TWI731175B - Handling trolley - Google Patents
Handling trolley Download PDFInfo
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- TWI731175B TWI731175B TW106134061A TW106134061A TWI731175B TW I731175 B TWI731175 B TW I731175B TW 106134061 A TW106134061 A TW 106134061A TW 106134061 A TW106134061 A TW 106134061A TW I731175 B TWI731175 B TW I731175B
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- power
- voltage
- power supply
- storage device
- transport trolley
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L5/00—Current collectors for power supply lines of electrically-propelled vehicles
- B60L5/005—Current collectors for power supply lines of electrically-propelled vehicles without mechanical contact between the collector and the power supply line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61B—RAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
- B61B13/00—Other railway systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L5/00—Current collectors for power supply lines of electrically-propelled vehicles
- B60L5/38—Current collectors for power supply lines of electrically-propelled vehicles for collecting current from conductor rails
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/53—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells in combination with an external power supply, e.g. from overhead contact lines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61C—LOCOMOTIVES; MOTOR RAILCARS
- B61C3/00—Electric locomotives or railcars
- B61C3/02—Electric locomotives or railcars with electric accumulators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0063—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with circuits adapted for supplying loads from the battery
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0068—Battery or charger load switching, e.g. concurrent charging and load supply
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2200/00—Type of vehicles
- B60L2200/26—Rail vehicles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T30/00—Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance
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- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Stand-By Power Supply Arrangements (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
- Current-Collector Devices For Electrically Propelled Vehicles (AREA)
Abstract
本發明是有關於一種搬運台車,其利用電力行駛,藉此來搬運物品。於用於行駛的驅動裝置(22)無法接受來自主電源裝置即受電裝置(24)的電力供給的情況下,驅動裝置(22)藉由蓄電裝置(26)所蓄積的電力而驅動。於驅動裝置(22)、受電裝置(24)、蓄電裝置(26)之間進行電壓轉換的電壓轉換器(30)監視從蓄電裝置(26)輸出的蓄積電壓(VB ),於在電壓轉換器(30)作為升壓器而進行動作的期間,蓄積電壓(VB )低於預定的下限電壓的情況下,將作為升壓器的電壓轉換器(30)與蓄電裝置(26)之間的連接阻斷。The present invention relates to a transport trolley, which uses electric power to travel, thereby transporting objects. When the driving device (22) for traveling cannot receive the power supply from the power receiving device (24) that is the main power supply device, the driving device (22) is driven by the electric power stored in the power storage device (26). The voltage converter (30) that performs voltage conversion between the driving device (22), the power receiving device (24), and the power storage device (26) monitors the storage voltage (V B ) output from the power storage device (26), and then performs the voltage conversion When the accumulator (30) is operating as a booster and the accumulated voltage (V B ) is lower than the predetermined lower limit voltage, the voltage converter (30) and the power storage device (26) will be used as a booster. The connection is blocked.
Description
本發明是有關於一種利用電力行駛的搬運台車。 The present invention relates to a transport trolley that uses electric power to travel.
有時於搬運設備中使用搬運台車,該搬運台車利用電力行駛,藉此來搬運物品。於專利文獻1所記載的搬運設備中,搬運台車受到軌道裝置支持導引而於固定路徑上移動。沿著該軌道裝置配設供電線路,藉由非接觸供電方式,從該供電線路向搬運台車供電。
Sometimes a transport trolley is used in the transport equipment, and the transport trolley is driven by electric power to transport articles. In the conveyance equipment described in
[現有技術文獻] [Prior Art Literature]
[專利文獻] [Patent Literature]
[專利文獻1]日本專利特開2003-079074號 [Patent Document 1] Japanese Patent Laid-Open No. 2003-079074
搬運台車的移動路徑中,有時不僅包含直線狀部分,亦包含曲線狀部分、或者移動路徑分支或匯流的部分。為了於此種部分,亦藉由非接觸供電方式向搬運台車供電,必須於曲線狀部分等亦配設供電線路。然而,與直線狀部分相比較,於曲線狀部分配設供電線路的作業困難,配設作業成本高。而且,對於移動路徑分支的部分而言,當搬運台車進入至該部分時,搬運台車的左右側面中的一個側面會離開軌道裝置。此時,為了不停止向搬運台車供 電,需要於較分支部分更靠近前的直線狀部分的左右兩側配設供電線路,進而需要於搬運台車的左右兩側設置受電裝置。因此,由於供電線路的配設範圍擴大,故而配線成本升高,而且導致受電裝置的數量增多,設備的資材成本升高。如此,為了於直線狀部分以外的部分,亦藉由非接觸供電方式向搬運台車供電,設備的構建成本升高。 The movement path of the conveyance trolley may include not only a linear part but also a curved part, or a part where the movement path branches or converges. In order to supply power to the transport trolley by non-contact power supply in such a part, a power supply line must also be provided in the curved part and the like. However, compared with the linear part, the work of distributing the power supply line to the curved part is difficult, and the disposing work cost is high. In addition, in the part where the movement path is branched, when the transport trolley enters the part, one of the left and right side surfaces of the transport trolley will leave the rail device. At this time, in order not to stop supplying the transport trolley For electricity, it is necessary to arrange power supply lines on the left and right sides of the linear part closer to the front than the branch part, and further need to install power receiving devices on the left and right sides of the transport trolley. Therefore, due to the expansion of the distribution range of the power supply line, the wiring cost is increased, and the number of power receiving devices is increased, and the material cost of the equipment is increased. In this way, in order to supply power to the transport trolley by non-contact power supply in parts other than the linear part, the construction cost of the equipment is increased.
相對於此,於專利文獻1所記載的搬運設備中,在搬運台車的移動路徑分支或匯流的曲線狀部分(分支、匯流路徑部分)未設置供電線路。於專利文獻1所記載的搬運設備中,搬運台車搭載有電池,於未設置供電線路的區域,藉由該電池向搬運台車供電。
On the other hand, in the conveyance equipment described in
然而,此種搬運設備存在如下問題:在搬運台車於未設置供電線路的區域中停止的情況下,難以使搬運台車重新開始移動。對於搬運設備而言,有時在產生異常例如於搬運路徑內發現障礙物時,搬運台車會停止移動,直至該異常被解決為止。此時,若搬運台車於未設置供電線路的區域中停止,則會導致電池所蓄積的電力在搬運台車的停止過程中被釋放。因此,存在如下情況,即,於異常解決之後,即使作業者欲使搬運台車重新開始移動,電池中亦無移動所需的電力。於此種情況下,作業者進行利用人力來使搬運台車移動至供電線路的作業、或藉由外部電源對電池進行充電的作業,但此種作業極其耗費時間,會對設備整體的運轉效率產生不良影響。 However, this kind of transportation equipment has a problem in that it is difficult to restart the movement of the transportation trolley when the transportation trolley stops in an area where the power supply line is not provided. For conveyance equipment, sometimes when an abnormality occurs, such as an obstacle is found in the conveyance path, the conveyance trolley stops moving until the abnormality is resolved. At this time, if the transport trolley stops in an area where the power supply line is not provided, the electric power stored in the battery will be discharged during the stop of the transport trolley. Therefore, there are cases in which, after the abnormality is resolved, even if the operator wants to restart the transfer trolley, there is no power required for the movement in the battery. In this case, the operator uses manpower to move the transport trolley to the power supply line, or uses an external power source to charge the battery. However, this type of work is extremely time-consuming and will affect the overall operating efficiency of the equipment. Adverse effects.
鑒於以上的內容,本發明的目的在於提供如下搬運車,該搬運車利用電力行駛,藉此來搬運物品,即使於無法接受來自主要電力供給源的電力供給的情況下,亦能夠藉由使用蓄電裝置來行駛,並且蓄電裝置能夠確保使搬運台車重新開始移動所需的電力。 In view of the above, the object of the present invention is to provide the following truck, which uses electric power to transport goods, even in the case of unable to accept the power supply from the main power supply source, can also use the storage battery The device is running, and the power storage device can ensure the power required to restart the movement of the transport trolley.
為了解決所述課題,本發明的搬運台車利用電力行駛,藉此來搬運物品,該搬運台車的特徵在於包括:驅動裝置,其被施加預定的驅動電壓以上的電壓而驅動,藉此,使所述搬運台車行駛;主電源裝置,其向所述驅動裝置供給電力;蓄電裝置,其蓄積所述主電源裝置所供給的電力;以及升壓器,其連接於所述驅動裝置及所述蓄電裝置,對從蓄電裝置輸出的蓄積電壓進行升壓,且向所述驅動裝置供給所述蓄積電壓,所述驅動裝置於無法從所述主電源裝置接受電力供給的情況下,能夠經由所述升壓器而接受所述蓄電裝置所蓄積的電力的供給,藉此進行驅動,所述升壓器監視從所述蓄電裝置輸出的蓄積電壓,使所述蓄積電壓升壓至所述驅動電壓而向所述驅動裝置施加,另一方面,於所述蓄積電壓低於預定的下限電壓的情況下,將所述升壓器與所述蓄電裝置之間的連接阻斷。 In order to solve the above-mentioned problems, the transport trolley of the present invention uses electric power to travel to transport articles. The transport trolley is characterized by including a driving device that is driven by applying a voltage higher than a predetermined driving voltage, thereby causing all The transport trolley travels; a main power supply device that supplies power to the drive device; a power storage device that stores power supplied by the main power supply device; and a booster that is connected to the drive device and the power storage device , Boosting the accumulated voltage output from the power storage device, and supplying the accumulated voltage to the driving device, the driving device can pass through the boost when the driving device cannot receive the power supply from the main power supply device The power storage device receives the supply of the power stored in the power storage device to drive the power storage device. The booster monitors the storage voltage output from the power storage device and boosts the storage voltage to the drive voltage. The driving device applies, on the other hand, when the storage voltage is lower than a predetermined lower limit voltage, the connection between the booster and the power storage device is blocked.
而且,與本發明的搬運台車相關聯,所述搬運台車亦可沿著軌道行駛,該軌道沿著預定的搬運路徑設置,於所述軌道設置有供電區間與不供電區間,該供電區間設置有向所述主電源裝 置供給電力的供電線,該不供電區間未設置所述供電線,於所述搬運台車在所述供電區間中行駛的期間,所述驅動裝置利用經由所述主電源裝置從所述供電線供給的電力而驅動,所述蓄電裝置蓄積從所述供電線供給的電力,於所述搬運台車在所述不供電區間中行駛的期間,所述驅動裝置經由所述升壓器而接受所述蓄電裝置所蓄積的電力的供給,藉此進行驅動。 Moreover, in connection with the transport trolley of the present invention, the transport trolley can also travel along a rail, which is arranged along a predetermined transport path, and a power supply section and a non-power supply section are provided on the rail, and the power supply section is provided with To the main power supply The power supply line for supplying electric power is set, and the power supply line is not installed in the non-power supply section, and the driving device utilizes power supply from the power supply line via the main power supply device while the transport trolley is traveling in the power supply section. The power storage device accumulates the power supplied from the power supply line, and the driving device receives the power storage through the booster while the transport trolley is traveling in the non-power supply section The power stored in the device is supplied to drive it.
而且,與本發明的搬運台車相關聯,所述下限電壓亦可為與所述搬運台車從所述不供電區間內開始行駛直至到達所述供電區間為止所需的電力量相當的電壓以上的值。 Furthermore, in connection with the transport trolley of the present invention, the lower limit voltage may be a value equal to or higher than the voltage equivalent to the amount of power required by the transport trolley from the non-power-supply section to reach the power-supply section. .
根據本發明的搬運台車,即使於無法接受來自主電源裝置的電力供給的情況下,蓄電裝置所蓄積的電力亦會供給搬運台車的行駛電力,因此,搬運台車亦能夠於存在不供電區間的搬運路徑中繼續行駛,進而,若蓄電裝置所蓄積的電力量減少,則與升壓器之間的連接會被阻斷,因此,蓄電裝置的蓄積電力不會被輸送至升壓器,故而亦不會導致驅動裝置經由升壓器而消耗電力,因此,蓄電裝置所蓄積的電力不會進一步減少,從而可確保使搬運台車重新開始移動所需的電力。 According to the transport trolley of the present invention, even when the power supply from the main power supply device cannot be received, the power stored in the power storage device will be supplied to the traveling power of the transport trolley. Therefore, the transport trolley can also be transported in areas where there is no power supply. If you continue to travel along the path, and if the amount of power stored in the power storage device decreases, the connection to the booster will be blocked. Therefore, the power storage device’s stored power will not be sent to the booster, so it will not This causes the drive device to consume power through the booster, so the power stored in the power storage device will not be further reduced, and the power required to restart the movement of the transport trolley can be secured.
10:物品搬運設備 10: Item handling equipment
11:物品 11: Items
12:搬運軌道 12: Handling track
12BR:分支區間的搬運軌道 12 BR : Conveyor track in branch section
12CUR:曲線區間的搬運軌道 12 CUR : Conveyor track in curve section
12IN:直線區間內周側的搬運軌道 12 IN : Conveyor rail on the inner peripheral side of the straight section
12OUT:直線區間外周側的搬運軌道 12 OUT : Conveyor rail on the outer peripheral side of the straight section
14:供電線 14: Power supply line
15:交流電源 15: AC power
16:直線區間 16: straight section
18:曲線區間 18: curve interval
19:分支區間 19: branch interval
20:搬運台車 20: Handling trolley
21:車輪 21: Wheel
22:驅動裝置 22: Drive
24:受電裝置 24: Power receiving device
26:蓄電裝置 26: Power storage device
30:電壓轉換器 30: Voltage converter
38:開關 38: switch
S01:降壓動作 S01: Step-down action
S02:接收電壓判定 S02: Receive voltage judgment
S03:升壓動作 S03: Boost action
S04:接收電壓判定 S04: Receive voltage judgment
S05:蓄積電壓判定 S05: Accumulated voltage judgment
S06:阻斷動作 S06: Blocking action
VB:蓄積電壓 V B : Accumulated voltage
VD:驅動電壓 V D : drive voltage
VR:接收電壓 V R : receiving voltage
VL:下限電壓 V L : lower limit voltage
圖1是表示具備作為本發明實施形態的一例的搬運台車的物品搬運設備的概略的平面圖。 Fig. 1 is a plan view showing the outline of an article transport facility equipped with a transport trolley as an example of an embodiment of the present invention.
圖2是表示本實施形態中的搬運台車的構成的方塊圖。 Fig. 2 is a block diagram showing the structure of the transport trolley in the present embodiment.
圖3是表示本實施形態中的搬運台車的電壓轉換器所進行的動作的流程圖。 Fig. 3 is a flowchart showing the operation performed by the voltage converter of the transport trolley in the present embodiment.
圖1表示作為本發明實施形態的一例的搬運台車20、與具備該搬運台車20的物品搬運設備10的概略。如圖1所示,物品搬運設備10內有多個搬運台車20,沿著這些搬運台車20所行駛的搬運路徑而鋪設有搬運軌道12。於搬運台車20的前進方向的左側與右側,隔開與搬運台車20的車寬相同程度的間隔而分別配置有一條搬運軌道12。搬運台車20的車輪21支持於該搬運軌道12的上表面且旋轉,藉此,搬運台車20沿著搬運路徑行駛。搬運台車20能夠保持物品11,搬運台車20以保持著物品11的狀態而沿著搬運軌道12行駛,藉此,於物品搬運設備10內搬運物品11。此處,未圖示搬運台車20為了保持物品11而具備的機構,例如於搬運台車20的上表面設置有能夠載置物品11的平坦面,或於搬運台車20的下方設置有能夠抓握物品11的機械臂。
FIG. 1 shows the outline of a
搬運台車20的搬運路徑具有直線狀的區間與曲線狀的區間。於圖1所示的實施形態中,除了平行配置的兩個直線區間16之外,亦設置有兩個圓弧形的曲線區間18,該圓弧形的曲線區間18將一個直線區間16的端部連接於另一個直線區間16的端部。由於這些直線區間16與曲線區間18,搬運路徑整體呈圓角長方形的形狀。
The conveyance path of the
進而,於直線區間16的中央附近連接有圓弧形的分支區間19(捷徑區間)。搬運台車20通過該分支區間19,藉此,即使不通過曲線區間18,亦能夠從一個直線區間16向另一個直線區間16移動。搬運台車20根據應向物品搬運設備10內的何處移動來選擇通過分支區間19,還是通過曲線區間18,藉此,能夠利用最短的路線到達目的地。於分支區間19中,與直線區間16內周側的搬運軌道12IN相連的兩條圓弧形的搬運軌道12BR是以隔開與搬運台車20的車寬相同程度的間隔的方式配置。因此,直線區間16內周側的搬運軌道12IN中斷了相當於分支區間19的寬度的量。藉此,於搬運台車20從直線區間16的一端行駛至另一端的情況下,搬運台車20雖持續通過靠近外周側的搬運軌道12OUT的位置,但在與分支區間19連接的連接部位,會暫時離開內周側的搬運軌道12IN。
Furthermore, an arc-shaped branch section 19 (shortcut section) is connected near the center of the
沿著直線區間16外周側的搬運軌道12OUT,鋪設有交流電流所流經的供電線14。作為供電線14的鋪設方法,例如存在將電氣導線嵌入至設置於搬運軌道12的槽等的方法。供給高壓交流電流的交流電源15連接於供電線14。搬運台車20能夠藉由非接觸方式,從該供電線14獲取電力。另一方面,於曲線區間18的搬運軌道12CUR與分支區間19的搬運軌道12BR未設置供電線14。而且,於直線區間16中,亦未於內周側的搬運軌道12IN設置供電線14。以下,有時將搬運路徑中的設置有供電線14的區間(此處為直線區間16)稱為供電區間,將未設置供電線14的區間(此處
為曲線區間18與分支區間19)稱為不供電區間。
Along the conveyance rail 12 OUT on the outer peripheral side of the
圖2表示搬運台車20的構成方塊圖。
FIG. 2 shows a block diagram of the structure of the
如圖2所示,搬運台車20包括:受電裝置24,其藉由非接觸方式,從供電線14獲取電力;驅動裝置22,其藉由來自該受電裝置24的電力供給,進行驅動而使車輪21旋轉,藉此來使搬運台車20行駛;以及蓄電裝置26,其蓄積受電裝置24所供給的電力。而且,搬運台車20亦具備電壓轉換器30,該電壓轉換器30連接於受電裝置24、驅動裝置22、蓄電裝置26。此處,驅動裝置22與電壓轉換器30並聯連接於受電裝置24,電壓轉換器30配置於受電裝置24與蓄電裝置26之間。
As shown in FIG. 2, the
驅動裝置22為用以藉由電力使搬運台車20的車輪21旋轉的裝置,其例如包含馬達與該馬達的旋轉控制器。圖1所示的搬運台車20具有4個車輪21,為了使這些車輪21旋轉而設置有多個(例如前輪用與後輪用的兩個)馬達及旋轉控制器,但此處,將所述多個馬達或旋轉控制器一併表示為一個驅動裝置22。驅動裝置22因被施加電壓而驅動,使車輪21旋轉,但需要固定電力以上的強電力來使搬運台車20行駛,因此,為了使驅動裝置22驅動,需要施加預定的驅動電壓VD(例如320V)以上的電壓。
The driving
受電裝置24中包含拾波線圈(pick-up coil)與整流器。該受電裝置24配置於搬運台車20的下表面等通過供電線14附近的位置。由於供電線14中流動有交流電流,故而供電線14附近所產生的磁通的方向與強度總是會變動。拾波線圈根據該磁通的
變動,藉由電磁感應而產生電動勢。該電動勢為交流電壓,但該電動勢會藉由整流器轉換為直流電壓,且施加至驅動裝置22。如此,受電裝置24即使不與供電線14直接接觸,亦能夠從供電線14獲取電力。受電裝置24從供電線14獲取足夠的電力之後,受電裝置24會將驅動電壓VD以上的電壓施加至驅動裝置22,搬運台車20行駛。對於搬運台車20而言,受電裝置24為向驅動裝置22供給電力的主電源裝置。
The
電壓轉換器30為雙向DC-DC轉換器,其除了能夠進行對施加至輸入端子的電壓進行升壓而將其輸出至輸出端子的作為升壓器的動作之外,亦能夠進行對輸入端子的電壓進行降壓而將其輸出至輸出端子的作為降壓器的動作。進而,電壓轉換器30亦能夠調換輸出端子與輸入端子的作用。於受電裝置24向驅動裝置22施加驅動電壓VD以上的電壓的期間,亦對電壓轉換器30施加驅動電壓VD以上的接收電壓VR。於該情況下,電壓轉換器30作為降壓器而進行動作,將該接收電壓VR降壓為更低的電壓(例如100V),向蓄電裝置26供給來自受電裝置24的電力。另一方面,於受電裝置24所施加的接收電壓VR低於驅動電壓VD的情況下,電壓轉換器30作為升壓器而進行動作,將從蓄電裝置26輸出的蓄積電壓VB(例如100V)升壓至驅動電壓VD,且向驅動裝置22施加該驅動電壓VD。而且,電壓轉換器30具有連接於蓄電裝置26與電壓轉換器30之間的開關38,根據蓄電裝置26或受電裝置24的狀態來使該開關38敞開或閉合,藉此,能夠阻斷或維持蓄電
裝置26與電壓轉換器30之間的電性連接。
The
蓄電裝置26為電容器(condenser)或蓄電池,其能夠從外部獲取且蓄積(充電)電力(電能)。而且,蓄電裝置26亦能夠向其他電子機器供給蓄積的電力。於電壓轉換器30作為降壓器而進行動作的期間,蓄電裝置26蓄積受電裝置24所供給的電力。於電壓轉換器30作為升壓器而進行動作的期間,蓄電裝置26經由電壓轉換器30向驅動裝置22供給電力。
The
使用圖3所示的流程圖來說明電壓轉換器30如何進行動作。首先,於搬運台車20在供電區間(直線區間16)中行駛的期間,電壓轉換器30作為降壓器而進行動作,對來自受電裝置24的接收電壓VR進行降壓,向蓄電裝置26供給電力(步驟S01)。
How the
電壓轉換器30監視受電裝置24的接收電壓VR、與蓄電裝置26的蓄積電壓VB。於電壓轉換器30作為降壓器而進行動作的期間,判定接收電壓VR是否低於驅動裝置22的驅動電壓VD(步驟S02)。若接收電壓VR未低於驅動電壓VD(步驟S02-否),則電壓轉換器30繼續進行作為降壓器的動作(返回至步驟S01)。
搬運台車20進入至不供電區間(曲線區間18或分支區間19)之後,受電裝置24不接受來自供電線14的電力供給,因此,接收電壓VR降低,且最終成為零。電壓轉換器30偵測出接收電壓VR低於驅動電壓VD(步驟S02-是)之後,作為升壓器而進行動作,將蓄電裝置26的蓄積電壓VB升壓至驅動電壓VD,且向驅動裝置22供給蓄電裝置26所蓄積的電力(步驟S03)。藉此,
搬運台車20於不供電區間中,亦能夠從蓄電裝置26接受電力供給而繼續行駛。此處,蓄電裝置26的蓄積電壓VB並不固定,其根據蓄電裝置26所蓄積的電力的量而變動。因此,為了確實地向驅動裝置22施加驅動電壓VD以上的電壓,電壓轉換器30可根據蓄積電壓VB的值來決定升壓倍率。具體而言,電壓轉換器30只要算出驅動電壓VD與蓄積電壓VB之間的比率N=VD/VB,將蓄積電壓VB升壓N倍且向驅動裝置22供給即可。
After the
電壓轉換器30於作為升壓器而進行動作的期間,亦監視來自受電裝置24的接收電壓VR,確認接收電壓VR是否為低於驅動電壓VD的狀態(步驟S04)。若接收電壓VR未低於驅動電壓VD(步驟S04-否),則搬運台車20穿過不供電區間而到達供電區間,受電裝置24重新開始從供電線14接受電力,因此,電壓轉換器30再次作為降壓器而進行動作(返回至步驟S01)。
While the
若接收電壓為VR低於驅動電壓VD的狀態(步驟S04-是),則電壓轉換器30確認蓄電裝置26中是否殘留有足夠的電力。具體而言,電壓轉換器30測量從蓄電裝置26輸出的蓄積電壓VB,判定蓄積電壓VB是否低於規定的下限電壓VL(例如80V)(步驟S05)。若從蓄電裝置26輸出的蓄積電壓VB未低於下限電壓VL(步驟S05-否),則蓄電裝置26中殘留有足夠的電力,因此,電壓轉換器30繼續進行作為升壓器的動作(返回至步驟S03)。
Upon receiving a voltage lower than the driving voltage of V R V D state (step S04-), the
於從蓄電裝置26輸出的蓄積電壓VB低於規定的下限電壓VL的情況下(步驟S05-是),蓄電裝置26未殘留有足夠的電力,
因此,電壓轉換器30使開關38敞開,將電壓轉換器30與蓄電裝置26之間的電性連接阻斷(步驟S06)。然後,蓄電裝置26所蓄積的電力不經由電壓轉換器30向驅動裝置22供給,因此,蓄電裝置26所蓄積的電力不會進一步減少。此處,規定的下限電壓VL為預定的值,其為與搬運台車20從不供電區間內開始行駛直至到達供電區間為止所需的電力量相當的電壓以上的值。
When the accumulated voltage V B output from the
以下,說明在何種狀況下,將電壓轉換器30與蓄電裝置26之間的電性連接阻斷。於如圖1所示的具有多個搬運台車20的物品搬運設備10中,一般而言,藉由未圖示的管理系統來對各搬運台車20的行駛進行控制。管理系統對物品搬運設備10整體進行監視,以安全且效率良好地搬運物品11的方式,對各搬運台車20的行駛進行控制。例如,管理系統藉由對各搬運台車20的行駛速度進行控制,使搬運台車20在固定時間以內穿過不供電區間(曲線區間18或分支區間19),或不使兩台以上的搬運台車20同時進入至同一不供電區間。而且,管理系統於判斷為搬運台車20無法安全行駛的情況下,使搬運台車20停止行駛。例如,管理系統於在搬運軌道12上發現障礙物的情況下,使該障礙物附近的搬運台車20停止行駛。
Hereinafter, a description will be given of the conditions under which the electrical connection between the
此處,於搬運台車20在不供電區間(曲線區間18或分支區間19)中停止的情況下,由於搬運台車20處於遠離供電線14的位置,故而圖2所示的受電裝置24的接收電壓VR為零。因此,電壓轉換器30作為升壓器而進行動作,向驅動裝置22供給
蓄電裝置26所蓄積的電力。即使向驅動裝置22供給電力,若管理系統將驅動裝置22與車輪21之間的動力傳遞阻斷等而導致搬運台車20無法行駛,則搬運台車20會保持停止,但蓄電裝置26所蓄積的電力會逐步被消耗(放電)。除去障礙物,使搬運台車20能夠安全行駛之後,管理系統會使搬運台車20重新開始行駛,但若在至此為止的期間持續消耗蓄電裝置26的電力,則有時蓄電裝置26中未殘留有能夠使搬運台車20行駛的電力,搬運台車20無法利用電力行駛。於該情況下,作業者必須利用人力使搬運台車20移動至供電區間,導致在重新開始行駛之前耗費時間。因此,於搬運台車20在不供電區間內停止的情況下,較理想為使蓄電裝置26殘留離開該不供電區間所需的電力。因此,電壓轉換器30於蓄電裝置26中殘留有能夠供搬運台車20自走而離開不供電區間的電力的狀態下,將電壓轉換器30與蓄電裝置26之間的電性連接阻斷。
Here, when the
如上所述,蓄電裝置26的蓄積電壓VB根據蓄電裝置26所蓄積的電力量而變動。蓄電裝置26所蓄積的電力量、與從蓄電裝置26輸出的蓄積電壓VB的值存在由蓄電裝置26的電氣特性決定的固定的對應關係,因此,若於蓄積電壓VB低於下限電壓VL的時點,將電壓轉換器30與蓄電裝置26之間的電性連接阻斷,則蓄電裝置26中會成為蓄積有對應於該下限電壓VL的電力的狀態。定量而言,搬運台車20自走而離開不供電區間所需的電能是由「自走過程中的每單位時間的消耗電力」×「直至完全離開所耗
費的時間」即電力量(Ws,瓦秒)表示。該所需的電力量能夠由物品搬運設備10的使用者基於搬運台車20及物品11的質量、不供電區間的長度、以及使搬運台車20以多快的速度行駛等而預先算出。或者,使用者亦可預先實際使搬運台車20從不供電區間內開始行駛直至到達供電區間為止,測定此時消耗了多少電力量。
As described above, the storage voltage V B of the
再者,可將下限電壓VL設定為與搬運台車20在最長的不供電區間的入口停止時所需的電力量、即可能所需的最大電力量相對應的電壓值、或該電壓值以上的電壓值,使得無論搬運台車20從不供電區間內的何位置開始行駛,均能夠無問題地到達供電區間。
Furthermore, the lower limit voltage V L can be set to a voltage value corresponding to the amount of electric power required when the
如上所述,根據本實施形態的搬運台車20,於不供電區間即曲線區間18與分支區間19中,驅動裝置22不從作為主電源裝置的受電裝置24接受電力供給,但即使於不供電區間,搬運台車20亦能夠利用蓄電裝置26所蓄積的電力行駛。因此,亦可不於曲線區間18及分支區間19中設置供電線14,從而削減鋪設供電線14所需的作業成本及資材成本。
As described above, according to the
而且,即使於直線區間16中,供電線14亦只要僅設置於外周側的搬運軌道12OUT即可,進而,藉由非接觸供電方式而從該供電線14獲取電力的受電裝置24只要僅設置於搬運台車20的左右兩側中的外周側(若搬運台車20於圖中右轉前進,則該外周側為前進方向的左側)即可,因此,亦可削減受電裝置24所耗費的資材成本。
Furthermore, even in the
而且,根據本實施形態的搬運台車20,於蓄電裝置26所蓄積的能量成為自走離開不供電區間所需的電力量以下之前,將蓄電裝置26與電壓轉換器30之間的連接阻斷。藉此,由於蓄電裝置26中殘留有足夠的電力量,故而於搬運台車20在不供電區間內停止之後,當搬運台車20重新開始行駛時,搬運台車20能夠利用蓄電裝置26所殘留的電力行駛而離開不供電區間內。如此,作業者無需利用人力使搬運台車20移動,因此,不會為了使在不供電區間內停止的搬運台車20重新開始行駛而耗費長時間,能夠確保物品搬運設備10整體的高運轉效率。
Furthermore, according to the
而且,根據本實施形態的搬運台車20,由於設置有電壓轉換器30,故而能夠使用小容量的電池或電容器作為蓄電裝置26,該電壓轉換器30作為將蓄電裝置26的蓄積電壓VB升壓而向驅動裝置22供給的升壓器進行動作,該小容量的電池或電容器所輸出的蓄積電壓VB為低於驅動電壓VD的電壓。因此,蓄電裝置26亦可並非是輸出的蓄積電壓VB為能夠將驅動裝置22直接驅動的程度的高電壓的大容量電池,蓄電裝置26所耗費的成本可較低。進而,該電壓轉換器30為了決定升壓倍率而總是監視著蓄電裝置26的蓄積電壓VB,因此,亦能夠判定蓄積電壓VB是否低於下限電壓VL。因此,無需除了電壓轉換器30之外,另外準備用以監視蓄積電壓VB的機器,搬運台車20的製作成本可較低。
Furthermore, according to the
再者,本實施形態中的搬運台車20沿著搬運軌道12行駛,但本發明的搬運台車20不限於此。例如在沿著搬運路徑而於
地面嵌入有供電線的設備中,搬運台車20亦可沿著該供電線而於地面上行駛,藉此,沿著搬運路徑進行移動。
In addition, the
而且,於本實施形態中,蓄電裝置26所蓄積的電力在搬運台車20於不供電區間中行駛時被使用,但蓄電裝置26亦可用於其他用途。例如於物品搬運設備10內發生瞬間停電的情況下,來自供電線14的電力供給會暫時停止,但在從物品搬運設備10停電至恢復為止的期間,搬運台車20亦可利用蓄電裝置26所蓄積的電力行駛。
Furthermore, in the present embodiment, the electric power stored in the
而且,於本實施形態中,搬運台車20的受電裝置24為主要向驅動裝置22供給電力的主電源裝置,但主電源裝置亦可為其他形態。例如亦可為如下形態,即,並非採用非接觸供電方式,而是由搬運台車20直接連接於作為主電源裝置的外部電源。該外部電源向驅動裝置22供給電力且向蓄電裝置22蓄積電力,在搬運台車20移動至遠離外部電源的位置而暫時無法從外部電源接受電力供給的情況下,可使用蓄電裝置26所蓄積的電力。
In addition, in the present embodiment, the
而且,於本實施形態中,使用了能夠既作為升壓器,又作為降壓器而進行動作的電壓轉換器30,但亦可將進行升壓動作的升壓器與進行降壓動作的降壓器設置為不同的機器。於該情況下,即使當蓄積電壓VB低時,降壓器與蓄電裝置26亦可電性連接,只要僅將蓄電裝置26與升壓器之間的連接阻斷即可。
Furthermore, in this embodiment, the
而且,於本實施形態中,蓄電裝置26的電力的下限值(下限電壓)為與搬運台車20從不供電區間內開始行駛直至到達
供電區間為止所需的電力量相當的電壓值,但不限於此。例如於在不供電區間內設置有用以對搬運台車20的狀態進行檢查的檢查工作台的情況下,亦可將與搬運台車20移動至該檢查工作台所需的電力量相當的電壓值設定為下限電壓。
In addition, in the present embodiment, the lower limit value (lower limit voltage) of the electric power of the
而且,於本實施形態中,搬運台車20所行駛的搬運路徑整體呈圓角長方形的形狀,但搬運路徑亦可為圓形或多邊形等任何形狀。然而,較佳可為對搬運路徑進行設計,使得在搬運台車20進入至不供電區間的時點,蓄電裝置26成為已充分充電的狀態。例如於將搬運路徑中的直線狀部分設定為供電區間,將曲線狀部分設定為不供電區間的情況下,可於多個曲線狀部分彼此之間,配置至少一個直線狀部分。如此,較佳為對搬運路徑進行設計,使得搬運台車20在至少一次通過供電區間(直線狀部分)之後,於不供電區間(曲線狀部分)中行駛。
Moreover, in this embodiment, the conveyance path on which the
14‧‧‧供電線 14‧‧‧Power line
21‧‧‧車輪 21‧‧‧Wheel
22‧‧‧驅動裝置 22‧‧‧Drive device
24‧‧‧受電裝置 24‧‧‧Power receiving device
26‧‧‧蓄電裝置 26‧‧‧Power storage device
30‧‧‧電壓轉換器 30‧‧‧Voltage converter
38‧‧‧開關 38‧‧‧Switch
VB‧‧‧蓄積電壓 V B ‧‧‧Accumulated voltage
VD‧‧‧驅動電壓 V D ‧‧‧Drive voltage
VR‧‧‧接收電壓 V R ‧‧‧Receiving voltage
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CN114269668B (en) * | 2019-08-29 | 2023-04-18 | 村田机械株式会社 | Traveling vehicle system |
KR102173130B1 (en) * | 2020-05-20 | 2020-11-04 | (주)그린파워 | Automated guided vehicle system |
KR102654165B1 (en) * | 2020-07-28 | 2024-04-02 | 세메스 주식회사 | Apparatus for managing power of article transport vehicle in article transport system |
KR102618817B1 (en) * | 2020-09-22 | 2023-12-27 | 세메스 주식회사 | Method for controlling transport vehicle in article transport system in fabrication facility and vehicle control apparatus thereof |
US20240017752A1 (en) * | 2021-01-20 | 2024-01-18 | Murata Machinery, Ltd. | Transport cart system |
WO2023223754A1 (en) * | 2022-05-18 | 2023-11-23 | パナソニックIpマネジメント株式会社 | Mobile robot and rail movement system |
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KR102398345B1 (en) | 2022-05-16 |
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JP6776889B2 (en) | 2020-10-28 |
KR20180076283A (en) | 2018-07-05 |
CN108237921A (en) | 2018-07-03 |
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