TWI706082B - Actuator structure and micro-fluid control device using the same - Google Patents

Actuator structure and micro-fluid control device using the same Download PDF

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TWI706082B
TWI706082B TW108117223A TW108117223A TWI706082B TW I706082 B TWI706082 B TW I706082B TW 108117223 A TW108117223 A TW 108117223A TW 108117223 A TW108117223 A TW 108117223A TW I706082 B TWI706082 B TW I706082B
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plate
piezoelectric actuator
suspension
outer frame
suspension plate
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TW108117223A
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TW201932712A (en
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韓永隆
黃啟峰
陳世昌
廖家淯
廖鴻信
黃哲威
陳壽宏
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研能科技股份有限公司
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Abstract

An actuator structure for using in a micro-fluid control device is disclosed and comprises a suspension plate, a frame, at plurality of supporting parts and a piezoelectric ceramic, the suspension plate is square and has a first surface and a second surface, a protruding potion is disposed on the second surface, the frame is disposed surrounding the outside of the suspension plate, and also has a first surface and a second surface, the second surface of the frame is coplanar with the second surface of the suspension plate except the area of the protruding portion, the plurality of supporting parts are disposed between the square suspension plate and the frame, and the length of each supporting part is between 1.11mm to 1.21mm, and the width is between 0.2mm to 0.6mm, and the side length of the piezoelectric ceramic is not larger than the side length of the suspension plate, and the piezoelectric ceramic sticks on the first surface of the suspension plate.

Description

壓電致動器及其所適用之微型流體控制裝置 Piezoelectric actuator and its applicable micro fluid control device

本案係關於一種壓電致動器,尤指一種適用於微型超薄且靜音之微型流體控制裝置之壓電致動器。 This case is about a piezoelectric actuator, especially a piezoelectric actuator suitable for a micro, ultra-thin and silent micro fluid control device.

目前於各領域中無論是醫藥、電腦科技、列印、能源等工業,產品均朝精緻化及微小化方向發展,其中微幫浦、噴霧器、噴墨頭、工業列印裝置等產品所包含之流體輸送結構為其關鍵技術,是以,如何藉創新結構突破其技術瓶頸,為發展之重要內容。 At present, in various fields, whether it is medicine, computer technology, printing, energy and other industries, products are developing in the direction of refinement and miniaturization. Among them, products such as micro pumps, sprayers, inkjet heads, and industrial printing devices include Fluid transport structure is its key technology, so how to break through its technical bottleneck through innovative structure is an important content of development.

舉例來說,於醫藥產業中,許多需要採用氣壓動力驅動之儀器或設備,通常採以傳統馬達及氣壓閥來達成其氣體輸送之目的。然而,受限於此等傳統馬達以及氣體閥之體積限制,使得此類的儀器設備難以縮小其整體裝置的體積,即難以實現薄型化之目標,更無法使之達成可攜式之目的。此外,該等傳統馬達及氣體閥於作動時亦會產生噪音之問題,導致使用上的不便利及不舒適。 For example, in the pharmaceutical industry, many instruments or equipment that need to be driven by pneumatic power usually use traditional motors and pneumatic valves to achieve the purpose of gas delivery. However, limited by the volume limitations of these traditional motors and gas valves, it is difficult for this type of equipment to reduce the volume of its overall device, that is, it is difficult to achieve the goal of thinning, and it is also impossible to make it portable. In addition, these conventional motors and gas valves also generate noise problems when they are in operation, resulting in inconvenience and uncomfortable use.

因此,如何發展一種可改善上述習知技術缺失,可使傳統採用流體控制裝置的儀器或設備達到體積小、微型化且靜音,進而達成輕便舒適之可攜式目的之微型流體控制裝置及其壓電致動器,實為目前迫切需要解決之問題。 Therefore, how to develop a miniature fluid control device and its pressure control device that can improve the above-mentioned lack of conventional technology, and make the traditional instrument or equipment using the fluid control device small, miniaturized and silent, thereby achieving the purpose of being portable and comfortable. Electric actuators are indeed a problem that needs to be solved urgently.

本案之主要目的在於提供一種適用於可攜式或穿戴式儀器或設備中之微型流體控制裝置及其所採用之壓電致動器,藉由該壓電致動器,具有懸浮板、外框及四支架,每一支架係垂直連接於懸浮板與外框之間,以提供彈性支撐,藉由此垂直跨設於懸浮板與外框之間之支架,以減少懸浮板不均一的擺動,有助於增加懸浮板於Z軸上的振幅,以使懸浮板作動時更為穩定、一致,俾利於提升壓電致動器作動之穩定性及效能。 The main purpose of this case is to provide a miniature fluid control device suitable for portable or wearable instruments or equipment and the piezoelectric actuator used in it. The piezoelectric actuator has a suspension plate and an outer frame. And four brackets, each bracket is vertically connected between the suspension board and the outer frame to provide elastic support, and the brackets vertically straddling between the suspension board and the outer frame can reduce the uneven swing of the suspension board. It is helpful to increase the amplitude of the suspension plate on the Z axis, so that the suspension plate is more stable and consistent when moving, which is beneficial to improve the stability and performance of the piezoelectric actuator.

本案之另一目的在於提供一種適用於可攜式或穿戴式儀器或設備中之微型流體控制裝置,藉由壓電致動器之懸浮板、外框、支架為一體成型金屬板結構,並透過相同深度進行蝕刻出懸浮板之凸部及支架需求型態,使外框之第二表面、支架之第二表面及懸浮板之第二表面均為共平面之結構,可簡化過去需因應外框之不同深度的進行多次蝕刻製程,同時再透過設置於外框及共振片之間的膠層,塗佈於外框於蝕刻後產生的粗糙表面,以致可增加膠層與外框之間結合強度,且由於外框之厚度相較於過往的製法是降低的,是以塗佈該間隙之膠層的厚度增加,透過膠層之厚度增加,可有效改善膠層塗佈的不均一性,降低懸浮板組裝時水平方向的組裝誤差,並提升懸浮板垂直方向之動能利用效率,同時也可輔助吸收振動能量、並降低噪音達到靜音之功效,且此微型化之壓電致動器更可使微型流體控制裝置之整體體積減小及薄型化,以達到輕便舒適之可攜式目的。 Another purpose of the present case is to provide a micro fluid control device suitable for portable or wearable instruments or equipment. The suspension plate, outer frame, and bracket of the piezoelectric actuator are integrated into a metal plate structure, and through The convex part of the suspension board and the required type of support are etched at the same depth, so that the second surface of the outer frame, the second surface of the support and the second surface of the suspension board are all coplanar structures, which can simplify the need to respond to the outer frame in the past. Perform multiple etching processes at different depths, and at the same time, through the adhesive layer disposed between the outer frame and the resonance plate, apply to the rough surface of the outer frame after etching, so as to increase the bonding between the adhesive layer and the outer frame Strength, and because the thickness of the outer frame is reduced compared to the previous manufacturing method, the thickness of the adhesive layer coating the gap is increased, and the thickness of the adhesive layer is increased, which can effectively improve the unevenness of the adhesive layer. Reduce the horizontal assembly error during the suspension board assembly, and improve the kinetic energy utilization efficiency in the vertical direction of the suspension board. At the same time, it can also assist in absorbing vibration energy and reduce noise to achieve mute effect. The miniaturized piezoelectric actuator can be more The overall volume of the micro fluid control device is reduced and thinner, so as to achieve the purpose of being portable and comfortable.

本案之又一目的在於提供一種用於可攜式或穿戴式儀器或設備中之微型流體控制裝置,藉由該壓電致動器之懸浮板正方形型態之設計及懸浮板上更具有凸部之作動,使流體可由底座之進氣板之進氣孔流入,並沿相連通之匯流排孔及匯流腔室進行流動,透過共振片之中空孔洞以使流體於共振片及壓電致動器之間形成的壓縮腔室內產生壓力梯度,進而使流體高速流動,流體的流量不會降低,也不會產生壓力損失,並可繼續傳遞達到獲得較高的排出壓力。 Another purpose of this case is to provide a micro fluid control device used in portable or wearable instruments or equipment, by means of the square-shaped design of the suspension plate of the piezoelectric actuator and the suspension plate has more convex parts The action allows fluid to flow in from the air inlet hole of the air inlet plate of the base, and flow along the connected busbar holes and the bus chamber, through the holes in the resonant plate to make the fluid flow in the resonant plate and piezoelectric actuator A pressure gradient is generated in the compression chamber formed between, and then the fluid flows at a high speed, the flow rate of the fluid will not decrease, and no pressure loss will occur, and the transmission can be continued to obtain a higher discharge pressure.

為達上述目的,本案之一較廣義實施態樣為提供一種壓電致動器,包含一懸浮板,為正方形之型態,且可由一中心部到一外周部彎曲振動;一外框,環繞設置於該懸浮板之外側;複數個支架,每一該支架係垂直連接於該懸浮板與該外框之間,以提供彈性支撐,且該支架具有長度介於1.11mm至1.21mm、寬度介於0.2mm至0.6mm;以及一壓電陶瓷板,為正方形之型態,具有不大於該懸浮板邊長之邊長,貼附於該懸浮板之該第一表面上,用以施加電壓以驅動該懸浮板彎曲振動。 In order to achieve the above-mentioned purpose, one of the broader implementation aspects of this case is to provide a piezoelectric actuator, which includes a suspension plate, is in the form of a square, and can be flexurally vibrated from a central part to an outer periphery; an outer frame surrounds Is arranged on the outer side of the suspension board; a plurality of brackets, each of the brackets is vertically connected between the suspension board and the outer frame to provide elastic support, and the bracket has a length between 1.11mm to 1.21mm and a width between Between 0.2mm and 0.6mm; and a piezoelectric ceramic plate, in the form of a square, with a side length not greater than the side length of the suspension board, attached to the first surface of the suspension board for applying voltage to Drive the suspension plate to bend and vibrate.

為達上述目的,本案之另一較廣義實施態樣為提供一種微型流體控制裝置,包含:一壓電致動器,具有一懸浮板、一外框、四支架以及一壓電陶瓷板,該懸浮板為正方形型態,且具有一第一表面及相對應之一第二表面,且該第二表面上具有一凸部,該外框環繞設置於該懸浮板之外側,且亦具有一第一表面及相對應之一第二表面,且該外框之該第二表面與該懸浮板之該第二表面之該凸部之外之區域均為共平面,該支架連接於該懸浮板與該外框之間,且其長度介於1.11mm至1.21mm、寬度介於0.2mm至0.6mm,該壓電陶瓷板具有不大於該懸浮板邊長之邊長,貼附於該懸浮板之該第一表面上;以及一殼體,包括一集氣板及一底座,該集氣板為周緣具有一側壁以構成一容置空間之一框體結構,使該壓電致動器設置於該容置空間中,而該底座由一進氣板及一共振片相接合而成,並結合於該集氣板之該容置空間中,以封閉該壓電致動器,該進氣板具有至少一進氣孔及與之相連通之至少一匯流排孔,以構成一匯流腔室,該共振片設置固定於該進氣板上,並具有一中空孔洞,相對於該進氣板之該匯流腔室,且對應於該懸浮板之該凸部;其中,該壓電致動器之該外框之該第二表面與該底座之該共振片之間設置一膠層,以使該壓電致動器與該底座之該共振片之間維持構成需求之該壓縮腔室之一間隙深度。 In order to achieve the above objective, another broad implementation aspect of this case is to provide a micro fluid control device, which includes a piezoelectric actuator with a suspension plate, an outer frame, four brackets, and a piezoelectric ceramic plate. The suspension board is in a square shape and has a first surface and a corresponding second surface. The second surface has a convex part. The outer frame is arranged around the outer side of the suspension board and also has a first surface. A surface and a corresponding second surface, and the second surface of the outer frame and the area outside the convex portion of the second surface of the suspension board are coplanar, the bracket is connected to the suspension board and Between the outer frame, the length is between 1.11mm to 1.21mm, and the width is between 0.2mm and 0.6mm. The piezoelectric ceramic plate has a side length not greater than the side length of the suspension board, and is attached to the suspension board. On the first surface; and a housing, including a gas collecting plate and a base, the gas collecting plate is a frame structure with a side wall on the periphery to form an accommodating space, so that the piezoelectric actuator is arranged in In the accommodating space, the base is formed by joining an air inlet plate and a resonance sheet, and is combined in the accommodating space of the air collecting plate to close the piezoelectric actuator, the air inlet plate There is at least one air inlet hole and at least one busbar hole communicating with it to form a confluence chamber. The resonance plate is arranged and fixed on the air inlet plate and has a hollow hole opposite to the air inlet plate. The confluence chamber corresponds to the convex portion of the suspension plate; wherein, a glue layer is arranged between the second surface of the outer frame of the piezoelectric actuator and the resonant sheet of the base, so that the A gap depth of the required compression chamber is maintained between the piezoelectric actuator and the resonant plate of the base.

1:微型流體控制裝置 1: Micro fluid control device

1a:殼體 1a: shell

10:底座 10: Base

11:進氣板 11: intake plate

11a:進氣板之第二表面 11a: The second surface of the intake plate

11b:進氣板之第一表面 11b: The first surface of the intake plate

110:進氣孔 110: air inlet

111:匯流腔室 111: Confluence chamber

112:匯流排孔 112: bus hole

12:共振片 12: Resonance film

12a:可動部 12a: movable part

12b:固定部 12b: Fixed part

120:中空孔洞 120: Hollow hole

121:壓縮腔室 121: Compression chamber

13:壓電致動器 13: Piezo actuator

130:懸浮板 130: hoverboard

130a:懸浮板之第二表面 130a: The second surface of the suspension board

130b:懸浮板之第一表面 130b: The first surface of the suspension board

130c:凸部 130c: convex

130d:中心部 130d: center

130e:外周部 130e: Peripheral

130f:側邊 130f: side

131:外框 131: Outer Frame

131a:外框之第二表面 131a: The second surface of the outer frame

131b:外框之第一表面 131b: the first surface of the outer frame

131c:內側邊 131c: inner side

132:支架 132: Bracket

132a:支架之第二表面 132a: The second surface of the bracket

132b:支架之第一表面 132b: The first surface of the bracket

133:壓電陶瓷板 133: Piezoelectric ceramic plate

134、151:導電接腳 134, 151: conductive pins

135:空隙 135: Gap

136:膠層 136: Glue layer

141、142:絕緣片 141, 142: Insulation sheet

15:導電片 15: conductive sheet

16:集氣板 16: Gas collecting plate

16a:容置空間 16a: accommodation space

160:表面 160: Surface

161:基準表面 161: Reference surface

162:集氣腔室 162: Gathering Chamber

163:第一貫穿孔 163: first through hole

164:第二貫穿孔 164: second through hole

165:第一卸壓腔室 165: The first pressure relief chamber

166:第一出口腔室 166: The first out of the oral cavity

167:凸部結構 167: Convex structure

168:側壁 168: Sidewall

h:間隙 h: gap

第1A圖為本案為較佳實施例之微型流體控制裝置之正面分解結構示意圖。 Figure 1A is a schematic diagram of the front exploded structure of the micro fluid control device of the preferred embodiment.

第1B圖為第1A圖所示之微型流體控制裝置之正面組合結構示意圖。 Figure 1B is a schematic view of the front assembly structure of the micro fluid control device shown in Figure 1A.

第2A圖為第1A圖所示之微型流體控制裝置之背面分解結構示意圖。 Fig. 2A is a schematic diagram of the rear exploded structure of the micro fluid control device shown in Fig. 1A.

第2B圖為第2A圖所示之微型流體控制裝置之背面組合結構示意圖。 Fig. 2B is a schematic diagram of the back assembly structure of the micro fluid control device shown in Fig. 2A.

第3A圖為第1A圖所示之微型流體控制裝置之壓電致動器之正面結構示意圖。 Figure 3A is a schematic diagram of the front structure of the piezoelectric actuator of the micro fluid control device shown in Figure 1A.

第3B圖為第1A圖所示之微型流體控制裝置之壓電致動器之背面結構示意圖。 Figure 3B is a schematic diagram of the backside structure of the piezoelectric actuator of the micro fluid control device shown in Figure 1A.

第3C圖為第1A圖所示之微型流體控制裝置之壓電致動器之剖面結構示意圖。 Figure 3C is a schematic cross-sectional structure diagram of the piezoelectric actuator of the micro fluid control device shown in Figure 1A.

第4A圖至第4E圖為第1A圖所示之微型流體控制裝置之局部作動示意圖。 Figures 4A to 4E are schematic diagrams of partial operations of the micro fluid control device shown in Figure 1A.

第5圖為第1B圖所示微型流體控制裝置之剖面放大結構示意圖。 Figure 5 is a schematic cross-sectional enlarged view of the micro fluid control device shown in Figure 1B.

體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的態樣上具有各種的變化,其皆不脫離本案的範圍,且其中的說明及圖示在本質上係當作說明之用,而非架構於限制本案。 Some typical embodiments embodying the features and advantages of this case will be described in detail in the following description. It should be understood that the case can have various changes in different aspects, which do not depart from the scope of the case, and the descriptions and diagrams therein are essentially for illustrative purposes, rather than being constructed to limit the case.

本案之壓電致動器13係應用於微型流體控制裝置1中,且微型流體控制裝置1係可應用於醫藥生技、能源、電腦科技或是列印等工業,俾用以傳送流體,但不以此為限。請參閱第1A圖、第1B圖、第2A圖及第2B圖,第1A圖為本案較佳實施例之微型流體控制裝置之正面分解結構示意圖,第1B圖為第1A圖所示之微型流體控制裝置之正面組合結構示意圖,第2A圖為第1A圖所示之微型流體控制裝置之背面分解結構示意圖,第2B圖為第2A圖所示之微型流體控制裝置之背面組合結構示意圖,第5圖為第1B圖所示微型流體控制裝置之放大剖面結構示意圖。如第1A圖、第2A圖及第5圖所示,本案之微型流體控制裝置1具有殼體1a、壓電致動器13、絕緣片141、142及導電片15等結構,其中,殼體1a係包含集氣板16及底座10,底座10則包含進氣板11及共振片 12,但不以此為限。壓電致動器13係對應於共振片12而設置,並使進氣板11、共振片12、壓電致動器13、絕緣片141、導電片15、另一絕緣片142、集氣板16等依序堆疊設置,且該壓電致動器13係由一懸浮板130以及一壓電陶瓷板133組裝而成。於本實施例中,如第1A圖及第5圖所示,集氣板16不僅為單一的板件結構,亦可為周緣具有側壁168之框體結構,且由該周緣所構成之側壁168與其底部之板件共同定義出一容置空間16a,用以供該壓電致動器13設置於該容置空間16a中。又如前所述,本實施例之集氣板16具有一表面160,該表面160上係凹陷以形成一集氣腔室162,由微型流體控制裝置1向下傳輸之氣體則暫時蓄積於此集氣腔室162中,且於集氣板16中係具有第一貫穿孔163及第二貫穿孔164,第一貫穿孔163及第二貫穿孔164之一端係與集氣腔室162相連通,另一端則分別與集氣板16之基準表面161上的第一卸壓腔室165及第一出口腔室166相連通。以及,在第一出口腔室166處更進一步增設一凸部結構167,例如可為但不限為一圓柱結構。 The piezoelectric actuator 13 in this case is applied to the micro fluid control device 1, and the micro fluid control device 1 can be applied to industries such as medicine and biotechnology, energy, computer technology, or printing, etc., to transfer fluid, but Not limited to this. Please refer to Figure 1A, Figure 1B, Figure 2A and Figure 2B. Figure 1A is a schematic diagram of the front exploded structure of the micro fluid control device of the preferred embodiment of the present invention, and Figure 1B is the micro fluid shown in Figure 1A. A schematic diagram of the front combined structure of the control device. Figure 2A is a schematic diagram of the back side of the micro fluid control device shown in Figure 1A. Figure 2B is a schematic diagram of the back side combined structure of the micro fluid control device shown in Figure 2A. The figure is an enlarged cross-sectional structure diagram of the micro fluid control device shown in Figure 1B. As shown in Fig. 1A, Fig. 2A and Fig. 5, the micro fluid control device 1 of this case has a housing 1a, a piezoelectric actuator 13, insulating sheets 141, 142, and a conductive sheet 15. The housing The 1a series includes an air collecting plate 16 and a base 10, and the base 10 includes an air intake plate 11 and a resonance sheet 12, but not limited to this. The piezoelectric actuator 13 is arranged corresponding to the resonant sheet 12, and the air intake plate 11, the resonant sheet 12, the piezoelectric actuator 13, the insulating sheet 141, the conductive sheet 15, the other insulating sheet 142, and the gas collecting plate 16 and so on are stacked in sequence, and the piezoelectric actuator 13 is assembled by a suspension plate 130 and a piezoelectric ceramic plate 133. In this embodiment, as shown in FIGS. 1A and 5, the air collecting plate 16 is not only a single plate structure, but also a frame structure with a side wall 168 on the periphery, and the side wall 168 formed by the periphery A accommodating space 16a is defined together with the plate at the bottom for the piezoelectric actuator 13 to be disposed in the accommodating space 16a. As mentioned above, the gas collecting plate 16 of this embodiment has a surface 160 which is recessed to form a gas collecting chamber 162, and the gas conveyed downward by the micro fluid control device 1 is temporarily accumulated here The gas collecting chamber 162 and the gas collecting plate 16 have a first through hole 163 and a second through hole 164. One end of the first through hole 163 and the second through hole 164 communicates with the gas collecting chamber 162 , The other end is respectively connected to the first pressure relief chamber 165 and the first outlet chamber 166 on the reference surface 161 of the air collecting plate 16. And, a convex structure 167 is further added to the first outlet chamber 166, for example, but not limited to a cylindrical structure.

如第2A圖所示,壓電致動器13係包括壓電陶瓷板133、懸浮板130、外框131以及四支架132,其中壓電陶瓷板133係為方形板狀結構,且其邊長不大於懸浮板130之邊長,並可貼附於懸浮板130之上。於本實施例中,懸浮板130係為可撓之正方形板狀結構;於懸浮板130之外側環繞設置外框131,外框131之型態亦大致對應於懸浮板130之型態,是以於本實施例中,外框131亦為正方形之鏤空框型結構;且於懸浮板130與外框131之間係以四支架132連接並提供彈性支撐。以及,如第1A圖及第2A圖所示,本案之微型流體控制裝置1更可包括絕緣片14及導電片15等結構,絕緣片14係可為兩絕緣片141、142,且該兩絕緣片141、142係上下夾設導電片15而設置。當本案之微型流體控制裝置1組裝時,即如第1A圖、第1B圖、第2A圖及第2B圖所示,依序將絕緣片142、導電片15、絕緣片141、壓電致動器13及底座10等結構組裝容設於集氣板16內之容置空間16a內,使其組合後係如第1B圖及第2B圖所示,可構成體 積小、及微型化外形之微型流體控制裝置1。 As shown in Figure 2A, the piezoelectric actuator 13 includes a piezoelectric ceramic plate 133, a suspension plate 130, an outer frame 131, and four brackets 132. The piezoelectric ceramic plate 133 is a square plate structure with a side length It is not larger than the side length of the suspension board 130 and can be attached to the suspension board 130. In this embodiment, the suspension board 130 is a flexible square plate structure; an outer frame 131 is arranged around the outer side of the suspension board 130, and the shape of the outer frame 131 also roughly corresponds to the shape of the suspension board 130, so In this embodiment, the outer frame 131 is also a square hollow frame structure; and four brackets 132 are connected between the floating board 130 and the outer frame 131 to provide elastic support. And, as shown in Figures 1A and 2A, the micro fluid control device 1 of this case can further include an insulating sheet 14 and a conductive sheet 15. The insulating sheet 14 can be two insulating sheets 141, 142, and the two insulating sheets The sheets 141 and 142 are provided by sandwiching the conductive sheet 15 up and down. When the micro fluid control device 1 of this case is assembled, as shown in Figure 1A, Figure 1B, Figure 2A and Figure 2B, the insulating sheet 142, the conductive sheet 15, the insulating sheet 141, and the piezoelectric actuator are sequentially The structure of the device 13 and the base 10 are assembled and housed in the accommodating space 16a in the air collecting plate 16, so that they can be assembled as shown in Figures 1B and 2B to form a body Miniature fluid control device 1 with small size and miniaturized appearance.

請續參閱第1A圖及第2A圖所示,微型流體控制裝置1之進氣板11係具有第一表面11b、第二表面11a及至少一進氣孔110,於本實施例中,進氣孔110之數量係為4個,但不以此為限,其係貫穿進氣板11之第一表面11b及第二表面11a,主要用以供氣體自裝置外順應大氣壓力之作用而自該至少一進氣孔110流入微型流體控制裝置1內。且又如第2A圖所示,由進氣板11之第一表面11b可見,其上具有至少一匯流排孔112,用以與進氣板11第二表面11a之該至少一進氣孔110對應設置。於該等匯流排孔112的中心交流處係具有匯流腔室111,且匯流腔室111係與匯流排孔112相連通,藉此可將自該至少一進氣孔110進入匯流排孔112之氣體引導並匯流集中至匯流腔室111,以向下傳遞。是以於本實施例中,進氣板11具有一體成型的進氣孔110、匯流排孔112及匯流腔室111,且當進氣板11與共振片12對應組裝後,於此匯流腔室111處構成一匯流流體的腔室,以供流體暫存。於一些實施例中,進氣板11之材質係可為但不限為由一不鏽鋼材質所構成,且其厚度係介於0.4mm至0.6mm之間,而其較佳值為0.5mm,但不以此為限。於另一些實施例中,由該匯流腔室111處所構成腔室之深度與該等匯流排孔112之深度相同,但不以此為限。 Please refer to FIGS. 1A and 2A. The air inlet plate 11 of the micro fluid control device 1 has a first surface 11b, a second surface 11a and at least one air inlet hole 110. In this embodiment, the air inlet The number of holes 110 is four, but it is not limited to this. They penetrate the first surface 11b and the second surface 11a of the inlet plate 11, and are mainly used for supplying gas from outside the device to comply with atmospheric pressure. At least one air inlet 110 flows into the micro fluid control device 1. And as shown in Figure 2A, it can be seen from the first surface 11b of the air inlet plate 11, which has at least one busbar hole 112 for connecting with the at least one air inlet hole 110 of the second surface 11a of the air inlet plate 11. Corresponding settings. There is a confluence chamber 111 at the central communication place of the busbar holes 112, and the confluence chamber 111 is connected to the busbar hole 112, so that the at least one air inlet hole 110 can enter the busbar hole 112. The gas is guided and concentrated to the confluence chamber 111 for downward transmission. Therefore, in this embodiment, the air inlet plate 11 has an integrally formed air inlet hole 110, a bus bar hole 112, and a confluence chamber 111, and when the inlet plate 11 and the resonance plate 12 are assembled correspondingly, the confluence chamber The place 111 constitutes a fluid-converging chamber for temporary storage of fluid. In some embodiments, the material of the air intake plate 11 can be, but is not limited to, made of a stainless steel material, and its thickness is between 0.4mm and 0.6mm, and its preferred value is 0.5mm, but Not limited to this. In other embodiments, the depth of the chamber formed by the confluence chamber 111 is the same as the depth of the busbar holes 112, but it is not limited thereto.

於本實施例中,共振片12係由一可撓性材質所構成,但不以此為限,且於共振片12上具有一中空孔洞120,係對應於進氣板11之第一表面11b之匯流腔室111而設置,以使氣體可流通。於另一些實施例中,共振片12係可由一銅材質所構成,但不以此為限,且其厚度介於0.03mm至0.08mm之間,而其較佳值為0.05mm,但亦不以此為限。 In this embodiment, the resonance sheet 12 is made of a flexible material, but it is not limited to this, and the resonance sheet 12 has a hollow hole 120 corresponding to the first surface 11b of the air inlet plate 11 The confluence chamber 111 is set to allow gas to circulate. In other embodiments, the resonance sheet 12 may be made of a copper material, but it is not limited to this, and its thickness is between 0.03mm and 0.08mm, and its preferred value is 0.05mm, but it is not Limit this.

又如第4A圖及第5圖所示,共振片12與壓電致動器13之間係具有一間隙h,於本實施例中,係於共振片12及壓電致動器13之外框131之間的間隙h中填充設置一膠層136,例如:導電膠,但不以此為限,以使共振片12與壓電致動器13之懸浮板130之間可維持該間隙h之深度,進而可導引氣流更迅 速地流動;以及,因應此間隙h之深度而可使共振片12與壓電致動器13之間形成壓縮腔室121,進而可透過共振片12之中空孔洞120導引流體於腔室間更迅速地流動,且因懸浮板130與共振片12保持適當距離使彼此接觸干涉減少,促使噪音產生可被降低。 As shown in Figures 4A and 5, there is a gap h between the resonant plate 12 and the piezoelectric actuator 13. In this embodiment, it is outside the resonant plate 12 and the piezoelectric actuator 13. A glue layer 136, such as conductive glue, is filled in the gap h between the frames 131, but not limited to this, so that the gap h can be maintained between the resonance plate 12 and the suspension plate 130 of the piezoelectric actuator 13 Depth, which can guide the airflow more quickly Flow quickly; and, in response to the depth of the gap h, a compression chamber 121 can be formed between the resonance plate 12 and the piezoelectric actuator 13, and the fluid can be guided between the chambers through the cavity 120 in the resonance plate 12 It flows more quickly, and because the suspension plate 130 and the resonance plate 12 keep a proper distance, the contact interference with each other is reduced, and the noise generation can be reduced.

此外,請同時參閱第1A圖及第2A圖,於微型流體控制裝置1中更具有絕緣片141、導電片15及另一絕緣片142等結構,其係依序夾設於壓電致動器13與集氣板16之間,且其形態大致上對應於壓電致動器13之外框131之形態。於一些實施例中,絕緣片141、142即由可絕緣之材質所構成,例如:塑膠,但不以此為限,以進行絕緣之用;於另一些實施例中,導電片15即由可導電之材質所構成,例如:金屬,但不以此為限,以進行電導通之用。以及,於本實施例中,導電片15上亦可設置一導電接腳151,以進行電導通之用。 In addition, please refer to Figures 1A and 2A at the same time. The micro fluid control device 1 further has an insulating sheet 141, a conductive sheet 15 and another insulating sheet 142, which are sequentially sandwiched between the piezoelectric actuator Between 13 and the air collecting plate 16, and its shape roughly corresponds to the shape of the outer frame 131 of the piezoelectric actuator 13. In some embodiments, the insulating sheets 141, 142 are made of insulating materials, such as plastic, but not limited to this, for insulation purposes. In other embodiments, the conductive sheets 15 are made of insulating materials. It is made of conductive materials, such as metal, but not limited to this, for electrical conduction. Moreover, in this embodiment, a conductive pin 151 can also be provided on the conductive sheet 15 for electrical conduction.

請同時參閱第3A圖、第3B圖及第3C圖,其係分別為第1A圖所示之微型流體控制裝置之壓電致動器之正面結構示意圖、背面結構示意圖以及剖面結構示意圖,如圖所示,壓電致動器13係由一懸浮板130、一外框131、複數個支架132以及一壓電陶瓷板133所共同組裝而成,於本實施例中,該複數個支架132係為4個支架132,但不以此為限,該等數量係可依照實際施作情形而任施變化;以及,懸浮板130、外框131以及四支架132係可為但不限為一體成型之結構,且可由一金屬板所構成,例如可由不鏽鋼材質所構成,但不以此為限,是以,本案之微型流體控制裝置1之壓電致動器13即為由壓電陶瓷板133與金屬板黏合而成,但不以此為限。且如圖所示,懸浮板130具有第一表面130b及相對應之第二表面130a,其中,該壓電陶瓷板133貼附於懸浮板130之第一表面130b,用以施加電壓以驅動該懸浮板130彎曲振動。如第3A圖所示,懸浮板130具有中心部130d及外周部130e,是以當壓電陶瓷板133受電壓驅動時,懸浮板130可由該中心部130d到外周部130e彎曲振動;外框131係環繞設置於懸浮板130之外側,且具有一向外凸設之導電接腳134,用以供電連接之用,但 不以此為限。 Please refer to Fig. 3A, Fig. 3B and Fig. 3C at the same time, which are the front structure diagram, back structure diagram and cross-sectional diagram of the piezoelectric actuator of the micro fluid control device shown in Fig. 1A, respectively. As shown, the piezoelectric actuator 13 is assembled by a suspension plate 130, an outer frame 131, a plurality of brackets 132, and a piezoelectric ceramic plate 133. In this embodiment, the plurality of brackets 132 are There are four brackets 132, but it is not limited to this. The number can be changed according to the actual implementation situation; and, the suspension plate 130, the outer frame 131 and the four brackets 132 can be but not limited to be integrally formed The structure can be composed of a metal plate, such as stainless steel, but not limited to this. Therefore, the piezoelectric actuator 13 of the micro fluid control device 1 in this case is composed of a piezoelectric ceramic plate 133 It is bonded with a metal plate, but not limited to this. And as shown in the figure, the suspension plate 130 has a first surface 130b and a corresponding second surface 130a, wherein the piezoelectric ceramic plate 133 is attached to the first surface 130b of the suspension plate 130 for applying voltage to drive the The suspension plate 130 flexes and vibrates. As shown in Figure 3A, the floating plate 130 has a central portion 130d and an outer peripheral portion 130e, so when the piezoelectric ceramic plate 133 is driven by voltage, the floating plate 130 can bend and vibrate from the central portion 130d to the outer peripheral portion 130e; the outer frame 131 It is arranged around the outer side of the suspension board 130, and has a conductive pin 134 protruding outwards for power connection, but Not limited to this.

於本實施例中,其中四支架132係分別垂直連接於懸浮板130以及外框131之間,以提供彈性支撐,也就是,懸浮板130之側邊130f與外框131之內側邊131c係平行設置,而每一該支架132之一端係垂直連接於懸浮板130之側邊130f,另一端則垂直連接於外框131之內側邊131c,使四支架132與懸浮板130之側邊130f、外框131之內側邊131c呈同軸直角連接,並於支架132、懸浮板130及外框131之間更具有至少一空隙135,用以供流體流通,且該懸浮板130、外框131以及支架132之型態及數量係具有多種變化。透過此垂直跨設於懸浮板130與外框131之間之支架132,以減少懸浮板130於運作時不均一的偏移角度,有助於增加懸浮板130於Z軸上的振幅,使懸浮板130在上下振動時可有更好的位移狀態,即該懸浮板130作動時更為穩定、一致,俾利於提升壓電致動器13作動之穩定性及效能。 In this embodiment, the four brackets 132 are respectively connected vertically between the suspension plate 130 and the outer frame 131 to provide elastic support, that is, the side 130f of the suspension plate 130 and the inner side 131c of the outer frame 131 are They are arranged in parallel, and one end of each bracket 132 is vertically connected to the side 130f of the suspension board 130, and the other end is vertically connected to the inner side 131c of the outer frame 131, so that the four brackets 132 and the side 130f of the suspension board 130 The inner side 131c of the outer frame 131 is coaxially connected at a right angle, and there is at least one gap 135 between the bracket 132, the suspension plate 130, and the outer frame 131 for fluid circulation, and the suspension plate 130 and the outer frame 131 And the type and quantity of the bracket 132 have many changes. Through the bracket 132 that is vertically arranged between the suspension plate 130 and the outer frame 131, the uneven deviation angle of the suspension plate 130 during operation is reduced, which helps to increase the amplitude of the suspension plate 130 on the Z axis, so that the suspension The plate 130 can have a better displacement state when it vibrates up and down, that is, the suspension plate 130 is more stable and consistent when it is actuated, which helps to improve the stability and performance of the piezoelectric actuator 13.

於本案之壓電致動器13中,支架132之不同長度及寬度將導致壓電致動器13之性能有所差異,其各項性能之數據資料係如下表一所示:

Figure 108117223-A0305-02-0010-2
In the piezoelectric actuator 13 of this case, the different length and width of the bracket 132 will cause the performance of the piezoelectric actuator 13 to be different. The data of each performance is shown in Table 1:
Figure 108117223-A0305-02-0010-2

由表一數據可見,於本實施例中,每一該支架132之長度係介於1.11mm至1.21mm之間,其性能表現較好,且該支架132之長度之較佳值為1.16mm,其性能可明顯的提升,以及每一該支架132之寬度係介於0.2mm至0.6mm之間,且其較佳值為0.4mm,但不以此為限。 As can be seen from the data in Table 1, in this embodiment, the length of each bracket 132 is between 1.11mm and 1.21mm, and its performance is better, and the preferred length of the bracket 132 is 1.16mm. The performance can be significantly improved, and the width of each bracket 132 is between 0.2 mm and 0.6 mm, and the preferred value is 0.4 mm, but it is not limited thereto.

又如第3A圖及第3C圖所示,懸浮板130之第二表面130a與外框131之第二表面131a及支架132之第二表面132a為平整之共平面結構,且以本 實施例為例,其中懸浮板130係為正方形之結構,且該懸浮板130之每一邊長係介於7.5mm至12mm之間,且其較佳值為7.5至8.5mm,而厚度係介於0.1mm至0.4mm之間,其較佳值為0.27mm,但不以此為限。且該外框之厚度亦介於0.1mm至0.4mm之間,但不以此為限。以及,壓電陶瓷板133之邊長不大於懸浮板130之邊長,且同樣設計為與懸浮板130相對應之正方形板狀結構,且壓電陶瓷板133之厚度係介於0.05mm至0.3mm之間,且其較佳值為0.10mm,透過本案所採用之正方形壓電陶瓷板131及正方形懸浮板130之設計,其原因在於相較於傳統習知壓電致動器之圓形懸浮板設計,本案壓電致動器13之正方形懸浮板130明顯具有省電之優勢,其消耗功率之比較係如下表二所示:

Figure 108117223-A0305-02-0011-3
As shown in Figures 3A and 3C, the second surface 130a of the suspension plate 130, the second surface 131a of the outer frame 131, and the second surface 132a of the bracket 132 are flat and coplanar, and take this embodiment as For example, the suspension plate 130 has a square structure, and the length of each side of the suspension plate 130 is between 7.5mm and 12mm, and its preferred value is between 7.5 and 8.5mm, and the thickness is between 0.1mm and Between 0.4mm, the preferred value is 0.27mm, but not limited to this. And the thickness of the outer frame is also between 0.1mm and 0.4mm, but not limited to this. And, the side length of the piezoelectric ceramic plate 133 is not greater than the side length of the suspension plate 130, and is also designed as a square plate structure corresponding to the suspension plate 130, and the thickness of the piezoelectric ceramic plate 133 is between 0.05 mm and 0.3 mm, and its preferred value is 0.10mm. Through the design of the square piezoelectric ceramic plate 131 and the square suspension plate 130 used in this case, the reason is that compared with the circular suspension of the conventional piezoelectric actuator The board design, the square suspension board 130 of the piezoelectric actuator 13 in this case obviously has the advantage of saving electricity, and the comparison of its power consumption is shown in Table 2 below:
Figure 108117223-A0305-02-0011-3

是以,藉由實驗的上表得知:壓電致動器之正方形懸浮板邊長尺寸(8mm至10mm)設計相較於壓電致動器之圓形懸浮板直徑尺寸(8mm至10mm)較為省電,其省電之緣由可推測為:因在共振頻率下操作之電容性負載,其消耗功率會隨頻率之上升而增加,又因邊長尺寸正方形懸浮板130設計之共振頻率明顯較同樣直徑圓形之懸浮板低,故其相對的消耗功率亦明顯較低,亦即本案所採用正方形設計之懸浮板130相較於以往的圓形懸浮板之設計,實具有省電優勢,在微型流體控制裝置1採微型超薄且靜音之設計趨勢下,更能達到低 耗電設計之功效,尤其更可以應用於穿戴裝置,節省電力是非常重要的設計重點。 Therefore, from the above table of the experiment, we know that the side length (8mm to 10mm) of the square suspension plate of the piezoelectric actuator is compared with the diameter of the circular suspension plate (8mm to 10mm) of the piezoelectric actuator. It is more power-saving. The reason for the power-saving can be inferred as: because of the capacitive load operating at the resonance frequency, the power consumption will increase with the increase of the frequency, and the resonance frequency of the square suspension plate 130 with side length is obviously higher than The circular suspension plate of the same diameter is low, so its relative power consumption is also significantly lower. That is, the square design of the suspension plate 130 used in this case has the advantage of power saving compared with the previous circular suspension plate design. The micro-fluid control device 1 adopts the design trend of miniature, ultra-thin and quiet, and can reach low The power consumption design is especially useful for wearable devices, and power saving is a very important design focus.

如前所述,於本實施例中,該等懸浮板130、外框131及四垂直於懸浮板130、外框131而設置之支架132係可為但不限為一體成型之結構,至於其製造方式則可由傳統加工、或黃光蝕刻、或雷射加工、或電鑄加工、或放電加工等方式製出,均不以此為限。然以本實施例為例,本案之壓電致動器13之懸浮板130、外框131、四支架132係為一體成型之結構,即為一金屬板,並透過使外框131、四支架132及懸浮板130以相同深度進行蝕刻,進而可使外框131之第二表面131a、四支架132之第二表面132a及懸浮板130之第二表面130a均為共平面之結構;透過此相同深度的蝕刻製程,可簡化過去需因應外框131之不同深度的進行多次蝕刻製程,同時再透過前述設置於外框131及共振片12之間的膠層136,塗佈於外框131於蝕刻後產生的粗糙表面,以致可增加膠層與外框之間結合強度,且由於外框131之厚度相較於過往的製法是降低的,是以塗佈該間隙h之膠層136的厚度增加,透過膠層136之厚度增加,可有效改善膠層136塗佈的不均一性,降低懸浮板130組裝時水平方向的組裝誤差,並提升懸浮板130垂直方向之動能利用效率,同時也可輔助吸收振動能量、並降低噪音。 As mentioned above, in this embodiment, the suspension board 130, the outer frame 131, and the four brackets 132 arranged perpendicular to the suspension board 130 and the outer frame 131 can be, but not limited to, an integrally formed structure. The manufacturing method can be made by traditional processing, or yellow light etching, or laser processing, or electroforming processing, or electric discharge processing, etc., and they are not limited to this. However, taking this embodiment as an example, the suspension plate 130, the outer frame 131, and the four brackets 132 of the piezoelectric actuator 13 in this case are integrally formed, that is, a metal plate, and by making the outer frame 131, the four brackets 132 and the suspension board 130 are etched at the same depth, so that the second surface 131a of the outer frame 131, the second surface 132a of the four brackets 132, and the second surface 130a of the suspension board 130 are all coplanar structures; The deep etching process can simplify the multiple etching processes that had to be done in the past according to the different depths of the outer frame 131. At the same time, the adhesive layer 136 provided between the outer frame 131 and the resonant plate 12 is applied to the outer frame 131. The rough surface produced after etching can increase the bonding strength between the adhesive layer and the outer frame, and since the thickness of the outer frame 131 is lower than that of the previous manufacturing method, the thickness of the adhesive layer 136 coated with the gap h By increasing the thickness of the adhesive layer 136, the uneven coating of the adhesive layer 136 can be effectively improved, the horizontal assembly error during the assembly of the suspension board 130 can be reduced, and the vertical kinetic energy utilization efficiency of the suspension board 130 can be improved. Help absorb vibration energy and reduce noise.

於本案之微型流體控制裝置1中,膠層136之不同厚度將導致微型流體控制裝置之性能及不良率有所差異,其各項性能及不良率之數據資料係如下表三所示:

Figure 108117223-A0305-02-0012-4
In the micro fluid control device 1 of this case, the different thickness of the adhesive layer 136 will cause the performance and defect rate of the micro fluid control device to be different. The data of each performance and defect rate are shown in Table 3 below:
Figure 108117223-A0305-02-0012-4

由表三數據明顯可見,膠層136之厚度可顯著影響微型流體控制裝 置1之性能,若是膠層136之厚度太厚,則雖然間隙h可維持較厚的深度,然其由於壓縮腔室121之深度變深、體積變大,相對其壓縮作動之性能將會變差,是以其性能會下降;然若膠層136之厚度過於薄,則其所能提供的間隙h之深度亦會不足,而易導致懸浮板130之凸部130c與共振片12彼此接觸碰撞,進而使性能下降並產生噪音,而噪音問題也是造成產品不良的原因之一。是以,於本案實施例中,經取樣25個微型流體控制裝置1產品實做,膠層136之厚度係介於50至60μm,,於此段數值區間中,不僅性能具有顯著的提升,同時其不良率相對低,以及,其中之較佳值係為55μm,其性能之表現更佳,且不良率均為最低,但不以此為限。 It is obvious from the data in Table 3 that the thickness of the adhesive layer 136 can significantly affect the microfluidic control device. For the performance of setting 1, if the thickness of the glue layer 136 is too thick, although the gap h can maintain a thicker depth, the compression chamber 121 has a deeper depth and a larger volume, and its compression action performance will change. If the thickness of the adhesive layer 136 is too thin, the depth of the gap h that it can provide will also be insufficient, which will easily cause the protrusion 130c of the suspension plate 130 and the resonance sheet 12 to contact and collide with each other. , Which in turn reduces performance and produces noise, and noise is also one of the reasons for product failure. Therefore, in the embodiment of this case, after sampling 25 micro fluid control devices 1 products, the thickness of the glue layer 136 is between 50 and 60 μm. In this numerical range, not only the performance is significantly improved, but also The defect rate is relatively low, and the preferred value is 55μm, the performance is better, and the defect rate is the lowest, but it is not limited to this.

又如第3B圖所示,於本實施例中,懸浮板130係為一正方形且具有階梯面之結構,即於懸浮板130之第二表面130a上更具有一凸部130c,該凸部130c係設置於第二表面130a之中心部130d,且可為但不限為一圓形凸起結構。於一些實施例中,凸部130c之高度係介於0.02mm至0.08mm之間,較佳值為0.03mm,其直徑為4.4mm,但不以此為限。 As shown in Figure 3B, in this embodiment, the suspension plate 130 is a square with a stepped surface structure, that is, there is a convex portion 130c on the second surface 130a of the suspension plate 130, and the convex portion 130c It is disposed at the central portion 130d of the second surface 130a, and can be, but is not limited to, a circular convex structure. In some embodiments, the height of the protrusion 130c is between 0.02 mm and 0.08 mm, preferably 0.03 mm, and its diameter is 4.4 mm, but it is not limited thereto.

因此,請參閱第1A圖、第4A圖至第4E圖及第5圖所示,該底座10、壓電致動器13、絕緣片141、導電片15、另一絕緣片142及集氣板16等依序堆疊組裝後,如第4A圖及第5圖所示,可見微型流體控制裝置1於共振片12之中空孔洞120處可與其上的進氣板11共同形成一匯流氣體的腔室,亦即進氣板11第一表面11b之匯流腔室111處的腔室,且在共振片12與壓電致動器13之間更形成一壓縮腔室121,用以暫存氣體,且壓縮腔室121係透過共振片12之中空孔洞120而與進氣板11第一表面11b之匯流腔室111處的腔室相連通,以下就微型流體控制裝置1控制驅動壓電致動器13之懸浮板130進行垂直往復式振動的作動實施狀態的局部示意圖作說明。 Therefore, please refer to Fig. 1A, Fig. 4A to Fig. 4E and Fig. 5, the base 10, the piezoelectric actuator 13, the insulating sheet 141, the conductive sheet 15, the other insulating sheet 142 and the gas collecting plate After 16 pieces are stacked and assembled in sequence, as shown in Fig. 4A and Fig. 5, it can be seen that the micro fluid control device 1 can form a chamber for confluent gas at the cavity 120 in the resonant plate 12 and the inlet plate 11 on it. , That is, the chamber at the confluence chamber 111 on the first surface 11b of the intake plate 11, and a compression chamber 121 is formed between the resonant plate 12 and the piezoelectric actuator 13 to temporarily store gas, and The compression chamber 121 communicates with the chamber at the confluence chamber 111 of the first surface 11b of the air inlet plate 11 through the cavity 120 in the resonant sheet 12. The micro fluid control device 1 controls and drives the piezoelectric actuator 13 below. A partial schematic diagram of an implementation state of the floating plate 130 performing vertical reciprocating vibration is illustrated.

如第4B圖所示,當在控制驅動壓電致動器13之懸浮板130進行垂直往復式振動而彎曲形變向下位移時,因此將產生氣體由進氣板11上的至少一 進氣孔110進入,並透過其第一表面11b的至少一匯流排孔112而匯集到中央的匯流腔室111處,此時由於共振片12係為輕、薄之片狀結構會因流體的帶入及推壓以及亦會隨懸浮板130之共振而進行垂直之往復式振動,即為共振片12對應匯流腔室111的可動部12a亦會隨之彎曲振動形變,又如第4C圖所示,當懸浮板130垂直之往復式振動位移到一位置,令該共振片12之可動部12a能非常靠近於懸浮板130之凸部130c,進而使流體進入壓縮腔室121之通道內,在懸浮板130之凸部130c以外的區域與共振片12兩側之固定部12b之間的壓縮腔室121的間距不會變小情況下,因此流過它們之間的流體的流量不會降低,也不會產生壓力損失,如此更有效地壓縮該壓縮腔室121之體積,如第4D圖所示,當壓電致動器13持續進行垂直之往復式振動而彎曲形變向上位移時,即可促使壓縮腔室121內的流體推擠向兩側流動,並經由壓電致動器13之支架132之間的空隙136而向下穿越流動,以獲得較高的排出壓力,此時再如第4E圖所示,隨著壓電致動器13之懸浮板130之凸部130c之向上推移動,而使共振片12之可動部12a亦隨之向上彎曲振動形變,,使匯流腔室111處的體積受壓縮,並在匯流排孔112中的流體流通至匯流腔室111處變小,最後當壓電致動器13之懸浮板130持續進行垂直往復式振動時,即可再重複第4B圖至第4E圖所示實施狀態。於本實施例中,可見此壓電致動器13之懸浮板130具備凸部130c之設計應用於本案之微型流體控制裝置1中更可達到良好的流體傳輸效率,但凡凸部130c的設計型態、數量及位置等係可依照實際施作情形而任施變化,並不以此為限。 As shown in Figure 4B, when the suspension plate 130 of the piezoelectric actuator 13 is controlled to drive the vertical reciprocating vibration and the bending deformation is displaced downward, the gas will be generated from at least one of the inlet plate 11 The air inlet 110 enters and passes through at least one bus hole 112 on the first surface 11b to converge to the central bus chamber 111. At this time, because the resonance sheet 12 is a light and thin sheet structure, it will be affected by the fluid Bringing in and pushing, and vertical reciprocating vibration will follow the resonance of the suspension plate 130, that is, the movable part 12a of the resonance plate 12 corresponding to the confluence chamber 111 will also be deformed by bending vibration, as shown in Figure 4C It is shown that when the vertical reciprocating vibration of the suspension plate 130 is displaced to a position, the movable part 12a of the resonance plate 12 can be very close to the convex part 130c of the suspension plate 130, and the fluid enters the channel of the compression chamber 121. If the distance between the compression chamber 121 between the area other than the convex portion 130c of the suspension plate 130 and the fixed portion 12b on both sides of the resonant plate 12 does not decrease, the flow rate of the fluid flowing between them does not decrease. There is no pressure loss, so the volume of the compression chamber 121 can be compressed more effectively. As shown in Fig. 4D, when the piezoelectric actuator 13 continues to perform vertical reciprocating vibration and the bending deformation moves upward, it is sufficient. The fluid in the compression chamber 121 is forced to flow to both sides, and flows downward through the gap 136 between the brackets 132 of the piezoelectric actuator 13 to obtain a higher discharge pressure. As shown in Figure 4E, as the convex portion 130c of the suspension plate 130 of the piezoelectric actuator 13 pushes upward, the movable portion 12a of the resonant plate 12 is also deformed by bending and vibration upward, causing the confluence chamber 111 The volume of is compressed, and the fluid in the busbar hole 112 flows to the bus chamber 111 to become smaller. Finally, when the suspension plate 130 of the piezoelectric actuator 13 continues to vibrate vertically, you can repeat the 4B Figure to Figure 4E shows the implementation state. In this embodiment, it can be seen that the design of the suspension plate 130 of the piezoelectric actuator 13 with the convex portion 130c can achieve good fluid transmission efficiency when applied to the micro-fluid control device 1 of this case, but the design of the convex portion 130c The state, quantity and location can be changed according to the actual implementation situation, and it is not limited to this.

另外,於一些實施例中,共振片12之垂直往復式振動頻率係可與壓電致動器13之振動頻率相同,即兩者可同時向上或同時向下,其係可依照實際施作情形而任施變化,並不以本實施例所示之作動方式為限。 In addition, in some embodiments, the vertical reciprocating vibration frequency of the resonant plate 12 can be the same as the vibration frequency of the piezoelectric actuator 13, that is, both can be upward or downward at the same time, which can be based on actual implementation conditions. Any change is not limited to the action mode shown in this embodiment.

綜上所述,本案所提供之壓電致動器係應用於微型流體控制裝置中,壓電致動器具有懸浮板、外框及四支架,且每一支架係垂直連接於懸浮板與外框之間,藉由此垂直跨設於懸浮板與外框之間之支架,以提供彈性支撐、 並減少懸浮板不均一的擺動,有助於增加懸浮板於Z軸上的振幅,使懸浮板在上下振動時可有更好的位移狀態,即懸浮板作動時更為穩定、一致,俾利於提升壓電致動器作動之穩定性及效能;同時,藉由壓電致動器之懸浮板、外框、支架為一體成型金屬板結構,並透過相同深度進行蝕刻出懸浮板之凸部及支架需求型態,使外框外框之第二表面、支架之第二表面及懸浮板之第二表面均為共平面之結構,可簡化過去需因應外框之不同深度的進行多次蝕刻製程,同時再透過設置於外框及共振片之間的膠層,塗佈於外框於蝕刻後產生的粗糙表面,以致可增加膠層與外框之間結合強度,且由於外框之厚度相較於過往的製法是降低的,是以塗佈該間隙之膠層的厚度增加,透過膠層之厚度增加,可有效改善膠層塗佈的不均一性,降低懸浮板組裝時水平方向的組裝誤差,並提升懸浮板垂直方向之動能利用效率,同時也可輔助吸收振動能量、並降低噪音達到靜音之功效,且此微型化之壓電致動器更可使微型流體控制裝置之整體體積減小及薄型化,以達到輕便舒適之可攜式目的;以及,藉由該壓電致動器之懸浮板正方形型態之設計及懸浮板上更具有凸部之作動,使流體可由底座之進氣板之進氣孔流入,並沿相連通之匯流排孔及匯流腔室進行流動,透過共振片之中空孔洞以使流體於共振片及壓電致動器之間形成的壓縮腔室內產生壓力梯度,進而使流體高速流動,流體的流量不會降低,也不會產生壓力損失,並可繼續傳遞達到獲得較高的排出壓力;因此,本案微型流體控制裝置更可使整體體積減小及薄型化,以達到輕便舒適之可攜式目的,極具產業利用價值,爰依法提出申請。 In summary, the piezoelectric actuator provided in this case is applied to a micro fluid control device. The piezoelectric actuator has a suspension plate, an outer frame and four brackets, and each bracket is vertically connected to the suspension plate and the outer frame. Between the frames, the brackets vertically straddling between the suspension board and the outer frame provide elastic support, And reduce the uneven swing of the suspension plate, which helps to increase the amplitude of the suspension plate on the Z axis, so that the suspension plate can have a better displacement state when the suspension plate vibrates up and down, that is, the suspension plate is more stable and consistent when moving, which is beneficial Improve the stability and performance of the piezoelectric actuator; at the same time, the suspension plate, outer frame, and bracket of the piezoelectric actuator are integrated into a metal plate structure, and the convex part and the suspension plate are etched through the same depth The bracket needs type, so that the second surface of the outer frame, the second surface of the bracket and the second surface of the suspension board are all coplanar structures, which can simplify the multiple etching processes that needed to be done in the past according to the different depths of the outer frame , At the same time, through the adhesive layer arranged between the outer frame and the resonance film, the rough surface of the outer frame after etching is applied to increase the bonding strength between the adhesive layer and the outer frame, and the thickness of the outer frame Compared with the previous manufacturing method, it is lower, because the thickness of the glue layer coating the gap is increased, and the thickness of the penetrating glue layer is increased, which can effectively improve the unevenness of the glue layer coating and reduce the horizontal assembly of the suspension board. Error, and improve the efficiency of the kinetic energy utilization in the vertical direction of the suspension plate. It can also assist in absorbing vibration energy and reduce noise to achieve the effect of silence. The miniaturized piezoelectric actuator can also reduce the overall volume of the micro fluid control device. Small and thin to achieve the purpose of light and comfortable portability; and, by the design of the square shape of the suspension plate of the piezoelectric actuator and the operation of the convex part on the suspension plate, the fluid can enter the base The air inlet hole of the air plate flows in and flows along the connected busbar holes and the bus chamber, passing through the holes in the resonance plate to make the fluid generate pressure in the compression chamber formed between the resonance plate and the piezoelectric actuator Gradient, which makes the fluid flow at a high speed, the flow rate of the fluid will not decrease, and there will be no pressure loss, and can continue to transmit to obtain a higher discharge pressure; therefore, the micro fluid control device in this case can reduce the overall volume and thin In order to achieve the purpose of being portable and comfortable, it has great industrial use value, and the application is submitted in accordance with the law.

縱使本發明已由上述實施例詳細敘述而可由熟悉本技藝人士任施匠思而為諸般修飾,然皆不脫如附申請專利範圍所欲保護者。 Even though the present invention has been described in detail by the above-mentioned embodiments, it can be modified in many ways by those skilled in the art, but it does not deviate from the scope of the attached patent application.

1:微型流體控制裝置 1: Micro fluid control device

11:進氣板 11: intake plate

110:進氣孔 110: air inlet

111:匯流腔室 111: Confluence chamber

112:匯流排孔 112: bus hole

12:共振片 12: Resonance film

12a:可動部 12a: movable part

12b:固定部 12b: Fixed part

120:中空孔洞 120: Hollow hole

13:壓電致動器 13: Piezo actuator

130:懸浮板 130: hoverboard

130a:懸浮板之第二表面 130a: The second surface of the suspension board

130b:懸浮板之第一表面 130b: The first surface of the suspension board

130c:凸部 130c: convex

131:外框 131: Outer Frame

131a:外框之第二表面 131a: The second surface of the outer frame

133:壓電陶瓷板 133: Piezoelectric ceramic plate

132:支架 132: Bracket

135:空隙 135: Gap

136:膠層 136: Glue layer

16:集氣板 16: Gas collecting plate

160:表面 160: Surface

161:基準表面 161: Reference surface

162:集氣腔室 162: Gathering Chamber

163:第一貫穿孔 163: first through hole

164:第二貫穿孔 164: second through hole

165:第一卸壓腔室 165: The first pressure relief chamber

166:第一出口腔室 166: The first out of the oral cavity

167:凸部結構 167: Convex structure

168:側壁 168: Sidewall

h:間隙 h: gap

Claims (9)

一種壓電致動器,包含:一懸浮板,為正方形之型態,具有一第一表面及相對應之一第二表面,該第二表面上具有一凸部,且該懸浮板可由一中心部到一外周部彎曲振動;一外框,環繞設置於該懸浮板之外側,具有一第一表面及相對應之一第二表面;複數個支架,每一該支架具有相對應之兩端點,其中一端點係垂直連接於該懸浮板,另一該端點則垂直連接於該外框,以提供彈性支撐,且該支架具有長度介於1.11mm至1.21mm、寬度介於0.2mm至0.6mm,其中該懸浮板、該外框及該支架係以同一深度之蝕刻方式所製成,俾使該外框之該第二表面與該懸浮板之該第二表面之該凸部之外之區域均為共平面;以及一壓電陶瓷板,為正方形之型態,具有不大於該懸浮板邊長之邊長,貼附於該懸浮板之該第一表面上,用以施加電壓以驅動該懸浮板彎曲振動。 A piezoelectric actuator includes: a suspension plate, in a square shape, with a first surface and a corresponding second surface, the second surface has a convex portion, and the suspension plate can be formed by a center Part to an outer peripheral part bending vibration; an outer frame, arranged around the outer side of the suspension plate, has a first surface and a corresponding second surface; a plurality of brackets, each of the brackets has a corresponding end point , One of the end points is vertically connected to the suspension plate, the other end is vertically connected to the outer frame to provide elastic support, and the bracket has a length ranging from 1.11mm to 1.21mm and a width ranging from 0.2mm to 0.6 mm, where the suspension board, the outer frame, and the bracket are made by etching at the same depth, so that the second surface of the outer frame and the second surface of the suspension board are outside the convex portion The areas are all coplanar; and a piezoelectric ceramic plate, in the form of a square, with a side length not greater than the side length of the floating plate, attached to the first surface of the floating plate for applying voltage to drive The suspension plate flexes and vibrates. 如請求項1所述之壓電致動器,其中該些支架係為四個支架。 The piezoelectric actuator according to claim 1, wherein the brackets are four brackets. 如請求項1所述之壓電致動器,其中每一該支架之一端係垂直連接於該懸浮板之一側邊,另一端係垂直連接於該外框之一內側邊。 The piezoelectric actuator according to claim 1, wherein one end of each bracket is vertically connected to one side of the suspension plate, and the other end is vertically connected to an inner side of the outer frame. 如請求項1所述之壓電致動器,其中該支架長度為1.16mm。 The piezoelectric actuator according to claim 1, wherein the length of the bracket is 1.16 mm. 如請求項1所述之壓電致動器,其中該支架寬度為0.4mm。 The piezoelectric actuator according to claim 1, wherein the width of the bracket is 0.4 mm. 如請求項1所述之壓電致動器,其中該壓電陶瓷板具有介於0.05mm至0.3mm之間的厚度。 The piezoelectric actuator according to claim 1, wherein the piezoelectric ceramic plate has a thickness between 0.05 mm and 0.3 mm. 如請求項6所述之壓電致動器,其中該壓電陶瓷板厚度為0.10mm。 The piezoelectric actuator according to claim 6, wherein the thickness of the piezoelectric ceramic plate is 0.10 mm. 如請求項1所述之壓電致動器,其中該懸浮板之每一邊長介於7.5mm至12mm之間,以及厚度介於0.1mm至0.4mm之間。 The piezoelectric actuator according to claim 1, wherein the length of each side of the suspension plate is between 7.5 mm and 12 mm, and the thickness is between 0.1 mm and 0.4 mm. 如請求項8所述之壓電致動器,其中該懸浮板之每一邊長介於7.5mm至8.5mm之間,及厚度為0.27mm。 The piezoelectric actuator according to claim 8, wherein the length of each side of the suspension plate is between 7.5 mm and 8.5 mm, and the thickness is 0.27 mm.
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TW201610298A (en) * 2014-09-15 2016-03-16 研能科技股份有限公司 Micro-gas pressure driving apparatus
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Publication number Priority date Publication date Assignee Title
TW201610298A (en) * 2014-09-15 2016-03-16 研能科技股份有限公司 Micro-gas pressure driving apparatus
CN205383064U (en) * 2016-01-29 2016-07-13 研能科技股份有限公司 Miniature gas pressure power unit

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