TWI735822B - Holding device and installation device - Google Patents
Holding device and installation device Download PDFInfo
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- TWI735822B TWI735822B TW107141810A TW107141810A TWI735822B TW I735822 B TWI735822 B TW I735822B TW 107141810 A TW107141810 A TW 107141810A TW 107141810 A TW107141810 A TW 107141810A TW I735822 B TWI735822 B TW I735822B
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- electronic component
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
Abstract
本發明提供一種抑制產生電子零件從基板上彈回的電子零件之把持裝置及安裝裝置。把持裝置包括:把持機構,其把持電子零件;以及按壓部,其設置於把持機構上,於將由把持機構所把持之電子零件安裝於基板上而解除電子零件之把持時,以阻止電子零件向從基板上脫離之方向移動之方式按壓電子零件。The present invention provides a holding device and a mounting device for suppressing electronic parts that generate electronic parts from rebounding from a substrate. The gripping device includes: a gripping mechanism that grips electronic parts; and a pressing part, which is provided on the gripping mechanism, when the electronic parts held by the gripping mechanism are mounted on the substrate and the grip of the electronic parts is released to prevent the electronic parts from moving The electronic component is pressed by moving in the direction away from the substrate.
Description
本發明係關於一種把持電子零件的電子零件之把持裝置及將所把持之電子零件安裝於基板上之安裝裝置。The invention relates to a holding device for holding electronic parts and a mounting device for mounting the held electronic parts on a substrate.
先前,提出有使用機器人來把持電子零件,將電子零件之引線插入基板之導通孔中之技術。此種安裝裝置有專利文獻1中揭示者。 [現有技術文獻] [專利文獻]Previously, a technology was proposed to use a robot to hold electronic parts and insert the leads of the electronic parts into the through holes of the substrate. Such a mounting device is disclosed in Patent Document 1. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利特開平5-55784號公報[Patent Document 1] Japanese Patent Laid-Open No. 5-55784
[發明所欲解決之問題][The problem to be solved by the invention]
然而,於使用專利文獻1中揭示之電子零件之安裝裝置,為於短時間內安裝大量電子零件而使機器人高速移動來安裝於基板上之情形時,當將電子零件安裝於基板上時,存在電子零件彈回之可能性。具體而言,當使機器人高速移動而將電子零件配置於基板上時,由於大的力作用於基板,故而基板撓曲,由於此時之基板之復原力而存在電子零件彈回之可能性。於電子零件彈回而浮起之情形時,存在浮起之電子零件從基板之導通孔中脫落之可能性。However, when using the electronic component mounting device disclosed in Patent Document 1, in order to mount a large number of electronic components in a short period of time, the robot moves at high speed and is mounted on the substrate. When the electronic components are mounted on the substrate, there is Possibility of springback of electronic parts. Specifically, when the robot is moved at a high speed to arrange electronic components on the substrate, the substrate is deflected due to a large force acting on the substrate, and the electronic components may spring back due to the restoring force of the substrate at this time. When the electronic component bounces back and rises, there is a possibility that the floating electronic component may fall off from the via hole of the substrate.
因此,本發明鑒於上述情況,目的在於提供一種抑制產生電子零件從基板上彈回的電子零件之把持裝置及安裝裝置。 [解決問題之手段]Therefore, in view of the above-mentioned circumstances, the present invention aims to provide a gripping device and a mounting device for electronic components that suppress the generation of electronic components springing back from the substrate. [Means to Solve the Problem]
本發明之把持裝置之特徵在於包括:把持部,其把持電子零件;以及按壓部,其設置於上述把持部,於將由上述把持部所把持之上述電子零件安裝於基板上而解除上述把持部對上述電子零件之把持時,以阻止上述電子零件向從基板上脫離之方向移動之方式按壓上述電子零件。The gripping device of the present invention is characterized by comprising: a gripping portion that grips an electronic component; and a pressing portion provided on the gripping portion for mounting the electronic component held by the gripping portion on a substrate to release the gripping portion When the electronic component is held, the electronic component is pressed to prevent the electronic component from moving in the direction of separation from the substrate.
上述構成之把持裝置中,設置於把持部上之按壓部於解除電子零件之把持時,以阻止電子零件向從基板上脫離之方向移動之方式按壓電子零件,因此可抑制電子零件由於從基板上彈回而浮起。因此,當將電子零件安裝於基板上時,可抑制電子零件從基板上脫落。In the holding device of the above-mentioned structure, the pressing part provided on the holding part presses the electronic part in such a way as to prevent the electronic part from moving in the direction of separation from the substrate when the holding of the electronic part is released. Bounce back and float. Therefore, when the electronic component is mounted on the substrate, it is possible to prevent the electronic component from falling off the substrate.
另外,上述按壓部設置於上述把持部中之與上述電子零件對向之對向位置,上述按壓部中之與上述電子零件接近之側之前端部亦可根據上述把持部中之上述對向位置與上述電子零件之間之距離,而向與上述電子零件接近、分離之方向位移。In addition, the pressing portion is provided at an opposing position in the holding portion facing the electronic component, and the front end of the pressing portion on the side close to the electronic component may also be based on the opposing position in the holding portion The distance between the electronic component and the above-mentioned electronic component is displaced in the direction of approaching and separating from the above-mentioned electronic component.
由於按壓部中之電子零件側之前端部可根據把持部中之與電子零件對向之對向位置與電子零件之間之距離,而向與電子零件接近、分離之方向位移,故而於把持部解除把持而從電子零件上脫離時,按壓部亦可追隨電子零件而持續抵接,抑制電子零件浮起。因此,於把持部解除把持時,可更確實地抑制電子零件從基板上脫落。Since the front end of the electronic part side of the pressing part can be displaced in the direction of approaching and separating from the electronic part according to the distance between the opposing position of the holding part and the electronic part and the electronic part, the holding part When the grip is released and detached from the electronic component, the pressing part can also follow the electronic component and continue to abut to prevent the electronic component from floating. Therefore, when the grip is released from the grip, it is possible to more reliably prevent the electronic component from falling off the substrate.
另外,上述按壓部可為彈性體。In addition, the above-mentioned pressing portion may be an elastic body.
由於按壓部為彈性體,故而可以簡易之構成,來抑制電子零件由於從基板上彈回而浮起。Since the pressing part is an elastic body, a simple structure can be used to suppress the floating of the electronic component due to spring back from the substrate.
另外,於上述把持部中,沿著與上述電子零件接近、分離之方向而設置通路,上述按壓部可沿著上述通路之延伸方向而於上述通路之內部移動。In addition, in the holding portion, a passage is provided along a direction of approaching and separating from the electronic component, and the pressing portion can move inside the passage along the extending direction of the passage.
由於按壓部可沿著通路之延伸方向而於通路之內部移動,故而可以簡易之構成,來抑制電子零件由於從基板上彈回而浮起。Since the pressing part can move inside the passage along the extending direction of the passage, a simple structure can be used to prevent the electronic components from floating due to springback from the substrate.
另外,本發明之安裝裝置之特徵在於包括:把持部,其把持電子零件;按壓部,其設置於上述把持部,於將由上述把持部所把持之上述電子零件安裝於基板上而解除上述把持部對上述電子零件之把持時,以阻止上述電子零件向從基板上脫離之方向移動之方式按壓上述電子零件;以及控制部,其控制上述把持部對上述電子零件之把持、上述把持部對上述電子零件之把持之解除以及上述把持部之移動。In addition, the mounting device of the present invention is characterized by including: a gripping portion that grips an electronic component; a pressing portion provided on the gripping portion for mounting the electronic component held by the gripping portion on a substrate to release the gripping portion When gripping the electronic component, pressing the electronic component in a manner that prevents the electronic component from moving in the direction of separation from the substrate; and a control unit that controls the gripping of the electronic component by the gripping unit, Releasing the grip of the part and the movement of the above-mentioned grip.
上述構成之安裝裝置由於藉由控制部之控制,來進行把持部對電子零件之把持、把持部對電子零件之把持之解除以及把持部之移動,故而於將電子零件安裝於基板上時,可抑制電子零件從基板上脫落,而且可正確且高精度地進行電子零件之安裝之動作。The mounting device with the above-mentioned configuration is controlled by the control unit to perform the gripping of the electronic component by the gripping section, the release of the gripping for the electronic component, and the movement of the gripping section. Therefore, the electronic component can be mounted on the substrate. It can prevent the electronic components from falling off the board, and can accurately and accurately perform the installation of the electronic components.
另外,上述把持部亦可作為機器人之手部而構成。In addition, the above-mentioned grip may be configured as a hand of a robot.
由於把持部作為機器人之手部而構成,故而可高精度且高速地利用安裝裝置來安裝電子零件。 [發明之效果]Since the grip is constructed as the hand of the robot, it is possible to mount electronic components with high precision and high speed using the mounting device. [Effects of Invention]
依據本發明,於將電子零件安裝於基板上時,可抑制電子零件之從基板上之彈回,因此可將電子零件確實地安裝於基板上。因此,可更有效率地進行電子零件之安裝。According to the present invention, when the electronic component is mounted on the substrate, the rebound of the electronic component from the substrate can be suppressed, so that the electronic component can be reliably mounted on the substrate. Therefore, the electronic components can be installed more efficiently.
以下,對於本發明之實施方式之電子零件之安裝裝置,參照隨附圖式來說明。Hereinafter, the electronic component mounting device of the embodiment of the present invention will be described with reference to the accompanying drawings.
(安裝裝置100)
圖1係表示本發明之實施方式之安裝裝置100之概略構成之圖。如圖1所示,本實施方式之安裝裝置100係包括機器人11而構成。(Installation device 100)
Fig. 1 is a diagram showing a schematic configuration of a
安裝裝置100中使用之機器人11包括:固定於台車上之基座12、支持於基座12上之一對機器手臂13a、13b(第1機器手臂13a及第2機器手臂13b)、以及收納於基座12內之控制部14。機器人11可設置於相當於一個人之有限空間(例如610 mm×620 mm)中。The
以下,將一對機器手臂伸展之方向稱為左右方向,將與基軸之軸心平行之方向稱為上下方向,將與左右方向及上下方向正交之方向稱為前後方向。本實施方式之機器人11應用於配線基板之安裝現場,進行於配線基板上安裝附引線之電子零件之作業。Hereinafter, the direction in which the pair of robot arms extend is called the left-right direction, the direction parallel to the axis of the base shaft is called the up-down direction, and the direction orthogonal to the left-right direction and the up-down direction is called the front-rear direction. The
(一對機器手臂13a、13b)
第1機器手臂13a(圖中右之機器手臂)以及第2機器手臂13b(圖中左之機器手臂)係分別構成為可相對於基座12而移動之水平多關節型機器手臂。第1機器手臂13a具備臂部15、腕部17及第1末端執行器18a。第2機器手臂13b具備臂部15、腕部17及第2末端執行器18b。此外,該等一對機器手臂13a、13b可分別獨立地動作,或者可相互關聯地動作。(A pair of
本實施方式中,臂部15係由第1連桿15a及第2連桿15b所構成。第1連桿15a係藉由旋轉關節J1,而以可旋轉之方式與固定於基座12之上表面的基軸16連結,可圍繞通過基軸16之軸心的旋轉軸線L1而轉動。第2連桿15b係藉由旋轉關節J2,而以可旋轉之方式與第1連桿15a之前端連結,可圍繞規定於第1連桿15a之前端的旋轉軸線L2而轉動。In this embodiment, the
於第2連桿15b之前端安裝有腕部17。第2連桿15b之前端與腕部17係經由直線運動關節J3及旋轉關節J4而連結。腕部17係藉由直線運動關節J3,可相對於第2連桿15b而升降移動。腕部17藉由旋轉關節J4,可圍繞相對於第2連桿15b而垂直之旋轉軸線L3來轉動。腕部17具有安裝第1末端執行器18a或者第2末端執行器18b之機械式介面19。A
第1末端執行器18a係與右邊之腕部17之機械式介面19連結。即,第1末端執行器18a設置於第1機器手臂13a之前端。同樣,第2末端執行器18b係與左邊之腕部17之機械式介面19連結。本實施方式中,不使用第2末端執行器18b,於左邊之腕部17之機械式介面19上什麼都未連接。The
上述構成之一對機器手臂13a、13b分別具有關節J1~J4。而且,於一對機器手臂13a、13b上,分別以與關節J1~J4相對應之方式,設置有驅動用之伺服馬達(未圖示)、以及檢測該伺服馬達之旋轉角之編碼器(未圖示)等。另外,第1機器手臂13a之第1連桿15a之旋轉軸線L1、與第2機器手臂13b之第1連桿15a之旋轉軸線L1位於同一直線上,第1機器手臂13a之第1連桿15a與第2機器手臂13b之第1連桿15a係上下設置高低差而配置。The pair of
(第1末端執行器18a)
參照圖2,對第1末端執行器18a進行說明。圖2中,示出本實施方式之安裝裝置100中所使用之機器人11於作為末端執行器而具備之把持裝置60上把持有複數個電子零件E之狀態。(The
第1末端執行器18a包含:把持裝置60,其以可旋轉之方式設置於其基部且用以把持電子零件E;以及連接部70,其將該把持裝置60與腕部17連接。連接部70係從腕部17起,沿著鉛直方向下方而延伸配置。The
把持裝置60包括複數個把持機構1(把持部)64。本實施方式中,把持裝置60包括8個把持機構64。把持機構64係構成為可分別把持1個電子零件E。把持裝置60中,8個把持機構64係沿著圓周方向,相互隔開間隔而設置為放射狀。The
另外,把持裝置60包括圓板構件62。圓板構件62係以中央部位於連接部70之下端部附近之方式,安裝於連接部70上。圓板構件62係設置為可旋轉。本實施方式中,圓板構件62係安裝為能夠以於水平方向上延伸之旋轉軸1為中心而旋轉。因此,圓板構件62係安裝為可於相對於水平面而垂直之面內旋轉。In addition, the holding
把持機構64分別於前端部具有夾具部80。The gripping
8個把持機構64分別把持1個電子零件E,進行電子零件E於基板上之安裝。8個把持機構64分別包括:沿著圓板構件62之直徑方向而延在之直徑方向延在部66、以及設置於直徑方向延在部66之前端部的夾具部80。本實施方式之夾具部80係以從電子零件E之外側夾入之方式約束電子零件E來把持電子零件E。Each of the eight
(把持機構64)
圖3中,對8個把持機構64中之1個把持機構64,示出放大之立體圖。把持機構64包括複數個夾具部80。本實施方式中,把持機構64包括3個夾具部80a、80b、80c。(Controlling Agency 64)
In FIG. 3, an enlarged perspective view of one of the eight
3個夾具部80a、80b、80c構成為可向相互接近、分離之方向移動。構成如下:於複數個夾具部80分別相互分離之狀態下,於該等之間夾入電子零件,藉由複數個夾具部80分別向相互接近之方向移動,從而把持機構64可把持電子零件E。另外,藉由從於複數個夾具部80之間把持有電子零件E之狀態,複數個夾具部80向相互分離之方向移動,從而把持機構64可解除電子零件E之把持。The three
本實施方式中,於把持機構64把持電子零件E時,於3個夾具部80a、80b、80c分別相互分離之狀態下,於該等之間配置電子零件E。於在3個夾具部80a、80b、80c之間配置有電子零件E之狀態下,使3個夾具部80a、80b、80c分別向相互接近之方向移動而夾入電子零件E,藉此,把持機構64把持電子零件E。另外,藉由從把持機構64利用3個夾具部80a、80b、80c進行把持之狀態,使3個夾具部80a、80b、80c向相互分離之方向移動,從而把持機構64之把持被解除。In this embodiment, when the
此外,雖本實施方式中,已對把持機構64具備3個夾具部80a、80b、80c之形態加以說明,但本發明並不限定於上述實施方式。把持機構64亦可為具有2個夾具部之形態。於此情形時,電子零件E亦可由2個夾具部,從兩側部夾入而把持。另外,把持機構亦可具備4個以上之夾具部。亦可為如下構成:藉由4個以上之夾具部分別向相互接近之方向移動,而夾入位於內側之電子零件,從而把持電子零件。In addition, although the embodiment in which the
本實施方式中,於3個夾具部80中之夾具部80a上安裝有按壓部81。按壓部81安裝於把持機構64中之夾具部80a中之與電子零件E對向之位置(對向位置)。本實施方式中,按壓部81安裝於夾具部80a之前端。按壓部81係由彈性體所形成,本實施方式中,按壓部81係由彈簧形成。In this embodiment, a
(控制構成)
繼而,對安裝裝置100之控制構成進行說明。圖4中,示出安裝裝置100中之控制構成之方塊圖。(Control composition)
Next, the control structure of the mounting
如圖4所示,安裝裝置100中之控制部14包含運算部14a、存儲部14b、及伺服控制部14c。As shown in FIG. 4, the
控制部14為例如微控制器等具備電腦之機器人控制器。此外,控制部14可由集中控制之單獨之控制部14所構成,亦可由相互協作而分散控制之複數個控制部14所構成。The
於存儲部14b中存儲有作為機器人控制器之基本程式、各種固定資料等資訊。運算部14a藉由讀出存儲部14b中所存儲之基本程式等軟體且實行,來控制安裝裝置100之各種動作。即,運算部14a生成安裝裝置100之控制指令,將其輸出至伺服控制部14c。例如,運算部14a係由處理器單元所構成。The
伺服控制部14c係構成為:基於由運算部14a所生成之控制指令,來控制與安裝裝置100中之機器手臂13a、13b之各個關節對應之伺服馬達之驅動。The
(電子零件E之安裝)
繼而,對使用安裝裝置100之電子零件E於基板S上之安裝進行說明。圖5(a)~(d)中,關於對基板S進行電子零件E之安裝時之各步驟,示出表示把持機構64及電子零件E之構成的構成圖。(Installation of electronic component E)
Next, the mounting of the electronic component E on the substrate S using the mounting
圖5(a)中,示出把持有電子零件E之把持機構64朝向基板S中之進行安裝之導通孔90、91而移動之狀態的把持機構64及電子零件E。如圖5(a)所示,藉由利用把持機構64中之夾具部80來夾入,從而把持機構64來把持電子零件E。把持機構64係於把持有電子零件E之狀態下,向成為基板S之安裝對象的導通孔移動。In FIG. 5(a), the holding
若從電子零件E延伸之引線68、69到達與基板S中之成為安裝對象之導通孔90、91對應之位置,則藉由把持機構64從此處向下方移動,電子零件E與基板S接近,引線68、69插入導通孔90、91中。圖5(b)中,示出從電子零件E延伸之引線68、69插入導通孔90、91中之狀態的把持機構64及電子零件E之構成圖。於該狀態下,電子零件E係由夾具部80所把持之狀態。When the leads 68, 69 extending from the electronic component E reach the positions corresponding to the via holes 90, 91 of the substrate S that are to be mounted, the gripping
若電子零件E之引線68、69插入基板S中之導通孔90、91中,則把持機構64中之夾具部80向相互分離之方向移動。圖5(c)中,示出把持機構64中之夾具部80向相互分離之方向移動之狀態的把持機構64及電子零件E之構成圖。藉由把持機構64中之夾具部80向相互分離之方向移動,則把持機構64對電子零件E之把持解除。If the leads 68, 69 of the electronic component E are inserted into the through
此時,按壓部81從上方,向朝向基板S之方向按壓電子零件E。因此,於阻止電子零件E向上方移動之方向上,按壓部81按壓電子零件E。At this time, the
若把持機構64解除電子零件E之把持,則把持機構64向從電子零件E上分離之方向移動。圖5(d)中,示出表示把持機構64向從電子零件E分離之方向移動之狀態的構成圖。若把持機構64從電子零件E上分離,且按壓部81中之電子零件E側之前端部81a從電子零件E上分離,則電子零件E於基板S上之安裝完畢。When the
本實施方式中,安裝裝置100之機器人11具備把持裝置60來作為第1末端執行器18a。即,把持裝置60係作為安裝裝置100中之機器人11之手部而發揮功能。此時,藉由隨著機器人11之控制部14之控制,把持裝置60移動,從而把持機構64移動。因此,藉由機器人11之控制部14使把持裝置60移動,則把持機構64以把持有電子零件E之狀態而移動,將電子零件E之引線68、69插入基板S之導通孔90、91中。另外,機器人11之控制部14係控制把持裝置60對電子零件E之把持以及把持之解除。因此,藉由機器人11之控制部14之控制,電子零件E之把持解除,並且把持機構64向從電子零件E上分離之方向移動。In this embodiment, the
然後,把持裝置60使圓板構件62旋轉移動,以使下一個把持機構64配置在與基板S之成為安裝對象之導通孔對向之位置。藉此,開始利用下一個把持機構64將電子零件E安裝於下一個導通孔中。Then, the gripping
作為電子零件E之安裝裝置100,為提高安裝中之處理量,而存在使把持機構64高速移動來高速安裝電子零件E之情形。於高速安裝電子零件E之情形時,為將電子零件E之引線68、69插入導通孔90、91中而向下方移動時之速度大。於此情形時認為,當電子零件E安裝於基板S上時,電子零件E之底面抵接於基板S上,比較大之力F1作用於由電子零件E之底面將基板S向下方擠入之方向。As the mounting
如圖5(b)所示,若力F1作用於將基板S向下方擠入之方向,則基板S以朝向下方凸起之方式稍微撓曲。若一旦基板S以朝向下方凸起之方式撓曲,則其後,藉由基板S之復原力,基板S向朝向上方凸起之方向撓曲。藉由此時之基板S之復原力,力F2作用於電子零件E朝向上方之方向。As shown in FIG. 5(b), if the force F1 acts on the direction in which the substrate S is pushed downward, the substrate S is slightly bent so as to bulge downward. Once the substrate S flexes in a downwardly convex manner, thereafter, due to the restoring force of the substrate S, the substrate S flexes in a upwardly convex direction. With the restoring force of the substrate S at this time, the force F2 acts on the electronic component E in the upward direction.
假設於按壓部81不存在之情形時,由於電子零件E之向朝向上方之方向之力F2,而存在電子零件E浮起之可能性。於此時之力F2大之情形時,電子零件E之引線68、69移動至較導通孔90、91更上方,存在電子零件E從導通孔90、91中脫落之可能性。Suppose that when the
本實施方式中,於夾具部80a中之與電子零件E對向之位置配置有按壓部81。因此,於夾具部80向相互分離之方向移動,把持機構64解除電子零件E之把持時,可將電子零件E向下方按壓。因此,把持機構64之把持解除後,可抑制電子零件E向上方移動。In this embodiment, a
由於電子零件E向上方之移動受到抑制,故而可抑制電子零件E意外地從基板S之導通孔90、91中脫落。因此,於電子零件E安裝於基板S上時,電子零件E之引線68、69不會從導通孔90、91中脫落,可將電子零件E確實地安裝於基板S上。由於電子零件E之安裝確實地進行,故而可更有效率地進行電子零件E之安裝。因此,於進行電子零件E之安裝時,可減少運轉成本。Since the upward movement of the electronic component E is suppressed, it is possible to prevent the electronic component E from accidentally falling out of the via holes 90 and 91 of the substrate S. Therefore, when the electronic component E is mounted on the substrate S, the
另外,即便使把持機構64高速移動而高速進行電子零件E之安裝,亦可確實地進行電子零件E之安裝。因此,能夠增加每單位時間內可進行安裝之電子零件E之個數,可提高電子零件E之安裝之處理量。In addition, even if the
另外,本實施方式中,按壓部81係由彈簧所形成,故而構成為:與電子零件E接近之側之前端部81a可向與電子零件E接近、分離之方向位移。因此,如圖5(c)所示,於把持機構64解除電子零件E之把持,把持機構64向從電子零件E上分離之方向移動時,按壓部81亦可繼續與電子零件E抵接。In addition, in the present embodiment, the
本實施方式中,如圖5(b)所示,於按壓部81被壓縮之狀態下,電子零件E由把持機構64所把持。因此,按壓部81係一面向朝向電子零件E之方向施力,一面安裝於把持機構64之前端部。即便把持機構64移動,把持機構64之夾具部80從電子零件E上脫離,按壓部81中之電子零件E側之前端部81a亦根據把持機構64之夾具部80與電子零件E之間之距離而向朝向電子零件E之方向位移。因此,按壓部81可繼續與電子零件E持續抵接。如此一來,按壓部81之電子零件E側之前端部81a係構成為可根據把持機構64中之與電子零件E對向之位置與電子零件E之間之距離而位移。因此,於把持機構64對電子零件E之把持解除時,於按壓部81與電子零件E已經抵接之狀態下,把持機構64對電子零件E之把持解除。如此一來,於把持機構64對電子零件E之把持解除之時刻,按壓部81已經與電子零件E抵接,抑制電子零件E向上方移動。In this embodiment, as shown in FIG. 5( b ), in a state where the
於解除把持機構64之把持時,藉由在按壓部81之前端部81a與電子零件E抵接之狀態下,把持機構64向從電子零件E上分離之方向移動,可一面緩緩減少對電子零件E之按壓力一面解除把持機構64之把持。於把持機構64對電子零件E之把持之解除時,由於一面緩緩減少向朝向基板S之方向之按壓力一面解除把持,故而可抑制對電子零件E之按壓力急遽釋放。When the grip of the
假設若把持機構64之按壓力急遽釋放,則因基板S向下方之位移而引起之彈性能量急遽釋放,存在電子零件E急遽地向上方位移而導致引線68、69從導通孔90、91中脫落之可能性。Suppose that if the pressing force of the
與此相對,本實施方式中,即便把持機構64之把持解除,按壓部81亦繼續將電子零件E向朝向基板S之方向按壓,並且一面緩緩減少向朝向基板S之方向之按壓力,一面將把持機構64從電子零件E上分離。因此,於把持機構64解除把持時,可抑制因基板S之位移而引起之來自基板S之彈性能量急遽釋放。藉此,可抑制電子零件E彈回而浮起,從而可抑制電子零件E之引線68、69從基板S之導通孔90、91中脫落。In contrast to this, in this embodiment, even if the grip of the
另外,本實施方式中,把持機構64由於作為機器人之手部而構成,故而可高精度且高速地進行安裝裝置100之電子零件E安裝。另外,本實施方式中,藉由機器人11之控制部14之控制,來進行把持機構64對電子零件E之把持、把持機構64對電子零件E之把持之解除以及把持機構64之移動,因此可正確且高精度地進行該等動作。In addition, in this embodiment, since the
(第2實施方式) 繼而,對本發明之第2實施方式之試驗裝置進行說明。此外,對以與上述第1實施方式相同之方式構成之部分,於圖中標註同一符號且省略說明,僅對不同之部分進行說明。(Second Embodiment) Next, the test device of the second embodiment of the present invention will be described. In addition, for the parts configured in the same manner as the first embodiment described above, the same reference numerals are attached to the drawings, and the description is omitted, and only the different parts will be described.
上述第1實施方式中,按壓部81係由彈性體所形成。與此相對,第2實施方式中,與第1實施方式之不同之處在於:按壓部係由可於通路之內部移動之柱狀體所構成。In the first embodiment described above, the
圖6(a)中,示出由第2實施方式之把持機構64a來把持電子零件E之狀態下的把持機構64a及電子零件E之構成圖。另外,圖6(b)中,示出第2實施方式之把持機構64a對電子零件E之把持被解除之狀態下的把持機構64a及電子零件E之構成圖。FIG. 6(a) shows a configuration diagram of the
第2實施方式之把持機構64a中,於夾具部80a中設置有通路83。本實施方式中,通路83係設置為於鉛直方向上貫通夾具部80a。於夾具部80a中之通路83中設置有按壓部82。按壓部82係配置為可於通路83之內部移動。本實施方式中,按壓部82係可沿著通路83之延伸方向而於通路83之內部移動之柱狀體。本實施方式中,按壓部82係以沿著水平面之剖面成為圓形之方式,形成為圓柱狀。In the
另外,於按壓部82中之與電子零件E對向之側之端部,形成有較圓柱狀之部分而言直徑擴大之凸緣部82a。於凸緣部82a中之與電子零件E對向之側之端部82b上,以與電子零件E抵接之方式構成按壓部82。另外,於按壓部82中之和與電子零件E對向之側為相反側之端部上,形成有較圓柱狀之部分而言直徑擴大之凸緣部82c。In addition, in the end portion of the
如圖6(a)所示,於本實施方式之把持機構64a把持有電子零件E之狀態下,由夾具部80a、80b、80c夾持電子零件E而把持。As shown in FIG. 6(a), in the state where the
如圖6(b)所示,若電子零件E之引線68、69插入基板S中之導通孔90、91中,則把持機構64a中之夾具部80a、80b、80c分別向相互分離之方向移動,由夾具部80a、80b、80c所夾入之電子零件E之把持解除。As shown in Figure 6(b), if the leads 68, 69 of the electronic component E are inserted into the through
此時,按壓部82係向朝向基板S之方向按壓電子零件E。At this time, the
本實施方式中,於夾具部80a中設置有通路83,於通路83中,按壓部82配置為可於通路83之內部移動。因此,於把持機構64a之夾具部80a、80b、80c解除電子零件E之把持時,按壓部82可將電子零件E向下方按壓。如此一來,於把持機構64a之夾具部80a、80b、80c解除電子零件E之把持之時刻,按壓部82已經按壓電子零件E。本實施方式中,按壓部82藉由自重而將電子零件E向下方按壓。因此,於把持機構64a之夾具部80a、80b、80c之把持解除後,可抑制電子零件E向上方移動。藉此,於電子零件E安裝於基板S上時,電子零件E之引線68、69不會從通孔90、91中脫落,可將電子零件E確實地安裝於基板S上。由於電子零件E之安裝確實地進行,故而可更有效率地進行電子零件E之安裝。因此,進行電子零件E之安裝時,可減少運轉成本。In this embodiment, a
另外,即便使把持機構64a高速移動而高速進行電子零件E之安裝,亦可確實地進行電子零件E之安裝。因此,能夠增加每單位時間內可進行安裝之電子零件E之個數,可提高電子零件E之安裝之處理量。In addition, even if the
另外,本實施方式中,按壓部82係構成為:與電子零件E接近之側之前端部82b可向與電子零件E接近、分離之方向位移。按壓部82由於構成為可於通路83之內部自由移動,故而即便把持機構64a向從電子零件E上分離之方向移動,按壓部82亦追隨電子零件E而向朝向電子零件E之方向移動。即,即便把持機構64a之夾具部80從電子零件E上脫離,按壓部82中之電子零件E側之前端部82b亦根據把持機構64a中之與電子零件E對向之位置與電子零件E之間之距離而向朝向電子零件E之方向位移。因此,按壓部82可繼續與電子零件E持續抵接。In addition, in the present embodiment, the
如此一來構成為:按壓部82之電子零件E側之前端部82b可根據把持機構64之夾具部80與電子零件E之間之距離而位移。因此,於把持機構64對電子零件E之把持解除時,於按壓部82已與電子零件E抵接之狀態下,把持機構64a對電子零件E之把持解除。如此,於把持機構64a對電子零件E之把持解除之時刻,按壓部82已與電子零件E抵接,抑制電子零件E向上方移動。因此,如圖6(b)所示,於把持機構64a解除電子零件E之把持,把持機構64a向從電子零件E上分離之方向移動時,按壓部82亦可繼續與電子零件E抵接而按壓電子零件E。In this way, it is configured that the
若從如圖6(a)所示般,把持機構64a把持有電子零件E之狀態,成為如圖6(b)所示般,把持機構64a解除電子零件E之把持之狀態,則電子零件E成為僅藉由按壓部82之自重之按壓發揮作用之狀態。If the state of holding the electronic component E from the
於按壓部82中之和與電子零件E對向之側為相反側之端部設置有凸緣部82c。若從圖6(b)所示之狀態,把持機構64a進而從電子零件E上分離,則凸緣部82c與夾具部80a抵接,成為按壓部82無法進一步按壓電子零件E之狀態。若把持機構64a進而向從電子零件E上分離之方向移動,則按壓部82從電子零件E上脫離。A
本實施方式中,於把持機構64a解除電子零件E之把持時,按壓力從把持機構64a之按壓變化為藉由按壓部82之自重之按壓,其後,對電子零件E之按壓力消失。此時,藉由按壓部82之自重之按壓力小於把持機構64a之按壓力。In this embodiment, when the
本實施方式中,於把持機構64a對電子零件E之把持解除時,作用於電子零件E之按壓力係以如下方式變化:從把持機構64a之按壓,暫時經過藉由按壓部82之自重之按壓而成為按壓力不再作用之狀態。因此,於把持機構64a對電子零件E之把持解除時,對電子零件E之按壓力係以階段性地減少之方式變化,從而解除把持機構64a對電子零件E之把持。In this embodiment, when the grip of the electronic component E by the
於把持機構64之把持之解除時,向朝向基板S之方向之按壓力階段性地減少,同時解除把持,因此,可抑制對電子零件E之按壓力急遽釋放。本實施方式中,即便把持機構64a之把持解除,按壓部82亦繼續將電子零件E向朝向基板S之方向按壓,並且向朝向基板S之方向之按壓力階段性地減少,同時,把持機構64a從電子零件E上分離。因此,於把持機構64a解除把持時,可抑制因基板S之位移而引起之來自基板S之彈性能量急遽釋放。藉此,可抑制電子零件E浮起而使電子零件E之引線68、69從基板S之導通孔90、91中脫落。When the holding by the holding
此外,雖上述實施方式中,已對使用彈性體以及可於夾具部中之通路之內部移動之柱狀體來作為按壓部之構成進行說明,但本發明並不限定於上述實施方式。若為於把持機構解除電子零件之把持時可按壓電子零件而抑制電子零件從基板上彈回之構成,則其他按壓部之構成亦可應用於本發明。In addition, although in the above-mentioned embodiment, the elastic body and the columnar body which can move inside the passage in the clamp part are used as the structure of a pressing part have been demonstrated, this invention is not limited to the above-mentioned embodiment. If it is a structure that can press the electronic component when the grip of the electronic component is released by the gripping mechanism and restrain the electronic component from springing back from the substrate, other structures of the pressing portion can also be applied to the present invention.
60‧‧‧把持裝置
64‧‧‧把持機構
68、69‧‧‧引線
80a、80b‧‧‧夾具部
81、82‧‧‧按壓部
81a‧‧‧前端部
90、91‧‧‧導通孔
100‧‧‧安裝裝置
S‧‧‧基板
E‧‧‧電子零件
F1、F2‧‧‧力60‧‧‧
圖1係示出本發明之第1實施方式之安裝裝置之概略構成之正視圖。 圖2係將圖1之安裝裝置中之把持裝置放大示出之側視圖。 圖3係將圖2之把持裝置中之把持機構放大示出之立體圖。 圖4係示出圖1之安裝裝置之控制系統之構成之方塊圖。 圖5(a)~(d)係示出使用圖1之安裝裝置將電子零件安裝於基板上時之各步驟之構成圖。 圖6(a)、(b)係示出使用本發明之第2實施方式之安裝裝置將電子零件安裝於基板上時之各步驟之構成圖。Fig. 1 is a front view showing a schematic configuration of the mounting device of the first embodiment of the present invention. Fig. 2 is an enlarged side view showing the holding device in the installation device of Fig. 1; Fig. 3 is an enlarged perspective view showing the holding mechanism in the holding device of Fig. 2; FIG. 4 is a block diagram showing the structure of the control system of the installation device of FIG. 1. FIG. Figures 5 (a) to (d) are structural diagrams showing the steps of mounting electronic components on a substrate using the mounting device of Figure 1; Fig. 6 (a) and (b) are structural diagrams showing each step of mounting an electronic component on a substrate using the mounting device of the second embodiment of the present invention.
64‧‧‧把持機構 64‧‧‧Controlling Organization
68、69‧‧‧引線 68、69‧‧‧Lead
80a、80b‧‧‧夾具部 80a, 80b‧‧‧Fixture Department
81‧‧‧按壓部 81‧‧‧Pressing part
81a‧‧‧前端部 81a‧‧‧Front end
90、91‧‧‧導通孔 90、91‧‧‧Through hole
S‧‧‧基板 S‧‧‧Substrate
E‧‧‧電子零件 E‧‧‧Electronic parts
F1、F2‧‧‧力 F1, F2‧‧‧force
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WO2019102923A1 (en) | 2019-05-31 |
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