TWI704432B - Aberration measuring device and method - Google Patents
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- TWI704432B TWI704432B TW108119396A TW108119396A TWI704432B TW I704432 B TWI704432 B TW I704432B TW 108119396 A TW108119396 A TW 108119396A TW 108119396 A TW108119396 A TW 108119396A TW I704432 B TWI704432 B TW I704432B
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70483—Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
- G03F7/70591—Testing optical components
- G03F7/706—Aberration measurement
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Abstract
本發明提供了一種像差測量裝置及方法,所述像差測量的方法包括:遮罩標記單元移動至待測投影物鏡單元的視場中心位置;遮罩對準單元測量遮罩標記單元在預定向上所有標記的預定向位置和Z向位置,並計算預定向上相鄰兩個標記的預定向位置差值和Z向位置差值,所述預定向為X向和/或Y向;根據預定向上所有相鄰兩個標記的預定向位置差值和Z向位置差值得到物鏡視場預定向V線條或H線條的畸變和場曲。測量時,兩個相同的預定向探測器同時對標記進行測量,計算時,基於預定向上相鄰兩個標記的預定向位置差值和Z向位置差值,因此本測量不受工件台漂移和工件台運動誤差的影響,從而大幅度提高物鏡低階像差的測量精度。The present invention provides an aberration measurement device and method. The aberration measurement method includes: a mask marking unit is moved to the center position of the field of view of the projection objective lens unit to be tested; the mask alignment unit measures that the mask marking unit is at a predetermined Upward the predetermined position and Z position of all the marks, and calculate the predetermined position difference and the Z position difference of two adjacent marks in the predetermined upward direction. The predetermined direction is the X direction and/or the Y direction; The predetermined-direction position difference and the Z-direction position difference of all two adjacent marks obtain the distortion and field curvature of the predetermined V line or H line of the objective field of view. During the measurement, two identical pre-directional detectors measure the marks at the same time. The calculation is based on the pre-determined position difference and the Z-direction position difference of two adjacent marks in the predetermined upward direction. Therefore, this measurement is not affected by the drift of the workpiece table and The influence of the movement error of the work table greatly improves the measurement accuracy of the low-order aberration of the objective lens.
Description
本發明係關於積體電路製造裝備技術領域,特別是關於一種像差測量裝置及方法。The invention relates to the technical field of integrated circuit manufacturing equipment, in particular to an aberration measuring device and method.
光刻機是一種應用於積體電路製造的裝備,利用該裝備的設備包括但不限於:積體電路製造光刻裝置、液晶面板光刻裝置、光罩刻印裝置、MEMS(微電子機械系統)/MOMS(微光機系統)光刻裝置、先進封裝光刻裝置、印刷電路板光刻裝置及印刷電路板加工裝置等。Lithography machine is a kind of equipment used in integrated circuit manufacturing. The equipment using this equipment includes but not limited to: integrated circuit manufacturing lithography device, liquid crystal panel lithography device, photomask engraving device, MEMS (Micro Electro Mechanical System) /MOMS (Micro Optical Machine System) lithography equipment, advanced packaging lithography equipment, printed circuit board lithography equipment and printed circuit board processing equipment, etc.
投影物鏡畸變是影響光刻機成像質量的重要因素。投影物鏡畸變不僅能造成物鏡所成像的變形,同時會使曝光到矽片上的圖形相對於其理想位置發生位移,從而引起套刻誤差。現代積體電路一般由幾十層電路組成,因而對光刻機的匹配套刻誤差要求極其嚴格。而投影物鏡的畸變是影響光刻機之間匹配套刻的關鍵因素。因此,投影物鏡畸變的檢測對於保證光刻機的套刻誤差不可或缺。The distortion of the projection objective is an important factor affecting the image quality of the lithography machine. The distortion of the projection objective lens can not only cause the deformation of the image of the objective lens, but also cause the pattern exposed on the silicon wafer to be displaced relative to its ideal position, thereby causing overprinting errors. Modern integrated circuits are generally composed of dozens of layers of circuits, so the matching error requirements of the photoetching machine are extremely strict. The distortion of the projection objective is a key factor that affects the matching of engraving between photoetching machines. Therefore, the detection of the distortion of the projection objective lens is indispensable for ensuring the engraving error of the lithography machine.
現有技術揭示了一種用於測量投影物鏡畸變的標記結構,形成在一遮罩上,該遮罩上定義有第一方向及與該第一方向垂直的第二方向,該標記結構包括第一圖形區域與第二圖形區域,所述第一圖形區域的中心位置處設置一獨立標記,所述第二圖形區域由陣列標記組成,所述第一圖形區域與第二圖形區域沿該第二方向排列。該發明同時揭示了一種用於測量投影物鏡畸變的方法,包括使獨立標記與投影物鏡物方視場中心位置重合;將工件台位置分別設置為xws = x-M×Xi , j ,yws =y-M×Yi ,對所述獨立標記進行曝光,其中,M為投影物鏡倍率,x,y為矽片曝光場中心位置;使第二圖形區域的中心或遮罩的中心與投影物鏡物方視場中心位置重合,將工件台位置設置為xws =x,yws =y後曝光;檢測套刻標記的位置誤差Δxi , j ,Δyi , j ;計算投影物鏡畸變。該方法存在測量結果受工件台運動誤差的影響,導致物鏡低階像差的測量精度不高。The prior art discloses a marking structure for measuring the distortion of a projection objective. The marking structure is formed on a mask. The mask defines a first direction and a second direction perpendicular to the first direction. The marking structure includes a first pattern. Area and a second pattern area, an independent mark is set at the center of the first pattern area, the second pattern area is composed of array marks, and the first pattern area and the second pattern area are arranged along the second direction . The invention also discloses a method for measuring the distortion of a projection objective, which includes making the independent mark coincide with the center position of the field of view of the projection objective; setting the position of the workpiece stage as x ws = xM×X i , j , y ws = yM×Y i , the independent mark is exposed, where M is the magnification of the projection objective lens, and x and y are the center position of the silicon wafer exposure field; make the center of the second pattern area or the center of the mask and the projection objective lens The field center positions are coincident, and the workpiece stage position is set to x ws = x, y ws = y and then exposed; detect the position error of the engraved mark Δx i , j , Δy i , j ; calculate the distortion of the projection objective. In this method, the measurement result is affected by the movement error of the workpiece stage, which leads to the low-order aberration measurement accuracy of the objective lens.
上述的現有技術中的測量投影物鏡畸變的方法存在的問題也將直接影響到光刻設備的最終性能,因此急需一種方法可以克服現有方法的不足。The problems in the method for measuring the distortion of the projection objective in the prior art described above will also directly affect the final performance of the lithography equipment. Therefore, a method is urgently needed to overcome the deficiencies of the existing methods.
本發明的目的在於提供一種像差測量裝置及方法,以解決現有技術中測量投影物鏡畸變的方法受工件台運動誤差的影響,導致物鏡低階像差的測量精度不高的問題。The object of the present invention is to provide an aberration measuring device and method to solve the problem that the method of measuring the distortion of the projection objective in the prior art is affected by the movement error of the workpiece stage, resulting in the low-order aberration measurement accuracy of the objective lens.
為解決上述技術問題,本發明提供一種像差測量裝置,所述像差測量裝置包括:沿空間由上至下順次分布的對準照明單元、遮罩標記單元以及遮罩對準單元,其中,所述遮罩標記單元和所述遮罩對準單元之間用於設置一待測投影物鏡單元,所述遮罩對準單元包括至少兩個相同的X向探測器和/或至少兩個相同的Y向探測器,其中,相鄰的一對X向探測器之間的間距和/或相鄰的一對Y向探測器之間的間距為第一間距。In order to solve the above technical problems, the present invention provides an aberration measuring device, the aberration measuring device comprising: an alignment lighting unit, a mask marking unit, and a mask aligning unit that are sequentially distributed from top to bottom along a space, wherein, The mask marking unit and the mask aligning unit are used to set a projection objective lens unit to be tested, and the mask aligning unit includes at least two identical X-directional detectors and/or at least two identical In the Y-direction detector, the distance between a pair of adjacent X-direction detectors and/or the distance between a pair of adjacent Y-direction detectors is the first distance.
可選的,在所述的像差測量裝置中,所述遮罩標記單元包括至少兩個X向標記和/或至少兩個Y向標記,相鄰的一對X向標記之間的間距和/或相鄰的一對Y向標記之間的間距為第二間距。Optionally, in the aberration measuring device, the mask marking unit includes at least two X-direction marks and/or at least two Y-direction marks, and the distance between adjacent pairs of X-direction marks and /Or the interval between a pair of adjacent Y-direction marks is the second interval.
可選的,在所述的像差測量裝置中,所述第一間距與所述第二間距的數值比例為m,m為待測投影物鏡單元的物鏡倍率。Optionally, in the aberration measuring device, the numerical ratio of the first distance to the second distance is m, where m is the objective lens magnification of the projection objective lens unit to be tested.
可選的,在所述的像差測量裝置中,所述遮罩標記單元中的標記與所述遮罩對準單元中的探測器的尺寸比例為m,m為待測投影物鏡單元的物鏡倍率。Optionally, in the aberration measuring device, the size ratio between the mark in the mask marking unit and the detector in the mask alignment unit is m, where m is the objective lens of the projection objective unit to be measured Magnification.
本發明還提供一種像差測量的方法,採用如上所述的像差測量裝置所述像差測量的方法包括如下步驟:The present invention also provides a method for aberration measurement, the method for aberration measurement using the aberration measurement device as described above includes the following steps:
S1:遮罩標記單元移動至待測投影物鏡單元的視場中心位置;S1: The mask marking unit is moved to the center of the field of view of the projected objective lens unit to be tested;
S2:在對準照明單元的照明下,遮罩對準單元測量遮罩標記單元在預定向上的所有標記的預定向位置和Z向位置,並計算預定向上相鄰兩個標記的預定向位置差值和Z向位置差值,所述預定向為X向和/或Y向;S2: Under the illumination of the aligning lighting unit, the mask aligning unit measures the predetermined position and Z position of all the marks of the mask mark unit in the predetermined direction, and calculates the predetermined position difference of two adjacent marks in the predetermined upward direction Value and Z-direction position difference, the predetermined direction is X-direction and/or Y-direction;
S3:根據預定向上所有相鄰兩個標記的預定向位置差值和Z向位置差值得到物鏡視場預定向V線條或H線條的畸變和場曲。S3: Obtain the distortion and curvature of field of the objective lens field of view in the predetermined direction V line or H line according to the predetermined position difference and the Z position difference of all two adjacent marks in the predetermined direction.
可選的,在所述的像差測量的方法中,所述預定向為X向時,所述遮罩對準單元包括兩個相同的X向探測器,兩個相同的X向探測器同時測量所述遮罩標記單元在預定向上的標記的X向位置和Z向位置。Optionally, in the aberration measurement method, when the predetermined direction is the X-direction, the mask alignment unit includes two identical X-direction detectors, and the two same X-direction detectors are simultaneously The X-direction position and the Z-direction position of the mark of the mask marking unit in a predetermined upward direction are measured.
可選的,在所述的像差測量的方法中,所述預定向為Y向時,所述遮罩對準單元包括兩個相同的Y向探測器,兩個相同的Y向探測器同時測量所述遮罩標記單元在預定向上的標記的Y向位置和Z向位置。Optionally, in the aberration measurement method, when the predetermined direction is the Y direction, the mask alignment unit includes two identical Y-direction detectors, and the two same Y-direction detectors are simultaneously The Y-direction position and the Z-direction position of the mark of the mask marking unit in a predetermined upward direction are measured.
可選的,在所述的像差測量的方法中,在步驟S3中,根據預定向上所有相鄰兩個標記的預定向位置差值和Z向位置差值得到物鏡視場預定向V線條的畸變包括:Optionally, in the aberration measurement method, in step S3, the predetermined direction V line of the objective lens field of view is obtained according to the predetermined position difference and the Z position difference of all two adjacent marks in the predetermined direction Distortions include:
基於預定向各對相鄰兩個標記的預定向位置差值計算對應相鄰兩個標記的物鏡視場預定向的畸變,根據預定向所有相鄰兩個標記的物鏡視場預定向的畸變獲得物鏡視場預定向V線條畸變。Calculate the predetermined direction distortion of the objective lens corresponding to two adjacent marks based on the predetermined position difference of each pair of adjacent two marks, and obtain the predetermined direction distortion of the objective field of all two adjacent marks according to the predetermined direction The field of view of the objective lens is intended to be distorted to the V line.
可選的,在所述的像差測量的方法中,所述預定向為X向時,所述基於預定向各對相鄰兩個標記的預定向位置差值計算對應相鄰兩個標記的物鏡視場預定向的畸變的公式如下: DT0=0; DT1=DT0+x1; DT2=DT1+x2; … DTn=DT(n-1)+xn;Optionally, in the method for aberration measurement, when the predetermined direction is the X direction, the calculation of the predetermined direction position difference of each pair of adjacent two marks corresponding to the predetermined direction The formula for the distortion of the objective field of view is as follows: DT0=0; DT1=DT0+x1; DT2=DT1+x2; … DTn=DT(n-1)+xn;
其中,DT0為X向畸變初始值,DT1為X向第一對相鄰兩個標記的畸變,DT2為X向第二對相鄰兩個標記的畸變,DTn為X向第n對相鄰兩個標記的畸變,n為大於2的正整數;x1為第一標記和第二標記的X向位置差值,x2為第二標記和第三標記的X向位置差值,xn為第n標記和第(n+1)標記的X向位置差值。Among them, DT0 is the initial value of X-direction distortion, DT1 is the distortion of the first pair of adjacent two marks in X-direction, DT2 is the distortion of the second pair of adjacent two marks in X-direction, and DTn is the x-direction n-th adjacent pair of two adjacent marks. Distortion of a mark, n is a positive integer greater than 2; x1 is the difference between the first mark and the second mark in the X direction, x2 is the difference between the second mark and the third mark in the X direction, and xn is the nth mark And the (n+1)-th mark X-direction position difference.
可選的,在所述的像差測量的方法中,根據X向所有標記的物鏡視場X向的畸變獲得物鏡視場X向V線條畸變包括:Optionally, in the method for aberration measurement, obtaining the X-direction V-line distortion of the objective field of view according to the X-direction distortion of all the marked objective lens fields in the X direction includes:
將X向所有相鄰兩個標記的畸變數組化,並去除一階量。Array the distortion of X to all two adjacent marks, and remove the first-order quantity.
可選的,在所述的像差測量的方法中,在步驟S3中,根據預定向上所有相鄰兩個標記的預定向位置差值和Z向位置差值得到物鏡視場預定向V線條的場曲包括:Optionally, in the aberration measurement method, in step S3, the predetermined direction V line of the objective lens field of view is obtained according to the predetermined position difference and the Z position difference of all two adjacent marks in the predetermined direction The song includes:
基於預定向各對相鄰兩個標記的Z向位置差值計算對應相鄰兩個標記的物鏡視場預定向的場曲,根據預定向所有相鄰兩個標記的物鏡視場預定向的場曲獲得物鏡視場預定向V線條場曲。Calculate the field curvature of the field of view of the objective lens corresponding to the two adjacent marks based on the Z-direction position difference of each pair of adjacent marks in the predetermined direction, and calculate the predetermined field of the field of view of the objective lens of all two adjacent marks according to the predetermined direction The curve obtains the field curvature of the objective lens to the V line.
可選的,在所述的像差測量的方法中,所述預定向為X向時,所述基於預定向各對相鄰兩個標記的Z向位置差值計算對應相鄰兩個標記的物鏡視場預定向的場曲的公式如下: FC0=0; FC1=FC0+z1; FC2=FC1+z2; … FCn=FC(n-1)+zn;Optionally, in the method of aberration measurement, when the predetermined direction is the X direction, the calculation of the Z direction position difference of each pair of adjacent two marks corresponding to the predetermined direction The formula for the field curvature of the objective field of view is as follows: FC0=0; FC1=FC0+z1; FC2=FC1+z2; … FCn=FC(n-1)+zn;
其中,FC0為X向場曲初始值,FC1為X向第一對相鄰兩個標記的場曲,FC2為X向第二對相鄰兩個標記的場曲,FCn為X向第n對相鄰兩個標記的場曲,n為大於2的正整數;z1為第一標記和第二標記的Z向位置差值,z2為第二標記和第三標記的Z向位置差值,zn為第n標記和第(n+1)標記的Z向位置差值。Among them, FC0 is the initial value of field curvature in the X direction, FC1 is the field curvature of the first pair of adjacent two marks in the X direction, FC2 is the field curvature of the second pair of adjacent marks in the X direction, and FCn is the nth pair in the X direction The field curvature of two adjacent marks, n is a positive integer greater than 2; z1 is the Z position difference between the first mark and the second mark, z2 is the Z position difference between the second mark and the third mark, zn Is the difference between the nth mark and the (n+1)th mark in the Z direction.
可選的,在所述的像差測量的方法中,根據X向所有標記的物鏡視場X向的場曲獲得物鏡視場X向V線條場曲包括:Optionally, in the method for measuring aberrations, obtaining the line curvature of the field of view of the objective lens in the X direction according to the field curvature of the field of view of all the marked objectives in the X direction in the X direction includes:
將X向所有相鄰兩個標記的場曲數組化,並去除一階量。The field curvatures of all two adjacent markers are grouped in X, and the first-order quantity is removed.
在本發明所提供的像差測量裝置及方法中,所述像差測量的方法包括:遮罩標記單元移動至待測投影物鏡單元的視場中心位置;遮罩對準單元測量遮罩標記單元的預定向上所有標記在預定向位置和Z向位置,並計算預定向上相鄰兩個標記的預定向位置差值和Z向位置差值,所述預定向為X向和/或Y向;根據預定向上所有相鄰兩個標記的預定向位置差值和Z向位置差值得到物鏡視場預定向V線條或H線條的畸變和場曲。測量時兩個相同的預定向探測器同時對標記進行測量,計算時基於預定向上相鄰兩個標記的預定向位置差值和Z向位置差值,因此本測量不受工件台(如干涉儀)漂移和工件台運動誤差(如干涉儀平面鏡面形)的影響,可以大幅度提高物鏡低階像差的測量精度。In the aberration measurement device and method provided by the present invention, the aberration measurement method includes: a mask marking unit is moved to the center position of the field of view of the projection objective lens unit to be measured; the mask alignment unit measures the mask marking unit According to the predetermined direction, all the marks in the predetermined direction are at the predetermined position and the Z position, and the predetermined position difference and the Z position difference of the two adjacent marks in the predetermined direction are calculated, and the predetermined direction is the X direction and/or the Y direction; The predetermined direction position difference and the Z direction position difference of all two adjacent marks in the predetermined upward direction obtain the distortion and field curvature of the predetermined direction V line or H line of the objective lens field of view. During the measurement, two same pre-orientation detectors measure the marks at the same time. The calculation is based on the pre-determined position difference and the Z-direction position difference of two adjacent marks in the predetermined upward direction. Therefore, this measurement is not affected by the workpiece stage (such as interferometer). ) The influence of drift and movement error of the workpiece table (such as the shape of the plane mirror of the interferometer) can greatly improve the measurement accuracy of the low-order aberration of the objective lens.
以下結合附圖和具體實施例對本發明提出的像差測量裝置及方法作進一步詳細說明。根據下面說明和申請專利範圍,本發明的優點和特徵將更清楚。需說明的是,附圖均採用非常簡化的形式且均使用非精准的比例,僅用以方便、明晰地輔助說明本發明實施例的目的。The aberration measuring device and method proposed by the present invention will be further described in detail below in conjunction with the drawings and specific embodiments. According to the following description and the scope of patent application, the advantages and characteristics of the present invention will be more clear. It should be noted that the drawings are in a very simplified form and all use imprecise proportions, which are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
請參考圖1,其為本發明實施例的像差測量裝置的結構示意圖,如圖1所示,所述像差測量裝置包括:沿空間由上至下順次分布的對準照明單元、遮罩標記單元、待測投影物鏡單元以及遮罩對準單元,所述遮罩對準單元包括至少兩個相同的X向和/或Y向探測器(即包括至少兩個相同的X向探測器,或者至少兩個相同Y向探測器,或者至少兩個相同的X向探測器和至少兩個相同的Y向探測器),兩個相同的X向和/或Y向探測器之間的間距為第一間距D(即相鄰的一對X向探測器之間的間距和/或相鄰的一對Y向探測器之間的間距為第一間距)。像差測量裝置在應用時,所述遮罩標記單元放置於遮罩臺上,遮罩台設置於對準照明單元與待測投影物鏡單元之間,所述遮罩對準單元放置於工件臺上。所述對準照明單元用於為遮罩對準提供光源,所述遮罩標記單元用於獲取標記空間像位置。Please refer to FIG. 1, which is a schematic diagram of the structure of an aberration measuring device according to an embodiment of the present invention. As shown in FIG. 1, the aberration measuring device includes: alignment lighting units and masks distributed sequentially from top to bottom in space A marking unit, a projection objective unit to be tested, and a mask aligning unit, the mask aligning unit including at least two identical X-direction and/or Y-direction detectors (that is, at least two identical X-direction detectors, Or at least two identical Y-directional detectors, or at least two identical X-directional detectors and at least two identical Y-directional detectors), the distance between two identical X- and/or Y-directional detectors is The first distance D (that is, the distance between a pair of adjacent X-direction detectors and/or the distance between a pair of adjacent Y-direction detectors is the first distance). When the aberration measuring device is in use, the mask marking unit is placed on a mask stage, the mask stage is arranged between the alignment illumination unit and the projection objective lens unit to be measured, and the mask alignment unit is placed on the workpiece stage on. The alignment lighting unit is used to provide a light source for the alignment of the mask, and the mask marking unit is used to obtain the position of the mark aerial image.
其中,所述遮罩標記單元包括至少兩個X向和/或Y向標記(即包括至少兩個X向標記,或者至少兩個Y向標記,或者至少兩個X向標記和至少兩個Y向標記),所述兩個X向和/或Y向標記之間的間距為第二間距d(即相鄰的一對X向標記之間的間距和/或相鄰的一對Y向標記之間的間距為第二間距),所述第一間距與所述第二間距的數值比例為m(公式表示為m=D/d),m為待測投影物鏡單元的物鏡倍率。Wherein, the mask marking unit includes at least two X-direction and/or Y-direction marks (that is, at least two X-direction marks, or at least two Y-direction marks, or at least two X-direction marks and at least two Y-direction marks. Mark), the distance between the two X-direction and/or Y-direction marks is the second distance d (that is, the distance between a pair of adjacent X-direction marks and/or a pair of adjacent Y-direction marks The distance between is the second distance), the numerical ratio of the first distance to the second distance is m (the formula is expressed as m=D/d), and m is the objective lens magnification of the projection objective lens unit to be tested.
本實施例中,所述遮罩標記單元與所述遮罩對準單元的形狀相同,具體為所述遮罩標記單元中的標記與所述遮罩對準單元中的探測器的形狀相同,所述標記與所述探測器的尺寸比例為m,m為待測投影物鏡單元的物鏡倍率。In this embodiment, the shape of the mask marking unit is the same as the shape of the mask alignment unit, specifically the shape of the mark in the mask marking unit is the same as the shape of the detector in the mask alignment unit, The size ratio of the mark to the detector is m, and m is the objective lens magnification of the projection objective lens unit to be tested.
請參考圖2a至圖2d,圖2a是本發明一實施例中遮罩對準單元包括用於測量物鏡視場X向V線條畸變和場曲的探測器組合時的布局圖;圖2b是本發明一實施例中遮罩對準單元包括用於測量物鏡視場X向H線條畸變和場曲的探測器組合時的布局圖;圖2c是本發明一實施例中遮罩對準單元包括用於測量物鏡視場Y向V線條畸變和場曲的探測器組合時的布局圖;圖2d是本發明一實施例中遮罩對準單元包括用於測量物鏡視場Y向H線條畸變和場曲的探測器組合時的布局圖。本實施例中遮罩對準單元包含四個探測器組合,每個探測器組合包括兩個相同的X向或Y向探測器,優選的,所述探測器可以為光柵測量感測器;所述四個探測器組合包括探測器組合1、探測器組合2、探測器組合3及探測器組合4;其中,探測器組合1(如圖2a中用矩形表示)用於測量物鏡視場X向V線條(豎線條)畸變和場曲;探測器組合2(如圖2b中用三角形表示)用於測量物鏡視場X向H線條(橫線條)畸變和場曲;探測器組合3(如圖2c中用矩形表示)用於測量物鏡視場Y向V線條畸變和場曲;探測器組合4(如圖2d中用三角形表示)用於測量物鏡視場Y向H線條畸變和場曲。本實施例中,所述探測器優選為光柵測量感測器,如圖2a所示,探測器組合1由兩個完全相同的X向光柵測量感測器GXX1和光柵測量感測器GXX2組成,光柵測量感測器GXX1與光柵測量感測器GXX2的X向間距為D(此處指光柵測量感測器GXX1與光柵測量感測器GXX2的X向的中心距離為D);如圖2b所示,探測器組合2由兩個完全相同的Y向光柵測量感測器GXY1和GXY2組成,光柵測量感測器GXY1與GXY2的X向間距為D(即光柵測量感測器GXY1與GXY2的X向的中心距離為D);如圖2c所示,探測器組合3由兩個完全相同的X向光柵測量感測器GYX1和GYX2組成,光柵測量感測器GYX1與GYX2的Y向間距為D(即光柵測量感測器GYX1與GYX2的Y向的中心距離為D);如圖2d所示,探測器組合4由兩個完全相同的Y向光柵測量感測器GYY1和GYY2組成,光柵測量感測器GYY1與GYY2的Y向間距為D(即光柵測量感測器GYY1與GYY2的Y向的中心距離為D)。Please refer to FIGS. 2a to 2d. FIG. 2a is a layout diagram of the mask alignment unit in an embodiment of the present invention including a combination of detectors for measuring X-to-V line distortion and field curvature of the objective field of view; FIG. 2b is the present invention In an embodiment of the present invention, the mask alignment unit includes a layout diagram of a detector used to measure line distortion and field curvature of the field of view X to H of the objective lens; FIG. 2c is a layout diagram of the mask alignment unit in an embodiment of the present invention. The layout of the detector combination for measuring the Y-to-V line distortion and field curvature of the objective field of view; Figure 2d is an embodiment of the present invention. The mask alignment unit includes the Y-to-H line distortion and field for measuring the objective field of view. The layout of the song’s detectors. The mask alignment unit in this embodiment includes four detector combinations, and each detector combination includes two identical X-direction or Y-direction detectors. Preferably, the detectors can be grating measurement sensors; The four detector combinations include
請參考圖3a至圖3d,圖3a是本發明一實施例中遮罩標記單元包括的標記組合1的布局圖;圖3b是本發明一實施例中遮罩標記單元包括的標記組合2的布局圖;圖3c是本發明一實施例中遮罩標記單元包括的標記組合3的布局圖;圖3d是本發明一實施例中遮罩標記單元包括的標記組合4的布局圖。本實施例中,遮罩標記單元包含四個標記組合,每個標記組合對應一組探測器組合(標記組合中的標記與探測器組合中的探測器形狀完全相同,兩者尺寸比例為m,m為物鏡倍率),優選的,當探測器為光柵測量感測器時,所述標記為光柵。所述四個標記組合包括標記組合1、標記組合2、標記組合3及標記組合4;其中,以探測器為光柵測量感測器,標記為光柵為例,如圖3a所示,標記組合1由一組與X向光柵測量感測器GXX1(或GXX2)形狀完全相同,大小為其m倍(m為物鏡倍率)的X向光柵GX組成,每兩個光柵間的X向距離為d(即相鄰兩個光柵的X向的中心距離為d),標記組合1的X向總長為l;如圖3b所示,標記組合2由一組與Y向光柵測量感測器GXY1(或GXY2)形狀完全相同,大小為其m倍的Y向光柵GY組成,每兩個光柵間的X向距離為d(即相鄰兩個光柵的X向的中心距離為d),標記組合2的X向總長為l;如圖3c所示,標記組合3由一組與X向光柵測量感測器GYX1(或GYX2)形狀完全相同,大小為其m倍的X向光柵GX組成,每兩個光柵間的Y向距離為d(即相鄰兩個光柵的Y向的中心距離為d),標記組合3的Y向總長為k;如圖3d所示,標記組合4由一組與Y向光柵測量感測器GYX1(或GYX2)形狀完全相同,大小為其m倍的Y向光柵GY組成,每兩個光柵間的Y向距離為d(即相鄰兩個光柵的Y向的中心距離為d),標記組合4的Y向總長為k;標記組合1和標記組合2的X向總長度l與物鏡物方視場X向大小相同;標記組合3和標記組合4的Y向總長度k與物鏡物方視場Y向大小相同。Please refer to FIGS. 3a to 3d. FIG. 3a is a layout diagram of a
此外,本發明不局限於所述遮罩標記單元中的標記與所述遮罩對準單元中的探測器的形狀相同,還允許所述遮罩標記單元中的標記與所述遮罩對準單元中的探測器的形狀不同,只要探測器的探測端能夠覆蓋標記圖形,滿足探測需求即可。In addition, the present invention is not limited to the shape of the mark in the mask marking unit and the detector in the mask alignment unit being the same, but also allows the mark in the mask marking unit to be aligned with the mask. The shapes of the detectors in the unit are different, as long as the detection end of the detector can cover the marking pattern to meet the detection requirements.
相應的,本實施例還提供了一種像差測量的方法。下面參考圖1至圖5及圖10詳細說明本發明的所述像差測量的方法。Correspondingly, this embodiment also provides a method for aberration measurement. The aberration measurement method of the present invention will be described in detail below with reference to FIGS. 1 to 5 and FIG. 10.
所述像差測量的方法採用上述像差測量裝置,具體包括如下步驟:The aberration measurement method adopts the aberration measurement device described above, and specifically includes the following steps:
首先,執行步驟S1,遮罩標記單元移動至待測投影物鏡單元的視場中心位置;First, perform step S1, the mask marking unit is moved to the center position of the field of view of the projection objective lens unit to be tested;
接著,請參考圖5,執行步驟S2,遮罩對準單元測量遮罩標記單元的預定向上所有標記在預定向位置和Z向位置,並計算預定向上相鄰兩個標記的預定向位置差值和Z向位置差值,所述預定向為X向和/或Y向;Next, referring to Figure 5, perform step S2, the mask aligning unit measures all the marks of the mask mark unit in the predetermined direction and the Z position, and calculates the predetermined position difference between two adjacent marks in the predetermined direction And Z-direction position difference, the predetermined direction is X-direction and/or Y-direction;
其中,所述預定向為X向時,所述遮罩對準單元包括兩個相同的X向探測器,兩個相同的X向探測器同時測量所述遮罩標記單元的預定向上的標記的X向位置和Z向位置;所述預定向為Y向時,所述遮罩對準單元包括兩個相同的Y向探測器,兩個相同的Y向探測器同時測量所述遮罩標記單元的預定向上的標記的Y向位置和Z向位置。Wherein, when the predetermined direction is the X-direction, the mask alignment unit includes two identical X-direction detectors, and the two same X-direction detectors simultaneously measure the predetermined upward marking of the mask marking unit. X-direction position and Z-direction position; when the predetermined direction is Y-direction, the mask alignment unit includes two identical Y-direction detectors, and two identical Y-direction detectors simultaneously measure the mask marking unit The Y position and Z position of the predetermined upward mark.
當探測器之間的第一間距D較大時(例如第一間距D是第二間距d的n倍),可以採用多樣條測量的方法。即先從最左側(或最右側)第一個標記開始,以第一間距D為步距(表現為遮罩對準單元在工件台的運動帶動下沿X向運動距離D)測量一個樣條的數據;再從最左側(或最右側)第二個標記開始,以第一間距D為步距進行第二個樣條數組的測量;以此類推完成所有樣條的測量。如圖5所示,第二間距d為第一間距D的1/4,可以分4個樣條將所有標記測量完成,再經過樣條偏移、樣條差值和濾波等運算得到一組測量點密集的測量結果。When the first distance D between the detectors is relatively large (for example, the first distance D is n times the second distance d), multiple measurement methods can be used. That is, start with the first mark on the leftmost (or rightmost), and measure a spline with the first distance D as the step (shown as the distance D of the mask alignment unit in the X direction under the movement of the workpiece table) Start with the second mark on the leftmost (or rightmost), and measure the second spline array with the first spacing D as the step; and so on to complete the measurement of all splines. As shown in Figure 5, the second distance d is 1/4 of the first distance D, and all the marks can be measured by dividing into 4 splines, and then after spline offset, spline difference and filtering, a set of Measurement results with dense measurement points.
接著,執行步驟S3,根據預定向上所有相鄰兩個標記的預定向位置差值和Z向位置差值得到物鏡視場預定向V線條或H線條的畸變和場曲。Then, step S3 is executed to obtain the distortion and curvature of field of the objective lens with the predetermined V line or H line of the field of view according to the predetermined position difference and the Z position difference of all two adjacent marks in the predetermined direction.
為了更好的理解步驟S3的實現過程,以預定向為X向,根據X向上所有相鄰兩個標記的X向位置差值和Z向位置差值得到物鏡視場X向V線條的畸變和場曲為例進行詳細闡述,具體過程如下:In order to better understand the implementation process of step S3, take the predetermined direction as the X direction, and obtain the X-direction V line distortion sum of the objective lens according to the X-direction position difference and the Z-direction position difference of all two adjacent marks in the X direction The field music is explained in detail as an example, and the specific process is as follows:
S30:基於X向各對相鄰兩個標記的X向位置差值計算對應相鄰兩個標記的物鏡視場X向的畸變,根據X向所有相鄰兩個標記的物鏡視場X向的畸變獲得物鏡視場X向V線條畸變;S30: Calculate the X-direction distortion of the objective lens corresponding to the two adjacent marks based on the X-direction position difference of each pair of adjacent two marks in the X direction, and calculate the X-direction distortion of the objective lens of all two adjacent marks in the X direction Distortion to obtain the X-to-V line distortion of the objective lens field of view;
其中,基於X向各對相鄰兩個標記的X向位置差值計算對應相鄰兩個標記的物鏡視場X向的畸變的公式如下: DT0=0; DT1=DT0+x1; DT2=DT1+x2; … DTn=DT(n-1)+xn;Among them, the formula for calculating the X-direction distortion of the objective lens corresponding to two adjacent marks based on the X-direction position difference of each pair of adjacent two marks is as follows: DT0=0; DT1=DT0+x1; DT2=DT1+x2; … DTn=DT(n-1)+xn;
式中,DT0為X向畸變初始值,DT1為X向第一對相鄰兩個標記的畸變,DT2為X向第二對相鄰兩個標記的畸變,DTn為X向第n對相鄰兩個標記的畸變,n為大於2的正整數;x1為第一標記和第二標記的X向位置差值,x2為第二標記和第三標記的X向位置差值,xn為第n標記和第(n+1)標記的X向位置差值。In the formula, DT0 is the initial value of X-direction distortion, DT1 is the distortion of the first pair of adjacent two marks in X-direction, DT2 is the distortion of the second pair of adjacent two marks in X-direction, and DTn is the nth adjacent pair of X-direction Distortion of the two marks, n is a positive integer greater than 2; x1 is the difference between the first mark and the second mark in the X direction, x2 is the difference between the second mark and the third mark in the X direction, and xn is the nth mark The difference between the X position of the mark and the (n+1)th mark.
接著,將X向所有相鄰兩個標記的畸變(DT0、DT1、DT2…DTn)數組化,並去除一階量,即可得到物鏡視場X向V線條的畸變形貌。Then, the distortions (DT0, DT1, DT2...DTn) of all two adjacent marks in the X direction are arrayed, and the first-order quantity is removed, and the distortion appearance of the X-to-V line of the objective lens can be obtained.
S31:基於X向各對相鄰兩個標記的Z向位置差值計算對應相鄰兩個標記的物鏡視場X向的場曲,根據X向所有相鄰兩個標記的物鏡視場X向的場曲獲得物鏡視場X向V線條場曲;S31: Calculate the field curvature of the objective lens corresponding to the two adjacent marks in the X direction based on the Z position difference of each pair of adjacent two marks in the X direction, and calculate the X direction of the objective lens field of view of all two adjacent marks according to the X direction The field curvature of the objective lens obtains the line field curvature of the objective field of view from X to V;
其中,請參考圖4,基於X向各對相鄰兩個標記的Z向位置差值計算對應相鄰兩個標記的物鏡視場X向的場曲的公式如下: FC0=0; FC1=FC0+z1; FC2=FC1+z2; … FCn=FC(n-1)+zn;Among them, please refer to Figure 4, the formula for calculating the field curvature of the objective lens corresponding to the two adjacent marks based on the Z-direction position difference of each pair of adjacent marks in the X direction is as follows: FC0=0; FC1=FC0+z1; FC2=FC1+z2; … FCn=FC(n-1)+zn;
式中,FC0為X向場曲初始值,FC1為X向第一對相鄰兩個標記的場曲,FC2為X向第二對相鄰兩個標記的場曲,FCn為X向第n對相鄰兩個標記的場曲,n為大於2的正整數;z1為第一標記和第二標記的Z向位置差值,即z1=z2’-z1’,z1’為第一標記的Z向位置,z2’為第二標記的Z向位置;z2為第二標記和第三標記的Z向位置差值,即z2=z3’-z2’,z2’為第二標記的Z向位置,z3’為第三標記的Z向位置;zn為第n標記和第(n+1)標記的Z向位置差值。In the formula, FC0 is the initial value of field curvature in the X direction, FC1 is the field curvature of the first pair of adjacent two marks in the X direction, FC2 is the field curvature of the second pair of adjacent two marks in the X direction, and FCn is the nth field curvature in the X direction. For the field curvature of two adjacent marks, n is a positive integer greater than 2; z1 is the Z position difference between the first mark and the second mark, that is, z1=z2'-z1', z1' is the first mark Z position, z2' is the Z position of the second mark; z2 is the Z position difference between the second mark and the third mark, that is, z2=z3'-z2', z2' is the Z position of the second mark , Z3' is the Z position of the third mark; zn is the Z position difference between the nth mark and the (n+1)th mark.
請繼續參考圖4,FC0與FC1在X向間距為D;FC0與FC1在Y向間距為d1,FC1與FC2在Y向間距為d2。Please continue to refer to Figure 4, the distance between FC0 and FC1 in the X direction is D; the distance between FC0 and FC1 in the Y direction is d1, and the distance between FC1 and FC2 in the Y direction is d2.
接著,將X向所有相鄰兩個標記的場曲(FC0、FC1、FC2…FCn)數組化,並去除一階量,即可得到物鏡視場X向V線條的場曲形貌。Then, the field curvatures (FC0, FC1, FC2...FCn) of all two adjacent marks in the X direction are arrayed, and the first-order quantity is removed to obtain the field curvature of the X-to-V line of the objective lens.
同理,物鏡視場X向H線條、物鏡視場Y向V線條和物鏡視場Y向H線條畸變和場曲的測量和計算方法與上述過程類似,不再贅述。In the same way, the measurement and calculation methods for distortion and field curvature of the objective lens field of view X to H line, objective lens field of view Y to V line, and objective lens field of view Y to H line are similar to the above process, and will not be repeated.
由於測試過程中遮罩對準單元中至少兩個相同的X向或Y向探測器同時測量空間的位置,計算時採用兩個探測器測量結果的差值,因此本測試不受工件台(如干涉儀)漂移和工件台運動誤差(如干涉儀平面鏡面形)的影響,可以大幅度提高測量精度。針對28nm節點光刻設備,採用上述方法進行精度分析和仿真,如圖6所示,畸變的測量誤差小於1nm;如圖7所示,場曲的測量誤差小於7nm。Since at least two identical X- or Y-direction detectors in the mask alignment unit measure the position of space at the same time during the test, the difference between the measurement results of the two detectors is used in the calculation, so this test is not affected by the workpiece table (such as The influence of the drift of the interferometer and the movement error of the workpiece table (such as the shape of the plane mirror of the interferometer) can greatly improve the measurement accuracy. For the 28nm node lithography equipment, the above method is used for accuracy analysis and simulation. As shown in Figure 6, the distortion measurement error is less than 1nm; as shown in Figure 7, the field curvature measurement error is less than 7nm.
在另一實施例中,所示遮罩對準單元可以為CCD式遮罩對準感測器,此時CCD式遮罩對準感測器的布局圖如圖8所示;對應的,遮罩對準單元為CCD式遮罩對準感測器時,遮罩標記單元的布局圖如圖9所示。此時,具體測量和計算方法與前一實施例相同。In another embodiment, the mask alignment unit shown may be a CCD-type mask alignment sensor. At this time, the layout of the CCD-type mask alignment sensor is shown in FIG. 8; correspondingly, the mask When the mask alignment unit is a CCD-type mask alignment sensor, the layout diagram of the mask marking unit is shown in FIG. 9. At this time, the specific measurement and calculation methods are the same as the previous embodiment.
本說明書中各個實施例採用遞進的方式描述,每個實施例重點說明的都是與其他實施例的不同之處,各個實施例之間相同相似部分互相參見即可。The various embodiments in this specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referred to each other.
對於實施例所揭示的方法而言,由於與實施例所揭示的結構相對應,所以描述的比較簡單,相關之處參見結構部分說明即可。As for the method disclosed in the embodiment, since it corresponds to the structure disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the description of the structure part.
綜上,在本發明所提供的像差測量裝置及方法中,所述像差測量的方法包括:遮罩標記單元移動至待測投影物鏡單元的視場中心位置;遮罩對準單元測量遮罩標記單元的預定向上所有標記的預定向位置和Z向位置,並計算預定向上相鄰兩個標記的預定向位置差值和Z向位置差值,所述預定向為X向和/或Y向;根據預定向上所有相鄰兩個標記的預定向位置差值和Z向位置差值得到物鏡視場預定向V線條或H線條的畸變和場曲。測量時兩個相同的預定向探測器同時對標記進行測量,計算時基於預定向上相鄰兩個標記的預定向位置差值和Z向位置差值,因此本測量不受工件台(如干涉儀)漂移和工件台運動誤差(如干涉儀平面鏡面形)的影響,可以大幅度提高物鏡低階像差的測量精度。In summary, in the aberration measurement device and method provided by the present invention, the aberration measurement method includes: moving the mask marking unit to the center of the field of view of the projection objective unit to be measured; and the mask alignment unit measures the mask The predetermined position and the Z position of all the marks in the predetermined upward direction of the mask marking unit, and the predetermined position difference and the Z position difference of the two adjacent marks in the predetermined upward direction are calculated, and the predetermined direction is the X direction and/or Y Direction; According to the predetermined direction position difference and the Z direction position difference of all two adjacent marks in the predetermined direction, the distortion and field curvature of the objective lens field of view in the predetermined direction V line or H line are obtained. During the measurement, two same pre-orientation detectors measure the marks at the same time. The calculation is based on the pre-determined position difference and the Z-direction position difference of two adjacent marks in the predetermined upward direction. Therefore, this measurement is not affected by the workpiece stage (such as interferometer). ) The influence of drift and movement error of the workpiece table (such as the shape of the plane mirror of the interferometer) can greatly improve the measurement accuracy of the objective lens low-order aberration.
上述描述僅是對本發明較佳實施例的描述,並非對本發明範圍的任何限定,本發明領域的普通技術人員根據上述揭示內容做的任何變更、修飾,均屬於申請專利範圍的保護範圍。The above description is only a description of the preferred embodiments of the present invention and does not limit the scope of the present invention in any way. Any changes or modifications made by persons of ordinary skill in the field of the present invention based on the above disclosure shall fall within the protection scope of the patent application.
S1~S3‧‧‧步驟S1~S3‧‧‧Step
圖1是本發明一實施例中像差測量裝置的結構示意圖;
圖2a是本發明一實施例中遮罩對準單元包括用於測量物鏡視場X向V線條畸變和場曲的探測器組合時的布局圖;
圖2b是本發明一實施例中遮罩對準單元包括用於測量物鏡視場X向H線條畸變和場曲的探測器組合時的布局圖;
圖2c是本發明一實施例中遮罩對準單元包括用於測量物鏡視場Y向V線條畸變和場曲的探測器組合時的布局圖;
圖2d是本發明一實施例中遮罩對準單元包括用於測量物鏡視場Y向H線條畸變和場曲的探測器組合時的布局圖;
圖3a是本發明一實施例中遮罩標記單元包括的標記組合1的布局圖;
圖3b是本發明一實施例中遮罩標記單元包括的標記組合2的布局圖;
圖3c是本發明一實施例中遮罩標記單元包括的標記組合3的布局圖;
圖3d是本發明一實施例中遮罩標記單元包括的標記組合4的布局圖;
圖4是本發明一實施例中場曲測量的原理圖;
圖5是本發明一實施例中多樣條測量示意圖;
圖6是本發明一實施例中畸變測量精度仿真圖;
圖7是本發明一實施例中場曲測量精度仿真圖
圖8是本發明一實施例中遮罩對準單元為CCD式遮罩對準感測器時的布局圖;
圖9是本發明一實施例中遮罩對準單元為CCD式遮罩對準感測器時,遮罩標記單元的布局圖;
圖10是本發明一實施例中像差測量的方法流程圖。FIG. 1 is a schematic structural diagram of an aberration measuring device in an embodiment of the present invention;
2a is a layout diagram of a mask alignment unit including a combination of detectors for measuring X-to-V line distortion and field curvature of the objective lens in an embodiment of the present invention;
2b is a layout diagram of a mask alignment unit including a combination of detectors for measuring X-to-H line distortion and field curvature of the objective lens in an embodiment of the present invention;
2c is a layout diagram of a mask alignment unit including a combination of detectors for measuring Y-to-V line distortion and field curvature of the objective lens in an embodiment of the present invention;
FIG. 2d is a layout diagram of the mask alignment unit in an embodiment of the present invention when a combination of detectors for measuring Y-to-H line distortion and field curvature of the objective field of view is included;
Fig. 3a is a layout diagram of a
S1~S3‧‧‧步驟 S1~S3‧‧‧Step
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