TW201807488A - Photosensitive resin composition for light-sielding film, display substrate and manufacturing method thereof - Google Patents

Photosensitive resin composition for light-sielding film, display substrate and manufacturing method thereof Download PDF

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TW201807488A
TW201807488A TW106110982A TW106110982A TW201807488A TW 201807488 A TW201807488 A TW 201807488A TW 106110982 A TW106110982 A TW 106110982A TW 106110982 A TW106110982 A TW 106110982A TW 201807488 A TW201807488 A TW 201807488A
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light
shielding film
component
photosensitive resin
resin composition
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TWI736601B (en
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東学
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新日鐵住金化學股份有限公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • G03F7/031Organic compounds not covered by group G03F7/029
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/105Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Optics & Photonics (AREA)
  • Materials For Photolithography (AREA)
  • Photosensitive Polymer And Photoresist Processing (AREA)
  • Liquid Crystal (AREA)
  • Electroluminescent Light Sources (AREA)
  • Optical Filters (AREA)

Abstract

The present invention relates a photosensitive resin composition for light-shielding film, a display substrate and a manufacturing method of the display substrate. The photosensitive resin composition for light-shielding film is suitable for forming a light-shielding film on a substrate with a heat-resistant temperature of 160 DEG C or less, and the light-shielding film is excellent in solvent resistance and alkali resistance. The photosensitive resin composition for light-shielding film contains (A) polymerizable unsaturated group-containing alkali-soluble resin which has a structure of an epoxy (meth) acrylate acid addition product, (B) a photopolymerizable monomer with at least three ethylene unsaturated bonds, (C) an oxime ester-based polymerization initiator, (D) an azo-based polymerization initiator and (E) at least one selected from the group consisting of a black organic pigment, a mixed organic pigment and a light-shielding material.

Description

遮光膜用感光性樹脂組合物、顯示器用基板及其製造方法Photosensitive resin composition for light-shielding film, substrate for display and manufacturing method thereof

本發明涉及一種遮光膜用感光性樹脂組合物、具備使所述遮光膜用感光性樹脂組合物硬化而成的遮光膜的顯示器用基板、及顯示器用基板的製造方法,詳細來說,本發明涉及一種適於在耐熱溫度為160℃以下的基板上形成遮光膜的遮光膜用感光性樹脂組合物、在基板上具備作為所述遮光膜用感光性樹脂組合物的硬化膜的遮光膜的顯示器用基板、及該顯示器用基板的製造方法。The present invention relates to a photosensitive resin composition for a light-shielding film, a display substrate provided with a light-shielding film obtained by curing the photosensitive resin composition for a light-shielding film, and a method for manufacturing a display substrate. Specifically, the present invention The present invention relates to a display for a light-shielding film photosensitive resin composition suitable for forming a light-shielding film on a substrate having a heat-resistant temperature of 160 ° C. or lower, and a light-shielding film provided with a cured film on the substrate as the light-shielding film photosensitive resin composition. Substrate and method for manufacturing the display substrate.

近來,以元件的可撓化或單片(one chip)化為目的,例如要求對聚對苯二甲酸乙二酯(Polyethylene terephthalate,PET)或聚萘二甲酸乙二酯(Polyethylene naphthalate,PEN)等塑膠基板(塑膠膜、樹脂製膜)直接形成遮光膜(遮光圖案),或於在玻璃基板或矽晶片上具備有機電致發光(Electroluminescent,EL)或有機薄膜電晶體(Thin Film Transistor,TFT)等的元件上直接形成遮光膜。然而,這些情況下塑膠基板自身的耐熱溫度或作為元件的耐熱溫度低,通常大多情況下耐熱性至多僅為160℃左右。因此,在塑膠基板或元件上形成遮光膜時,在160℃以下的熱煆燒溫度下膜強度變得不充分,在隨後的後續步驟(例如各紅綠藍(Red Green Blue,RGB)抗蝕劑塗布或耐鹼性等)中,有產生塗膜的膜薄化、表面粗糙、圖案剝離等不良狀況的問題。Recently, for the purpose of flexible or one chip of a component, for example, polyethylene terephthalate (PET) or polyethylene naphthalate (PEN) is required. And other plastic substrates (plastic film, resin film) to directly form a light-shielding film (light-shielding pattern), or have organic electroluminescence (EL) or organic thin-film transistor (Thin Film Transistor, TFT) on a glass substrate or silicon wafer ) And other elements directly form a light-shielding film. However, in these cases, the heat-resistant temperature of the plastic substrate itself or the heat-resistant temperature of the component is low, and in most cases, the heat resistance is only about 160 ° C. at most. Therefore, when a light-shielding film is formed on a plastic substrate or a component, the film strength becomes insufficient at a thermal firing temperature below 160 ° C. In subsequent subsequent steps (such as each Red Green Blue (RGB) resist) Agent application, alkali resistance, etc.) have problems such as thinning of the coating film, rough surface, and pattern peeling.

因此,例如在日本專利特開2003-15288號公報(專利文獻1)中,公開了一種使用感光性樹脂組合物在塑膠基板上進行塗布、曝光、圖案化、150℃熱煆燒而成的基板,所述感光性樹脂組合物是以丙烯酸系共聚物的鹼溶性樹脂作為基質,除了光聚合引發劑以外還含有熱聚合引發劑,雖然確保了殘渣、與基板的密接性(剝離測試),但並未記載圖案線寬、顯影容限、可靠性(耐溶劑性、耐鹼性)等,這些特性尚不充分。Therefore, for example, Japanese Patent Laid-Open No. 2003-15288 (Patent Document 1) discloses a substrate obtained by coating, exposing, patterning, and thermally firing a plastic substrate on a plastic substrate using a photosensitive resin composition. The photosensitive resin composition uses an alkali-soluble resin of an acrylic copolymer as a matrix and contains a thermal polymerization initiator in addition to the photopolymerization initiator. Although the residue and the adhesion to the substrate are ensured (peel test), The pattern line width, development tolerance, reliability (solvent resistance, alkali resistance), etc. are not described, and these characteristics are not sufficient.

[現有技術文獻][Prior Art Literature]

[專利文獻][Patent Literature]

[專利文獻1]日本專利特開2003-15288號公報[Patent Document 1] Japanese Patent Laid-Open No. 2003-15288

[發明所要解決的問題][Problems to be Solved by the Invention]

本發明是鑒於所述問題點而成,其目的在於提供一種遮光膜用感光性樹脂組合物,該遮光膜用感光性樹脂組合物適於在耐熱性至多為160℃的塑膠基板或元件上形成遮光膜,對於耐熱性低的這些塑膠基板或元件等也可獲得耐溶劑性或耐鹼性優異的遮光膜。而且,本發明提供一種具備使該遮光膜用感光性樹脂組合物硬化而成的遮光膜的顯示器用基板及其製造方法。The present invention has been made in view of the problems described above, and an object thereof is to provide a photosensitive resin composition for a light-shielding film, which is suitable for forming on a plastic substrate or element having a heat resistance of at most 160 ° C. The light-shielding film can obtain a light-shielding film excellent in solvent resistance or alkali resistance even to these plastic substrates or devices having low heat resistance. The present invention also provides a display substrate including a light-shielding film obtained by curing the photosensitive resin composition for a light-shielding film, and a method for producing the same.

[解決問題的技術手段][Technical means to solve the problem]

因此,本發明者等人對通過160℃以下的熱硬化而獲得良好的顯影密接性或圖案的直線性、並且可獲得耐溶劑性或耐鹼性優異的遮光膜的遮光膜用感光性樹脂組合物進行了努力研究,結果發現,通過含有既定的含聚合性不飽和基的鹼溶性樹脂、光聚合性單體、遮光成分及溶劑,並且將兩種特定的聚合引發劑組合,可解決上文所述那樣的課題,從而完成了本發明。Therefore, the present inventors have developed a photosensitive resin composition for a light-shielding film that obtains good development adhesion or linearity of a pattern by thermal curing at 160 ° C. or lower, and can obtain a light-shielding film excellent in solvent resistance or alkali resistance. After conducting diligent research, it was found that the combination of two types of specific polymerization initiators containing a predetermined alkali-soluble resin containing a polymerizable unsaturated group, a photopolymerizable monomer, a light-shielding component, and a solvent can solve the above problem. The problems as described above have completed the present invention.

即,本發明的主旨如下。That is, the gist of the present invention is as follows.

(1)一種遮光膜用感光性樹脂組合物,其特徵在於含有下述(A)成分~(E)成分作為必需成分, (A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂, (B)具有至少三個乙烯性不飽和鍵的光聚合性單體, (C)肟酯系聚合引發劑, (D)偶氮系聚合引發劑,以及 (E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。(1) A photosensitive resin composition for a light-shielding film, which contains the following components (A) to (E) as essential components, and (A) has a structure of an epoxy (meth) acrylate acid adduct Polymerizable unsaturated group-containing alkali-soluble resin, (B) a photopolymerizable monomer having at least three ethylenically unsaturated bonds, (C) an oxime ester polymerization initiator, (D) an azo polymerization initiator And (E) one or more light-shielding components selected from the group consisting of a black organic pigment, a mixed-color organic pigment, and a light-shielding material.

(2)根據(1)所記載的遮光膜用感光性樹脂組合物,其中所述(A)成分的含聚合性不飽和基的鹼溶性樹脂是由下述通式(II)所表示,(2) The photosensitive resin composition for a light-shielding film according to (1), wherein the polymerizable unsaturated group-containing alkali-soluble resin of the component (A) is represented by the following general formula (II),

[化1] [Chemical 1]

(式中,R1 、R2 、R3 及R4 分別獨立地表示氫原子、碳數1~5的烷基、鹵素原子或苯基,R5 表示氫原子或甲基,A表示-CO-、-SO2 -、-C(CF3 )2 -、-Si(CH3 )2 -、-CH2 -、-C(CH3 )2 -、-O-、茀(fluorene)-9,9-二基或直接鍵合,X表示四價羧酸殘基,Y1 及Y2 分別獨立地表示氫原子或-OC-Z-(COOH)m (其中,Z表示二價羧酸殘基或三價羧酸殘基,m表示1或2的數),n表示1~20的整數)。(Wherein R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a halogen atom or a phenyl group, R 5 represents a hydrogen atom or a methyl group, and A represents -CO -, -SO 2- , -C (CF 3 ) 2- , -Si (CH 3 ) 2- , -CH 2- , -C (CH 3 ) 2- , -O-, fluorene-9, 9-diyl or directly bonded, X represents a tetravalent carboxylic acid residue, and Y 1 and Y 2 each independently represent a hydrogen atom or -OC-Z- (COOH) m (wherein Z represents a divalent carboxylic acid residue Or a trivalent carboxylic acid residue, m represents a number of 1 or 2), and n represents an integer of 1 to 20).

(3)根據(1)或(2)所記載的遮光膜用感光性樹脂組合物,其中所述(A)成分與(B)成分的質量比例(A)/(B)為50/50~90/10,相對於所述(A)成分與(B)成分的合計100質量份,(C)成分為2質量份~30質量份並且(D)成分為1質量份~20質量份,在包含通過遮光膜用感光性樹脂組合物的光硬化而成為固體成分的成分的固體成分中含有40質量%~70質量%的(E)成分。(3) The photosensitive resin composition for a light-shielding film according to (1) or (2), wherein the mass ratio (A) / (B) of the component (A) to the component (B) is 50/50 to 90/10, with respect to 100 parts by mass of the total of the (A) component and the (B) component, the (C) component is 2 to 30 parts by mass and the (D) component is 1 to 20 parts by mass. The solid content containing the component which becomes the solid content by the photocuring of the photosensitive resin composition for light-shielding films contains (E) component of 40 mass%-70 mass%.

(4)根據(1)至(3)中任一項所記載的遮光膜用感光性樹脂組合物,其中(E)成分為碳黑。(4) The photosensitive resin composition for light-shielding films as described in any one of (1) to (3) whose (E) component is carbon black.

(5)一種顯示器用基板,其為在耐熱溫度為160℃以下的基板上具備遮光膜的顯示器用基板,並且其特徵在於: 所述遮光膜是使含有下述(A)成分~(E)成分作為必需成分的遮光膜用感光性樹脂組合物硬化而成, (A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂, (B)具有至少三個乙烯性不飽和鍵的光聚合性單體, (C)肟酯系聚合引發劑, (D)偶氮系聚合引發劑、以及 (E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。(5) A display substrate, which is a display substrate provided with a light-shielding film on a substrate having a heat-resistant temperature of 160 ° C. or less, wherein the light-shielding film contains the following components (A) to (E) A photosensitive resin composition for a light-shielding film whose components are essential components is cured, (A) an alkali-soluble resin containing a polymerizable unsaturated group having a structure of an epoxy (meth) acrylate acid adduct, (B) A photopolymerizable monomer having at least three ethylenically unsaturated bonds, (C) an oxime ester-based polymerization initiator, (D) an azo-based polymerization initiator, and (E) selected from a black organic pigment, a mixed-color organic pigment, and One or more light-shielding components in a group of light-shielding materials.

(6)一種顯示器用基板的製造方法,製造在耐熱溫度為160℃以下的基板上具備遮光膜的顯示器用基板,並且所述顯示器用基板的製造方法的特徵在於: 將含有下述(A)成分~(E)成分作為必需成分的遮光膜用感光性樹脂組合物塗布到基板上,隔著光罩進行曝光,通過顯影將未曝光部除去,然後在160℃以下進行加熱而形成具備既定圖案的遮光膜, (A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂, (B)具有至少三個乙烯性不飽和鍵的光聚合性單體, (C)肟酯系聚合引發劑, (D)偶氮系聚合引發劑,以及 (E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。(6) A method for manufacturing a display substrate, which manufactures a display substrate having a light-shielding film on a substrate having a heat-resistant temperature of 160 ° C. or less, and the method for manufacturing the display substrate is characterized by including the following (A) Component to (E) component A photosensitive resin composition for a light-shielding film as an essential component is applied to a substrate, exposed through a photomask, unexposed portions are removed by development, and then heated at 160 ° C or lower to form a predetermined pattern Light-shielding film, (A) an alkali-soluble resin containing a polymerizable unsaturated group having a structure of an epoxy (meth) acrylate acid adduct, and (B) photopolymerizable properties having at least three ethylenically unsaturated bonds A monomer, (C) an oxime ester polymerization initiator, (D) an azo polymerization initiator, and (E) one or more light-shielding members selected from the group consisting of a black organic pigment, a color-mixing organic pigment, and a light-shielding material ingredient.

[發明的效果][Effect of the invention]

對於本發明的遮光膜用感光性樹脂組合物來說,即便在製造遮光膜的製程(process)中不包括在超過160℃的溫度下進行熱硬化的步驟,也可形成線寬為5 μm~15 μm、特別是10 μm以下時的顯影密接性、直線性優異且耐溶劑性良好的遮光膜(遮光圖案)。因此,可對耐熱溫度為160℃以下的PET、PEN等樹脂製膜或具備形成在玻璃基板或矽晶片上的有機EL或有機TFT等的元件形成遮光膜,可獲得具有具備上文所述那樣的特性的遮光膜的顯示器用基板。The photosensitive resin composition for a light-shielding film of the present invention can form a line width of 5 μm even if the process of manufacturing a light-shielding film does not include a step of thermally curing at a temperature exceeding 160 ° C. A light-shielding film (light-shielding pattern) having excellent development adhesion, linearity, and good solvent resistance at 15 μm, especially 10 μm or less. Therefore, a light-shielding film can be formed on resin-made films such as PET and PEN having a heat resistance of 160 ° C or lower, or elements including organic EL or organic TFTs formed on a glass substrate or a silicon wafer. A light-shielding film for a display substrate.

即,通過像本發明那樣,使用將特定結構的含聚合性不飽和基的鹼溶性樹脂、具有三個以上的乙烯性不飽和基的聚合性單體、肟酯系聚合引發劑、偶氮系聚合引發劑及遮光成分作為必需成分的感光性樹脂組合物,可對耐熱溫度為160℃以下的耐熱性低的基板形成所需的遮光膜,製成具備各種功能的顯示器用基板。That is, as in the present invention, a polymerizable unsaturated group-containing alkali-soluble resin having a specific structure, a polymerizable monomer having three or more ethylenically unsaturated groups, an oxime ester-based polymerization initiator, and an azo-based resin are used. The photosensitive resin composition having a polymerization initiator and a light-shielding component as essential components can form a desired light-shielding film on a substrate having low heat resistance with a heat resistance of 160 ° C. or lower, and can be used as a display substrate having various functions.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above features and advantages of the present invention more comprehensible, embodiments are hereinafter described in detail with reference to the accompanying drawings.

以下,對本發明進行詳細說明。Hereinafter, the present invention will be described in detail.

首先,對本發明的遮光膜用感光性樹脂組合物的各成分加以說明。First, each component of the photosensitive resin composition for light-shielding films of this invention is demonstrated.

本發明的(A)成分的含聚合性不飽和基的鹼溶性樹脂具有環氧(甲基)丙烯酸酯酸加成物的結構,詳細來說,其為使具有兩個以上的環氧基的化合物與(甲基)丙烯酸(其為“丙烯酸及/或甲基丙烯酸”的含意)的反應物進一步與多元羧酸或其酐反應所得的化合物。若使用優選例進行詳細說明,則為使下述通式(I)所表示的環氧化合物與(甲基)丙烯酸反應,使所得的具有羥基的化合物與(a)二羧酸或三羧酸或其酸酐、及(b)四羧酸或其酸二酐反應所得的環氧(甲基)丙烯酸酯酸加成物。通式(I)所表示的環氧化合物是指使雙酚類與表鹵醇反應所得的環氧化合物或其同等物。(A)成分兼具聚合性不飽和雙鍵與羧基,因此對感光性樹脂組合物賦予優異的光硬化性、良好顯影性、圖案化特性,提高遮光膜的物性。The polymerizable unsaturated group-containing alkali-soluble resin of the component (A) of the present invention has a structure of an epoxy (meth) acrylate acid adduct, and in particular, it is a resin having two or more epoxy groups. A compound obtained by reacting a compound with a (meth) acrylic acid (which means "acrylic and / or methacrylic acid") with a polycarboxylic acid or an anhydride thereof. To explain in detail using a preferred example, in order to react an epoxy compound represented by the following general formula (I) with (meth) acrylic acid, the obtained compound having a hydroxyl group and (a) a dicarboxylic acid or a tricarboxylic acid are reacted. Or (b) an epoxy (meth) acrylate acid adduct obtained by the reaction of (b) a tetracarboxylic acid or an acid dianhydride thereof. The epoxy compound represented by the general formula (I) refers to an epoxy compound obtained by reacting a bisphenol with an epihalohydrin or an equivalent thereof. (A) Since a component has a polymerizable unsaturated double bond and a carboxyl group, it imparts excellent photocurability, good developability, and patterning characteristics to a photosensitive resin composition, and improves the physical properties of a light-shielding film.

[化2]其中,通式(I)中,R1 、R2 、R3 及R4 獨立地表示氫原子、碳數1~5的烷基、鹵素原子或苯基,A表示-CO-、-SO2 -、-C(CF3 )2 -、-Si(CH3 )2 -、-CH2 -、-C(CH3 )2 -、-O-、茀-9,9-二基或直接鍵合,l表示0~10的平均值。[Chemical 2] However, in the general formula (I), R 1 , R 2 , R 3 and R 4 independently represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a halogen atom or a phenyl group, and A represents -CO-, -SO 2 -, -C (CF 3 ) 2- , -Si (CH 3 ) 2- , -CH 2- , -C (CH 3 ) 2- , -O-, fluorene-9,9-diyl or directly bonded , L represents the average value of 0-10.

形成通式(I)的環氧化合物的雙酚類可舉出:雙(4-羥基苯基)酮、雙(4-羥基-3,5-二甲基苯基)酮、雙(4-羥基-3,5-二氯苯基)酮、雙(4-羥基苯基)碸、雙(4-羥基-3,5-二甲基苯基)碸、雙(4-羥基-3,5-二氯苯基)碸、雙(4-羥基苯基)六氟丙烷、雙(4-羥基-3,5-二甲基苯基)六氟丙烷、雙(4-羥基-3,5-二氯苯基)六氟丙烷、雙(4-羥基苯基)二甲基矽烷、雙(4-羥基-3,5-二甲基苯基)二甲基矽烷、雙(4-羥基-3,5-二氯苯基)二甲基矽烷、雙(4-羥基苯基)甲烷、雙(4-羥基-3,5-二氯苯基)甲烷、雙(4-羥基-3,5-二溴苯基)甲烷、2,2-雙(4-羥基苯基)丙烷、2,2-雙(4-羥基-3,5-二甲基苯基)丙烷、2,2-雙(4-羥基-3,5-二氯苯基)丙烷、2,2-雙(4-羥基-3-甲基苯基)丙烷、2,2-雙(4-羥基-3-氯苯基)丙烷、雙(4-羥基苯基)醚、雙(4-羥基-3,5-二甲基苯基)醚、雙(4-羥基-3,5-二氯苯基)醚、9,9-雙(4-羥基苯基)茀、9,9-雙(4-羥基-3-甲基苯基)茀、9,9-雙(4-羥基-3-氯苯基)茀、9,9-雙(4-羥基-3-溴苯基)茀、9,9-雙(4-羥基-3-氟苯基)茀、9,9-雙(4-羥基-3-甲氧基苯基)茀、9,9-雙(4-羥基-3,5-二甲基苯基)茀、9,9-雙(4-羥基-3,5-二氯苯基)茀、9,9-雙(4-羥基-3,5-二溴苯基)茀、4,4'-雙酚、3,3'-雙酚等。其中,可特別優選地使用形成通式(I)中的A為茀-9,9-二基的環氧化合物的雙酚類。Examples of the bisphenols forming the epoxy compound of the general formula (I) include bis (4-hydroxyphenyl) ketone, bis (4-hydroxy-3,5-dimethylphenyl) ketone, and bis (4- Hydroxy-3,5-dichlorophenyl) ketone, bis (4-hydroxyphenyl) fluorene, bis (4-hydroxy-3,5-dimethylphenyl) fluorene, bis (4-hydroxy-3,5 -Dichlorophenyl) fluorene, bis (4-hydroxyphenyl) hexafluoropropane, bis (4-hydroxy-3,5-dimethylphenyl) hexafluoropropane, bis (4-hydroxy-3,5- Dichlorophenyl) hexafluoropropane, bis (4-hydroxyphenyl) dimethylsilane, bis (4-hydroxy-3,5-dimethylphenyl) dimethylsilane, bis (4-hydroxy-3 , 5-dichlorophenyl) dimethylsilane, bis (4-hydroxyphenyl) methane, bis (4-hydroxy-3,5-dichlorophenyl) methane, bis (4-hydroxy-3,5- Dibromophenyl) methane, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, 2,2-bis (4 -Hydroxy-3,5-dichlorophenyl) propane, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 2,2-bis (4-hydroxy-3-chlorophenyl) propane , Bis (4-hydroxyphenyl) ether, bis (4-hydroxy-3,5-dimethylphenyl) ether, bis (4-hydroxy-3,5-dichlorophenyl) ether, 9,9- Bis (4-hydroxyphenyl) fluorene, 9,9-bis (4-hydroxy-3-methylphenyl) fluorene, 9,9 -Bis (4-hydroxy-3-chlorophenyl) fluorene, 9,9-bis (4-hydroxy-3-bromophenyl) fluorene, 9,9-bis (4-hydroxy-3-fluorophenyl) fluorene , 9,9-bis (4-hydroxy-3-methoxyphenyl) fluorene, 9,9-bis (4-hydroxy-3,5-dimethylphenyl) fluorene, 9,9-bis (4 -Hydroxy-3,5-dichlorophenyl) fluorene, 9,9-bis (4-hydroxy-3,5-dibromophenyl) fluorene, 4,4'-bisphenol, 3,3'-bisphenol Wait. Among them, bisphenols forming an epoxy compound in which A in the general formula (I) is a fluorene-9,9-diyl group can be particularly preferably used.

用來衍生出(A)的鹼溶性樹脂的通式(I)的化合物為使所述雙酚類與表氯醇(epichlorohydrin)反應所得的具有兩個縮水甘油醚基的環氧化合物。該反應時,通常伴隨著二縮水甘油醚化合物的寡聚化而l通常混合存在多個值,因此成為平均值0~10(不限於整數),優選的l的平均值為0~3。若l的平均值超過上限值,則利用使用該環氧化合物所合成的鹼溶性樹脂製成感光性樹脂組合物時,組合物的黏度變得過大而無法順暢地進行塗敷,或無法充分賦予鹼溶性而鹼顯影性變得非常差。The compound of general formula (I) for deriving the alkali-soluble resin (A) is an epoxy compound having two glycidyl ether groups obtained by reacting the bisphenols with epichlorohydrin. In this reaction, l is usually mixed with a plurality of values due to oligomerization of a diglycidyl ether compound, and therefore has an average value of 0 to 10 (not limited to an integer), and a preferred average value of l is 0 to 3. When the average value of l exceeds the upper limit value, when the photosensitive resin composition is made of the alkali-soluble resin synthesized using the epoxy compound, the viscosity of the composition becomes too large to smoothly apply, or it is not sufficient. Alkali solubility is imparted and alkali developability becomes very poor.

環氧(甲基)丙烯酸酯酸加成物所利用的(a)二羧酸或三羧酸或其酸酐可使用鏈式烴二羧酸或三羧酸或其酸酐或者脂環式二羧酸或三羧酸或其酸酐、芳香族二羧酸或三羧酸或其酸酐。這裡,鏈式烴二羧酸或三羧酸或其酸酐例如有琥珀酸、乙醯基琥珀酸、馬來酸、己二酸、衣康酸、壬二酸、檸蘋酸(citramalic acid)、丙二酸、戊二酸、檸檬酸、酒石酸、氧代戊二酸(oxoglutaric acid)、庚二酸、癸二酸、辛二酸、二甘醇酸等化合物或其酸酐,也可為進一步導入有任意的取代基的二羧酸或三羧酸或其酸酐。另外,脂環式二羧酸或三羧酸或其酸酐例如有環丁烷二羧酸、環戊烷二羧酸、六氫鄰苯二甲酸、四氫鄰苯二甲酸、降冰片烷二羧酸等化合物或其酸酐,也可為進一步導入有任意的取代基的二羧酸或三羧酸或其酸酐。進而,芳香族二羧酸或三羧酸或其酸酐例如有鄰苯二甲酸、間苯二甲酸、偏苯三甲酸等化合物或其酸酐,也可為進一步導入有任意的取代基的二羧酸或三羧酸或其酸酐。As the (a) dicarboxylic acid or tricarboxylic acid or anhydride used for the epoxy (meth) acrylate acid adduct, a chain hydrocarbon dicarboxylic acid or tricarboxylic acid or anhydride or alicyclic dicarboxylic acid can be used. Or tricarboxylic acid or anhydride thereof, aromatic dicarboxylic acid or tricarboxylic acid or anhydride thereof. Here, the chain hydrocarbon dicarboxylic acid or tricarboxylic acid or an anhydride thereof includes, for example, succinic acid, acetosuccinic acid, maleic acid, adipic acid, itaconic acid, azelaic acid, citramalic acid, Compounds such as malonic acid, glutaric acid, citric acid, tartaric acid, oxoglutaric acid, pimelic acid, sebacic acid, suberic acid, and diglycolic acid, or their anhydrides can also be further introduced A dicarboxylic acid or tricarboxylic acid or an anhydride thereof having an arbitrary substituent. Examples of the alicyclic dicarboxylic acid or tricarboxylic acid or its anhydride include cyclobutanedicarboxylic acid, cyclopentanedicarboxylic acid, hexahydrophthalic acid, tetrahydrophthalic acid, and norbornanedicarboxylic acid. A compound such as an acid or an anhydride thereof may be a dicarboxylic acid or a tricarboxylic acid or an anhydride thereof to which an optional substituent is further introduced. Furthermore, the aromatic dicarboxylic acid or tricarboxylic acid or its anhydride includes a compound such as phthalic acid, isophthalic acid, trimellitic acid, or the anhydride thereof, and it may be a dicarboxylic acid further introduced with an optional substituent. Or tricarboxylic acid or its anhydride.

另外,環氧(甲基)丙烯酸酯酸加成物所利用的(b)四羧酸或其酸二酐可使用鏈式烴四羧酸或其酸二酐或者脂環式四羧酸或其酸二酐、或者芳香族多元羧酸或其酸二酐。這裡,鏈式烴四羧酸或其酸二酐例如有丁烷四羧酸、戊烷四羧酸、己烷四羧酸等化合物或其酸二酐,也可為進一步導入有任意的取代基的四羧酸或其酸二酐。另外,脂環式四羧酸或其酸二酐例如有環丁烷四羧酸、環戊烷四羧酸、環己烷四羧酸、環戊烷四羧酸、降冰片烷四羧酸等化合物或其酸二酐,也可為進一步導入有任意的取代基的四羧酸或其酸二酐。進而,芳香族四羧酸或其酸二酐例如可舉出均苯四甲酸、二苯甲酮四羧酸、聯苯四羧酸、聯苯醚四羧酸等化合物或其酸二酐,也可為進一步導入有任意的取代基的四羧酸或其酸二酐。The (b) tetracarboxylic acid or acid dianhydride used in the epoxy (meth) acrylate acid adduct may be a chain hydrocarbon tetracarboxylic acid or acid dianhydride or an alicyclic tetracarboxylic acid or An acid dianhydride, or an aromatic polycarboxylic acid or an acid dianhydride thereof. Here, the chain hydrocarbon tetracarboxylic acid or an acid dianhydride thereof may include a compound such as butanetetracarboxylic acid, pentanetetracarboxylic acid, and hexanetetracarboxylic acid or an acid dianhydride thereof, and an optional substituent may be further introduced. Tetracarboxylic acid or its acid dianhydride. Examples of the alicyclic tetracarboxylic acid or its dianhydride include cyclobutane tetracarboxylic acid, cyclopentane tetracarboxylic acid, cyclohexane tetracarboxylic acid, cyclopentane tetracarboxylic acid, norbornane tetracarboxylic acid, and the like. The compound or its acid dianhydride may be a tetracarboxylic acid or its acid dianhydride to which an arbitrary substituent is further introduced. Furthermore, examples of the aromatic tetracarboxylic acid or an acid dianhydride thereof include compounds such as pyromellitic acid, benzophenone tetracarboxylic acid, biphenyltetracarboxylic acid, and diphenyl ether tetracarboxylic acid, or an acid dianhydride thereof. It may be a tetracarboxylic acid or an acid dianhydride in which an arbitrary substituent is further introduced.

環氧(甲基)丙烯酸酯酸加成物所使用的(a)二羧酸或三羧酸或其酸酐與(b)四羧酸或其酸二酐的摩爾比(a)/(b)以0.01~10.0為宜,更優選以0.02以上且小於3.0為宜。若摩爾比(a)/(b)偏離所述範圍,則無法獲得用來製成本發明的高遮光且高阻抗、且具有良好的光圖案化性的感光性樹脂組合物的最適分子量,因此不良。此外,摩爾比(a)/(b)越小則分子量越變大,有鹼溶解性變差的傾向。Molar ratio of (a) dicarboxylic acid or tricarboxylic acid or its anhydride to (b) tetracarboxylic acid or its acid dianhydride used in epoxy (meth) acrylate acid adducts (a) / (b) It is preferably 0.01 to 10.0, and more preferably 0.02 or more and less than 3.0. If the molar ratio (a) / (b) deviates from the above range, the optimum molecular weight of the photosensitive resin composition having high light-shielding, high resistance, and good photo-patternability cannot be obtained according to the present invention. . In addition, the smaller the molar ratio (a) / (b), the larger the molecular weight becomes, and the alkali solubility tends to deteriorate.

環氧(甲基)丙烯酸酯酸加成物可通過所述步驟利用已知的方法、例如日本專利特開平8-278629號公報或日本專利特開2008-9401號公報等中記載的方法來製造。首先,使(甲基)丙烯酸與通式(I)的環氧化合物反應的方法例如有以下方法:將與環氧化合物的環氧基為等摩爾的(甲基)丙烯酸添加到溶劑中,在催化劑(氯化三乙基苄基銨、2,6-二異丁基苯酚等)的存在下,一面吹入空氣一面在90℃~120℃下加熱、攪拌而使其反應。然後,使酸酐與作為反應產物的環氧丙烯酸酯化合物的羥基反應的方法有以下方法:將環氧丙烯酸酯化合物和既定量的酸二酐及酸單酐添加到溶劑中,在催化劑(溴化四乙基銨、三苯基膦等)的存在下,在90℃~130℃下加熱、攪拌而使其反應。The epoxy (meth) acrylic acid adduct can be produced by the above-mentioned steps by a known method, for example, a method described in Japanese Patent Laid-Open No. 8-278629 or Japanese Patent Laid-Open No. 2008-9401. . First, a method of reacting (meth) acrylic acid with an epoxy compound of the general formula (I) includes, for example, the following method: (meth) acrylic acid having an epoxy group of the epoxy compound in an equimolar amount is added to a solvent, and In the presence of a catalyst (triethylbenzyl ammonium chloride, 2,6-diisobutylphenol, etc.), it is heated and stirred at 90 ° C to 120 ° C while blowing air to cause a reaction. Then, the method of reacting an acid anhydride with a hydroxyl group of an epoxy acrylate compound as a reaction product is as follows: an epoxy acrylate compound and a predetermined amount of an acid dianhydride and an acid monoanhydride are added to a solvent, and a catalyst (brominated In the presence of tetraethylammonium, triphenylphosphine, etc.), the reaction is carried out by heating and stirring at 90 ° C to 130 ° C.

關於含聚合性不飽和基的鹼溶性樹脂(A)的重量平均分子量(Mw),優選2000~10000的範圍,更優選3000~7000之間。若重量平均分子量(Mw)小於2000,則無法維持使用(A)的感光性樹脂組合物的顯影時的圖案密接性,發生圖案剝離,另外,若重量平均分子量(Mw)超過10000,則顯影殘渣或未曝光部的殘膜容易殘留。進而,(A)以其酸值為80 mgKOH/g~120 mgKOH/g的範圍為宜。若該值小於80 mgKOH/g,則使用(A)的感光性樹脂組合物的鹼顯影時殘渣容易殘留,若超過120 mgKOH/g,則鹼顯影液向使用(A)的感光性樹脂組合物中的滲透變得過快,發生剝離顯影,因此均不良。此外,關於(A)的含聚合性不飽和基的鹼溶性樹脂,可僅使用一種,也可使用兩種以上的混合物。The weight average molecular weight (Mw) of the polymerizable unsaturated group-containing alkali-soluble resin (A) is preferably in the range of 2,000 to 10,000, and more preferably in the range of 3,000 to 7,000. When the weight average molecular weight (Mw) is less than 2000, pattern adhesion during development using the photosensitive resin composition (A) cannot be maintained, and pattern peeling occurs, and if the weight average molecular weight (Mw) exceeds 10,000, development residues Or the residual film of the unexposed part is likely to remain. Further, (A) is preferably in a range of an acid value of 80 mgKOH / g to 120 mgKOH / g. If the value is less than 80 mgKOH / g, the residue during the alkali development of the photosensitive resin composition using (A) tends to remain, and if it exceeds 120 mgKOH / g, the alkali developing solution is applied to the photosensitive resin composition using (A). Penetration in the substrate became too fast, and peeling and development occurred, so that both were defective. The polymerizable unsaturated group-containing alkali-soluble resin (A) may be used alone, or a mixture of two or more thereof may be used.

其次,(B)具有至少三個乙烯性不飽和鍵的光聚合性單體例如可舉出:三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、山梨醇五(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、山梨醇六(甲基)丙烯酸酯、磷腈(phosphazene)的環氧烷改性六(甲基)丙烯酸酯、己內酯改性二季戊四醇六(甲基)丙烯酸酯等(甲基)丙烯酸酯類,樹枝狀聚合物(dendrimer)型多官能丙烯酸酯類、超支化(hyperbranch)型多官能丙烯酸酯類等,可使用這些化合物的一種或兩種以上。此外,(B)至少具有三個乙烯性不飽和鍵的光聚合性單體不具有游離的羧基。本發明中,為了僅通過160℃以下的加熱處理而獲得充分的交聯密度,使用三官能以上的光聚合性單體。(B) Examples of the photopolymerizable monomer having at least three ethylenically unsaturated bonds include trimethylolpropane tri (meth) acrylate and trimethylolethane tri (meth) acrylic acid. Ester, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, glycerol tri (meth) acrylate, sorbitol penta (meth) acrylate, di Pentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, sorbitol hexa (meth) acrylate, alkylene oxide modified hexa (meth) acrylate of phosphazene, caprolactone (Meth) acrylates such as ester-modified dipentaerythritol hexa (meth) acrylate, dendrimer type multifunctional acrylates, hyperbranch type multifunctional acrylates, etc., can be used One or two or more of these compounds. Further, (B) the photopolymerizable monomer having at least three ethylenically unsaturated bonds does not have a free carboxyl group. In the present invention, a trifunctional or higher photopolymerizable monomer is used in order to obtain a sufficient crosslink density only by a heat treatment at 160 ° C or lower.

這些(A)成分與(B)成分的調配比例以按質量比(A)/(B)計為50/50~90/10為宜,優選以60/40~80/20為宜。若(A)成分的調配比例按(A)/(B)計少於50/50,則產生以下問題:光硬化後的硬化物變脆,另外未曝光部中塗膜的酸值低,因此對鹼顯影液的溶解性降低,圖案邊緣變得粗糙不平滑等,另外,若按(A)/(B)計多於90/10,則可能產生以下問題:光反應性官能基在樹脂中所占的比例少而未充分形成交聯結構,進而,由樹脂成分所致的曝光部的塗膜的酸值過高,曝光部對鹼顯影液的溶解性提高,因此所形成的圖案較目標線寬更細,或容易產生圖案的缺漏等。The blending ratio of these components (A) and (B) is preferably 50/50 to 90/10 in terms of mass ratio (A) / (B), and more preferably 60/40 to 80/20. If the blending ratio of the component (A) is less than 50/50 in terms of (A) / (B), the following problems occur: the cured product after photo-hardening becomes brittle, and the acid value of the coating film in the unexposed portion is low, so The solubility in the alkali developer is reduced, the edges of the pattern become rough and uneven, etc. In addition, if (A) / (B) is more than 90/10, the following problems may occur: photoreactive functional groups in the resin The proportion is small and the crosslinked structure is not sufficiently formed. Furthermore, the acid value of the coating film of the exposed portion due to the resin component is too high, and the solubility of the exposed portion to the alkali developing solution is improved. Therefore, the pattern formed is more targeted than the target. The line width is thinner, or the pattern is easily missed.

另外,(C)成分的肟酯系聚合引發劑例如可舉出:1,2-辛二酮,1-[4-(苯硫基)苯基]-,2-(O-苯甲醯基肟)、1-(4-(苯基磺醯基)苯基)丁烷-1,2-二酮-2-肟-O-苯甲酸酯、1-(4-(甲基磺醯基)苯基)丁烷-1,2-二酮-2-肟-O-乙酸酯、1-(4-(甲基磺醯基)苯基)丁烷-1-酮肟-O-乙酸酯、1-[9-乙基-6-(2-甲基苯甲醯基)哢唑-3-基]乙酮=O-乙醯基肟、(9-乙基-6-硝基哢唑-3-基)[4-(2-甲氧基-1-甲基乙氧基)-2-甲基苯基]甲酮=O-乙醯基肟、(8-{[(乙醯氧基)亞氨基][2-(2,2,3,3-四氟丙氧基)苯基]甲基}-11-(2-乙基己基)-11H-苯並[a]哢唑-5-基)(2,4,6-三甲基苯基)甲酮、(2-甲基苯基)(7-硝基-9,9-二丙基-9H-茀-2-基)-,乙醯基肟、乙酮,1-[7-(2-甲基苯甲醯基)-9,9-二丙基-9H-茀-2-基]-,1-(O-乙醯基肟)、乙酮,1-(-9,9-二丁基-7-硝基-9H-茀-2-基)-,1-O-乙醯基肟等。另外,也可使用這些肟酯系聚合引發劑的兩種以上。Examples of the oxime ester-based polymerization initiator of the component (C) include 1,2-octanedione, 1- [4- (phenylthio) phenyl]-, 2- (O-benzylidene) Oxime), 1- (4- (phenylsulfonyl) phenyl) butane-1,2-dione-2-oxime-O-benzoate, 1- (4- (methylsulfonyl) ) Phenyl) butane-1,2-dione-2-oxime-O-acetate, 1- (4- (methylsulfonyl) phenyl) butane-1-oneoxime-O-ethyl Acid ester, 1- [9-ethyl-6- (2-methylbenzylidene) oxazol-3-yl] ethanone = O-acetamidooxime, (9-ethyl-6-nitro Oxazol-3-yl) [4- (2-methoxy-1-methylethoxy) -2-methylphenyl] methanone = O-acetamidooxime, (8-{[(ethyl (Methoxy) imino] [2- (2,2,3,3-tetrafluoropropoxy) phenyl] methyl} -11- (2-ethylhexyl) -11H-benzo [a] pyrene Azol-5-yl) (2,4,6-trimethylphenyl) methanone, (2-methylphenyl) (7-nitro-9,9-dipropyl-9H-fluoren-2- )-, Ethylamoxime, ethyl ketone, 1- [7- (2-methylbenzylidene) -9,9-dipropyl-9H-fluoren-2-yl]-, 1- (O -Ethynyloxime), ethyl ketone, 1-(-9,9-dibutyl-7-nitro-9H-fluoren-2-yl)-, 1-O-ethynyloxime and the like. In addition, two or more of these oxime ester-based polymerization initiators may be used.

(C)成分的肟酯系聚合引發劑的主要功能為引發光自由基聚合,關於其使用量,以(A)成分與(B)成分的合計100質量份為基準,以2質量份~30質量份為宜,優選以5質量份~25質量份為宜。在(C)成分的調配比例小於2質量份的情況下,光聚合的速度變慢,感度降低,另一方面,在超過30質量份的情況下,可能產生以下問題:感度過強,成為圖案線寬比圖案遮罩更粗的狀態,無法對遮罩再現忠實的線寬,或者圖案邊緣變得粗糙不平滑等。The main function of the oxime ester polymerization initiator of the component (C) is to initiate photoradical polymerization. The amount of the initiator used is based on the total of 100 parts by mass of the components (A) and (B), based on 2 to 30 parts by mass. The mass part is preferable, and 5 to 25 mass parts is preferable. When the blending ratio of the (C) component is less than 2 parts by mass, the speed of photopolymerization is slowed down and the sensitivity is reduced. On the other hand, when it exceeds 30 parts by mass, the following problems may occur: the sensitivity is too strong and becomes a pattern In a state where the line width is thicker than the pattern mask, the faithful line width cannot be reproduced to the mask, or the pattern edges become rough and uneven.

(D)成分的偶氮系聚合引發劑可舉出:偶氮雙異丁腈(10小時半衰期溫度(甲苯)(以下記作T1/2 )為65℃)、2,2'-偶氮雙(2,4-二甲基戊腈)(T1/2 為51℃)、二甲基2,2'-偶氮雙(2-甲基丙酸酯)(T1/2 為66℃)、二甲基1,1'-偶氮雙(1-環己烷羧酸酯)(T1/2 為73℃)、1,1'-偶氮雙(環己烷-1-甲腈)(T1/2 為88℃)、1,1'-偶氮雙(1-乙醯氧基-1-苯基乙烷)(T1/2 為61℃)、二甲基2,2'-偶氮雙異丁酸酯(T1/2 為67℃)等。Examples of the azo-based polymerization initiator of the component (D) include azobisisobutyronitrile (10-hour half-life temperature (toluene) (hereinafter referred to as T 1/2 ) at 65 ° C), 2,2'-azo Bis (2,4-dimethylvaleronitrile) (51 ° C at T 1/2 ), dimethyl 2,2'-azobis (2-methylpropionate) (66 ° C at T 1/2 ) ), Dimethyl 1,1'-azobis (1-cyclohexanecarboxylic acid ester) (T 1/2 is 73 ° C), 1,1'-azobis (cyclohexane-1-carbonitrile) ) (T 1/2 is 88 ° C), 1,1'-azobis (1-ethoxyl-1-phenylethane) (T 1/2 is 61 ° C), dimethyl 2,2 '-Azobisisobutyrate (T 1/2 is 67 ° C), etc.

關於(D)成分的偶氮系聚合引發劑的功能,主要是為了提高感光性樹脂組合物的熱自由基聚合性,特別是在曝光、顯影後的後烘烤時提高通過熱聚合所形成的圖案的硬度等硬化物的物性。因此,必須根據後烘烤條件等而添加適當量的適當的10小時半衰期溫度(T1/2 )的偶氮系聚合引發劑。優選的10小時半衰期溫度為50℃~80℃,關於其使用量,以(A)成分與(B)成分的合計100質量份為基準而以1質量份~20質量份為宜,優選以2質量份~15質量份為宜。The function of the azo-based polymerization initiator of the component (D) is mainly to improve the thermal radical polymerizability of the photosensitive resin composition, and particularly to increase the thermal polymerization during post-baking after exposure and development. Physical properties of hardened materials such as pattern hardness. Therefore, it is necessary to add an appropriate amount of an azo-based polymerization initiator at an appropriate 10-hour half-life temperature (T 1/2 ) according to the post-baking conditions and the like. The preferred 10-hour half-life temperature is 50 ° C to 80 ° C. The amount of use thereof is preferably 1 to 20 parts by mass based on 100 parts by mass of the total of (A) component and (B) component. Part by mass to 15 parts by mass is suitable.

(E)成分為選自黑色有機顏料、混色有機顏料或遮光材料中的遮光成分,以耐熱性、耐光性及耐溶劑性優異為宜。這裡,黑色有機顏料例如可舉出苝黑、苯胺黑、花青黑、內醯胺黑等。混色有機顏料可舉出將選自紅色、藍色、綠色、紫色、黃色、青色、深紅色等中的兩種以上的顏料而模擬黑色化的顏料。遮光材料可舉出碳黑、氧化鉻、氧化鐵、鈦黑等。遮光成分可適當選擇使用兩種以上,特別是碳黑在遮光性、表面平滑性、分散穩定性、與樹脂的相容性良好的方面優選。另外,所使用的碳黑若使用其表面經染料、樹脂等被覆的碳黑,則適於製成高阻抗的硬化物的情況。The component (E) is a light-shielding component selected from the group consisting of a black organic pigment, a mixed-color organic pigment, and a light-shielding material, and is preferably excellent in heat resistance, light resistance, and solvent resistance. Here, examples of the black organic pigment include perylene black, aniline black, cyanine black, and lactam black. Examples of the mixed-color organic pigment include a pigment that simulates blackening two or more pigments selected from red, blue, green, purple, yellow, cyan, and crimson. Examples of the light-shielding material include carbon black, chromium oxide, iron oxide, and titanium black. Two or more light-shielding components can be appropriately selected and used. In particular, carbon black is preferable in terms of light-shielding properties, surface smoothness, dispersion stability, and compatibility with resins. In addition, if the carbon black to be used is a carbon black whose surface is coated with a dye, a resin, or the like, it is suitable for the case where a hardened product having a high resistance is used.

另外,(F)成分的溶劑例如可舉出:甲醇、乙醇、正丙醇、異丙醇、乙二醇、丙二醇等醇類,α-松油醇或β-松油醇等萜烯類等,丙酮、甲基乙基酮、環己酮、N-甲基-2-吡咯啶酮等酮類,甲苯、二甲苯、四甲基苯等芳香族烴類,溶纖劑、甲基溶纖劑、乙基溶纖劑、卡必醇、甲基卡必醇、乙基卡必醇、丁基卡必醇、丙二醇單甲醚、丙二醇單乙醚、二丙二醇單甲醚、二丙二醇單乙醚、三乙二醇單甲醚、三乙二醇單乙醚等二醇醚類,乙酸乙基、乙酸丁酯、溶纖劑乙酸酯、乙基溶纖劑乙酸酯、丁基溶纖劑乙酸酯、卡必醇乙酸酯、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯等乙酸酯類等,通過使用這些溶劑進行溶解、混合,可製成均勻的溶液狀的組合物。Examples of the solvent of the component (F) include alcohols such as methanol, ethanol, n-propanol, isopropanol, ethylene glycol, and propylene glycol, and terpenes such as α-terpineol and β-terpineol. , Ketones such as acetone, methyl ethyl ketone, cyclohexanone, N-methyl-2-pyrrolidone, aromatic hydrocarbons such as toluene, xylene, tetramethylbenzene, cellosolve, methyl cellosolve Agent, ethyl cellosolve, carbitol, methyl carbitol, ethyl carbitol, butyl carbitol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, Glycol ethers such as triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, ethyl acetate, butyl acetate, cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate Acetates such as carbitol acetate, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, etc., by using these solvents By dissolving and mixing, a uniform solution-like composition can be prepared.

(E)的遮光成分優選以預先與(G)分散劑一起分散到溶劑(F)中而製成遮光性分散液後,調配成遮光膜用感光性樹脂組合物為宜。這裡,進行分散的溶劑只要為所述(F)成分中舉出的溶劑,則可使用,例如適合使用丙二醇單甲醚乙酸酯、3-甲氧基丁基乙酸酯等。關於形成遮光性分散液的(E)的遮光成分的調配比例,以相對于本發明的遮光膜用感光性樹脂組合物的總固體成分而以40質量%~70質量%的範圍使用為宜,特別優選40質量%~60質量%的範圍。若少於40質量%,則作為高遮光用而遮光性變得不充分。若超過70質量%,則產生以下不良問題:原本成為粘合劑的感光性樹脂的含量減少,因此損及顯影特性並且膜形成能力受損等。此外,遮光膜用感光性樹脂組合物的總固體成分中,也包括通過使遮光膜用感光性樹脂組合物進行光硬化而成為固體成分的成分。The light-shielding component of (E) is preferably prepared by dispersing the light-shielding component in the solvent (F) together with the (G) dispersant in advance, and then preparing a photosensitive resin composition for a light-shielding film. Here, the solvent to be dispersed can be used as long as it is the solvent mentioned in said (F) component, For example, a propylene glycol monomethyl ether acetate, 3-methoxybutyl acetate, etc. are used suitably. The blending ratio of the light-shielding component (E) forming the light-shielding dispersion is preferably used in a range of 40% to 70% by mass based on the total solid content of the photosensitive resin composition for a light-shielding film of the present invention. The range of 40 to 60 mass% is particularly preferable. If it is less than 40% by mass, the light-shielding property is insufficient for high light-shielding purposes. If it exceeds 70% by mass, the following disadvantageous problems occur: the content of the photosensitive resin, which is originally a binder, is reduced, so that the developing characteristics are impaired, and the film-forming ability is impaired. In addition, the total solid content of the photosensitive resin composition for light-shielding films includes a component that becomes a solid content by photocuring the photosensitive resin composition for light-shielding films.

關於所使用的分散劑(G),可使用各種高分子分散劑等眾所周知的分散劑。分散劑的具體例可無特別限制地使用以前用於顏料分散的眾所周知的化合物(以分散劑、分散濕潤劑、分散促進劑等名稱而市售的化合物等),例如可舉出陽離子性高分子系分散劑、陰離子性高分子系分散劑、非離子性高分子系分散劑、顏料衍生物型分散劑(分散助劑)等。特別合適的是具有咪唑基、吡咯基、吡啶基、一級氨基、二級氨基或三級氨基等陽離子性的官能基作為對顏料的吸附點,且胺值在1 mgKOH/g~100 mgKOH/g的範圍內,數量平均分子量在1千~10萬的範圍內的陽離子性高分子系分散劑。關於該分散劑的調配量,相對于遮光成分以1質量%~30質量%為宜,優選以2質量%~25質量%為宜。As the dispersant (G) to be used, well-known dispersants such as various polymer dispersants can be used. As a specific example of the dispersant, a well-known compound (a compound commercially available under the names of a dispersant, a dispersing wetting agent, and a dispersing accelerator, etc.) that has been used for pigment dispersion can be used without particular limitation, and examples thereof include cationic polymers Dispersant, anionic polymer dispersant, nonionic polymer dispersant, pigment derivative dispersant (dispersion aid), etc. Particularly suitable are cationic functional groups having imidazolyl, pyrrolyl, pyridyl, primary amino, secondary amino, or tertiary amino groups as the adsorption point for pigments, and the amine value is 1 mgKOH / g ~ 100 mgKOH / g A cationic polymer-based dispersant having a number average molecular weight in the range of 1,000 to 100,000. The blending amount of the dispersant is preferably 1% to 30% by mass, and more preferably 2% to 25% by mass based on the light-shielding component.

進而,在製備遮光性分散液時,通過除了所述分散劑以外使(A)成分的含聚合性不飽和基的鹼溶性樹脂的一部分共分散,在製成遮光膜用感光性樹脂組合物時,容易將曝光感度維持于高感度,可製成顯影時的密接性良好且也不易產生殘渣的問題的感光性樹脂組合物。此時的(A)成分的調配量優選遮光性分散液中的2質量%~20質量%,更優選5質量%~15質量%。若(A)成分小於2質量%,則無法獲得作為共分散效果的感度提高、密接性提高、殘渣減少等效果。另外,若超過20質量%,則尤其在遮光材料的含量大時,遮光性分散液的黏度高,難以均勻地分散或非常需要時間,難以獲得用來獲得高阻抗的塗膜的感光性樹脂組合物。而且,所得的遮光性分散液通過與(A)成分、(B)成分、(C)成分及(D)成分混合,視需要追加(F)成分並調整為適於製膜條件的黏度,可製成遮光膜用感光性樹脂組合物。Furthermore, when preparing a light-shielding dispersion liquid, a part of the polymerizable unsaturated group-containing alkali-soluble resin (A) component is co-dispersed in addition to the dispersant, and when the photosensitive resin composition for a light-shielding film is prepared. It is easy to maintain the exposure sensitivity at a high sensitivity, and it can be made into a photosensitive resin composition which has good adhesion during development and does not easily cause the problem of residues. The blending amount of the (A) component at this time is preferably 2% by mass to 20% by mass in the light-shielding dispersion liquid, and more preferably 5% by mass to 15% by mass. When the (A) component is less than 2% by mass, effects such as sensitivity improvement, adhesion improvement, and residue reduction as co-dispersion effects cannot be obtained. In addition, if it exceeds 20% by mass, especially when the content of the light-shielding material is large, the viscosity of the light-shielding dispersion liquid is high, it is difficult to uniformly disperse, or it takes much time, and it is difficult to obtain a photosensitive resin combination for obtaining a high-resistance coating film. Thing. In addition, the obtained light-shielding dispersion liquid is mixed with (A) component, (B) component, (C) component, and (D) component, and if necessary, component (F) is added and adjusted to a viscosity suitable for film forming conditions. A photosensitive resin composition for a light-shielding film was prepared.

另外,本發明的感光性樹脂組合物中,視需要可調配肟酯系及偶氮系以外的聚合引發劑、鏈轉移劑、增感劑、非感光性樹脂、硬化促進劑、抗氧化劑、塑化劑、填充材料、勻化劑、消泡劑、偶合劑、表面活性劑、顏色調整用顏料及染料等添加劑。肟酯系及偶氮系以外的聚合引發劑可舉出:苯乙酮類、二苯甲酮類、α-羥基烷基苯酮類、α-氨基烷基苯酮類、安息香醚類、聯咪唑系化合物類、鹵代甲基二唑化合物類、鹵代甲基均三嗪系化合物類等,鏈轉移劑、增感劑通常可使用含硫原子的化合物,可舉出硫醇化合物類、二硫醚化合物類等,可優選地例示1,4-雙(3-巰基丁醯氧基)丁烷等脂肪族多官能硫醇類。非感光性樹脂可舉出:雙酚型環氧樹脂類、酚醛清漆型環氧樹脂類、脂環式環氧樹脂類、環氧矽酮樹脂類等,抗氧化劑可舉出受阻酚系抗氧化劑、磷系抗氧化劑等,塑化劑可舉出鄰苯二甲酸二丁酯、鄰苯二甲酸二辛酯、磷酸三甲苯酯等,填充材料可舉出玻璃纖維、二氧化矽、雲母、氧化鋁等,消泡劑或勻化劑可舉出矽酮系、氟系、丙烯酸系的化合物。另外,表面活性劑可舉出氟系表面活性劑、矽酮系表面活性劑等,偶合劑可舉出3-(縮水甘油氧基)丙基三甲氧基矽烷、3-異氰酸酯基丙基三乙氧基矽烷、3-脲基丙基三乙氧基矽烷等矽烷偶合劑。In addition, in the photosensitive resin composition of the present invention, if necessary, polymerization initiators other than oxime ester-based and azo-based polymerization initiators, chain transfer agents, sensitizers, non-photosensitive resins, hardening accelerators, antioxidants, and plastics may be blended. Additives such as chemical stabilizers, fillers, homogenizers, defoamers, coupling agents, surfactants, pigments and dyes for color adjustment. Examples of oxime ester-based and azo-based polymerization initiators include acetophenones, benzophenones, α-hydroxyalkyl phenones, α-aminoalkyl phenones, benzoin ethers, and Imidazole compounds, halogenated methyldiazole compounds, halogenated methyltriazine compounds, and the like. As the chain transfer agent and the sensitizer, a sulfur atom-containing compound can be generally used. Examples include thiol compounds, Disulfide compounds and the like are preferably exemplified by aliphatic polyfunctional thiols such as 1,4-bis (3-mercaptobutyryloxy) butane. Examples of the non-photosensitive resin include bisphenol epoxy resins, novolac epoxy resins, alicyclic epoxy resins, epoxy silicone resins, and the like. Examples of the antioxidant include hindered phenol antioxidants. And phosphorus-based antioxidants. Examples of plasticizers include dibutyl phthalate, dioctyl phthalate, and tricresyl phosphate. Examples of the filler include glass fiber, silicon dioxide, mica, and oxidation. Examples of the defoaming agent or leveling agent include aluminum, silicone, fluorine, and acrylic compounds. Examples of the surfactant include a fluorine-based surfactant and a silicone-based surfactant. Examples of the coupling agent include 3- (glycidyloxy) propyltrimethoxysilane and 3-isocyanatepropyltriethyl. Silane coupling agents such as oxysilane and 3-ureidopropyltriethoxysilane.

本發明的感光性樹脂組合物合適的是含有所述(A)成分~(F)成分作為主成分。理想的是在除了溶劑以外的固體成分(固體成分中包括在硬化後成為固體成分的單體)中,以合計為80質量%、優選90質量%以上而含有(A)成分~(E)成分。(F)溶劑的量根據目標黏度而變化,以在感光性樹脂組合物中以70質量%~90質量%的範圍而含有為宜。The photosensitive resin composition of this invention suitably contains the said (A) component-(F) component as a main component. It is desirable that solid components other than the solvent (solid components include monomers which become solid components after curing) include (A) component to (E) component in a total amount of 80% by mass, preferably 90% by mass or more. . (F) The amount of the solvent varies depending on the target viscosity, and it is preferable to contain the solvent in the photosensitive resin composition in a range of 70% by mass to 90% by mass.

使用本發明的遮光膜用感光性樹脂組合物的遮光膜的形成方法有以下那樣的光刻(photolithography)法。可舉出以下方法:首先將感光性樹脂組合物塗布在塑膠基板或元件上,然後使溶劑乾燥(預烘烤)後,透過光罩對像這樣而獲得的被膜照射紫外線,使曝光部硬化,進而進行使用鹼性水溶液使未曝光部溶出的顯影而形成圖案,進而進行後烘烤(熱煆燒)作為後硬化。A method of forming a light-shielding film using the photosensitive resin composition for a light-shielding film of the present invention includes the following photolithography method. The following methods can be mentioned: firstly coating a photosensitive resin composition on a plastic substrate or a device, and then drying (pre-baking) the solvent, and then irradiating the film obtained in this manner with ultraviolet rays through a photomask to harden the exposed portion, Further, development and elution of an unexposed part using an alkaline aqueous solution are performed to form a pattern, and post-baking (hot calcination) is performed as post-curing.

塗布本發明的感光性樹脂組合物的基板可舉出耐熱溫度為160℃以下的PET、PEN等樹脂製膜(塑膠基板)。這裡所謂耐熱溫度,為即便基板暴露在對基板上形成遮光膜的圖案等加工製程中也不產生變形等問題的溫度,也根據對樹脂製膜進行延伸處理的程度而變化,但必須至少未超過玻璃轉移溫度(Tg)。另外,也可例示在樹脂製膜上蒸鍍或圖案化有氧化銦錫(Indium Tin Oxide,ITO)或金等的電極的基板作為基板。Examples of the substrate to which the photosensitive resin composition of the present invention is applied include resin films (plastic substrates) such as PET and PEN having a heat resistance of 160 ° C. or lower. Here, the heat-resistant temperature is a temperature that does not cause problems such as deformation even if the substrate is exposed to a pattern such as a pattern that forms a light-shielding film on the substrate. It also varies depending on the degree of extension treatment of the resin film, but it must not exceed at least Glass transition temperature (Tg). Alternatively, a substrate on which an electrode such as indium tin oxide (ITO) or gold is vapor-deposited or patterned on a resin film may be exemplified as the substrate.

此外,塗布本發明的感光性樹脂組合物的基板的其他例也包括在玻璃基板或矽晶片等那樣基板自身的耐熱性高的基板上形成有耐熱性低的薄膜等的基板。具體例可舉出在玻璃或矽晶片上形成了有機EL(有機發光二極體(Organic Light Emitting Diode,OLED))或有機薄膜電晶體(TFT)的元件。此外,樹脂製膜或元件等本發明中作為對象的耐熱性低的基板的耐熱溫度也根據樹脂的種類或元件而不同,但可謂通常為100℃~160℃。In addition, other examples of the substrate to which the photosensitive resin composition of the present invention is applied include a substrate in which a film having a low heat resistance is formed on a substrate having a high heat resistance such as a glass substrate or a silicon wafer. Specific examples include an element in which an organic EL (Organic Light Emitting Diode (OLED)) or an organic thin film transistor (TFT) is formed on a glass or a silicon wafer. In addition, although the heat resistance temperature of a substrate having low heat resistance, such as a resin film and a device, varies depending on the type of the resin and the device, it can be said to be generally 100 ° C to 160 ° C.

在這些基板上塗布感光性樹脂組合物的溶液的方法除了眾所周知的溶液浸漬法、噴霧法以外,可採用使用輥塗機、刀鋒背塗布機(land coater)、狹縫塗布機或旋轉機的方法等任意方法。通過這些方法塗布成所需的厚度後,除去溶劑(預烘烤),由此形成被膜。預烘烤是通過利用烘箱、加熱板等進行加熱而進行。預烘烤的加熱溫度及加熱時間是根據所使用的溶劑而適當選擇,例如在60℃~110℃的溫度下進行1分鐘~3分鐘。A method of applying a solution of the photosensitive resin composition on these substrates may be a method using a roll coater, a land coater, a slit coater, or a spinner in addition to the well-known solution dipping method and spray method. And other arbitrary methods. After coating to a desired thickness by these methods, the solvent is removed (pre-baking) to form a film. The pre-baking is performed by heating with an oven, a hot plate, or the like. The heating temperature and heating time of the pre-baking are appropriately selected according to the solvent used, and for example, it is performed at a temperature of 60 ° C to 110 ° C for 1 minute to 3 minutes.

預烘烤後進行的曝光是通過紫外線曝光裝置來進行,通過隔著光罩進行曝光,而僅使與圖案對應的部分的抗蝕劑感光。曝光裝置及其曝光照射條件是適當選擇,使用超高壓水銀燈、高壓水銀燈、金屬鹵化物燈、遠紫外線燈等光源進行曝光,使塗膜中的感光性樹脂組合物進行光硬化。The exposure performed after the pre-baking is performed by an ultraviolet exposure device, and exposure is performed through a photomask, so that only the resist corresponding to the pattern is exposed to light. The exposure device and its exposure irradiation conditions are appropriately selected, and exposure is performed using a light source such as an ultra-high pressure mercury lamp, a high-pressure mercury lamp, a metal halide lamp, a far-ultraviolet lamp, and the photosensitive resin composition in the coating film is light-cured.

曝光後的鹼顯影是為了將未經曝光的部分的抗蝕劑除去而進行,通過該顯影而形成所需的圖案。適於該鹼顯影的顯影液例如可舉出鹼金屬或鹼土金屬的碳酸鹽的水溶液、鹼金屬的氫氧化物的水溶液等,尤其以使用含有0.05質量%~3質量%的碳酸鈉、碳酸鉀、碳酸鋰等碳酸鹽的弱鹼性水溶液在23℃~28℃的溫度下進行顯影為宜,可使用市售的顯影機或超聲波清洗機等精密地形成微細的圖像。The alkali development after exposure is performed in order to remove the resist of the unexposed part, and a desired pattern is formed by this development. Examples of the developer suitable for the alkali development include an aqueous solution of an alkali metal or alkaline earth metal carbonate, an aqueous solution of an alkali metal hydroxide, and the like. In particular, sodium carbonate and potassium carbonate containing 0.05% to 3% by mass are used. It is preferable to develop a weakly alkaline aqueous solution of a carbonate such as lithium carbonate or the like at a temperature of 23 ° C. to 28 ° C., and a fine image can be precisely formed using a commercially available developing machine or ultrasonic cleaner.

顯影後,優選的是以100℃~160℃的溫度及20分鐘~60分鐘的條件進行熱處理(後烘烤)。該後烘烤是為了提高經圖案化的遮光膜與基板的密接性等而進行。其與預烘烤同樣地通過利用烘箱、加熱板等進行加熱而進行。本發明的經圖案化的遮光膜是經過以上的光刻法的各步驟而形成。After development, heat treatment (post-baking) is preferably performed at a temperature of 100 ° C to 160 ° C and under conditions of 20 minutes to 60 minutes. This post-baking is performed to improve the adhesion between the patterned light-shielding film and the substrate. This is performed in the same manner as the pre-baking by heating with an oven, a hot plate, or the like. The patterned light-shielding film of the present invention is formed through each step of the above-mentioned photolithography method.

像上文所述那樣,本發明的感光性樹脂組合物可合適地用於對耐熱溫度低的基板通過曝光、鹼顯影等操作在該基板上形成遮光膜,也特別適於需要微細的遮光膜圖案的情況。具體來說,在使用耐熱溫度低的基板的情況等下,可用于形成彩色濾光片(color filter)用、有機EL圖元形成用的黑矩陣(black matrix)或隔離壁材料(用於通過噴墨法來形成RGB的情況等)、遮光膜、觸控式螢幕用遮光膜等,也可將這些帶有遮光膜的基板用於液晶或有機EL等顯示裝置用或攝影元件的構件(即,將這些統稱為顯示器用基板)。As described above, the photosensitive resin composition of the present invention can be suitably used to form a light-shielding film on a substrate having a low heat-resistant temperature through operations such as exposure and alkali development, and is particularly suitable for the need for a fine light-shielding film. Pattern case. Specifically, when a substrate having a low heat-resistant temperature is used, it can be used to form a black matrix for a color filter or an organic EL element or a barrier material (for In the case of inkjet method to form RGB, etc.), light-shielding film, light-shielding film for touch screen, etc., these substrates with light-shielding film can also be used as components for display devices or imaging elements such as liquid crystal or organic EL (ie These are collectively referred to as a display substrate).

[實施例][Example]

以下,根據實施例及比較例對本發明的實施形態進行具體說明,但本發明不限定於這些例子。Hereinafter, embodiments of the present invention will be specifically described based on examples and comparative examples, but the present invention is not limited to these examples.

首先,示出本發明的(A)含聚合性不飽和基的鹼溶性樹脂的合成例。合成例的樹脂的評價是像以下那樣進行。First, a synthesis example of the (A) polymerizable unsaturated group-containing alkali-soluble resin of the present invention is shown. The evaluation of the resin of the synthesis example was performed as follows.

[固體成分濃度][Solid content concentration]

使1 g合成例中所得的樹脂溶液含浸在玻璃篩檢程式[重量:W0 (g)]中並進行稱量[W1 (g)],根據在160℃下加熱2小時後的重量[W2 (g)]由下式求出固體成分濃度。1 g of the resin solution obtained in the synthesis example was impregnated in a glass screening program [weight: W 0 (g)] and weighed [W 1 (g)], and the weight was measured after heating at 160 ° C for 2 hours [ W 2 (g)] The solid content concentration was determined from the following formula.

固體成分濃度(重量%)=100×(W2 -W0 )/(W1 -W0Solid content concentration (% by weight) = 100 × (W 2 -W 0 ) / (W 1 -W 0 )

[酸值][Acid value]

使樹脂溶液溶解在二噁烷中,利用電位差滴定裝置[平沼產業(股)製造的商品名COM-1600]以1/10N-KOH水溶液進行滴定而求出酸值。The resin solution was dissolved in dioxane, and the acid value was determined by titration with a 1/10 N-KOH aqueous solution using a potentiometric titration device [trade name COM-1600 manufactured by Hiranuma Sangyo Co., Ltd.].

[分子量][Molecular weight]

利用凝膠滲透色譜儀(Gel Permeation Chromatography,GPC)[東曹(Tosoh)(股)製造的商品名HLC-8220GPC,溶劑:四氫呋喃,管柱:TSK gel Super H-2000(2根)+TSK gel Super H-3000(1根)+TSK gel Super H-4000(1根)+TSK gel Super-H 5000(1根)[東曹(Tosoh)(股)製造],溫度:40℃,速度:0.6 ml/min]進行測定,以標準聚苯乙烯[東曹(Tosoh)(股)製造的PS-寡聚物套組]換算值的形式求出重量平均分子量(Mw)。Gel Permeation Chromatography (GPC) [trade name HLC-8220GPC manufactured by Tosoh Co., Ltd., solvent: tetrahydrofuran, column: TSK gel Super H-2000 (2) + TSK gel Super H-3000 (1) + TSK gel Super H-4000 (1) + TSK gel Super-H 5000 (1) [manufactured by Tosoh], temperature: 40 ° C, speed: 0.6 ml / min ] The measurement was performed, and the weight average molecular weight (Mw) was calculated as a standard polystyrene [PS-oligomer kit manufactured by Tosoh Co., Ltd.].

另外,合成例中使用的簡稱如下。The abbreviations used in the synthesis examples are as follows.

BPFE:9,9-雙(4-羥基苯基)茀與氯甲基氧雜環丙烷的反應物。通式(I)的化合物中,A為茀-9,9-二基且R1 、R2 、R3 、R4 為氫的化合物。BPFE: reactant of 9,9-bis (4-hydroxyphenyl) fluorene and chloromethyloxane. Among the compounds of the general formula (I), compounds in which A is fluorene-9,9-diyl, and R 1 , R 2 , R 3 , and R 4 are hydrogen.

AA:丙烯酸AA: Acrylic

BPDA:3,3,4,4-聯苯四羧酸二酐BPDA: 3,3,4,4-biphenyltetracarboxylic dianhydride

THPA:1,2,3,6-四氫鄰苯二甲酸酐THPA: 1,2,3,6-tetrahydrophthalic anhydride

MAA:甲基丙烯酸MAA: methacrylic acid

MMA:甲基丙烯酸甲酯MMA: methyl methacrylate

CHMA:甲基丙烯酸環己酯CHMA: cyclohexyl methacrylate

GMA:甲基丙烯酸縮水甘油酯GMA: glycidyl methacrylate

TEAB:溴化四乙基銨TEAB: Tetraethylammonium bromide

AIBN:偶氮雙異丁腈AIBN: Azobisisobutyronitrile

TPP:三苯基膦TPP: Triphenylphosphine

DTBC:2,6-二叔丁基對甲酚DTBC: 2,6-di-tert-butyl-p-cresol

PGMEA:丙二醇單甲醚乙酸酯PGMEA: propylene glycol monomethyl ether acetate

DMDG:二乙二醇二甲醚DMDG: Diethylene glycol dimethyl ether

[合成例1][Synthesis example 1]

在帶有回流冷凝器的500 ml四口燒瓶中加入114.4 g(0.23 mol)的BPFE、33.2 g(0.46 mol)的AA、157 g的PGMEA及0.48 g的TEAB,在100℃~105℃的加熱下攪拌20小時而反應。然後,在燒瓶內加入35.3 g(0.12 mol)的BPDA、18.3 g(0.12 mol)的THPA,在120℃~125℃的加熱下攪拌6小時,獲得鹼溶性樹脂(A)-1。所得的樹脂溶液的固體成分濃度為56.1 wt%,酸值(固體成分換算)為103 mgKOH/g,由GPC分析所得的Mw為3600。A 500 ml four-necked flask with a reflux condenser was charged with 114.4 g (0.23 mol) of BPFE, 33.2 g (0.46 mol) of AA, 157 g of PGMEA, and 0.48 g of TEAB, and heated at 100 ° C to 105 ° C. Stir for 20 hours and react. Then, 35.3 g (0.12 mol) of BPDA and 18.3 g (0.12 mol) of THPA were added to the flask, and stirred under heating at 120 ° C to 125 ° C for 6 hours to obtain an alkali-soluble resin (A) -1. The solid content concentration of the obtained resin solution was 56.1 wt%, the acid value (in terms of solid content) was 103 mgKOH / g, and the Mw obtained by GPC analysis was 3600.

[合成例2][Synthesis example 2]

在帶有氮氣導入管及回流管的1000 ml四口燒瓶中加入51.7 g(0.60 mol)的MAA、38.0 g(0.38 mol)的MMA、37.0 g(0.22 mol)的CHMA、5.91 g的AIBN及295 g的DMDG,在80℃~85℃下在氮氣流下攪拌8小時進行聚合。進而,在燒瓶內添加39.8 g(0.28 mol)的GMA、1.44 g的TPP、0.055 g的DTBC,在80℃~85℃下攪拌16小時,獲得含聚合性不飽和基的(甲基)丙烯酸酯樹脂(A)-2。所得的樹脂溶液的固體成分濃度為35.5質量%,酸值(固體成分換算)為110 mgKOH/g,由GPC分析所得的Mw為18080。In a 1000 ml four-neck flask with a nitrogen introduction tube and a reflux tube, add 51.7 g (0.60 mol) of MAA, 38.0 g (0.38 mol) of MMA, 37.0 g (0.22 mol) of CHMA, 5.91 g of AIBN, and 295 g of DMDG was polymerized by stirring at 80 ° C to 85 ° C for 8 hours under a nitrogen stream. Furthermore, 39.8 g (0.28 mol) of GMA, 1.44 g of TPP, and 0.055 g of DTBC were added to the flask, and the mixture was stirred at 80 ° C to 85 ° C for 16 hours to obtain a polymerizable unsaturated group-containing (meth) acrylate. Resin (A) -2. The solid content concentration of the obtained resin solution was 35.5% by mass, the acid value (in terms of solid content) was 110 mgKOH / g, and the Mw obtained by GPC analysis was 18080.

然後,根據與遮光膜用感光性樹脂組合物及其硬化物的製造有關的實施例及比較例對本發明進行具體說明,但本發明不限定於這些例子。這裡,以下的實施例及比較例的遮光膜用感光性樹脂組合物及其硬化物的製造中所用的原料及簡稱如下。Next, the present invention will be specifically described based on examples and comparative examples related to the production of a photosensitive resin composition for a light-shielding film and a cured product thereof, but the present invention is not limited to these examples. Here, the raw materials and abbreviations used in the production of the photosensitive resin compositions for light-shielding films and the cured products thereof in the following examples and comparative examples are as follows.

(含聚合性不飽和基的鹼溶性樹脂) (A)-1:所述合成例1中所得的鹼溶性樹脂溶液 (A)-2:所述合成例2中所得的鹼溶性樹脂溶液(Alkali-soluble resin containing polymerizable unsaturated group) (A) -1: Alkali-soluble resin solution obtained in Synthesis Example 1 (A) -2: Alkali-soluble resin solution obtained in Synthesis Example 2

(光聚合性單體) (B)-1:二季戊四醇六丙烯酸酯與二季戊四醇五丙烯酸酯的混合物(東亞合成公司製造,商品名亞羅尼斯(Aronix)M-405) (B)-2:三羥甲基丙烷三丙烯酸酯(日本沙多瑪(Sartomer Japan)(股)製造,商品名SR351S) (B)-3:雙酚A的環氧乙烷(Ethylene Oxide,EO)加成物二丙烯酸酯(共榮社化學公司製造,商品名萊特丙烯酸酯(Light Acrylate)BP-4EAL)(Photopolymerizable monomer) (B) -1: A mixture of dipentaerythritol hexaacrylate and dipentaerythritol pentaacrylate (manufactured by Toa Kasei Corporation, trade name Aronix M-405) (B) -2: Trimethylolpropane triacrylate (manufactured by Sartomer Japan Co., Ltd., trade name SR351S) (B) -3: Ethylene Oxide (EO) adduct 2 of bisphenol A Acrylate (manufactured by Kyoeisha Chemical Co., Ltd., trade name Light Acrylate BP-4EAL)

(肟酯系聚合引發劑)(Oxime ester polymerization initiator)

(C):乙酮,1-[9-乙基-6-(2-甲基苯甲醯基)-9H-哢唑-3-基]-,1-(O-乙醯基肟)(日本巴斯夫(BASF Japan)公司製造,製品名豔佳固(Irgacure)OXE02)(C): Ethyl ketone, 1- [9-ethyl-6- (2-methylbenzylidene) -9H-oxazol-3-yl]-, 1- (O-acetamidooxime) ( Manufactured by BASF Japan (Irgacure OXE02)

(偶氮系聚合引發劑以外) (D)-1:2,2-偶氮雙異丁腈(和光純藥工業公司製造,商品名V-60) (D)-2:二甲基2,2-偶氮雙(2-甲基丙酸酯)(和光純藥工業公司製造,商品名V-601) (D)-3:1,1'-偶氮雙(1-乙醯氧基-1-苯基乙烷)(大塚化學公司製造,商品名:OTAZO-15) (D)-4:過氧化苯甲醯(日油公司製造,商品名:耐帕(Nyper)BMT-K40)(Other than azo-based polymerization initiator) (D) -1: 2,2-Azobisisobutyronitrile (manufactured by Wako Pure Chemical Industries, Ltd., trade name V-60) (D) -2: dimethyl 2, 2-Azobis (2-methylpropionate) (manufactured by Wako Pure Chemical Industries, Ltd., trade name V-601) (D) -3: 1,1'-azobis (1-acetamido- 1-phenylethane) (manufactured by Otsuka Chemical Co., Ltd., trade name: OTAZO-15) (D) -4: benzamidine peroxide (manufactured by Nippon Oil Company, trade name: Nyper) BMT-K40)

(遮光性分散顏料)(Light-shielding disperse pigment)

(E):碳黑濃度25.0質量%、高分子分散劑濃度4.75質量%的PGMEA分散液(固體成分為29.75%)(E): PGMEA dispersion with a carbon black concentration of 25.0% by mass and a polymer dispersant concentration of 4.75% by mass (solid content is 29.75%)

(溶劑) (F)-1:PGMEA (F)-2:環己酮(Solvent) (F) -1: PGMEA (F) -2: Cyclohexanone

(矽烷偶合劑)(Silane coupling agent)

(H):S-510(捷恩智(JNC)公司製造)(H): S-510 (manufactured by JNC)

(表面活性劑) (I):美佳法(Megaface)F475(迪愛生(DIC)(股)製造)(Surfactant) (I): Megaface F475 (manufactured by DIC)

將所述調配成分以表1所示的比例調配,製備實施例1~實施例6及比較例1~比較例4的感光性樹脂組合物。另外,表1中的數值全部表示質量份。另外,(F)-1及(F)-2為不含(A)-1及(A)-2中的溶劑及(E)中的溶劑的量。The formulation components were blended at the ratios shown in Table 1 to prepare the photosensitive resin compositions of Examples 1 to 6 and Comparative Examples 1 to 4. In addition, all the numerical values in Table 1 represent mass parts. In addition, (F) -1 and (F) -2 are the amounts which do not contain the solvent in (A) -1 and (A) -2 and the solvent in (E).

[表1] [Table 1]

[評價][Evaluation]

使用實施例1~實施例6及比較例1~比較例4的黑色抗蝕劑用感光性樹脂組合物,進行以下所記載的評價。將這些評價的評價結果示於表2及表3中。The photosensitive resin compositions for black resists of Examples 1 to 6 and Comparative Examples 1 to 4 were used to perform the evaluations described below. The evaluation results of these evaluations are shown in Tables 2 and 3.

<顯影特性(圖案線寬、圖案直線性)的評價><Evaluation of development characteristics (pattern line width, pattern linearity)>

使用旋塗機將所述獲得的各感光性樹脂組合物以後烘烤後的膜厚成為1.2 μm的方式塗布在125 mm×125 mm的玻璃基板(康寧(Corning)1737)上,在90℃下預烘烤1分鐘。然後,將曝光間隙調整為100 μm,將線/間隙=10 μm/50 μm的負型光罩覆蓋在乾燥塗膜上,利用i射線照度為30 mW/cm2 的超高壓水銀燈照射50 mJ/cm2 的紫外線,進行感光部分的光硬化反應。Using a spin coater, each of the obtained photosensitive resin compositions was coated on a 125 mm × 125 mm glass substrate (Corning 1737) so that the film thickness after baking was 1.2 μm, at 90 ° C. Pre-bake for 1 minute. Then, adjust the exposure gap to 100 μm, cover the dry coating film with a negative mask with line / gap = 10 μm / 50 μm, and irradiate 50 mJ / with an ultra-high pressure mercury lamp with i-ray illumination of 30 mW / cm 2 cm 2 of ultraviolet rays, which undergoes a photo-hardening reaction of the photosensitive portion.

然後,利用25℃、0.04%氫氧化鉀水溶液對該經曝光的塗板以1 kgf/cm2 的噴淋壓力從圖案開始出現的顯影時間(出現時間(break time)=BT)起進行+10秒及+20秒的顯影後,進行5 kgf/cm2 壓力的噴霧水洗,將塗膜的未曝光部除去而在玻璃基板上形成遮光膜圖案,然後使用熱風乾燥機在120℃下進行60分鐘的熱後烘烤。對所得的遮光膜圖案的相對於10 μm線的遮罩寬的線寬、圖案直線性進行評價。Then, using a 25 ° C, 0.04% potassium hydroxide aqueous solution, the exposed coated plate was sprayed with a pressure of 1 kgf / cm 2 from the development time (break time = BT) at which the pattern began to appear for +10 seconds. After +20 seconds of development, spray water washing at a pressure of 5 kgf / cm 2 was performed to remove the unexposed portion of the coating film to form a light-shielding film pattern on the glass substrate. Then, a hot air dryer was used at 120 ° C for 60 minutes. Bake after heat. The obtained light-shielding film pattern was evaluated for line width and pattern linearity with respect to a mask width of a 10 μm line.

圖案線寬:使用測長顯微鏡(尼康(Nikon)公司製造,“XD-20”)測定遮罩寬10 μm的圖案線寬。Pattern line width: The pattern line width of the mask width of 10 μm was measured using a length-measuring microscope (“XD-20” manufactured by Nikon Corporation).

圖案直線性:對後烘烤後的10 μm遮罩圖案進行光學顯微鏡觀察,將未確認到對基板的剝離或圖案邊緣部分的粗糙的情況評價為○,將局部確認到的情況評價為△,將全體確認到的情況評價為×。Pattern linearity: Observe the 10 μm mask pattern after post-baking with an optical microscope, evaluate the case where no peeling of the substrate or the roughness of the pattern edge portion is confirmed as ○, and the partially confirmed case as △. The overall confirmed situation was evaluated as ×.

此外,圖案線寬及圖案直線性的評價是在BT+10秒的情況和BT+20秒的情況下進行。The evaluation of the pattern line width and the pattern linearity was performed in the case of BT + 10 seconds and the case of BT + 20 seconds.

<OD/μm的評價><Evaluation of OD / μm>

使用旋塗機將所述獲得的各感光性樹脂組合物以後烘烤後的膜厚成為1.1 μm的方式塗布在125 mm×125 mm的玻璃基板(康寧(Corning)1737)上,在90℃下預烘烤1分鐘。然後,不覆蓋負型光罩,利用i射線照度為30 mW/cm2 的超高壓水銀燈照射80 mJ/cm2 的紫外線,進行光硬化反應。Each of the obtained photosensitive resin compositions was coated on a 125 mm × 125 mm glass substrate (Corning 1737) so that the film thickness of the obtained photosensitive resin composition after baking was 1.1 μm using a spin coater at 90 ° C. Pre-bake for 1 minute. Then, without covering the negative mask, an ultra-high pressure mercury lamp with an i-ray illuminance of 30 mW / cm 2 was irradiated with 80 mJ / cm 2 of ultraviolet light to perform a photo-hardening reaction.

然後,對該經曝光的塗板使用25℃、0.05%氫氧化鉀水溶液以1 kgf/cm2 的噴淋壓力進行60秒的顯影後,進行5 kgf/cm2 壓力的噴霧水洗,然後使用熱風乾燥機在120℃下進行60分鐘的熱後烘烤。使用麥克貝斯(Macbeth)透射濃度計來評價該塗板的OD值。另外,對形成在塗板的遮光膜的膜厚進行測定,將OD值除以膜厚的值作為OD/μm。Then, the exposed coated plate was developed using a spray pressure of 1 kgf / cm 2 at 25 ° C. and a 0.05% potassium hydroxide aqueous solution for 60 seconds, and then spray-washed with a pressure of 5 kgf / cm 2 , and then dried using hot air. The machine was post-heated at 120 ° C for 60 minutes. A Macbeth transmission densitometer was used to evaluate the OD value of the coated plate. The film thickness of the light-shielding film formed on the coated plate was measured, and the value obtained by dividing the OD value by the film thickness was OD / μm.

<耐溶劑性的評價>< Evaluation of solvent resistance >

使用與OD評價時同樣地製作的塗板(帶有遮光膜的玻璃板),評價所形成的塗膜(遮光膜)的耐溶劑性。利用經浸漬在PGMEA或環己酮(anone)中的碎布連續摩擦,觀察表面狀態,記錄塗膜表面溶解、或軟化而損傷時的摩擦次數。將使用任一溶劑時的次數為20次以上的情況視為耐溶劑性○,將小於20次的情況視為耐溶劑性×。The coated plate (glass plate with a light-shielding film) produced in the same manner as in the OD evaluation was used to evaluate the solvent resistance of the formed coating film (light-shielding film). Using a rag dipped in PGMEA or cycloone (anone) to continuously rub, observe the surface state, and record the number of rubs when the surface of the coating film is dissolved or softened and damaged. A case where the number of times when any solvent was used was 20 or more was regarded as solvent resistance ○, and a case where it was less than 20 times was regarded as solvent resistance ×.

<經時穩定性>< Stability over time >

相對於所製備的感光性樹脂溶液的初期溶液黏度,將在室溫23℃下放置5天之後的溶液黏度增加初期溶液黏度的1.5倍以上的情況視為×,將小於1.5倍的情況視為〇。Relative to the initial solution viscosity of the prepared photosensitive resin solution, a case where the solution viscosity increased by 1.5 times or more the initial solution viscosity after being left at room temperature at 23 ° C for 5 days was regarded as ×, and a case less than 1.5 times was regarded as 〇.

[表2] ※關於圖案線寬及圖案直線性的評價,左欄以BT+10秒實施評價,右欄以BT+20秒實施評價[Table 2] ※ For the evaluation of the pattern line width and the linearity of the pattern, the left column is evaluated at BT + 10 seconds, and the right column is evaluated at BT + 20 seconds.

[表3] ※關於圖案線寬及圖案直線性的評價,左欄以BT+10秒實施評價,右欄以BT+20秒實施評價[table 3] ※ For the evaluation of the pattern line width and the linearity of the pattern, the left column is evaluated at BT + 10 seconds, and the right column is evaluated at BT + 20 seconds.

若使用本發明的遮光膜用感光性樹脂組合物溶液,則如實施例1~實施例6所示,即便在120℃的低溫下進行後烘烤時也保持圖案的直線性,可形成對PGMEA或環己酮的耐溶劑性也充分的遮光膜圖案,另外,作為感光性樹脂組合物溶液的保存穩定性也充分。When the photosensitive resin composition solution for a light-shielding film of the present invention is used, as shown in Examples 1 to 6, the linearity of the pattern is maintained even after post-baking at a low temperature of 120 ° C., and PGMEA can be formed. Or cyclohexanone has a light-shielding film pattern that has sufficient solvent resistance, and also has sufficient storage stability as a photosensitive resin composition solution.

另一方面,像比較例1那樣,若使用二官能的單體作為光聚合性單體,則無法充分獲得後烘烤後的硬化膜的交聯密度,在顯影時間稍許延長的情況下圖案直線性變差,耐溶劑性也不足。像比較例2那樣,若為了賦予熱自由基聚合性而使用過氧化物系聚合引發劑而非偶氮系聚合引發劑,則作為感光性樹脂組合物溶液的保存穩定性不充分。像比較例3那樣,在不添加偶氮系聚合引發劑的情況下,當後烘烤溫度低時,無法獲得充分的耐溶劑性。像比較例4那樣,若使用丙烯酸系共聚合系的化合物而非通式(II)的化合物作為含聚合性不飽和基的鹼溶性樹脂,則在低的後烘烤溫度下未充分進行交聯,無法獲得直線性充分良好的圖案,耐溶劑性也不足。On the other hand, as in Comparative Example 1, if a difunctional monomer is used as the photopolymerizable monomer, the crosslinking density of the cured film after the post-baking cannot be sufficiently obtained, and the pattern is straight when the development time is slightly extended. Inferior performance and insufficient solvent resistance. As in Comparative Example 2, if a peroxide-based polymerization initiator is used instead of an azo-based polymerization initiator to impart thermal radical polymerizability, the storage stability as a photosensitive resin composition solution is insufficient. As in Comparative Example 3, without adding an azo-based polymerization initiator, when the post-baking temperature is low, sufficient solvent resistance cannot be obtained. As in Comparative Example 4, if an acrylic copolymer-based compound is used instead of the compound of the general formula (II) as the polymerizable unsaturated group-containing alkali-soluble resin, the crosslinking is not sufficiently performed at a low post-baking temperature. , A pattern with sufficiently good linearity cannot be obtained, and the solvent resistance is also insufficient.

[產業上的可利用性][Industrial availability]

本發明的遮光膜用感光性樹脂組合物即便在製造遮光膜的製程中不包括在超過160℃的溫度下進行熱硬化的步驟,也可形成線寬為5 μm~15 μm、特別是10 μm以下時的顯影密接性或直線性優異且耐溶劑性良好的遮光膜(遮光圖案)。因此,對於耐熱溫度為160℃以下的PET、PEN等的樹脂製膜,或在玻璃基板或矽晶片上具備有機EL或有機TFT等的元件等,可形成具備所述那樣的特性的遮光膜。The photosensitive resin composition for a light-shielding film of the present invention can form a line width of 5 μm to 15 μm, especially 10 μm, even if the step of thermally curing at a temperature exceeding 160 ° C. is not included in the manufacturing process of the light-shielding film. A light-shielding film (light-shielding pattern) having excellent development adhesion or linearity and good solvent resistance in the following cases. Therefore, a light-shielding film having such characteristics can be formed on a resin film made of PET, PEN, or the like having a heat-resistant temperature of 160 ° C. or less, or an element including an organic EL or organic TFT on a glass substrate or a silicon wafer.

即,本發明的遮光膜用感光性樹脂組合物例如適於對耐熱溫度低的基板設置在形成彩色濾光片或有機EL圖元時所必需的黑矩陣、隔離壁材料、具有遮光功能的間隔柱(column spacer)等的遮光膜,或設置在形成觸控式螢幕時所必需的邊緣(bezel)部分等遮光膜,可將這些帶有遮光膜的基板(即顯示器用基板)用於製造液晶或有機EL等顯示裝置,或用於製造互補金屬氧化物半導體(Complementary Metal Oxide Semiconductor,CMOS)等固體攝像元件。That is, the photosensitive resin composition for a light-shielding film of the present invention is suitable for, for example, installing a black matrix, a partition material, and a spacer having a light-shielding function, which are necessary for forming a color filter or an organic EL element on a substrate having a low heat-resistant temperature. A light-shielding film such as a column spacer, or a light-shielding film provided on a bezel portion necessary for forming a touch screen. These substrates with a light-shielding film (that is, a substrate for a display) can be used to manufacture liquid crystals. Display devices such as organic EL or solid-state imaging devices such as Complementary Metal Oxide Semiconductor (CMOS).

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed as above with the examples, it is not intended to limit the present invention. Any person with ordinary knowledge in the technical field can make some modifications and retouching without departing from the spirit and scope of the present invention. The protection scope of the present invention shall be determined by the scope of the attached patent application.

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Claims (6)

一種遮光膜用感光性樹脂組合物,其特徵在於含有下述(A)成分~(E)成分作為必需成分, (A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂; (B)具有至少三個乙烯性不飽和鍵的光聚合性單體; (C)肟酯系聚合引發劑; (D)偶氮系聚合引發劑;以及 (E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。A photosensitive resin composition for a light-shielding film, comprising the following components (A) to (E) as essential components, and (A) a polymerization-containing structure having an epoxy (meth) acrylate acid adduct (B) a photopolymerizable monomer having at least three ethylenically unsaturated bonds; (C) an oxime ester-based polymerization initiator; (D) an azo-based polymerization initiator; and ( E) One or more light-shielding components selected from the group consisting of a black organic pigment, a mixed-color organic pigment, and a light-shielding material. 如申請專利範圍第1項所述的遮光膜用感光性樹脂組合物,其中所述(A)成分的含聚合性不飽和基的鹼溶性樹脂是由下述通式(II)所表示,式中,R1 、R2 、R3 及R4 分別獨立地表示氫原子、碳數1~5的烷基、鹵素原子或苯基,R5 表示氫原子或甲基,A表示-CO-、-SO2 -、-C(CF3 )2 -、-Si(CH3 )2 -、-CH2 -、-C(CH3 )2 -、-O-、茀-9,9-二基或直接鍵合,X表示四價羧酸殘基,Y1 及Y2 分別獨立地表示氫原子或-OC-Z-(COOH)m ,其中,-OC-Z-(COOH)m 的Z表示二價羧酸殘基或三價羧酸殘基,m表示1或2的數,n表示1~20的整數。The photosensitive resin composition for a light-shielding film according to item 1 of the scope of patent application, wherein the polymerizable unsaturated group-containing alkali-soluble resin of the component (A) is represented by the following general formula (II), In the formula, R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a halogen atom or a phenyl group, R 5 represents a hydrogen atom or a methyl group, and A represents -CO- , -SO 2- , -C (CF 3 ) 2- , -Si (CH 3 ) 2- , -CH 2- , -C (CH 3 ) 2- , -O-, 茀 -9,9-diyl Or directly bonded, X represents a tetravalent carboxylic acid residue, and Y 1 and Y 2 each independently represent a hydrogen atom or -OC-Z- (COOH) m , where -OC-Z- (COOH) m represents Z For a divalent carboxylic acid residue or a trivalent carboxylic acid residue, m represents a number of 1 or 2, and n represents an integer of 1 to 20. 如申請專利範圍第1項或第2項所述的遮光膜用感光性樹脂組合物,其中所述(A)成分與(B)成分的質量比例(A)/(B)為50/50~90/10,相對於所述(A)成分與(B)成分的合計100質量份,(C)成分為2質量份~30質量份並且(D)成分為1質量份~20質量份,在包含通過遮光膜用感光性樹脂組合物的光硬化而成為固體成分的成分的固體成分中含有40質量%~70質量%的(E)成分。The photosensitive resin composition for a light-shielding film according to claim 1 or claim 2, wherein the mass ratio (A) / (B) of the component (A) to the component (B) is 50/50 to 90/10, with respect to 100 parts by mass of the total of the (A) component and the (B) component, the (C) component is 2 to 30 parts by mass and the (D) component is 1 to 20 parts by mass. The solid content containing the component which becomes the solid content by the photocuring of the photosensitive resin composition for light-shielding films contains (E) component of 40 mass%-70 mass%. 如申請專利範圍第1項或第2項所述的遮光膜用感光性樹脂組合物,其中(E)成分為碳黑。The photosensitive resin composition for a light-shielding film according to item 1 or 2 of the scope of application for a patent, wherein the (E) component is carbon black. 一種顯示器用基板,其為在耐熱溫度為160℃以下的基板上具備遮光膜的顯示器用基板,其特徵在於: 所述遮光膜是使含有下述(A)成分~(E)成分作為必需成分的遮光膜用感光性樹脂組合物硬化而成, (A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂; (B)具有至少三個乙烯性不飽和鍵的光聚合性單體; (C)肟酯系聚合引發劑; (D)偶氮系聚合引發劑;以及 (E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。A display substrate comprising a light-shielding film on a substrate having a heat-resistant temperature of 160 ° C. or lower, wherein the light-shielding film contains the following components (A) to (E) as an essential component A photosensitive resin composition for a light-shielding film is hardened, (A) a polymerizable unsaturated group-containing alkali-soluble resin having a structure of an epoxy (meth) acrylate acid adduct; (B) having at least three Photopolymerizable monomer with ethylenically unsaturated bonds; (C) oxime ester polymerization initiator; (D) azo polymerization initiator; and (E) selected from the group consisting of a black organic pigment, a mixed color organic pigment, and a light-shielding material More than one shading component in the group. 一種顯示器用基板的製造方法,其為在耐熱溫度為160℃以下的基板上具備遮光膜的顯示器用基板的製造方法,其特徵在於: 將含有下述(A)成分~(E)成分作為必需成分的遮光膜用感光性樹脂組合物塗布到基板上,隔著光罩進行曝光,通過顯影將未曝光部除去,然後在160℃以下進行加熱而形成具備既定圖案的遮光膜, (A)具有環氧(甲基)丙烯酸酯酸加成物的結構的含聚合性不飽和基的鹼溶性樹脂; (B)具有至少三個乙烯性不飽和鍵的光聚合性單體; (C)肟酯系聚合引發劑; (D)偶氮系聚合引發劑;以及 (E)選自由黑色有機顏料、混色有機顏料及遮光材料所組成的群組中的一種以上的遮光成分。A method for manufacturing a display substrate, which is a method for manufacturing a display substrate including a light-shielding film on a substrate having a heat-resistant temperature of 160 ° C. or less, characterized in that it contains the following components (A) to (E) as required The photosensitive resin composition for a light-shielding film of a component is coated on a substrate, exposed through a mask, unexposed portions are removed by development, and then heated at 160 ° C or lower to form a light-shielding film having a predetermined pattern. (A) having (B) a photopolymerizable monomer having at least three ethylenically unsaturated bonds in the structure of an epoxy (meth) acrylate acid adduct containing a polymerizable unsaturated group; (C) an oxime ester (D) an azo-based polymerization initiator; and (E) one or more light-shielding components selected from the group consisting of a black organic pigment, a mixed-color organic pigment, and a light-shielding material.
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