TWI701747B - Semiconductor device and manufacturing method thereof - Google Patents

Semiconductor device and manufacturing method thereof Download PDF

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TWI701747B
TWI701747B TW107104967A TW107104967A TWI701747B TW I701747 B TWI701747 B TW I701747B TW 107104967 A TW107104967 A TW 107104967A TW 107104967 A TW107104967 A TW 107104967A TW I701747 B TWI701747 B TW I701747B
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metal pad
semiconductor element
semiconductor device
pad
semiconductor
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TW107104967A
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TW201935579A (en
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謝明勳
郭家泰
吳長協
王子翔
蒲計志
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晶元光電股份有限公司
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Abstract

A semiconductor device includes a substrate, a first semiconductor component, a second semiconductor component and an encapsulation component. The first semiconductor component includes a first metal pad facing the substrate. The second semiconductor component id disposed above the first semiconductor component in a stack direction and includes a base and a second metal pad. The second metal pad faces the first semiconductor component. The second semiconductor component is disposed between the first semiconductor component and the base in the stack direction. The encapsulation component covers the first semiconductor component.

Description

半導體裝置及其製造方法Semiconductor device and manufacturing method thereof

本發明是有關於一種半導體裝置及其製造方法,且特別是有關於一種具有無焊線的堆疊式半導體裝置及其製造方法。The present invention relates to a semiconductor device and a manufacturing method thereof, and more particularly to a stacked semiconductor device with no bonding wires and a manufacturing method thereof.

半導體裝置中為了電性連接二個半導體元件,通常採用焊線(bonding wire)連接二個半導體元件。但是,焊線會造成寄生電感及寄生電阻。這些寄生電感及寄生電阻並非電路設計時所預期的內容,因此這些半導體裝置內的寄生元件將會影響應用這些半導體裝置的操作情況,例如電流經過寄生電阻帶來的額外能量損耗將影響整體電路的操作效率,寄生電感在半導體裝置快速切換開關時造成電壓過衝(overshoot)現象使得半導體裝置承受額外的電壓進而影響半導體裝置的操作條件。因此使用焊線的半導體裝置並不適合在高頻下工作。In order to electrically connect two semiconductor elements in a semiconductor device, bonding wires are usually used to connect the two semiconductor elements. However, wire bonding will cause parasitic inductance and parasitic resistance. These parasitic inductances and parasitic resistances are not expected during circuit design. Therefore, the parasitic elements in these semiconductor devices will affect the operation of these semiconductor devices. For example, the additional energy loss caused by the current passing through the parasitic resistance will affect the overall circuit Operational efficiency and parasitic inductances cause voltage overshoots when the semiconductor device is rapidly switched on and off, so that the semiconductor device is subjected to additional voltage, which affects the operating conditions of the semiconductor device. Therefore, semiconductor devices using bonding wires are not suitable for working at high frequencies.

因此,本發明提出一種半導體裝置及其製造方法,可改善前述問題。Therefore, the present invention provides a semiconductor device and a manufacturing method thereof, which can improve the aforementioned problems.

根據本發明之一實施例,提出一種半導體裝置。半導體裝置包括一載板、一第一半導體元件、一第二半導體元件及一膠材。第一半導體元件包括一朝向載板之第一金屬墊。第二半導體元件沿一堆疊方向配置在第一半導體元件上方且包括一基板及一第二金屬墊。第二金屬墊朝向第一半導體元件,第二金屬墊沿堆疊方向位於第一半導體元件與基板之間。膠材包覆第一半導體元件。According to an embodiment of the present invention, a semiconductor device is provided. The semiconductor device includes a carrier, a first semiconductor element, a second semiconductor element and a glue material. The first semiconductor device includes a first metal pad facing the carrier. The second semiconductor element is arranged above the first semiconductor element along a stacking direction and includes a substrate and a second metal pad. The second metal pad faces the first semiconductor element, and the second metal pad is located between the first semiconductor element and the substrate along the stacking direction. The glue material covers the first semiconductor element.

根據本發明之另一實施例,提出一種半導體裝置的製造方法。製造方法包括以下步驟。沿一堆疊方向,對接一第一半導體元件與一第二半導體元件,其中該第一半導體元件包括一第一金屬墊,第二半導體元件包括一基板及一第二金屬墊,第二金屬墊朝向該第一半導體元件,且第二金屬墊沿堆疊方向位於第一半導體元件與基板之間;配置第一半導體元件與第二半導體元件於一載板上;以及,形成一膠材包覆第一半導體元件。According to another embodiment of the present invention, a method of manufacturing a semiconductor device is provided. The manufacturing method includes the following steps. Along a stacking direction, a first semiconductor element and a second semiconductor element are connected, wherein the first semiconductor element includes a first metal pad, the second semiconductor element includes a substrate and a second metal pad, and the second metal pad faces The first semiconductor element and the second metal pad are located between the first semiconductor element and the substrate along the stacking direction; the first semiconductor element and the second semiconductor element are arranged on a carrier; and a glue is formed to cover the first Semiconductor components.

為了對本發明之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式詳細說明如下:In order to have a better understanding of the above and other aspects of the present invention, the following specific examples are given in conjunction with the accompanying drawings to describe in detail as follows:

請參照第1A及1B圖,第1A圖繪示依照本發明一實施例之半導體裝置100的俯視圖(未繪示散熱件150),而第1B圖繪示第1A圖之半導體裝置100沿線段1B-1B’的剖視圖。Please refer to FIGS. 1A and 1B. FIG. 1A shows a top view of the semiconductor device 100 according to an embodiment of the present invention (the heat sink 150 is not shown), and FIG. 1B shows the semiconductor device 100 in FIG. 1A along the line 1B. Sectional view of -1B'.

半導體裝置100包括載板110、第一半導體元件120、第二半導體元件130、膠材140、散熱件150、第五金屬墊134及第六金屬墊135。The semiconductor device 100 includes a carrier 110, a first semiconductor element 120, a second semiconductor element 130, a glue 140, a heat sink 150, a fifth metal pad 134 and a sixth metal pad 135.

載板110具有相對的上表面110u與下表面110b且包括第一上接墊111、第二上接墊112、第三上接墊113、第一下接墊114、第二下接墊115、第三下接墊116及數個導電孔117。第一上接墊111、第二上接墊112、第三上接墊113位於上表面110u,而第一下接墊114、第二下接墊115、第三下接墊116位於下表面110b。各導電孔117從上表面110u延伸至下表面110b,並電性連接對應的上接墊與下接墊。The carrier 110 has an upper surface 110u and a lower surface 110b opposite to each other and includes a first upper pad 111, a second upper pad 112, a third upper pad 113, a first lower pad 114, a second lower pad 115, The third bottom pad 116 and a plurality of conductive holes 117. The first upper pad 111, the second upper pad 112, and the third upper pad 113 are located on the upper surface 110u, and the first lower pad 114, the second lower pad 115, and the third lower pad 116 are located on the lower surface 110b . Each conductive hole 117 extends from the upper surface 110u to the lower surface 110b, and is electrically connected to the corresponding upper and lower pads.

第一半導體元件120及第二半導體元件130可透過載板110的上接墊(第一上接墊111、第二上接墊112及第三上接墊113)、導電孔117及下接墊(第一下接墊114、第二下接墊115及第三下接墊116)電性連接於外部電子元件,如電路板。The first semiconductor device 120 and the second semiconductor device 130 can pass through the upper pads (first upper pad 111, second upper pad 112, and third upper pad 113), conductive holes 117 and lower pads of the carrier 110 (The first bottom pad 114, the second bottom pad 115, and the third bottom pad 116) are electrically connected to external electronic components, such as a circuit board.

第一半導體元件120包括一朝向載板110之第一金屬墊121以及一遠離載板110之第三金屬墊122。第二半導體元件130沿一堆疊方向P1配置在第一半導體元件120上方且包括基板131、半導體層132及第二金屬墊133。第二金屬墊133朝向第一半導體元件120,且第二金屬墊133沿堆疊方向P1位於第一半導體元件120與基板131之間。由於第一半導體元件120與第二半導體元件130以第三金屬墊122及第二金屬墊133電性連接,可避免焊線所產生的寄生電感的問題。如此,本發明實施例之半導體裝置100的寄生電感小,適於在高頻下工作。The first semiconductor device 120 includes a first metal pad 121 facing the carrier 110 and a third metal pad 122 away from the carrier 110. The second semiconductor element 130 is disposed above the first semiconductor element 120 along a stacking direction P1 and includes a substrate 131, a semiconductor layer 132 and a second metal pad 133. The second metal pad 133 faces the first semiconductor device 120, and the second metal pad 133 is located between the first semiconductor device 120 and the substrate 131 along the stacking direction P1. Since the first semiconductor element 120 and the second semiconductor element 130 are electrically connected by the third metal pad 122 and the second metal pad 133, the problem of parasitic inductance caused by the bonding wire can be avoided. In this way, the parasitic inductance of the semiconductor device 100 of the embodiment of the present invention is small, and is suitable for working at high frequencies.

此外,相較於透過焊線相連,透過金屬墊連接提供了更短的電傳輸路徑,讓電訊號更快速地傳輸在第一半導體元件120與第二半導體元件130之間。In addition, compared to the connection through the bonding wire, the connection through the metal pad provides a shorter electrical transmission path, allowing the electrical signal to be transmitted between the first semiconductor element 120 and the second semiconductor element 130 more quickly.

如第1B圖所示,第二半導體元件130位於第一半導體元件120上方,因此即使第二半導體元件130的發熱高於第一半導體元件120,第二半導體元件130產生的熱可往上傳遞至散熱件150。散熱件150可以透過傳導、自然或強制對流與外界環境進行熱交換。As shown in Figure 1B, the second semiconductor element 130 is located above the first semiconductor element 120, so even if the second semiconductor element 130 generates higher heat than the first semiconductor element 120, the heat generated by the second semiconductor element 130 can be transferred upward to Heat dissipation member 150. The heat sink 150 can exchange heat with the external environment through conduction, natural or forced convection.

如第1B圖所示,散熱件150配置在第二半導體元件130上且位於第二半導體元件130上方。散熱件150較佳地具有優良的熱傳導性,使第二半導體元件130的熱可更快速地在散熱件150內傳遞,然後透過散熱件150逸散至外界環境。散熱件150例如是散熱鰭片。半導體裝置100更包括導熱膠155,其可配置在散熱件150與第二半導體元件130之間,以黏合散熱件150與第二半導體元件130。散熱件150包括載板151及至少一散熱片152,其中散熱片152連接於載板151。載板151透過導熱膠155黏合於第二半導體元件130上。在一實施例中,導熱膠155係選自鑽石材料(Diamond)、氮化鋁(AlN)、碳化矽(SiC)或其他具有高導熱係數之透明或半透明材料。As shown in FIG. 1B, the heat sink 150 is disposed on the second semiconductor element 130 and above the second semiconductor element 130. The heat dissipation element 150 preferably has excellent thermal conductivity, so that the heat of the second semiconductor element 130 can be transferred in the heat dissipation element 150 more quickly, and then escapes to the external environment through the heat dissipation element 150. The heat dissipation member 150 is, for example, a heat dissipation fin. The semiconductor device 100 further includes a thermal conductive glue 155 which can be disposed between the heat sink 150 and the second semiconductor device 130 to bond the heat sink 150 and the second semiconductor device 130. The heat sink 150 includes a carrier board 151 and at least one heat sink 152, wherein the heat sink 152 is connected to the carrier board 151. The carrier 151 is bonded to the second semiconductor element 130 through the thermally conductive adhesive 155. In one embodiment, the thermal conductive adhesive 155 is selected from diamond material (Diamond), aluminum nitride (AlN), silicon carbide (SiC) or other transparent or translucent materials with high thermal conductivity.

在一實施例中,第一半導體元件120例如是一電晶體(transistor)。第一半導體元件120可以是一低電壓金氧半場效電晶體(Low Voltage metal–oxide–semiconductor field-effect transistor; LV MOSFET),例如一矽基底低電壓金氧半場效電晶體(Si-based LV MOSFET)。此外,第一半導體元件120 也可以是增強型金氧半場效電晶體(E-mode MOS)。 在一實施例中,第二半導體元件130是一高電子移動率晶體電晶體(High electron mobility transistor, HEMT),例如是一氮化鎵基底高電子移動率晶體電晶體(GaN-based HEMT),然本發明實施例不受此限。更具體而言,氮化鎵基底高電子移動率晶體電晶體(GaN-based HEMT)所包含的材料請參照第[00020]段之說明。此外,第二半導體元件130 也可以是空乏型高電子移動率晶體電晶體(D-mode HEMT)。In one embodiment, the first semiconductor device 120 is, for example, a transistor. The first semiconductor element 120 may be a low voltage metal-oxide-semiconductor field-effect transistor (LV MOSFET), such as a silicon-based low-voltage metal-oxide field-effect transistor (Si-based LV MOSFET). MOSFET). In addition, the first semiconductor element 120 may also be an enhanced metal oxide semi-field effect transistor (E-mode MOS). In one embodiment, the second semiconductor element 130 is a high electron mobility transistor (HEMT), for example, a gallium nitride-based high electron mobility transistor (GaN-based HEMT), However, the embodiment of the present invention is not limited by this. More specifically, please refer to the description in paragraph [00020] for the materials contained in the GaN-based HEMT (GaN-based HEMT). In addition, the second semiconductor element 130 may also be a depletion type high electron mobility crystal transistor (D-mode HEMT).

如第1B圖所示,第一半導體元件120包括第一金屬墊121、第三金屬墊122、第四金屬墊123及半導體層124,其中第一金屬墊121、第三金屬墊122及第四金屬墊123形成於半導體層124上。第一金屬墊121及第三金屬墊122位於半導體層124的一側,而第三金屬墊122位於半導體層124的相對另一側。如圖所示,第三金屬墊122與第二半導體元件130之第二金屬墊133對接,第四金屬墊123朝向載板110,並電性連接於載板110的第二上接墊112及第二下接墊115 。在一實施例中,第一金屬墊121的材料包括金、銅、銀或其組合。第三金屬墊122及第四金屬墊123的材料類似第一金屬墊121。半導體層124的材料包括矽。As shown in FIG. 1B, the first semiconductor device 120 includes a first metal pad 121, a third metal pad 122, a fourth metal pad 123, and a semiconductor layer 124. The first metal pad 121, the third metal pad 122, and the fourth metal pad The metal pad 123 is formed on the semiconductor layer 124. The first metal pad 121 and the third metal pad 122 are located on one side of the semiconductor layer 124, and the third metal pad 122 is located on the opposite side of the semiconductor layer 124. As shown in the figure, the third metal pad 122 is butted with the second metal pad 133 of the second semiconductor element 130, and the fourth metal pad 123 faces the carrier board 110 and is electrically connected to the second upper pad 112 and the carrier board 110. The second lower pad 115. In an embodiment, the material of the first metal pad 121 includes gold, copper, silver or a combination thereof. The materials of the third metal pad 122 and the fourth metal pad 123 are similar to the first metal pad 121. The material of the semiconductor layer 124 includes silicon.

第一金屬墊121可以是源極、汲極與閘極之一者,第三金屬墊122 可以是源極、汲極與閘極之另一者,而第四金屬墊123可以是源極、汲極與閘極之其它者。在本實施例中,第一金屬墊121、第三金屬墊122及第四金屬墊123分別以源極、汲極及閘極為例說明,然本發明實施例不以此為限。The first metal pad 121 may be one of the source, drain, and gate, the third metal pad 122 may be the other of the source, drain, and gate, and the fourth metal pad 123 may be the source, The other of drain and gate. In this embodiment, the first metal pad 121, the third metal pad 122, and the fourth metal pad 123 are illustrated by using the source electrode, the drain electrode and the gate electrode respectively, but the embodiment of the present invention is not limited thereto.

如第1B圖所示,半導體裝置100包括第一黏合層160,其可黏合第三金屬墊122與第二金屬墊133。第一黏合層160具有導電性,因此可提供第三金屬墊122與第二金屬墊133之間的電性傳輸路徑。在一實施例中,第一黏合層160例如是矽樹脂。As shown in FIG. 1B, the semiconductor device 100 includes a first adhesive layer 160, which can bond the third metal pad 122 and the second metal pad 133. The first adhesive layer 160 has conductivity, and therefore can provide an electrical transmission path between the third metal pad 122 and the second metal pad 133. In one embodiment, the first adhesive layer 160 is, for example, silicone resin.

如第1B圖所示,第二半導體元件130包括第七金屬墊136及第八金屬墊137。第七金屬墊136及第八金屬墊137位於第二半導體元件130的下表面130b。第五金屬墊134位於第七金屬墊136與載板110之間且電性連接第七金屬墊136與載板110。第六金屬墊135位於第八金屬墊137與載板110之間且電性連接第八金屬墊137與載板110。在一實施例中,前述基板131例如是藍寶石(sapphire)、氮化鎵、碳化矽(SiC)或矽晶圓切割而成,半導體層132的材料包括氮化鎵、氮化鋁鎵、氮化鋁或氮化銦鎵,而第二金屬墊133、第七金屬墊136及第八金屬墊137的材料包括金、銅、銀或其組合。As shown in FIG. 1B, the second semiconductor device 130 includes a seventh metal pad 136 and an eighth metal pad 137. The seventh metal pad 136 and the eighth metal pad 137 are located on the lower surface 130 b of the second semiconductor device 130. The fifth metal pad 134 is located between the seventh metal pad 136 and the carrier board 110 and is electrically connected to the seventh metal pad 136 and the carrier board 110. The sixth metal pad 135 is located between the eighth metal pad 137 and the carrier board 110 and is electrically connected to the eighth metal pad 137 and the carrier board 110. In one embodiment, the aforementioned substrate 131 is, for example, sapphire (sapphire), gallium nitride, silicon carbide (SiC) or silicon wafer cut, and the material of the semiconductor layer 132 includes gallium nitride, aluminum gallium nitride, and Aluminum or indium gallium nitride, and the material of the second metal pad 133, the seventh metal pad 136 and the eighth metal pad 137 includes gold, copper, silver or a combination thereof.

在本實施例中,第五金屬墊134及第六金屬墊135為焊球。相較於焊線,焊球所產生的寄生電感較低。如此,本發明實施例之半導體裝置100的寄生電感小,適於在高頻下工作。由於第五金屬墊134及第六金屬墊135直接連接第二半導體元件130與載板110,因此第二半導體元件130的熱也可經由第五金屬墊134及第六金屬墊135傳導至載板110,然後再透過載板110的上接墊、導電孔及下接墊傳導至半導體裝置100外。相較於銲線,焊球具有較大的截面積,因此可以在同樣時間內吸收並傳導更多由第一半導體元件120與第二半導體元件130所產生的熱量,並透過散熱件150與載板110將熱量與外界環境進行熱交換,達到提升散熱效率的效果。In this embodiment, the fifth metal pad 134 and the sixth metal pad 135 are solder balls. Compared with the wire, the parasitic inductance generated by the solder ball is lower. In this way, the parasitic inductance of the semiconductor device 100 of the embodiment of the present invention is small, and is suitable for working at high frequencies. Since the fifth metal pad 134 and the sixth metal pad 135 are directly connected to the second semiconductor element 130 and the carrier 110, the heat of the second semiconductor element 130 can also be conducted to the carrier through the fifth metal pad 134 and the sixth metal pad 135 110, and then conduction to the outside of the semiconductor device 100 through the upper pads, conductive holes, and lower pads of the carrier 110. Compared with the bonding wire, the solder ball has a larger cross-sectional area, so it can absorb and conduct more heat generated by the first semiconductor element 120 and the second semiconductor element 130 in the same time, and pass through the heat sink 150 and the carrier. The board 110 exchanges heat with the external environment to achieve the effect of improving heat dissipation efficiency.

此外,第二半導體元件130的第二金屬墊133、第七金屬墊136可與第八金屬墊137可以依照需求分別做為第二半導體元件130的源極、汲極與閘極使用。在本實施例中,第二金屬墊133、第七金屬墊136及第八金屬墊137分別以源極、閘極及汲極為例說明,然本發明實施例不受此限。In addition, the second metal pad 133, the seventh metal pad 136 and the eighth metal pad 137 of the second semiconductor element 130 can be used as the source, drain, and gate of the second semiconductor element 130, respectively, as required. In this embodiment, the second metal pad 133, the seventh metal pad 136, and the eighth metal pad 137 are illustrated by using the source electrode, the gate electrode and the drain electrode respectively, but the embodiment of the present invention is not limited thereto.

如第1B圖所示,第七金屬墊136與第一金屬墊121共同配置在載板110的第一上接墊111上,以透過第一上接墊111電性連接,並透過導電孔117電性連接於第一下接墊114。第四金屬墊123電性連接於第二上接墊112。第八金屬墊137電性連接於第三上接墊113。如此,第一半導體元件120及第二半導體元件130的訊號可透過此些上接墊,經由導電孔117及此些下接墊傳輸至半導體裝置100外部的電子元件,或外部訊號可透過此些下接墊、導電孔117及此些上接墊傳輸至半導體裝置100內部。As shown in FIG. 1B, the seventh metal pad 136 and the first metal pad 121 are jointly arranged on the first upper pad 111 of the carrier 110 to be electrically connected through the first upper pad 111 and through the conductive hole 117 It is electrically connected to the first lower pad 114. The fourth metal pad 123 is electrically connected to the second upper pad 112. The eighth metal pad 137 is electrically connected to the third upper pad 113. In this way, the signals of the first semiconductor device 120 and the second semiconductor device 130 can be transmitted to the electronic components outside the semiconductor device 100 through the upper pads, through the conductive holes 117 and the lower pads, or external signals can pass through these The lower pads, the conductive holes 117 and the upper pads are transmitted to the inside of the semiconductor device 100.

如第1B圖所示,半導體裝置100包括第二黏合層165及第三黏合層170。第二黏合層165可黏合第一金屬墊121與第一上接墊111,而第三黏合層170可黏合第四金屬墊123與第二上接墊112。第二黏合層165及第三黏合層170具有導電性。在一實施例中,第二黏合層165及第三黏合層170的材料例如是矽樹脂。As shown in FIG. 1B, the semiconductor device 100 includes a second adhesive layer 165 and a third adhesive layer 170. The second adhesive layer 165 can bond the first metal pad 121 and the first upper pad 111, and the third adhesive layer 170 can bond the fourth metal pad 123 and the second upper pad 112. The second adhesive layer 165 and the third adhesive layer 170 have conductivity. In one embodiment, the material of the second adhesive layer 165 and the third adhesive layer 170 is, for example, silicone resin.

如第1A圖所示,第五金屬墊134與第六金屬墊135的連線大致平行於第二半導體元件130的對角線或大致分別鄰近二對角配置。如此,第二半導體元件130可透過第五金屬墊134及第六金屬墊135穩固地堆疊在載板110上。第五金屬墊134、第六金屬墊135與第二半導體元件130的第二金屬墊133的相對位置並不受第1A圖所限制,其可適當調整。As shown in FIG. 1A, the connection line between the fifth metal pad 134 and the sixth metal pad 135 is approximately parallel to the diagonal of the second semiconductor element 130 or approximately two diagonally adjacent to each other. In this way, the second semiconductor device 130 can be stably stacked on the carrier 110 through the fifth metal pad 134 and the sixth metal pad 135. The relative positions of the fifth metal pad 134, the sixth metal pad 135 and the second metal pad 133 of the second semiconductor element 130 are not limited by FIG. 1A, and can be adjusted appropriately.

如第1B圖所示,膠材140形成於第一半導體元件120與第二半導體元件130之間,做為一填充至半導體裝置內的底膠(underfill)使用,以避免此些金屬墊受到環境的傷害,如氧化等。如圖所示,膠材140包覆第一半導體元件120、第五金屬墊134、第六金屬墊135、第二半導體元件130的第二金屬墊133、第七金屬墊136及第八金屬墊137以及載板110的第一上接墊111、第二上接墊112及第三上接墊113。As shown in FIG. 1B, the adhesive material 140 is formed between the first semiconductor element 120 and the second semiconductor element 130, and is used as an underfill to fill the semiconductor device to prevent these metal pads from being exposed to the environment. Damage, such as oxidation. As shown in the figure, the adhesive material 140 covers the first semiconductor element 120, the fifth metal pad 134, the sixth metal pad 135, the second metal pad 133, the seventh metal pad 136, and the eighth metal pad of the second semiconductor element 130. 137 and the first upper pad 111, the second upper pad 112 and the third upper pad 113 of the carrier board 110.

請參照第1C圖,其繪示第1A圖之半導體裝置100的等效電路圖。第1B圖之第二金屬墊133、第七金屬墊136及第八金屬墊137分別做為第二半導體元件130的源極S1、閘極G1及汲極D1,第1B圖之第一金屬墊121、第四金屬墊123及第三金屬墊122分別做為第一半導體元件120的源極S2、閘極G2及汲極D2,而第1B圖之第一下接墊114、第二下接墊115閘極及第三下接墊116分別是整體電路的源極S、閘極G及汲極S。Please refer to FIG. 1C, which shows an equivalent circuit diagram of the semiconductor device 100 in FIG. 1A. The second metal pad 133, the seventh metal pad 136, and the eighth metal pad 137 in FIG. 1B are used as the source S1, the gate G1, and the drain D1 of the second semiconductor element 130, respectively, and the first metal pad in FIG. 1B 121, the fourth metal pad 123, and the third metal pad 122 are used as the source S2, the gate G2, and the drain D2 of the first semiconductor device 120, respectively. The first bottom pad 114 and the second bottom pad 114 of FIG. 1B The gate of the pad 115 and the third bottom pad 116 are the source S, the gate G, and the drain S of the overall circuit, respectively.

請參照第2圖,其繪示依照本發明另一實施例之半導體裝置200的剖視圖。半導體裝置200包括載板110、第一半導體元件120、第二半導體元件130、膠材140、散熱件250、第五金屬墊134及第六金屬墊135。半導體裝置200與半導體裝置100相比,半導體裝置200的散熱件250為蓋體,其可完全覆蓋住第一半導體元件120、第二半導體元件130及膠材140,其中膠材140可覆蓋散熱件250中未與第二半導體元件130接觸的壁面250s的全部。在另一實施例中,膠材140可只接觸壁面250s的一部分。此外,散熱件250例如是金屬蓋。Please refer to FIG. 2, which shows a cross-sectional view of a semiconductor device 200 according to another embodiment of the present invention. The semiconductor device 200 includes a carrier 110, a first semiconductor element 120, a second semiconductor element 130, a glue 140, a heat sink 250, a fifth metal pad 134 and a sixth metal pad 135. Compared with the semiconductor device 100, the semiconductor device 200 has the heat sink 250 as a cover, which can completely cover the first semiconductor element 120, the second semiconductor element 130, and the glue 140, wherein the glue 140 can cover the heat sink. All of the wall surfaces 250 s that are not in contact with the second semiconductor element 130 in 250. In another embodiment, the glue 140 may only contact a part of the wall surface 250s. In addition, the heat sink 250 is, for example, a metal cover.

請參照第3A~3F圖,其繪示第1A圖之半導體裝置100的製造過程圖。Please refer to FIGS. 3A to 3F, which illustrate the manufacturing process diagram of the semiconductor device 100 in FIG. 1A.

如第3A圖所示,提供第一半導體元件120及第二半導體元件130。第一半導體元件120包括第一金屬墊121、第三金屬墊122、第四金屬墊123及半導體層124,其中第三金屬墊122與第四金屬墊123位於半導體層124的同一側,而第三金屬墊122位於半導體層124的相對另一側。第二半導體元件130包括第二金屬墊133、第七金屬墊136及第八金屬墊137,其中第二金屬墊133、第七金屬墊136及第八金屬墊137皆位於第二半導體元件130的同一側。第五金屬墊134及第六金屬墊135係採用塗佈方式形成於第二半導體元件130之上,如印刷。第五金屬墊134及第六金屬墊135的材質例如是錫銻合金。第五金屬墊134及第六金屬墊135可以在第二半導體元件130形成後,再採用塗佈技術分別形成在第二半導體元件130的第七金屬墊136及第八金屬墊137上。As shown in FIG. 3A, a first semiconductor element 120 and a second semiconductor element 130 are provided. The first semiconductor device 120 includes a first metal pad 121, a third metal pad 122, a fourth metal pad 123, and a semiconductor layer 124. The third metal pad 122 and the fourth metal pad 123 are located on the same side of the semiconductor layer 124, and the The three metal pads 122 are located on the opposite side of the semiconductor layer 124. The second semiconductor device 130 includes a second metal pad 133, a seventh metal pad 136, and an eighth metal pad 137. The second metal pad 133, the seventh metal pad 136 and the eighth metal pad 137 are all located on the second semiconductor device 130. Same side. The fifth metal pad 134 and the sixth metal pad 135 are formed on the second semiconductor element 130 by coating, such as printing. The material of the fifth metal pad 134 and the sixth metal pad 135 is, for example, a tin-antimony alloy. The fifth metal pad 134 and the sixth metal pad 135 may be formed on the seventh metal pad 136 and the eighth metal pad 137 of the second semiconductor device 130 by coating technology after the second semiconductor device 130 is formed.

然後,沿堆疊方向P1對接第一半導體元件120的第三金屬墊122與第二半導體元件130的第二金屬墊133。如圖所示,在對接步驟中,第二半導體元件130位於第一半導體元件120下方,使較小面積(俯視面積)的第一半導體元件120往下配置在較大面積(俯視面積)的第二半導體元件130,可提升對接的成功率。Then, the third metal pad 122 of the first semiconductor device 120 and the second metal pad 133 of the second semiconductor device 130 are connected to each other along the stacking direction P1. As shown in the figure, in the docking step, the second semiconductor element 130 is located below the first semiconductor element 120, so that the first semiconductor element 120 with a smaller area (top view area) is arranged downward on the second semiconductor element with a larger area (top view area). The second semiconductor element 130 can improve the success rate of docking.

然後,如第3B1及3B2圖所示,其中第3B2圖繪示第3B1圖之結構沿方向3B2-3B2’的剖視圖。堆疊後,第二半導體元件130的第二金屬墊133朝向第一半導體元件120,且第二金屬墊133沿堆疊方向P1位於第一半導體元件120與第三金屬墊122之間。如圖所示,第二金屬墊133與第三金屬墊122可透過第一黏合層160黏合。Then, as shown in Figures 3B1 and 3B2, Figure 3B2 shows a cross-sectional view of the structure of Figure 3B1 along the direction 3B2-3B2'. After stacking, the second metal pad 133 of the second semiconductor element 130 faces the first semiconductor element 120, and the second metal pad 133 is located between the first semiconductor element 120 and the third metal pad 122 along the stacking direction P1. As shown in the figure, the second metal pad 133 and the third metal pad 122 can be bonded through the first adhesive layer 160.

如第3C圖所示,採用例如是回焊製程,加熱堆疊後的第一半導體元件120與第二半導體元件130。加熱後,第五金屬墊134及第六金屬墊135轉變成高溫流動態並凝聚成球狀。在冷卻後,高溫流動態的第五金屬墊134及第六金屬墊135固化。呈球狀的第五金屬墊134及第六金屬墊135的高度增高,且其頂點高度位置大致與第一半導體元件120的第一金屬墊121及第四金屬墊123等高或高第一金屬墊121及第四金屬墊123,如此可避免將第二半導體元件130堆疊在載板上(例如後續步驟中將第二半導體元件130堆疊在載板110上)時,第一半導體元件120與載板110影響接合,且可確保第五金屬墊134及第六金屬墊135能夠確實與載板110接觸。在一實施例中,第五金屬墊134及第六金屬墊135的頂點高度略低於第一金屬墊121及第四金屬墊123,並在半導體元件120、130與載板110接合的步驟時加入銲錫等導電材料於第五金屬墊134及第六金屬墊135及載板110之間,以確保載板110與第二半導體元件130及第一半導體元件120之間的電性連接。As shown in FIG. 3C, a reflow process is used to heat the stacked first semiconductor device 120 and the second semiconductor device 130. After heating, the fifth metal pad 134 and the sixth metal pad 135 transform into a high-temperature flow state and condense into a spherical shape. After cooling, the fifth metal pad 134 and the sixth metal pad 135 in the high temperature flow state solidify. The height of the spherical fifth metal pad 134 and the sixth metal pad 135 is increased, and the height of the apex is approximately the same as or higher than the first metal pad 121 and the fourth metal pad 123 of the first semiconductor element 120. The pad 121 and the fourth metal pad 123 can avoid stacking the second semiconductor element 130 on the carrier (for example, stacking the second semiconductor element 130 on the carrier 110 in a subsequent step), the first semiconductor element 120 and the carrier The board 110 affects the bonding, and can ensure that the fifth metal pad 134 and the sixth metal pad 135 can actually contact the carrier board 110. In one embodiment, the height of the apex of the fifth metal pad 134 and the sixth metal pad 135 is slightly lower than that of the first metal pad 121 and the fourth metal pad 123, and when the semiconductor elements 120 and 130 are bonded to the carrier 110 Conductive materials such as solder are added between the fifth metal pad 134 and the sixth metal pad 135 and the carrier 110 to ensure electrical connection between the carrier 110 and the second semiconductor element 130 and the first semiconductor element 120.

此外,加熱後,第一黏合層160轉變成高溫流動態,以黏結第三金屬墊122與第二金屬墊133。高溫流動態的第一黏合層160冷卻後固化,以緊密結合第三金屬墊122與第二金屬墊133。In addition, after heating, the first adhesive layer 160 transforms into a high temperature flow state to bond the third metal pad 122 and the second metal pad 133. The first adhesive layer 160 with high temperature flow state is cooled and solidified to tightly bond the third metal pad 122 and the second metal pad 133.

然後,如第3D圖所示,翻轉堆疊後的第一半導體元件120與第二半導體元件130,使第五金屬墊134、第六金屬墊135、第一金屬墊121及第四金屬墊123朝下,以便於後續步驟的載板110對接。翻轉方式可左右翻轉,或前後翻轉。只要可讓第五金屬墊134、第六金屬墊135、第一金屬墊121及第四金屬墊123朝下的方式即可,本發明實施例不限定翻轉方式。Then, as shown in FIG. 3D, the stacked first semiconductor device 120 and the second semiconductor device 130 are turned over so that the fifth metal pad 134, the sixth metal pad 135, the first metal pad 121 and the fourth metal pad 123 face So as to facilitate the docking of the carrier board 110 in the subsequent steps. The flip mode can be flipped left and right, or flipped back and forth. As long as the fifth metal pad 134, the sixth metal pad 135, the first metal pad 121, and the fourth metal pad 123 can face downward, the embodiment of the present invention does not limit the inversion method.

然後,如第3E圖所示,配置第3D圖的結構於載板110上。由於第五金屬墊134、第六金屬墊135、第一金屬墊121及第四金屬墊123朝下,因此第五金屬墊134、第六金屬墊135、第一金屬墊121及第四金屬墊123分別於載板110朝上的第一上接墊111、第三上接墊113、第一上接墊111及第二上接墊112對接。Then, as shown in FIG. 3E, the structure of FIG. 3D is placed on the carrier 110. Since the fifth metal pad 134, the sixth metal pad 135, the first metal pad 121, and the fourth metal pad 123 face downward, the fifth metal pad 134, the sixth metal pad 135, the first metal pad 121, and the fourth metal pad 123 is respectively butted to the first upper pad 111, the third upper pad 113, the first upper pad 111 and the second upper pad 112 with the carrier board 110 facing upward.

如第3E圖所示,第一金屬墊121與第一上接墊111可透過第二黏合層165黏合,而第四金屬墊123與第二上接墊112可透過第三黏合層170黏合。第二黏合層165及第三黏合層170具有導電性。As shown in FIG. 3E, the first metal pad 121 and the first upper pad 111 can be bonded through the second adhesive layer 165, and the fourth metal pad 123 and the second upper pad 112 can be bonded through the third adhesive layer 170. The second adhesive layer 165 and the third adhesive layer 170 have conductivity.

然後,透過回焊等加熱方式,加熱第一半導體元件120、第二半導體元件130及載板110,使第五金屬墊134與第一上接墊111、第一金屬墊121與第一上接墊111、第四金屬墊123與第二上接墊112且第六金屬墊135與第三上接墊113緊密結合。Then, heat the first semiconductor element 120, the second semiconductor element 130, and the carrier 110 through heating methods such as reflow, so that the fifth metal pad 134 and the first upper pad 111, and the first metal pad 121 and the first upper pad are heated. The pad 111, the fourth metal pad 123 and the second upper pad 112, and the sixth metal pad 135 and the third upper pad 113 are tightly combined.

如第3F圖所示,可用點膠的方式形成膠材140於第一半導體元件120與第二半導體元件130之間。膠材140包覆第一半導體元件120、第五金屬墊134、第六金屬墊135、第二半導體元件130的第二金屬墊133以及載板110的第一上接墊111、第二上接墊112及第三上接墊113。As shown in FIG. 3F, the glue material 140 can be formed between the first semiconductor device 120 and the second semiconductor device 130 by dispensing. The glue 140 covers the first semiconductor element 120, the fifth metal pad 134, the sixth metal pad 135, the second metal pad 133 of the second semiconductor element 130, and the first upper pad 111 and the second upper pad of the carrier 110 Pad 112 and the third upper pad 113.

然後,配置如第1B圖所示之散熱件150於第二半導體元件130上,以完成如第1B圖所示之半導體裝置100。Then, the heat sink 150 as shown in FIG. 1B is disposed on the second semiconductor element 130 to complete the semiconductor device 100 as shown in FIG. 1B.

第2圖之半導體裝置200的製造流程是在第3E圖之步驟後,配置如第2圖所示之散熱件250在載板110上且覆蓋第一半導體元件120與第二半導體元件130。然後,採用點膠的方式形成膠材140填滿散熱件250的內部空間。The manufacturing process of the semiconductor device 200 in FIG. 2 is that after the steps in FIG. 3E, the heat sink 250 shown in FIG. 2 is arranged on the carrier 110 and covers the first semiconductor element 120 and the second semiconductor element 130. Then, the glue 140 is formed to fill the internal space of the heat sink 250 by dispensing glue.

綜上所述,雖然本發明已以實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。In summary, although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Those who have ordinary knowledge in the technical field to which the present invention belongs can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to those defined by the attached patent application scope.

100、200‧‧‧半導體裝置110‧‧‧載板110b、130b‧‧‧下表面110u‧‧‧上表面111‧‧‧第一上接墊112‧‧‧第二上接墊113‧‧‧第三上接墊114‧‧‧第一下接墊115‧‧‧第二下接墊116‧‧‧第三下接墊117‧‧‧導電孔120‧‧‧第一半導體元件121‧‧‧第一金屬墊122‧‧‧第三金屬墊123‧‧‧第四金屬墊124、132‧‧‧半導體層130‧‧‧第二半導體元件131‧‧‧基板133‧‧‧第二金屬墊134‧‧‧第五金屬墊135‧‧‧第六金屬墊136‧‧‧第七金屬墊137‧‧‧第八金屬墊140‧‧‧膠材150、250‧‧‧散熱件151‧‧‧載板152‧‧‧散熱片155‧‧‧導熱膠160‧‧‧第一黏合層165‧‧‧第二黏合層170‧‧‧第三黏合層250s‧‧‧壁面D、D1、D2‧‧‧汲極G、G1、G2‧‧‧閘極S、S1、S2‧‧‧源極P1‧‧‧堆疊方向1B-1B'‧‧‧線段100、200‧‧‧Semiconductor device 110‧‧‧Carrier board 110b, 130b‧‧‧Bottom surface 110u‧‧‧Upper surface 111‧‧‧First upper pad 112‧‧‧Second upper pad 113‧‧‧ The third upper pad 114‧‧‧The first lower pad 115‧‧‧The second lower pad 116‧‧‧The third lower pad 117‧‧‧Conducting hole 120‧‧‧The first semiconductor element 121‧‧‧ The first metal pad 122‧‧‧The third metal pad 123‧‧‧The fourth metal pad 124,132‧‧‧Semiconductor layer 130‧‧‧Second semiconductor element 131‧‧‧Substrate 133‧‧‧Second metal pad 134 ‧‧‧The fifth metal pad 135‧‧‧The sixth metal pad 136‧‧‧The seventh metal pad 137‧‧‧The eighth metal pad 140‧‧‧Adhesive 150,250 Plate 152‧‧‧Heat sink 155‧‧‧Thermal glue 160‧‧‧First adhesive layer 165‧‧‧Second adhesive layer 170‧‧‧Third adhesive layer 250s‧‧‧Wall D, D1, D2‧‧‧ Drain G, G1, G2‧‧‧Gate S, S1, S2‧‧‧Source P1‧‧‧Stacking direction 1B-1B'‧‧‧Line segment

第1A圖繪示依照本發明一實施例之半導體裝置的俯視圖(未繪示散熱件)。 第1B圖繪示第1A圖之半導體裝置沿方向1B-1B’的剖視圖。 第1C圖繪示第1A圖之半導體裝置的等效電路圖。 第2圖繪示依照本發明另一實施例之半導體裝置的剖視圖。 第3A~3F圖繪示第1A圖之半導體裝置的製造過程圖。FIG. 1A is a top view of a semiconductor device (the heat sink is not shown) according to an embodiment of the invention. FIG. 1B shows a cross-sectional view of the semiconductor device of FIG. 1A along the direction 1B-1B'. FIG. 1C is an equivalent circuit diagram of the semiconductor device of FIG. 1A. FIG. 2 is a cross-sectional view of a semiconductor device according to another embodiment of the invention. Figures 3A to 3F show the manufacturing process diagrams of the semiconductor device of Figure 1A.

100‧‧‧半導體裝置 100‧‧‧Semiconductor device

110‧‧‧載板 110‧‧‧Carrier Board

110b、130b‧‧‧下表面 110b, 130b‧‧‧lower surface

110u‧‧‧上表面 110u‧‧‧Upper surface

111‧‧‧第一上接墊 111‧‧‧First upper pad

112‧‧‧第二上接墊 112‧‧‧Second upper pad

113‧‧‧第三上接墊 113‧‧‧The third upper pad

114‧‧‧第一下接墊 114‧‧‧First bottom pad

115‧‧‧第二下接墊 115‧‧‧Second lower pad

116‧‧‧第三下接墊 116‧‧‧The third bottom pad

117‧‧‧導電孔 117‧‧‧Conductive hole

120‧‧‧第一半導體元件 120‧‧‧First Semiconductor Device

121‧‧‧第一金屬墊 121‧‧‧The first metal pad

122‧‧‧第三金屬墊 122‧‧‧The third metal pad

123‧‧‧第四金屬墊 123‧‧‧The fourth metal pad

130‧‧‧第二半導體元件 130‧‧‧Second semiconductor element

131‧‧‧基板 131‧‧‧Substrate

132‧‧‧半導體層 132‧‧‧Semiconductor layer

133‧‧‧第二金屬墊 133‧‧‧Second metal pad

134‧‧‧第五金屬墊 134‧‧‧The fifth metal pad

135‧‧‧第六金屬墊 135‧‧‧The sixth metal pad

140‧‧‧膠材 140‧‧‧Glue

150‧‧‧散熱件 150‧‧‧Radiator

155‧‧‧導熱膠 155‧‧‧Heat Conductive Adhesive

160‧‧‧第一黏合層 160‧‧‧First adhesive layer

165‧‧‧二黏合層 165‧‧‧Two bonding layer

170‧‧‧第三黏合層 170‧‧‧Third adhesive layer

P1‧‧‧堆疊方向 P1‧‧‧Stacking direction

Claims (10)

一種半導體裝置,包括:一載板;一第一半導體元件,包括一第一金屬墊與一第三金屬墊,該第一金屬墊朝向該載板;一第二半導體元件,沿一堆疊方向配置在該第一半導體元件上方且包括一基板及一第二金屬墊,該第二金屬墊朝向該第一半導體元件,該第二金屬墊沿該堆疊方向位於該第一半導體元件與該基板之間;以及一膠材,包覆該第一半導體元件,其中,該第二金屬墊與該第三金屬墊對接。 A semiconductor device includes: a carrier board; a first semiconductor element, including a first metal pad and a third metal pad, the first metal pad faces the carrier board; a second semiconductor element arranged along a stacking direction Above the first semiconductor element and including a substrate and a second metal pad, the second metal pad faces the first semiconductor element, and the second metal pad is located between the first semiconductor element and the substrate along the stacking direction And a glue material covering the first semiconductor element, wherein the second metal pad is butted with the third metal pad. 如申請專利範圍第1項所述之半導體元件,其中該膠材與該第二金屬墊直接接觸。 According to the semiconductor device described in item 1 of the scope of patent application, the adhesive material is in direct contact with the second metal pad. 如申請專利範圍第1項所述之半導體元件,其中該第一半導體元件更包括一第四金屬墊,該第四金屬墊與該第一金屬墊位於該第一半導體元件的同一側且朝向並電性連接於該載板。 The semiconductor device described in claim 1, wherein the first semiconductor device further includes a fourth metal pad, and the fourth metal pad and the first metal pad are located on the same side of the first semiconductor device and face parallel It is electrically connected to the carrier board. 如申請專利範圍第1項所述之半導體元件,更包括一第五金屬墊,該第五金屬墊連接該第二半導體元件的下表面與該載板。 The semiconductor device described in item 1 of the scope of the patent application further includes a fifth metal pad connecting the lower surface of the second semiconductor device and the carrier board. 如申請專利範圍第1項所述之半導體元件,更包括: 一散熱件,配置於該第一半導體元件上。 The semiconductor device described in item 1 of the scope of patent application includes: A heat sink is arranged on the first semiconductor element. 一種半導體裝置的製造方法,包括:沿一堆疊方向,對接一第一半導體元件與一第二半導體元件,其中該第一半導體元件包括一第一金屬墊與一第三金屬墊,該第二半導體元件包括一基板及一第二金屬墊,該第二金屬墊朝向該第一半導體元件,且該第二金屬墊沿該堆疊方向位於該第一半導體元件與該基板之間;配置對接後的該第一半導體元件與該第二半導體元件於一載板上;以及形成一膠材包覆該第一半導體元件,其中,該第二金屬墊與該第三金屬墊對接。 A method for manufacturing a semiconductor device includes: butting a first semiconductor element and a second semiconductor element along a stacking direction, wherein the first semiconductor element includes a first metal pad and a third metal pad, and the second semiconductor The device includes a substrate and a second metal pad, the second metal pad faces the first semiconductor device, and the second metal pad is located between the first semiconductor device and the substrate along the stacking direction; the docked configuration The first semiconductor element and the second semiconductor element are on a carrier board; and a glue material is formed to cover the first semiconductor element, wherein the second metal pad is butted with the third metal pad. 如申請專利範圍第6項所述之製造方法,其中在沿該堆疊方向對接該第一半導體元件與該第二半導體元件之步驟中,該第二半導體元件位於該第一半導體元件下方。 According to the manufacturing method described in claim 6, wherein in the step of butting the first semiconductor element and the second semiconductor element along the stacking direction, the second semiconductor element is located below the first semiconductor element. 如申請專利範圍第6項所述之製造方法,其中該膠材與該第二金屬墊直接接觸。 According to the manufacturing method described in item 6 of the scope of patent application, the glue material is in direct contact with the second metal pad. 如申請專利範圍第6項所述之製造方法,其中該第一半導體元件更包括一第四金屬墊與該第一金屬墊位於該第一半導體元件的同一側。 According to the manufacturing method described in claim 6, wherein the first semiconductor device further includes a fourth metal pad and the first metal pad are located on the same side of the first semiconductor device. 如申請專利範圍第6項所述之製造方法,其中更包括一第五金屬墊,該第五金屬墊係以塗佈方式形成,並在對接該第一半導體元件與該第二半導體元件之步驟後加熱該第五金屬墊。The manufacturing method described in item 6 of the scope of the patent application further includes a fifth metal pad formed by coating and in the step of connecting the first semiconductor element and the second semiconductor element Then heat the fifth metal pad.
TW107104967A 2018-02-12 2018-02-12 Semiconductor device and manufacturing method thereof TWI701747B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130175705A1 (en) * 2012-01-11 2013-07-11 Taiwan Semiconductor Manufacturing Company, Ltd. Stress Compensation Layer for 3D Packaging
CN106486383A (en) * 2015-08-31 2017-03-08 台湾积体电路制造股份有限公司 Encapsulating structure and its manufacture method
TW201719834A (en) * 2015-09-16 2017-06-01 聯發科技股份有限公司 Semiconductor package

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130175705A1 (en) * 2012-01-11 2013-07-11 Taiwan Semiconductor Manufacturing Company, Ltd. Stress Compensation Layer for 3D Packaging
CN106486383A (en) * 2015-08-31 2017-03-08 台湾积体电路制造股份有限公司 Encapsulating structure and its manufacture method
TW201719834A (en) * 2015-09-16 2017-06-01 聯發科技股份有限公司 Semiconductor package

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