TWI706559B - Method and apparatus for repairing hot pixel defect in liquid crystal dispaly - Google Patents
Method and apparatus for repairing hot pixel defect in liquid crystal dispaly Download PDFInfo
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1306—Details
- G02F1/1309—Repairing; Testing
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
Abstract
Description
本申請要求2018年10月5日在韓國智慧財產局提交的韓國專利申請案第10-2018-0118941號之權益,該申請案之全部內容被以引用的方式併入本文中。 This application claims the rights and interests of Korean Patent Application No. 10-2018-0118941 filed with the Korean Intellectual Property Office on October 5, 2018, the entire content of which is incorporated herein by reference.
本發明係關於一種用於修復一液晶顯示器(LCD)中之一熱像素缺陷之技術,且更特定言之,係關於一種用於修復可使一對應像素變黑之一熱像素缺陷同時當一熱像素缺陷存在於一LCD之一具體位置時不對一相鄰像素給出一不利效應之方法及設備。 The present invention relates to a technique for repairing a hot pixel defect in a liquid crystal display (LCD), and more specifically, it relates to a technique for repairing a hot pixel defect that can make a corresponding pixel become black at the same time. A method and device that does not give an adverse effect to an adjacent pixel when a hot pixel defect exists in a specific position of an LCD.
一般而言,在一主動矩陣方法之一LCD中,一液晶層藉由經由針對每一像素施加之一電壓改變一液晶陣列來作為一光學開關操作,使得該液晶層之光透射比改變,藉此實施一影像。 Generally speaking, in an LCD, which is an active matrix method, a liquid crystal layer operates as an optical switch by changing a liquid crystal array by applying a voltage to each pixel, so that the light transmittance of the liquid crystal layer changes, by This implements an image.
參看圖1,一液晶面板500具有一結構,其中一彩色濾光片基板530(亦即,上部基板)與一TFT陣列基板510(亦即,下部基板)聚結以面向彼此,且具有介電各向異性之一液晶層520形成於上部基板與下部基板之間。按藉由驅動經由用於像素選擇之一位址線附接至數十萬個像素之TFT來將一電壓施加至一對應的像素之此方式驅動液晶面板。
1, a
在此情況下,彩色濾光片基板530包括玻璃531、諸如RGB之彩色濾光片532、形成於彩色濾光片532之間的一黑矩陣533、一外塗層534、用於一共同電極之一氧化銦錫(ITO)薄膜535及一定向薄膜536。一偏光板537附接至玻璃之頂部。
In this case, the
為了製造液晶面板,必須執行一TFT陣列基板製程、一彩色濾光片基板製程及一液晶胞製程。TFT陣列基板製程為藉由對下部基板重複執行沈積及光微影製程在一玻璃基板上形成閘極線、資料線、TFT及像素電極之一製程。 In order to manufacture the liquid crystal panel, a TFT array substrate manufacturing process, a color filter substrate manufacturing process, and a liquid crystal cell manufacturing process must be performed. The TFT array substrate manufacturing process is a process of forming gate lines, data lines, TFTs and pixel electrodes on a glass substrate by repeating deposition and photolithography processes on the lower substrate.
彩色濾光片基板製程為按一給定序列製造在已形成黑色矩陣之一基板(一般而言,上部基板)中配置之RGB彩色濾光片以實施色彩且接著形成用於一共同電極之ITO薄膜之一製程。 The color filter substrate manufacturing process is to fabricate RGB color filters arranged in a substrate (generally, the upper substrate) that has formed a black matrix in a given sequence to implement colors and then form ITO for a common electrode One of the thin film processes.
液晶單元製程為聚結TFT陣列基板與彩色濾光片陣列基板使得維持其間之一具體間隙及藉由將液晶注入至間隙內來形成液晶層之一製程。最近揭示一種用液晶均勻地塗佈TFT陣列基板且接著聚結TFT陣列基板與彩色濾光片基板之一滴下式注入(ODF)製程。 The liquid crystal cell manufacturing process is a process of coalescing the TFT array substrate and the color filter array substrate to maintain a specific gap therebetween and forming a liquid crystal layer by injecting liquid crystal into the gap. Recently, a drop-in injection (ODF) process of uniformly coating the TFT array substrate with liquid crystal and then coalescing the TFT array substrate and the color filter substrate is disclosed.
在測試液晶顯示裝置之一過程中,一測試圖案顯示於液晶面板之螢幕上,且偵測是否存在一有缺陷像素。若存在一有缺陷像素,則執行用於修復有缺陷像素之任務。液晶面板之缺陷可基本上分類成點缺陷、線缺陷及顯示不規則性。歸因於TFT元件、像素電極或彩色濾光片線中之缺陷,出現點缺陷。藉由線之間的斷開或短接、可歸因於靜電的TFT之破壞或驅動電路之連接故障,引起線缺陷。歸因於晶胞厚度不規則性、液晶定向之不規則性、在一具體處的TFT之分佈及線之相對大時間常數,可發生顯示不規則性。 In a process of testing the liquid crystal display device, a test pattern is displayed on the screen of the liquid crystal panel, and it is detected whether there is a defective pixel. If there is a defective pixel, the task for repairing the defective pixel is performed. The defects of liquid crystal panels can be basically classified into point defects, line defects and display irregularities. Point defects occur due to defects in TFT elements, pixel electrodes, or color filter lines. Line defects are caused by disconnection or short-circuiting between lines, destruction of TFTs attributable to static electricity, or connection failure of the driving circuit. Due to the irregularity of the cell thickness, the irregularity of the liquid crystal orientation, the distribution of TFTs at a specific place and the relatively large time constant of the lines, display irregularities can occur.
自其中,點缺陷及線缺陷主要歸因於線中之缺陷而出現。在一習知技術中,當偵測到斷開線時,連接斷開部分,且在短接之情況下,將對應線斷開。 Among them, point defects and line defects are mainly due to defects in the line. In a conventional technology, when a disconnected line is detected, the disconnected part is connected, and in the case of a short circuit, the corresponding line is disconnected.
除了此等缺陷之外,在製造液晶面板之過程中,吸附包括灰塵之雜質、有機材料或金屬。若此等雜質吸附於彩色濾光片附近,則對應的像素可引起其產生比當驅動面板時之正常像素非常亮之光的現象。 In addition to these defects, in the process of manufacturing liquid crystal panels, impurities including dust, organic materials or metals are adsorbed. If these impurities are adsorbed near the color filter, the corresponding pixel may cause the phenomenon that it generates much brighter light than the normal pixel when driving the panel.
如上所述,當出於一原因(諸如,通常未執行形成一開關元件的源極及汲極電極之圖案化)在開關之驅動中出現缺陷時,可出現熱像素或壞點。人眼對在暗狀態中出現之熱像素比對在亮狀態中出現之壞點敏感。因此,當判定液晶面板中之一缺陷時,將比應用於壞點中之缺陷嚴格的準則 應用於熱像素中之缺陷。因此,需要一種用於使可歸因於熱像素之面板錯誤率最小化之方法。為此目的,提議將熱像素改變成壞點之方法。 As described above, when a defect occurs in the driving of the switch for a reason (such as the patterning of the source and drain electrodes forming a switching element is not usually performed), hot pixels or dead pixels may occur. The human eye is more sensitive to hot pixels that appear in the dark state than to bad pixels that appear in the bright state. Therefore, when determining a defect in a liquid crystal panel, the criterion will be stricter than that applied to the defect in the dead pixel Applied to defects in hot pixels. Therefore, there is a need for a method for minimizing the panel error rate attributable to hot pixels. For this purpose, a method of changing hot pixels into dead pixels is proposed.
廣泛使用一雷射修復方法來將熱像素改變成壞點。圖2為展示使用一掃描方法對待針對變黑任務處理之一像素執行雷射修復之一實例之概念圖。如圖2中所展示,在習知技術中,包括像素之周邊及中心部分之全部像素區藉由具有相同強度之一雷射束處理。一般而言,雷射束之掃描方向SC0為Z形方向。為了如實地執行變黑,除了已形成待處理的像素之像素電極之部分之外,亦有必要將一雷射束輻射至已形成黑矩陣之周邊。 A laser repair method is widely used to change hot pixels into dead pixels. FIG. 2 is a conceptual diagram showing an example of performing laser repair on a pixel to be processed for the blackening task using a scanning method. As shown in FIG. 2, in the prior art, all pixel regions including the peripheral and central portions of the pixels are processed by a laser beam having the same intensity. Generally speaking, the scanning direction SC0 of the laser beam is the Z-shaped direction. In order to perform the blackening faithfully, it is necessary to irradiate a laser beam to the periphery of the formed black matrix in addition to the part of the pixel electrode of the pixel to be processed.
然而,歸因於在此雷射修復過程中的強能量之雷射,可產生自由基,藉此產生在顯示面板內形成彩色濾光片層及液晶層的材料之鏈反應。因此,因為除了對應像素區之外,相鄰像素區之電壓保持率(VHR)亦減小,所以可降低亮度。 However, due to the strong energy laser in the laser repair process, free radicals can be generated, thereby generating chain reactions of the materials forming the color filter layer and the liquid crystal layer in the display panel. Therefore, in addition to the corresponding pixel area, the voltage holding ratio (VHR) of the adjacent pixel area is also reduced, so the brightness can be reduced.
圖3展示按類似於鄰接待處理之像素P0之像素中的氣泡之一形式散佈液晶陣列之異常且異常顯得為黑色污點(BS)之一現象。圖3之放大圖展示,在針對有缺陷像素之雷射修復處理後具有一黑色污點之像素指示為點BS1。 FIG. 3 shows a phenomenon in which an abnormality of the liquid crystal array is scattered in the form of bubbles in a pixel similar to the pixel P0 adjacent to the reception processing and the abnormality appears as a black stain (BS). The enlarged view of FIG. 3 shows that the pixel with a black stain after the laser repair process for the defective pixel is indicated as the point BS1.
關於此LCD異常及修復,日本專利申請公開案第2006-72229號揭示一種藉由將雷射輻射至一定向薄膜以損壞定向薄膜來阻礙液晶之陣列特性且藉由降低液晶針對光之透射率來移除光滲出現象之技術。 Regarding the abnormality and repair of this LCD, Japanese Patent Application Publication No. 2006-72229 discloses a method of impairing the array characteristics of liquid crystal by irradiating a laser to a directional film to damage the oriented film and reducing the transmittance of the liquid crystal to light. Technology to remove the appearance of light seepage.
作為另一修復方法,揭示關於使用飛秒雷射進行的針對有缺陷像素之變黑處理方法之韓國專利申請案第10-2006-0086569號。 As another repair method, Korean Patent Application No. 10-2006-0086569 on a blackening processing method for defective pixels using a femtosecond laser is disclosed.
韓國專利第10-0879010號揭示一種根據區塊射擊方法或掃描方法使用具體波長之雷射束使用於形成LCD之彩色濾光片層的各別色彩之有機材料變黑之方法。 Korean Patent No. 10-0879010 discloses a method of using a laser beam of a specific wavelength according to the block shooting method or the scanning method to blacken the organic materials of the respective colors used to form the color filter layer of the LCD.
韓國專利第10-1226711號揭示一種劃分成S-PVA模式LCD(亦即,豎直定向液晶模式之種類,且具有Vcom線及ITO線圖案)之兩個部分的像素組態。 Korean Patent No. 10-1226711 discloses a pixel configuration divided into two parts of an S-PVA mode LCD (that is, a type of vertical oriented liquid crystal mode with a Vcom line and an ITO line pattern).
然而,使用雷射針對有缺陷像素之習知變黑處理技術具有之問題在於,在變黑過程中,其對在有缺陷像素周圍之像素具有不利效應。 However, the conventional blackening processing technology of using lasers for defective pixels has a problem in that during the blackening process, it has an adverse effect on the pixels around the defective pixels.
本發明之一目標為提供一種修復一LCD中之一熱像素缺陷的方法,其可防止在關於一有缺陷像素之變黑修復的修復該有缺陷像素之一過程中對一相鄰像素施加一不利效應。 An object of the present invention is to provide a method for repairing a hot pixel defect in an LCD, which can prevent a defect from being applied to an adjacent pixel in the process of repairing one of the defective pixels regarding the blackening of a defective pixel. Adverse effects.
本發明之另一目標為提供一種用於修復一LCD中的一熱像素缺陷之方法及設備,其可防止並抑制以下問題:在鄰接待處理之一像素的像素中出現之一液晶陣列狀態之異常按類似於一氣泡之一形式散佈且被視為一顯示裝置內之一污點。 Another object of the present invention is to provide a method and apparatus for repairing a hot pixel defect in an LCD, which can prevent and suppress the following problem: a state of a liquid crystal array appears in a pixel adjacent to a pixel of processing The anomaly spreads in a form similar to a bubble and is regarded as a stain in a display device.
本發明之又一目標為提供一種用於修復一LCD中的一熱像素缺陷之方法及設備,其具有能夠抑制並防止在一豎直定向模式LCD(諸如,經圖案化豎直對準(PVA)或超PVA(S-PVA))中在相鄰像素之液晶陣列狀態中出現之問題之一特性及優勢。 Another object of the present invention is to provide a method and apparatus for repairing a hot pixel defect in an LCD, which can suppress and prevent a vertical orientation mode LCD (such as patterned vertical alignment (PVA) ) Or Super PVA (S-PVA)) is one of the characteristics and advantages of the problems that occur in the state of the liquid crystal array of adjacent pixels.
在本發明之一態樣中,一種修復一液晶顯示器(LCD)中的一熱像素缺陷之方法為一種藉由經由雷射束輻射使一有缺陷像素變黑來修復該LCD中之一亮度缺陷的方法。該方法包括藉由將第一強度之一雷射束輻射至對應於該有缺陷像素之邊緣的一周邊來使該周邊形成為一硬化狀態之一障壁柵的一第一步驟,及藉由輻射比該第一強度強之第二強度之一雷射束使由該周邊包圍的該有缺陷像素之中心部分變黑的一第二步驟。 In one aspect of the present invention, a method of repairing a hot pixel defect in a liquid crystal display (LCD) is to repair a brightness defect in the LCD by blackening a defective pixel through laser beam radiation Methods. The method includes a first step of forming a barrier barrier in a hardened state by radiating a laser beam of a first intensity to a periphery corresponding to the edge of the defective pixel, and by radiating A second step of blackening the central part of the defective pixel surrounded by the periphery by a laser beam of a second intensity stronger than the first intensity.
在本發明之另一態樣中,一種用於修復一液晶顯示器(LCD)中的一熱像素缺陷之設備為一種用於藉由經由雷射束輻射使一有缺陷像素變黑來修復該LCD中之一亮度缺陷之設備。該設備包括:一雷射輻射單元,其經組態以產生一雷射束;一任務單元,在其上置放或固定一LCD;一致動器,其定位於該雷射輻射單元及該任務單元中之一或多者中以改變輻射至該LCD之一有缺陷像素的一雷射束之一相對位置;及一控制器,其經組態以控制該致動器之一操作及該雷射輻射單元之一操作。該控制器將第一強度之一雷射束輻射至對應於該有缺陷像素之邊緣的一周邊,及將比該第一強度強之第二強度之一雷射束輻射至由該周邊包圍的該有缺陷像素之中心部分。 In another aspect of the present invention, an apparatus for repairing a hot pixel defect in a liquid crystal display (LCD) is an apparatus for repairing the LCD by blackening a defective pixel through laser beam radiation One of the devices with defective brightness. The device includes: a laser radiation unit configured to generate a laser beam; a task unit on which an LCD is placed or fixed; an actuator positioned on the laser radiation unit and the task One or more of the units to change the relative position of a laser beam radiated to a defective pixel of the LCD; and a controller configured to control an operation of the actuator and the laser One of the radiation units is operated. The controller radiates a laser beam of a first intensity to a periphery corresponding to the edge of the defective pixel, and radiates a laser beam of a second intensity stronger than the first intensity to a laser beam surrounded by the periphery The central part of the defective pixel.
20:有缺陷像素 20: Defective pixels
20a:子像素 20a: sub-pixel
20b:子像素 20b: sub-pixel
21:周邊 21: Surrounding
22:中心部分 22: central part
24:ITO圖案 24: ITO pattern
25:液晶 25: LCD
26:像素電極 26: pixel electrode
27:共同電極 27: Common electrode
30:雷射焊接 30: Laser welding
32:焊接區域 32: Welding area
100:設備 100: equipment
110:控制器 110: Controller
120:儲存單元 120: storage unit
121:雷射管理模組 121: Laser Management Module
122:致動器控制模組 122: Actuator control module
123:雷射束強度調整模組 123: Laser beam intensity adjustment module
124:資訊獲取模組 124: Information Acquisition Module
125:掃描方向判定模組 125: Scanning direction determination module
126:焊接處理模組 126: Welding processing module
127:周邊加強處理模組 127: Peripheral enhanced processing module
140:雷射輻射單元 140: Laser radiation unit
150:監視裝置 150: monitoring device
160:致動器 160: Actuator
500:液晶面板 500: LCD panel
510:TFT陣列基板 510: TFT array substrate
520:液晶層 520: liquid crystal layer
530:彩色濾光片基板 530: Color filter substrate
531:玻璃 531: glass
532:彩色濾光片 532: Color filter
533:黑矩陣 533: black matrix
534:外塗層 534: outer coating
535:氧化銦錫(ITO)薄膜 535: indium tin oxide (ITO) film
536:定向薄膜 536: Oriented film
SC0:掃描方向 SC0: scan direction
P0:待處理之像素 P0: pixel to be processed
P2:經修復像素 P2: Repaired pixels
BS:黑色污點 BS: black stain
BS1:點 BS1: point
SC:掃描 SC: Scan
SC1:掃描 SC1: Scan
SC2:掃描 SC2: Scan
w1:寬度 w1: width
w2:寬度 w2: width
圖1為展示一習知LCD之組態之橫截面圖。 Figure 1 is a cross-sectional view showing the configuration of a conventional LCD.
圖2為展示使用一雷射束修復一習知LCD之有缺陷像素的方法之概念圖。 Fig. 2 is a conceptual diagram showing a method for repairing defective pixels of a conventional LCD using a laser beam.
圖3為用於說明根據一修復方法(諸如,圖2之方法)之問題之像片。 FIG. 3 is a photo for explaining the problem according to a repair method (such as the method of FIG. 2).
圖4為展示根據本發明之一實施例的修復一LCD中之一熱像素缺陷的方法之流程圖。 4 is a flowchart showing a method for repairing a hot pixel defect in an LCD according to an embodiment of the invention.
圖5為展示將弱強度之一雷射束輻射至一LCD中待修復的一有缺陷像素之周邊及將強強度之一雷射束輻射至待根據圖4之修復方法修復的有缺陷像素之中心部分之一實例之概念圖。 Fig. 5 is a diagram showing a laser beam of weak intensity radiated to the periphery of a defective pixel to be repaired in an LCD and a laser beam of strong intensity radiated to the defective pixel to be repaired according to the repair method of Fig. 4 A conceptual diagram of an example of the central part.
圖6為包括藉由圖4之修復方法變黑之像素的LCD之螢幕之一部分之例示性圖。 FIG. 6 is an exemplary diagram of a part of the LCD screen including pixels that have been blackened by the repair method of FIG. 4.
圖7為展示在圖4之修復方法中的強強度之雷射束的掃描方向之各種形式之圖。 FIG. 7 is a diagram showing various forms of the scanning direction of the strong laser beam in the repair method of FIG. 4.
圖8為展示根據本發明之另一實施例的修復一LCD中之一熱像素缺陷的方法之流程圖。 FIG. 8 is a flowchart showing a method for repairing a hot pixel defect in an LCD according to another embodiment of the present invention.
圖9及圖10為用於說明圖8之修復方法的經修改實例之流程圖。 9 and 10 are flowcharts for explaining modified examples of the repair method of FIG. 8.
圖11及圖12為展示已對待在圖8之修復方法中修復的有缺陷像素之Vcom及ITO線執行焊接的狀態之示範圖。 11 and FIG. 12 are exemplary diagrams showing the state of performing welding on the Vcom and ITO lines of the defective pixel to be repaired in the repair method of FIG. 8.
圖13為用於說明根據本發明之又一實施例的修復一LCD中之一熱像素缺陷的方法之圖。 FIG. 13 is a diagram for explaining a method for repairing a hot pixel defect in an LCD according to another embodiment of the present invention.
圖14為根據本發明之又一實施例的用於修復一LCD中之一熱像素缺陷的設備之方塊圖。 14 is a block diagram of an apparatus for repairing a hot pixel defect in an LCD according to another embodiment of the present invention.
將參看隨附圖式詳細描述本發明之詳細實施例。 Detailed embodiments of the present invention will be described in detail with reference to the accompanying drawings.
參看圖4及圖5,在根據本實施例的修復一LCD中之一熱像素缺陷之方法(下文簡稱為熱像素缺陷修復方法)中,首先,將雷射束輻射至待修復的有缺陷像素之周邊區或周邊21(圖4之S41)。可以各種方式執行在周邊中的雷射束之掃描SC1,諸如,沿著有缺陷像素之周邊順時針或 逆時針(如由圖5(a)之箭頭指示)地執行掃描,同時形成一充分循環之曲線,或由一雷射束輻射有缺陷像素的兩個長邊及兩個短邊或輻射周邊之部分(例如,僅兩個長邊)。 4 and 5, in the method for repairing a hot pixel defect in an LCD according to the present embodiment (hereinafter referred to as the hot pixel defect repair method), firstly, a laser beam is irradiated to the defective pixel to be repaired The peripheral area or periphery 21 (S41 in Figure 4). Scanning SC1 of the laser beam in the periphery can be performed in various ways, such as clockwise or along the periphery of the defective pixel Scanning is performed counterclockwise (as indicated by the arrow in Figure 5(a)) to form a fully circular curve at the same time, or a laser beam radiates between the two long sides and two short sides of the defective pixel or the radiation periphery Part (for example, only two long sides).
在此情況下,雷射輸出小於在如圖2中之習知技術中輻射至全部像素的用於修復之雷射束輸出,例如,與習知技術相比,為約30%至80%,更佳地,約40%至60%。若雷射束輸出過小,則可經由周邊出現光滲出現象,因為使彩色濾光片層或一定向薄膜碳化或退化之變黑並不充分。若雷射束輸出過大及靠近100%,則相鄰像素可罕見地部分變黑,因為用於相鄰像素之彩色濾光片層或定向薄膜退化,或在將雷射束輻射至周邊之過程中,破裂擴展。 In this case, the laser output is smaller than the laser beam output used for repair radiated to all pixels in the conventional technology as shown in FIG. 2, for example, it is about 30% to 80% compared with the conventional technology. More preferably, it is about 40% to 60%. If the output of the laser beam is too small, there may be light bleeding through the periphery, because the color filter layer or the directional film is carbonized or degraded to blacken it. If the laser beam output is too large and close to 100%, the adjacent pixels may be partially blackened, because the color filter layer or the directional film used for the adjacent pixels is degraded, or the laser beam is radiated to the periphery. In, the rupture expands.
在本實施例中,周邊之寬度w1是指一個像素之外側邊界在寬度方向上的寬度,以及周邊之寬度w2是指一個像素之外側邊界在長度方向上的寬度。在此情況下,若周邊寬度w1及w2過小,則當中心部分由雷射修復時,難以充分阻斷對相鄰像素之影響。若周邊寬度w1及w2過大,則存在可經由對應部分出現光洩漏之良好可能性,因為在對應部分中未充分地執行變黑。 In this embodiment, the width w1 of the periphery refers to the width of the outer border of one pixel in the width direction, and the width w2 of the periphery refers to the width of the outer border of one pixel in the length direction. In this case, if the peripheral widths w1 and w2 are too small, when the center part is repaired by laser, it is difficult to sufficiently block the influence on adjacent pixels. If the peripheral widths w1 and w2 are too large, there is a good possibility that light leakage may occur through the corresponding part because blackening is not sufficiently performed in the corresponding part.
經由弱雷射束至周邊之輻射,形成一目標像素之周邊之定向薄膜的一聚醯亞胺薄膜可在一定程度上硬化,但諸如破裂之嚴重損壞不會發生。此外,當執行此處理時,可使對靠近周邊之一像素區的影響最小化,因為周邊係藉由弱雷射束處理。 By the radiation from the weak laser beam to the periphery, a polyimide film forming the oriented film on the periphery of a target pixel can be hardened to a certain extent, but serious damage such as cracking will not occur. In addition, when performing this processing, the impact on a pixel area close to the periphery can be minimized because the periphery is processed by a weak laser beam.
接下來,在已將弱雷射束輻射至像素周邊21(如圖5(a)中所展示)之狀態中,將一雷射束輻射至對應像素之中心部分22,亦即,不同於周邊或由周邊包圍之區的區,如圖5(b)中所展示(圖4之S42)。在此過程中,在雷射束已輻射至的一部分之彩色濾光片層及定向薄膜中,有機材料經碳化或退化。因此,因為光學透明度惡化且定向薄膜之特性改變,所以經處理部分之液晶陣列狀態改變。結果,射束改變至射束不穿過像素之一變黑狀態。
Next, in the state where the weak laser beam has been radiated to the
可按Z形形式上下執行在待處理之像素(亦即,有缺陷像素20)之中心部分22中的雷射束之掃描SC2。根據根據本實施例之熱像素缺
陷修復方法,可執行修復處理,對鄰接經修復像素P2之像素不具有不利效應,如圖6中所展示。
The scanning SC2 of the laser beam in the
接下來,參看圖7(a)至圖7(h),可以各種形式執行可在根據本實施例之熱像素缺陷修復方法中採用的針對待處理之像素的雷射束之掃描SC。 Next, referring to FIG. 7(a) to FIG. 7(h), the scanning SC of the laser beam for the pixel to be processed that can be used in the thermal pixel defect repair method according to this embodiment can be performed in various forms.
舉例而言,為了將一雷射束徹底輻射至全部像素區,如圖7中所展示,藉由以各種方式考慮雷射束之形式及大小,在一像素內在左右寬度方向上或上下掃描雷射束,但每一左右或上下掃描,可按一具體間隔上下或左右移動雷射束。 For example, in order to completely radiate a laser beam to all pixel areas, as shown in FIG. 7, by considering the form and size of the laser beam in various ways, the laser beam is scanned in the left and right width directions or up and down within one pixel. The beam, but each scan left and right or up and down, the laser beam can be moved up and down or left and right at a specific interval.
可藉由考慮像素之形式及大小及像素之內部結構來選擇此等若干掃描方法中之最有效方法,且可使用選定方法輻射一雷射束。一般而言,取決於LCD台之旋轉狀態,掃描方向係在左右或上下方向上,但可為對角線方向,諸如,說明之ITO線。 The most effective method among these scanning methods can be selected by considering the form and size of the pixel and the internal structure of the pixel, and the selected method can be used to radiate a laser beam. Generally speaking, depending on the rotation state of the LCD stage, the scanning direction is left and right or up and down, but it can be a diagonal direction, such as the ITO line described.
在此情況中,可經由在雷射束與LCD之間的一相對移動來形成雷射束之掃描跡線。更具體言之,可藉由輻射雷射束之一光源或光學元件(諸如,在對應路徑上之反射鏡或光束分光器)之角度或位置調整或LCD置放於x-y平面上的台之位置調整來形成雷射束之掃描跡線。此等詳細調整方法在此項技術中係熟知的,且因此省略其詳細描述。 In this case, the scanning trace of the laser beam can be formed by a relative movement between the laser beam and the LCD. More specifically, it is possible to adjust the angle or position of a light source or optical element (such as a mirror or beam splitter on the corresponding path) of the radiation laser beam, or the position of the LCD on the xy plane. Adjust to form the scanning trace of the laser beam. These detailed adjustment methods are well known in the art, and therefore detailed descriptions thereof are omitted.
在輻射雷射束之過程中,當雷射束具有強強度時,定向薄膜中可出現破裂。歸因於定向薄膜自身之本質,此破裂可擴展至周圍環境,如同玻璃之裂縫擴展至周圍環境。然而,在本實施例中,當處理中心部分時,阻斷雷射束之能量,而不延伸直至待處理的像素之周邊,因為已使像素之周邊硬化以改變定向薄膜之性質。 In the process of radiating the laser beam, when the laser beam has a strong intensity, cracks may occur in the directional film. Due to the nature of the oriented film itself, this rupture can extend to the surrounding environment, just as a crack in glass extends to the surrounding environment. However, in this embodiment, when processing the central part, the energy of the laser beam is blocked and does not extend to the periphery of the pixel to be processed, because the periphery of the pixel has been hardened to change the properties of the oriented film.
結果,僅在對應的像素內執行變黑,定向薄膜在相鄰像素中破裂,相鄰的像素之液晶之陣列不改變,且可歸因於部分變黑之亮度減小現象在相鄰之像素中不出現。 As a result, the blackening is performed only in the corresponding pixels, the oriented film is broken in the adjacent pixels, the array of the liquid crystals of the adjacent pixels does not change, and the brightness reduction phenomenon attributable to the partial blackening is in the adjacent pixels Does not appear in.
參看圖8,用於實施根據本實施例的修復一LCD中之一熱像素缺陷之方法的用於修復一LCD中之一熱像素缺陷之設備下文簡稱作熱像素缺陷修復設備)可首先基於像素內之形狀判定雷射掃描方向及強度 (S81)。 Referring to FIG. 8, the device for repairing a hot pixel defect in an LCD for implementing the method for repairing a hot pixel defect in an LCD according to this embodiment is hereinafter referred to as a hot pixel defect repairing device). The shape inside determines the laser scanning direction and intensity (S81).
接下來,熱像素缺陷修復設備可使用第一能量之雷射束掃描雷射處理區之邊緣部分,亦即,對應於一邊緣之周邊(S82)。 Next, the hot pixel defect repairing device may use the laser beam of the first energy to scan the edge portion of the laser processing area, that is, the periphery corresponding to an edge (S82).
接下來,熱像素缺陷修復設備可使用大於第一能量之第二能量的一雷射束掃描雷射處理區之內部部分,亦即,由周邊包圍之中心部分(S83)。 Next, the thermal pixel defect repairing device may use a laser beam with a second energy greater than the first energy to scan the inner part of the laser processing area, that is, the central part surrounded by the periphery (S83).
接下來,熱像素缺陷修復設備可經由雷射焊接使在包括於雷射處理區中之像素內的一功率電極圖案短路(S84)。 Next, the thermal pixel defect repairing device may short-circuit a power electrode pattern in the pixel included in the laser processing area through laser welding (S84).
如圖9中所展示,可在使用雷射束掃描中心部分之步驟S83前執行短路步驟S84。 As shown in FIG. 9, the short-circuiting step S84 can be performed before the step S83 of scanning the center part with the laser beam.
此外,如圖10中所展示,短路步驟S84可在使用雷射束掃描周邊之步驟S82前執行,或可在基於像素內之形狀判定一雷射掃描方向及強度之步驟S81前執行。 In addition, as shown in FIG. 10, the short-circuiting step S84 can be performed before the step S82 of scanning the periphery with the laser beam, or can be performed before the step S81 of determining a laser scanning direction and intensity based on the shape in the pixel.
根據本實施例,下部基板之電路部分由大於在掃描有缺陷像素之周邊或中心部分之步驟中的雷射束之強度的強度之雷射束輻射。因此,電路在對應部分中斷開,或在上部層電路與下部層電路重疊之部分中,形成層間介電薄膜之有機材料經揮發或碳化,藉此使上部層電路及下部層電路短路。結果,可以雙重或冗餘方式執行像素變黑,因為一照明電壓信號未恰當地誘發至有缺陷像素內,且因此有缺陷像素未藉由照明信號接通。 According to this embodiment, the circuit portion of the lower substrate is radiated by a laser beam having an intensity greater than the intensity of the laser beam in the step of scanning the peripheral or central portion of the defective pixel. Therefore, the circuit is disconnected in the corresponding part, or in the part where the upper layer circuit and the lower layer circuit overlap, the organic material forming the interlayer dielectric film is volatilized or carbonized, thereby short-circuiting the upper layer circuit and the lower layer circuit. As a result, pixel blackening can be performed in a dual or redundant manner because an illumination voltage signal is not properly induced into the defective pixel, and therefore the defective pixel is not turned on by the illumination signal.
舉例而言,如圖11中所展示,在於一TFT基板上包括一像素電極26及一共同電極27及安置於像素電極與共同電極之間的液晶25之一LCD中,經由雷射焊接30阻斷在一有缺陷像素內的像素電極26或共同電極27之電連接。
For example, as shown in FIG. 11, a TFT substrate includes a
對於另一實例,在S-PVA方法LCD之情況中,劃分形成一個像素之兩個子像素20a及20b之區相交且連接的一焊接區域32及與以一傾斜形式指示之一ITO圖案24相交的一形式之一焊接區域30展示為圖12中之一實例。
For another example, in the case of the S-PVA method LCD, a
亦即,在本實施例中,可添加藉由將有缺陷像素內的一共同電力線(Vcom線)及一透明電極(ITO線)改變成不能使用雷射焊接處理 驅動像素之狀態來改良像素變黑之程度之步驟,藉此顯著增大具有一熱像素缺陷的有缺陷像素之修復處理成功比。在此情況中,可使用X-Y-θ狹縫形成雷射焊接之雷射射擊形式。 That is, in this embodiment, it can be added by changing a common power line (Vcom line) and a transparent electrode (ITO line) in the defective pixel so that the laser welding process cannot be used. The step of driving the state of the pixel to improve the degree of blackening of the pixel, thereby significantly increasing the repair process success ratio of a defective pixel with a hot pixel defect. In this case, X-Y-θ slits can be used to form a laser shot form of laser welding.
根據本實施例,在一有缺陷像素中,通常執行根據雷射束之輻射的變黑,且亦執行經由電路信號之阻斷的變黑,因此穩定地完成變黑處理。同時,經由低強度之雷射束之輻射,有缺陷像素之周邊退化,且因此充當一障壁柵以防止根據在下一步驟中的強強度之雷射束朝向周邊之輻射的有機材料破裂之傳播。因此,可有效地防止當施加照明信號時相鄰之像素之液晶陣列受到干擾且亮度降低之現象。 According to this embodiment, in a defective pixel, blackening according to the radiation of the laser beam is usually performed, and blackening through the interruption of circuit signals is also performed, so the blackening process is stably completed. At the same time, through the radiation of the low-intensity laser beam, the periphery of the defective pixel is degraded, and thus acts as a barrier to prevent the organic material from rupturing and spreading toward the periphery according to the strong-intensity laser beam in the next step. Therefore, it can effectively prevent the phenomenon that the liquid crystal array of adjacent pixels is disturbed and the brightness decreases when the illumination signal is applied.
在前述實施例中,已說明弱強度之雷射束首先輻射至目標像素之周邊,且接著執行用於藉由輻射一強雷射束來切割或焊接目標像素之電路部分的電路系統阻斷過程。在一些實施例中,電路系統阻斷過程並不存在,或可首先執行,或可在將弱雷射束輻射至周邊之步驟與將強雷射束輻射至中心部分之步驟之間執行。 In the foregoing embodiment, it has been described that the laser beam of weak intensity is first radiated to the periphery of the target pixel, and then the circuit system blocking process for cutting or welding the circuit part of the target pixel by radiating a strong laser beam is performed . In some embodiments, the circuit system blocking process does not exist, or may be performed first, or may be performed between the step of radiating the weak laser beam to the periphery and the step of radiating the strong laser beam to the central part.
可實施根據本實施例的修復一LCD中之一熱像素缺陷之方法以進一步執行用於在藉由使用一雷射束處理有缺陷像素20之中心部分22來使其變黑後相對改良周邊21之柔弱或混濁變黑之一周邊變黑加強步驟。圖13(a)說明在周邊變黑加強步驟前之一像素狀態,且圖13(b)說明在周邊變黑加強步驟後之一像素狀態。
The method of repairing a hot pixel defect in an LCD according to the present embodiment can be further implemented for relatively improving the
周邊變黑加強步驟可包含按與周邊之掃描形式相同或類似之一形式使用第一強度或更小之一雷射束再次執行對周邊之雷射掃描。可用第一強度(例如,10μW或更小)在非常短之時間內迅速執行用於周邊變黑加強之雷射束掃描。 The step of enhancing the blackening of the periphery may include performing a laser scan of the periphery again using a laser beam of the first intensity or less in a form that is the same as or similar to that of the periphery. The first intensity (for example, 10 μW or less) can be used to quickly perform laser beam scanning for peripheral blackening enhancement in a very short time.
根據本實施例,用於修復一LCD中之一熱像素缺陷之設備可藉由在使中心部分22變黑後使用具有等於或小於第一強度之第三強度的一雷射束再次掃描周邊21(亦即,藉由其次處理周邊21)來加強周邊21之變黑。此周邊變黑加強過程可用以在熱像素缺陷修復過程期間有效地處理周邊中之極小光洩漏狀態,其見於按小於約10%之一機率處理的有缺陷像素中。
According to this embodiment, the device for repairing a hot pixel defect in an LCD can scan the
參看圖14,根據本實施例的用於修復一LCD中之一熱像素缺陷之設備100包括一控制器110及一儲存單元120,且可連接至一雷射輻射單元140、一監視裝置150及一致動器160。在廣義上,熱像素缺陷修復設備100可包括雷射輻射單元140、監視裝置150及致動器160。
Referring to FIG. 14, the
控制器110執行儲存於儲存單元120中之一程式。控制器110可由中央處理單元或處理器實施。
The
儲存單元120可儲存實施修復一LCD中之一熱像素缺陷之方法之一程式。此外,儲存單元120可儲存用於控制用於修復一LCD中之一熱像素缺陷之設備之操作的一程式。該程式可包括一軟體模組。
The
該軟體模組可包括一雷射管理模組121、一致動器控制模組122、一雷射束強度調整模組123一資訊獲取模組124、一掃描方向判定模組125、一焊接處理模組126及一周邊加強處理模組127。
The software module may include a
雷射管理模組121管理用於輻射一雷射束的雷射輻射單元之操作。致動器控制模組122定位於置放或固定一LCD之一任務單元或雷射輻射單元中,且操作以改變或控制輻射至LCD之有缺陷像素的一雷射束之相對位置。當對有缺陷像素之周邊執行雷射掃描時,雷射束強度調整模組123將雷射束之強度調整至第一強度(或第一光強度),且當對有缺陷像素之中心部分執行雷射掃描時,將雷射束之強度調整至大於第一強度之第二強度(第二光強度)。
The
資訊獲取模組124獲得用於取決於在雷射掃描前之一像素之狀態判定雷射束之掃描方向及強度之資訊。該資訊獲取模組124可自連接至雷射輻射單元140之監視裝置150或連接至監視裝置150以儲存收集之資訊之一儲存裝置(未展示或120)獲得關於在一有缺陷像素內的形式之資訊。掃描方向判定模組125可藉由比較由資訊獲取模組124獲得之資訊與先前儲存之參考資訊來判定用於一對應的有缺陷像素之雷射束的掃描方向及強度。
The
焊接處理模組126經由雷射束之焊接阻斷一有缺陷像素內的電力線圖案。焊接處理模組126可經實施以在將第一光強度之雷射束輻射至有缺陷像素之周邊前、將第二光強度之雷射束輻射至有缺陷像素之周
邊前及將第二光強度之雷射束輻射有缺陷像素之周邊後的製程中之至少一個製程中執行至少一個焊接製程。
The
在使用雷射掃描使有缺陷像素之中心部分變黑後,周邊加強處理模組127藉由經由控制針對周邊之使用具有等於或小於第一強度之第三強度之一雷射束的雷射掃描操作改良周邊之混濁變黑狀態來加強有缺陷像素之周邊之變黑。
After using laser scanning to blacken the central part of the defective pixel, the peripheral
提供雷射輻射單元140以將一雷射束輻射至定位於任務單元上之一LCD。雷射輻射單元140可包括一雷射產生器、一光學系統等。
The
監視裝置150定位於任務單元附近以感測LCD之具體像素之內部狀態。監視裝置150可包括一照明裝置、一相機裝置等。
The
致動器160定位於任務單元或雷射輻射單元中,且由控制器控制。致動器160可包括選自馬達、活塞、泵、閥及氣動裝置之至少一個裝置。
The
如上所述,根據本實施例,用於修復一熱像素缺陷之設備100可有效地使一LCD(詳言之,具有在像素中的豎直定向模式(VA MODE)之液晶之LCD)之一熱像素變黑。
As described above, according to this embodiment, the
根據本發明之一實施例,可抑制及防止因為在藉由將相對弱雷射束輻射至有缺陷像素之周邊而修復有缺陷像素之過程中輻射雷射束發生的對相鄰像素之液晶陣列狀態之不利效應的影響。 According to an embodiment of the present invention, it is possible to suppress and prevent the liquid crystal array of adjacent pixels caused by the radiation of the laser beam during the process of repairing the defective pixel by radiating the relatively weak laser beam to the periphery of the defective pixel. The influence of the adverse effects of the state.
根據本發明之一實施例中,可抑制及防止在豎直定向模式LCD中的相鄰像素之正常操作中出現之問題,該豎直定向模式LCD諸如經圖案化豎直對準(PVA)或超PVA(S-PVA),其中當一有缺陷像素由雷射修復時,問題易於散佈至相鄰像素之液晶陣列狀態。 According to an embodiment of the present invention, it is possible to suppress and prevent problems that occur in the normal operation of adjacent pixels in a vertical orientation mode LCD, such as patterned vertical alignment (PVA) or Super PVA (S-PVA), in which when a defective pixel is repaired by laser, the problem is easily spread to the state of the liquid crystal array of adjacent pixels.
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