH 3 ) 2 -, -CH 2 -, -C(CH 3 ) 2 -, -O-, fluorene-9, 9-diyl group or direct bond, X represents a tetravalent carboxylic acid residue, Y 1 and Y 2 each independently represent a hydrogen atom or -OC-Z-(COOH) m (where Z represents a divalent carboxylic acid residue Or trivalent carboxylic acid residue, m represents the number of 1 or 2), n represents an integer of 1 to 20).

(3)根據(1)或(2)所記載的遮光膜用感光性樹脂組合物,其中所述(A)成分與(B)成分的質量比例(A)/(B)為50/50~90/10,相對於所述(A)成分與(B)成分的合計100質量份,(C)成分為2質量份~30質量份並且(D)成分為1質量份~20質量份,在包含通過遮光膜用感光性樹脂組合物的光硬化而成為固體成分的成分的固體成分中含有40質量%~70質量%的(E)成分。(3) The photosensitive resin composition for a light-shielding film according to (1) or (2), wherein the mass ratio (A)/(B) of the (A) component to the (B) component is 50/50 to 90/10, with respect to the total of 100 parts by mass of the (A) component and (B) component, the (C) component is 2 parts by mass to 30 parts by mass, and the (D) component is 1 part by mass to 20 parts by mass, in The solid content containing the component which becomes a solid content by photohardening of the photosensitive resin composition for light-shielding films contains 40 mass%-70 mass% of (E) component.

(4)根據(1)至(3)中任一項所記載的遮光膜用感光性樹脂組合物,其中(E)成分為碳黑。(4) The photosensitive resin composition for light-shielding films as described in any one of (1)-(3) whose (E) component is carbon black.

(5)一種顯示器用基板,其為在耐熱溫度為160℃以下的基板上具備遮光膜的顯示器用基板,並且其特徵在於: 所述遮光膜是使含有下述(A)成分~(E)成分作為必需成分的遮光膜用感光性樹脂組合物硬化而成, (A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂, (B)具有至少三個乙烯性不飽和鍵的光聚合性單體, (C)肟酯系聚合引發劑, (D)偶氮系聚合引發劑、以及 (E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。(5) A substrate for a display, which is a substrate for a display having a light-shielding film on a substrate having a heat-resistant temperature of 160° C. or less, and is characterized in that the light-shielding film contains the following components (A) to (E) A light-shielding film with a component as an essential component is cured by a photosensitive resin composition, (A) a polymerizable unsaturated group-containing alkali-soluble resin having a structure of an epoxy (meth)acrylate acid adduct, (B) A photopolymerizable monomer having at least three ethylenically unsaturated bonds, (C) an oxime ester-based polymerization initiator, (D) an azo-based polymerization initiator, and (E) selected from black organic pigments, color-mixing organic pigments and One or more light-shielding components in the group of light-shielding materials.

(6)一種顯示器用基板的製造方法,製造在耐熱溫度為160℃以下的基板上具備遮光膜的顯示器用基板,並且所述顯示器用基板的製造方法的特徵在於: 將含有下述(A)成分~(E)成分作為必需成分的遮光膜用感光性樹脂組合物塗布到基板上,隔著光罩進行曝光,通過顯影將未曝光部除去,然後在160℃以下進行加熱而形成具備既定圖案的遮光膜, (A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂, (B)具有至少三個乙烯性不飽和鍵的光聚合性單體, (C)肟酯系聚合引發劑, (D)偶氮系聚合引發劑,以及 (E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。(6) A method for manufacturing a substrate for a display, comprising: manufacturing a substrate for a display having a light-shielding film on a substrate having a heat-resistant temperature of 160° C. or less, and the method for manufacturing the substrate for a display is characterized in that it contains the following (A) Component ~ (E) The photosensitive resin composition for a light-shielding film, which is an essential component, is applied to a substrate, exposed through a photomask, and unexposed areas are removed by development, and then heated at 160°C or less to form a predetermined pattern (A) Alkali-soluble polymerizable unsaturated group-containing resin with the structure of epoxy (meth)acrylate acid adduct, (B) Photopolymerizable resin with at least three ethylenically unsaturated bonds Monomer, (C) oxime ester-based polymerization initiator, (D) azo-based polymerization initiator, and (E) one or more light-shielding selected from the group consisting of black organic pigments, mixed color organic pigments and light-shielding materials Element.

[發明的效果][Effects of the invention]

對於本發明的遮光膜用感光性樹脂組合物來說,即便在製造遮光膜的製程(process)中不包括在超過160℃的溫度下進行熱硬化的步驟,也可形成線寬為5 μm~15 μm、特別是10 μm以下時的顯影密接性、直線性優異且耐溶劑性良好的遮光膜(遮光圖案)。因此,可對耐熱溫度為160℃以下的PET、PEN等樹脂製膜或具備形成在玻璃基板或矽晶片上的有機EL或有機TFT等的元件形成遮光膜,可獲得具有具備上文所述那樣的特性的遮光膜的顯示器用基板。For the photosensitive resin composition for a light-shielding film of the present invention, even if the process of manufacturing the light-shielding film does not include a step of thermal curing at a temperature exceeding 160° C., it can be formed with a line width of 5 μm~ A light-shielding film (light-shielding pattern) that has excellent development adhesion and linearity at 15 μm, especially 10 μm or less, and good solvent resistance. Therefore, it is possible to form a light-shielding film for resin films such as PET, PEN, etc., with a heat-resistant temperature of 160°C or less, or elements with organic EL or organic TFT formed on a glass substrate or silicon wafer. The characteristic of the light-shielding film is a substrate for displays.

即,通過像本發明那樣,使用將特定結構的含聚合性不飽和基的鹼溶性樹脂、具有三個以上的乙烯性不飽和基的聚合性單體、肟酯系聚合引發劑、偶氮系聚合引發劑及遮光成分作為必需成分的感光性樹脂組合物,可對耐熱溫度為160℃以下的耐熱性低的基板形成所需的遮光膜,製成具備各種功能的顯示器用基板。That is, by using a polymerizable unsaturated group-containing alkali-soluble resin having a specific structure, a polymerizable monomer having three or more ethylenically unsaturated groups, an oxime ester-based polymerization initiator, and an azo-based The photosensitive resin composition in which a polymerization initiator and a light-shielding component are essential components can form a required light-shielding film on a low-heat-resistant substrate with a heat-resistant temperature of 160° C. or less to produce a display substrate with various functions.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail in conjunction with the accompanying drawings.

以下,對本發明進行詳細說明。Hereinafter, the present invention will be described in detail.

首先,對本發明的遮光膜用感光性樹脂組合物的各成分加以說明。First, each component of the photosensitive resin composition for light-shielding films of this invention is demonstrated.

本發明的(A)成分的含聚合性不飽和基的鹼溶性樹脂具有環氧(甲基)丙烯酸酯酸加成物的結構,詳細來說,其為使具有兩個以上的環氧基的化合物與(甲基)丙烯酸(其為“丙烯酸及/或甲基丙烯酸”的含意)的反應物進一步與多元羧酸或其酐反應所得的化合物。若使用優選例進行詳細說明,則為使下述通式(I)所表示的環氧化合物與(甲基)丙烯酸反應,使所得的具有羥基的化合物與(a)二羧酸或三羧酸或其酸酐、及(b)四羧酸或其酸二酐反應所得的環氧(甲基)丙烯酸酯酸加成物。通式(I)所表示的環氧化合物是指使雙酚類與表鹵醇反應所得的環氧化合物或其同等物。(A)成分兼具聚合性不飽和雙鍵與羧基,因此對感光性樹脂組合物賦予優異的光硬化性、良好顯影性、圖案化特性,提高遮光膜的物性。The polymerizable unsaturated group-containing alkali-soluble resin of the component (A) of the present invention has a structure of an epoxy (meth)acrylate acid adduct, and in detail, it is a compound having two or more epoxy groups A compound obtained by further reacting a reactant of a compound and (meth)acrylic acid (which means "acrylic acid and/or methacrylic acid") with a polycarboxylic acid or an anhydride thereof. If a preferred example is used for detailed description, the epoxy compound represented by the following general formula (I) is reacted with (meth)acrylic acid, and the obtained compound having a hydroxyl group is reacted with (a) dicarboxylic acid or tricarboxylic acid Or its acid anhydride, and (b) the epoxy (meth)acrylate acid adduct obtained by reacting tetracarboxylic acid or its acid dianhydride. The epoxy compound represented by the general formula (I) refers to an epoxy compound obtained by reacting bisphenols with epihalohydrin or its equivalent. (A) The component has both a polymerizable unsaturated double bond and a carboxyl group, so it imparts excellent photocurability, good developability, and patterning characteristics to the photosensitive resin composition, and improves the physical properties of the light-shielding film.

[化2]

Figure 02_image003
其中,通式(I)中,R1 、R2 、R3 及R4 獨立地表示氫原子、碳數1~5的烷基、鹵素原子或苯基,A表示-CO-、-SO2 -、-C(CF3 )2 -、-Si(CH3 )2 -、-CH2 -、-C(CH3 )2 -、-O-、茀-9,9-二基或直接鍵合,l表示0~10的平均值。[化2]
Figure 02_image003
Among them, in the general formula (I), R 1 , R 2 , R 3 and R 4 independently represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a halogen atom or a phenyl group, and A represents -CO-, -SO 2 -, -C(CF 3 ) 2 -, -Si(CH 3 ) 2 -, -CH 2 -, -C(CH 3 ) 2 -, -O-, 茀-9,9-diyl or direct bond , L represents the average value of 0-10.

形成通式(I)的環氧化合物的雙酚類可舉出:雙(4-羥基苯基)酮、雙(4-羥基-3,5-二甲基苯基)酮、雙(4-羥基-3,5-二氯苯基)酮、雙(4-羥基苯基)碸、雙(4-羥基-3,5-二甲基苯基)碸、雙(4-羥基-3,5-二氯苯基)碸、雙(4-羥基苯基)六氟丙烷、雙(4-羥基-3,5-二甲基苯基)六氟丙烷、雙(4-羥基-3,5-二氯苯基)六氟丙烷、雙(4-羥基苯基)二甲基矽烷、雙(4-羥基-3,5-二甲基苯基)二甲基矽烷、雙(4-羥基-3,5-二氯苯基)二甲基矽烷、雙(4-羥基苯基)甲烷、雙(4-羥基-3,5-二氯苯基)甲烷、雙(4-羥基-3,5-二溴苯基)甲烷、2,2-雙(4-羥基苯基)丙烷、2,2-雙(4-羥基-3,5-二甲基苯基)丙烷、2,2-雙(4-羥基-3,5-二氯苯基)丙烷、2,2-雙(4-羥基-3-甲基苯基)丙烷、2,2-雙(4-羥基-3-氯苯基)丙烷、雙(4-羥基苯基)醚、雙(4-羥基-3,5-二甲基苯基)醚、雙(4-羥基-3,5-二氯苯基)醚、9,9-雙(4-羥基苯基)茀、9,9-雙(4-羥基-3-甲基苯基)茀、9,9-雙(4-羥基-3-氯苯基)茀、9,9-雙(4-羥基-3-溴苯基)茀、9,9-雙(4-羥基-3-氟苯基)茀、9,9-雙(4-羥基-3-甲氧基苯基)茀、9,9-雙(4-羥基-3,5-二甲基苯基)茀、9,9-雙(4-羥基-3,5-二氯苯基)茀、9,9-雙(4-羥基-3,5-二溴苯基)茀、4,4'-雙酚、3,3'-雙酚等。其中,可特別優選地使用形成通式(I)中的A為茀-9,9-二基的環氧化合物的雙酚類。The bisphenols forming the epoxy compound of the general formula (I) include bis(4-hydroxyphenyl) ketone, bis(4-hydroxy-3,5-dimethylphenyl) ketone, bis(4- Hydroxy-3,5-dichlorophenyl) ketone, bis(4-hydroxyphenyl) bis(4-hydroxyphenyl) bis(4-hydroxy-3,5-dimethylphenyl) bis(4-hydroxy-3,5-dimethylphenyl) bis(4-hydroxy-3,5) -Dichlorophenyl) hexafluoropropane, bis(4-hydroxyphenyl)hexafluoropropane, bis(4-hydroxy-3,5-dimethylphenyl)hexafluoropropane, bis(4-hydroxy-3,5- Dichlorophenyl) hexafluoropropane, bis(4-hydroxyphenyl)dimethylsilane, bis(4-hydroxy-3,5-dimethylphenyl)dimethylsilane, bis(4-hydroxy-3) ,5-Dichlorophenyl)dimethylsilane, bis(4-hydroxyphenyl)methane, bis(4-hydroxy-3,5-dichlorophenyl)methane, bis(4-hydroxy-3,5- Dibromophenyl) methane, 2,2-bis(4-hydroxyphenyl)propane, 2,2-bis(4-hydroxy-3,5-dimethylphenyl)propane, 2,2-bis(4 -Hydroxy-3,5-dichlorophenyl)propane, 2,2-bis(4-hydroxy-3-methylphenyl)propane, 2,2-bis(4-hydroxy-3-chlorophenyl)propane , Bis(4-hydroxyphenyl) ether, bis(4-hydroxy-3,5-dimethylphenyl) ether, bis(4-hydroxy-3,5-dichlorophenyl) ether, 9,9- Bis (4-hydroxyphenyl) quince, 9,9-bis(4-hydroxy-3-methylphenyl) quince, 9,9-bis(4-hydroxy-3-chlorophenyl) quince, 9,9 -Bis(4-hydroxy-3-bromophenyl)sulfurium, 9,9-bis(4-hydroxy-3-fluorophenyl)sulfuron, 9,9-bis(4-hydroxy-3-methoxyphenyl) )茀, 9,9-bis(4-hydroxy-3,5-dimethylphenyl) 茀, 9,9-bis(4-hydroxy-3,5-dichlorophenyl) 茀, 9,9- Bis(4-hydroxy-3,5-dibromophenyl) pyrene, 4,4'-bisphenol, 3,3'-bisphenol, etc. Among them, bisphenols forming an epoxy compound in which A in the general formula (I) is a -9,9-diyl group can be particularly preferably used.

用來衍生出(A)的鹼溶性樹脂的通式(I)的化合物為使所述雙酚類與表氯醇(epichlorohydrin)反應所得的具有兩個縮水甘油醚基的環氧化合物。該反應時,通常伴隨著二縮水甘油醚化合物的寡聚化而l通常混合存在多個值,因此成為平均值0~10(不限於整數),優選的l的平均值為0~3。若l的平均值超過上限值,則利用使用該環氧化合物所合成的鹼溶性樹脂製成感光性樹脂組合物時,組合物的黏度變得過大而無法順暢地進行塗敷,或無法充分賦予鹼溶性而鹼顯影性變得非常差。The compound of general formula (I) used to derive the alkali-soluble resin of (A) is an epoxy compound having two glycidyl ether groups obtained by reacting the bisphenols with epichlorohydrin. During this reaction, l is usually mixed with a plurality of values accompanying the oligomerization of the diglycidyl ether compound. Therefore, it becomes an average value of 0-10 (not limited to an integer), and a preferable average value of l is 0-3. If the average value of l exceeds the upper limit, when the alkali-soluble resin synthesized using the epoxy compound is used to prepare a photosensitive resin composition, the viscosity of the composition becomes too large to be applied smoothly or insufficiently The alkali solubility is imparted, and the alkali developability becomes very poor.

環氧(甲基)丙烯酸酯酸加成物所利用的(a)二羧酸或三羧酸或其酸酐可使用鏈式烴二羧酸或三羧酸或其酸酐或者脂環式二羧酸或三羧酸或其酸酐、芳香族二羧酸或三羧酸或其酸酐。這裡,鏈式烴二羧酸或三羧酸或其酸酐例如有琥珀酸、乙醯基琥珀酸、馬來酸、己二酸、衣康酸、壬二酸、檸蘋酸(citramalic acid)、丙二酸、戊二酸、檸檬酸、酒石酸、氧代戊二酸(oxoglutaric acid)、庚二酸、癸二酸、辛二酸、二甘醇酸等化合物或其酸酐,也可為進一步導入有任意的取代基的二羧酸或三羧酸或其酸酐。另外,脂環式二羧酸或三羧酸或其酸酐例如有環丁烷二羧酸、環戊烷二羧酸、六氫鄰苯二甲酸、四氫鄰苯二甲酸、降冰片烷二羧酸等化合物或其酸酐,也可為進一步導入有任意的取代基的二羧酸或三羧酸或其酸酐。進而,芳香族二羧酸或三羧酸或其酸酐例如有鄰苯二甲酸、間苯二甲酸、偏苯三甲酸等化合物或其酸酐,也可為進一步導入有任意的取代基的二羧酸或三羧酸或其酸酐。The (a) dicarboxylic acid or tricarboxylic acid or its anhydride used in the epoxy (meth)acrylate acid adduct can be chain hydrocarbon dicarboxylic acid or tricarboxylic acid or its anhydride or alicyclic dicarboxylic acid Or tricarboxylic acid or its anhydride, aromatic dicarboxylic acid or tricarboxylic acid or its anhydride. Here, the chain hydrocarbon dicarboxylic acid or tricarboxylic acid or its anhydride includes, for example, succinic acid, acetosuccinic acid, maleic acid, adipic acid, itaconic acid, azelaic acid, citramalic acid, Malonic acid, glutaric acid, citric acid, tartaric acid, oxoglutaric acid (oxoglutaric acid), pimelic acid, sebacic acid, suberic acid, diglycolic acid and other compounds or their anhydrides, can also be further introduced An optionally substituted dicarboxylic acid or tricarboxylic acid or its anhydride. In addition, alicyclic dicarboxylic acid or tricarboxylic acid or its anhydride includes, for example, cyclobutane dicarboxylic acid, cyclopentane dicarboxylic acid, hexahydrophthalic acid, tetrahydrophthalic acid, norbornane dicarboxylic acid. The compound such as an acid or its anhydride may be a dicarboxylic acid or tricarboxylic acid or its anhydride further introduced with any substituent. Furthermore, the aromatic dicarboxylic acid or tricarboxylic acid or its anhydride includes, for example, compounds such as phthalic acid, isophthalic acid, trimellitic acid, or its anhydride, and may be a dicarboxylic acid further introduced with arbitrary substituents. Or tricarboxylic acid or its anhydride.

另外,環氧(甲基)丙烯酸酯酸加成物所利用的(b)四羧酸或其酸二酐可使用鏈式烴四羧酸或其酸二酐或者脂環式四羧酸或其酸二酐、或者芳香族多元羧酸或其酸二酐。這裡,鏈式烴四羧酸或其酸二酐例如有丁烷四羧酸、戊烷四羧酸、己烷四羧酸等化合物或其酸二酐,也可為進一步導入有任意的取代基的四羧酸或其酸二酐。另外,脂環式四羧酸或其酸二酐例如有環丁烷四羧酸、環戊烷四羧酸、環己烷四羧酸、環戊烷四羧酸、降冰片烷四羧酸等化合物或其酸二酐,也可為進一步導入有任意的取代基的四羧酸或其酸二酐。進而,芳香族四羧酸或其酸二酐例如可舉出均苯四甲酸、二苯甲酮四羧酸、聯苯四羧酸、聯苯醚四羧酸等化合物或其酸二酐,也可為進一步導入有任意的取代基的四羧酸或其酸二酐。In addition, the (b) tetracarboxylic acid or its acid dianhydride used in the epoxy (meth)acrylate acid adduct can be chain hydrocarbon tetracarboxylic acid or its acid dianhydride or alicyclic tetracarboxylic acid or its Acid dianhydride, or aromatic polycarboxylic acid or its acid dianhydride. Here, the chain hydrocarbon tetracarboxylic acid or its acid dianhydride includes compounds such as butane tetracarboxylic acid, pentane tetracarboxylic acid, hexane tetracarboxylic acid, and the like or its acid dianhydride, and may be further introduced with arbitrary substituents. The tetracarboxylic acid or its acid dianhydride. In addition, alicyclic tetracarboxylic acid or its acid dianhydride includes, for example, cyclobutane tetracarboxylic acid, cyclopentane tetracarboxylic acid, cyclohexane tetracarboxylic acid, cyclopentane tetracarboxylic acid, norbornane tetracarboxylic acid, etc. The compound or its acid dianhydride may be tetracarboxylic acid or its acid dianhydride into which an arbitrary substituent is further introduced. Furthermore, the aromatic tetracarboxylic acid or its acid dianhydride includes, for example, pyromellitic acid, benzophenone tetracarboxylic acid, biphenyl tetracarboxylic acid, diphenyl ether tetracarboxylic acid and other compounds or their acid dianhydrides. It may be a tetracarboxylic acid or its acid dianhydride into which an arbitrary substituent is further introduced.

環氧(甲基)丙烯酸酯酸加成物所使用的(a)二羧酸或三羧酸或其酸酐與(b)四羧酸或其酸二酐的摩爾比(a)/(b)以0.01~10.0為宜,更優選以0.02以上且小於3.0為宜。若摩爾比(a)/(b)偏離所述範圍,則無法獲得用來製成本發明的高遮光且高阻抗、且具有良好的光圖案化性的感光性樹脂組合物的最適分子量,因此不良。此外,摩爾比(a)/(b)越小則分子量越變大,有鹼溶解性變差的傾向。The molar ratio of (a) dicarboxylic acid or tricarboxylic acid or its anhydride to (b) tetracarboxylic acid or its acid dianhydride used in epoxy (meth)acrylate acid adduct (a)/(b) It is preferably 0.01 to 10.0, more preferably 0.02 or more and less than 3.0. If the molar ratio (a)/(b) deviates from the above range, the optimal molecular weight for the photosensitive resin composition of the present invention with high light-shielding, high impedance, and good photopatternability cannot be obtained, which is undesirable . In addition, the smaller the molar ratio (a)/(b), the larger the molecular weight, and there is a tendency for alkali solubility to deteriorate.

環氧(甲基)丙烯酸酯酸加成物可通過所述步驟利用已知的方法、例如日本專利特開平8-278629號公報或日本專利特開2008-9401號公報等中記載的方法來製造。首先,使(甲基)丙烯酸與通式(I)的環氧化合物反應的方法例如有以下方法:將與環氧化合物的環氧基為等摩爾的(甲基)丙烯酸添加到溶劑中,在催化劑(氯化三乙基苄基銨、2,6-二異丁基苯酚等)的存在下,一面吹入空氣一面在90℃~120℃下加熱、攪拌而使其反應。然後,使酸酐與作為反應產物的環氧丙烯酸酯化合物的羥基反應的方法有以下方法:將環氧丙烯酸酯化合物和既定量的酸二酐及酸單酐添加到溶劑中,在催化劑(溴化四乙基銨、三苯基膦等)的存在下,在90℃~130℃下加熱、攪拌而使其反應。The epoxy (meth)acrylate acid adduct can be produced by the steps described in a known method, such as the method described in Japanese Patent Laid-Open No. 8-278629 or Japanese Patent Laid-Open No. 2008-9401, etc. . First, the method of reacting (meth)acrylic acid with the epoxy compound of the general formula (I) includes, for example, the following method: adding (meth)acrylic acid in equimolar to the epoxy group of the epoxy compound to the solvent, In the presence of a catalyst (triethylbenzylammonium chloride, 2,6-diisobutylphenol, etc.), while blowing in air, it is heated and stirred at 90°C to 120°C to react. Then, the method of reacting the acid anhydride with the hydroxyl group of the epoxy acrylate compound as the reaction product includes the following method: the epoxy acrylate compound and a predetermined amount of acid dianhydride and acid monoanhydride are added to the solvent, and the catalyst (brominated In the presence of tetraethylammonium, triphenylphosphine, etc.), it is reacted by heating and stirring at 90°C to 130°C.

關於含聚合性不飽和基的鹼溶性樹脂(A)的重量平均分子量(Mw),優選2000~10000的範圍,更優選3000~7000之間。若重量平均分子量(Mw)小於2000,則無法維持使用(A)的感光性樹脂組合物的顯影時的圖案密接性,發生圖案剝離,另外,若重量平均分子量(Mw)超過10000,則顯影殘渣或未曝光部的殘膜容易殘留。進而,(A)以其酸值為80 mgKOH/g~120 mgKOH/g的範圍為宜。若該值小於80 mgKOH/g,則使用(A)的感光性樹脂組合物的鹼顯影時殘渣容易殘留,若超過120 mgKOH/g,則鹼顯影液向使用(A)的感光性樹脂組合物中的滲透變得過快,發生剝離顯影,因此均不良。此外,關於(A)的含聚合性不飽和基的鹼溶性樹脂,可僅使用一種,也可使用兩種以上的混合物。The weight average molecular weight (Mw) of the polymerizable unsaturated group-containing alkali-soluble resin (A) is preferably in the range of 2,000 to 10,000, and more preferably in the range of 3,000 to 7,000. If the weight average molecular weight (Mw) is less than 2000, the pattern adhesion during development of the photosensitive resin composition using (A) cannot be maintained, and pattern peeling occurs. In addition, if the weight average molecular weight (Mw) exceeds 10,000, development residue Or the residual film in the unexposed area is likely to remain. Furthermore, (A) preferably has an acid value in the range of 80 mgKOH/g to 120 mgKOH/g. If the value is less than 80 mgKOH/g, the residue is likely to remain during alkaline development of the photosensitive resin composition using (A), and if it exceeds 120 mgKOH/g, the alkaline developer will be used for the photosensitive resin composition (A) Penetration in the medium became too fast, peeling and development occurred, and therefore all were unsatisfactory. In addition, regarding (A) the polymerizable unsaturated group-containing alkali-soluble resin, only one type may be used, or a mixture of two or more types may be used.

其次,(B)具有至少三個乙烯性不飽和鍵的光聚合性單體例如可舉出:三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、山梨醇五(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、山梨醇六(甲基)丙烯酸酯、磷腈(phosphazene)的環氧烷改性六(甲基)丙烯酸酯、己內酯改性二季戊四醇六(甲基)丙烯酸酯等(甲基)丙烯酸酯類,樹枝狀聚合物(dendrimer)型多官能丙烯酸酯類、超支化(hyperbranch)型多官能丙烯酸酯類等,可使用這些化合物的一種或兩種以上。此外,(B)至少具有三個乙烯性不飽和鍵的光聚合性單體不具有游離的羧基。本發明中,為了僅通過160℃以下的加熱處理而獲得充分的交聯密度,使用三官能以上的光聚合性單體。Next, (B) photopolymerizable monomers having at least three ethylenically unsaturated bonds include, for example, trimethylolpropane tri(meth)acrylate, trimethylolethane tri(meth)acrylic acid Ester, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol tetra(meth)acrylate, glycerol tri(meth)acrylate, sorbitol penta(meth)acrylate, two Pentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, sorbitol hexa(meth)acrylate, phosphazene (phosphazene) alkylene oxide modified hexa(meth)acrylate, caprolone Ester modified dipentaerythritol hexa(meth)acrylate and other (meth)acrylates, dendrimer type polyfunctional acrylates, hyperbranch type polyfunctional acrylates, etc., can be used One or two or more of these compounds. In addition, (B) the photopolymerizable monomer having at least three ethylenically unsaturated bonds does not have a free carboxyl group. In the present invention, in order to obtain a sufficient crosslinking density only by heat treatment at 160°C or lower, a trifunctional or higher photopolymerizable monomer is used.

這些(A)成分與(B)成分的調配比例以按質量比(A)/(B)計為50/50~90/10為宜,優選以60/40~80/20為宜。若(A)成分的調配比例按(A)/(B)計少於50/50,則產生以下問題:光硬化後的硬化物變脆,另外未曝光部中塗膜的酸值低,因此對鹼顯影液的溶解性降低,圖案邊緣變得粗糙不平滑等,另外,若按(A)/(B)計多於90/10,則可能產生以下問題:光反應性官能基在樹脂中所占的比例少而未充分形成交聯結構,進而,由樹脂成分所致的曝光部的塗膜的酸值過高,曝光部對鹼顯影液的溶解性提高,因此所形成的圖案較目標線寬更細,或容易產生圖案的缺漏等。The blending ratio of these (A) components and (B) components is preferably 50/50 to 90/10 in terms of mass ratio (A)/(B), preferably 60/40 to 80/20. If the blending ratio of (A) component is less than 50/50 in terms of (A)/(B), the following problems will occur: the cured product after light curing becomes brittle, and the acid value of the coating film in the unexposed area is low, so The solubility to the alkali developer is reduced, and the pattern edges become rough and uneven. In addition, if it is more than 90/10 in terms of (A)/(B), the following problems may occur: photoreactive functional groups in the resin The proportion is small and the cross-linked structure is not sufficiently formed. Furthermore, the acid value of the coating film of the exposed part due to the resin component is too high, and the solubility of the exposed part to the alkali developer is improved, so the formed pattern is better than the target The line width is thinner, or pattern omissions are likely to occur.

另外,(C)成分的肟酯系聚合引發劑例如可舉出:1,2-辛二酮,1-[4-(苯硫基)苯基]-,2-(O-苯甲醯基肟)、1-(4-(苯基磺醯基)苯基)丁烷-1,2-二酮-2-肟-O-苯甲酸酯、1-(4-(甲基磺醯基)苯基)丁烷-1,2-二酮-2-肟-O-乙酸酯、1-(4-(甲基磺醯基)苯基)丁烷-1-酮肟-O-乙酸酯、1-[9-乙基-6-(2-甲基苯甲醯基)哢唑-3-基]乙酮=O-乙醯基肟、(9-乙基-6-硝基哢唑-3-基)[4-(2-甲氧基-1-甲基乙氧基)-2-甲基苯基]甲酮=O-乙醯基肟、(8-{[(乙醯氧基)亞氨基][2-(2,2,3,3-四氟丙氧基)苯基]甲基}-11-(2-乙基己基)-11H-苯並[a]哢唑-5-基)(2,4,6-三甲基苯基)甲酮、(2-甲基苯基)(7-硝基-9,9-二丙基-9H-茀-2-基)-,乙醯基肟、乙酮,1-[7-(2-甲基苯甲醯基)-9,9-二丙基-9H-茀-2-基]-,1-(O-乙醯基肟)、乙酮,1-(-9,9-二丁基-7-硝基-9H-茀-2-基)-,1-O-乙醯基肟等。另外,也可使用這些肟酯系聚合引發劑的兩種以上。In addition, the oxime ester-based polymerization initiator of the component (C) includes, for example, 1,2-octanedione, 1-[4-(phenylthio)phenyl]-, 2-(O-benzyl Oxime), 1-(4-(phenylsulfonyl)phenyl)butane-1,2-dione-2-oxime-O-benzoate, 1-(4-(methylsulfonyl) )Phenyl)butane-1,2-dione-2-oxime-O-acetate, 1-(4-(methylsulfonyl)phenyl)butane-1-ketoxime-O-ethyl Ester, 1-[9-ethyl-6-(2-methylbenzyl) azol-3-yl] ethyl ketone=O-acetoxime, (9-ethyl-6-nitro Azol-3-yl)[4-(2-methoxy-1-methylethoxy)-2-methylphenyl]methanone=O-acetyloxime, (8-{[(乙(Alkoxy)imino][2-(2,2,3,3-tetrafluoropropoxy)phenyl]methyl)-11-(2-ethylhexyl)-11H-benzo[a]哢Azol-5-yl)(2,4,6-trimethylphenyl)methanone, (2-methylphenyl)(7-nitro-9,9-dipropyl-9H-茀-2- Yl)-, acetyloxime, ethyl ketone, 1-[7-(2-methylbenzyl)-9,9-dipropyl-9H-茀-2-yl)-,1-(O -Acetyl oxime), ethyl ketone, 1-(-9,9-dibutyl-7-nitro-9H-茀-2-yl)-, 1-O-acetyl oxime, etc. In addition, two or more of these oxime ester-based polymerization initiators can also be used.

(C)成分的肟酯系聚合引發劑的主要功能為引發光自由基聚合,關於其使用量,以(A)成分與(B)成分的合計100質量份為基準,以2質量份~30質量份為宜,優選以5質量份~25質量份為宜。在(C)成分的調配比例小於2質量份的情況下,光聚合的速度變慢,感度降低,另一方面,在超過30質量份的情況下,可能產生以下問題:感度過強,成為圖案線寬比圖案遮罩更粗的狀態,無法對遮罩再現忠實的線寬,或者圖案邊緣變得粗糙不平滑等。The main function of the oxime ester-based polymerization initiator of component (C) is to initiate photoradical polymerization. Regarding the amount used, the total amount of component (A) and component (B) is 100 parts by mass based on 2 parts by mass to 30 Parts by mass are suitable, preferably 5 parts by mass to 25 parts by mass. When the blending ratio of (C) component is less than 2 parts by mass, the speed of photopolymerization becomes slow and the sensitivity decreases. On the other hand, when it exceeds 30 parts by mass, the following problem may occur: the sensitivity is too strong and it becomes a pattern When the line width is thicker than the pattern mask, the line width cannot be reproduced faithfully to the mask, or the pattern edge becomes rough and uneven.

(D)成分的偶氮系聚合引發劑可舉出:偶氮雙異丁腈(10小時半衰期溫度(甲苯)(以下記作T1/2 )為65℃)、2,2'-偶氮雙(2,4-二甲基戊腈)(T1/2 為51℃)、二甲基2,2'-偶氮雙(2-甲基丙酸酯)(T1/2 為66℃)、二甲基1,1'-偶氮雙(1-環己烷羧酸酯)(T1/2 為73℃)、1,1'-偶氮雙(環己烷-1-甲腈)(T1/2 為88℃)、1,1'-偶氮雙(1-乙醯氧基-1-苯基乙烷)(T1/2 為61℃)、二甲基2,2'-偶氮雙異丁酸酯(T1/2 為67℃)等。The azo-based polymerization initiator of component (D) includes: azobisisobutyronitrile (10-hour half-life temperature (toluene) (hereinafter referred to as T 1/2 ) is 65°C), 2,2'-azo Bis(2,4-dimethylvaleronitrile) (T 1/2 is 51°C), dimethyl 2,2'-azobis(2-methyl propionate) (T 1/2 is 66°C) ), dimethyl 1,1'-azobis(1-cyclohexane carboxylate) (T 1/2 is 73℃), 1,1'-azobis(cyclohexane-1-carbonitrile) ) (T 1/2 is 88°C), 1,1'-azobis(1-acetoxy-1-phenylethane) (T 1/2 is 61°C), dimethyl 2,2 '-Azobisisobutyrate (T 1/2 is 67°C) and so on.

關於(D)成分的偶氮系聚合引發劑的功能,主要是為了提高感光性樹脂組合物的熱自由基聚合性,特別是在曝光、顯影後的後烘烤時提高通過熱聚合所形成的圖案的硬度等硬化物的物性。因此,必須根據後烘烤條件等而添加適當量的適當的10小時半衰期溫度(T1/2 )的偶氮系聚合引發劑。優選的10小時半衰期溫度為50℃~80℃,關於其使用量,以(A)成分與(B)成分的合計100質量份為基準而以1質量份~20質量份為宜,優選以2質量份~15質量份為宜。Regarding the function of the azo polymerization initiator of component (D), it is mainly to improve the thermal radical polymerizability of the photosensitive resin composition, especially to improve the formation of thermal polymerization during post-baking after exposure and development. The physical properties of the hardened product such as the hardness of the pattern. Therefore, it is necessary to add an appropriate amount of an azo-based polymerization initiator with an appropriate 10-hour half-life temperature (T 1/2) according to post-baking conditions and the like. The preferred 10-hour half-life temperature is 50°C to 80°C, and the amount used is preferably 1 part by mass to 20 parts by mass based on 100 parts by mass of the total of component (A) and component (B), preferably 2 Parts by mass to 15 parts by mass are suitable.

(E)成分為選自黑色有機顏料、混色有機顏料或遮光材料中的遮光成分,以耐熱性、耐光性及耐溶劑性優異為宜。這裡,黑色有機顏料例如可舉出苝黑、苯胺黑、花青黑、內醯胺黑等。混色有機顏料可舉出將選自紅色、藍色、綠色、紫色、黃色、青色、深紅色等中的兩種以上的顏料而模擬黑色化的顏料。遮光材料可舉出碳黑、氧化鉻、氧化鐵、鈦黑等。遮光成分可適當選擇使用兩種以上,特別是碳黑在遮光性、表面平滑性、分散穩定性、與樹脂的相容性良好的方面優選。另外,所使用的碳黑若使用其表面經染料、樹脂等被覆的碳黑,則適於製成高阻抗的硬化物的情況。The component (E) is a light-shielding component selected from black organic pigments, color-mixed organic pigments, or light-shielding materials, and is preferably excellent in heat resistance, light resistance, and solvent resistance. Here, black organic pigments include, for example, perylene black, aniline black, cyanine black, and internal amide black. Examples of the mixed-color organic pigments include pigments that simulate blackening of two or more pigments selected from the group consisting of red, blue, green, purple, yellow, cyan, magenta, and the like. Examples of the light-shielding material include carbon black, chromium oxide, iron oxide, and titanium black. Two or more types of light-shielding components can be appropriately selected and used, and carbon black is particularly preferable in terms of light-shielding properties, surface smoothness, dispersion stability, and compatibility with resins. In addition, if the carbon black used is carbon black whose surface is coated with a dye, resin, etc., it is suitable for the case where a high-resistance hardened product is used.

另外,(F)成分的溶劑例如可舉出:甲醇、乙醇、正丙醇、異丙醇、乙二醇、丙二醇等醇類,α-松油醇或β-松油醇等萜烯類等,丙酮、甲基乙基酮、環己酮、N-甲基-2-吡咯啶酮等酮類,甲苯、二甲苯、四甲基苯等芳香族烴類,溶纖劑、甲基溶纖劑、乙基溶纖劑、卡必醇、甲基卡必醇、乙基卡必醇、丁基卡必醇、丙二醇單甲醚、丙二醇單乙醚、二丙二醇單甲醚、二丙二醇單乙醚、三乙二醇單甲醚、三乙二醇單乙醚等二醇醚類,乙酸乙基、乙酸丁酯、溶纖劑乙酸酯、乙基溶纖劑乙酸酯、丁基溶纖劑乙酸酯、卡必醇乙酸酯、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯等乙酸酯類等,通過使用這些溶劑進行溶解、混合,可製成均勻的溶液狀的組合物。In addition, the solvent of component (F) includes, for example, alcohols such as methanol, ethanol, n-propanol, isopropanol, ethylene glycol, and propylene glycol, and terpenes such as α-terpineol or β-terpineol. , Ketones such as acetone, methyl ethyl ketone, cyclohexanone, N-methyl-2-pyrrolidone, aromatic hydrocarbons such as toluene, xylene, tetramethylbenzene, cellosolve, methyl cellosolve Agent, ethyl cellosolve, carbitol, methyl carbitol, ethyl carbitol, butyl carbitol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, Glycol ethers such as triethylene glycol monomethyl ether and triethylene glycol monoethyl ether, ethyl acetate, butyl acetate, cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate , Carbitol acetate, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate and other acetates, etc., by using these solvents Dissolving and mixing can be made into a homogeneous solution-like composition.

(E)的遮光成分優選以預先與(G)分散劑一起分散到溶劑(F)中而製成遮光性分散液後,調配成遮光膜用感光性樹脂組合物為宜。這裡,進行分散的溶劑只要為所述(F)成分中舉出的溶劑,則可使用,例如適合使用丙二醇單甲醚乙酸酯、3-甲氧基丁基乙酸酯等。關於形成遮光性分散液的(E)的遮光成分的調配比例,以相對于本發明的遮光膜用感光性樹脂組合物的總固體成分而以40質量%~70質量%的範圍使用為宜,特別優選40質量%~60質量%的範圍。若少於40質量%,則作為高遮光用而遮光性變得不充分。若超過70質量%,則產生以下不良問題:原本成為粘合劑的感光性樹脂的含量減少,因此損及顯影特性並且膜形成能力受損等。此外,遮光膜用感光性樹脂組合物的總固體成分中,也包括通過使遮光膜用感光性樹脂組合物進行光硬化而成為固體成分的成分。The light-shielding component of (E) is preferably dispersed in the solvent (F) together with the (G) dispersant in advance to prepare a light-shielding dispersion, and then it is preferable to prepare the photosensitive resin composition for a light-shielding film. Here, the solvent for dispersing can be used as long as it is the solvent exemplified in the component (F). For example, propylene glycol monomethyl ether acetate, 3-methoxybutyl acetate, etc. are suitably used. Regarding the blending ratio of the light-shielding component (E) forming the light-shielding dispersion liquid, it is preferable to use it in the range of 40% by mass to 70% by mass relative to the total solid content of the photosensitive resin composition for a light-shielding film of the present invention. The range of 40% by mass to 60% by mass is particularly preferable. If it is less than 40% by mass, the light-shielding properties become insufficient for high light-shielding. If it exceeds 70% by mass, the following problems occur: the content of the photosensitive resin originally used as the binder decreases, and therefore the development characteristics are impaired and the film forming ability is impaired. In addition, the total solid content of the photosensitive resin composition for a light-shielding film also includes a component that becomes a solid content by photocuring the photosensitive resin composition for a light-shielding film.

關於所使用的分散劑(G),可使用各種高分子分散劑等眾所周知的分散劑。分散劑的具體例可無特別限制地使用以前用於顏料分散的眾所周知的化合物(以分散劑、分散濕潤劑、分散促進劑等名稱而市售的化合物等),例如可舉出陽離子性高分子系分散劑、陰離子性高分子系分散劑、非離子性高分子系分散劑、顏料衍生物型分散劑(分散助劑)等。特別合適的是具有咪唑基、吡咯基、吡啶基、一級氨基、二級氨基或三級氨基等陽離子性的官能基作為對顏料的吸附點,且胺值在1 mgKOH/g~100 mgKOH/g的範圍內,數量平均分子量在1千~10萬的範圍內的陽離子性高分子系分散劑。關於該分散劑的調配量,相對于遮光成分以1質量%~30質量%為宜,優選以2質量%~25質量%為宜。Regarding the dispersant (G) to be used, well-known dispersants such as various polymer dispersants can be used. Specific examples of the dispersing agent can be used without particular limitation of well-known compounds (commercially available under the names of dispersing agents, dispersion wetting agents, dispersion accelerators, etc.) used for pigment dispersion, for example, cationic polymers Dispersant, anionic polymer dispersant, nonionic polymer dispersant, pigment derivative type dispersant (dispersion aid), etc. It is particularly suitable to have cationic functional groups such as imidazole group, pyrrolyl group, pyridyl group, primary amino group, secondary amino group or tertiary amino group as the adsorption point for the pigment, and the amine value is 1 mgKOH/g~100 mgKOH/g A cationic polymer-based dispersant with a number average molecular weight in the range of 1,000 to 100,000. The blending amount of the dispersant is preferably 1% by mass to 30% by mass, preferably 2% by mass to 25% by mass relative to the light-shielding component.

進而,在製備遮光性分散液時,通過除了所述分散劑以外使(A)成分的含聚合性不飽和基的鹼溶性樹脂的一部分共分散,在製成遮光膜用感光性樹脂組合物時,容易將曝光感度維持于高感度,可製成顯影時的密接性良好且也不易產生殘渣的問題的感光性樹脂組合物。此時的(A)成分的調配量優選遮光性分散液中的2質量%~20質量%,更優選5質量%~15質量%。若(A)成分小於2質量%,則無法獲得作為共分散效果的感度提高、密接性提高、殘渣減少等效果。另外,若超過20質量%,則尤其在遮光材料的含量大時,遮光性分散液的黏度高,難以均勻地分散或非常需要時間,難以獲得用來獲得高阻抗的塗膜的感光性樹脂組合物。而且,所得的遮光性分散液通過與(A)成分、(B)成分、(C)成分及(D)成分混合,視需要追加(F)成分並調整為適於製膜條件的黏度,可製成遮光膜用感光性樹脂組合物。Furthermore, when preparing a light-shielding dispersion, by co-dispersing a part of the polymerizable unsaturated group-containing alkali-soluble resin of component (A) in addition to the dispersant, when the photosensitive resin composition for a light-shielding film is prepared It is easy to maintain the exposure sensitivity at a high sensitivity, and it can be made into a photosensitive resin composition that has good adhesion during development and does not easily cause the problem of residue. The compounding amount of the (A) component at this time is preferably 2% by mass to 20% by mass in the light-shielding dispersion liquid, and more preferably 5% by mass to 15% by mass. If the (A) component is less than 2% by mass, effects such as improvement in sensitivity, improvement in adhesion, and reduction in residues as a co-dispersion effect cannot be obtained. In addition, if it exceeds 20% by mass, especially when the content of the light-shielding material is large, the viscosity of the light-shielding dispersion liquid is high, it is difficult to uniformly disperse, or it takes a lot of time, and it is difficult to obtain a photosensitive resin combination for obtaining a high-resistance coating film. Things. Furthermore, the obtained light-shielding dispersion is mixed with (A) component, (B) component, (C) component and (D) component, and (F) component is added as necessary and adjusted to a viscosity suitable for film forming conditions. The photosensitive resin composition for light-shielding films was prepared.

另外,本發明的感光性樹脂組合物中,視需要可調配肟酯系及偶氮系以外的聚合引發劑、鏈轉移劑、增感劑、非感光性樹脂、硬化促進劑、抗氧化劑、塑化劑、填充材料、勻化劑、消泡劑、偶合劑、表面活性劑、顏色調整用顏料及染料等添加劑。肟酯系及偶氮系以外的聚合引發劑可舉出:苯乙酮類、二苯甲酮類、α-羥基烷基苯酮類、α-氨基烷基苯酮類、安息香醚類、聯咪唑系化合物類、鹵代甲基二唑化合物類、鹵代甲基均三嗪系化合物類等,鏈轉移劑、增感劑通常可使用含硫原子的化合物,可舉出硫醇化合物類、二硫醚化合物類等,可優選地例示1,4-雙(3-巰基丁醯氧基)丁烷等脂肪族多官能硫醇類。非感光性樹脂可舉出:雙酚型環氧樹脂類、酚醛清漆型環氧樹脂類、脂環式環氧樹脂類、環氧矽酮樹脂類等,抗氧化劑可舉出受阻酚系抗氧化劑、磷系抗氧化劑等,塑化劑可舉出鄰苯二甲酸二丁酯、鄰苯二甲酸二辛酯、磷酸三甲苯酯等,填充材料可舉出玻璃纖維、二氧化矽、雲母、氧化鋁等,消泡劑或勻化劑可舉出矽酮系、氟系、丙烯酸系的化合物。另外,表面活性劑可舉出氟系表面活性劑、矽酮系表面活性劑等,偶合劑可舉出3-(縮水甘油氧基)丙基三甲氧基矽烷、3-異氰酸酯基丙基三乙氧基矽烷、3-脲基丙基三乙氧基矽烷等矽烷偶合劑。In addition, in the photosensitive resin composition of the present invention, polymerization initiators other than oxime ester series and azo series, chain transfer agents, sensitizers, non-photosensitive resins, curing accelerators, antioxidants, plastic Additives such as chemical agents, fillers, leveling agents, defoamers, coupling agents, surfactants, pigments and dyes for color adjustment. Examples of polymerization initiators other than oxime ester series and azo series include: acetophenones, benzophenones, α-hydroxyalkylphenones, α-aminoalkylphenones, benzoin ethers, and Imidazole compounds, halogenated methyl diazole compounds, halogenated methyl s-triazine compounds, etc., chain transfer agents and sensitizers generally can use sulfur atom-containing compounds, including thiol compounds, As disulfide compounds and the like, aliphatic polyfunctional thiols such as 1,4-bis(3-mercaptobutoxy)butane and the like can be preferably exemplified. Examples of non-photosensitive resins include bisphenol type epoxy resins, novolac type epoxy resins, alicyclic epoxy resins, epoxy silicone resins, and the like. Examples of antioxidants include hindered phenol type antioxidants. , Phosphorus-based antioxidants, etc. Plasticizers include dibutyl phthalate, dioctyl phthalate, tricresyl phosphate, etc., and fillers include glass fiber, silica, mica, oxide Examples of aluminum and the like, antifoaming agent or leveling agent include silicone-based, fluorine-based, and acrylic-based compounds. In addition, surfactants include fluorine-based surfactants, silicone-based surfactants, and the like. Coupling agents include 3-(glycidoxy)propyltrimethoxysilane, 3-isocyanatopropyltriethyl Silane coupling agents such as oxysilane and 3-ureidopropyltriethoxysilane.

本發明的感光性樹脂組合物合適的是含有所述(A)成分~(F)成分作為主成分。理想的是在除了溶劑以外的固體成分(固體成分中包括在硬化後成為固體成分的單體)中,以合計為80質量%、優選90質量%以上而含有(A)成分~(E)成分。(F)溶劑的量根據目標黏度而變化,以在感光性樹脂組合物中以70質量%~90質量%的範圍而含有為宜。The photosensitive resin composition of this invention suitably contains the said (A) component-(F) component as a main component. It is desirable to contain the (A) component to (E) component in a total of 80% by mass, preferably 90% by mass or more, in the solid content other than the solvent (the solid content includes the monomer that becomes the solid content after curing) . (F) The amount of the solvent changes according to the target viscosity, and it is preferably contained in the photosensitive resin composition in the range of 70% by mass to 90% by mass.

使用本發明的遮光膜用感光性樹脂組合物的遮光膜的形成方法有以下那樣的光刻(photolithography)法。可舉出以下方法:首先將感光性樹脂組合物塗布在塑膠基板或元件上,然後使溶劑乾燥(預烘烤)後,透過光罩對像這樣而獲得的被膜照射紫外線,使曝光部硬化,進而進行使用鹼性水溶液使未曝光部溶出的顯影而形成圖案,進而進行後烘烤(熱煆燒)作為後硬化。The method for forming a light-shielding film using the photosensitive resin composition for a light-shielding film of the present invention includes the following photolithography method. The following method can be mentioned: firstly, the photosensitive resin composition is coated on a plastic substrate or element, and then the solvent is dried (pre-baked), and then the obtained film is irradiated with ultraviolet light through a photomask to harden the exposed part, Furthermore, development of elution of the unexposed part using an alkaline aqueous solution is performed to form a pattern, and then post-baking (thermal sintering) is performed as post-curing.

塗布本發明的感光性樹脂組合物的基板可舉出耐熱溫度為160℃以下的PET、PEN等樹脂製膜(塑膠基板)。這裡所謂耐熱溫度,為即便基板暴露在對基板上形成遮光膜的圖案等加工製程中也不產生變形等問題的溫度,也根據對樹脂製膜進行延伸處理的程度而變化,但必須至少未超過玻璃轉移溫度(Tg)。另外,也可例示在樹脂製膜上蒸鍍或圖案化有氧化銦錫(Indium Tin Oxide,ITO)或金等的電極的基板作為基板。The substrate to which the photosensitive resin composition of the present invention is applied includes resin films (plastic substrates) such as PET and PEN having a heat-resistant temperature of 160° C. or less. The so-called heat-resistant temperature here is a temperature that does not cause problems such as deformation even when the substrate is exposed to the patterning of the light-shielding film formed on the substrate. The temperature varies depending on the degree of stretching of the resin film, but it must be at least not more than Glass transition temperature (Tg). In addition, a substrate on which an electrode such as indium tin oxide (ITO) or gold is vapor-deposited or patterned on a resin film can also be exemplified as the substrate.

此外,塗布本發明的感光性樹脂組合物的基板的其他例也包括在玻璃基板或矽晶片等那樣基板自身的耐熱性高的基板上形成有耐熱性低的薄膜等的基板。具體例可舉出在玻璃或矽晶片上形成了有機EL(有機發光二極體(Organic Light Emitting Diode,OLED))或有機薄膜電晶體(TFT)的元件。此外,樹脂製膜或元件等本發明中作為對象的耐熱性低的基板的耐熱溫度也根據樹脂的種類或元件而不同,但可謂通常為100℃~160℃。In addition, other examples of the substrate to which the photosensitive resin composition of the present invention is applied also include a substrate in which a low-heat-resistant thin film or the like is formed on a high-heat-resistant substrate such as a glass substrate or a silicon wafer. Specific examples include elements in which organic EL (Organic Light Emitting Diode (OLED)) or organic thin film transistors (TFT) are formed on glass or silicon wafers. In addition, the heat resistance temperature of the substrate with low heat resistance in the present invention, such as a resin film or element, also differs depending on the type of resin or element, but it can be said that it is usually 100°C to 160°C.

在這些基板上塗布感光性樹脂組合物的溶液的方法除了眾所周知的溶液浸漬法、噴霧法以外,可採用使用輥塗機、刀鋒背塗布機(land coater)、狹縫塗布機或旋轉機的方法等任意方法。通過這些方法塗布成所需的厚度後,除去溶劑(預烘烤),由此形成被膜。預烘烤是通過利用烘箱、加熱板等進行加熱而進行。預烘烤的加熱溫度及加熱時間是根據所使用的溶劑而適當選擇,例如在60℃~110℃的溫度下進行1分鐘~3分鐘。In addition to the well-known solution dipping method and spray method, the method of applying the photosensitive resin composition solution on these substrates can be a method using a roll coater, a land coater, a slit coater, or a rotary machine. And so on any method. After coating to a desired thickness by these methods, the solvent is removed (pre-baking), thereby forming a film. The pre-baking is performed by heating with an oven, a hot plate, or the like. The heating temperature and heating time of the pre-baking are appropriately selected according to the solvent used, for example, it is performed at a temperature of 60°C to 110°C for 1 minute to 3 minutes.

預烘烤後進行的曝光是通過紫外線曝光裝置來進行,通過隔著光罩進行曝光,而僅使與圖案對應的部分的抗蝕劑感光。曝光裝置及其曝光照射條件是適當選擇,使用超高壓水銀燈、高壓水銀燈、金屬鹵化物燈、遠紫外線燈等光源進行曝光,使塗膜中的感光性樹脂組合物進行光硬化。The exposure performed after the pre-baking is performed by an ultraviolet exposure device, and the exposure is performed through a photomask, and only the portion of the resist corresponding to the pattern is exposed to light. The exposure device and its exposure and irradiation conditions are appropriately selected, and light sources such as an ultra-high pressure mercury lamp, a high pressure mercury lamp, a metal halide lamp, and a far ultraviolet lamp are used for exposure, and the photosensitive resin composition in the coating film is photocured.

曝光後的鹼顯影是為了將未經曝光的部分的抗蝕劑除去而進行,通過該顯影而形成所需的圖案。適於該鹼顯影的顯影液例如可舉出鹼金屬或鹼土金屬的碳酸鹽的水溶液、鹼金屬的氫氧化物的水溶液等,尤其以使用含有0.05質量%~3質量%的碳酸鈉、碳酸鉀、碳酸鋰等碳酸鹽的弱鹼性水溶液在23℃~28℃的溫度下進行顯影為宜,可使用市售的顯影機或超聲波清洗機等精密地形成微細的圖像。The alkali development after exposure is performed to remove the resist of the unexposed part, and a desired pattern is formed by this development. The developer suitable for the alkaline development includes, for example, an aqueous solution of alkali metal or alkaline earth metal carbonate, an aqueous solution of alkali metal hydroxide, etc., and in particular, sodium carbonate and potassium carbonate containing 0.05% by mass to 3% by mass are used. , Lithium carbonate and other carbonate weakly alkaline aqueous solutions are preferably developed at a temperature of 23°C to 28°C, and a commercially available developing machine or ultrasonic cleaner can be used to precisely form a fine image.

顯影後,優選的是以100℃~160℃的溫度及20分鐘~60分鐘的條件進行熱處理(後烘烤)。該後烘烤是為了提高經圖案化的遮光膜與基板的密接性等而進行。其與預烘烤同樣地通過利用烘箱、加熱板等進行加熱而進行。本發明的經圖案化的遮光膜是經過以上的光刻法的各步驟而形成。After development, it is preferable to perform heat treatment (post-baking) at a temperature of 100° C. to 160° C. and conditions of 20 minutes to 60 minutes. This post-baking is performed in order to improve the adhesion of the patterned light-shielding film and the substrate, etc. This is performed by heating with an oven, a hot plate, etc. similarly to the pre-baking. The patterned light-shielding film of the present invention is formed through the steps of the above photolithography method.

像上文所述那樣,本發明的感光性樹脂組合物可合適地用於對耐熱溫度低的基板通過曝光、鹼顯影等操作在該基板上形成遮光膜,也特別適於需要微細的遮光膜圖案的情況。具體來說,在使用耐熱溫度低的基板的情況等下,可用于形成彩色濾光片(color filter)用、有機EL圖元形成用的黑矩陣(black matrix)或隔離壁材料(用於通過噴墨法來形成RGB的情況等)、遮光膜、觸控式螢幕用遮光膜等,也可將這些帶有遮光膜的基板用於液晶或有機EL等顯示裝置用或攝影元件的構件(即,將這些統稱為顯示器用基板)。As described above, the photosensitive resin composition of the present invention can be suitably used to form a light-shielding film on a substrate with a low heat resistance temperature by exposure, alkali development, etc., and is particularly suitable for a fine light-shielding film. The pattern of the situation. Specifically, in the case of using a substrate with a low heat-resistant temperature, etc., it can be used to form a black matrix for color filters, a black matrix for forming organic EL pixels, or a partition wall material (used to pass through Inkjet method to form RGB, etc.), light-shielding films, light-shielding films for touch screens, etc., substrates with light-shielding films can also be used for liquid crystal or organic EL and other display devices or imaging elements (ie , These are collectively referred to as display substrates).

[實施例][Example]

以下,根據實施例及比較例對本發明的實施形態進行具體說明,但本發明不限定於這些例子。Hereinafter, the embodiments of the present invention will be specifically described based on examples and comparative examples, but the present invention is not limited to these examples.

首先,示出本發明的(A)含聚合性不飽和基的鹼溶性樹脂的合成例。合成例的樹脂的評價是像以下那樣進行。First, a synthesis example of the (A) polymerizable unsaturated group-containing alkali-soluble resin of the present invention is shown. The evaluation of the resin of the synthesis example was performed as follows.

[固體成分濃度][Solid content concentration]

使1 g合成例中所得的樹脂溶液含浸在玻璃篩檢程式[重量:W0 (g)]中並進行稱量[W1 (g)],根據在160℃下加熱2小時後的重量[W2 (g)]由下式求出固體成分濃度。1 g of the resin solution obtained in the synthesis example was impregnated in a glass screen [weight: W 0 (g)] and weighed [W 1 (g)], based on the weight after heating at 160°C for 2 hours [ W 2 (g)] The solid content concentration is obtained from the following formula.

固體成分濃度(重量%)=100×(W2 -W0 )/(W1 -W0Solid content concentration (weight%) = 100×(W 2 -W 0 )/(W 1 -W 0 )

[酸值][Acid value]

使樹脂溶液溶解在二噁烷中,利用電位差滴定裝置[平沼產業(股)製造的商品名COM-1600]以1/10N-KOH水溶液進行滴定而求出酸值。The resin solution was dissolved in dioxane, and the acid value was determined by titration with a 1/10 N-KOH aqueous solution using a potential difference titration device [trade name COM-1600 manufactured by Hiranuma Sangyo Co., Ltd.].

[分子量][Molecular Weight]

利用凝膠滲透色譜儀(Gel Permeation Chromatography,GPC)[東曹(Tosoh)(股)製造的商品名HLC-8220GPC,溶劑:四氫呋喃,管柱:TSK gel Super H-2000(2根)+TSK gel Super H-3000(1根)+TSK gel Super H-4000(1根)+TSK gel Super-H 5000(1根)[東曹(Tosoh)(股)製造],溫度:40℃,速度:0.6 ml/min]進行測定,以標準聚苯乙烯[東曹(Tosoh)(股)製造的PS-寡聚物套組]換算值的形式求出重量平均分子量(Mw)。Gel Permeation Chromatography (GPC) [trade name HLC-8220GPC manufactured by Tosoh Co., Ltd., solvent: tetrahydrofuran, column: TSK gel Super H-2000 (2) + TSK gel Super H-3000 (1 piece) + TSK gel Super H-4000 (1 piece) + TSK gel Super-H 5000 (1 piece) [manufactured by Tosoh (stock)], temperature: 40°C, speed: 0.6 ml/min ] Was measured, and the weight average molecular weight (Mw) was calculated as a conversion value of standard polystyrene [PS-oligomer set manufactured by Tosoh Co., Ltd.].

另外,合成例中使用的簡稱如下。In addition, the abbreviations used in the synthesis examples are as follows.

BPFE:9,9-雙(4-羥基苯基)茀與氯甲基氧雜環丙烷的反應物。通式(I)的化合物中,A為茀-9,9-二基且R1 、R2 、R3 、R4 為氫的化合物。BPFE: the reactant of 9,9-bis(4-hydroxyphenyl) pyrene and chloromethyl oxirane. Among the compounds of the general formula (I), A is a compound having a -9,9-diyl group and R 1 , R 2 , R 3 , and R 4 are hydrogen.

AA:丙烯酸AA: Acrylic

BPDA:3,3,4,4-聯苯四羧酸二酐BPDA: 3,3,4,4-biphenyltetracarboxylic dianhydride

THPA:1,2,3,6-四氫鄰苯二甲酸酐THPA: 1,2,3,6-tetrahydrophthalic anhydride

MAA:甲基丙烯酸MAA: Methacrylic acid

MMA:甲基丙烯酸甲酯MMA: methyl methacrylate

CHMA:甲基丙烯酸環己酯CHMA: Cyclohexyl methacrylate

GMA:甲基丙烯酸縮水甘油酯GMA: Glycidyl methacrylate

TEAB:溴化四乙基銨TEAB: Tetraethylammonium bromide

AIBN:偶氮雙異丁腈AIBN: Azobisisobutyronitrile

TPP:三苯基膦TPP: Triphenylphosphine

DTBC:2,6-二叔丁基對甲酚DTBC: 2,6-Di-tert-butyl p-cresol

PGMEA:丙二醇單甲醚乙酸酯PGMEA: Propylene Glycol Monomethyl Ether Acetate

DMDG:二乙二醇二甲醚DMDG: Diethylene glycol dimethyl ether

[合成例1][Synthesis Example 1]

在帶有回流冷凝器的500 ml四口燒瓶中加入114.4 g(0.23 mol)的BPFE、33.2 g(0.46 mol)的AA、157 g的PGMEA及0.48 g的TEAB,在100℃~105℃的加熱下攪拌20小時而反應。然後,在燒瓶內加入35.3 g(0.12 mol)的BPDA、18.3 g(0.12 mol)的THPA,在120℃~125℃的加熱下攪拌6小時,獲得鹼溶性樹脂(A)-1。所得的樹脂溶液的固體成分濃度為56.1 wt%,酸值(固體成分換算)為103 mgKOH/g,由GPC分析所得的Mw為3600。Put 114.4 g (0.23 mol) of BPFE, 33.2 g (0.46 mol) of AA, 157 g of PGMEA and 0.48 g of TEAB into a 500 ml four-necked flask with reflux condenser, and heat at 100℃~105℃ It was stirred for 20 hours and reacted. Then, 35.3 g (0.12 mol) of BPDA and 18.3 g (0.12 mol) of THPA were added to the flask, and stirred under heating at 120°C to 125°C for 6 hours to obtain alkali-soluble resin (A)-1. The solid content concentration of the obtained resin solution was 56.1 wt%, the acid value (in terms of solid content) was 103 mgKOH/g, and the Mw obtained by GPC analysis was 3,600.

[合成例2][Synthesis Example 2]

在帶有氮氣導入管及回流管的1000 ml四口燒瓶中加入51.7 g(0.60 mol)的MAA、38.0 g(0.38 mol)的MMA、37.0 g(0.22 mol)的CHMA、5.91 g的AIBN及295 g的DMDG,在80℃~85℃下在氮氣流下攪拌8小時進行聚合。進而,在燒瓶內添加39.8 g(0.28 mol)的GMA、1.44 g的TPP、0.055 g的DTBC,在80℃~85℃下攪拌16小時,獲得含聚合性不飽和基的(甲基)丙烯酸酯樹脂(A)-2。所得的樹脂溶液的固體成分濃度為35.5質量%,酸值(固體成分換算)為110 mgKOH/g,由GPC分析所得的Mw為18080。Add 51.7 g (0.60 mol) of MAA, 38.0 g (0.38 mol) of MMA, 37.0 g (0.22 mol) of CHMA, 5.91 g of AIBN and 295 to a 1000 ml four-necked flask with a nitrogen inlet tube and a reflux tube. g of DMDG was stirred at 80°C to 85°C for 8 hours under a nitrogen stream to polymerize. Furthermore, 39.8 g (0.28 mol) of GMA, 1.44 g of TPP, and 0.055 g of DTBC were added to the flask, and the mixture was stirred at 80°C to 85°C for 16 hours to obtain a (meth)acrylate containing a polymerizable unsaturated group Resin (A)-2. The solid content concentration of the obtained resin solution was 35.5% by mass, the acid value (in terms of solid content) was 110 mgKOH/g, and the Mw obtained by GPC analysis was 18080.

然後,根據與遮光膜用感光性樹脂組合物及其硬化物的製造有關的實施例及比較例對本發明進行具體說明,但本發明不限定於這些例子。這裡,以下的實施例及比較例的遮光膜用感光性樹脂組合物及其硬化物的製造中所用的原料及簡稱如下。Next, the present invention will be specifically described based on examples and comparative examples related to the production of the photosensitive resin composition for a light-shielding film and its cured product, but the present invention is not limited to these examples. Here, the raw materials and abbreviations used in the production of the photosensitive resin composition for a light-shielding film of the following Examples and Comparative Examples and a cured product thereof are as follows.

(含聚合性不飽和基的鹼溶性樹脂) (A)-1:所述合成例1中所得的鹼溶性樹脂溶液 (A)-2:所述合成例2中所得的鹼溶性樹脂溶液(Alkali-soluble resin containing polymerizable unsaturated groups) (A)-1: Alkali-soluble resin solution obtained in Synthesis Example 1 (A)-2: Alkali-soluble resin solution obtained in Synthesis Example 2

(光聚合性單體) (B)-1:二季戊四醇六丙烯酸酯與二季戊四醇五丙烯酸酯的混合物(東亞合成公司製造,商品名亞羅尼斯(Aronix)M-405) (B)-2:三羥甲基丙烷三丙烯酸酯(日本沙多瑪(Sartomer Japan)(股)製造,商品名SR351S) (B)-3:雙酚A的環氧乙烷(Ethylene Oxide,EO)加成物二丙烯酸酯(共榮社化學公司製造,商品名萊特丙烯酸酯(Light Acrylate)BP-4EAL)(Photopolymerizable monomer) (B)-1: Mixture of dipentaerythritol hexaacrylate and dipentaerythritol pentaacrylate (manufactured by Toagosei Co., Ltd., trade name Aronix M-405) (B)-2: Trimethylolpropane triacrylate (manufactured by Sartomer Japan (stock), trade name SR351S) (B)-3: Ethylene Oxide (EO) adduct of bisphenol A II Acrylate (manufactured by Kyoeisha Chemical Co., Ltd., trade name Light Acrylate BP-4EAL)

(肟酯系聚合引發劑)(Oxime ester polymerization initiator)

(C):乙酮,1-[9-乙基-6-(2-甲基苯甲醯基)-9H-哢唑-3-基]-,1-(O-乙醯基肟)(日本巴斯夫(BASF Japan)公司製造,製品名豔佳固(Irgacure)OXE02)(C): Ethyl ketone, 1-[9-ethyl-6-(2-methylbenzyl)-9H-oxazol-3-yl]-,1-(O-acetyloxime) ( Made by BASF Japan, the product name is Irgacure OXE02)

(偶氮系聚合引發劑以外) (D)-1:2,2-偶氮雙異丁腈(和光純藥工業公司製造,商品名V-60) (D)-2:二甲基2,2-偶氮雙(2-甲基丙酸酯)(和光純藥工業公司製造,商品名V-601) (D)-3:1,1'-偶氮雙(1-乙醯氧基-1-苯基乙烷)(大塚化學公司製造,商品名:OTAZO-15) (D)-4:過氧化苯甲醯(日油公司製造,商品名:耐帕(Nyper)BMT-K40)(Other than azo polymerization initiators) (D) -1: 2,2-Azobisisobutyronitrile (manufactured by Wako Pure Chemical Industries, Ltd., trade name V-60) (D)-2: Dimethyl 2, 2-Azobis(2-methylpropionate) (manufactured by Wako Pure Chemical Industries, Ltd., trade name V-601) (D)-3:1,1'-azobis(1-acetoxy- 1-Phenylethane) (manufactured by Otsuka Chemical Company, trade name: OTAZO-15) (D)-4: Benzyl peroxide (manufactured by NOF Corporation, trade name: Nyper BMT-K40)

(遮光性分散顏料)(Shading disperse pigment)

(E):碳黑濃度25.0質量%、高分子分散劑濃度4.75質量%的PGMEA分散液(固體成分為29.75%)(E): PGMEA dispersion with a carbon black concentration of 25.0% by mass and a polymer dispersant concentration of 4.75% by mass (solid content is 29.75%)

(溶劑) (F)-1:PGMEA (F)-2:環己酮(Solvent) (F)-1: PGMEA (F)-2: Cyclohexanone

(矽烷偶合劑)(Silane coupling agent)

(H):S-510(捷恩智(JNC)公司製造)(H): S-510 (manufactured by JNC)

(表面活性劑) (I):美佳法(Megaface)F475(迪愛生(DIC)(股)製造)(Surfactant) (I): Megaface F475 (manufactured by DIC)

將所述調配成分以表1所示的比例調配,製備實施例1~實施例6及比較例1~比較例4的感光性樹脂組合物。另外,表1中的數值全部表示質量份。另外,(F)-1及(F)-2為不含(A)-1及(A)-2中的溶劑及(E)中的溶劑的量。The said compounding component was compounded in the ratio shown in Table 1, and the photosensitive resin composition of Example 1-Example 6 and Comparative Example 1-Comparative Example 4 was prepared. In addition, all the numerical values in Table 1 represent parts by mass. In addition, (F)-1 and (F)-2 are amounts that do not contain the solvent in (A)-1 and (A)-2 and the solvent in (E).

[表1]

Figure 106110982-A0304-0001
[Table 1]
Figure 106110982-A0304-0001

[評價][Evaluation]

使用實施例1~實施例6及比較例1~比較例4的黑色抗蝕劑用感光性樹脂組合物,進行以下所記載的評價。將這些評價的評價結果示於表2及表3中。Using the photosensitive resin composition for black resists of Example 1-Example 6 and Comparative Example 1-Comparative Example 4, the evaluation described below was performed. The evaluation results of these evaluations are shown in Table 2 and Table 3.

<顯影特性(圖案線寬、圖案直線性)的評價><Evaluation of development characteristics (pattern line width, pattern linearity)>

使用旋塗機將所述獲得的各感光性樹脂組合物以後烘烤後的膜厚成為1.2 μm的方式塗布在125 mm×125 mm的玻璃基板(康寧(Corning)1737)上,在90℃下預烘烤1分鐘。然後,將曝光間隙調整為100 μm,將線/間隙=10 μm/50 μm的負型光罩覆蓋在乾燥塗膜上,利用i射線照度為30 mW/cm2 的超高壓水銀燈照射50 mJ/cm2 的紫外線,進行感光部分的光硬化反應。Using a spin coater, apply the obtained photosensitive resin composition to a 125 mm×125 mm glass substrate (Corning 1737) so that the film thickness after baking becomes 1.2 μm, at 90°C Pre-bake for 1 minute. Then, the exposure gap adjusted to 100 μm, the line / space = 10 μm / 50 μm of negative type dry coating film coated on the mask, using an ultrahigh pressure mercury lamp i-line irradiation illuminance of 30 mW / cm 2 to 50 mJ / cm 2 of ultraviolet light, the photohardening reaction of the photosensitive part is carried out.

然後,利用25℃、0.04%氫氧化鉀水溶液對該經曝光的塗板以1 kgf/cm2 的噴淋壓力從圖案開始出現的顯影時間(出現時間(break time)=BT)起進行+10秒及+20秒的顯影後,進行5 kgf/cm2 壓力的噴霧水洗,將塗膜的未曝光部除去而在玻璃基板上形成遮光膜圖案,然後使用熱風乾燥機在120℃下進行60分鐘的熱後烘烤。對所得的遮光膜圖案的相對於10 μm線的遮罩寬的線寬、圖案直線性進行評價。Then, use 25°C, 0.04% potassium hydroxide aqueous solution to the exposed coating plate at a spray pressure of 1 kgf/cm 2 from the development time (break time = BT) when the pattern begins to appear +10 seconds And +20 seconds after development, perform spray washing at a pressure of 5 kgf/cm 2 to remove the unexposed parts of the coating film to form a light-shielding film pattern on the glass substrate, and then use a hot air dryer at 120°C for 60 minutes Bake after heating. The line width with respect to the mask width of the 10 μm line of the obtained light-shielding film pattern and the pattern linearity were evaluated.

圖案線寬:使用測長顯微鏡(尼康(Nikon)公司製造,“XD-20”)測定遮罩寬10 μm的圖案線寬。Pattern line width: A length measuring microscope (manufactured by Nikon, "XD-20") was used to measure the pattern line width of a mask with a width of 10 μm.

圖案直線性:對後烘烤後的10 μm遮罩圖案進行光學顯微鏡觀察,將未確認到對基板的剝離或圖案邊緣部分的粗糙的情況評價為○,將局部確認到的情況評價為△,將全體確認到的情況評價為×。Pattern linearity: The 10 μm mask pattern after post-baking was observed with an optical microscope, and the case where peeling of the substrate or the roughness of the pattern edge part was not confirmed was evaluated as ○, and the case where partially confirmed was evaluated as △. All confirmed cases are evaluated as ×.

此外,圖案線寬及圖案直線性的評價是在BT+10秒的情況和BT+20秒的情況下進行。In addition, the pattern line width and pattern linearity were evaluated in the case of BT+10 seconds and BT+20 seconds.

<OD/μm的評價><Evaluation of OD/μm>

使用旋塗機將所述獲得的各感光性樹脂組合物以後烘烤後的膜厚成為1.1 μm的方式塗布在125 mm×125 mm的玻璃基板(康寧(Corning)1737)上,在90℃下預烘烤1分鐘。然後,不覆蓋負型光罩,利用i射線照度為30 mW/cm2 的超高壓水銀燈照射80 mJ/cm2 的紫外線,進行光硬化反應。Using a spin coater, apply the obtained photosensitive resin composition to a glass substrate (Corning 1737) of 125 mm×125 mm in such a way that the film thickness after baking becomes 1.1 μm, at 90°C Pre-bake for 1 minute. Then, without covering the negative mask, an ultra-high pressure mercury lamp with an i-ray illuminance of 30 mW/cm 2 was used to irradiate ultraviolet rays of 80 mJ/cm 2 to perform a photohardening reaction.

然後,對該經曝光的塗板使用25℃、0.05%氫氧化鉀水溶液以1 kgf/cm2 的噴淋壓力進行60秒的顯影後,進行5 kgf/cm2 壓力的噴霧水洗,然後使用熱風乾燥機在120℃下進行60分鐘的熱後烘烤。使用麥克貝斯(Macbeth)透射濃度計來評價該塗板的OD值。另外,對形成在塗板的遮光膜的膜厚進行測定,將OD值除以膜厚的值作為OD/μm。Then, the exposed coated plate was developed with a spray pressure of 1 kgf/cm 2 at a spray pressure of 1 kgf/cm 2 at 25° C. for 60 seconds, and then spray-washed at a pressure of 5 kgf/cm 2 with hot air drying. The machine is post-baked at 120°C for 60 minutes. A Macbeth transmission densitometer was used to evaluate the OD value of the coated plate. In addition, the film thickness of the light-shielding film formed on the coated plate was measured, and the value obtained by dividing the OD value by the film thickness was taken as OD/μm.

<耐溶劑性的評價><Evaluation of solvent resistance>

使用與OD評價時同樣地製作的塗板(帶有遮光膜的玻璃板),評價所形成的塗膜(遮光膜)的耐溶劑性。利用經浸漬在PGMEA或環己酮(anone)中的碎布連續摩擦,觀察表面狀態,記錄塗膜表面溶解、或軟化而損傷時的摩擦次數。將使用任一溶劑時的次數為20次以上的情況視為耐溶劑性○,將小於20次的情況視為耐溶劑性×。Using the coated plate (glass plate with light-shielding film) produced in the same manner as in the OD evaluation, the solvent resistance of the formed coating film (light-shielding film) was evaluated. Use rags immersed in PGMEA or cyclohexanone (anone) to rub continuously to observe the surface state, and record the number of rubbing times when the coating film surface is dissolved or softened and damaged. The case where the number of times when any solvent is used is 20 times or more is regarded as solvent resistance ○, and the case of less than 20 times is regarded as solvent resistance ×.

<經時穩定性><Stability with time>

相對於所製備的感光性樹脂溶液的初期溶液黏度,將在室溫23℃下放置5天之後的溶液黏度增加初期溶液黏度的1.5倍以上的情況視為×,將小於1.5倍的情況視為〇。Relative to the initial solution viscosity of the prepared photosensitive resin solution, the case where the viscosity of the solution after being left at room temperature 23°C for 5 days increased by more than 1.5 times the initial solution viscosity was regarded as ×, and the case where it was less than 1.5 times was regarded as 〇.

[表2]

Figure 106110982-A0304-0002
※關於圖案線寬及圖案直線性的評價,左欄以BT+10秒實施評價,右欄以BT+20秒實施評價[Table 2]
Figure 106110982-A0304-0002
※As for the evaluation of pattern line width and pattern linearity, the left column will be evaluated by BT + 10 seconds, and the right column will be evaluated by BT + 20 seconds.

[表3]

Figure 106110982-A0304-0003
※關於圖案線寬及圖案直線性的評價,左欄以BT+10秒實施評價,右欄以BT+20秒實施評價[table 3]
Figure 106110982-A0304-0003
※As for the evaluation of pattern line width and pattern linearity, the left column will be evaluated by BT + 10 seconds, and the right column will be evaluated by BT + 20 seconds.

若使用本發明的遮光膜用感光性樹脂組合物溶液,則如實施例1~實施例6所示,即便在120℃的低溫下進行後烘烤時也保持圖案的直線性,可形成對PGMEA或環己酮的耐溶劑性也充分的遮光膜圖案,另外,作為感光性樹脂組合物溶液的保存穩定性也充分。If the photosensitive resin composition solution for a light-shielding film of the present invention is used, as shown in Examples 1 to 6, even when post-baking is performed at a low temperature of 120° C., the linearity of the pattern is maintained, and the PGMEA can be formed. Or a light-shielding film pattern with sufficient solvent resistance of cyclohexanone, and also sufficient storage stability as a photosensitive resin composition solution.

另一方面,像比較例1那樣,若使用二官能的單體作為光聚合性單體,則無法充分獲得後烘烤後的硬化膜的交聯密度,在顯影時間稍許延長的情況下圖案直線性變差,耐溶劑性也不足。像比較例2那樣,若為了賦予熱自由基聚合性而使用過氧化物系聚合引發劑而非偶氮系聚合引發劑,則作為感光性樹脂組合物溶液的保存穩定性不充分。像比較例3那樣,在不添加偶氮系聚合引發劑的情況下,當後烘烤溫度低時,無法獲得充分的耐溶劑性。像比較例4那樣,若使用丙烯酸系共聚合系的化合物而非通式(II)的化合物作為含聚合性不飽和基的鹼溶性樹脂,則在低的後烘烤溫度下未充分進行交聯,無法獲得直線性充分良好的圖案,耐溶劑性也不足。On the other hand, as in Comparative Example 1, if a difunctional monomer is used as the photopolymerizable monomer, the crosslink density of the cured film after post-baking cannot be sufficiently obtained, and the pattern is straight when the development time is slightly extended. The performance deteriorates and the solvent resistance is also insufficient. As in Comparative Example 2, if a peroxide-based polymerization initiator is used instead of an azo-based polymerization initiator in order to impart thermal radical polymerizability, the storage stability as a photosensitive resin composition solution is insufficient. Like Comparative Example 3, when the azo polymerization initiator is not added, when the post-baking temperature is low, sufficient solvent resistance cannot be obtained. Like Comparative Example 4, if an acrylic copolymerized compound instead of the compound of the general formula (II) is used as the polymerizable unsaturated group-containing alkali-soluble resin, the crosslinking is not sufficiently performed at a low post-baking temperature , A pattern with sufficiently good linearity cannot be obtained, and solvent resistance is also insufficient.

[產業上的可利用性][Industrial availability]

本發明的遮光膜用感光性樹脂組合物即便在製造遮光膜的製程中不包括在超過160℃的溫度下進行熱硬化的步驟,也可形成線寬為5 μm~15 μm、特別是10 μm以下時的顯影密接性或直線性優異且耐溶劑性良好的遮光膜(遮光圖案)。因此,對於耐熱溫度為160℃以下的PET、PEN等的樹脂製膜,或在玻璃基板或矽晶片上具備有機EL或有機TFT等的元件等,可形成具備所述那樣的特性的遮光膜。The photosensitive resin composition for a light-shielding film of the present invention can be formed with a line width of 5 μm to 15 μm, especially 10 μm, even if the process of manufacturing the light-shielding film does not include a step of thermosetting at a temperature exceeding 160°C. A light-shielding film (light-shielding pattern) that is excellent in developing adhesiveness or linearity and good solvent resistance in the following cases. Therefore, it is possible to form a light-shielding film having such characteristics as a resin film made of PET, PEN, etc., having a heat-resistant temperature of 160° C. or less, or an element including an organic EL or organic TFT on a glass substrate or a silicon wafer.

即,本發明的遮光膜用感光性樹脂組合物例如適於對耐熱溫度低的基板設置在形成彩色濾光片或有機EL圖元時所必需的黑矩陣、隔離壁材料、具有遮光功能的間隔柱(column spacer)等的遮光膜,或設置在形成觸控式螢幕時所必需的邊緣(bezel)部分等遮光膜,可將這些帶有遮光膜的基板(即顯示器用基板)用於製造液晶或有機EL等顯示裝置,或用於製造互補金屬氧化物半導體(Complementary Metal Oxide Semiconductor,CMOS)等固體攝像元件。That is, the photosensitive resin composition for a light-shielding film of the present invention is suitable for providing a black matrix, a partition material, and a spacer having a light-shielding function, which are necessary for forming a color filter or an organic EL picture element, on a substrate with a low heat resistance temperature, for example. A light-shielding film such as a column spacer, or a light-shielding film such as a bezel part necessary for forming a touch screen. These substrates with a light-shielding film (ie, display substrates) can be used to manufacture liquid crystals Or display devices such as organic EL, or used to manufacture solid-state imaging elements such as Complementary Metal Oxide Semiconductor (CMOS).

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The protection scope of the present invention shall be subject to those defined by the attached patent application scope.

without

without

Claims (6)

一種遮光膜用感光性樹脂組合物,其特徵在於含有下述(A)成分~(E)成分作為必需成分,(A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂;(B)具有至少三個乙烯性不飽和鍵的光聚合性單體;(C)肟酯系聚合引發劑;(D)偶氮系聚合引發劑,其中所述偶氮系聚合引發劑為1,1'-偶氮雙(1-乙醯氧基-1-苯基乙烷);以及(E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。 A photosensitive resin composition for a light-shielding film characterized by containing the following (A) components to (E) components as essential components, and (A) a polymer-containing polymer having a structure of an epoxy (meth)acrylate acid adduct Alkali-soluble resins with sexual unsaturated groups; (B) photopolymerizable monomers with at least three ethylenically unsaturated bonds; (C) oxime ester-based polymerization initiators; (D) azo-based polymerization initiators, wherein The azo-based polymerization initiator is 1,1'-azobis(1-acetoxy-1-phenylethane); and (E) is selected from black organic pigments, mixed color organic pigments and light-shielding materials. One or more shading components in the group. 如申請專利範圍第1項所述的遮光膜用感光性樹脂組合物,其中所述(A)成分的含聚合性不飽和基的鹼溶性樹脂是由下述通式(II)所表示,
Figure 106110982-A0305-02-0032-1
式中,R1、R2、R3及R4分別獨立地表示氫原子、碳數1~5的烷基、鹵素原子或苯基,R5表示氫原子或甲基,A表示-CO-、-SO2-、-C(CF3)2-、-Si(CH3)2-、-CH2-、-C(CH3)2-、-O-、茀-9,9-二基或直接鍵合,X表示四價羧酸殘基,Y1及Y2分別獨立地表示氫原子或-OC-Z-(COOH)m,其中,-OC-Z-(COOH)m的Z表示二價羧 酸殘基或三價羧酸殘基,m表示1或2的數,n表示1~20的整數。
The photosensitive resin composition for a light-shielding film as described in claim 1, wherein the polymerizable unsaturated group-containing alkali-soluble resin of the component (A) is represented by the following general formula (II),
Figure 106110982-A0305-02-0032-1
In the formula, R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a halogen atom or a phenyl group, R 5 represents a hydrogen atom or a methyl group, and A represents -CO- , -SO 2 -, -C(CF 3 ) 2 -, -Si(CH 3 ) 2 -, -CH 2 -, -C(CH 3 ) 2 -, -O-, 茀-9,9-diyl Or directly bonded, X represents a tetravalent carboxylic acid residue, Y 1 and Y 2 each independently represent a hydrogen atom or -OC-Z-(COOH) m , where the Z of -OC-Z-(COOH) m represents For divalent carboxylic acid residues or trivalent carboxylic acid residues, m represents the number of 1 or 2, and n represents an integer of 1-20.
如申請專利範圍第1項或第2項所述的遮光膜用感光性樹脂組合物,其中所述(A)成分與(B)成分的質量比例(A)/(B)為50/50~90/10,相對於所述(A)成分與(B)成分的合計100質量份,(C)成分為2質量份~30質量份並且(D)成分為1質量份~20質量份,在包含通過遮光膜用感光性樹脂組合物的光硬化而成為固體成分的成分的固體成分中含有40質量%~70質量%的(E)成分。 The photosensitive resin composition for a light-shielding film as described in item 1 or item 2 of the scope of patent application, wherein the mass ratio (A)/(B) of the component (A) to the component (B) is 50/50~ 90/10, relative to the total of 100 parts by mass of the (A) component and (B) component, the (C) component is 2 parts by mass to 30 parts by mass, and the (D) component is 1 part by mass to 20 parts by mass, in The solid content containing the component which becomes a solid content by the photohardening of the photosensitive resin composition for light-shielding films contains 40 mass%-70 mass% of (E) component. 如申請專利範圍第1項或第2項所述的遮光膜用感光性樹脂組合物,其中(E)成分為碳黑。 The photosensitive resin composition for a light-shielding film as described in the 1st or 2nd patent application range whose (E) component is carbon black. 一種顯示器用基板,其為在耐熱溫度為160℃以下的基板上具備遮光膜的顯示器用基板,所述遮光膜是使含有下述(A)成分~(E)成分作為必需成分的遮光膜用感光性樹脂組合物硬化而成,(A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂;(B)具有至少三個乙烯性不飽和鍵的光聚合性單體;(C)肟酯系聚合引發劑;(D)偶氮系聚合引發劑,其中所述偶氮系聚合引發劑為1,1'-偶氮雙(1-乙醯氧基-1-苯基乙烷);以及(E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。 A substrate for a display, which is a substrate for a display having a light-shielding film on a substrate with a heat-resistant temperature of 160°C or less, the light-shielding film being used for a light-shielding film containing the following components (A) to (E) as essential components The photosensitive resin composition is cured, (A) a polymerizable unsaturated group-containing alkali-soluble resin having the structure of an epoxy (meth)acrylate acid adduct; (B) having at least three ethylenic unsaturations Bond photopolymerizable monomer; (C) oxime ester-based polymerization initiator; (D) azo-based polymerization initiator, wherein the azo-based polymerization initiator is 1,1'-azobis(1-ethyl (Ethoxy-1-phenylethane); and (E) one or more light-shielding components selected from the group consisting of black organic pigments, color-mixed organic pigments, and light-shielding materials. 一種顯示器用基板的製造方法,其為在耐熱溫度為160℃以下的基板上具備遮光膜的顯示器用基板的製造方法,將含有下述(A)成分~(E)成分作為必需成分的遮光膜用感光性樹脂組合物塗布到基板上,隔著光罩進行曝光,通過顯影將未曝光部除去,然後在160℃以下進行加熱而形成具備既定圖案的遮光膜,(A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂;(B)具有至少三個乙烯性不飽和鍵的光聚合性單體;(C)肟酯系聚合引發劑;(D)偶氮系聚合引發劑,其中所述偶氮系聚合引發劑為1,1'-偶氮雙(1-乙醯氧基-1-苯基乙烷);以及(E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。 A method for manufacturing a substrate for a display, which is a method for manufacturing a substrate for a display having a light-shielding film on a substrate with a heat-resistant temperature of 160°C or less, and a light-shielding film containing the following components (A) to (E) as essential components The photosensitive resin composition is applied to the substrate, exposed through a photomask, and the unexposed area is removed by development, and then heated at 160°C or less to form a light-shielding film with a predetermined pattern, (A) has epoxy (former Base) Alkali-soluble resins containing polymerizable unsaturated groups with the structure of acrylate acid adducts; (B) photopolymerizable monomers having at least three ethylenically unsaturated bonds; (C) oxime ester-based polymerization initiators (D) An azo-based polymerization initiator, wherein the azo-based polymerization initiator is 1,1'-azobis(1-acetoxy-1-phenylethane); and (E) One or more light-shielding components in the group consisting of free black organic pigments, mixed-color organic pigments, and light-shielding materials.
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