TWI721173B - Laminated film, method of manufacturing laminated film with mark, and method of manufacturing image display device - Google Patents
Laminated film, method of manufacturing laminated film with mark, and method of manufacturing image display device Download PDFInfo
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- TWI721173B TWI721173B TW106118408A TW106118408A TWI721173B TW I721173 B TWI721173 B TW I721173B TW 106118408 A TW106118408 A TW 106118408A TW 106118408 A TW106118408 A TW 106118408A TW I721173 B TWI721173 B TW I721173B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
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- Polarising Elements (AREA)
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Abstract
Description
本發明係關於積層膜、附標記之積層膜之製造方法及影像顯示裝置的製造方法。 The present invention relates to a method for manufacturing a laminated film, a laminated film with a mark, and a method for manufacturing an image display device.
以往已知有偏光板及在偏光板之一側表面設置暫時保護膜而成之積層膜。於液晶面板等影像顯示面板貼合該積層膜時,需使積層膜之偏光板之光軸(透過軸或吸收軸)對準影像顯示面板之正確位置。 Conventionally, a polarizing plate and a laminated film formed by providing a temporary protective film on one side surface of the polarizing plate are known. When laminating the laminated film on an image display panel such as a liquid crystal panel, the optical axis (transmission axis or absorption axis) of the polarizer of the laminated film must be aligned with the correct position of the image display panel.
接著,已知為了促進該位置對準,而在偏光板端部附上標記、或在保護膜端部附上標記。 Next, it is known to attach a mark to the end of the polarizing plate or to attach a mark to the end of the protective film in order to promote this positional alignment.
專利文獻1:WO2007/108244號公報。 Patent Document 1: WO2007/108244 Publication.
專利文獻2:日本特開2005-266284號公報。 Patent Document 2: Japanese Patent Application Laid-Open No. 2005-266284.
但以往方法中影像顯示面板與偏光板之位置對準精度並不充分。 However, in the prior method, the positioning accuracy of the image display panel and the polarizing plate is not sufficient.
本發明係鑑於上述課題而完成者,目的在於提供一種可進一步提高影像顯示面板與偏光板之位置對準精度之積層膜、附標記之積層膜之製造方法、以及影像顯示裝置的製造方法。 The present invention has been accomplished in view of the above-mentioned problems, and its object is to provide a method for manufacturing a laminated film that can further improve the positioning accuracy of an image display panel and a polarizing plate, a laminated film with a mark, and a method for manufacturing an image display device.
本發明之積層膜係具備偏光板、及設置於前述偏光板之一側表面之暫時保護膜。前述積層膜係具備自前述積層膜之端面起特定寬度之周邊領域、及較前述周邊領域更靠內側之中央領域。以前述周邊領域之面積為SP、前述中央領域之面積為SC時,以滿足SC/(SP+SC)≦0.7之方式設定前述特定寬度。前述中央領域係具有標記。 The laminated film of the present invention includes a polarizing plate and a temporary protective film provided on one side surface of the polarizing plate. The laminated film has a peripheral area with a specific width from the end surface of the laminated film, and a central area on the inner side of the peripheral area. When the area of the aforementioned peripheral area is SP and the area of the aforementioned central area is SC, the aforementioned specific width is set to satisfy SC/(SP+SC)≦0.7. The aforementioned central domain has a mark.
根據本發明,因於中央領域設置有標記,故將偏光板貼於影像顯示面板時,即使偏光板周邊領域捲曲,亦不受捲曲影響,能夠以標記為基準高精度地進行偏光板與影像顯示面板之位置對準。 According to the present invention, since the mark is provided in the center area, when the polarizing plate is attached to the image display panel, even if the peripheral area of the polarizing plate is curled, it is not affected by the curling, and the polarizing plate and the image can be displayed with high precision based on the mark. The position of the panel is aligned.
在此,前述標記可為貫通前述積層膜之貫通孔。 Here, the aforementioned mark may be a through hole penetrating the aforementioned laminated film.
又,前述標記可為由設置於前述暫時保護膜之表面之凹痕、設置於前述暫時保護膜之貫通孔、設置於前述暫時保護膜之染色部、及設置於前述暫時保護膜之表面之著色層所成群組中選擇之至少1種。 In addition, the mark may be formed by a dent provided on the surface of the temporary protective film, a through hole provided on the temporary protective film, a dyed part provided on the temporary protective film, and a coloring provided on the surface of the temporary protective film At least one selected from the group of layers.
又,前述標記之形狀可為由線狀、十字、箭頭、橢圓、多邊形所成群組中選擇之至少1種。 In addition, the shape of the aforementioned mark can be at least one selected from the group consisting of a line, a cross, an arrow, an ellipse, and a polygon.
又,前述積層膜之外形形狀可為圓形或正多邊形。 In addition, the outer shape of the laminated film may be a circle or a regular polygon.
本發明之附標記之積層膜之製造方法,具有在積層膜設置標記之步驟,該積層膜係具備偏光板、及設置於前述偏光板之一側表面之暫時保護膜。 The manufacturing method of the laminated film with a mark of the present invention has a step of placing a mark on the laminated film, and the laminated film is provided with a polarizing plate and a temporary protective film provided on one side surface of the polarizing plate.
前述積層膜係具備自前述積層膜端面起特定寬度之周邊領域、及較前述周邊領域更靠內側之中央領域。以前述周邊領域之面積為SP、前述中央領域之面積為SC時,以滿足SC/(SP+SC)≦0.7之方式設定前述特定寬度,在設置前述標記之步驟中,將前述標記設置於前述中央領域內。 The laminated film has a peripheral area with a specific width from the end surface of the laminated film, and a central area on the inner side of the peripheral area. When the area of the aforementioned peripheral area is SP and the area of the aforementioned central area is SC, the aforementioned specific width is set to satisfy SC/(SP+SC)≦0.7. In the step of setting the aforementioned mark, the aforementioned mark is placed on the aforementioned In the central area.
本發明之影像顯示裝置的製造方法係具備:參照前述標記相對於影像顯示面板將上述積層膜之光軸進行位置對準之步驟、及將經位置對準之前述積層膜貼合於前述影像顯示面板之步驟。 The manufacturing method of the image display device of the present invention includes the steps of aligning the optical axis of the laminated film with respect to the image display panel with reference to the aforementioned mark, and bonding the aligned laminated film to the image display Steps of the panel.
根據本發明可提供可進一步提高影像顯示面板與偏光板之位置對準精度之積層膜、及影像顯示裝置的製造方法。 According to the present invention, it is possible to provide a laminated film that can further improve the positioning accuracy of an image display panel and a polarizing plate, and a method for manufacturing an image display device.
2:偏光片 2: Polarizer
3:保護膜 3: Protective film
5:接著劑層 5: Adhesive layer
7:黏著劑層 7: Adhesive layer
8:暫時保護膜 8: Temporary protective film
9:分離膜 9: separation membrane
10:偏光板 10: Polarizing plate
20:著色層 20: Coloring layer
21:凹痕 21: Dent
22:貫通孔 22: Through hole
90、100:積層膜 90, 100: laminated film
100P:周邊領域 100P: Peripheral area
100C:中央領域 100C: Central area
M、LCM1、LCM2:標記 M, LCM1, LCM2: mark
第1圖中(a)係一實施形態之積層膜之剖面圖,(b)係(a)之俯視圖。 In Figure 1, (a) is a cross-sectional view of a laminated film of an embodiment, and (b) is a plan view of (a).
第2圖中(a)及(b)係另一實施形態之積層膜之剖面圖。 Fig. 2 (a) and (b) are cross-sectional views of the laminated film of another embodiment.
第3圖中(a)至(e)係分別表示各積層膜之標記形狀之其他例之俯視圖。 Fig. 3 (a) to (e) are plan views respectively showing other examples of the mark shape of each laminated film.
第4圖中(a)至(e)係各其他實施形態之積層膜之俯視圖。 (A) to (e) in Fig. 4 are top views of the laminated film of each other embodiment.
第5圖中(a)係影像顯示裝置之俯視圖,(b)係影像顯示裝置之概略剖面圖。 In Figure 5, (a) is a top view of the image display device, and (b) is a schematic cross-sectional view of the image display device.
第6圖係比較例及實施例之積層膜之概略俯視圖。 Fig. 6 is a schematic plan view of the laminated film of the comparative example and the embodiment.
以下一邊參照圖面一邊詳細說明本發明之較佳實施形態。又,各圖中相同部分或相當部分係附上相同符號,並省略重複說明。又,各圖面之尺寸比率未必與實際一致,尤其有關於厚度之描繪係較為誇大。 Hereinafter, the preferred embodiments of the present invention will be described in detail with reference to the drawings. In addition, the same parts or corresponding parts in each figure are given the same symbols, and repeated descriptions are omitted. In addition, the size ratio of each drawing may not be consistent with the actual, especially the depiction of the thickness is exaggerated.
<積層膜> <Laminated Film>
如第1圖(a)所示,本實施形態之積層膜100係具有偏光板10、於偏光板10之一側表面以黏著劑層7貼合之暫時保護膜8、及於偏光板10之另一側表面以黏著劑層7貼合之分離膜9。
As shown in Fig. 1(a), the laminated
(偏光板) (Polarizer)
偏光板10係具有偏光片2、及於偏光片2之兩側表面以接著劑層5貼合之保護膜3。
The polarizing
(偏光片) (Polarizer)
偏光片2之材料可使用以往製造偏光板所使用之公知材料,可舉例如聚乙烯醇系樹脂、聚乙酸乙烯酯樹脂、乙烯/乙酸乙烯酯(EVA)樹脂、聚醯胺樹脂、聚酯系樹脂等。其中較佳為聚乙烯醇系樹脂。通常製造偏光片2之開始材料例如使用厚度為5至100μm,較佳為10至80μm之聚乙烯醇系樹脂膜之未延伸膜。對該未延伸膜進行染色處理、硼酸處理、延伸處理等而獲得偏光片2。
The material of the
偏光片2之厚度較佳為3至20μm,更佳為5至18μm,又更佳為7至16μm。
The thickness of the
保護膜3係防止偏光片2之主面或端部之破裂或傷痕之膜。
The
保護膜3較佳為以偏光板領域已知之各種透明樹脂膜所構成。可舉例如以三乙酸纖維素為代表例之纖維素系樹脂、以聚丙烯系樹脂為代表例之聚烯烴系樹脂、以降莰烯系樹脂為代表例之環狀烯烴系樹脂、以聚甲基丙烯酸甲酯系樹脂為代表例之丙烯酸系樹脂、以聚對苯二甲酸乙二酯系樹脂為代表例之聚酯系樹脂等。其中以纖維素系樹脂較具代表性。
The
在此,保護膜為「透明」是指根據JIS K 7361測定之全光線透過率為70%以上。 Here, "transparent" of the protective film means that the total light transmittance measured in accordance with JIS K 7361 is 70% or more.
貼合於偏光片2之兩面的二片保護膜3可由同種材料構成,亦可由相異材料構成。
The two
保護膜3可為不具有光學功能之膜,也可為位相差膜或輝度提高膜等所謂兼具光學功能的膜。
The
保護膜3之厚度較佳為5至30μm,更佳為7至27μm,又更佳為9至25μm。
The thickness of the
(接著劑層) (Adhesive layer)
接著劑層5之接著劑,可使用以往製造偏光板所使用之各種接著劑。例如以耐候性、折射率、陽離子聚合性等觀點來看,較佳為分子內不含有芳香環之環氧樹脂。又,較佳為藉由照射活性能量線(紫外線或熱線)而硬化者。
As the adhesive of the
環氧樹脂例如較佳為氫化環氧樹脂、脂環式環氧樹脂、脂肪族環氧樹脂等。可對環氧樹脂添加聚合起始劑(例如為了以紫外線照射進行聚合之光陽離子聚合起始劑、為了以熱線照射而進行聚合之熱陽離子聚合起始劑)及其他添加劑(增敏劑等),調製成塗布用環氧樹脂組成物後使用。 The epoxy resin is preferably a hydrogenated epoxy resin, an alicyclic epoxy resin, an aliphatic epoxy resin, etc., for example. It is possible to add a polymerization initiator (for example, a photocationic polymerization initiator for polymerization by ultraviolet irradiation, a thermal cationic polymerization initiator for polymerization by heat ray irradiation) and other additives (sensitizers, etc.) to the epoxy resin , Used after preparing the epoxy resin composition for coating.
又,接著劑可使用丙烯醯胺、丙烯酸酯、胺甲酸乙酯丙烯酸酯、環氧基丙烯酸酯等丙烯酸系樹脂、或聚乙烯醇系之水系接著劑。 In addition, as the adhesive, acrylic resins such as acrylamide, acrylate, urethane acrylate, and epoxy acrylate, or polyvinyl alcohol-based water-based adhesives can be used.
偏光板10之厚度較佳為20至100μm,更佳為25至90μm,又更佳為30至80μm。
The thickness of the
偏光板10可進一步含有積層於保護膜3上之其他光學層。其他光學功能膜可舉出:透過某種偏光並反射顯示與其相反性質之偏光的反射型偏光膜;表面具有
凹凸形狀之附防眩功能之膜;附表面抗反射功能之膜;表面具有反射功能之反射膜;兼具反射功能及透過功能之半透過反射膜;視角補償膜等。
The
(暫時保護膜) (Temporary protective film)
暫時保護膜8係可與黏著劑層7一起在後續步驟中由偏光板10剝離之膜,係為了在黏貼於影像顯示元件時等情形中,在處理積層膜100時保護保護膜3表面避免損傷、磨損等之膜。暫時保護膜8可在積層於保護膜3後至使用偏光板10前維持貼合於保護膜3之狀態。在使用偏光板10前,將暫時保護膜8由保護膜3剝離時,黏著劑層7係在附著於暫時保護膜8側之狀態下,由偏光板10側與暫時保護膜8一起剝離。
The temporary
暫時保護膜8之材料較佳為聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚間苯二甲酸乙二酯、聚對苯二甲酸丁二酯等聚酯系樹脂,可使用與保護膜3相同者。只要具有必要強度且具有光學適性,則可使用其他塑膠膜,例如聚烯烴系膜、聚乙酸酯膜、聚碳酸酯膜、聚苯硫醚膜、聚醯胺膜、聚氯乙烯膜、乙烯/乙酸乙烯酯共聚物膜、各種液晶聚合物膜等。
The material of the temporary
暫時保護膜8之厚度較佳為5至70μm,更佳為10至60μm,又更佳為15至50μm。
The thickness of the temporary
(黏著劑層) (Adhesive layer)
黏著劑層7可以丙烯酸系樹脂、或以聚矽氧系樹脂、聚酯、聚胺甲酸乙酯、聚醚等構成。
The
黏著劑層7之厚度較佳為2至40μm,更佳為4至25μm。
The thickness of the
設置黏著劑層7之方法,例如有在暫時保護膜8上以丙烯酸系之一液型或二液型黏著劑、橡膠系黏著劑、聚矽氧系黏著劑為主之各種黏著劑等形成黏著劑層7後,再積層保護膜3之方法。通常係準備將暫時保護膜積層體暫時捲繞為輥狀者,該暫時保護膜積層體係於暫時保護膜設置黏著劑層並於黏著劑層進一步設置剝離膜,在與保護膜3貼合前,由暫時保護膜積層體剝離該剝離膜,並貼合於保護膜3。
The method of providing the
又,亦可在偏光板10之保護膜3塗布含有上述樹脂或任意添加成分之溶液以設置黏著劑層7,然後貼合暫時保護膜8。
In addition, the
(分離膜) (Separation membrane)
分離膜9係以保護黏著劑層7或防止異物附著防止等目的而黏貼之可剝離膜,係在使用積層膜100時被剝離而露出黏著劑層7。分離膜9例如可以聚乙烯之類之聚乙烯系樹脂、聚丙烯之類之聚丙烯系樹脂、聚對苯二甲酸乙二酯之類之聚酯系樹脂等構成。其中較佳為聚對苯二甲酸乙二酯之延伸膜。
The
積層有分離膜9之黏著劑層7係在於其他物
品(例如液晶單元、觸碰面板)黏貼偏光板10時發揮功能的層。黏著劑層7之材料可使用與積層暫時保護膜8時相同之材料。
The
分離膜9係可對黏著劑層7之接面實施藉由聚矽氧樹脂等之脫模處理,而使積層膜100使用時可容易剝離。若剝離分離膜9,則黏著劑層7會殘留於偏光板10側。
The
分離膜9之厚度較佳為5至70μm,更佳為10至60μm,又更佳為15至50μm。
The thickness of the
如第1圖之(a)所示,積層膜100之外形形狀由積層方向來看為圓形。可由寬度較大的膜以雷射或刀刃裁切,藉此而容易獲得如此形狀。
As shown in Fig. 1(a), the outer shape of the
(標記) (mark)
積層膜100由積層膜100之厚度方向來看係具備:自積層膜100端面起特定寬度之周邊領域100P、及較周邊領域100P靠內側之中央領域100C。在此,以周邊領域100P之面積為SP、中央領域100C之面積為SC時,以滿足SC/(SP+SC)≦0.7之方式設定特定寬度。在此較佳為SC/(SP+SC)≦0.6,更佳為SC/(SP+SC)≦0.5,又更佳為SC/(SP+SC)≦0.4,特佳為SC/(SP+SC)≦0.3。
When viewed from the thickness direction of the
本實施形態中,在該中央領域100C內具有標記M。具體而言,標記M係設置於暫時保護膜8表面之著色層20。著色層20例如可藉由噴墨印表機等印刷裝置
形成。著色層可含有樹脂及顏料、染料等著色成分。
In this embodiment, there is a mark M in the
標記M並不限定於著色層20。第2圖之(a)及(b)表示標記M之其他態樣。第2圖之(a)中,標記M為設置於暫時保護膜8之凹痕21。如此凹痕21可藉由雷射、刀刃等容易地形成。第2圖之(a)中,凹痕21之深度為不露出黏著劑層7之深度,但亦可露出黏著劑層7,亦即可為貫通孔,如第2圖(a)之虛線所示可為貫通孔,該貫通孔係以貫通暫時保護膜8及黏著劑層7而露出保護膜3之方式貫通暫時保護膜8及黏著劑層7。又,第2圖之(b)中,標記M為貫通積層膜100整體之貫通孔22。除此之外,標記M例如可為設置於暫時保護膜8之染色部。
The mark M is not limited to the
標記M之形狀在第1圖之(a)中為一邊線長度較另一邊線長度更長之十字。標記M之形狀並不限定於十字。例如可為第3圖之(a)所示之線狀,也可為第3圖之(b)所示之箭頭形狀,也可為第3圖之(c)所示之橢圓,也可為第3圖之(d)所示之三角形(較佳為排除正三角形),也可為第3圖之(e)所示之菱形(較佳為排除正方形)。也可為除此之外之多邊形(較佳為排除正多邊形)。又,各多邊形較佳為不是正多邊形,但為正多邊形時,只要設置複數標記即可。 The shape of the mark M in Figure 1 (a) is a cross with one side line longer than the other side line. The shape of the mark M is not limited to a cross. For example, it can be the linear shape shown in Figure 3 (a), the arrow shape shown in Figure 3 (b), or the ellipse shown in Figure 3 (c), or it can be The triangle shown in (d) of Fig. 3 (preferably excluding equilateral triangles) may also be the rhombus shown in (e) of Fig. 3 (preferably excluding squares). It may also be other polygons (preferably excluding regular polygons). In addition, each polygon is preferably not a regular polygon, but when it is a regular polygon, it is only necessary to set a plural mark.
標記M之長軸(最長方向之軸)之長度例如可為0.1至10mm。標記M之短軸(最短方向之軸)之長度例如可為0.1至7mm。 The length of the long axis (the axis in the longest direction) of the mark M can be, for example, 0.1 to 10 mm. The length of the minor axis (the axis in the shortest direction) of the mark M can be, for example, 0.1 to 7 mm.
標記M係表示偏光板10之偏光片2之光吸
收軸或光透過軸(光軸)之方向。例如使標記M之長軸方向與光吸收軸或光透過軸(例如第1圖之(b)及第4圖之(a)至(e)之上下方向)成平行等,以使標記M之長軸方向與偏光片之光軸成為特定角度關係之方式設置標記M,藉此可根據標記M之方向(長軸方向等)容易判斷偏光片之光軸位置。又,例如以使標記M之重心與積層膜100之重心位置重疊之方式設置標記M等,使標記M之位置設置於相對於積層膜之特定位置,藉此檢測標記M之位置,而可檢測積層膜(偏光板10)在面內方向的位置。
Mark M indicates the light absorption of
說明積層膜100之標記M之又一例。第4圖之(a)所示積層膜100係在中央部分設置有剖面為圓形之貫通孔h,標記M係在貫通孔h兩側緣設置2處,係僅配置第3圖之(a)之線之兩端之形態。
Another example of the mark M of the
接著說明積層膜100之外形形狀之其他例。積層膜100之外形形狀可為正方形(參照第4圖之(b))、正六角形(參照第4圖之(c))、及正八角形(參照第4圖之(d))之類之正多邊形,也可為樽型(參照第4圖之(e))之類之形狀。例如若為正多邊形或圓形,則因由外形形狀無法判斷光軸方向,故本發明之效果特高。
Next, other examples of the outer shape of the
不論任一態樣中,標記M係設置於中央領域100C內。只要標記M之至少一部分設置於中央領域100C內即可,但較佳為標記M皆存在於中央領域100C內。
In either aspect, the mark M is set in the
在此將由積層膜100剝離分離膜9後之積層膜稱為積層膜90。
Herein, the laminated film after the
<影像顯示裝置的製造方法> <Method of Manufacturing Image Display Device>
接著參照第5圖之(a)及(b)說明使用上述積層膜100之影像顯示裝置的製造方法。
Next, a method of manufacturing an image display device using the above-mentioned
首先準備影像顯示面板50。必需黏貼偏光板之影像顯示面板之例可為液晶面板,也可為有機EL面板等。
First, the
接著在影像顯示面板50之表面黏貼由上述積層膜100剝離分離膜9後殘留之積層膜90。此時需將偏光板10之光軸設定於特定方向,且將積層膜90黏貼於影像顯示面板50表面之特定位置。
Next, the
本實施形態中,在影像顯示面板50表面設置有顯示較佳光軸方向之一對標記LCM1,並在影像顯示面板50之內面設置有顯示較佳光軸方向之一對標記LCM2。
In this embodiment, a pair of marks LCM1 showing a preferred optical axis direction is provided on the surface of the
本實施形態中,首先由積層膜100剝離分離膜9,形成積層膜90。接著根據標記M之形狀,使該積層膜90之旋轉方向對準特定方向。具體而言可舉例如以使標記M之長軸方向與影像顯示面板之一對標記LCM1彼此連結之方向平行之方式,旋轉積層膜90。又,根據標記M之位置,使積層膜90之面內方向位置相對於影像顯示面板50對準在特定位置。具體而言可舉例如以使標記M之位置移至一對標記LCM1中間之方式,移動積層膜90。如此將積層膜90之旋轉位置及面內位置相對於影像顯示面板50對準後,將該積層膜90透過黏著劑層7黏貼於影像顯示面
板50表面。
In this embodiment, first, the
含有如此位置對準步驟之黏貼步驟可藉由位置對準裝置實現,該位置對準裝置係含有:拍攝標記之相機、根據拍攝影像確認標記之形狀及位置之影像處理裝置、根據處理結果計算必要旋轉量及必要移動量之移動控制裝置、及移動積層膜90之機器手臂。影像處理及移動控制可藉由電腦處理。
The pasting step including such a position alignment step can be realized by a position alignment device, which includes: a camera that shoots the mark, an image processing device that confirms the shape and position of the mark according to the captured image, and calculates the necessary according to the processing result A movement control device for the amount of rotation and necessary movement, and a robot arm for moving the
接著由另一積層膜100剝離分離膜9,形成另一積層膜90,根據該積層膜90之標記M及影像顯示面板50內面側之一對標記LCM2,以相同方式將積層膜90黏貼於影像顯示面板50內面。
Next, the
藉此,黏貼於影像顯示面板50之一對積層膜90、90之光軸及位置係對準於所求位置。例如可將一對積層膜之偏光片光軸以互相直交之方式配置。
Thereby, the optical axis and position of the pair of
<作用> <function>
含有偏光片之積層膜100(90)在周邊領域容易捲曲。因此若在積層膜100(90)之周邊領域設置標記M,則因捲曲之影響,有時會產生標記M位置偏移而降低與影像顯示面板之位置對準精度。 The laminated film 100 (90) containing the polarizer is easy to curl in the peripheral area. Therefore, if the mark M is provided in the peripheral area of the laminated film 100 (90), the position of the mark M may be shifted due to the influence of curling, which may reduce the accuracy of position alignment with the image display panel.
但根據本實施形態,係於積層膜100(90)之中央領域100C設置標記M。因此以相機或目視等參照標記M時,可減少標記M位置識別之偏移。因此可將積層膜90之旋轉位置或面內方向的位置相對於影像顯示面板
50進行高精度對準。
However, according to this embodiment, the mark M is provided in the
周邊領域易捲曲之積層膜100之層構成的例子有:積層膜之厚度薄(尤其為200μm以下)且剛性低之情形;貼合於偏光片2之兩面的二片保護膜3分別為相異材料(例如一者為三乙酸纖維素等纖維素系樹脂、另一者為環狀烯烴系樹脂)之情形;任一者不具有保護膜3之情形;及構成積層膜100之任一層之透濕度高(例如為250g/m2.24h以上)之情形。又,積層膜100之外形形狀具有銳角角部之情形等,其周邊領域易捲曲。具有如此層構成及/或外形形狀之積層膜100,因為易在周邊領域產生捲曲,故本發明之效果特高。
Examples of the layer composition of the
以上說明本發明之較佳實施形態,但本發明並不限定於上述實施形態。例如上述實施形態中係在偏光板10之與暫時保護膜8相反側設置黏著劑層7及分離膜9,但即使無該等亦可實施。例如黏貼於影像顯示面板時,有時係在影像顯示面板側設置黏著劑,並將積層膜100之保護膜直接黏貼於該黏著劑等。
The preferred embodiments of the present invention have been described above, but the present invention is not limited to the above-mentioned embodiments. For example, in the above-mentioned embodiment, the
又,在暫時保護膜8與保護膜3之間也可能不具有黏著劑層7。
In addition, the
如第6圖所示,準備120mm×70mm之矩形積層膜100。積層膜100之總厚度為270μm,具有以下之構成。
As shown in Fig. 6, a rectangular
暫時保護膜8(聚對苯二甲酸乙二酯)/黏著劑層7(丙烯酸系樹脂)/保護膜3(三乙酸纖維素)/接著劑層5(環氧樹脂)/偏光片2(碘染色延伸PVA)/接著劑層5(環氧樹脂)/保護膜3(三乙酸纖維素)/黏著劑層7(丙烯酸系樹脂)/分離膜9(聚對苯二甲酸乙二酯)。 Temporary protective film 8 (polyethylene terephthalate)/adhesive layer 7 (acrylic resin)/protective film 3 (cellulose triacetate)/adhesive layer 5 (epoxy resin)/polarizer 2 (iodine) Dyeing stretched PVA)/adhesive layer 5 (epoxy resin)/protective film 3 (cellulose triacetate)/adhesive layer 7 (acrylic resin)/separation film 9 (polyethylene terephthalate).
該積層膜100載置於平面上時,因捲曲故端部會由平面翹起,最翹曲處係由平面翹起6mm左右(相對於長邊為5%左右)。
When the
積層膜100係在暫時保護膜8表面具備十字標記M(縱條長度為0.5mm及橫條長度為0.5mm、縱條及橫條之寬度為0.05mm)。標記M係以黑色印墨形成之樹脂層。
The
以十字標記M之縱條與積層膜100之短邊平行、橫條與積層膜100之長邊平行之方式設置標記M。
The mark M is set in such a way that the vertical bars of the cross mark M are parallel to the short sides of the
比較例1中,以成為SC/(SP+SC)=0.95之方式設定中央領域100C及周邊領域100P,並以使十字標記M之一部分存在於中央領域100C內之方式決定標記M之位置。具體而言係以中央領域100C與周邊領域100P之境界線B分別通過十字標記M之縱條及橫條中心之方式配置。周邊領域100P之寬度a為1mm。
In Comparative Example 1, the
比較例2、3、實施例1、2中,除了分別使SC/(SP+SC)為0.86、0.78、0.70、0.63以外,係與比較例1相同。周邊領域100P之寬度a分別為3mm、5mm、7mm、9mm。
In Comparative Examples 2, 3, and Examples 1, 2, except that SC/(SP+SC) was 0.86, 0.78, 0.70, and 0.63, respectively, they were the same as Comparative Example 1. The width a of the
將載置於平板上之各比較例及實施例之積層膜由上方以相機拍攝,確認可否正確確認十字標記M之 形狀。結果示於表1。 The laminated film of each comparative example and embodiment placed on a flat plate is photographed with a camera from above to confirm whether the cross mark M can be confirmed correctly shape. The results are shown in Table 1.
十字標記M無變形且可確認時表示為○,十字標記M稍有變形但可確認時表示為△,十字標記被確認為大幅變形時表示為×。 When the cross mark M is not deformed and can be confirmed, it is represented as ○, when the cross mark M is slightly deformed but can be confirmed, it is represented as △, and when the cross mark is confirmed to be greatly deformed, it is represented as ×.
若在SC/(SP+SC)為0.7以下之中央領域100C具有標記,則確認可高精度地識別標記。
If there is a mark in the
2:偏光片 2: Polarizer
3:保護膜 3: Protective film
5:接著劑層 5: Adhesive layer
7:黏著劑層 7: Adhesive layer
8:暫時保護膜 8: Temporary protective film
9:分離膜 9: separation membrane
10:偏光板 10: Polarizing plate
20:著色層 20: Coloring layer
90、100:積層膜 90, 100: laminated film
100P:周邊領域 100P: Peripheral area
100C:中央領域 100C: Central area
M:標記 M: mark
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Also Published As
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TW201804181A (en) | 2018-02-01 |
JP2017219830A (en) | 2017-12-14 |
CN109196393A (en) | 2019-01-11 |
JP6475773B2 (en) | 2019-02-27 |
CN109196393B (en) | 2024-05-10 |
KR102195234B1 (en) | 2020-12-24 |
KR20190015323A (en) | 2019-02-13 |
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