CN217796943U

CN217796943U - Automatic spraying line

Info

Publication number: CN217796943U
Application number: CN202221113196.1U
Authority: CN
Inventors: 黄亮卿
Original assignee: Jiangmen Haopei Moulding Co ltd
Current assignee: Jiangmen Haopei Moulding Co ltd
Priority date: 2022-05-10
Filing date: 2022-05-10
Publication date: 2022-11-15
Anticipated expiration: 2032-05-10

Abstract

The utility model discloses an automatic spraying line, include: the conveying mechanism is provided with a rack, a conveying belt arranged on the rack and a hanger arranged on the conveying belt, the hanger is provided with a motor, the motor drives the hanger to rotate, and a spraying mechanism, a drying mechanism and a cooling mechanism are sequentially arranged along the conveying belt direction; the spraying mechanism is positioned on one side of the rack and is provided with a first support and a spraying robot arranged on the first support, and the spraying robot is used for spraying a product; the drying mechanism is arranged on the rack and is provided with a drying box positioned above the conveying belt and a heating pipe arranged in the drying box, a feeding hole is formed in one end of the drying box, and a discharging hole is formed in the other end of the drying box; and the cooling mechanism is arranged on the rack, is provided with a second support and is arranged on an air cooler of the second support, and the air cooler is positioned above the conveying belt. The utility model discloses intensity of labour can be reduced, production efficiency is improved.

Description

Automatic spraying line

Technical Field

The utility model relates to a spraying equipment technical field, in particular to automatic spraying line.

Background

In some product manufacturing, it is desirable to apply a paint or other coating to the surface of the product to protect the product and enhance the aesthetic appearance of the product. In the existing surface spraying process of products, a worker generally puts a product to be sprayed on a conveyor belt and then conveys the product to a spraying station, the worker takes up the product to spray paint, the worker puts the product on the conveyor belt after the product is sprayed with paint, then the product is conveyed to a drying room, finally the worker unloads the product from a conveying line onto a storage rack to be dried, and the dried product can be packaged after being naturally cooled.

However, the existing paint spraying process needs to place or unload the product for many times, thereby greatly increasing the production time, and having high labor intensity and low production efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides an automatic spraying line can reduce intensity of labour, improves production efficiency.

According to the utility model discloses automatic spraying line, include: the conveying mechanism is used for conveying a product to be sprayed and is provided with a rack, a conveying belt arranged on the rack and a hanger arranged on the conveying belt, the hanger is provided with a motor, the motor drives the hanger to rotate, the hanger is used for hanging the product, and the spraying mechanism, the drying mechanism and the cooling mechanism are sequentially arranged along the conveying belt; the spraying mechanism is positioned on one side of the rack and is provided with a first support and a spraying robot arranged on the first support, and the spraying robot is used for spraying products; the drying mechanism is arranged on the rack and is provided with a drying box positioned above the conveying belt and a heating pipe arranged in the drying box, a feeding hole is formed in one end of the drying box, and a discharging hole is formed in the other end of the drying box; the cooling mechanism is arranged on the rack, is provided with a second support and is arranged on an air cooler of the second support, and the air cooler is located above the conveying belt.

According to the utility model discloses automatic spraying line has following beneficial effect at least:

1. this embodiment is through setting gradually spraying mechanism, stoving mechanism and cooling body along the conveyer belt direction, and the product on the conveyer belt passes through spraying mechanism, stoving mechanism and cooling body in proper order to, reduce the transfer number of times of product, reduce intensity of labour, improve production efficiency.

2. This embodiment is through setting up the rotatory motor of hanger and drive hanger, and the product hangs on the hanger, and the conveyer belt drives the hanger and removes, and the product that makes on the hanger can remove the limit rotation to, can make the product more even when the spraying.

According to the utility model discloses a some embodiments, the hanger has the base, rotates the setting and is in the rotation axis of base, setting are in rotate epaxial a plurality of bracing pieces, the base sets up the transmission band, the output of motor with the rotation axis is connected, the bracing piece is provided with a plurality of couples, the couple is used for hanging the product.

The beneficial results are: through being provided with the base and rotating the rotation axis that sets up at the base, be provided with a plurality of bracing pieces on the rotation axis, the bracing piece is provided with a plurality of couples to, realize that a hanger can hang a plurality of products, improve spraying efficiency greatly.

According to some embodiments of the invention, the hook is provided with a catch.

The beneficial results are: through setting up the hasp, the product hangs behind the couple, then locks the hasp, makes the product hang on a confined couple to, can prevent that the product from being thrown away under the effect of centrifugal force when the hanger is rotatory.

According to the utility model discloses a some embodiments, stoving incasement wall is provided with the insulating layer, the inside packing of insulating layer has thermal-insulated cotton.

The beneficial results are: through setting up the insulating layer, the inside packing of insulating layer has thermal-insulated cotton, can prevent that the heat from giving off outside the stoving case to, can the energy saving.

According to the utility model discloses a some embodiments, stoving mechanism still has the circulated air subassembly, the circulated air subassembly sets up stoving case outer wall, the circulated air subassembly has circulating fan, exhaust column and return air duct, circulating fan's one end is passed through the exhaust column with stoving case intercommunication, circulating fan's the other end passes through the return air duct with stoving case intercommunication.

The beneficial results are: through setting up the circulated air subassembly, circulating fan takes the air of stoving incasement out from the exhaust column, then blows back to the stoving incasement through the return air pipe, and the heat of stoving incasement portion circulates under circulating fan's effect flows, makes the heat of stoving incasement portion evenly flow to every corner, moreover, along with the rotation of hanger, makes the product on the hanger be heated more evenly to, can improve drying efficiency.

According to some embodiments of the utility model, be provided with the dehumidifier in the return air pipe.

The beneficial results are: through the dehumidifier, the air blown out by the circulating fan is blown back into the drying box from the return air pipe through the dehumidifier, and part of water vapor in the air can be removed, so that the drying quality can be improved, and the drying efficiency is further improved.

According to the utility model discloses a some embodiments, the air-cooler is provided with a plurality ofly, and a plurality of air-coolers are followed the direction of conveyor belt is arranged in proper order.

The beneficial results are: through setting up a plurality of air-coolers for the product after the stoving cools off in succession at the transportation process, makes the temperature of product reduce gradually, thereby, makes the product cooling rate after the stoving faster, effectual improvement work efficiency.

According to the utility model discloses a some embodiments, the air-cooler outside is provided with the safety cover, the safety cover sets up the second support.

The beneficial results are: through setting up the safety cover, prevent that the workman from touching the danger of air-cooler to, security when having improved the air-cooler and using.

According to some embodiments of the utility model, the upper surface of safety cover is provided with the cover door, cover door one side articulates the safety cover, cover door opposite side is provided with the keeper.

The beneficial results are: through setting up the cover door, cover door one side is provided with the keeper, can realize opening or closing of cover door to, the maintenance and the maintenance of air-cooler of can being convenient for improve the practicality of air-cooler.

According to the utility model discloses a some embodiments, cover door upper surface is provided with the air inlet dust screen.

The beneficial results are: through setting up the air inlet dust screen, can prevent that the dust of great granule from blowing to the product surface through the air-cooler to, prevent that the product from being polluted, improve the quality of product.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic structural view of an automatic spraying line according to an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of the hanger in FIG. 1;

FIG. 3 is a schematic structural diagram of the cooling fan in FIG. 1;

fig. 4 is a perspective view of fig. 3.

Reference numerals are as follows: 100-conveying mechanism, 110-frame, 120-conveyer belt, 130-hanger, 140-motor, 150-spraying mechanism, 160-first support, 170-spraying robot, 180-drying mechanism, 190-drying box, 200-heating pipe, 210-cooling mechanism, 220-second support, 230-air cooler, 240-base, 250-rotating shaft, 260-supporting rod, 270-hook, 280-lock catch, 290-heat insulation layer, 300-circulating air component, 310-circulating fan, 320-exhaust pipe, 330-return air pipe, 340-dehumidifier, 350-protective cover, 360-cover door, 370-door bolt, 380-air inlet dust screen.

Detailed Description

Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary only for explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

An automatic spraying line according to an embodiment of the present invention is described below with reference to the drawings.

Referring to fig. 1, the utility model provides an automatic spraying line, including conveying mechanism 100, spraying mechanism 150, stoving mechanism 180 and cooling body 210.

The conveying mechanism 100 has a frame 110, a conveying belt 120 disposed on the frame 110, and a hanger 130 disposed on the conveying belt 120, wherein the hanger 130 is provided with a motor 140, the motor 140 drives the hanger 130 to rotate, and the hanger 130 is used for hanging a product.

In arrangement, the spraying mechanism 150, the drying mechanism 180 and the cooling mechanism 210 are sequentially arranged along the direction of the conveyor belt 120.

The spraying mechanism 150 is located at one side of the frame 110, and has a first bracket 160 and a spraying robot 170 disposed on the first bracket 160, and the spraying robot 170 is used for spraying a product.

For the drying mechanism 180, the drying mechanism is arranged on the frame 110, and has a drying box 190 located above the conveyer belt 120 and a heating pipe 200 arranged in the drying box 190, one end of the drying box 190 is provided with a feeding port, and the other end of the drying box 190 is provided with a discharging port.

Further, the cooling mechanism 210 is disposed on the rack 110, and has a second frame 220, and a cooling fan 230 disposed on the second frame 220, wherein the cooling fan 230 is located above the conveyor belt 120.

Specifically, the product is hung on the hanger 130, the motor 140 drives the hanger 130 to rotate, the conveyer belt 120 drives the hanger 130 to move, so that the product on the hanger 130 can move and rotate at the same time, when the product moves to the spraying mechanism 150, the spraying robot 170 uniformly sprays the product on the conveyer belt 120, then the sprayed product enters the drying box 190 from a feed inlet of the drying box 190, a heating pipe 200 in the drying box 190 generates heat, so that the paint on the surface of the sprayed product is rapidly dried and solidified, then the dried product enters the cooling mechanism 210 from a discharge outlet of the drying box 190, the air cooler 230 above the conveyer belt 120 cools and cools the dried product, and finally, the worker packages and warehouses the cooled product.

Therefore, the embodiment can reduce the transfer times of the products, reduce the labor intensity and improve the production efficiency.

Referring to fig. 2, in some preferred embodiments, the hanger 130 has a base 240, a rotation shaft 250 rotatably disposed on the base 240, and a plurality of support bars 260 disposed on the rotation shaft 250, the base 240 is disposed on a conveyor belt, an output end of the motor 140 is connected to the rotation shaft 250, the support bars 260 are provided with a plurality of hooks 270, and the hooks 270 are used for hanging products.

It can be understood that, by being provided with the base 240 and rotating the rotating shaft 250 arranged on the base 240, the rotating shaft 250 is provided with a plurality of supporting rods 260, and the supporting rods 260 are provided with a plurality of hooks 270, thereby realizing that one hanger 130 can hang a plurality of products, and greatly improving the spraying efficiency.

In some preferred embodiments, the hook 270 is provided with a catch 280.

It will be appreciated that by providing the catch 280 such that the product is suspended from the hook 270, and then locking the catch 280, the product is suspended from a closed hook 270, thereby preventing the product from being thrown out by centrifugal force as the hanger 130 is rotated.

In some preferred embodiments, the drying box 190 is provided with a heat insulation layer 290 on the inner wall, and the heat insulation layer 290 is filled with heat insulation cotton.

It can be understood that, by providing the heat insulation layer 290, the heat insulation cotton is filled in the heat insulation layer 290, which can prevent the heat from being dissipated to the outside of the drying box 190, thereby saving energy.

In some preferred embodiments, the drying mechanism 180 further has a circulating air assembly 300, the circulating air assembly 300 is disposed on an outer wall of the drying box 190, the circulating air assembly 300 has a circulating fan 310, an exhaust pipe 320 and a return pipe 330, one end of the circulating fan 310 is communicated with the drying box 190 through the exhaust pipe 320, and the other end of the circulating fan 310 is communicated with the drying box 190 through the return pipe 330.

It can be understood that, by providing the circulating air assembly 300, the circulating fan 310 draws the air in the drying box 190 out of the exhaust pipe 320, and then blows the air back into the drying box 190 through the return pipe 330, the heat inside the drying box 190 circularly flows under the action of the circulating fan 310, so that the heat inside the drying box 190 uniformly flows to each corner, and the product on the hanger 130 is heated more uniformly along with the rotation of the hanger 130, thereby improving the drying efficiency.

In some preferred embodiments, a dehumidifier 340 is provided within the return air duct 330.

It can be understood that, by arranging the dehumidifier 340, the air blown out by the circulating fan 310 is blown back into the drying box 190 from the return air duct 330 through the dehumidifier 340, and a part of moisture in the air can be removed, so that the drying quality can be improved, and the drying efficiency can be further improved.

In some preferred embodiments, a plurality of air coolers 230 are provided, and the plurality of air coolers 230 are arranged in sequence along the direction of conveyor belt 120.

It can be understood that by arranging the plurality of air coolers 230, the dried product is continuously cooled in the conveying process, the temperature of the product is gradually reduced, and therefore the dried product is cooled more quickly, and the working efficiency is effectively improved.

Referring to fig. 3 and 4, in some preferred embodiments, a protective cover 350 is provided outside air cooler 230, and protective cover 350 is provided on second bracket 220.

It can be appreciated that by providing protective shield 350, the risk of workers touching air cooler 230 is prevented, thereby improving the safety of air cooler 230 during use.

In some preferred embodiments, the upper surface of the protective cover 350 is provided with a cover door 360, one side of the cover door 360 is hinged to the protective cover 350, and the other side of the cover door 360 is provided with a door bolt 370.

It can be understood that, through setting up cover door 360, cover door 360 one side is provided with keeper 370, can realize opening or closing of cover door 360 to, can be convenient for the maintenance and the maintenance of air-cooler 230, improve the practicality of air-cooler 230.

In some preferred embodiments, the upper surface of the hood door 360 is provided with an air intake dust screen 380.

It can be understood that by arranging the air inlet dust screen 380, dust of larger particles can be prevented from being blown to the surface of the product through the air cooler 230, so that the product is prevented from being polluted, and the quality of the product is improved.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims

1. An automatic spray coating line, comprising:

the conveying mechanism (100) is used for conveying products to be sprayed and is provided with a rack (110), a conveying belt (120) arranged on the rack (110) and a hanger (130) arranged on the conveying belt (120), the hanger (130) is provided with a motor (140), the motor (140) drives the hanger (130) to rotate, the hanger (130) is used for hanging the products, and the spraying mechanism (150), the drying mechanism (180) and the cooling mechanism (210) are sequentially arranged along the direction of the conveying belt (120);

the spraying mechanism (150) is positioned on one side of the rack (110) and is provided with a first bracket (160) and a spraying robot (170) arranged on the first bracket (160), and the spraying robot (170) is used for spraying a product;

the drying mechanism (180) is arranged on the rack (110), and is provided with a drying box (190) positioned above the conveying belt (120) and a heating pipe (200) arranged in the drying box (190), wherein a feeding hole is formed in one end of the drying box (190), and a discharging hole is formed in the other end of the drying box (190);

the cooling mechanism (210) is arranged on the rack (110), and is provided with a second bracket (220) and an air cooler (230) arranged on the second bracket (220), wherein the air cooler (230) is positioned above the conveyor belt (120).

2. The automatic spraying line of claim 1, wherein the hanger (130) comprises a base (240), a rotating shaft (250) rotatably disposed on the base (240), and a plurality of support rods (260) disposed on the rotating shaft (250), the base (240) is disposed on the conveyor belt, the output end of the motor (140) is connected to the rotating shaft (250), the support rods (260) are provided with a plurality of hooks (270), and the hooks (270) are used for hanging products.

3. An automated painting line according to claim 2, characterised in that said hook (270) is provided with a catch (280).

4. The automatic spraying line according to claim 1, characterized in that the inner wall of the drying box (190) is provided with a heat insulation layer (290), and the heat insulation layer (290) is filled with heat insulation cotton.

5. The automatic coating line according to claim 1, wherein the drying mechanism (180) further comprises a circulating air assembly (300), the circulating air assembly (300) is disposed on the outer wall of the drying box (190), the circulating air assembly (300) comprises a circulating fan (310), an exhaust pipe (320) and a return pipe (330), one end of the circulating fan (310) is communicated with the drying box (190) through the exhaust pipe (320), and the other end of the circulating fan (310) is communicated with the drying box (190) through the return pipe (330).

6. An automatic painting line according to claim 5, characterized in that a dehumidifier (340) is provided in said return air duct (330).

7. The automatic coating line according to claim 1, characterized in that a plurality of air coolers (230) are provided, and the plurality of air coolers (230) are arranged in sequence along the direction of the conveyor belt (120).

8. The automatic coating line according to claim 1, characterized in that a protective cover (350) is arranged outside said air cooler (230), said protective cover (350) being arranged on said second bracket (220).

9. The automated coating line according to claim 8, wherein the upper surface of said protective enclosure (350) is provided with a door (360), said door (360) being hinged to said protective enclosure (350) on one side and said door (360) being provided with a bolt (370) on the other side.

10. The automatic coating line according to claim 9, wherein the upper surface of the cover door (360) is provided with an air intake dust screen (380).