TWI699612B - Half tone mask and half tone mask blank - Google Patents

Half tone mask and half tone mask blank Download PDF

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TWI699612B
TWI699612B TW106121376A TW106121376A TWI699612B TW I699612 B TWI699612 B TW I699612B TW 106121376 A TW106121376 A TW 106121376A TW 106121376 A TW106121376 A TW 106121376A TW I699612 B TWI699612 B TW I699612B
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film
semipermeable
degrees
transparent substrate
transmittance
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TW201812436A (en
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齊藤隆史
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日商Sk電子股份有限公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/26Phase shift masks [PSM]; PSM blanks; Preparation thereof
    • G03F1/32Attenuating PSM [att-PSM], e.g. halftone PSM or PSM having semi-transparent phase shift portion; Preparation thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/708Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
    • G03F7/7095Materials, e.g. materials for housing, stage or other support having particular properties, e.g. weight, strength, conductivity, thermal expansion coefficient
    • G03F7/70958Optical materials or coatings, e.g. with particular transmittance, reflectance or anti-reflection properties

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  • Environmental & Geological Engineering (AREA)
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  • Preparing Plates And Mask In Photomechanical Process (AREA)
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Abstract

先前在多灰階的半色調遮罩中,半透膜上形成的針孔缺陷,是藉由缺陷檢查裝置檢測並進行修正,因此例如對於檢測極限以下的細微的針孔缺陷進行修復是困難的。 為了解決此問題,本發明提供如下的半色調遮罩:將半色調遮罩的半透膜設定為,相對於透明基板的相位差是60度~90度,透過率是20%~50%,從而防止由於半透膜的特定尺寸以下的針孔而使作為被轉印體的光阻劑感光,能夠降低產品中產生圖案缺陷的風險。Previously, in the multi-gray halftone mask, the pinhole defects formed on the semi-permeable film were detected and corrected by the defect inspection device. Therefore, for example, it is difficult to repair the fine pinhole defects below the detection limit. . In order to solve this problem, the present invention provides the following halftone mask: the semipermeable film of the halftone mask is set such that the phase difference relative to the transparent substrate is 60 to 90 degrees, and the transmittance is 20% to 50%, This prevents the photoresist as the transferred body from being exposed to light due to pinholes below a certain size of the semipermeable film, and can reduce the risk of pattern defects in the product.

Description

半色調遮罩和半色調遮罩坯料Halftone masks and halftone mask blanks

本發明涉及平板顯示器等所使用的多灰階的半色調遮罩和半色調遮罩坯料。The present invention relates to a multi-gray-scale halftone mask and a halftone mask blank used in flat panel displays and the like.

在平板顯示器等的技術領域中,不使用移相器,而是使用被稱作半色調遮罩(或灰色調遮罩)之多灰階光遮罩,該半色調遮罩具有利用半透膜的透過率來限制曝光量的功能。藉由使用半色調遮罩,能夠藉由單次曝光而形成膜厚不同的光阻劑圖案,能夠減少平板顯示器的製造步驟中的微影的步驟數量,降低製造成本。 關於這樣的半透膜,以提高細微圖案的解析度為目的而將半透膜作為基於遮光膜來實現的圖案的輔助圖案,實質上具有與二元遮罩所使用的“移相器”完全不同的功能。In technical fields such as flat panel displays, phase shifters are not used, but multi-gray light masks called halftone masks (or gray tone masks) are used. This halftone mask has a semi-transparent film The transmittance to limit the exposure. By using a halftone mask, photoresist patterns with different film thicknesses can be formed by a single exposure, the number of lithography steps in the manufacturing steps of the flat panel display can be reduced, and the manufacturing cost can be reduced. Regarding such a semi-permeable film, the semi-permeable film is used as an auxiliary pattern of the pattern realized by the light-shielding film for the purpose of improving the resolution of the fine pattern, and it has substantially the same "phase shifter" used in the binary mask. Different functions.

這種用途的半色調遮罩,利用具有透明基板和遮光膜之間的透過率的半透膜,例如能夠藉由透明基板、半透膜、遮光膜而實現3灰階。此外,還能夠使用多種透過率的半透膜而實現4灰階以上的半色調遮罩。The halftone mask for this purpose uses a semi-transmissive film having a transmittance between a transparent substrate and a light-shielding film. For example, a transparent substrate, a semi-transparent film, and a light-shielding film can achieve 3 gray scales. In addition, it is also possible to use semi-permeable films with a variety of transmittances to achieve a halftone mask of 4 gray levels or more.

一般在光遮罩的製造過程中,當由於成膜時的異物、形成光遮罩圖案時的顯影液霧沫等而產生針孔等偶發的缺陷時,該缺陷在使用光遮罩的微影步驟中被作為被轉印體的光阻劑感光。因此,光遮罩在完成後要進行缺陷檢查,並在必要的情況下進行光遮罩的修復。Generally, in the manufacturing process of the photomask, when occasional defects such as pinholes occur due to foreign matter during film formation, developer mist when forming the photomask pattern, etc., the defects are caused by the use of photomask lithography. In the step, it is sensitized by the photoresist as the transferred body. Therefore, after the completion of the light mask, defect inspections should be performed, and the light mask should be repaired if necessary.

在半色調遮罩的情況下,先前有如下的技術:在缺陷檢查步驟中檢測到半透膜的針孔缺陷時,藉由使用FIB裝置(聚焦離子束裝置)在針孔部分處形成碳膜來修復該缺陷。 在專利文獻1中公開了如下技術:藉由缺陷檢查裝置來識別針孔缺陷的座標,並使用FIB裝置在針孔部分處形成碳膜。In the case of a halftone mask, the following technology has been used previously: When a pinhole defect of a semipermeable membrane is detected in the defect inspection step, a carbon film is formed at the pinhole part by using a FIB device (focused ion beam device) To fix the defect. Patent Document 1 discloses a technique in which the coordinates of pinhole defects are recognized by a defect inspection device, and a carbon film is formed at the pinhole portion using a FIB device.

[先前技術文獻] [專利文獻] [專利文獻1]日本特開2008-256759號公報[Prior Art Document] [Patent Document] [Patent Document 1] Japanese Patent Application Laid-Open No. 2008-256759

[發明所要解決的問題] 在伴隨平板顯示器的高畫質化,圖案向細微化發展時,針對細微針孔所引起的不良曝光的對策變得越來越重要。 然而,一般來講,半色調遮罩的缺陷檢測,相較於二元遮罩是困難的。亦即,缺陷檢查是以光學方式對缺陷進行檢測,雖然針對遮光膜能夠藉由光的對比度來進行缺陷的檢測,然而,針對半透膜,由於具有光的透過的情況,因此對於像針孔那樣半透膜的一部分缺失而成的“白色缺陷”的檢測是困難的。[Problems to be Solved by the Invention] As flat-panel displays have increased in image quality and patterns have been refined, countermeasures against poor exposure caused by fine pinholes have become increasingly important. However, generally speaking, the defect detection of halftone masks is more difficult than binary masks. That is, the defect inspection is to detect defects optically. Although the light-shielding film can be detected by the contrast of light, the semi-transparent film has the condition of light transmission, so it is not like a pinhole. It is difficult to detect the "white defect" caused by a part of the semipermeable membrane.

因此,當殘留了缺陷檢查裝置沒有檢測到的微量的針孔(白色缺陷)時,藉由半色調遮罩使光阻劑感光的結果,在針孔部使光阻劑感光,存在光阻劑的膜厚局部地比期望的膜厚更薄的危險性。Therefore, when a small amount of pinholes (white defects) not detected by the defect inspection device remain, the photoresist is exposed to light by the halftone mask, and the photoresist is exposed to the pinholes, and the photoresist is present. There is a danger that the thickness of the film is locally thinner than the desired film thickness.

專利文獻1公開了一種在針孔部分處藉由FIB裝置來形成與半透膜的透過率匹配的碳膜的修復技術,然而存在如下問題:修復步驟複雜,當缺陷尺寸較小時,修復困難。 此外,藉由FIB裝置來形成碳膜的修復技術,用於對藉由缺陷檢查裝置檢測到的缺陷進行修復,因此無法修復缺陷檢查裝置的靈敏度極限以下的缺陷,特別是針對半透膜的白色缺陷,存在對於細微缺陷的檢測本身就困難的問題。因此,需要再次檢查藉由半色調遮罩曝光後的光阻劑有無缺陷。Patent Document 1 discloses a repair technology for forming a carbon film matching the transmittance of the semipermeable membrane at the pinhole portion by a FIB device. However, there is a problem in that the repair step is complicated, and when the defect size is small, the repair is difficult . In addition, the repair technology of forming a carbon film by the FIB device is used to repair the defects detected by the defect inspection device. Therefore, the defect below the sensitivity limit of the defect inspection device cannot be repaired, especially for the white semi-permeable membrane. Defects, there is a problem that the detection of minor defects is inherently difficult. Therefore, the photoresist after exposure by the halftone mask needs to be checked again for defects.

有鑑於此,本發明提供如下的半色調遮罩和用於製造該半色調遮罩之半色調遮罩坯料,該半色調遮罩能夠防止由於特定尺寸以下的例如檢測困難的細微的半透膜的針孔(白色缺陷)引起的光阻劑膜的不良曝光。In view of this, the present invention provides the following halftone mask and a halftone mask blank for manufacturing the halftone mask. The halftone mask can prevent fine semi-transparent films that are difficult to detect due to a certain size or less. Pinholes (white defects) caused by poor exposure of the photoresist film.

[用於解決問題的手段] 本發明提出一種半色調遮罩,其特徵在於:在透明基板上具備遮光膜的圖案和半透膜的圖案,前述半透膜相對於前述透明基板的透過率是20%~50%,前述半透膜相對於前述透明基板的相位差是60度~90度。[Means for Solving the Problem] The present invention proposes a halftone mask characterized by having a pattern of a light-shielding film and a pattern of a semipermeable film on a transparent substrate, and the transmittance of the semipermeable film relative to the transparent substrate is 20% to 50%, the retardation of the semipermeable film with respect to the transparent substrate is 60 degrees to 90 degrees.

此外,本發明的半色調遮罩,其中,前述半透膜相對於前述透明基板的透過率是30%,前述半透膜相對於前述透明基板的相位差是80度~90度。In addition, in the halftone mask of the present invention, the transmittance of the semipermeable film with respect to the transparent substrate is 30%, and the retardation of the semipermeable film with respect to the transparent substrate is 80 degrees to 90 degrees.

藉由使半色調遮罩中的半透膜具有特定的相位差,由此,由於透明區域和半透膜區域的特定寬度的邊界處的干涉效果,能夠使半色調遮罩的半透膜上的特定尺寸以下的針孔不會在光阻劑上解像(image dissection),或者使光阻劑產生的膜厚變動收斂在曝光裕度(margin)的容許範圍內的程度。By making the semi-permeable film in the half-tone mask have a specific phase difference, due to the interference effect at the boundary of the specific width of the transparent area and the semi-permeable film area, the semi-permeable film of the half-tone mask can be The pinholes below the specific size of the photoresist will not image dissection on the photoresist, or make the film thickness variation caused by the photoresist converge within the allowable range of the exposure margin (margin).

本發明的半色調遮罩,其中,前述遮光膜是鉻膜,前述半透膜是鉻的氧化膜、氮化膜或氮氧化膜。In the halftone mask of the present invention, the light shielding film is a chromium film, and the semipermeable film is a chromium oxide film, a nitride film, or an oxynitride film.

藉由對鉻的氧化膜、氮化膜或氮氧化膜的組成和膜厚進行控制及調整,能夠在半色調遮罩上形成具有期望的透過率和相位差之半透膜的圖案。By controlling and adjusting the composition and thickness of the chromium oxide film, nitride film, or oxynitride film, it is possible to form a pattern of a semipermeable film with desired transmittance and phase difference on the halftone mask.

本發明的半色調遮罩,其中,前述半透膜的圖案的尺寸相對於設計值僅縮小了規定的校正量(校正值)。In the halftone mask of the present invention, the size of the pattern of the semipermeable film is reduced by a predetermined correction amount (correction value) relative to the design value.

藉由採用這樣的半透膜的圖案,能夠排除由於特定尺寸以下的細微針孔引起的光阻劑的缺陷,並且形成依照設計值的光阻劑圖案。By adopting such a semi-permeable film pattern, it is possible to eliminate defects of the photoresist due to fine pinholes below a certain size, and to form a photoresist pattern according to the design value.

本發明還提出一種半色調遮罩坯料,其特徵在於:在透明基板上具有半透膜和遮光膜,前述半透膜相對於前述透明基板的透過率是20%~50%,前述半透膜相對於前述透明基板的相位差是60度~90度。The present invention also provides a halftone mask blank, which is characterized by having a semi-permeable film and a light-shielding film on a transparent substrate, the transmittance of the semi-permeable film relative to the transparent substrate is 20% to 50%, and the semi-permeable film The phase difference with respect to the aforementioned transparent substrate is 60 degrees to 90 degrees.

此外,本發明的半色調遮罩坯料,其中,前述半透膜相對於前述透明基板的透過率是30%,前述半透膜相對於前述透明基板的相位差是80度~90度。In addition, in the halftone mask blank of the present invention, the transmittance of the semipermeable film with respect to the transparent substrate is 30%, and the retardation of the semipermeable film with respect to the transparent substrate is 80 degrees to 90 degrees.

藉由使用這樣的半色調遮罩坯料,選擇與規格匹配的半透膜來製造半色調遮罩,能夠以低成本製造能夠避免半透膜的特定尺寸以下的細微針孔被解像的半色調遮罩。By using such a half-tone mask blank, a semi-permeable film that matches the specifications is selected to manufacture a half-tone mask, and a half-tone mask that can avoid the resolution of fine pinholes below a certain size of the semi-permeable film can be manufactured at low cost. Matte.

[發明的效果] 綜上所述,根據本發明,能夠以低成本來提供一種半色調遮罩坯料和半色調遮罩,其針對特定尺寸以下的針孔,特別是以往難以修復的檢測極限以下的針孔,也能夠防止由於轉印而引起的圖案異常。 其結果,能夠提供如下的半色調遮罩:在使用本發明的半色調遮罩的微影步驟中,能夠降低產品產生圖案缺陷的風險。[Effects of the Invention] In summary, according to the present invention, a halftone mask blank and a halftone mask can be provided at low cost, which are aimed at pinholes below a specific size, especially below the detection limit that was difficult to repair in the past. The pinholes can also prevent pattern abnormalities caused by transfer. As a result, it is possible to provide a halftone mask that can reduce the risk of product pattern defects in the lithography step using the halftone mask of the present invention.

(解決問題的原理) 根據本發明的半色調遮罩,藉由針對相對於曝光具有規定的透過率的半透膜,在特定的區域設定與透明基板之間的相位差,從而避免特定尺寸以下的針孔在光阻劑上被解像,由此,不需要修復半透膜的針孔,而能夠防止光阻劑產生由於針孔引起的缺陷。(Principle for solving the problem) According to the halftone mask of the present invention, the phase difference between the transparent substrate and the transparent substrate is set in a specific area for a semipermeable film having a predetermined transmittance with respect to exposure, thereby avoiding a specific size or less The pinholes of the photoresist are resolved on the photoresist, so there is no need to repair the pinholes of the semipermeable film, and the photoresist can be prevented from producing defects due to the pinholes.

亦即,由於透明區域和半透膜區域的曝光的干涉效果,使透明區域和半透過區域的邊界附近的曝光的透過強度減小,由此,將半透膜對於孔形狀的解像下限值設定為作為對象的特定的針孔尺寸以上,由此,防止特定的針孔尺寸以下的針孔在光阻劑上被解像,致使光阻劑開孔(膜厚成為零或容許下限以下)。That is, due to the interference effect of the exposure of the transparent area and the semi-permeable film area, the transmission intensity of the exposure near the boundary of the transparent area and the semi-permeable area is reduced, thereby reducing the lower limit of the resolution of the semi-permeable film to the hole shape The value is set to the target specific pinhole size or more, thereby preventing pinholes below the specific pinhole size from being resolved on the photoresist and causing the photoresist to open (the film thickness becomes zero or less than the allowable lower limit).

此外,另一方面,在針孔附近區域中,特別是在包圍針孔的半透膜區域中,曝光強度減小,因此有時光阻劑膜厚會變厚。 因此,針對半透膜的透過率,並且針對要藉由微影步驟形成圖案的光阻劑,將半透膜的相位偏移的範圍設定在最佳的範圍內,使得與半透膜的針孔附近相當的部位的光阻劑膜厚成為容許範圍,由此,進行半透膜的針孔缺陷的對策。In addition, on the other hand, in the area near the pinhole, particularly in the semipermeable membrane area surrounding the pinhole, the exposure intensity is reduced, so the photoresist film thickness may become thicker. Therefore, for the transmittance of the semi-permeable film, and for the photoresist to be patterned by the lithography step, the phase shift range of the semi-permeable film is set in the optimal range, so that the needle of the semi-permeable film The thickness of the photoresist film at a portion corresponding to the hole is within the allowable range, thereby countermeasures against pinhole defects of the semipermeable film.

因此,藉由與如以往那樣檢測光遮罩的半透膜的針孔並對該針孔進行修復的方法完全不同的思想,來防止光阻劑產生缺陷。Therefore, the idea is completely different from the conventional method of detecting and repairing pinholes of the semipermeable membrane of the light mask, to prevent defects in the photoresist.

這樣一來,本發明的問題解決方法是藉由調整針孔附近的解析度來防止光阻劑的缺陷,因此,半透膜的相位偏移的最佳範圍也依存於作為對象的半透膜的針孔尺寸。 作為一例,根據必要的光阻劑的膜厚來確定半透膜的透過率,半色調遮罩的半透膜的透過率一般被設定為30%左右的值,因此,以下以透過率30%的情況為例詳細進行說明。 此外,說明以下情況:作為針孔尺寸,著眼於與先前的缺陷檢查裝置的下限值對應的尺寸,由此,針對先前技術中在原理上不可能修復的半透膜的針孔,也能夠避免針孔引起的光阻劑的缺陷。In this way, the solution to the problem of the present invention is to prevent defects of the photoresist by adjusting the resolution near the pinhole. Therefore, the optimum range of the phase shift of the semipermeable film also depends on the target semipermeable film The pinhole size. As an example, the transmittance of the semi-permeable film is determined according to the film thickness of the necessary photoresist. The transmittance of the semi-permeable film of the halftone mask is generally set to a value of about 30%. Therefore, the transmittance is 30% below The situation is explained in detail as an example. In addition, the following is explained: as the pinhole size, focusing on the size corresponding to the lower limit of the conventional defect inspection device, it can also be used for pinholes of semipermeable membranes that cannot be repaired in principle in the prior art Avoid photoresist defects caused by pinholes.

以下,參照附圖對本發明的一個實施方式進行說明。然而,各實施方式和各實施例均不在本發明的主旨的認定中提供限定性的解釋。此外,有時對相同或同種部件標注相同的參照標號,省略說明。Hereinafter, an embodiment of the present invention will be described with reference to the drawings. However, each embodiment and each example do not provide a limited explanation in determining the gist of the present invention. In addition, the same reference numerals are sometimes attached to the same or the same components, and the description is omitted.

圖1示出3灰階的半色調遮罩的剖面形狀。藉由先前的製造技術,在透明基板1上形成了例如由鉻膜等構成的遮光膜2的圖案和例如氧化鉻等構成的半透膜3的圖案。FIG. 1 shows the cross-sectional shape of a halftone mask of 3 gray scales. With the prior manufacturing technology, a pattern of a light-shielding film 2 made of, for example, a chromium film, and a pattern of a semipermeable film 3 made of, for example, chromium oxide, are formed on the transparent substrate 1.

3灰階的半色調遮罩的製造過程例如如下所示。 (1)首先,備好在透明基板1幾乎整個表面覆蓋了遮光膜2的光遮罩坯料,在該遮光膜2上形成第1光阻圖案,將其作為遮罩而對露出的遮光膜2進行蝕刻,從而形成遮光圖案。 (2)接著,在去除殘存的第1光阻圖案後,形成覆蓋透明基板1和遮光膜2之半透膜3。 (3)接著,在該半透膜3上形成第2光阻圖案,將其作為遮罩而對露出的半透膜3進行蝕刻,從而形成半透明圖案。The manufacturing process of a 3-gray halftone mask is as follows, for example. (1) First, prepare a light-shielding blank covering almost the entire surface of the transparent substrate 1 with the light-shielding film 2, form a first photoresist pattern on the light-shielding film 2, and use it as a mask to expose the light-shielding film 2 Etching is performed to form a light shielding pattern. (2) Next, after removing the remaining first photoresist pattern, a semipermeable film 3 covering the transparent substrate 1 and the light shielding film 2 is formed. (3) Next, a second photoresist pattern is formed on the semipermeable film 3, and the exposed semipermeable film 3 is etched using this as a mask to form a semitransparent pattern.

此外,也可以在透明基板1上依次形成半透膜3、遮光膜2,按照遮光膜2、半透膜3的順序使用光阻圖案進行蝕刻,從而形成半色調遮罩,還可以在半透膜和遮光膜之間放入蝕刻阻擋膜,由至少同一種類的膜材料構成。並且,遮光膜不限於單層,只要是滿足光學濃度為3.0以上的結構即可。In addition, a semi-permeable film 3 and a light-shielding film 2 can also be sequentially formed on the transparent substrate 1, and a photoresist pattern can be used for etching in the order of the light-shielding film 2 and the semi-permeable film 3 to form a halftone mask. An etching stopper film is placed between the film and the light-shielding film, and is composed of at least the same type of film material. In addition, the light-shielding film is not limited to a single layer, as long as it has a structure that satisfies an optical density of 3.0 or more.

圖2示出半透膜3的透過率為30%時的、從半透膜3中的針孔(白色缺陷)直徑0.5~2μm透過的曝光(透過光)強度的相位差依存性。圖中的記號◇、□、△和○分別表示針孔直徑(缺陷尺寸)為2.0、1.5、1.0和0.5μm的曝光強度。 另外,透過率是假設透明基板1針對曝光的透過率為100%時的半透膜3的透過率,相位差是半透膜3相對於透明基板1的相位差。此外,曝光的波長是i到g線的混合波長。2 shows the phase difference dependence of the intensity of exposure (transmitted light) transmitted through pinholes (white defects) in the semipermeable film 3 with a diameter of 0.5-2 μm when the transmittance of the semipermeable film 3 is 30%. The symbols ◇, □, △, and ○ in the figure indicate the exposure intensities with pinhole diameters (defect sizes) of 2.0, 1.5, 1.0, and 0.5 μm, respectively. In addition, the transmittance is the transmittance of the semipermeable film 3 assuming that the transmittance of the transparent substrate 1 for exposure is 100%, and the retardation is the retardation of the semipermeable film 3 with respect to the transparent substrate 1. In addition, the exposure wavelength is the mixed wavelength of the i to g line.

在圖2中,虛線A和虛線B表示曝光強度的容許範圍的上限和下限。當超過上限時,光阻劑感光,膜厚大幅減小(開孔)而成為白色缺陷,當低於下限時,曝光量不足,光阻劑膜厚增大,成為黑色缺陷。In FIG. 2, the broken line A and the broken line B indicate the upper limit and the lower limit of the allowable range of exposure intensity. When the upper limit is exceeded, the photoresist is exposed to light, and the film thickness is greatly reduced (opening) and becomes a white defect. When it is below the lower limit, the exposure amount is insufficient, and the photoresist film thickness increases, which becomes a black defect.

根據圖2可知,光阻劑的膜厚的變動收斂在曝光裕度的容許範圍內的條件,是在針孔的直徑為0.5μm的情況下,至少相位差在30度~120度的範圍內,在針孔的直徑為1.0μm的情況下,相位差在30度~90度的範圍內,在針孔的直徑為1.5μm的情況下,相位差在60度~90度的範圍內,在針孔的直徑為2.0μm的情況下,相位差在80度~110度的範圍內。According to Figure 2, the condition that the variation of the photoresist film thickness is within the allowable range of the exposure margin is that when the diameter of the pinhole is 0.5 μm, at least the phase difference is within the range of 30 degrees to 120 degrees. , When the diameter of the pinhole is 1.0μm, the phase difference is in the range of 30 degrees to 90 degrees, and when the diameter of the pinhole is 1.5 μm, the phase difference is in the range of 60 degrees to 90 degrees. When the diameter of the pinhole is 2.0 μm, the phase difference is in the range of 80 degrees to 110 degrees.

例如缺陷檢查裝置的檢測靈敏度是1.5μm,檢測靈敏度以下的針孔的修復是困難的,然而,如果將半透膜相對於透過膜的相位差設為60度~90度(圖2中一點鏈線所示的範圍),則這樣的針孔不會使光阻劑感光。 或者,即使1.5μm的針孔在缺陷檢查裝置中被檢測到,由於不會在作為被轉印體的光阻劑中成為缺陷,因此沒有修復的必要。For example, the detection sensitivity of the defect inspection device is 1.5μm, and it is difficult to repair pinholes below the detection sensitivity. However, if the phase difference of the semipermeable membrane with respect to the permeable membrane is set to 60 to 90 degrees (the dotted chain in Figure 2 The range shown by the line), then such pinholes will not lighten the photoresist. Alternatively, even if a pinhole of 1.5 μm is detected in the defect inspection device, since it does not become a defect in the photoresist as the object to be transferred, there is no need for repair.

此外,為了針對半透膜3進一步容許至較大直徑2.0μm的針孔,設定80度~90度的相位差即可。因此,可以與缺陷檢查裝置的檢測靈敏度無關地,與作為修復對象的最小尺寸相對應地確定適當的針孔尺寸,並與其配合地設定透過率和相位差。In addition, in order to allow the semipermeable membrane 3 to have a larger pinhole of 2.0 μm in diameter, a phase difference of 80 degrees to 90 degrees may be set. Therefore, regardless of the detection sensitivity of the defect inspection device, an appropriate pinhole size can be determined corresponding to the minimum size of the repair target, and the transmittance and phase difference can be set in accordance with it.

圖3示出藉由半色調遮罩進行曝光的情況下的光阻劑的表面形狀,其中,該半色調遮罩在透過率30%、相位差30度和80度的半透膜3上存在各直徑的針孔。 能夠理解,在相位差30度的情況下,2.0μm直徑的針孔使被轉印體的光阻劑感光,在光阻劑膜上開孔,然而,在相位差80度的情況下,在作為被轉印體的光阻劑上針孔不會被解像,防止光阻劑開孔。Figure 3 shows the surface shape of the photoresist in the case of exposure by a halftone mask, where the halftone mask is present on the semipermeable film 3 with a transmittance of 30% and a phase difference of 30 degrees and 80 degrees. Pinholes of various diameters. It can be understood that in the case of a phase difference of 30 degrees, a pinhole with a diameter of 2.0 μm sensitizes the photoresist of the transferred body and opens holes in the photoresist film. However, in the case of a phase difference of 80 degrees, The pinholes on the photoresist as the transferred body will not be resolved, preventing the photoresist from opening.

圖4示出使用在半透膜上存在2μm直徑的針孔的半色調遮罩進行曝光的光阻劑的與針孔部分相當的部位的剖面形狀,實線示出透過率30%、相位差80度的半透膜的情況下的光阻劑膜厚的剖面形狀,虛線示出透過率30%、相位差30度的半透膜的情況下的光阻劑膜厚的剖面形狀。Fig. 4 shows the cross-sectional shape of the part corresponding to the pinhole of the photoresist exposed using a halftone mask with a pinhole of 2μm in diameter on the semipermeable film. The solid line shows the transmittance of 30% and the phase difference. The cross-sectional shape of the photoresist film thickness in the case of an 80-degree semipermeable film, and the broken line shows the cross-sectional shape of the photoresist film thickness in the case of a semipermeable film having a transmittance of 30% and a phase difference of 30 degrees.

在相位差30度的半透膜的情況下,存在光阻劑膜厚為0(零)的開孔部,然而,在相位差80度的半透膜的情況下,不存在開孔部而具有足夠的膜厚,能夠避免白色缺陷,膜厚變動也在曝光裕度的容許範圍內。In the case of a semi-permeable film with a phase difference of 30 degrees, there is an opening with a photoresist film thickness of 0 (zero). However, in the case of a semi-permeable film with a phase difference of 80 degrees, there is no opening and therefore With sufficient film thickness, white defects can be avoided, and the film thickness variation is also within the allowable range of the exposure margin.

如上所述,要容許的白色缺陷尺寸越大,則越需要更嚴格的相位差的控制,半透膜3的透過率變化時,最佳相位差的值也變化。 例如,在希望容許至針孔尺寸1.5μm時,對於透過率30%的半透膜,滿足曝光裕度的相位差的範圍是60度~80度,在希望進一步容許至尺寸較大的2.0μm時,則需要將相位差控制在80度。另一方面,對於透過率50%的半透膜3,在希望容許至針孔尺寸1.5μm,則相位差的範圍是50度~70度,在希望容許至針孔尺寸2.0μm時,最佳相位差為60度。As described above, the larger the size of the white defect to be tolerated, the stricter the control of the retardation is required. When the transmittance of the semipermeable membrane 3 changes, the value of the optimal retardation also changes. For example, when it is desired to allow a pinhole size of 1.5 μm, for a semi-permeable membrane with a transmittance of 30%, the range of the phase difference that satisfies the exposure margin is 60 degrees to 80 degrees, and it is desired to further allow it to a larger size of 2.0 μm. At this time, the phase difference needs to be controlled at 80 degrees. On the other hand, for the semipermeable membrane 3 with a transmittance of 50%, when it is desired to allow the pinhole size to be 1.5 μm, the phase difference ranges from 50 degrees to 70 degrees. When it is desired to allow the pinhole size to be 2.0 μm, the best The phase difference is 60 degrees.

這樣,根據透過率和希望容許的針孔尺寸,來改變應該控制的相位的範圍和最佳值,在要容許至針孔尺寸2.0μm的情況下的最佳相位差,在半透膜的透過率為10%、20%、30%、40%、50%的情況下,最佳相位差為100度、90度、80度、70度、60度。能夠根據顧客的期望等來選擇半透膜的透過率,能夠針對該透過率決定相位差。In this way, according to the transmittance and the desired allowable pinhole size, the range and optimal value of the phase that should be controlled are changed. The optimal phase difference when the pinhole size is to be allowed to 2.0μm, the transmission of the semipermeable membrane When the rate is 10%, 20%, 30%, 40%, 50%, the optimum phase difference is 100 degrees, 90 degrees, 80 degrees, 70 degrees, and 60 degrees. The transmittance of the semipermeable membrane can be selected according to the customer's desire, etc., and the retardation can be determined for the transmittance.

如以上那樣,藉由對半透膜3調整相位差,即使存在檢查裝置的檢測極限以下的直徑的針孔,也能夠防止發生光阻劑的膜厚不良。As described above, by adjusting the retardation of the semipermeable membrane 3, even if there is a pinhole with a diameter below the detection limit of the inspection device, it is possible to prevent the occurrence of defective film thickness of the photoresist.

因此,從在透明基板1上形成有半透膜3和遮光膜2之半色調遮罩坯料中,選擇與遮罩的規格(或顧客的要求)相配合的透過率,來製造半色調遮罩,從而能夠避免由檢測極限以下的細微的針孔所引起的光阻劑的缺陷,其中,該半透膜3相對於透明基板1之相位差和透過率分別為60度~90度和20%~50%。 其結果,能夠大幅降低半色調遮罩的修正步驟的成本,並且提高製品良率。Therefore, from the halftone mask blank in which the semipermeable film 3 and the light-shielding film 2 are formed on the transparent substrate 1, the transmittance that matches the specifications of the mask (or the customer's request) is selected to manufacture the halftone mask Therefore, it is possible to avoid defects of the photoresist caused by fine pinholes below the detection limit, wherein the phase difference and transmittance of the semipermeable film 3 with respect to the transparent substrate 1 are 60 degrees to 90 degrees and 20%, respectively ~50%. As a result, the cost of the correction step of the halftone mask can be greatly reduced, and the product yield can be improved.

另外,透過率和相位差能夠藉由半透膜的膜厚和組成來進行控制,藉由分別對透過率和相位差進行控制,能夠得到期望的半透膜。例如,預先對不同膜厚和組成的膜進行相位差和透過率的測定及資料化,則能夠形成與半色調遮罩的規格配合的半透膜。In addition, the transmittance and retardation can be controlled by the film thickness and composition of the semipermeable membrane, and by separately controlling the transmittance and retardation, a desired semipermeable membrane can be obtained. For example, if the phase difference and transmittance of films with different film thicknesses and compositions are measured and documented in advance, it is possible to form a semipermeable film that matches the specifications of the halftone mask.

作為這樣的半透膜,例如能夠使用鉻(Cr)、鈦(Ti)、鎳(Ni)、鉬(Mo)等的氧化膜、氮化膜、氮氧化膜、碳氧化膜,調整氧、氮、碳、的組成和膜厚即可。As such a semipermeable film, for example, oxide films, nitride films, oxynitride films, and carbon oxide films of chromium (Cr), titanium (Ti), nickel (Ni), molybdenum (Mo), etc. can be used to adjust oxygen and nitrogen The composition and film thickness of, carbon, are sufficient.

能夠藉由反應性濺鍍法來形成這些膜。例如在鉻的氮氧化膜的組成的調整中,能夠以鉻為目標,藉由濺鍍法使用在氬中混合氧、氮、或一氧化二氮得到的氣體來成膜,藉由改變氣體的混合比(分壓),能夠控制組成。此外,例如,在鉻的氧化膜的情況下,使用氬和氧的混合氣體即可,在鉻的氮化膜的情況下,使用氬和氮的混合氣體即可,在鉻的碳氧化膜的情況下,使用氬和氧、二氧化碳的混合氣體即可。此外,對應其他金屬也是同樣的。These films can be formed by reactive sputtering. For example, in the adjustment of the composition of the chromium oxynitride film, it is possible to target chromium by sputtering using a gas obtained by mixing oxygen, nitrogen, or nitrous oxide in argon to form the film, and by changing the gas The mixing ratio (partial pressure) can control the composition. In addition, for example, in the case of a chromium oxide film, a mixed gas of argon and oxygen may be used, and in the case of a chromium nitride film, a mixed gas of argon and nitrogen may be used. In this case, a mixed gas of argon, oxygen, and carbon dioxide can be used. In addition, the same applies to other metals.

除了反應性濺鍍法以外,也可以使用反應性蒸鍍法或將有機金屬源作為原材料的CVD法來形成半透膜,並對其組成進行控制。In addition to the reactive sputtering method, a reactive vapor deposition method or a CVD method using an organic metal source as a raw material can also be used to form a semipermeable film and control its composition.

以下對避免由半透膜的針孔所引起的光阻劑的缺陷的機制進行詳細說明。The mechanism for avoiding the defects of the photoresist caused by the pinholes of the semipermeable membrane will be described in detail below.

圖5示出(a)在透明基板上具有遮光膜和半透膜的圖案之半色調遮罩,以及使用該半色調遮罩進行曝光的情況下的(b)曝光強度分佈和(c)曝光後顯影的光阻劑的膜厚分佈。在圖5的(b)、(c)中,實線表示半透膜相對於透明基板的相位差為80度時的曝光強度和光阻劑膜的膜厚分佈,虛線表示半透膜相對於透明基板的相位差為30度時的曝光強度和光阻劑膜的膜厚分佈。 另外,半透膜的透過率是30%,曝光的波長是i線~g線的混合波長,NA=0.1。Figure 5 shows (a) a halftone mask with patterns of a light-shielding film and a semipermeable film on a transparent substrate, and (b) exposure intensity distribution and (c) exposure in the case of exposure using the halftone mask Film thickness distribution of post-developed photoresist. In Figure 5 (b) and (c), the solid line represents the exposure intensity and the film thickness distribution of the photoresist film when the phase difference of the semipermeable film relative to the transparent substrate is 80 degrees, and the dotted line represents the semipermeable film relative to the transparent substrate. The exposure intensity when the phase difference of the substrate is 30 degrees and the film thickness distribution of the photoresist film. In addition, the transmittance of the semipermeable membrane is 30%, and the exposure wavelength is a mixed wavelength of i-line to g-line, NA=0.1.

如圖5(b)所示,無論哪種情況下,在半色調遮罩的遮光膜的區域中,曝光強度都是0,在半透膜的區域中,曝光強度都是大約30%。As shown in FIG. 5(b), in either case, in the area of the light-shielding film of the halftone mask, the exposure intensity is 0, and in the area of the semi-permeable film, the exposure intensity is about 30%.

然而,在半透膜和透明基板的邊界附近的半透膜的區域中,相較於相位差為30度的半透膜,在相位差為80度的半透膜的情況下,由於干涉效果,曝光強度減小。However, in the area of the semipermeable film near the boundary between the semipermeable film and the transparent substrate, compared to the semipermeable film with a retardation of 30 degrees, in the case of a semipermeable film with a retardation of 80 degrees, due to interference effects , The exposure intensity decreases.

另一方面,如圖5(c)所示可知,透明基板的區域的光阻劑的膜厚是0μm,半透膜的區域的光阻劑的膜厚是遮光膜的區域的光阻劑的膜厚之間的膜厚,無論哪種情況,藉由一次曝光形成了3種膜厚的區域。On the other hand, as shown in Figure 5(c), the film thickness of the photoresist in the area of the transparent substrate is 0μm, and the film thickness of the photoresist in the area of the semipermeable film is the light of the light-shielding film area. Regardless of the film thickness between the film thicknesses of the resist, three types of film thickness regions are formed by one exposure.

能夠理解,在半透膜和透明基板的邊界附近的透明基板側的區域中,相較於相位差為30度的半透膜,相位差為80度的半透膜的光阻劑膜厚增大,比半透膜的光阻劑膜厚更厚。 亦即,在相位差為80度的半透膜的周緣的透明基板側的特定尺寸的區域中,曝光強度相較於半透膜的區域而減小。因此,相較於半透膜的區域的光阻劑膜厚,在該特定尺寸的區域中的光阻劑膜厚半透膜被形成為較厚,進而,伴隨遠離半透膜,存在光阻劑膜厚減小的傾向。It can be understood that in the region on the transparent substrate side near the boundary between the semipermeable film and the transparent substrate, the thickness of the photoresist film of the semipermeable film with a retardation of 80 degrees is increased compared to the semipermeable film with a retardation of 30 degrees. Larger, thicker than the photoresist film thickness of semi-permeable film That is, in a region of a specific size on the transparent substrate side of the periphery of the semipermeable film with a retardation of 80 degrees, the exposure intensity is reduced compared to the region of the semipermeable film. Therefore, compared with the thickness of the photoresist film in the region of the semipermeable film, the thickness of the photoresist film in the region of the specific size is formed to be thicker, and furthermore, with the distance from the semipermeable film, the photoresist The tendency of the agent film thickness to decrease.

因此,在半透膜上存在細微的特定的尺寸,例如2μm以下的針孔缺陷的情況下,在半色調遮罩中露出被半透膜包圍的針孔部的透明基板。然而,藉由將相位差設為80度,與半透膜和透明基板的邊界附近的區域相當的光阻劑膜厚具有足夠的膜厚,如圖4的剖面圖所示那樣,由於來自針孔部的周圍的光阻劑,防止了在光阻劑膜上形成針孔。Therefore, when there is a minute specific size on the semipermeable film, for example, a pinhole defect of 2 μm or less, the transparent substrate of the pinhole portion surrounded by the semipermeable film is exposed in the halftone mask. However, by setting the phase difference to 80 degrees, the photoresist film thickness equivalent to the region near the boundary between the semipermeable film and the transparent substrate has a sufficient film thickness, as shown in the cross-sectional view of FIG. The photoresist around the hole prevents the formation of pinholes in the photoresist film.

圖6示出圖5(c)的光阻劑膜厚分佈中的半透膜和透明基板的邊界附近的放大圖。在圖6中,實線示出半透膜相對於透明基板的相位差為80度時的光阻劑膜的形狀,虛線示出半透膜相對於透明基板的相位差為30度時的光阻劑膜的形狀,一點鏈線α示出半透膜3和透明基板1的邊界位置。FIG. 6 shows an enlarged view of the vicinity of the boundary between the semipermeable film and the transparent substrate in the photoresist film thickness distribution of FIG. 5(c). In FIG. 6, the solid line shows the shape of the photoresist film when the phase difference between the semi-transparent film and the transparent substrate is 80 degrees, and the broken line shows the light when the phase difference between the semi-transparent film and the transparent substrate is 30 degrees. For the shape of the resist film, the one-dot chain line α shows the boundary position between the semipermeable film 3 and the transparent substrate 1.

如圖6所示,相較於相位差30度,在相位差80度的情況下,當在半透膜和透過區域的邊界衍射(diffract)的曝光和透過半透膜的曝光發生干涉時,發揮抑制邊界附近的曝光強度的作用,因此,在光阻劑的側面上的非解像區域向透過區域側擴張。 因此,依據預先的設計值來調整(sizing)半透膜3的圖案寬度的尺寸,藉此能夠確定半透膜圖案寬度。As shown in Figure 6, when the phase difference is 80 degrees, compared with the phase difference of 30 degrees, when the diffracted exposure and the exposure through the semipermeable film interfere with each other at the boundary between the semipermeable membrane and the transmission region, Since it exerts a function of suppressing the exposure intensity near the boundary, the non-resolution region on the side surface of the photoresist expands to the transmission region side. Therefore, the size of the pattern width of the semipermeable membrane 3 is adjusted (sizing) according to the pre-designed value, whereby the width of the semipermeable membrane pattern can be determined.

因此,為了實現例如藉由電子電路的特性而確定的設計值的圖案尺寸(為了簡單而簡稱為設計尺寸)的光阻劑圖案,預先對半色調遮罩的半透膜3進行縮小而成為具有用於避免針孔缺陷的相位差的半透膜即可,例如相位差80度的半透膜的圖案寬度尺寸、與被曝光而形成的光阻劑圖案寬度尺寸之間的差分量。Therefore, in order to realize, for example, a photoresist pattern having a pattern size of a design value determined by the characteristics of an electronic circuit (referred to simply as a design size for simplicity), the semi-transparent film 3 of the halftone mask is reduced in advance to have A semipermeable film for avoiding the phase difference of pinhole defects may be sufficient, for example, the difference between the pattern width dimension of the semipermeable film having a phase difference of 80 degrees and the width dimension of the photoresist pattern formed by exposure.

圖7是示出半透膜的尺寸校正的半色調遮罩的俯視圖。在圖7中,虛線D表示設計尺寸的圖案(或光阻劑圖案)。相對於虛線D,具有用於避免針孔缺陷的相位差之半透膜3的圖案尺寸在各邊縮小了差分量s。亦即,相對於虛線D,圖案尺寸僅縮小了校正量-s(單側)。這樣,藉由使用進行了尺寸校正(或尺寸改變)的半透膜3,光阻劑能夠實現期望的圖案(按照設計尺寸的圖案),並且,能夠防止由於半透膜的針孔而引起的開孔。FIG. 7 is a plan view of a halftone mask showing the size correction of the semipermeable film. In FIG. 7, the dotted line D represents the pattern (or photoresist pattern) of the design size. With respect to the broken line D, the pattern size of the semipermeable film 3 having a phase difference for avoiding pinhole defects is reduced by the difference component s on each side. That is, with respect to the dotted line D, the pattern size is reduced by the correction amount -s (one side). In this way, by using the semi-permeable film 3 that has undergone size correction (or size change), the photoresist can achieve a desired pattern (pattern according to the design size), and can prevent pinholes caused by the semi-permeable film Open holes.

另外,為了防止由於半透膜3的針孔所引起的光阻劑的缺陷,僅進行半透膜的尺寸校正即可。In addition, in order to prevent defects of the photoresist due to the pinholes of the semipermeable film 3, only the size of the semipermeable film may be corrected.

上述校正量(差分量)依存於半透膜的透過率、曝光裝置的NA值。圖8示出藉由模擬來對相位差80度的情況下的校正量對於透過率和NA值的依存性進行解析的結果。校正量依存於半透過率、曝光機的NA,存在以下傾向:伴隨透過率的增加,校正量的絕對值增加,伴隨曝光機的NA的增加,校正量減小。The above-mentioned correction amount (difference amount) depends on the transmittance of the semipermeable membrane and the NA value of the exposure device. FIG. 8 shows the results of analyzing the dependence of the correction amount on the transmittance and the NA value in the case of a phase difference of 80 degrees by simulation. The correction amount depends on the semi-transmittance and the NA of the exposure machine, and there is a tendency that as the transmittance increases, the absolute value of the correction amount increases, and as the NA of the exposure machine increases, the correction amount decreases.

由於能夠藉由模擬,使用半透膜的透過率、相位差和曝光機的NA值來計算校正量(差分量),因此能夠根據半透膜的設計尺寸和該差分量來確定半色調遮罩上的半透膜3的圖案。Since it is possible to calculate the correction amount (difference component) by simulation using the transmittance and phase difference of the semi-permeable film and the NA value of the exposure machine, the halftone mask can be determined based on the design size of the semi-permeable film and the difference component The pattern on the semipermeable membrane 3.

另外,也可以不藉由模擬,而是事先取得關於光阻劑圖案形狀的半透過率、曝光裝置的NA值依存性的基礎資料,根據基礎資料來決定差分。In addition, it is also possible to obtain basic data on the semi-transmittance of the photoresist pattern shape and the dependence of the NA value of the exposure device in advance without simulation, and determine the difference based on the basic data.

此外,在應用縮小曝光時,對半色調遮罩的各圖案尺寸乘以縮小倍率即可。In addition, when applying reduced exposure, the size of each pattern of the halftone mask can be multiplied by the reduction magnification.

此外,在上述實施方式中,對3灰階的半色調遮罩進行了說明,然而,當然還能夠將本發明應用於具備具有不同透過率的半透膜的4灰階以上的多灰階半色調遮罩中。In addition, in the above-mentioned embodiment, the halftone mask of 3 gray scales has been described. However, of course, the present invention can also be applied to multi-gray halftone masks of 4 gray scales or more provided with semipermeable films having different transmittances. In the tone mask.

藉由進行這種尺寸校正,能夠實現按照設計的圖案的光阻劑形狀,並且得到能夠防止由於半透膜的針孔引起光阻劑產生缺陷之半色調遮罩,除了降低遮罩的製造成本也能夠提高平板顯示器等的產品良率。By performing this size correction, it is possible to realize the shape of the photoresist in accordance with the designed pattern, and to obtain a halftone mask that can prevent defects in the photoresist due to the pinholes of the semipermeable film, in addition to reducing the manufacturing cost of the mask It can also improve the yield of flat panel displays.

1‧‧‧透明基板2‧‧‧遮光膜3‧‧‧半透膜1‧‧‧Transparent substrate 2‧‧‧Light-shielding film 3‧‧‧Semi-transparent film

圖1為3灰階的半色調遮罩的剖面圖。 圖2為示出針孔部的曝光強度的相位差依存性的圖。 圖3為示出光阻劑的表面形狀的針孔徑依存性的圖。 圖4為示出光阻劑的剖面形狀的相位差依存性的圖。 圖5為示出使用半色調遮罩的曝光強度和光阻劑膜厚分佈的相位差依存性的圖。 圖6為示出透明基板和半透膜邊界附近的光阻劑膜厚分佈的相位差依存性的圖。 圖7為示出半色調遮罩的半透膜的尺寸校正的俯視圖。 圖8為示出半透膜的尺寸校正量的透過率和NA依存性的圖。Figure 1 is a cross-sectional view of a halftone mask with 3 gray levels. FIG. 2 is a graph showing the phase difference dependence of the exposure intensity of the pinhole portion. Fig. 3 is a graph showing the needle hole diameter dependence of the surface shape of a photoresist. 4 is a graph showing the phase difference dependence of the cross-sectional shape of a photoresist. FIG. 5 is a graph showing the dependence of the phase difference between the exposure intensity using a halftone mask and the thickness distribution of the photoresist. 6 is a graph showing the dependence of the retardation of the photoresist film thickness distribution in the vicinity of the boundary between the transparent substrate and the semipermeable film. FIG. 7 is a plan view showing the size correction of the semi-permeable film of the halftone mask. Fig. 8 is a graph showing the transmittance and NA dependence of the size correction amount of a semipermeable membrane.

Claims (7)

一種半色調遮罩,其特徵在於:在透明基板上具備遮光膜的圖案和半透膜的圖案,前述半透膜相對於前述透明基板的透過率是20%~50%,前述半透膜相對於前述透明基板的相位差是60度~90度,並且是規定的尺寸以下的白色缺陷不會被解像之透過率與相位差的組合,該組合是藉由根據白色缺陷的尺寸所取得的透過率與相位差的關係而得。 A halftone mask, characterized in that: a pattern of a light-shielding film and a pattern of a semipermeable film are provided on a transparent substrate, the transmittance of the semipermeable film relative to the transparent substrate is 20%-50%, and the semipermeable film is relatively The phase difference on the aforementioned transparent substrate is 60 degrees to 90 degrees, and it is a combination of transmittance and phase difference at which white defects below the specified size will not be resolved. This combination is obtained based on the size of the white defect It is derived from the relationship between transmittance and phase difference. 如請求項1所述之半色調遮罩,其中,前述半透膜相對於前述透明基板的透過率是30%,前述半透膜相對於前述透明基板的相位差是80度~90度,白色缺陷的前述規定的尺寸是2.0μm。 The halftone mask according to claim 1, wherein the transmittance of the semi-permeable film with respect to the transparent substrate is 30%, the phase difference of the semi-permeable film with respect to the transparent substrate is 80 degrees to 90 degrees, and white The aforementioned prescribed size of the defect is 2.0 μm. 如請求項1所述之半色調遮罩,其中,前述半透膜中的白色缺陷的容許尺寸是0.5μm以上且2.0μm以下。 The halftone mask according to claim 1, wherein the allowable size of white defects in the semipermeable film is 0.5 μm or more and 2.0 μm or less. 如請求項1至3中任一項所述之半色調遮罩,其中,前述遮光膜是鉻膜,前述半透膜是鉻的氧化膜、氮化膜或氮氧化膜。 The halftone mask according to any one of claims 1 to 3, wherein the light shielding film is a chromium film, and the semipermeable film is a chromium oxide film, a nitride film, or an oxynitride film. 如請求項1或2所述之半色調遮罩,其中,前述半透膜的圖案的尺寸相對於設計值僅縮小了規定的校正量。 The halftone mask according to claim 1 or 2, wherein the size of the pattern of the semipermeable film is reduced by a predetermined correction amount relative to the design value. 一種半色調遮罩坯料,其特徵在於:在透明基板上具有半透膜和遮光膜,前述半透膜相對於前述透明基板的透過率是20%~ 50%,前述半透膜相對於前述透明基板的相位差是60度~90度,並且是規定的尺寸以下的白色缺陷不會被解像之透過率與相位差的組合,該組合是藉由根據白色缺陷的尺寸所取得的透過率與相位差的關係而得。 A halftone mask blank, which is characterized by having a semi-permeable film and a light-shielding film on a transparent substrate, and the transmittance of the semi-permeable film relative to the transparent substrate is 20%~ 50%, the retardation of the semipermeable film with respect to the transparent substrate is 60 degrees to 90 degrees, and it is a combination of transmittance and retardation that does not resolve white defects below the specified size. This combination is achieved by It is obtained from the relationship between the transmittance and the phase difference obtained from the size of the white defect. 如請求項6所述之半色調遮罩坯料,其中,前述半透膜相對於前述透明基板的透過率是30%,前述半透膜相對於前述透明基板的相位差是80度~90度,白色缺陷的前述規定的尺寸是2.0μm。The halftone mask blank according to claim 6, wherein the transmittance of the semipermeable film with respect to the transparent substrate is 30%, and the phase difference of the semipermeable film with respect to the transparent substrate is 80 degrees to 90 degrees, The aforementioned prescribed size of the white defect is 2.0 μm.
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KR102009559B1 (en) 2019-08-09
KR20180005613A (en) 2018-01-16
TW201812436A (en) 2018-04-01
CN107589630A (en) 2018-01-16
JP6557638B2 (en) 2019-08-07
CN107589630B (en) 2021-06-15

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