TWI704252B - Lift device, chemical vapor deposition apparatus and method - Google Patents
Lift device, chemical vapor deposition apparatus and method Download PDFInfo
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本發明實施例關於一種半導體技術,特別係有關於一種升舉裝置、化學氣相沉積(Chemical Vapor Deposition,CVP)裝置及方法。 The embodiment of the present invention relates to a semiconductor technology, and particularly relates to a lifting device, a chemical vapor deposition (Chemical Vapor Deposition, CVP) device and method.
半導體裝置被用於多種電子應用,例如個人電腦、行動電話、數位相機以及其他電子設備。半導體裝置的製造通常是藉由在半導體基板上依序沉積絕緣或介電層材料、導電層材料以及半導體層材料,接著使用微影製程圖案化所形成的各種材料層,以形成電路組件和零件於此半導體基板之上。隨著積體電路之材料及其設計上的技術進步,已發展出多個世代的積體電路。相較於前一個世代,每一世代具有更小且更複雜的電路。然而,這些發展提昇了加工及製造積體電路的複雜度。為了使這些發展得以實現,在積體電路的製造以及生產上相似的發展也是必須的。 Semiconductor devices are used in a variety of electronic applications, such as personal computers, mobile phones, digital cameras, and other electronic equipment. Semiconductor devices are usually manufactured by sequentially depositing insulating or dielectric layer materials, conductive layer materials, and semiconductor layer materials on a semiconductor substrate, and then patterning the formed layers of various materials using a lithography process to form circuit components and parts On this semiconductor substrate. With advances in the materials and design of integrated circuits, many generations of integrated circuits have been developed. Compared to the previous generation, each generation has smaller and more complex circuits. However, these developments have increased the complexity of processing and manufacturing integrated circuits. In order for these developments to be realized, similar developments in the manufacturing and production of integrated circuits are also necessary.
舉例而言,高密度電漿化學氣相沉積(High-Density Plasma Chemical Vapor Deposition,HDPCVD)係一種利用高密度電漿來進行化學氣相沉積之技術。為了形成高密度電漿,通常會利用射頻電力來激發氣體混合物,並引導電漿離子至半導體基板表面上來形成薄膜。高密度電漿化學氣相沉積主要的優 點為,可以在較低溫(例如約300℃至約400℃)時形成均勻度佳的薄膜,故被廣泛應用在例如電晶體之內連線介電層的製造。 For example, High-Density Plasma Chemical Vapor Deposition (HDPCVD) is a technology that uses high-density plasma for chemical vapor deposition. In order to form high-density plasma, radio frequency power is usually used to excite the gas mixture and guide plasma ions to the surface of the semiconductor substrate to form a thin film. The main advantage of high-density plasma chemical vapor deposition is that it can form a thin film with good uniformity at a relatively low temperature (for example, about 300°C to about 400°C), so it is widely used in, for example, interconnecting dielectric layers in transistors. Manufacturing.
雖然現有的化學氣相沉積技術及設備已經足以應付其需求,然而仍未全面滿足。因此,需要提供一種改善沉積製程的方案。 Although the existing chemical vapor deposition technology and equipment are sufficient to meet their needs, they are still not fully satisfied. Therefore, it is necessary to provide a solution to improve the deposition process.
本揭露一些實施例提供一種升舉裝置,用以在一化學氣相沉積裝置中升舉一基板。上述升舉裝置包括一驅動機構、一升舉組件、一耦合構件及一遮蔽構件。升舉組件係配置用於在驅動機構之驅動下升舉基板。耦合構件係配置用於耦合升舉組件與驅動機構。遮蔽構件係配置用於遮蔽耦合構件且避免耦合構件暴露於化學氣相沉積裝置中之加工氣體。 Some embodiments of the present disclosure provide a lifting device for lifting a substrate in a chemical vapor deposition device. The above-mentioned lifting device includes a driving mechanism, a lifting assembly, a coupling member and a shielding member. The lifting assembly is configured to lift the substrate driven by the driving mechanism. The coupling member is configured to couple the lifting assembly and the driving mechanism. The shielding member is configured to shield the coupling member and prevent the coupling member from being exposed to the processing gas in the chemical vapor deposition apparatus.
本揭露一些實施例提供一種化學氣相沉積裝置,包括一加工腔室、一承載平台、一氣體供應單元、一排氣單元、一升舉組件、一耦合構件及一遮蔽構件。承載平台係配置用於在加工腔室中支撐一基板。氣體供應單元係配置用於供應一加工氣體至加工腔室中以形成一薄膜於基板上。排氣單元係配置用於從加工腔室中移除加工氣體。升舉組件係配置用於在一驅動機構之驅動下升舉基板以從承載平台上卸載基板。耦合構件係配置用於耦合升舉組件與驅動機構。遮蔽構件係配置用於包覆耦合構件暴露於加工氣體之一部分。 Some embodiments of the present disclosure provide a chemical vapor deposition apparatus, including a processing chamber, a carrying platform, a gas supply unit, an exhaust unit, a lifting assembly, a coupling member and a shielding member. The carrying platform is configured to support a substrate in the processing chamber. The gas supply unit is configured to supply a processing gas to the processing chamber to form a thin film on the substrate. The exhaust unit is configured to remove processing gas from the processing chamber. The lifting assembly is configured to lift the substrate under the drive of a driving mechanism to unload the substrate from the carrier platform. The coupling member is configured to couple the lifting assembly and the driving mechanism. The shielding member is configured to cover a part of the coupling member exposed to the processing gas.
本揭露一些實施例提供一種化學氣相沉積方法。上述方法包括放置一基板於一加工腔室中。上述方法亦包括供應一加工氣體至加工腔室中以於基板上執行一沉積製程,其中 基板係由一承載平台支撐。上述方法還包括在沉積製程之後,藉由一驅動機構驅動一升舉組件以從承載平台上卸載基板,其中升舉組件與驅動機構之間係由一耦合構件耦合,且耦合構件係由一遮蔽構件遮蔽而避免暴露於加工氣體。此外,上述方法包括移除加工腔室中之加工氣體。 Some embodiments of the present disclosure provide a chemical vapor deposition method. The above method includes placing a substrate in a processing chamber. The above method also includes supplying a processing gas into the processing chamber to perform a deposition process on the substrate, wherein the substrate is supported by a carrier platform. The above method further includes after the deposition process, driving a lifting assembly by a driving mechanism to unload the substrate from the carrier platform, wherein the lifting assembly and the driving mechanism are coupled by a coupling member, and the coupling member is shielded The components are shielded to avoid exposure to processing gas. In addition, the above method includes removing the processing gas in the processing chamber.
1‧‧‧化學氣相沉積裝置 1.‧‧Chemical Vapor Deposition Equipment
10‧‧‧加工腔室 10‧‧‧Processing chamber
10A‧‧‧外殼 10A‧‧‧Shell
10B‧‧‧氣體入口 10B‧‧‧Gas inlet
10C‧‧‧氣體出口 10C‧‧‧Gas outlet
11‧‧‧承載平台 11‧‧‧Carrier platform
11A‧‧‧機軸 11A‧‧‧Axle
11B‧‧‧旋轉機構 11B‧‧‧Rotating mechanism
11C‧‧‧環形穿透孔 11C‧‧‧Annular penetration hole
12‧‧‧噴淋頭 12‧‧‧Spray head
12A‧‧‧開口 12A‧‧‧Opening
13‧‧‧氣體供應單元 13‧‧‧Gas supply unit
14‧‧‧排氣單元 14‧‧‧Exhaust unit
15‧‧‧電漿產生單元 15‧‧‧Plasma generation unit
15A‧‧‧射頻電力來源 15A‧‧‧RF power source
15B‧‧‧導電元件 15B‧‧‧Conductive element
16‧‧‧升舉組件 16‧‧‧Lifting components
16A‧‧‧基架 16A‧‧‧Base frame
16B‧‧‧升舉頂針 16B‧‧‧Lifting thimble
16C‧‧‧連接部 16C‧‧‧Connecting part
16D‧‧‧卡槽結構 16D‧‧‧Card slot structure
17‧‧‧驅動機構 17‧‧‧Drive mechanism
17A‧‧‧驅動部 17A‧‧‧Drive
17B‧‧‧桿部 17B‧‧‧Pole
18‧‧‧耦合構件/螺絲 18‧‧‧Coupling member/screw
18A‧‧‧頭部 18A‧‧‧Head
18B‧‧‧螺牙部 18B‧‧‧Thread part
18C‧‧‧第一螺紋 18C‧‧‧First thread
19、19’、19”‧‧‧遮蔽構件 19, 19’, 19”‧‧‧Shielding member
19A‧‧‧第二螺紋 19A‧‧‧Second thread
19B‧‧‧表面特徵 19B‧‧‧Surface features
19C‧‧‧側邊 19C‧‧‧side
19D‧‧‧側邊 19D‧‧‧side
19E‧‧‧卡榫結構 19E‧‧‧Lock structure
80‧‧‧化學氣相沉積方法 80‧‧‧Chemical vapor deposition method
81-84‧‧‧操作 81-84‧‧‧Operation
D1、D2‧‧‧厚度 D1, D2‧‧‧Thickness
F‧‧‧氣流 F‧‧‧Air flow
G‧‧‧氣體擴散路徑 G‧‧‧Gas diffusion path
H‧‧‧螺絲孔 H‧‧‧Screw hole
L‧‧‧長度 L‧‧‧length
R1‧‧‧直徑 R1‧‧‧diameter
R2‧‧‧內徑 R2‧‧‧Inner diameter
P‧‧‧電漿 P‧‧‧Plasma
S1‧‧‧第一端面 S1‧‧‧First end
S2‧‧‧第二端面 S2‧‧‧Second end face
W‧‧‧基板 W‧‧‧Substrate
第1圖係顯示根據一些實施例之一化學氣相沉積裝置的示意圖。 Figure 1 is a schematic diagram showing a chemical vapor deposition apparatus according to some embodiments.
第2圖係顯示在沉積製程之後,第1圖中之升舉組件將基板從承載平台上卸載的示意圖。 Figure 2 is a schematic diagram showing the lifting assembly in Figure 1 unloading the substrate from the carrier platform after the deposition process.
第3圖係顯示根據一些實施例之升舉組件與驅動機構之組裝方式的示意圖。 Figure 3 is a schematic diagram showing how the lifting assembly and the driving mechanism are assembled according to some embodiments.
第4圖係顯示第3圖中之升舉組件與驅動機構組裝後之另一視角的局部示意圖。 Fig. 4 is a partial schematic diagram showing another view of the assembly of the lifting assembly and the driving mechanism in Fig. 3.
第5A圖係顯示根據一些實施例之一耦合構件的放大示意圖。 FIG. 5A is an enlarged schematic diagram showing a coupling member according to some embodiments.
第5B圖係顯示根據一些實施例之一遮蔽構件的放大示意圖。 FIG. 5B is an enlarged schematic diagram showing a shielding member according to some embodiments.
第6圖係顯示根據一些實施例之一遮蔽構件的示意圖。 Figure 6 is a schematic diagram showing a shielding member according to some embodiments.
第7圖係顯示根據一些實施例之一遮蔽構件的示意圖。 Figure 7 is a schematic diagram showing a shielding member according to some embodiments.
第8圖係顯示根據一些實施例之一化學氣相沉積方法的流程圖。 Fig. 8 shows a flow chart of a chemical vapor deposition method according to some embodiments.
以下揭露內容提供許多不同的實施例或範例以實施本案的不同特徵。以下揭露內容敘述各個構件及其排列方式的特定範例,以簡化說明。當然,這些特定的範例並非用以限定。例如,若實施例中敘述了一第一特徵形成於一第二特徵之上或上方,即表示其可能包含上述第一特徵與上述第二特徵是直接接觸的情況,亦可能包含了有附加特徵形成於上述第一特徵與上述第二特徵之間,而使得上述第一特徵與第二特徵未直接接觸的情況。 The following disclosure provides many different embodiments or examples to implement different features of this case. The following disclosure describes specific examples of each component and its arrangement to simplify the description. Of course, these specific examples are not meant to be limiting. For example, if the embodiment describes that a first feature is formed on or above a second feature, it means that it may include the case where the first feature is in direct contact with the second feature, or it may include additional features. It is formed between the first feature and the second feature so that the first feature and the second feature are not in direct contact.
在下文中所使用的空間相關用詞,例如“在...下方”、“下方”、“較低的”、“上方”、“較高的”及類似的用詞,係為了便於描述圖示中一個元件或特徵與另一個(些)元件或特徵之間的關係。除了在圖式中繪示的方位之外,這些空間相關用詞也意欲包含使用中或操作中的裝置之不同方位。裝置可能被轉向不同方位(旋轉90度獲其他方位),而在此所使用的空間相關用詞也可依此相同解釋。 Space-related terms used in the following, such as "below", "below", "lower", "above", "higher" and similar terms are used to facilitate the description of the diagram The relationship between one element or feature and another element(s) or feature. In addition to the orientations depicted in the diagrams, these spatially related terms are also intended to include different orientations of the device in use or operation. The device may be turned to different orientations (rotate 90 degrees to obtain other orientations), and the space-related terms used here can be interpreted in the same way.
此外,以下不同實施例中可能重複使用相同的元件標號及/或文字,這些重複係為了簡化與清晰的目的,並非用以限定所討論的不同實施例及/或結構之間有特定的關係。在圖式中,結構的形狀或厚度可能擴大,以簡化或便於標示。必須了解的是,未特別描述或圖示之元件可以本領域技術人士所熟知之各種形式存在。 In addition, the same element numbers and/or words may be used repeatedly in the following different embodiments, and these repetitions are for the purpose of simplification and clarity, and are not used to limit the specific relationship between the different embodiments and/or structures discussed. In the drawings, the shape or thickness of the structure may be enlarged to simplify or facilitate labeling. It must be understood that elements not specifically described or illustrated can exist in various forms well known to those skilled in the art.
第1圖係顯示根據一些實施例之一化學氣相沉積裝置1的示意圖。化學氣相沉積裝置1適用於在一基板W上執行一化學氣相沉積製程(以下簡稱沉積製程)。基板W可包括半導 體層、導電層、以及/或者絕緣層。在一些實施例中,基板W包括層疊的半導體層。舉例而言,基板W包括在一絕緣體上的半導體層的層疊,例如矽電晶體結構在絕緣體之上(SOI)、矽電晶體結構在藍寶石基板之上、或矽鍺結構在絕緣體之上;或者,基板W包括在一玻璃上的半導體層的層疊,以形成薄膜電晶體。 FIG. 1 is a schematic diagram showing a chemical
根據一些實施例,化學氣相沉積裝置1係一種電漿化學氣相沉積裝置,例如為高密度電漿化學氣相沉積(HDPCVP)裝置、電漿增強型化學氣相沉積(Plasma-Enhanced Chemical Vapor Deposition,PECVD)裝置或其他利用電漿來協助化學氣相沉積製程的裝置。化學氣相沉積裝置1包括一加工腔室10、一承載平台11、一噴淋頭12、一氣體供應單元13、一排氣單元14、一電漿產生單元15、一升舉組件16及一驅動機構17。上述化學氣相沉積裝置1的元件/部件可以添加或省略,並且本揭露不應受到實施例的限制。 According to some embodiments, the chemical
在第1圖之實施例中,加工腔室10係一電漿製程腔室,可用於在其中產生電漿,以協助沉積製程。加工腔室10包括一可氣密地密封的外殼10A,配置用於收容一或多個待加工的基板W。雖然未圖示,外殼10A上設有一可開閉的閘門,允許基板W透過一基板搬運裝置(例如機械手臂)而被送入或移出加工腔室10。 In the embodiment of Figure 1, the
承載平台11係配置用於在加工腔室10中支撐至少一基板W。在一些實施例中,承載平台11包括一靜電吸盤(electrostatic chuck,ESC),利用該靜電吸盤與承載平台11所 支撐之基板W上所產生之相反電荷的靜電吸引力,可將基板W固持在承載平台11上。在一些實施例中,承載平台11亦可透過其他機制(例如真空吸附或機械夾具)來固持基板W。 The carrying
在一些實施例中,承載平台11亦包括一或多個加熱器(例如電阻加熱元件),配置用於在沉積製程時加熱基板W以促進其上之化學反應。在一些實施例中,亦可將熱傳氣體經由承載平台11中的氣體通道供應至承載平台11與基板W之間以增進傳熱效果。 In some embodiments, the
此外,承載平台11係由一機軸11A支撐於加工腔室10中。在一些實施例中,在沉積製程時,機軸11A可由一旋轉機構11B(例如馬達)所驅動而使得承載平台11繞著機軸11A進行旋轉運動,以提高在基板W上之薄膜沉積均勻度。 In addition, the carrying
氣體供應單元13係配置用於在沉積製程時提供一或多種加工氣體至加工腔室10中以形成一薄膜(圖未示)於基板W上。在第1圖之實施例中,氣體供應單元13可流體地耦合於加工腔室10之外殼10A上之一氣體入口10B,且氣體供應單元13包括氣體儲存槽、氣體管線、泵及氣體控制器(例如閥、流速計、偵測器或其他類似的元件)。根據一些實施例,加工氣體(亦稱作前驅物氣體)包括矽甲烷(SiH4)、六氟化鎢(Tungsten hexafluoride,WF6)、氮氣(N2)、一氧化二氮(N2O)或氧氣(O2)。 The
在一些實施例中,在沉積製程之前或之後,化學氣相沉積裝置1亦可執行一電漿清潔製程。在電漿清潔製程時,氣體供應單元13可提供一或多種清潔用氣體(例如三氟化氮(NF3)、六氟乙烷(C2F6)或八氟丙烷(C3F8))至加工腔室10中以對 加工腔室10進行清潔。上述加工氣體及清潔用氣體僅為範例,本揭露並不以此為限。 In some embodiments, the chemical
噴淋頭12係配置用於接收來自氣體供應單元13之加工氣體或清潔用氣體,並可將上述氣體均勻地散佈至加工腔室10之四周。根據一些實施例,噴淋頭12可順應加工腔室10或基板W的形狀而具有一圓形設計,且該圓形設計上形成有均勻分布在噴淋頭12之四周的開口12A。 The
電漿產生單元15係配置用於在沉積製程時激發上述加工氣體並使其轉變為電漿(態)P,進而電漿P可以增強化學氣相沉積製程的效果,例如使得在較低溫(例如約300℃至約400℃)的條件下仍可發生化學反應於基板W表面以形成薄膜。 The
在第1圖之實施例中,電漿產生單元15包括一射頻(radio frequency,RF)電力來源15A及一導電元件15B(例如螺旋線圈或電極板)。導電元件15B係配置於加工腔室10之上部且面對承載平台11,而射頻電力來源15A係電耦合於導電元件15B,並可提供一射頻信號至導電元件15B,藉此使得導電元件15B與承載平台11之間的加工氣體解離放電並轉變為電漿P。根據一些實施例,電漿產生單元15亦包括一電耦合於承載平台11之偏壓部件,可用於吸引電漿P至基板W表面上以提高沉積製程之效率。雖然未圖示,一或多個控制器可電耦合於射頻電力來源15A及/或偏壓部件以控制其運作。 In the embodiment of FIG. 1, the
根據一些實施例中,在沉積製程之前或之後之電漿清潔製程時,電漿產生單元15亦可將供應至加工腔室10中之清潔用氣體解離為電漿態,進而利用該電漿態之清潔用氣體來 對加工腔室10進行化學反應蝕刻以清潔加工腔室10(例如清除在沉積製程時同時形成於加工腔室10內壁上之薄膜)。 According to some embodiments, during the plasma cleaning process before or after the deposition process, the
排氣單元14係配置用於在沉積製程及/或電漿清潔製程之後從加工腔室10移除加工氣體(亦即電漿P)及/或清潔用氣體。此外,在基板W送入加工腔室10之後,排氣單元14也可用於對加工腔室10進行抽真空以使其達到後續製程所需要之壓力條件。在第1圖之實施例中,排氣單元14可流體地耦合於加工腔室10之外殼10A上之一氣體出口10C(接近電漿P之位置),且排氣單元14包括泵、氣體管線及氣體控制器(例如閥、流速計、偵測器或其他類似的元件)。 The
應瞭解的是,上文中僅以電漿化學氣相沉積裝置作為化學氣相沉積裝置1之一範例,但本揭露並不以此為限。在一些實施例中,化學氣相沉積裝置1之加工腔室10中亦可以執行一不使用電漿的化學氣相沉積製程,並僅利用熱激發方式使得加工氣體與基板W表面發生化學反應進而在其上形成薄膜。 It should be understood that, the plasma chemical vapor deposition apparatus is only used as an example of the chemical
接著請一併參照第1、2圖,升舉組件16係配置用於在驅動機構17之驅動下升舉基板W以從承載平台11上卸載基板W(亦即分離)。根據一些實施例,在沉積製程之後,會先解除承載平台11固持基板W之一靜電力,然後基板W可透過升舉組件16升舉而從承載平台11上卸載,接著再透過一基板搬運裝置(圖未示)搬運且經由加工腔室10之外殼10A上之一閘門(圖未示)而被送出化學氣相沉積裝置1。 Please refer to FIGS. 1 and 2 together. The lifting
如第1、2圖所示,升舉組件16係設置於承載平台 11之下方(亦即承載平台11支撐基板W之一側的相對側),且包括複數個朝向承載平台11延伸及可穿過形成於承載平台11中之一環形穿透孔11C(大致以承載平台11之機軸11A為中心)之升舉頂針(lift pins)16B。驅動機構17係設置於加工腔室10之下方/之外,且包括一可垂直地伸入或伸出加工腔室10中之桿部17B,其中桿部17B與升舉組件16可透過一耦合構件18(請參照第3圖)相互耦合,耦合構件18例如為一鋁材質或不銹鋼材質之螺絲。當驅動機構17之桿部17B伸入加工腔室10中時,升舉組件16得以被向上驅動,並透過升舉頂針16B升舉基板W而從承載平台11上卸載基板W。上述升舉組件16、驅動機構17、耦合構件18及在稍後段落中將介紹的一遮蔽構件19構成化學氣相沉積裝置1中的一”升舉裝置”。 As shown in Figures 1 and 2, the lifting
根據一些實施例,驅動機構17包括一筒狀之驅動部17A,其係設置於加工腔室10之外且機械地耦合於加工腔室10之外殼10A上之一開口(圖未示)。為了達成氣密,可在該開口與驅動部17A之間配置一或多個密封件(例如O型環)。 According to some embodiments, the
根據一些實施例,驅動部17A中具有可驅使桿部17B伸入或伸出驅動部17A(而可使得桿部17B伸入或伸出加工腔室10中)之一升降結構(圖未示),例如為藉由伸縮方式而可實現升降之一升降波紋管(lift bellow)或藉由位移方式而可實現升降之一汽缸(cylinder)。上述升降結構僅為範例,本揭露並不以此為限。 According to some embodiments, the driving
根據一些實施例,如第3圖所示,升舉組件16之複數個(例如3個,但不以此為限)升舉頂針16B係耦合於一大致呈 環狀(對應於基板W之形狀)之基架16A。具體來說,升舉頂針16B係設置於基架16A之面向承載平台11之一第一端面S1。在一些實施例中,基架16A與升舉頂針16B可由一陶瓷材料(例如氧化鋁、氧化鋯、碳化矽或氮化矽)以一體成型的方式製作。 According to some embodiments, as shown in FIG. 3, a plurality of (for example, three, but not limited to) lifting
根據一些實施例,在基架16A之與第一端面S1相對之一第二端面S2上具有凸出且呈管狀之一連接部16C,其中耦合構件18(以下僅以螺絲18作為範例以方便說明)可穿過基架16A之連接部16C及驅動機構17之桿部17B上之螺絲孔(在第3圖中,由於桿部17B係套入連接部16C中,故僅有連接部16C及其上之螺絲孔H被顯示)以耦合升舉組件16與驅動機構17。 According to some embodiments, there is a protruding and
請回到第1、2圖,在沉積製程時,由於氣體供應單元13供應之加工氣體會充滿整個加工腔室10,包括擴散到承載平台11之下方(如第1圖中之氣體擴散路徑G所示),導致升舉組件16表面及螺絲18暴露在外之部分可能與加工氣體發生化學反應而產生薄膜沉積。經研究發現,在經過電漿清潔加工腔室10之後,形成於升舉組件16上之薄膜可被良好地清除,但形成於螺絲18上之薄膜則不容易被清除,此與螺絲18之材質、表面紋路結構等均有關係。 Please go back to Figures 1 and 2. During the deposition process, the processing gas supplied by the
如此一來,當升舉組件16從承載平台11上卸載基板W且排氣單元14同時將加工腔室10中之加工氣體抽出時(如第2圖所示),沉積或累積於螺絲18上之薄膜或微粒可能受到氣流F牽引而被帶到基板W上,造成基板W受到汙染或產生缺陷(defect)。 In this way, when the lifting
請一併參閱第3、4圖,本發明一些實施例採用一 遮蔽構件19來遮蔽螺絲18以避免其暴露在外,從而可減少加工腔室10中之加工氣體接觸螺絲18及在螺絲18上沉積薄膜或微粒(亦即造成螺絲18受到汙染)之機會。 Please refer to Figures 3 and 4 together. Some embodiments of the present invention use a shielding
根據一些實施例,遮蔽構件19係以陶瓷材料(可與升舉組件16採用相同的材料)製成的一保護罩,配置用於遮蔽螺絲18暴露於加工氣體之一部份(例如頭部18A)。如第3、4圖所示,當螺絲18之螺牙部18B鎖入連接部16C及桿部17B上之螺絲孔H而耦合升舉組件16與驅動機構17之後,遮蔽構件19可完全包覆螺絲18之頭部18A而使得從外觀上不會看到螺絲18暴露在外。如此一來,在沉積製程時,薄膜僅會在陶瓷材質且表面平滑之遮蔽構件19(保護罩)上形成,並可利用電漿來清除,從而可降低基板W受到汙染或產生缺陷之機會。 According to some embodiments, the shielding
根據一些實施例,遮蔽構件19係以可拆卸方式包覆螺絲18之頭部18A。如第5A、5B圖所示,螺絲18之頭部18A之一外周面上可透過例如車銷方式形成一或多個第一螺紋18C,且遮蔽構件19之一內周面上亦可透過例如車銷方式形成一或多個第二螺紋19A,對應於第一螺紋18C,藉以達成遮蔽構件19與螺絲18之間的結合及拆卸,方便於使用者操作。在一些實施例中,螺絲18之頭部18A之直徑R1略小於遮蔽構件19之內徑R2,例如頭部18A之直徑R1約為9公分,遮蔽構件19之內徑R2約為9.6公分。此外,頭部18A之厚度D1略小於遮蔽構件19之厚度D2,例如頭部18A之厚度D1約為2.8公分,遮蔽構件19之厚度D2約為3.6公分。 According to some embodiments, the shielding
如第5A、5B圖所示,遮蔽構件19之一外周面上亦 可形成有一或多個表面特徵19B(例如切角,但不以此為限)以便於使用者施力來轉動遮蔽構件19。在一些實施例中,遮蔽構件19之外周面上形成有兩個相互平行的切角19B,且兩切角19B之間的長度L約為8.1公分。 As shown in Figures 5A and 5B, one or more surface features 19B (such as cut corners, but not limited to this) can also be formed on one of the outer peripheral surfaces of the shielding
另外,遮蔽構件19亦可以有許多變化。舉例來說,在第6圖之實施例中,遮蔽構件19’係以可活動方式(例如樞接方式)耦合於升舉組件16之連接部16C,而非直接包覆在螺絲18之外。其中,遮蔽構件19’可為與連接部16C之管狀外觀相匹配(例如弧度相同)之一保護罩(同樣以陶瓷材料製作),該保護罩之一側邊19C係透過樞軸(圖未示)耦合於連接部16C,而另一相對側邊19D上形成有一卡榫結構19E,得與連接部16C上之一對應的卡槽結構16D相互卡合或分離。 In addition, the shielding
藉此配置,當卡榫結構19E卡合於卡槽結構16D時,遮蔽構件19’可以遮蔽螺絲18之頭部18A及其周邊區域而避免頭部18A暴露於加工氣體,以減少污染;而當卡榫結構19E分離於卡槽結構16D時,螺絲18之頭部18A則可顯露在外而便於使用者操作(如第6圖所示之狀態)。 With this configuration, when the
第7圖係顯示根據另一些實施例之一遮蔽構件19”的示意圖。遮蔽構件19”可為一耐熱膠帶,配置用於黏著及包覆在螺絲18暴露於加工氣體之頭部18A之外(或其周邊,例如延伸至連接部16C上),以阻擋薄膜或微粒沉積於頭部18A上。遮蔽構件19”之形狀可以為方形、矩形、圓形或者其他可選用之形狀。 Figure 7 is a schematic diagram showing a shielding
根據一些實施例,遮蔽構件19”係以聚四氟乙烯 (Polytetrafluoroethylene)或聚醯亞胺(Polyimide)等材料製成的一耐熱膠帶,其耐熱溫度在約至少400℃以上(得以在例如高密度電漿化學氣相沉積製程之工作溫度下使用)。根據一些實施例,耐熱膠帶所選用的材料亦要能夠避免被電漿解離。 According to some embodiments, the shielding
當欲取下螺絲18或耐熱膠帶達到其使用壽命時,僅需將遮蔽構件19”取下及更換即可。 When the
本發明實施例亦提供一種化學氣相沉積方法。第8圖係顯示根據一些實施例之一化學氣相沉積方法80的流程圖。在操作81中,放置一基板於一加工腔室中。在操作82中,供應一加工氣體至加工腔室中以於基板上執行一沉積製程,其中基板係由一承載平台支撐。在操作83中,在沉積製程之後,藉由一驅動機構驅動一升舉組件以從承載平台上卸載基板,其中升舉組件與驅動機構之間係由一耦合構件耦合,且耦合構件係由一遮蔽構件遮蔽而避免暴露於加工氣體。在操作84中,移除加工腔室中之加工氣體。 The embodiment of the present invention also provides a chemical vapor deposition method. Figure 8 shows a flow chart of a chemical
化學氣相沉積方法80之各操作可參照上述有關化學氣相沉積裝置1之說明,在此即不重複贅述。 The various operations of the chemical
要瞭解的是,在上述實施例中的方法之前、期間和之後可以提供額外的操作,並且對於不同實施例中的方法,可以替換或消除一些描述的操作。舉例來說,在一些實施例中,化學氣相沉積方法80亦可以包括將加工腔室中之加工氣體轉變為電漿態之一操作,以協助沉積製程。 It should be understood that additional operations may be provided before, during, and after the methods in the above-mentioned embodiments, and for the methods in different embodiments, some of the described operations may be replaced or eliminated. For example, in some embodiments, the chemical
綜上所述,本揭露實施例具有以下優點:藉由遮蔽構件19/19’/19”以遮蔽或包覆耦合構件18之暴露在外的部分, 使得耦合構件18在沉積製程時不會與加工氣體發生化學反應而形成薄膜或微粒沉積,從而可避免該些薄膜或微粒跑到基板W上而造成基板W受到汙染或產生缺陷之機會,藉以改善化學氣相沉積製程的良率。 In summary, the embodiment of the present disclosure has the following advantages: the exposed part of the
根據一些實施例,提供一種升舉裝置,用以在一化學氣相沉積裝置中升舉一基板。上述升舉裝置包括一驅動機構、一升舉組件、一耦合構件及一遮蔽構件。升舉組件係配置用於在驅動機構之驅動下升舉基板。耦合構件係配置用於耦合升舉組件與驅動機構。遮蔽構件係配置用於遮蔽耦合構件且避免耦合構件暴露於化學氣相沉積裝置中之加工氣體。 According to some embodiments, a lifting device is provided for lifting a substrate in a chemical vapor deposition device. The above-mentioned lifting device includes a driving mechanism, a lifting assembly, a coupling member and a shielding member. The lifting assembly is configured to lift the substrate driven by the driving mechanism. The coupling member is configured to couple the lifting assembly and the driving mechanism. The shielding member is configured to shield the coupling member and prevent the coupling member from being exposed to the processing gas in the chemical vapor deposition apparatus.
根據一些實施例,耦合構件係一螺絲,而遮蔽構件係一保護罩,且配置用於遮蔽螺絲暴露於加工氣體之一頭部。 According to some embodiments, the coupling member is a screw, and the shielding member is a protective cover, and is configured to shield the head of the screw from being exposed to the processing gas.
根據一些實施例,保護罩係以可拆卸方式包覆螺絲之頭部。 According to some embodiments, the protective cover covers the head of the screw in a detachable manner.
根據一些實施例,螺絲之頭部之一外周面上形成有一第一螺紋,而保護罩之一內周面上形成有一第二螺紋,對應於第一螺紋。 According to some embodiments, a first thread is formed on an outer peripheral surface of the head of the screw, and a second thread is formed on an inner peripheral surface of the protective cover, corresponding to the first thread.
根據一些實施例,保護罩係以可活動方式耦合於升舉組件,且配置用於遮蔽螺絲之頭部。 According to some embodiments, the protective cover is movably coupled to the lifting assembly and is configured to cover the head of the screw.
根據一些實施例,遮蔽構件係由一陶瓷材料製作。 According to some embodiments, the shielding member is made of a ceramic material.
根據一些實施例,耦合構件係一螺絲,而遮蔽構件係一耐熱膠帶,且配置用於黏著及包覆在螺絲暴露於加工氣 體之一頭部之外。 According to some embodiments, the coupling member is a screw, and the shielding member is a heat-resistant tape, and is configured to adhere and cover the head of the screw exposed to the process gas.
根據一些實施例,提供一種化學氣相沉積裝置,包括一加工腔室、一承載平台、一氣體供應單元、一排氣單元、一升舉組件、一耦合構件及一遮蔽構件。承載平台係配置用於在加工腔室中支撐一基板。氣體供應單元係配置用於供應一加工氣體至加工腔室中以形成一薄膜於基板上。排氣單元係配置用於從加工腔室中移除加工氣體。升舉組件係配置用於在一驅動機構之驅動下升舉基板以從承載平台上卸載基板。耦合構件係配置用於耦合升舉組件與驅動機構。遮蔽構件係配置用於包覆耦合構件暴露於加工氣體之一部分。 According to some embodiments, a chemical vapor deposition apparatus is provided, including a processing chamber, a carrying platform, a gas supply unit, an exhaust unit, a lifting assembly, a coupling member, and a shielding member. The carrying platform is configured to support a substrate in the processing chamber. The gas supply unit is configured to supply a processing gas to the processing chamber to form a thin film on the substrate. The exhaust unit is configured to remove processing gas from the processing chamber. The lifting assembly is configured to lift the substrate under the drive of a driving mechanism to unload the substrate from the carrier platform. The coupling member is configured to couple the lifting assembly and the driving mechanism. The shielding member is configured to cover a part of the coupling member exposed to the processing gas.
根據一些實施例,升舉組件係配置於承載平台之一側,且包括一基架及耦合於基架之複數個升舉頂針,驅動機構係配置於加工腔室之外,且包括可伸入或伸出加工腔室中之一桿部,而耦合構件係配置用於耦合基架與桿部。 According to some embodiments, the lifting assembly is arranged on one side of the carrying platform, and includes a base frame and a plurality of lifting pins coupled to the base frame, and the driving mechanism is arranged outside the processing chamber and includes an extendable Or extend out one of the rods in the processing chamber, and the coupling member is configured to couple the base frame and the rod.
根據一些實施例,提供一種化學氣相沉積方法。上述方法包括放置一基板於一加工腔室中。上述方法亦包括供應一加工氣體至加工腔室中以於基板上執行一沉積製程,其中基板係由一承載平台支撐。上述方法還包括在沉積製程之後,藉由一驅動機構驅動一升舉組件以從承載平台上卸載基板,其中升舉組件與驅動機構之間係由一耦合構件耦合,且耦合構件係由一遮蔽構件遮蔽而避免暴露於加工氣體。此外,上述方法包括移除加工腔室中之加工氣體。 According to some embodiments, a chemical vapor deposition method is provided. The above method includes placing a substrate in a processing chamber. The above method also includes supplying a processing gas to the processing chamber to perform a deposition process on the substrate, wherein the substrate is supported by a carrier platform. The above method further includes after the deposition process, driving a lifting assembly by a driving mechanism to unload the substrate from the carrier platform, wherein the lifting assembly and the driving mechanism are coupled by a coupling member, and the coupling member is shielded The components are shielded to avoid exposure to processing gas. In addition, the above method includes removing the processing gas in the processing chamber.
以上雖然詳細描述了實施例及它們的優勢,但應該理解,在不背離所附申請專利範圍限定的本揭露的精神和範 圍的情況下,對本揭露可作出各種變化、替代和修改。此外,本申請的範圍不旨在限制於說明書中所述的製程、機器、製造、物質組成、工具、方法和步驟的特定實施例。作為本領域的普通技術人員將容易地從本揭露中理解,根據本揭露,可以利用現有的或今後將被開發的、執行與在本揭露所述的對應實施例基本相同的功能或實現基本相同的結果的製程、機器、製造、物質組成、工具、方法或步驟。因此,所附申請專利範圍旨在將這些製程、機器、製造、物質組成、工具、方法或步驟包括它們的範圍內。此外,每一個申請專利範圍構成一個單獨的實施例,且不同申請專利範圍和實施例的組合都在本揭露的範圍內。 Although the embodiments and their advantages have been described in detail above, it should be understood that various changes, substitutions and modifications can be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the scope of the appended application. In addition, the scope of the present application is not intended to be limited to the specific embodiments of the manufacturing process, machinery, manufacturing, material composition, tools, methods, and steps described in the specification. As a person of ordinary skill in the art will easily understand from this disclosure, according to this disclosure, it is possible to use existing or future developments that perform substantially the same functions or implement substantially the same functions as the corresponding embodiments described in this disclosure. The result of the process, machine, manufacturing, material composition, tool, method or step. Therefore, the scope of the attached patent application intends to include these processes, machines, manufacturing, material composition, tools, methods or steps within their scope. In addition, each patent application scope constitutes a separate embodiment, and combinations of different patent application scopes and embodiments are within the scope of the present disclosure.
16‧‧‧升舉組件 16‧‧‧Lifting components
16A‧‧‧基架 16A‧‧‧Base frame
16B‧‧‧升舉頂針 16B‧‧‧Lifting thimble
16C‧‧‧連接部 16C‧‧‧Connecting part
17‧‧‧驅動機構 17‧‧‧Drive mechanism
17A‧‧‧驅動部 17A‧‧‧Drive
18‧‧‧耦合構件/螺絲 18‧‧‧Coupling member/screw
18A‧‧‧頭部 18A‧‧‧Head
18B‧‧‧螺牙部 18B‧‧‧Thread part
19‧‧‧遮蔽構件 19‧‧‧Shading member
19B‧‧‧表面特徵 19B‧‧‧Surface features
H‧‧‧螺絲孔 H‧‧‧Screw hole
S1‧‧‧第一端面 S1‧‧‧First end
S2‧‧‧第二端面 S2‧‧‧Second end face
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TW572351U (en) * | 2003-06-18 | 2004-01-11 | Yuan-Jing Chen | Improved tray structure of chemical vapor deposition reacting chamber |
CN101310036A (en) * | 2004-11-16 | 2008-11-19 | 应用材料公司 | Multi-layer high quality gate dielectric for low-temperature poly-silicon tfts |
US7534301B2 (en) * | 2004-09-21 | 2009-05-19 | Applied Materials, Inc. | RF grounding of cathode in process chamber |
TW201624525A (en) * | 2014-12-24 | 2016-07-01 | Advanced Micro Fab Equip Inc | Plasma processing device and regulation method of plasma distribution |
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TW572351U (en) * | 2003-06-18 | 2004-01-11 | Yuan-Jing Chen | Improved tray structure of chemical vapor deposition reacting chamber |
US7534301B2 (en) * | 2004-09-21 | 2009-05-19 | Applied Materials, Inc. | RF grounding of cathode in process chamber |
CN101310036A (en) * | 2004-11-16 | 2008-11-19 | 应用材料公司 | Multi-layer high quality gate dielectric for low-temperature poly-silicon tfts |
TW201624525A (en) * | 2014-12-24 | 2016-07-01 | Advanced Micro Fab Equip Inc | Plasma processing device and regulation method of plasma distribution |
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