TWI724109B - Adhesive sheet and method of use - Google Patents

Adhesive sheet and method of use Download PDF

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Publication number
TWI724109B
TWI724109B TW106105591A TW106105591A TWI724109B TW I724109 B TWI724109 B TW I724109B TW 106105591 A TW106105591 A TW 106105591A TW 106105591 A TW106105591 A TW 106105591A TW I724109 B TWI724109 B TW I724109B
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sheet
adhesive
cut
adhesive layer
adhesive sheet
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TW106105591A
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Chinese (zh)
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TW201736545A (en
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金井道生
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日商琳得科股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/14Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a face layer formed of separate pieces of material which are juxtaposed side-by-side
    • B32B3/16Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a face layer formed of separate pieces of material which are juxtaposed side-by-side secured to a flexible backing
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/10Adhesives in the form of films or foils without carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/40Adhesives in the form of films or foils characterised by release liners
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/10Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/18Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet characterized by perforations in the adhesive tape
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/20Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
    • C09J2301/204Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive coating being discontinuous
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Adhesive Tapes (AREA)
  • Laminated Bodies (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

具備黏著劑層(3)、設置於黏著劑層(3)的兩面之第1薄片(1)及第2薄片(2)之長條狀的黏著薄片(100)。在第1薄片(1)之在俯視下之寬度方向的兩端部的附近,沿著前述兩端部設置第1切痕(41),當將第1薄片(1)之從黏著劑層(3)剝離的剝離力設定為F1,將第2薄片(2)之從黏著劑層(3)剝離的剝離力設定為F2的情況,滿足下述數式(F1)的條件F2<F1...(F1)。 A long strip of adhesive sheet (100) provided with an adhesive layer (3), a first sheet (1) and a second sheet (2) provided on both sides of the adhesive layer (3). In the vicinity of both ends of the first sheet (1) in the width direction in a plan view, a first cut (41) is provided along the two ends. When the first sheet (1) is removed from the adhesive layer ( 3) When the peeling force of the peeling is set to F 1 and the peeling force of the second sheet (2) from the adhesive layer (3) is set to F 2 , the condition of the following formula (F1) is satisfied F 2 < F 1 . . . (F1).

Description

黏著薄片及其使用方法 Adhesive sheet and method of use

本發明是關於黏著薄片及其使用方法。 The present invention relates to adhesive sheets and methods of use.

作為黏著薄片,要求衝壓加工步驟可穩定地進行(作業穩定性)。特別是要求,在將黏著劑層實施衝壓加工後,將衝壓加工後之黏著劑層以外的部分(廢料部)除去的步驟(廢料除去步驟)之作業穩定性。更具體的說,在將包含黏著薄片的衝壓加工步驟、廢料除去步驟、以及對於被黏著體的貼合步驟之程序藉由連續式(in-line type)的裝置進行時,在將黏著劑層實施衝壓加工後,當將廢料除去時,要求避免發生黏著劑層中途斷裂的問題(以下也稱為廢料除去不良)。 As an adhesive sheet, it is required that the stamping process can be performed stably (work stability). In particular, it is required to perform the operation stability in the step (scrap removal step) of removing parts other than the adhesive layer (scrap part) after the press processing after the press processing of the adhesive layer is performed. More specifically, when the process including the press processing step of the adhesive sheet, the waste removal step, and the bonding step to the adherend is performed by an in-line type device, the adhesive layer When the waste is removed after stamping, it is required to avoid the problem of breakage of the adhesive layer in the middle (hereinafter also referred to as defective removal of waste).

為了解決上述課題,例如在文獻1(日本特開平11-181364號公報)提出由表面基材、黏著劑、剝離薄片所構成的黏著薄片。文獻1的黏著薄片,是將表面基材及黏著劑對於剝離薄片的剝離力(180度)分別調整為既定範圍。 In order to solve the aforementioned problems, for example, Document 1 (Japanese Patent Application Laid-Open No. 11-181364) proposes an adhesive sheet composed of a surface substrate, an adhesive, and a release sheet. In the adhesive sheet of Document 1, the peeling force (180 degrees) of the surface base material and the adhesive with respect to the peeling sheet is adjusted to a predetermined range.

然而,文獻1的黏著薄片,並無法充分抑制廢料除去 不良。 However, the adhesive sheet of Document 1 cannot sufficiently inhibit the removal of waste bad.

本發明的目的是提供一種可充分抑制廢料除去不良之黏著薄片及其使用方法。更具體的說是提供一種黏著薄片及其使用方法,在利用連續式的裝置進行包含黏著薄片的衝壓加工步驟、廢料除去步驟、以及對於被黏著體的貼合步驟之程序時,可充分抑制廢料除去不良。 The object of the present invention is to provide an adhesive sheet that can sufficiently suppress poor removal of waste materials and a method of use thereof. More specifically, it is to provide an adhesive sheet and a method of use thereof, which can sufficiently suppress waste when a continuous device is used to carry out a process including a press processing step of an adhesive sheet, a waste removal step, and a bonding step to an adherend. Remove the bad.

依據本發明的一態樣是提供一種黏著薄片,係具備黏著劑層、設置於前述黏著劑層的兩面之第1薄片及第2薄片之長條狀的黏著薄片,在前述第1薄片之在俯視下之寬度方向的兩端部的附近,沿著前述兩端部設置第1切痕,當將前述第1薄片之從前述黏著劑層剝離的剝離力設定為F1,將前述第2薄片從前述黏著劑層剝離的剝離力設定為F2的情況,滿足下述數式(F1)的條件F2<F1...(F1)。 According to one aspect of the present invention, there is provided an adhesive sheet, which is an elongated adhesive sheet provided with an adhesive layer, a first sheet and a second sheet provided on both sides of the adhesive layer, in the presence of the first sheet In the vicinity of both ends in the width direction in a plan view, a first cut is provided along the both ends, and when the peeling force of the first sheet from the adhesive layer is set to F 1 , the second sheet When the peeling force from the adhesive layer is set to F 2 , the condition F 2 <F 1 of the following formula (F1) is satisfied. . . (F1).

本發明的一態樣之黏著薄片較佳為,在前述第1薄片設置第1剝離層,前述黏著劑層和前述第1薄片是透過前述第1剝離層而被積層;在前述第2薄片設置第2剝離層,前述黏著劑層和前述第2薄片是透過前述第2剝離層而被積層。 In the adhesive sheet of one aspect of the present invention, it is preferable that a first release layer is provided on the first sheet, and the adhesive layer and the first sheet are laminated through the first release layer; and the second sheet is provided The second release layer, the adhesive layer and the second sheet are laminated through the second release layer.

本發明的一態樣之黏著薄片較佳為,前述第1切痕是自前述黏著薄片的前述第1薄片側通過前述第1薄片而到達前述黏著劑層。 In the adhesive sheet of one aspect of the present invention, it is preferable that the first cut mark passes through the first sheet from the first sheet side of the adhesive sheet and reaches the adhesive layer.

本發明的一態樣之黏著薄片較佳為,前述第1切痕是在前述第1薄片在俯視下之整個長度方向連續地設置。 In the adhesive sheet of one aspect of the present invention, it is preferable that the first cut is continuously provided in the entire length direction of the first sheet in a plan view.

本發明的一態樣之黏著薄片較佳為,在俯視下,於前述黏著劑層形成有不存在黏著劑之空間部。 In the adhesive sheet of one aspect of the present invention, it is preferable that, in a plan view, a space portion where no adhesive is present is formed in the adhesive layer.

依據本發明的一態樣是提供一種黏著薄片之使用方法,係使用本發明的一態樣之黏著薄片的方法,係具備:實施在前述黏著薄片之前述黏著劑層及前述第2薄片形成第2切痕之半切割而將前述黏著劑層分割為衝壓加工部、前述衝壓加工部以外的連續狀廢料部之步驟,以及從前述黏著薄片將前述連續狀廢料部除去的步驟。 According to one aspect of the present invention, a method of using an adhesive sheet is provided. The method of using the adhesive sheet of one aspect of the present invention includes: the adhesive layer implemented on the adhesive sheet and the second sheet forming a first 2 The step of half-cutting the cut to divide the adhesive layer into a press-processed part, a continuous waste part other than the press-processed part, and a step of removing the continuous waste part from the adhesive sheet.

依據本發明的一態樣是提供一種黏著薄片之使用方法,係具備黏著劑層、設置於前述黏著劑層的兩面之第1薄片及第2薄片之長條狀的黏著薄片之使用方法,係具備:實施在前述黏著薄片之前述第1薄片形成第1切痕之半切割而在前述第1薄片之在俯視下之寬度方向的兩端部的附近沿著前述兩端部設置前述第1切痕,而獲得本發明的一態樣之黏著薄片的步驟,實施在前述黏著薄片之前述黏著劑層及前述第2薄片形成第2切痕之半切割而將前述黏著劑層分割為衝壓加工部、前述衝壓加工部以外的連續狀廢料部之步驟,以及從前述黏著薄片將前述連續狀廢料部除去的步驟。 According to one aspect of the present invention, there is provided a method of using an adhesive sheet, which includes an adhesive layer, a first sheet and a second sheet provided on both sides of the adhesive layer. Equipped with: implementing a half-cut to form a first cut on the first sheet of the adhesive sheet, and providing the first cut along the both ends in the vicinity of both ends of the first sheet in the width direction in a plan view In the step of obtaining an adhesive sheet of one aspect of the present invention, the adhesive layer of the adhesive sheet and the second sheet are half-cut to form a second cut to divide the adhesive layer into stamping parts , The step of the continuous waste part other than the press processing part, and the step of removing the continuous waste part from the adhesive sheet.

本發明的一態樣之黏著薄片之使用方法較佳為,前述衝壓加工部,在俯視下設置於比前述第1切痕更內側。 In the method of using the adhesive sheet according to one aspect of the present invention, it is preferable that the punched part is provided on the inner side of the first cut in a plan view.

本發明的一態樣之黏著薄片之使用方法較佳為,當在 前述黏著劑層形成有不存在黏著劑之空間部的情況,在俯視下,以前述空間部重疊於前述連續狀廢料部的方式設置前述衝壓加工部。 The method of using the adhesive sheet of one aspect of the present invention is preferably when In the case where the adhesive layer is formed with a space part where there is no adhesive, in a plan view, the press processing part is provided so that the space part overlaps the continuous waste part.

本發明的一態樣之黏著薄片之使用方法較佳為,進一步具備:在俯視下,於前述黏著劑層形成不存在黏著劑之空間部的步驟,在俯視下,以前述空間部重疊於前述連續狀廢料部的方式設置前述衝壓加工部。 The method of using the adhesive sheet according to one aspect of the present invention preferably further comprises: in a plan view, a step of forming a space without an adhesive in the adhesive layer, and in a plan view, the space is overlapped with the aforementioned space. The aforementioned stamping part is provided as a continuous waste part.

依據本發明,可提供能夠充分抑制廢料除去不良之黏著薄片及其使用方法。 According to the present invention, it is possible to provide an adhesive sheet capable of sufficiently suppressing defective removal of waste materials and a method of use thereof.

1‧‧‧第1薄片 1‧‧‧The first slice

1a‧‧‧第1薄片的一部分 1a‧‧‧Part of the first sheet

2‧‧‧第2薄片 2‧‧‧Second sheet

3‧‧‧黏著劑層 3‧‧‧Adhesive layer

3a‧‧‧空間部 3a‧‧‧Ministry of Space

5‧‧‧輔助帶體 5‧‧‧Auxiliary belt

11‧‧‧第1基材薄片 11‧‧‧The first substrate sheet

12‧‧‧第1剝離層 12‧‧‧The first peeling layer

21‧‧‧第2基材薄片 21‧‧‧Second substrate sheet

22‧‧‧第2剝離層 22‧‧‧Second peeling layer

41‧‧‧第1切痕 41‧‧‧The first cut

42‧‧‧第2切痕 42‧‧‧Second cut

100、100A‧‧‧黏著薄片 100, 100A‧‧‧Adhesive sheet

圖1係顯示本發明的第一實施形態之黏著薄片的概略圖。 Fig. 1 is a schematic view showing the adhesive sheet of the first embodiment of the present invention.

圖2係顯示圖1的II-II剖面之剖面圖。 Fig. 2 is a cross-sectional view showing the II-II section of Fig. 1.

圖3係顯示在本發明的第一實施形態之黏著薄片設置衝壓加工部並貼合輔助帶體的狀態之概略圖。 Fig. 3 is a schematic view showing a state in which a press working part is provided on the adhesive sheet of the first embodiment of the present invention and an auxiliary tape body is attached.

圖4係顯示圖3的IV-IV剖面之剖面圖。 Fig. 4 is a cross-sectional view showing the IV-IV section of Fig. 3.

圖5係顯示從本發明的第一實施形態之黏著薄片將連續狀廢料部除去的狀態之概略圖。 Fig. 5 is a schematic view showing a state where the continuous waste part is removed from the adhesive sheet of the first embodiment of the present invention.

圖6係顯示圖5的VI-VI剖面之剖面圖。 Fig. 6 is a cross-sectional view showing the VI-VI section of Fig. 5.

圖7係顯示本發明的第二實施形態之黏著薄片的概略圖。 Fig. 7 is a schematic view showing the adhesive sheet of the second embodiment of the present invention.

[第一實施形態] [First Embodiment]

以下,舉實施形態為例並根據圖式來說明本發明。本發明並不限定於實施形態的內容。又在圖式中,為了說明容易起見,會有放大或縮小而進行圖示的部分。 Hereinafter, an embodiment is taken as an example and the present invention will be explained based on the drawings. The present invention is not limited to the content of the embodiment. In the drawings, for the sake of ease of description, there are parts that are enlarged or reduced to be illustrated.

(黏著薄片) (Adhesive sheet)

首先,說明本實施形態的黏著薄片。 First, the adhesive sheet of this embodiment will be described.

本實施形態的黏著薄片100,如圖1所示般,是呈長條狀(帶狀),且具備有第1薄片1、第2薄片2、以及黏著劑層3。第1薄片1及第2薄片2設置於黏著劑層3的兩面。 The adhesive sheet 100 of this embodiment is elongated (belt-shaped) as shown in FIG. 1, and includes a first sheet 1, a second sheet 2, and an adhesive layer 3. The first sheet 1 and the second sheet 2 are provided on both sides of the adhesive layer 3.

第1薄片1係具備第1基材薄片11及第1剝離層12。第1薄片1和黏著劑層3是透過第1剝離層12而被積層。第2薄片2係具備第2基材薄片21及第2剝離層22。第2薄片2和黏著劑層3是透過第2剝離層22而被積層。 The first sheet 1 includes a first base sheet 11 and a first release layer 12. The first sheet 1 and the adhesive layer 3 are laminated through the first release layer 12. The second sheet 2 includes a second base sheet 21 and a second release layer 22. The second sheet 2 and the adhesive layer 3 are laminated through the second release layer 22.

在第1薄片1,如圖1及圖2所示般,在俯視下之寬度方向的兩端部的附近,沿著兩端部設有第1切痕41。第1切痕41,是在第1薄片1在俯視下之整個長度方向連續地設置。第1切痕41是從黏著薄片100的第1薄片1側通過第1薄片1而到達黏著劑層3。第1切痕41只要至少到達第1薄片1和黏著劑層3的界面即可。 In the first sheet 1, as shown in FIGS. 1 and 2, in the vicinity of both ends in the width direction in a plan view, first cuts 41 are provided along both ends. The first cut 41 is continuously provided in the entire longitudinal direction of the first sheet 1 in a plan view. The first cut 41 passes through the first sheet 1 from the first sheet 1 side of the adhesive sheet 100 and reaches the adhesive layer 3. The first cut 41 only needs to reach at least the interface between the first sheet 1 and the adhesive layer 3.

在本實施形態之黏著薄片100,當將第1薄片1之從黏著劑層3剝離的剝離力設定為F1,將第2薄片2之從黏 著劑層3剝離的剝離力設定為F2的情況,是滿足下述數式(F1)的條件 F2<F1...(F1)。 In the adhesive sheet 100 of this embodiment, when the peeling force of the first sheet 1 from the adhesive layer 3 is set to F 1 , the peeling force of the second sheet 2 from the adhesive layer 3 is set to F 2 The situation is that the condition F 2 <F 1 of the following formula (F1) is satisfied. . . (F1).

當不滿足前述數式(F1)的條件的情況,在廢料除去步驟中,衝壓加工部31容易從第1薄片1剝離,要將衝壓加工部31留在第1薄片1上變困難。 When the condition of the aforementioned formula (F1) is not satisfied, the press-worked part 31 is easily peeled from the first sheet 1 in the waste removal step, and it becomes difficult to leave the press-worked part 31 on the first sheet 1.

剝離力F1及剝離力F2,例如將含有剝離對象的薄片(第1薄片1或第2薄片2)及黏著劑層3之試料(寬度:100mm、長度:100mm)予以固定,使用拉伸試驗機,將剝離對象的薄片以300mm/分的速度朝180°方向進行拉伸,藉此可測定剝離對象的薄片和黏著劑層3之界面的剝離力(單位:mN/100mm)。 The peeling force F 1 and the peeling force F 2 are , for example, a sample (width: 100mm, length: 100mm) containing the peeling target sheet (first sheet 1 or second sheet 2) and adhesive layer 3 (width: 100mm, length: 100mm) is fixed and stretched The testing machine stretches the peeling target sheet in the 180° direction at a speed of 300 mm/min, thereby measuring the peeling force (unit: mN/100mm) at the interface between the peeling target sheet and the adhesive layer 3.

剝離力F1及剝離力F2的測定方法並不限定於上述的方法。當剝離力過大的情況或是過小的情況,並無法利用上述方法進行測定。在這種情況,可將剝離力的測定條件(試料大小及速度等)適宜地改變,來調查剝離力F1及剝離力F2的大小關係。此外,例如,當剝離力過大而無法測定剝離力的情況,可說該試料的剝離力是比能夠測定剝離力的試料之剝離力更大。 The force F F Determination of peel force. 1 and 2 the peeling is not limited to the method described above. When the peeling force is too large or too small, the above method cannot be used for measurement. In this case, the peel force measurement conditions (sample size and speed) is appropriately changed to investigate the peeling force and peel force. 1 F F 2 magnitude relation. In addition, for example, when the peeling force is too large to measure the peeling force, it can be said that the peeling force of the sample is greater than the peeling force of the sample for which the peeling force can be measured.

剝離力F1及剝離力F2,可藉由例如改變設置於第1薄片1及第2薄片2之剝離層的配方或厚度、或是改變第1薄片1及第2薄片2的種類或厚度,來進行調整。 The peeling force F 1 and the peeling force F 2 can be changed by, for example, changing the formula or thickness of the peeling layer provided on the first sheet 1 and the second sheet 2, or changing the type or thickness of the first sheet 1 and the second sheet 2 To make adjustments.

(第1薄片及第2薄片) (1st and 2nd sheets)

本實施形態所使用之第1薄片1係具備第1基材薄片11及第1剝離層12。此外,本實施形態所使用之第2薄片2係具備第2基材薄片21及第2剝離層22。 The first sheet 1 used in this embodiment includes a first base sheet 11 and a first release layer 12. In addition, the second sheet 2 used in this embodiment includes a second base sheet 21 and a second release layer 22.

第1薄片1的厚度沒有特別的限制,通常為20μm以上250μm以下,較佳為38μm以上100μm以下。 The thickness of the first sheet 1 is not particularly limited, but is usually 20 μm or more and 250 μm or less, preferably 38 μm or more and 100 μm or less.

第2薄片2的厚度沒有特別的限制,通常為20μm以上250μm以下,較佳為25μm以上75μm以下,更佳為25μm以上50μm以下。 The thickness of the second sheet 2 is not particularly limited, but is usually 20 μm or more and 250 μm or less, preferably 25 μm or more and 75 μm or less, and more preferably 25 μm or more and 50 μm or less.

作為第1基材薄片11及第2基材薄片21,可列舉樹脂薄膜及紙等。作為樹脂薄膜的樹脂可列舉:聚對苯二甲酸乙二酯、聚乙烯、聚丙烯、聚丁烯、聚丁二烯、聚甲基戊烯、聚氯乙烯、氯乙烯共聚物、聚對苯二甲酸丁二酯、聚氨酯、乙烯-醋酸乙烯共聚物、離子聚合物樹脂、乙烯(甲基)丙烯酸共聚物、聚苯乙烯、聚碳酸酯、氟樹脂、低密度聚乙烯、直鏈低密度聚乙烯、及三醋酸纖維素等。作為紙可列舉:道林紙、塗層紙、玻璃紙、及層壓紙等。其等可將1種單獨使用,也能將2種以上併用。其中,基於便宜且具有彈性的觀點,較佳為聚對苯二甲酸乙二酯薄膜。 Examples of the first base material sheet 11 and the second base material sheet 21 include resin films, paper, and the like. Examples of resins for the resin film include polyethylene terephthalate, polyethylene, polypropylene, polybutene, polybutadiene, polymethylpentene, polyvinyl chloride, vinyl chloride copolymers, and poly(p-phenylene). Butylene dicarboxylate, polyurethane, ethylene-vinyl acetate copolymer, ionic polymer resin, ethylene (meth) acrylic copolymer, polystyrene, polycarbonate, fluororesin, low-density polyethylene, linear low-density poly Ethylene, and cellulose triacetate, etc. Examples of paper include Daolin paper, coated paper, cellophane, laminated paper, and the like. These can be used individually by 1 type, and can also use 2 or more types together. Among them, a polyethylene terephthalate film is preferred from the viewpoint of being inexpensive and having elasticity.

第1剝離層12及第2剝離層22能夠使用剝離劑來形成。 The first release layer 12 and the second release layer 22 can be formed using a release agent.

作為這種剝離劑,可列舉例如矽酮系樹脂、氟系樹脂、及長鏈烷基系樹脂等。其等可將1種單獨使用,也能將2種以上併用。其等當中,基於便宜且能獲得穩定的性 能之觀點,較佳為矽酮系樹脂。 Examples of such a release agent include silicone-based resins, fluorine-based resins, and long-chain alkyl-based resins. These can be used individually by 1 type, and can also use 2 or more types together. Among them, based on cheap and stable sex From the viewpoint of energy, silicone resins are preferred.

第1剝離層12或第2剝離層22的厚度,個別較佳為0.01μm以上2.0μm以下,更佳為0.05μm以上0.5μm以下。 The thickness of the first release layer 12 or the second release layer 22 is preferably 0.01 μm or more and 2.0 μm or less, and more preferably 0.05 μm or more and 0.5 μm or less.

(黏著劑層) (Adhesive layer)

本實施形態所使用的黏著劑層3,可使用公知的黏著劑來形成。作為這種黏著劑並沒有特別的限定,可列舉:丙烯酸系黏著劑、橡膠系黏著劑、矽酮系黏著劑、聚氨酯系黏著劑、聚酯系黏著劑、環氧系黏著劑、及聚醯亞胺系黏著劑等。其等可將1種單獨使用,也能將2種以上併用。這種黏著劑可按照黏著薄片的用途而適宜地選擇。此外,這種黏著劑,按照必要可含有硬化助劑、能量射束硬化性成分、及其他樹脂成分。 The adhesive layer 3 used in this embodiment can be formed using a known adhesive. The adhesive is not particularly limited, and examples include acrylic adhesives, rubber-based adhesives, silicone-based adhesives, polyurethane-based adhesives, polyester-based adhesives, epoxy-based adhesives, and polyamides. Imine-based adhesives, etc. These can be used individually by 1 type, and can also use 2 or more types together. Such an adhesive can be appropriately selected according to the purpose of the adhesive sheet. In addition, this adhesive may contain hardening aids, energy beam hardening components, and other resin components as necessary.

例如,當黏著薄片的用途為晶片之晶粒接合(die bond)步驟所使用之薄膜狀黏著劑或倒裝晶片(flip chip)構裝所使用的底部填充(underfill)薄片等的情況,作為黏著劑,較佳為使用環氧系黏著劑或聚醯亞胺系黏著劑。 For example, when the application of the adhesive sheet is the film-like adhesive used in the die bond step of the chip or the underfill sheet used in the flip chip assembly, it is used as the adhesive The agent is preferably an epoxy-based adhesive or a polyimide-based adhesive.

黏著薄片的用途為同時兼具切割時的晶圓固定功能及晶粒接合時的晶粒黏著功能之切割晶粒接合薄膜的情況,作為黏著劑,較佳為含有丙烯酸系聚合物等的黏結劑(binder)成分及環氧系黏著劑,又按照必要,可使用含有能量射束硬化性化合物、能量射束硬化型聚合物及硬化 助劑等之物。 The use of the adhesive sheet is a dicing die bonding film that has both a wafer fixing function during dicing and a die bonding function during die bonding. As an adhesive, it is preferably an adhesive containing acrylic polymer or the like (Binder) ingredients and epoxy adhesives, and as necessary, energy beam curable compounds, energy beam curable polymers, and curing agents can be used. Additives and other things.

當黏著薄片的用途為半導體晶圓之背面保護膜的情況,作為黏著劑,較佳為含有丙烯酸系聚合物等的黏結劑成分、環氧系黏著劑及硬化助劑,又按照必要可使用含有能量射束硬化性化合物、能量射束硬化型聚合物、填料、及著色劑等之物。 When the adhesive sheet is used as a protective film on the back surface of a semiconductor wafer, as an adhesive, it is preferable to contain an adhesive component such as an acrylic polymer, an epoxy adhesive and a hardening aid, and it may be used as necessary. Energy beam hardening compounds, energy beam hardening polymers, fillers, and coloring agents.

黏著劑層3的厚度,依其用途而有各種選擇,基於進行衝壓加工時之加工性的觀點,較佳為1μm以上300μm以下,更佳為5μm以上200μm以下,特佳為10~100μm。 The thickness of the adhesive layer 3 can be selected in various ways depending on the application. From the viewpoint of workability during press processing, it is preferably 1 μm or more and 300 μm or less, more preferably 5 μm or more and 200 μm or less, and particularly preferably 10 to 100 μm.

(黏著薄片之製造方法) (Method of manufacturing adhesive sheet)

本實施形態的黏著薄片100,可例如藉由具備以下所說明的切開步驟之方法來製造。 The adhesive sheet 100 of this embodiment can be manufactured by, for example, a method including the cutting step described below.

在切開步驟,是對尚未設置第1切痕41之黏著薄片(未圖示),實施在第1薄片1形成第1切痕41之半切割。如此,在第1薄片1之在俯視下之寬度方向的兩端部的附近,沿著前述兩端部設置第1切痕41,而能製造黏著薄片100。 In the cutting step, the adhesive sheet (not shown) on which the first cut 41 is not yet provided is subjected to half-cutting in which the first cut 41 is formed in the first sheet 1. In this way, in the vicinity of both ends in the width direction of the first sheet 1 in a plan view, the first cut 41 is provided along the both ends, and the adhesive sheet 100 can be manufactured.

在切開步驟之半切割是指,以黏著薄片100不被切斷的方式形成第1切痕41。藉由第1切痕41,使第1薄片1被切斷,但黏著劑層3及第2薄片2並未被切斷。 The half-cutting in the cutting step means that the first cut 41 is formed so that the adhesive sheet 100 is not cut. The first sheet 1 is cut by the first cut 41, but the adhesive layer 3 and the second sheet 2 are not cut.

在這種半切割中,可適宜地使用公知的切刀。 In this half-cutting, a known cutter can be suitably used.

(黏著薄片之使用方法) (How to use the adhesive sheet)

首先,針對本實施形態之黏著薄片的使用方法做說明。 First, the method of using the adhesive sheet of this embodiment will be explained.

本實施形態之黏著薄片的使用方法,是使用本實施形態之黏著薄片100的方法,係具備以下所說明的衝壓加工步驟及廢料除去步驟。 The method of using the adhesive sheet of the present embodiment is the method of using the adhesive sheet 100 of the present embodiment, and includes the press processing step and the waste removal step described below.

在衝壓加工步驟中,如圖3及圖4所示般,實施在黏著薄片100之黏著劑層3及第2薄片2形成第2切痕42之半切割,將黏著劑層3分割為衝壓加工部31、衝壓加工部31以外的連續狀廢料部32。 In the press processing step, as shown in FIGS. 3 and 4, the adhesive layer 3 and the second sheet 2 of the adhesive sheet 100 are half-cut to form the second cut 42, and the adhesive layer 3 is divided into press processing The portion 31 and the continuous scrap portion 32 other than the press-processed portion 31.

衝壓加工部31如圖3所示般較佳為,在俯視下,設置於比第1切痕41更內側。此外,衝壓加工部31,是在黏著薄片100的整個長度方向設置於複數部位。 As shown in FIG. 3, the press-processed part 31 is preferably provided on the inner side of the first cut 41 in a plan view. In addition, the press processing part 31 is provided in a plurality of locations over the entire length direction of the adhesive sheet 100.

衝壓加工步驟之半切割是指,以黏著薄片100不被切斷的方式形成第2切痕42。藉由第2切痕42,使黏著劑層3及第2薄片2被切斷,但第1薄片1並未被切斷。第2切痕42是自黏著薄片100之第2薄片2側通過第2薄片2及黏著劑層3而到達第1薄片1。第2切痕42,只要至少到達黏著劑層3和第1薄片1的界面即可,但較佳為將黏著劑層3完全切開而在第1薄片1的表面形成切口。 The half-cutting in the press processing step means that the second cut 42 is formed so that the adhesive sheet 100 is not cut. The adhesive layer 3 and the second sheet 2 are cut by the second cut 42, but the first sheet 1 is not cut. The second cut 42 reaches the first sheet 1 through the second sheet 2 and the adhesive layer 3 from the second sheet 2 side of the adhesive sheet 100. The second cut 42 only needs to reach at least the interface between the adhesive layer 3 and the first sheet 1, but it is preferable to completely cut the adhesive layer 3 to form a cut on the surface of the first sheet 1.

在這種半切割中,可適宜地使用公知的衝壓刀。 In this half-cutting, a known punching knife can be suitably used.

在衝壓加工步驟之半切割,是在衝壓加工部31的全周實施而設置衝壓加工部31。 The half-cut in the press working step is performed on the entire circumference of the press working part 31 to provide the press working part 31.

衝壓加工部31以外的部分,是成為從黏著薄片100將第2薄片2剝離時一起被剝離之連續狀廢料部32。 The portion other than the press-processed portion 31 is a continuous scrap portion 32 that is peeled off when the second sheet 2 is peeled from the adhesive sheet 100.

在衝壓加工步驟之後,可如圖3及圖4所示般,進行在黏著薄片100之第2薄片2的表面設置輔助帶體5之輔助帶體貼合步驟。 After the punching process, as shown in FIGS. 3 and 4, an auxiliary tape body bonding step in which an auxiliary tape body 5 is provided on the surface of the second sheet 2 of the adhesive sheet 100 can be performed.

藉由將該輔助帶體5在整個長度方向貼合,可將形成有第2切痕42之第2薄片2一體化。因此,在後述的廢料除去步驟中,可將黏著劑層3的表面之第2薄片2剝離。 By bonding the auxiliary belt body 5 along the entire length direction, the second sheet 2 formed with the second cut 42 can be integrated. Therefore, in the waste removal step described later, the second sheet 2 on the surface of the adhesive layer 3 can be peeled off.

作為輔助帶體5可使用公知的膠帶。 As the auxiliary tape body 5, a well-known tape can be used.

在廢料除去步驟中,如圖5及圖6所示般,從第1薄片1將連續狀廢料部32剝離,藉此從黏著薄片100將連續狀廢料部32除去。 In the waste removal step, as shown in FIGS. 5 and 6, the continuous waste part 32 is peeled from the first sheet 1, thereby removing the continuous waste part 32 from the adhesive sheet 100.

連續狀廢料部32,是和第2薄片2、第1薄片1的一部分1a(比第1切痕41更外側的兩端部)、輔助帶體5一起被除去。藉由將該連續狀廢料部32從黏著薄片100除去,如圖5所示般,可獲得被裁切成衝壓加工部31的形狀之黏著劑膜。 The continuous waste portion 32 is removed together with the second sheet 2, a part 1a of the first sheet 1 (both ends outside the first cut 41), and the auxiliary tape body 5. By removing the continuous waste part 32 from the adhesive sheet 100, as shown in FIG. 5, an adhesive film cut into the shape of the press-processed part 31 can be obtained.

在此,衝壓加工部31在俯視下的形狀沒有特別的限定,按照其使用目的可適宜地改變。作為衝壓加工部31在俯視下的形狀,可列舉多角形(三角形、四角形及五角形等)、圓形、橢圓形及星型等。 Here, the shape of the press-processed part 31 in a plan view is not particularly limited, and can be appropriately changed according to the purpose of use. Examples of the shape of the press-processed portion 31 in a plan view include a polygonal shape (triangular, quadrangular, pentagonal, etc.), a circular shape, an elliptical shape, and a star shape.

所此般獲得的黏著劑膜,可運用於各種用途,適用於例如晶片之晶粒接合步驟所使用的薄膜狀黏著劑、切割晶粒接合薄膜、底部填充薄片、半導體晶圓的背面保護膜等。 The adhesive film obtained in this way can be used in various applications, such as film adhesives used in the die bonding step of wafers, dicing die bonding films, underfill sheets, backside protection films for semiconductor wafers, etc. .

在本實施形態之黏著薄片的使用方法中,在廢料除去步驟之後,可具備將衝壓加工部31貼合於被黏著體之貼合步驟。在該貼合步驟中,是將第1薄片1剝離,並將衝壓加工部31貼合於被黏著體。 In the method of using the adhesive sheet of the present embodiment, after the waste removal step, a bonding step of bonding the press-processed part 31 to the adherend may be provided. In this bonding step, the first sheet 1 is peeled off, and the press-processed part 31 is bonded to the adherend.

此外,在本實施形態之黏著薄片的使用方法中較佳為,前述衝壓加工步驟、前述廢料除去步驟及前述貼合步驟是藉由連續式的裝置來連續地進行。 In addition, in the method of using the adhesive sheet of the present embodiment, it is preferable that the press processing step, the waste removal step, and the bonding step are continuously performed by a continuous device.

(第一實施形態之作用效果) (Effects of the first embodiment)

依據本實施形態可發揮以下的作用效果。 According to this embodiment, the following effects can be achieved.

(1)連續狀廢料部32,是和第2薄片2、第1薄片1的一部分1a(比第1切痕41更外側的兩端部)一起被除去,因此在廢料除去步驟中,將第1薄片1從黏著劑層3剝離的面積變少。因此,在廢料除去步驟中,能夠抑制構成連續狀廢料部32之黏著劑層3殘留於第1薄片1側。此外,連續狀廢料部32是被夾在第2薄片2和第1薄片1的一部分1a之間。因此,能夠以連續狀廢料部32藉由第2薄片2及第1薄片1的一部分1a予以保持的狀態進行廢料除去步驟。如此,能夠充分抑制廢料除去不良。 (1) The continuous waste portion 32 is removed together with the second sheet 2 and the part 1a of the first sheet 1 (both ends outside the first cut 41). Therefore, in the waste removal step, the first sheet 1 is removed. 1 The area where the sheet 1 is peeled from the adhesive layer 3 is reduced. Therefore, in the waste removal step, it is possible to prevent the adhesive layer 3 constituting the continuous waste portion 32 from remaining on the first sheet 1 side. In addition, the continuous waste portion 32 is sandwiched between the second sheet 2 and a part 1a of the first sheet 1. Therefore, the waste removal step can be performed in a state where the continuous waste portion 32 is held by the second sheet 2 and the part 1 a of the first sheet 1. In this way, it is possible to sufficiently suppress defective removal of waste.

(2)比起第2薄片2之從黏著劑層3剝離的剝離力F2,第1薄片1之從黏著劑層3剝離的剝離力F1較大。在廢料除去步驟中,能將衝壓加工部31留在第1薄片1上。 (2) than the second sheet 3 peel force F 2 from peeling of the adhesive layer 2, the peel force of the first sheet from the adhesive layer 3 of a larger peeling F 1. In the waste removal step, the punched part 31 can be left on the first sheet 1.

(3)在本實施形態較佳為,衝壓加工步驟、廢料除去步驟及貼合步驟是藉由連續式的裝置連續地進行。如此般使一連串的步驟連續進行,可效率良好地使用黏著薄片100而讓作業性及生產性提高。 (3) In this embodiment, it is preferable that the press processing step, the waste removal step, and the bonding step are continuously performed by a continuous device. By continuously performing a series of steps in this way, the adhesive sheet 100 can be used efficiently and workability and productivity can be improved.

[第二實施形態] [Second Embodiment]

接下來,針對本發明的第二實施形態,根據圖式做說明。 Next, the second embodiment of the present invention will be described based on the drawings.

在本實施形態,除了取代黏著薄片100而使用黏著薄片100A以外是具有與第一實施形態同樣的構造,因此僅針對黏著薄片100A、其製造方法及使用方法做說明,而將除此以外的說明予以省略。 In this embodiment, except that the adhesive sheet 100A is used instead of the adhesive sheet 100, it has the same structure as the first embodiment. Therefore, only the adhesive sheet 100A, its manufacturing method and the method of use will be explained, and the other explanations will be given. Be omitted.

本實施形態的黏著薄片100A如圖7所示般,是呈長條狀且具備有第1薄片1、第2薄片2、黏著劑層3。第1薄片1及第2薄片2是設置於黏著劑層3的兩面。 As shown in FIG. 7, the adhesive sheet 100A of the present embodiment is elongated and includes a first sheet 1, a second sheet 2, and an adhesive layer 3. The first sheet 1 and the second sheet 2 are provided on both sides of the adhesive layer 3.

黏著劑層3如圖7所示般,在俯視下形成有不存在黏著劑之空間部3a。更具體的說,在複數個衝壓加工部31之間的部分形成空間部3a。 As shown in FIG. 7, the adhesive layer 3 has a space 3 a where the adhesive does not exist in a plan view. More specifically, a space portion 3a is formed in a portion between the plurality of press working portions 31.

此外,在第1薄片1是與第一實施形態同樣的,在俯視下之寬度方向的兩端部的附近,沿著該兩端部設有第1切痕41。 In addition, the first sheet 1 is the same as in the first embodiment, and in the vicinity of both ends in the width direction in a plan view, first cuts 41 are provided along the both ends.

作為本實施形態的黏著薄片100A之製造方法,例如可採用以下的方法(i)及(ii)等。 As a manufacturing method of the adhesive sheet 100A of this embodiment, the following methods (i) and (ii) etc. can be used, for example.

方法(i):在第1薄片1或第2薄片2上以可產生 空間部3a的方式塗布黏著劑而形成黏著劑層3。接著,在黏著劑層3上積層第1薄片1或第2薄片2,製作出尚未設置第1切痕41的黏著薄片。然後,藉由前述切開步驟設置第1切痕41,而製造出黏著薄片100A。 Method (i): Can produce on the first sheet 1 or the second sheet 2 The adhesive is applied in the manner of the space portion 3a to form the adhesive layer 3. Next, the first sheet 1 or the second sheet 2 is laminated on the adhesive layer 3 to produce an adhesive sheet in which the first cut 41 is not yet provided. Then, the first cut 41 is provided in the aforementioned cutting step, and the adhesive sheet 100A is manufactured.

方法(ii):在第1薄片1或第2薄片2上塗布黏著劑而形成黏著劑層3。接著,在黏著劑層3以可產生空間部3a的方式進行衝壓加工等,然後在黏著劑層3上積層第1薄片1或第2薄片2,製作出尚未設置第1切痕41的黏著薄片。接下來,藉由前述切開步驟設置第1切痕41,而製造出黏著薄片100A。 Method (ii): apply an adhesive on the first sheet 1 or the second sheet 2 to form the adhesive layer 3. Next, press the adhesive layer 3 to create a space 3a, and then laminate the first sheet 1 or the second sheet 2 on the adhesive layer 3 to produce an adhesive sheet without the first cut 41 . Next, the first cut 41 is provided by the aforementioned cutting step, and the adhesive sheet 100A is manufactured.

在本實施形態的黏著薄片之使用方法的衝壓加工步驟中,在俯視下,以空間部3a與連續狀廢料部32重疊的方式設置衝壓加工部31。如此,在衝壓加工部31不會產生黏著劑不存在的部分,藉由廢料除去步驟可獲得被裁切成衝壓加工部31的形狀之黏著劑膜。此外,在衝壓加工步驟較佳為,在俯視下,在空間部3a的邊界形成第2切痕42。 In the press processing step of the method of using the adhesive sheet of the present embodiment, in a plan view, the press processing portion 31 is provided so that the space portion 3a and the continuous waste portion 32 overlap. In this way, there is no part where the adhesive does not exist in the press-processed part 31, and the adhesive film cut into the shape of the press-processed part 31 can be obtained through the waste removal step. In addition, in the press working step, it is preferable to form the second cut 42 on the boundary of the space portion 3a in a plan view.

(第二實施形態的作用效果) (Effects of the second embodiment)

依據本實施形態,除了與前述第一實施形態的作用效果(1)~(3)同樣的作用效果,還能發揮下述作用效果(4)。 According to this embodiment, in addition to the same operational effects as the operational effects (1) to (3) of the aforementioned first embodiment, the following operational effects (4) can be exhibited.

(4)因為在空間部3a沒有黏著劑存在,對應於該空間部3a的面積,將第1薄片1從黏著劑層3剝離的面積 會變少。此外,因為在複數個衝壓加工部31之間的部分設置空間部3a,在廢料除去步驟,僅端部之連續狀廢料部32會被捲取。因此,在廢料除去步驟,可更確實地抑制構成連續狀廢料部32之黏著劑層3殘留於第1薄片1側。 (4) Since there is no adhesive in the space portion 3a, the area where the first sheet 1 is peeled from the adhesive layer 3 corresponding to the area of the space portion 3a Will become less. In addition, because the space portion 3a is provided in the portion between the plurality of press-processed portions 31, only the continuous scrap portion 32 at the end portion is taken up in the waste removal step. Therefore, in the waste removal step, it is possible to more reliably prevent the adhesive layer 3 constituting the continuous waste portion 32 from remaining on the first sheet 1 side.

[第三實施形態] [Third Embodiment]

接下來,針對本發明的第三實施形態做說明。 Next, the third embodiment of the present invention will be described.

本實施形態的黏著薄片之使用方法,是長條狀的黏著薄片之使用方法,係具備有:實施在尚未設置第1切痕41的黏著薄片(未圖示)之第1薄片1形成第1切痕41的半切割,在第1薄片1之在俯視下之寬度方向的兩端部的附近沿著兩端部設置第1切痕41,而獲得第一實施形態之黏著薄片100的步驟(參照圖1及圖2),以及,第一實施形態之衝壓加工步驟及廢料除去步驟。 The method of using the adhesive sheet of this embodiment is the method of using a strip of adhesive sheet, which is provided with: forming the first sheet 1 on the first sheet 1 of the adhesive sheet (not shown) on which the first cut 41 is not yet provided The half-cut of the cut 41 is a step of providing the first cut 41 along the both ends near the both ends of the first sheet 1 in the width direction in a plan view to obtain the adhesive sheet 100 of the first embodiment ( 1 and 2), as well as the stamping process and waste removal process of the first embodiment.

作為獲得第三實施形態之黏著薄片100的步驟,可採用與第一實施形態之黏著薄片的製造方法同樣的方法。 As the step of obtaining the adhesive sheet 100 of the third embodiment, the same method as the method of manufacturing the adhesive sheet of the first embodiment can be used.

(第三實施形態的作用效果) (Effects of the third embodiment)

依據本實施形態,除了與前述第一實施形態的作用效果(1)~(3)同樣的作用效果,還能發揮下述作用效果(5)。 According to this embodiment, in addition to the same operational effects as the operational effects (1) to (3) of the aforementioned first embodiment, the following operational effects (5) can be exhibited.

(5)獲得黏著薄片100的步驟、衝壓加工步驟及廢料除去步驟可由一連串的步驟進行。因此,在使用尚未設 置第1切痕41之黏著薄片的黏著薄片使用方法中,也能發揮與第一實施形態的作用效果(1)~(3)同樣的作用效果。 (5) The step of obtaining the adhesive sheet 100, the stamping process step, and the waste removal step can be performed in a series of steps. Therefore, the use of In the method of using the adhesive sheet of the adhesive sheet with the first cut 41, the same effects (1) to (3) of the first embodiment can be exerted.

[第四實施形態] [Fourth Embodiment]

接下來,針對本發明的第四實施形態做說明。 Next, the fourth embodiment of the present invention will be described.

本實施形態的黏著薄片之使用方法,是在前述第一實施形態的黏著薄片之使用方法中進一步具備:在俯視下,於黏著劑層3形成不存在黏著劑的空間部3a之空間部形成步驟,在俯視下,以空間部3a重疊於連續狀廢料部32的方式設置衝壓加工部31。 The method of using the adhesive sheet of this embodiment further includes the step of forming a space portion 3a in the adhesive layer 3 where the adhesive does not exist in a plan view of the adhesive sheet of the aforementioned first embodiment. In a plan view, the press-worked portion 31 is provided such that the space portion 3a overlaps the continuous waste portion 32.

在空間部形成步驟中,作為形成空間部3a的方法,例如實施在黏著薄片100之黏著劑層3及第2薄片2形成第3切痕(未圖示)之半切割,然後將黏著劑層3及第2薄片2的一部分除去,藉此在黏著劑層3形成空間部3a。 In the step of forming the space portion, as a method of forming the space portion 3a, for example, the adhesive layer 3 and the second sheet 2 of the adhesive sheet 100 are half-cut to form a third cut (not shown), and then the adhesive layer 3 and a part of the second sheet 2 are removed, thereby forming a space 3a in the adhesive layer 3.

在本實施形態的黏著薄片之使用方法的衝壓加工步驟中,是與前述第二實施形態的衝壓加工步驟同樣的,在俯視下,以空間部3a重疊於連續狀廢料部32的方式設置衝壓加工部31。 In the press processing step of the method of using the adhesive sheet of this embodiment, the press processing is the same as the press processing step of the second embodiment described above. In a plan view, the press processing is provided such that the space portion 3a overlaps the continuous scrap portion 32部31.

(第四實施形態的作用效果) (Effects of the fourth embodiment)

依據本實施形態,除了與前述第一實施形態的作用效果(1)~(3)同樣的作用效果,還能發揮下述作用效果 (6)。 According to this embodiment, in addition to the same functions and effects as the above-mentioned first embodiment (1) to (3), the following functions and effects can be exerted. (6).

(6)藉由空間部形成步驟,能夠形成在黏著劑層3設有空間部3a之黏著薄片。因此,在採用於黏著劑層3未形成空間部3a之黏著薄片的黏著薄片使用方法中,也能發揮與第二實施形態的作用效果(4)同樣的作用效果。 (6) According to the step of forming the space portion, an adhesive sheet provided with the space portion 3a in the adhesive layer 3 can be formed. Therefore, even in the method of using the adhesive sheet using the adhesive sheet in which the space portion 3a is not formed in the adhesive layer 3, the same effect as the effect (4) of the second embodiment can be exerted.

[實施形態的變形] [Transformation of the embodiment]

本發明並不限定於前述的實施形態,可達成本發明的目的之範圍內的變形、改良等也包含於本發明。 The present invention is not limited to the aforementioned embodiments, and modifications, improvements, etc. within the scope of achieving the object of the present invention are also included in the present invention.

例如,在前述實施形態,被裁切成既定形狀的黏著劑膜的用途,是作為晶片的晶粒接合步驟所使用之薄膜狀黏著劑、切割晶粒接合薄膜、底部填充薄片、半導體晶圓的背面保護膜等所使用之黏著劑膜,但並不限定於此。作為被裁切成既定形狀的黏著劑膜的用途,可列舉標籤、貼紙及徽章(wappen)等。 For example, in the foregoing embodiment, the adhesive film cut into a predetermined shape is used as a thin film adhesive used in the die bonding step of a wafer, a dicing die bonding film, an underfill sheet, and a semiconductor wafer The adhesive film used for the back surface protective film, etc., but it is not limited to this. As the use of the adhesive film cut into a predetermined shape, labels, stickers, and badges (wappen) can be cited.

1‧‧‧第1薄片 1‧‧‧The first slice

2‧‧‧第2薄片 2‧‧‧Second sheet

3‧‧‧黏著劑層 3‧‧‧Adhesive layer

11‧‧‧第1基材薄片 11‧‧‧The first substrate sheet

12‧‧‧第1剝離層 12‧‧‧The first peeling layer

21‧‧‧第2基材薄片 21‧‧‧Second substrate sheet

22‧‧‧第2剝離層 22‧‧‧Second peeling layer

41‧‧‧第1切痕 41‧‧‧The first cut

100‧‧‧黏著薄片 100‧‧‧Adhesive sheet

Claims (9)

一種黏著薄片,係具備黏著劑層、設置於前述黏著劑層的兩面之第1薄片及第2薄片之長條狀的黏著薄片,其特徵在於,在前述第1薄片之在俯視下之寬度方向的兩端部的附近,沿著前述兩端部設置第1切痕,前述第1切痕,是自前述黏著薄片的前述第1薄片側通過前述第1薄片而到達至前述黏著劑層,前述黏著劑層並未被前述第1切痕切斷,當將前述第1薄片之從前述黏著劑層剝離的剝離力設定為F1,將前述第2薄片之從前述黏著劑層剝離的剝離力設定為F2的情況,滿足下述數式(F1)的條件F2<F1...(F1)。 An adhesive sheet is an elongated adhesive sheet provided with an adhesive layer, a first sheet and a second sheet provided on both sides of the adhesive layer, characterized in that the width direction of the first sheet in the plan view In the vicinity of the two ends of the adhesive sheet, a first cut is provided along the two ends, and the first cut is from the first sheet side of the adhesive sheet through the first sheet to reach the adhesive layer, The adhesive layer is not cut by the first cut. When the peeling force of the first sheet from the adhesive layer is set to F 1 , the peeling force of the second sheet from the adhesive layer is set When F 2 is set, the condition F 2 <F 1 of the following formula (F1) is satisfied. . . (F1). 如請求項1所述之黏著薄片,其中,在前述第1薄片設置第1剝離層,前述黏著劑層和前述第1薄片是透過前述第1剝離層而被積層;在前述第2薄片設置第2剝離層,前述黏著劑層和前述第2薄片是透過前述第2剝離層而被積層。 The adhesive sheet according to claim 1, wherein a first release layer is provided on the first sheet, the adhesive layer and the first sheet are laminated through the first release layer; and the second sheet is provided with a first release layer. 2 release layer, the adhesive layer and the second sheet are laminated through the second release layer. 如請求項1所述之黏著薄片,其中,前述第1切痕,是在前述第1薄片之在俯視下之整個長度方向連續地設置。 The adhesive sheet according to claim 1, wherein the first cut is continuously provided in the entire length direction of the first sheet in a plan view. 如請求項1至請求項3中任一項所述之黏著薄片,其中,在俯視下,於前述黏著劑層形成有不存在黏著劑之空 間部。 The adhesive sheet according to any one of claim 1 to claim 3, wherein, in a plan view, a void without adhesive is formed in the adhesive layer Between. 一種黏著薄片之使用方法,是使用請求項1至請求項4中任一項所述的黏著薄片之方法,其特徵在於,係具備:實施在前述黏著薄片之前述黏著劑層及前述第2薄片形成第2切痕之半切割而將前述黏著劑層分割為衝壓加工部、前述衝壓加工部以外的連續狀廢料部之步驟,以及從前述黏著薄片將前述連續狀廢料部除去的步驟。 A method of using an adhesive sheet is the method of using the adhesive sheet according to any one of claims 1 to 4, characterized by comprising: the adhesive layer implemented on the adhesive sheet and the second sheet A step of forming a half cut of the second cut to divide the adhesive layer into a press-processed part, a continuous waste part other than the press-processed part, and a step of removing the continuous waste part from the adhesive sheet. 一種黏著薄片之使用方法,係具備黏著劑層、設置於前述黏著劑層的兩面之第1薄片及第2薄片之長條狀的黏著薄片之使用方法,其特徵在於,係具備:實施在前述黏著薄片之前述第1薄片形成第1切痕之半切割而在前述第1薄片之在俯視下之寬度方向的兩端部的附近沿著前述兩端部設置前述第1切痕,而獲得請求項1至請求項4中任一項所述之黏著薄片的步驟,實施在前述黏著薄片之前述黏著劑層及前述第2薄片形成第2切痕之半切割而將前述黏著劑層分割為衝壓加工部、前述衝壓加工部以外的連續狀廢料部之步驟,以及從前述黏著薄片將前述連續狀廢料部除去的步驟。 A method of using an adhesive sheet is a method of using an adhesive sheet having an adhesive layer, a first sheet and a second sheet provided on both sides of the aforementioned adhesive layer, and the method is characterized in that it includes: The first sheet of the adhesive sheet forms a half-cut of the first cut, and the first cut is provided along the both ends in the vicinity of the both ends of the first sheet in the width direction in a plan view, and the request is obtained The step of the adhesive sheet according to any one of items 1 to 4 is to implement half-cutting of the adhesive layer of the adhesive sheet and the second sheet to form a second cut to divide the adhesive layer into punching The step of processing part, the continuous waste part other than the pressing part, and the step of removing the continuous waste part from the adhesive sheet. 如請求項5或請求項6所述之黏著薄片之使用方法,其中,前述衝壓加工部,在俯視下設置於比前述第1切痕更內側。 The method of using the adhesive sheet according to claim 5 or claim 6, wherein the punching part is provided on the inner side of the first cut in a plan view. 如請求項5或請求項6所述之黏著薄片之使用方 法,其中,當在前述黏著劑層形成有不存在黏著劑之空間部的情況,在俯視下,以前述空間部重疊於前述連續狀廢料部的方式設置前述衝壓加工部。 The user of the adhesive sheet as described in claim 5 or claim 6 Method, wherein, when a space part where no adhesive is present is formed in the adhesive layer, the press-processed part is provided in a plan view such that the space part overlaps the continuous waste part. 如請求項5或請求項6所述之黏著薄片之使用方法,其中,進一步具備:在俯視下,於前述黏著劑層形成不存在黏著劑的空間部之步驟,在俯視下,以前述空間部重疊於前述連續狀廢料部的方式設置前述衝壓加工部。 The method of using the adhesive sheet according to claim 5 or claim 6, wherein the method further comprises: in a plan view, a step of forming a space portion without an adhesive in the adhesive layer, and in a plan view, using the space portion The press processing part is provided so as to overlap the continuous waste part.
TW106105591A 2016-02-24 2017-02-20 Adhesive sheet and method of use TWI724109B (en)

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