TWI716899B - Colorizing method - Google Patents
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- TWI716899B TWI716899B TW108120509A TW108120509A TWI716899B TW I716899 B TWI716899 B TW I716899B TW 108120509 A TW108120509 A TW 108120509A TW 108120509 A TW108120509 A TW 108120509A TW I716899 B TWI716899 B TW I716899B
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Abstract
Description
本發明有關於一發彩製造方法。 The present invention relates to a manufacturing method of a hair color.
現今為了提升金屬的設計感及質感,通常會在金屬表面噴塗或以電鍍的方式覆上有色膜層。然而,噴塗上色的方式易造成塗料分佈不均、表面粗糙、表面厚度較厚,必須適當的控制有色膜層的厚度否則會造成公差而影響裝配等缺失。此外,電鍍上色需使用化學材料或化學液體,而造成環境的污染且有染色不均的問題。值得一提的是,不論是以噴塗或電鍍上色的方式加工,都對金屬的孔結構及槽結構都有上色的難度,易有上色不均的問題。 Nowadays, in order to enhance the design and texture of metal, the metal surface is usually sprayed or electroplated with a colored film. However, the method of spraying and coloring is likely to cause uneven paint distribution, rough surface, and thicker surface thickness. The thickness of the colored film must be properly controlled, otherwise it will cause tolerances and affect assembly and other defects. In addition, electroplating and coloring require the use of chemical materials or chemical liquids, which causes environmental pollution and has the problem of uneven coloring. It is worth mentioning that whether it is processed by spraying or electroplating coloring, it is difficult to color the hole structure and groove structure of the metal, and it is prone to uneven coloring.
因此,有必要提供一種新穎且具有進步性之發彩製造方法,以解決上述之問題。 Therefore, it is necessary to provide a novel and progressive manufacturing method of hair color to solve the above-mentioned problems.
本發明之主要目的在於提供一種發彩製造方法,透過一上下路徑使一金屬材料可均勻變色的效果。 The main purpose of the present invention is to provide a hair color manufacturing method, which can uniformly change the color of a metal material through a vertical path.
為達成上述目的,本發明提供一種發彩製造方法,包括以下步驟:備一金屬材料;熱處理,置放該金屬材料於一熱處理裝置之一輸送機構,該熱處理裝置包括一入口端及一出口端,該輸送機構以一上下路徑由該入口端朝該出口端方向運送該金屬材料,該金屬材料於該熱處理裝置內以一預定溫度進行加熱而產生質變,使該金屬材料之表面產生顏色變化;其中,該熱處理裝置包括一上加熱部及一下加熱部,該上下路徑位於該上、下加熱部之間;其中,於熱處理前另包括步驟:以砂材顆粒對該金屬材料的表面進行清潔金屬材料表面;於熱處理後另包括步驟:選擇將熱處理完成之金屬材料至少覆設一亮光層及一抗氧化層其中一者。To achieve the above object, the present invention provides a hair color manufacturing method, including the following steps: preparing a metal material; heat treating, placing the metal material in a conveying mechanism of a heat treatment device, the heat treatment device including an inlet end and an outlet end , The conveying mechanism conveys the metal material in a direction from the inlet end to the outlet end in an up-and-down path, and the metal material is heated in the heat treatment device at a predetermined temperature to produce a qualitative change, causing a color change on the surface of the metal material; Wherein, the heat treatment device includes an upper heating part and a lower heating part, the upper and lower paths are located between the upper and lower heating parts; wherein, before the heat treatment, another step is included: cleaning the surface of the metal material with sand particles. The surface of the material; after the heat treatment, another step is included: selecting at least one of a bright layer and an anti-oxidation layer to cover the heat-treated metal material.
為達成上述目的,本發明另提供一種發彩製造裝置,其包括:一熱處理裝置,其包括一入口端、一出口端及一設於內之加熱部,該加熱部位於該入口端及該出口端之間,該加熱部包括一上加熱部及一下加熱部;一輸送機構,其設於該熱處理裝置,該輸送機構定義一由該入口端至該出口端方向延伸之上下路徑,該上下路徑位於該上加熱部及下加熱部之間;一前遮蓋件,其可開啟地遮擋該入口端;一後遮蓋件,其可開啟地遮擋該出口端。In order to achieve the above objective, the present invention also provides a hair color manufacturing device, which includes: a heat treatment device, which includes an inlet end, an outlet end and a heating part arranged inside, the heating part is located at the inlet end and the outlet Between the two ends, the heating part includes an upper heating part and a lower heating part; a conveying mechanism is provided in the heat treatment device, and the conveying mechanism defines an upper and lower path extending from the inlet end to the outlet end. Located between the upper heating part and the lower heating part; a front cover, which can openably shield the inlet end; a rear cover, which can openably cover the outlet end.
以下僅以實施例說明本發明可能之實施態樣,然並非用以限制本發明所欲保護之範疇,合先敘明。The following examples are only used to illustrate the possible implementation aspects of the present invention, but they are not intended to limit the scope of protection of the present invention, and are described first.
請參考圖1至3,其顯示本發明之一較佳實施例,本發明之發彩製造方法包括以下步驟:Please refer to FIGS. 1 to 3, which show a preferred embodiment of the present invention. The hair color manufacturing method of the present invention includes the following steps:
步驟S1:備一金屬材料1;步驟S2:熱處理,置放該金屬材料1於一熱處理裝置10之一輸送機構20,該熱處理裝置10包括一入口端11及一出口端12,該輸送機構20以一上下路徑30由該入口端11朝該出口端12方向運送該金屬材料1,該金屬材料1於該熱處理裝置10內以一預定溫度進行加熱而產生質變,使該金屬材料1之表面產生顏色變化;其中該預定溫度範圍為230°C至300°C。詳細地說明,該上下路徑30係該輸送機構20的延伸方向,於圖1及圖2中以連續箭頭表示。Step S1: Prepare a
其中,該上下路徑30包括一波段31,該波段31包括一波峰部32及一波谷部33,該熱處理裝置10包括一上加熱部13及一下加熱部14,該波段31位於該上、下加熱部13、14之間,該波峰部32較該波谷部33靠近該上加熱部13;藉此,透過該上下路徑30使該金屬材料1可均勻變色的效果。Wherein, the upper and
詳細地說明,該輸送機構20設有一底面21,該金屬材料1置放於該底面21,該波段31之波峰部32可使該底面21靠近該上加熱部13,該波段31之波谷部33可使該底面21靠近下加熱部14;較佳地,該波段31呈V字形,該波段31另包括一傾斜段34,該傾斜段34位於該波峰部32及該波谷部33之間;於本實施例中,該傾斜段34的數量為二,該二傾斜段34分別設於該波峰部32之相對二側,各該傾斜段34位於該波峰部32及該波谷部33之間,以改變該金屬材料1之上、下表面與該上、下加熱部13、14之間的距離。此外,各該傾斜段34利於該金屬材料1相對該輸送機構20翻動或轉動,使該金屬材料1表面可翻轉朝向上、下加熱部13、14,達到對該金屬材料1加熱均勻的效果。此外,該波段31的數量為複數,該複數波段31沿該上下路徑30設置,以多次翻動或轉動該金屬材料1。該複數波段31可為連續排列設置(例如呈波浪狀)或間隔排列設置。In detail, the
該上下路徑30另包括一平直段,該平直段的數量為二,其中一該平直段35較該複數波段31靠近該入口端11、另一該平直段36較該複數波段31靠近該出口端12,該二平直段35、36分別一部分位於該熱處理裝置10外、另一部分位於該熱處理裝置10內,如此該金屬材料1可穩定地被運輸。於其他實施例中,至少一該平直段亦可設於任二相鄰之該波段之間。The up and down
該輸送機構20包括一撓性輸送帶22;該輸送機構20另包括複數可轉動地設於該熱處理裝置10上之滾軸23,該撓性輸送帶22環設於該複數滾軸23外圍,並透過該複數滾軸23沿該上下路徑30上下交錯排列設置。於本實施例中,該撓性輸送帶22為金屬網帶,具有複數貫孔利於熱傳導。The
於本實施例中,該金屬材料1定義一軸向L,該金屬材料1之軸向L橫向於該上下路徑30放置於該輸送機構20;詳細地說,該金屬材料1於該波段31時,可相對該輸送機構20翻動,使該金屬材料1表面可均勻受熱。In this embodiment, the
該輸送機構20另包括複數隔間區段24,該金屬材料1的數量為複數,各該金屬材料1可置放於其中一該隔間區段24,任二相鄰之隔間區段24之間另設有一壁部25,使該複數金屬材料1可於一限制範圍中移動及轉動,以提供較佳地熱處理效果,並使該複數金屬材料1不會過度密集而影響翻動。詳細地說,該壁部25可拆卸地安裝於該輸送機構20上,該壁部25係上下延伸。The
該熱處理裝置10另設有一撓性遮蓋件40,該撓性遮蓋件40橫向位於該上下路徑30上。較佳地,該撓性遮蓋件40的數量為複數,該複數撓性遮蓋件40包括一前遮蓋件41、一中遮蓋件42及一後遮蓋件43,該前遮蓋件41可開啟地遮擋該入口端11,該後遮蓋件43可開啟地遮擋該出口端12,以阻隔該熱處理裝置10外的流體輕易進入,封存該熱處理裝置10內的熱流體。該中遮蓋件42可擺動地設於該熱處理裝置10中,藉以穩定地維持該熱處理裝置10中不同區域的溫度,詳細地說該中遮蓋件42可接觸於該撓性輸送帶22以提升封阻效果。The
於熱處理前另包括步驟S3:以砂材顆粒對該金屬材料1的表面進行清潔金屬材料表面;其中清潔金屬材料表面為一噴砂處理;於本實施例中該砂材顆粒可為圓砂或角砂,圓砂可使該金屬材料1的表面呈光滑面;角砂可使該金屬材料1的表面呈凹凸結構,此外角砂亦可清潔該金屬材料1的表面;於熱處理後另包括步驟S4:選擇將熱處理完成之金屬材料1至少覆設一亮光層及一抗氧化層其中一者,也就是可以需求覆設亮光層使表面呈亮面或覆設抗氧化層以達到防氧化效果,亦可包覆兩者。於本實施例中,步驟S4:將熱處理完成之金屬材料1覆設該亮光漆層,並於該亮光漆層外覆設該抗氧化層,再以離心的方式甩乾該抗氧化層。於本實施例中,將金屬材料1置入亮光漆液中浸泡,待風乾後,再浸泡至防鏽油中,並以離心的方式甩乾。於本實施例中,該抗氧化層為防鏽層。Before the heat treatment, the method further includes step S3: cleaning the surface of the
此外,該熱處理裝置10於該出口端12外另設有一冷卻裝置50,該冷卻裝置50可冷卻該金屬材料1的溫度;於本實施例中該冷卻裝置50為風扇。In addition, the
本發明另提供一種發彩製造裝置,其包括:該熱處理裝置10及該輸送機構20。The present invention also provides a hair color manufacturing device, which includes the
該熱處理裝置10包括該入口端11、該出口端12及一設於內之加熱部17,該加熱部17位於該入口端11及該出口端12之間,該加熱部17包括該上加熱部13及該下加熱部14;該輸送機構20設於該熱處理裝置,該輸送機構20定義該由該入口端11至該出口端12方向延伸之上下路徑30,該上下路徑30包括該波段31,該波段31位於該上加熱部13及下加熱部14之間,該波峰部32較該波谷部33靠近該上加熱部13;藉此,透過該上下路徑30使該金屬材料1可均勻變色的效果。於本實施例中,該上加熱部13及該下加熱部14分別為電熱管。The
此外,該發彩製造裝置另包括該前遮蓋件41、該中遮蓋件42及該後遮蓋件43,該前遮蓋件41可開啟地遮擋該入口端11,該後遮蓋件43可開啟地遮擋該出口端12,以阻隔該熱處理裝置10外的流體輕易進入,並將熱風封存於該熱處理裝置10內,該中遮蓋件42可擺動地設於該熱處理裝置10中,藉以穩定地維持該熱處理裝置10中不同區域的溫度。進一步說明,該前遮蓋件41、該中遮蓋件42及該後遮蓋件43可為多層的布分層設置而成,多層的布可為相同材質或不同材質的不透氣布料,亦可為其他撓性不透氣材質,以提升阻擋內外氣流交換的效果。In addition, the hair color manufacturing device further includes the
1:金屬材料
10:熱處理裝置
11:入口端
12:出口端
13:上加熱部
14:下加熱部
17:加熱部
20:輸送機構
21:底面
22:撓性輸送帶
23:滾軸
24:隔間區段
25:壁部
30:上下路徑
31:波段
32:波峰部
33:波谷部
34:傾斜段
35、36:平直段
40:撓性遮蓋件
41:前遮蓋件
42:中遮蓋件
43:後遮蓋件
50:冷卻裝置
L:軸向
S1~S4:步驟
1: metal material
10: Heat treatment device
11: Entry side
12: Exit
13: Upper heating part
14: Lower heating part
17: Heating section
20: Conveying mechanism
21: Bottom
22: Flexible conveyor belt
23: Roller
24: compartment section
25: Wall
30: Up and down path
31: Band
32: crest
33: trough
34: Inclined
圖1為本發明一較佳實施例之透視圖。 圖2為本發明一較佳實施例之一輸送機構之局部俯視圖。 圖3為本發明一較佳實施例之一流程圖。Figure 1 is a perspective view of a preferred embodiment of the present invention. Figure 2 is a partial top view of a conveying mechanism in a preferred embodiment of the present invention. Figure 3 is a flowchart of a preferred embodiment of the present invention.
1:金屬材料 1: metal material
10:熱處理裝置 10: Heat treatment device
11:入口端 11: Entry side
12:出口端 12: Exit
13:上加熱部 13: Upper heating part
14:下加熱部 14: Lower heating part
17:加熱部 17: Heating section
20:輸送機構 20: Conveying mechanism
21:底面 21: Bottom
22:撓性輸送帶 22: Flexible conveyor belt
23:滾軸 23: Roller
24:隔間區段 24: compartment section
25:壁部 25: Wall
30:上下路徑 30: Up and down path
31:波段 31: Band
32:波峰部 32: crest
33:波谷部 33: trough
34:傾斜段 34: Inclined section
35、36:平直段 35, 36: straight section
40:撓性遮蓋件 40: Flexible cover
41:前遮蓋件 41: Front cover
42:中遮蓋件 42: middle cover
43:後遮蓋件 43: rear cover
50:冷卻裝置 50: Cooling device
Claims (6)
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0375489A (en) * | 1989-08-17 | 1991-03-29 | Nippon Enbairo Kogyo Kk | Heating furnace |
CN101331009A (en) * | 2005-11-08 | 2008-12-24 | 莫菲克科技股份公司 | An arrangement and a method for heating metal objects |
WO2009076610A1 (en) * | 2007-12-13 | 2009-06-18 | Ethicon, Inc. | Rapid thermal treatment for coloring surgical needles |
TWM556735U (en) * | 2017-08-31 | 2018-03-11 | Chen Bo Rong | Metal thermal processing machine |
-
2019
- 2019-03-19 TW TW108120509A patent/TWI716899B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0375489A (en) * | 1989-08-17 | 1991-03-29 | Nippon Enbairo Kogyo Kk | Heating furnace |
CN101331009A (en) * | 2005-11-08 | 2008-12-24 | 莫菲克科技股份公司 | An arrangement and a method for heating metal objects |
WO2009076610A1 (en) * | 2007-12-13 | 2009-06-18 | Ethicon, Inc. | Rapid thermal treatment for coloring surgical needles |
TWM556735U (en) * | 2017-08-31 | 2018-03-11 | Chen Bo Rong | Metal thermal processing machine |
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